General
Applications
Field of application
Testing modes and speeds
Marker resolution
Testing procedure
Parameters
Frequency and filtering
Phase rotation
Gain
Coil monitoring
End signal suppression
Data processing
Signal processing and defect evaluation
Test results
Interface to a SQL database (optional)
Software
Signal evaluation
User interface
Reporting software
Data transfer
Hardware
Screen and housing
Input
Storage
Operating conditions
Input and output interfaces
Power supply
Reliable, economical, powerful eddy current testing system for use in production with fully digital signal processing: each ch
and its own patented* digital demodulator. (*U.S. Patent 8,841,902)
Final testing and quality assurance in the production of tubing, pipe, bar, wire, strip, cable sheathing, extruded sections (roll
drawing machines)
Process control (e. g. cut lengths and coil-to-coil)
Any conductive material e. g. nonferrous, ferrous metals (ferritic, austenitic, duplex)
Inline: Continuous production with cut-off (e. g. welding lines) max. 20m/s
Wire: Continuous production with cut-off (e. g. drawing lines, hot rolling mills, level winder) max. 250m/s
Offline: Testing of cut lengths, max. 10 pieces per sec.
Stop-and-Go: Cold forming applications
Speed measurement with encoder up to 40kHz
Speed measurement with light barrier
1mm at v < 1m/s
10mm at v < 10m/s
100mm at v < 100m/s
Multichannel, multifrequency testing (differential system)
Band width approx. 15kHz
Up to 5 channels at up to 3 testing positions: combination of rotational, differential, absolute and FERROCHEK channels
Test frequencies: 41 discrete frequencies 100Hz–1MHz
Filter frequencies HP 0,008 – 20kHz; LP 0,015 – 40kHz
Each coil driver with its own oscillator and each channel processor with its own patented* digital demodulator (no multiplexin
Speed-coupled, automatic bandpass filter (optional)
0 – 359° in steps of 1°
-12dB to 120dB in 0.1dB steps for absolute, differential and rotational channel
Monitoring of the transmitter and receiver coil
Automatic reading of the coil information when using Smart Sensors
Control of testing signals at start/finish of cut lengths
Signal evaluation with masks types and 3 alarm thresholds
– Circular masks
– Mirrored sector masks, 2 pair/channel with remaining sector
– Y mask
1 oder 2 XY displays with any channel selection
1 oder 2 RT displays with any channel selection. Without data loss the signal can be stopped, zoomed and scrolled back in
Classification of the test pieces in up to 3 sorting classes according to flaw type, flaw density and number of flaws
Compilation on 2 levels: per order and part/batch/shift
Save the test results order-related as XML file (single alarms, RT value, XY data)
For storing lines parameters, test parameters and test results
Multitasking RTOS, non-volatile
Touchscreen operation using icons
Archiving of testing parameters for later retrieval
Sample test mode: testing of individual lengths for quality control checks and parameter verification
Graphical user interface and context sensitive help in local language
Password protected supervisor level for adjusting basic testing parameters and locking access to parameters with user leve
EDDYTREND: Viewing and analyzing of testing signals; identifying quality trends (option)
Standard LAN: Ethernet (TCP/IP), 1Gbit/s
15“ Color display, 1024x768Pixel
Environmental protection IP52 against dust and dripping water
Shielded housing and internal power supply filter to prevent interference according to VDE843 CE EN 50081-2 and IEC 801
Standards fulfilled according to EMC: DIN EN 61326-1; VDE 0843-20-1:2013-07; (IEC 61326-1:2012); EN 61326-1:2013; D
0843-20-2-2:2013-08; (IEC 61326-2-2:2012); EN 61326-2-2:2013
Dimensions (HxWxD): 372,5 x 444 x 556 mm (14,6” x 17,5” x 21,9”), 8 height units
Weight: max 30kg (66lb), depending on number of channels
Touchscreen (operable with gloves)
External keyboard and mouse (optional) via USB
SSD 128GB
Temperature range: -10°C – 40°C (14°F – 113°F)
Internal heat exchanger with temperature-controlled fans
12 inputs potential free 24V
12 outputs potential free 24V, 1A/output, 2A in total per system
Max. of 10 delayed or undelayed potential free marker outputs; max 3 sorting outputs
1 system error output
1 line encoder input, 2-track
3 USB 2.0 connectors
1 HDMI interface for external monitor (optional)
Network: Ethernet (TCP/IP)
100 – 240V; 47 – 63Hz
Power consumption: max. 300VA
General
Applications
Field of application
Testing modes and speeds
Marker resolution
Testing procedure
Parameters
Frequency and filtering
Phase rotation
Gain
Coil monitoring
End signal suppression
Data processing
Signal processing and defect evaluation
Test results
Interface to a SQL database (optional)
Software
Signal evaluation
User interface
Reporting software
Data transfer
Hardware
Screen and housing
Input
Storage
Operating conditions
Input and output interfaces
Power supply
Reliable, economical, powerful eddy current testing system for use in production with fully digital signal processing: each ch
and its own patented* digital demodulator. (*U.S. Patent 8,841,902)
Final testing and quality assurance in the production of tubing, pipe, bar, wire, strip, cable sheathing, extruded sections (roll
drawing machines)
Process control (e. g. cut lengths and coil-to-coil)
Any conductive material e. g. nonferrous, ferrous metals (ferritic, austenitic, duplex)
Inline: Continuous production with cut-off (e. g. welding lines) max. 20m/s
Wire: Continuous production with cut-off (e. g. drawing lines, hot rolling mills, level winder) max. 250m/s
Offline: Testing of cut lengths, max. 10 pieces per sec.
Stop-and-Go: Cold forming applications
Speed measurement with encoder up to 40kHz
Speed measurement with light barrier
1mm at v < 1m/s
10mm at v < 10m/s
100mm at v < 100m/s
Multichannel, multifrequency testing (differential system)
Band width approx. 15kHz
Up to 10 channels at up to 6 testing positions: combination of rotational, differential, absolute and FERROCHEK channels
Test frequencies: 41 discrete frequencies 100Hz–1MHz
Filter frequencies HP 0,008 – 20kHz; LP 0,015 – 40kHz
Each coil driver with its own oscillator and each channel processor with its own patented* digital demodulator (no multiplexin
Speed-coupled, automatic bandpass filter (optional)
0 – 359° in steps of 1°
-12dB to 120dB in 0.1dB steps for absolute, differential and rotational channel
Monitoring of the transmitter and receiver coil
Automatic reading of the coil information when using Smart Sensors
Control of testing signals at start/finish of cut lengths
Signal evaluation with masks types and 3 alarm thresholds
– Circular masks
– Mirrored sector masks, 2 pair/channel with remaining sector
– Y mask
1 oder 2 XY displays with any channel selection
1 oder 2 RT displays with any channel selection. Without data loss the signal can be stopped, zoomed and scrolled back in
Classification of the test pieces in up to 3 sorting classes according to flaw type, flaw density and number of flaws
Compilation on 2 levels: per order and part/batch/shift
Save the test results order-related as XML file (single alarms, RT value, XY data)
For storing lines parameters, test parameters and test results
Multitasking RTOS, non-volatile
Touchscreen operation using icons
Archiving of testing parameters for later retrieval
Sample test mode: testing of individual lengths for quality control checks and parameter verification
Graphical user interface and context sensitive help in local language
Password protected supervisor level for adjusting basic testing parameters and locking access to parameters with user leve
EDDYTREND: Viewing and analyzing of testing signals; identifying quality trends (option)
Standard LAN: Ethernet (TCP/IP), 1Gbit/s
15“ Color display, 1024x768Pixel
Environmental protection IP52 against dust and dripping water
Shielded housing and internal power supply filter to prevent interference according to VDE843 CE EN 50081-2 and IEC 801
Standards fulfilled according to EMC: DIN EN 61326-1; VDE 0843-20-1:2013-07; (IEC 61326-1:2012); EN 61326-1:2013; D
0843-20-2-2:2013-08; (IEC 61326-2-2:2012); EN 61326-2-2:2013
Dimensions (HxWxD): 461,5 x 444 x 556 mm (18,2” x 17,5” x 21,9”), 10 height units
Weight: max 40kg (88lb), depending on number of channels
Touchscreen (operable with gloves)
External keyboard and mouse (optional) via USB
SSD 128GB
Temperature range: -10°C – 40°C (14°F – 113°F)
Internal heat exchanger with temperature-controlled fans
16 inputs potential free 24V
16 outputs potential free 24V, 1A/output, 2A in total per system
Max. of 10 delayed or undelayed potential free marker outputs; max 3 sorting outputs
1 system error output
1 line encoder input, 2-track
3 USB 2.0 connectors
1 HDMI interface for external monitor (optional)
Network: Ethernet (TCP/IP)
100 – 240V; 47 – 63Hz
Power consumption: max. 300VA
General
Applications
Field of application
Testing modes and speeds
Marker resolution
Testing procedure
Parameters
Frequency and filtering
Phase rotation
Gain
Coil monitoring
End signal suppression
Data processing
Signal processing and defect evaluation
Test results
Interface to a SQL database (optional)
Software
Signal evaluation
User interface
Reporting software
Data transfer
Hardware
Screen and housing
Operating conditions
Input and output interfaces
Power supply
Reliable, economical, powerful eddy current testing system for use in production with fully digital signal processing: each ch
and its own patented* digital demodulator. (*U.S. Patent 8,841,902)
Final testing and quality assurance in the production of tubing, pipe, bar, wire, strip, cable sheathing, extruded sections (roll
drawing machines)
Process control (e. g. cut lengths and coil-to-coil)
Any conductive material e. g. nonferrous, ferrous metals (ferritic, austenitic, duplex)
Inline: Continuous production with cut-off (e. g. welding lines) max. 20m/s
Wire: Continuous production with cut-off (e. g. drawing lines, hot rolling mills, level winder) max. 250m/s
Offline: Testing of cut lengths, max. 10 pieces per sec.
Stop-and-Go: Cold forming applications
Speed measurement with encoder up to 40kHz
Speed measurement with light barrier
1mm at v < 1m/s
10mm at v < 10m/s
100mm at v < 100m/s
Multichannel, multifrequency testing (differential system)
Band width approx. 15kHz
Up to 5 channels at up to 3 testing positions: combination of rotational, differential, absolute and FERROCHEK channels
Test frequencies: 41 discrete frequencies 100Hz–1MHz
Filter frequencies HP 0,008 – 20kHz; LP 0,015 – 40kHz
Each coil driver with its own oscillator and each channel processor with its own patented* digital demodulator (no multiplexin
Speed-coupled, automatic bandpass filter (optional)
0 – 359° in steps of 1°
-12dB to 120dB in 0.1dB steps for absolute, differential and rotational channel
Monitoring of the transmitter and receiver coil
Automatic reading of the coil information when using Smart Sensors
Control of testing signals at start/finish of cut lengths
Signal evaluation with masks types and 3 alarm thresholds
– Circular masks
– Mirrored sector masks, 2 pair/channel with remaining sector
– Y mask
1 oder 2 XY displays with any channel selection
1 oder 2 RT displays with any channel selection. Without data loss the signal can be stopped, zoomed and scrolled back in
Classification of the test pieces in up to 3 sorting classes according to flaw type, flaw density and number of flaws
Compilation on 2 levels: per order and part/batch/shift
Save the test results order-related as XML file (single alarms, RT value, XY data)
For storing lines parameters, test parameters and test results
Multitasking RTOS, non-volatile
via external PC and Monitor – Touchscreen operation using icons
Archiving of testing parameters for later retrieval
Sample test mode: testing of individual lengths for quality control checks and parameter verification
Graphical user interface and context sensitive help in local language
Password protected supervisor level for adjusting basic testing parameters and locking access to parameters with user leve
EDDYTREND: Viewing and analyzing of testing signals; identifying quality trends (option)
Standard LAN: Ethernet (TCP/IP), 1Gbit/s
15“ Color display, 1024x768Pixel
Environmental protection IP52 against dust and dripping water
Shielded housing and internal power supply filter to prevent interference according to VDE843 CE EN 50081-2 and IEC 801
Standards fulfilled according to EMC: DIN EN 61326-1; VDE 0843-20-1:2013-07; (IEC 61326-1:2012); EN 61326-1:2013; D
0843-20-2-2:2013-08; (IEC 61326-2-2:2012); EN 61326-2-2:2013
Dimensions (HxWxD): 355 x 444 x 305,5 mm (13.98” x 17.5” x 12.02”); 8 height units
Weight: max 20kg (44lb), depending on number of channels
Temperature range: -10°C – 40°C (14°F – 113°F)
Heat dissipation with temperature-controlled fans
12 inputs potential free 24V
12 outputs potential free 24V, 1A/output, 2A in total per system
Max. of 10 delayed or undelayed potential free marker outputs; max 3 sorting outputs
1 system error output
1 line encoder input, 2-track
Network: Ethernet (TCP/IP)
100 – 240V; 47 – 63Hz
Power consumption: max. 300VA
Images
Type RS20
Diameter range [mm] 1,9 – 20 mm
Speed [RPM] 12000
Distance compensation via testing system
No. of probes (channels) 2-Apr
Track width per probe [mm] 1,8/3,6
Minimum defect length [mm] 3,6
Max. prod. speed* [m/s] 2.88
Centering mechanism Guide bushes
Weight [kg] 40
RS35HS RS65
2 – 35 mm 5 – 65 mm
6000/9000/12000 3000/6000
via testing system integrated
2 2-Apr
1,8/3,6 1,8/3,6
3,6 7,8
2,4 2,4
Guide bushes 3-roller centr.
77 320
RS140
10 – 140 mm
1800 (max.)
via testing system
8
9,5
14,5
2,5
3-roller centr.
650
