FABRICATION QUALITY ASSURANCE PLAN
K-HOUSE
REVISION CONTROL SHEET
Rev. No Issue Date Document Number Documents Prepared By Reviewed By Approved By
R0 19-Jul-21 TSL/S&S/NI/QAC/LOG-001 Factory Inspection Call Register Abhinash Tarique Hassan Nitin Kr. Thakur
Thapa
R0 19-Jul-21 TSL/S&S/NI/QAC/QAP-014 Fabrication Quality Assurance Plan- K-House Neeraj Yadav Tarique Hassan Nitin Kr. Thakur
Abhinash
R0 19-Jul-21 TSL/S&S/NI/QAC/IR-007 Factory Inspection Report - Before Dispatch Tarique Hassan Nitin Kr. Thakur
Thapa
Prepared By Reviewed By Approved By
Name Neeraj Yadav Tarique Hassan Nitin Kr. Thakur
Designation QA-Engineer Manager- Project Planning & Control Head - Project Planning & Control
Date 19.08.2021 19.08.2021 19.08.2021
Doc. No.: TSL/S&S/NI/QAC/LOG-001
TATA STEEL LIMITED - NEST IN
Rev. No.: Effect from:
R0 19-Jul-21 FACTORY INSPECTION CALL REGISTER
Project Name/No. Location:
ClientProduct
Name: Category: Ref. Documents:
Component Manufacturer
Inspection Call Name of Inspection
Sl. No. Item Description Qty. Offered Inspection Remarks
reference Inspector Date & Time
(Name of CM) TSL- Nest In (Name of Client)
Signature & Date
Name
Designation
Page 2 of 4
Doc. No.:
TSL/S&S/NI/QAC/QAP-014 TATA STEEL LIMITED - NEST IN
Rev. No.: Effect from:
R0 19-Aug-21 FABRICATION QUALITY ASSURANCE PLAN- K HOUSE
Project Name/No: MAIN ITEM: K-House QAP No.
Client: SUB- ITEM: QAP DATE
Component PO NO. & DATE
Manufacturer/ Vendor:
Frequency of Responsibility
Sl.No Stage Description Characteristics Inspection Procedure Check Reference Documents Accepted Norms Format of Record Record Document Number
V NI C
a) Chemical Properties a) MTC Verification a) 100% a) IS 10748 / IS 2062 a) R a) R a) R a) MTC / Lab Report
b) Mechanical Propoerties b) MTC Verification b) 100% Mill Test Certificate b) IS 10748 / IS 2062 b) R b) R b) R b) MTC / Lab Report
1 Raw Material HR Sheets
c) Dimensions c) Measurement c) 10% of each lot Reference Drawing c) As per approved Drawing c) P c) R/W c) R c) Inspection Report
d) Physical condition d) Visual d) 100% d) Free from visible defects d) P d) R/W d) R d) Inspection Report
a) Chemical Properties a) MTC Verification a) 100% a) IS 10748 / IS 2062 a) R a) R a) R a) MTC / Lab Report
2 Raw Material Hot Rolled Sections (Angles, Tubes, b) Mechanical Propoerties b) MTC Verification b) 100% Mill Test Certificate b) IS 10748 / IS 2062 b) R b) R b) R b) MTC / Lab Report
etc) c) Dimensions c) Measurement c) 10% of each lot Reference Drawing c) As per approved Drawing c) P c) R/W c) R c) Inspection Report
d) Physical condition d) Visual d) 100% d) Free from visible defects d) P d) R/W d) R d) Inspection Report
3 Raw Material Outer Sheet 0.4 mm GPPP Surface Defect / Thickness Visual / Measurement One Sample As per approved drawings As per approved drawings P R R Inspection Report
4 Raw Material Inner Sheet 0.4 mm GPPP Surface Defect / Thickness Visual / Measurement One Sample As per approved drawings As per approved drawings P R R Inspection Report
5 Raw Material Puff Insulation - (40 Kg/m3) Dimensional Measurement Measurement One Sample As per approved drawings As per approved drawings P R R Inspection Report
6 Raw Material Roof Panels - 30 (+23) mm Dimensional Measurement Measurement One Sample As per approved drawings As per approved drawings P R R Inspection Report
7 Raw Material Side Wall & Partition Panels - 50mm Dimensional Measurement Measurement One Sample As per approved drawings As per approved drawings P R R Inspection Report
In Process As per shop floor drawings and cutting As per shop floor drawings and cutting
8 Marking Dimension Measurement 100% P R R Inspection report
Inspection plans. plans.
In Process As per shop floor drawings and cutting As per shop floor drawings and cutting Inspection Report
9 Cutting of the sheets Edge preparations etc Visual / Measurement 100% P R R
Inspection plans. plans.
a) Dimensions a) Measurement a) 100% a) P a) R/W a) R
10 In Process Welding b) Weld Appearances b) Measurement b) 100% AWS D1.1 AWS D1.2 b) P b) R/W b) R Inspection Report
Inspection
c) DP Test c) Visual c) 10% of each lot c) P c) R/W c) R
a) Surface Profile a) SA2.5
a) Surface Preparation by manual Measurement a) 100% a) SA2.5
cleaning b) IS 1477-2 (1971) a) P a) R/W a) R
11 In Process Painting b) Paint Specification b) 100%
c) As per Specs
b) IS 1477-2 (1971)
b) R b) R b) R
Inspection Report
Inspection b) Paint Specification Review c) 25% c) overall 90 microns
c) P c) R/W c) R
c) DFT c) DFT Measurement
a) Packing List
Packing List
Packaging & Material Dispatch Clearance Invoice b) Invoice
12 Shipping Shipping Certificate Review of Documents 100% Weighment Slips As per Specs/Client requirement P R/W NA c) Weighment Slips
E-way Bill d) E-way Bill
e) Inspection Report/Checklist
A. STATUTORY REQUIREMENTS SHALL BE COMPLIED WITH BY THE VENDOR. SIGN.
B. MATERIAL TESTS OF SAMPLES DRAWN BY NEST-IN SHALL BE WITNESSED BY NEST-IN. V NAME
C. FOR STAGES WITNESSED/DOCUMENTS REVIEWED BY NEST-IN, COPIES OF RELEVANT DOCUMENTS SHALL BE FURNISHED TO NEST-IN. DATE
D. INSTRUMENTS FOR ANY PERFORMANCE TESTS SHALL HAVE VALID CALIBRATION CERTIFICATE. (SUBJECTED TO QAP) SIGN.
NOTES
E. QAP no. must follow the system-QAP/Project No./Sr. no. of inspection NI NAME
F. LEGEND: V - VENDOR, NI – NEST IN, C – NEST-IN’s CLIENT, DATE
RMTC - RAW MATERIAL TEST CERTIFICATE, MTC -MATERIAL TEST CERTIFICATE, AWS - American Welding Society SIGN.
P - PERFORM, W- WITNESS, R - REVIEW, NA- Not Applicable C NAME
DATE
Doc. No.:
TSL/S&S/NI/QAC/IR-007 TATA STEEL LIMITED - NEST IN
Rev. No.: Effect from:
R0 19-Jul-21 Factory Inspection Report - Before Dispatch
Project Name/No. Location:
Client Name: Date:
Component Manufacturer
Product Category: Ref. documents
Acceptance
Name of Inspection/Test
SL.No. Item Description Qty. Offered Value (as per UoM Observed Value Deviation Accepted Rejected Remarks
Conducted
QAP)
(Name of CM) TSL- Nest In (Name of Client)
Signature & Date
Name
Designation
Page 4 of 4
