INSTRUCTIONS
-J01588 REV. 3-2-00
®
Kit Number 91578-00
V-LOGO TURN SIGNAL INDICATOR FOR ROAD KING
General i02098.eps
Clamp Fork Lock
This kit is designed for installation on 1994 and later FLHR Shroud Plate
(Road King) Model Motorcycles. Screws
QTY DESCRIPTION PART No.
2 Cable strap 10065 Handlebar
2 Screw, machine panhead 2589 Clamp
3 Connector, butt 70585-93 Shroud
Chrome
1WARNING Strip
Read all applicable Service Manual instructions before
beginning. If any procedures are not within your
capabilities, or you do not have the correct tools, have Speed
your Harley-Davidson Dealer perform the installation. Nut
Incorrect installation of this kit could result in death or
serious injury.
NOTE Nacelle
A Service Manual is available from your Harley-Davidson Flat Left Side
Dealer. Washer
Nut
Installation
Wireform
1WARNING
To protect against shock and accidental start-up of
vehicle, disconnect the negative battery cable before Figure 1. Nacelle and Handlebar Clamp Assembly
proceeding. Inadequate safety precautions could result
in death or serious injury.
8. Carefully pry off the fork lock plate at the rear of the
handlebar clamp shroud. Remove two Phillips screws
1WARNING beneath the lock plate.
Always disconnect the negative battery cable first. If the
positive battery cable should contact ground with the 9. Loosen the Phillips screw from the tab at the front of the
negative cable installed, the resulting sparks may cause handlebar clamp shroud (but do not remove).
a battery explosion which could result in death or seri-
ous injury. 10. Loosen the two acorn nuts from the left and right side
fork studs.
1. Disconnect battery cables, negative cable first.
11. Raise the handlebar clamp shroud slightly, and while
2. Following instructions in applicable Service Manual,
separating the halves of the headlamp nacelle, remove
remove the windshield.
the shroud from the vehicle.
3. Remove the phillips screw at the bottom of the of the
headlamp door (chrome ring). Remove the headlamp 12. Carefully align the template over the handlebar shroud
door. cover and tape into place.
4. Remove the seven Phillips screws to free the headlamp 13. Exercising caution to avoid scratching, secure the
housing from the headlamp nacelle. shroud in a vise or use other suitable means.
5. Squeeze the two external tabs (if present) to remove 14. Use a center punch and carefully punch the drill hole
the wire connector at the back of the headlamp bulb. locations. See Figure 2. Make sure to punch indentation
Remove the headlamp housing assembly and set aside. deep enough to keep the bit from skating during the
drilling procedure.
6. See Figure 1. Reaching inside the headlamp nacelle,
remove the speed nut to release the chrome strip at the 15. Drill one 1/4” hole and two 5/32” holes as indicated on
top of the nacelle. the Drill Template (attached).
7. Remove the wire form clip holding the halves of the
nacelle together at the bottom.
1 of 3
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i02099. eps i03000.eps
Drill Hole
Locations
Turn Signal
Connector
and Wiring
Pull
Conduit
Back to
expose
wires
Figure 2. Handlebar Clamp Shroud Figure 3. Headlamp Nacelle
16. Insert wiring through hole and route under handlebar 23. Following instructions in Service Manual under “Sealed
into the headlamp nacelle. Fasten V-logo to shroud Butt Splice Connectors”, splice the wiring from the V-
cover using two panhead screws. Tighten securely. logo to the left and right turn signal wires and to ground.
(Purple-to-Purple, Brown-to-Brown, Black-to-Black).
17 With the halves of the headlamp nacelle parted slightly, Mate the connector halves.
slide the handlebar clamp shroud onto the flange at the
top of the headlamp nacelle while positioning the flat 24. Install the wire connector at the back of the headlamp
washer on the Phillips screw against the inside surface bulb.
of the nacelle. To secure the shroud to the nacelle,
tighten the Phillips screw to 10-20 in-lbs (1.1-2.3 Nm). 25. Align holes in headlamp housing with those in
headlamp nacelle (headlamp door bracket at bottom).
18. Install two Phillips screws to secure the handlebar Install seven Phillips screws.
clamp shroud to the fork lock mechanism. Install the
fork lock plate. 26. Fit the square-shaped portion of the headlamp door
spring into the slot at the top of the headlamp housing
19. Inserting the weld stud on the chrome strip into the hole and then snap the headlamp door (chrome ring) into
at the top of the headlamp nacelle, reach inside the place. Install the Phillips screw at the bottom of the
nacelle to install the speednut removed in Step 6. headlamp door.
Tighten to 10-20 in-lbs (1.1-2.3 Nm).
27. Following instructions in Service Manual, install the
20. Install the wireform clip to secure the halves of the windshield.
nacelle together at the bottom.
28. Connect battery cables.
21. Tighten the two acorn nuts on each side of the fork
studs to 18 ft-lbs (24.4 Nm). CAUTION
22. See Figure 3. Locate the Turn Signal Multilock Always connect the positive battery cable first. If the
Connector and unplug connector halves. Pull conduit positive cable should contact ground with the negative
back to expose wires. cable installed, the resulting sparks may cause a battery
explosion which could result in death or serious injury.
NOTE
Page 3 of this instruction sheet is the template.
-J01588 2 of 3
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i03035.tif
Drill Template
NOTE
These marks should measure
exactly 1 inch in each direction.
Please measure to verify that this
template is the correct size.
-J01588 3 of 3
