Applications of LVDC
EMPOWERED BY: KU LEUVEN, VITO, IMEC & UHASSELT                          1
Current AC grid architecture
                                                  Similarities with datacenters:
                          Grid                    • Reliability
        G      G                                  • Modular
15 kV
        690V
        400V
                   690V
                   400V
                             690V
                             400V
                                    690V
                                    400V
                                           690V
                                           400V
                                                        690V
                                                        400V
                                                                       690V
                                                                       400V
                                                                                   690V
                                                                                   400V
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                  Datacenters were the prime movers in DC technology
                  Economic drivers for DC in datacenters
                   Grid   Uninterruptible power supply    Cabling         Rack-level
AC architecture
                                                         400 V (AC)
                          AC/DC                DC/AC                      AC/DC         PFC       DC/DC             12 or 48 V (DC)
                                    Storage
DC architecture
                          AC/DC                DC/AC                      AC/DC         PFC       DC/DC             12 or 48 V (DC)
                                                         380 V (DC)
                                                                      •      10% less energy losses (ABB Green.ch datacenter, 1 MW)
                                    Storage
                                                                      •      15% less upfront capital cost
                                                                      •      33% less floor space occupied
                                                                      Standards: ETSI EN 300 132-2 (260 to 400 V DC)
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Power electronics, inside adapters, convert AC into DC
                            DC/DC
                            AC/DC
  Source: http://www.righto.com/2015/11/macbook-charger-teardown-surprising.html
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Power electronics, in converters, convert DC into AC.
Power electronics is the technology behind the energy transition
                        DC/AC
                                                                                   AC        AC        AC        AC        AC        AC        AC
                           DC/DC                                                        DC        DC
                                                                                                       DC
                                                                                                            DC
                                                                                                                 DC
                                                                                                                      DC
                                                                                                                           DC
                                                                                                                                DC
                                                                                                                                     DC
                                                                                                                                          DC
                                                                                                                                               DC
                                                                                                                                                    DC
                                                                                   DC        DC
                                                                                        DC        DC        DC        AC        DC        DC        DC
  Source: http://www.righto.com/2015/11/macbook-charger-teardown-surprising.html
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                  New drivers for DC in the datacenter world
                   Grid   Uninterruptible power supply     Cabling      Rack-level
                                  Introduce renewables
                                                                             Decentralize storage
                                                           DC/DC                     Storage
DC architecture
                          AC/DC                DC/AC                                             DC/DC            12 or 48 V (DC)
                                                          380 V (DC)
                                                                        Further increase in power density
                                    Storage                             • DC decreases the number of parts and conversion losses
                                                                        • DC reduces the cooling requirements
                                                                        • Wide-bandgap power semiconductor devices
                                      Bipolar +-380 V DC for reducing cabling and losses
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Advantages of LVDC technology in a nutshell
• Increased level of compatibility
   •   Efficiency gains (5-15%pt savings)
   •   Reliability improvement
   •   Upfront cost savings (-30%)
   •   Material resource savings
• Increased power transfer capability (voltage level dependent)
   • Upfront cost savings
   • Material resource savings
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Current AC grid architecture
                                                           Pro: proven technology
                           Grid                            Contra: transfer time, reliability, Diesel gensets
        G   G
15 kV
            AC        DC               AC        DC
                 DC        AC               DC        DC
            AC        DC               AC        DC
                                690V
                                400V
                 DC        AC               DC        DC
                                                                                                                8
Split DC bus architecture
                                                  Pro: less conversion stages, reduced level of harmonics
                      Grid                        Contra: mechanical current interruption
        G   G                                     Challenges: local voltage control
15 kV
                         AC       AC
                             DC    DC
            AC                          DC
                 DC                          DC
            AC                          DC
                        1000V
                        380V
                 DC                          DC
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The advantages of LVDC for smart cities
Increased compatibility - LED DC-DC driver topologies
Source: J. L. Davis, K. Mills, R. Yaga, and C. Johnson, Solid State Lighting Reliability Part 2.
Springer, 2018.
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The advantages of LVDC for smart cities                                                   LED driver component failure distribution
More reliable LED driver designs?                                                70.0%
                                                                                 60.0%
                                                                                 50.0%
                                                                                              60.9%
                                                                                 40.0%
                                                                                 30.0%                    17.4%13.0%
                                                                                 20.0%                               8.7%                          4.3% 4.3% 0.0%
                                                                                 10.0%
                                                                                  0.0%
•   Dominant modes of failure in LED drivers in the                                       O
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     • LVDC: 17.3 to 26% less component failures                               [1]       J. L. Davis, K. Mills, R. Yaga, and C. Johnson,
     • Note: conclusion holds for this particular study and this               Solid State Lighting Reliability Part 2. Springer, 2018.
       particular LED driver. Be careful with extrapolation.
•   Reliability of LED drivers and LED lighting fixtures should
    be performed at the system level
     •   Power quality of DC systems should be carefully guarded to increase
         the reliability of LED drivers
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Split DC bus architecture + battery storage
                                                      Pro: less conversion stages, reduced level of harmonics,
                      Grid                            standalone subgrids
        G   G                                         Contra: mechanical current interruption
                                                      Challenges: local voltage control
15 kV
                                                  Battery storage enables
                         AC       AC
                                                   stand-alone subgrids
                             DC    DC
            DC                          DC
                 DC                          DC
            AC                          DC
                 DC                          DC
            AC                          DC
                        1000V
                        380V
                 DC                          DC
                                                                                                                 12
Bipolar DC bus architecture                                                       Less substations?
                                                                  Pro: less conversion stages, reduced level of harmonics,
                      Grid                                        cover longer distances
        G   G                                                     Contra: mechanical current interruption
                                                                  Challenges: more complex voltage control/protection
15 kV
                                        Three-wire bipolar LVDC
                         AC       AC
                                              architecture
                             DC    DC
            DC                                DC
                 DC                                DC
            AC                                DC
                 DC                                DC
            AC                                DC
                        +380V
                        -380V
                 DC                                DC
                                                                                                                             13
Bipolar DC bus architecture with a single AC/DC
                                                    Pro: less conversion stages, reduced level of harmonics,
                      Grid                          cover longer distances
        G   G                                       Contra: mechanical current interruption
                                                    Challenges: more complex voltage control/protection
15 kV
                                   Neutral point clamped
                                          AC/DC
                         AC
                              DC
            DC                     DC
                 DC                     DC
            AC                     DC
                 DC                     DC
            AC                     DC
                        +380V
                        -380V
                 DC                     DC
                                                                                                               14
Asymmetric bipolar DC bus architecture
                                                                Pro: less conversion stages, reduced level of harmonics,
                      Grid                                      cover longer distances ++, efficiency
        G   G                                                   Contra: mechanical current interruption, neutral currents
                                                                Challenges: more complex voltage control/protection
15 kV
                                        Asymmetric voltage levels
                         AC       AC
                             DC    DC
            DC                                 DC
                 DC                                 DC
            AC                                 DC
                 DC                                 DC
                        +1000V
            AC                                 DC
                         -380V
                 DC                                 DC
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Low-voltage DC test facility
A ±500V bipolar DC test grid developed in the SolSThore project
•   Reconfigurable lab infrastructure
      •    100 kW up to ±500V DC test grid
      •    Unipolar and bipolar configuration
      •    TN-S grounding or IT grounding
•   Power flow monitoring
•   Voltage measurements
•   Power electronic converter testing
•   Communication interfaces
•   Connected to other labs
      •    Rooftop PV test site
      •    Battery laboratory
      •    EV Parking
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