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Tradesman Sheet Metal Syllabus

This document outlines the detailed syllabus for the post of tradesman in sheet metal in technical education. It covers 10 modules that include topics on metallurgy, metal sections and specifications, measuring and marking tools, cutting and forming tools, sheet metal seams and stiffening processes, various cutting and forming processes, machines and equipment for sheet metal fabrication, various joining processes and advanced cutting processes, surface preparation and protection processes, material calculation, and manufacturing and repairing processes. The syllabus is intended to cover the key areas of knowledge required for the post.

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Deekshith Dileep
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330 views5 pages

Tradesman Sheet Metal Syllabus

This document outlines the detailed syllabus for the post of tradesman in sheet metal in technical education. It covers 10 modules that include topics on metallurgy, metal sections and specifications, measuring and marking tools, cutting and forming tools, sheet metal seams and stiffening processes, various cutting and forming processes, machines and equipment for sheet metal fabrication, various joining processes and advanced cutting processes, surface preparation and protection processes, material calculation, and manufacturing and repairing processes. The syllabus is intended to cover the key areas of knowledge required for the post.

Uploaded by

Deekshith Dileep
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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DETAILED SYLLABUS FOR THE POST OF TRADESMAN – SHEET

METAL IN TECHNICAL EDUCATION (Cat. No.: 767/2021)

Module : 1 (Marks : 6)
Topic: Metallurgy

Sl.No. Lessons

1 Physical and Mechanical properties of metals


2 Ferrous and Non- Ferrous metals
3 Cast Iron
4 Plain Carbon Steels
5 Alloy Steels
6 Non- Ferrous Alloy Metals
7 Melting Points & Specific Gravity

Module : 2 (Marks: 6)

Topic: Specification of Metal Sections ( A) Making Process (B)

Sl.No. Lessons
A B

1 Sheet / Plate 1 Hot Rolling


2 Flat bar 2 Cold Rolling
3 Angles
4 Channels
5 Various hollow sections
6 Solid sections

Module: 3 (Marks:12)
Topic: Measuring and Marking Tools

Sl.No. Lessons
1 Steel rule
2 Try square
3 L square
4 Bevel protractor
5 Calipers
6 Straight edge
7 Scriber
8 Dividers
9 Trammels
10 Marking Punches
11 Micrometer
12 Vernier Caliper
13 Vernier Bevel Protractor
14 Vernier Height Gauge
15 Standard Wire Gauge
16 Screw Pitch Gauge
17 Radius Gauge

Module: 4 (Marks:12)

Topic: Cutting and Forming Tools

Sl.No. Lessons

1 Snips and Shears


2 Bench Shears
3 Hack Saw
4 Chisels
5 Files
6 Cutting Punches
7 Drill Bits
8 Thread Forming Tools ( Internal and External)
9 Hammers and Mallets
10 Sheet Metal Hammers
11 Stakes and Other Supporting Tools
12 Screw Drivers
13 Spanners
14 Vice and Clamps

Module: 5 (Marks:8)

Topic: Sheet Metal Seams ( A) Stiffening Process ( B)

Sl.No. Lessons

A B

1 Groovede Seam 1 Edge wiring and Hemming


2 Locked Grooved Seam 2 Swaging and Beading
3 Paned Down Seam 3 Flanging and Curling
4 Knocked up Seam
5 Capstrip Seam
6 Pittsburgh Seam
7 Dovetail Seam
8 Snap lock Seam
9 Butt Joint
10 Lap Joint
11 Sunk Lap Joint
12 Stake Joint
Module: 6 (Marks:20)

Topic: Various Cutting and Forming Process (A) Surface Developments ( B)

Sl.No Lessons

A B

1 Notching 1 Geometrical Construction Method


2 Blanking 2 Parallel Line Method
3 Piercing 3 Radial Line Method
4 Punching 4 Triangulation Method
5 Shearing
6 Perforating
7 Sliting
8 Lancing
9 Nibbling
10 Trimming
11 Parting
12 Bending
13 Folding
14 Drawing
15 Embossing
16 Planishing
17 Hollowing
18 Raising
19 Spinning
20 Creasing
21 Grooving

Module: 7 (Marks:12)
Topic: Machines & Equipments For Sheet Metal Fabrication Process

Sl.No. Lessons

1 Drilling Machine
2 Shearing Machine
3 Press Brakes
4 Bar Folders
5 Circular Shears
6 Roll Forming Machines
7 Seam Closing Machines
8 Fly Press
9 Power Press
10 Polishing &Buffing Machines
11 Grinder
12 Air Compressor & Spray Painting Equipments
13 Pipe Bending Machines & Equipments
14 Heating & Forging Equipments
15 Jigs & Fixtures
Module: 8 (Marks:12)

Topic: Various Joining Process ( A) Advanced Cutting Process ( B)

Sl.No. Lessons
A B
1 Riveting 1 WaterJet Cutting
2 Soldering 2 Plasma Cutting
3 Brazing 3 LASER Cutting
4 Gas Welding & Gas Cutting
5 Shielded Metal Arc Welding (MMAW)
6 Metal InertGas Welding ( GMAW)
7 Tungsten InertGas Welding ( GTAW)
8 Resistance Welding

Module: 9 (Marks:6)

Topic: Surface Preparation , Surface Protection (A) Aluminium Fabrication (B)

Sl.No. Lessons
A B
1 Degreasing 1 Aluminium Fabrication
2 Pickling 2 Various Aluminium Sections
3 Flame Descaling 3 Tools & Equipments
4 Temporary Treatment 4 Screws,Bolts & Nuts , Threads
5 Semi Permanent Treatment
6 Permanent Treatment

Module: 10 (Marks:6)

Topic: Manufacturing ,Repairing (A) Material Calculation (B)

Sl.No. Lessons
A B
1 Roof Structors 1 Mensuration
2 House hold & Kitchen Accessories 2 Trigonometry
3 Aircondition Equipments
4 Shipping Industry
5 Aircraft Industry
6 Automobile Industry
7 Locomotive Industry
8 Electrical Industry
9 Space Projects
10 Agricultural industry

NOTE: - It may be noted that apart from the topics detailed above, questions from other
topics prescribed for the educational qualification of the post may also appear in the
question paper. There is no undertaking that all the topics above may be covered in the
question paper.

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