Technical Catalog

ACS 100 Adjustable

ACS 140 Frequency
ACS 400 Drives

ABB Automation Inc. ABB

2
Contents

Product Overview .................................................................................4

Standard Features.................................................................................5
Specifications ........................................................................................6
Parameters, Macros and Protections ....................................................7
Technical Data .......................................................................................8
1-phase Supply Voltage 200 - 240 V ..........................................8
3-phase Supply Voltage 200 - 240 V ..........................................9
3-phase Supply Voltage 380 - 480 V ..........................................10
Connection Diagrams ACS 100 & ACS 140 ...............................11
Connection Diagrams ACS 400 .................................................12
Options
Control Panels ............................................................................13
DriveWindow Light .....................................................................14
Fieldbus Control .........................................................................15
EMC Filters .................................................................................17
Braking Units ..............................................................................19

COMPAC-US-01
3AUA489002B4894 R0101 Rev. B
Effective: 9/1/00
Supersedes: Rev. A

3
 Product Overview

ACS 100
● 1/6 - 3 HP, 200 - 240 V both Single and Three Phase
● Protected Chassis Standard with Optional NEMA 1 Enclosure Kit Available
● Operator Panel Standard
● Flange, Wall or DIN Rail Mounting
● Heatsinkless Models

ACS 140
● 1/6 - 3 HP, 200 - 240 V both Single and Three Phase
● 1/2 - 3 HP, 380 - 480 V
● Protected Chassis Standard with Optional NEMA 1 Enclosure Kit Available
● Operator Panel Standard
● Flange, Wall or DIN Rail Mounting
● Heatsinkless Models
● RS232 Modbus Serial Communications
● PID Setpoint Control Standard

ACS 400
● 3 - 40 HP, 200 - 240 V
● 3 - 50 HP, 380 - 480 V
● NEMA 1 Enclosure Standard with Optional NEMA 4 and NEMA 12
Enclosures Available
● RS485 Modbus Serial Communication Standard
● PID Setpoint Control standard

The ACS 100, ACS 140 and ACS 400 are microprocessor-based pulse width modulated (PWM) adjustable
frequency AC drives. These drives take advantage of sophisticated microprocessor control and advanced
IGBT power switching technology to deliver excellent performance control of AC motors for a wide
range of applications.

4
Standard Features

Input Power Environmental limits

Voltage: (ACS 100, ACS 140) 1-phase and 3-phase, Ambient temperatures:
200 to 240 V, ±10 %, (ACS 140, ACS 400) Output current = I2, fswitch = 4 kHz: 0 to 40 °C
3-phase, 380 to 480 V, ±10 % ACS 100/140 additionally:
Frequency: 48 to 63 Hz Output current = 0,8 · I2, fswitch = 4 kHz: 0 to 50 °C
Power Factor: approx. 0.98 Output current = I2, fswitch = 8 kHz: 0 to 30 °C
Output current = 0.9 · I2, fswitch = 8 kHz: 30 to 40 °C
Motor connection Output current = 0.75 · I2, fswitch = 16 kHz: 0 to 30°C 1)
Voltage: 3-phase, from 0 to USUPPLY ACS 400 additionally:
Frequency: (ACS 100/140) 0 to 300 Hz, Output current = 0.9 · I2, fswitch = 4 kHz: 0 to 50 °C
(ACS 400) 0 to 250 Hz Output current = 0.8 · I2, fswitch = 8 kHz: 0 to 40 °C
Continuous loading capability (constant torque at a max. Altitude:
ambient temperature of 40°C): Output current = I2: 0 to 1000 m
Rated output current I2. Output current reduced by 1 % per 100 m over 1000 m
Overload capacity (at a max. ambient temp. of 40°C): to 2000 m
at constant torque 1.5 x I2N, for 1 minute every Relative humidity: less than 95 % (non-condensing)
10 minutes Protection class:
at constant torque 1.25 x I2N, for 2 minutes every (ACS 100/140) Protected Chassis,
10 minutes (ACS 400) NEMA 1
Switching frequency: Paint color: NCS 1502-Y, RAL 9002, PMS 420 C
(ACS 100/140) Standard 4 kHz, Low-noise 8 kHz, Contamination levels: no conductive dust, corrosive liquids
Silent 16 kHz*, or gases (IEC 721-3-3)
(ACS 400) Standard 4 kHz, Low-noise: 8 kHz
Acceleration time: 0.1 to 1800 s Product compliance
Deceleration time: 0.1 to 1800 s Low Voltage Directive 73/23/EEC with supplements
EMC Directive 89/336/EEC with supplements
Programmable control connections Quality assurance system ISO 9001 and ISO 14001
Two analog inputs (only one in ACS 100): CE, UL, cUL and C-Tick approvals
Voltage signal: 0 (2) to 10 V, 200 kΩ single-ended
Current signal: 0 (4) to 20 mA, 500 Ω single-ended Options
Potentiometer reference value: NEMA 1 Enclosure Kit for ACS 100 and ACS 140
10 V ±2 % max. 10 mA, 1 kΩ ≤ R ≤ 10 kΩ NEMA 4 and NEMA 12 Enclosures for ACS 400
Response time: ≤ 60 ms Extended Control Panel Cable
Resolution: 0.1 % EMC input filters for First Environment
Accuracy: ±1 % Braking units and choppers
Analog output (ACS 140/400): ACS 140/400:
0 (4) to 20 mA, load <500 Ω RS 485/232 adapter
Auxiliary voltage (ACS 100/140): DriveWindow Light
12 V DC, max. 100 mA ACS 400:
(ACS 400): 24 V, max. 250 mA DDCS adapter for fieldbus modules
Five digital inputs (only three in ACS100):
1)
12 V… 24 V DC with internal or external supply, Except ACS 143-1K1-3 and ACS 143-2K1-3 where
PNP and NPN output current = 0.55 x I2 , fSWITCH =16 kHz: 0 to 30 °C
In ACS 100 ABB standard, 3-wire or alternate
Input impedance: 1.5 kΩ
Response time: ≤ 9 ms
Two relay outputs (only one fault relay in ACS 100):
Switching voltage: 12 to 250 VAC or max 30 VDC/0.5 A
Maximum continuous current: 10 mA to 2 A
Control Panel

5
Specifications
Input Connection
Voltage (VIN): 230 V Units (ACS 100/140 1/6 - 3 HP) - 1 Phase 200 - 240 V ±10%
230 V Units (ACS 100/140 1/6 - 3 HP) - 3 Phase 200 - 240 V ±10%
230 V Units (ACS 400 3 - 40 HP) - 3 Phase 200 - 240 V ±10%
480 V Units (ACS 140 1/2 - 3 HP, ACS 400 3 - 40 HP) - 3 Phase 380 - 480 V ±10 %
Frequency: 48 to 63 Hz
Power Factor (for Fundamental): 0.98
Motor connection
Voltage: 3-phase, from 0 to VIN(VMAX at Field Weakening Point)
Output Frequency: 0 to 250 Hz (ACS 100/140 - 300 Hz)
Frequency Resolution: 0.1 Hz Digital, 10 bit Analog Input 1 & 2
Switching Frequency fS: 4.0, 8.0 or 16.0 kHz
Continuous Output Current:
Constant Torque: Rated IN (IN: Rated Current), fs = 4kHz
Overload Capacity:
Constant Torque: 1.5 X IN, for 1 minute every 10 minutes
Field Weakening Point: (ACS 400) 30 to 250 Hz, (ACS 100/140) 300 Hz
Acceleration Time: 0.1 to 1800 seconds
Deceleration Time: 0.1 to 1800 seconds
Enclosure: (ACS400) NEMA Type 1, NEMA Type 12 and NEMA Type 4,
(ACS100/140) Protected Chassis
Environmental Limits:
Ambient Operating Temperature (fS = 4 kHz):
Variable Torque (NEMA Type 1 & NEMA Type 12):
32 to 104 °F (0 to 40 °C)
Storage Temperature: 4 to 158 °F (-20 to 70 °C)
Cooling Method: (ACS 400) Integral Fan(s), (ACS 100/140) Natural Convection up to 1.5 HP
Relative Humidity: max 95%, no condensation allowed
Altitude Maximum: 3300 ft. (1000 m) above sea level (100% load) 1 % derating every 330 ft. above 3300 ft.
Agency Approval: UL, cUL, CE
External Control Connections
Two Programmable Analog Inputs (ACS 140/400):
Voltage Reference: 0 (2) to 10 V, 200 kΩ, Single Ended
Current Reference: 0 (4) to 20 mA, 500 Ω, Single Ended
Potentiometer: 10 VDC, 10 mA (1k to 10 kΩ)
Auxiliary Voltage: (ACS 400) 24 VDC, max 250 mA, (ACS 100/140) 12 VDC, max 100 mA
Five Programmable Digital Inputs: (ACS 400) 24 VDC, (ACS 100/140) 12 VDC
Response Delay: < 8 ms
One Programmable Analog Output: (ACS 140/400) 0 (4) to 20 mA, 500 Ω max.
Two Programmable Relay (Form C) Outputs:
(ACS 100) One Fault Relay Output
Max. Switching Voltage: 30 VDC / 250 VAC
Max. Switching Current: 8 A / 24 VDC, 8 A / 250 VAC
Max. Switching Power: 2000 VA / 250 VAC
Max. Continuous Current: 2 A
Response Delay: < 10 ms
Protections:
Overcurrent Trip Limit: 3.5 x IN instantaneous (ACS 100 1.5 x IN, ACS 140 2.25 x IN)
Adjustable Current Regulation Limit:
1.1 x IN (RMS) max
Overvoltage Trip Limit: 1.35 x VR
Undervoltage Trip Limit: 0.65 x VN
Overtemperature (Heatsink): 203 °F (95 °C) (ACS 100/140: 194 °F (90 °C))
Auxiliary Voltage: Short Circuit Protected
Ground Fault: Protected
Short Circuit: Protected
Microprocessor Fault: Protected
Motor Stall Protection: Protected
Motor Overtemperature Protection (I2t):
Protected
Input Power Loss of Phase: Protected
Loss of Reference: Protected
Short Circuit Current Rating: 65,000 RMS Symmetrical Amperes (ACS 400 ONLY)
Input Line Impedance: 3% with Standard Internal Reactors (ACS 400 ONLY)

6
Parameters, Macros and Protection

standard feature ACS 100 ACS 140 ACS 400

Functions
Start; normal/flying/torque boost
Start; premagnetizing
IR compensation
Stop; ramp/coasting
Stop; DC brake
DC hold
U/f -ratio; linear/square
Acceleration/deceleration 1 (s) 0.1 … 1800 0.1 … 1800 0.1 … 1800
Acceleration/deceleration 2 (s) 0.1 … 1800 0.1 … 1800
S-ramp; fast/medium/slow
Preset speeds 1 7 7
Critical frequencies 2 2
Slip compensation
Application Macros
Factory
ABB Standard
3-wire
Alternate
Motor potentiometer
Hand/Auto Control
PID Control (process)
Premagnetize
Pump and Fan Control (PFC)
Protection, fault functions
Overload protection
Stall protection
Output overcurrent
Output short circuit
Ground fault, motor cable
Under load
Network failure
Low input signal level (AI<min)
Panel fault
Over voltage
Under voltage
External fault
Automatic fault reset, under voltage
Automatic fault reset, over voltage, over current, AI<min
Fault history 1 3 3
Supervision functions (programmable) 1)
Speed
Current
Torque
Output power
Reference setpoint

1)
Many other signals can also be monitored, please refer to the appropriate user's manual.

7
Technical Data
1-phase Supply Voltage 200 - 240 V ± 10 %
Standard series
Nominal ratings Over- Power losses
Order Nominal Frame Input Output Max. Over- temp. Line Power Control
code motor size/ current current output current (heat fuse2) circuit circuit
ACS 101- P N 3) weight current (peak) sink)
ACS 141- HP lbs. A A A4) A oC A W W
K18-1 0.16 A/1.98 2.7 1.0 1.5 3.2 90 6 7 8
K25-1 0.25 A/1.98 4.4 1.4 2.1 4.5 90 6 10 10
K37-1 0.33 A/1.98 5.4 1.7 2.6 5.5 90 10 12 12
K75-1 0.5 A/1.98 3.2 2.2 3.3 7.1 90 10 13 14
1K1-1 0.75 A/1.98 9.0 3.0 4.5 9.7 90 10 19 16
1K6-1 1.0 B/2.64 10.8 4.3 6.5 13.8 90 16 27 17
2K1-1 1.5 C/3.52 14.8 5.9 8.9 19.0 95 16 39 18
2K7-1 2.0 C/3.52 18.2 7.0 10.5 23.5 95 20 48 19
4K1-1 3.0 D/4.18 22.0 9.0 13.5 34.5 95 25 70 20

Heatsinkless series
The Drives in the heatsinkless series are minimized
in volume in order to save space. They are built with
a base plate and need to be installed on an external
sink to dissipate the heat generated, please refer to the
power circuit losses table below.
These drives are typically used in machines, where
space is limited or increased flexibility in installations
is required.

Nominal ratings Over- Power losses

Order Nominal Frame Input Output Max. Over- temp. Line Power Control
code motor size/ current current output current (heat fuse2) circuit circuit
ACS 101- P N 3) weight I 1N I 2N current (peak) sink)
ACS 141- HP lbs. A A A4) A oC A W W
H18-1 0.16 H/1.76 2.7 1.0 1.5 3.2 90 6 7 8
H25-1 0.25 H/1.76 4.4 1.4 2.1 4.5 90 6 10 10
H37-1 0.33 H/1.76 5.4 1.7 2.6 5.5 90 10 12 12
H75-1 0.5 H/1.76 3.2 2.2 3.3 7.1 90 10 13 14
1H1-1 0.75 H/1.76 9.0 3.0 4.5 9.7 90 10 19 16
1H6-1 1.0 H/1.76 10.8 4.3 6.5 13.8 90 16 27 17

Mounting options, standard series

In addition to the conventional wall mounting and
time-saving DIN rail mounting, ACS 100/140 Drives
also offer flange-mounting. The heat sink is located
outside the enclosure and the majority of the power
loss is external to the enclosure, thus reducing the size
of the enclosure significantly.

mounting on DIN rail wall mounting

8
Technical Data
3-phase Supply Voltage 200 - 240 V ± 10 %

Nominal ratings Protection limits

Nominal Frame Input Cont. Max Nominal Input Cont. Max Line Power losses
Order motor size/ current output output motor HP current output output fuse2) Power Control
code HP 3) weight current current Constant current current circuit circuit
Variable VT torque CT
Torque
ACS 143-1) HP lbs. A A A HP A A A A W W
K75-1 0.5 A/1.76 3.2 2.2 3.3 0.5 3.2 2.2 3.3 6 13 14
1K1-1 0.75 A/1.76 4.2 3.0 4.5 0.75 4.2 3.0 4.5 6 19 16
1K6-1 1.0 B/2.42 5.3 4.3 6.5 1.0 5.3 4.3 6.5 6 27 17
2K1-1 1.5 C/3.30 7.2 5.9 8.9 1.5 7.2 5.9 8.9 10 39 18
2K7-1 2.0 C/3.30 8.9 7.0 10.5 2.0 8.9 7.0 10.5 10 48 19
4K1-1 3.0 D/3.74 12.0 9.0 13.5 3.0 12.0 9.0 13.5 16 70 20
ACS 401-
0004-2-X 3.0 R1/12.8 10.6 10.6 11.7 2.0 7.5 7.5 11.3 15 70 6
0005-2-X 5.0 " 16.7 16.7 18.4 3.0 10.6 10.6 15.9 25 110 6
0006-2-X 7.5 R2/14.8 24.2 24.2 26.2 5.0 16.7 16.7 25.1 30 165 6
0009-2-X 10.0 " 30.8 30.8 33.9 7.5 24.2 24.2 36.3 40 220 6
0011-2-X 15 R3/40.8 46.2 46.2 50.8 10.0 30.8 30.8 46.2 60 330 6
0016-2-X 20 " 59.4 59.4 65.3 15.0 46.2 46.2 69.3 80 450 6
0020-2-X 25 R4/59.5 74.8 74.8 82.3 20.0 59.4 59.4 89.1 100 600 6
0030-2-X 30 " 88.0 88.0 96.8 25.0 74.8 74.8 112.2 110 740 6
0041-2-X 40 " 114.0 114.0 125.4 30.0 88.0 88.0 132 150 900 6

1)
Heatsinkless versions also available, see page 7.
Order code type: ACS 141-xHx-1.

2)
Fuse type: UL class CC or T (symbol KTK-R, JJN or JJS). For non-UL installations IEC269 gG.
Use 140 °F (60 °C) rated power cable (164 °F (75 °C) if Tamb above 113 °F (45 °C)).

3)
The power ratings in HP apply to most 2- and 4-pole motors. The current ratings are the same
regardless of the supply voltages. The rated current of the Drive must be higher than or equal to
the rated motor current to achieve the rated motor power given in the table.

4)
Overload current allowed for one minute every 10 minutes.

Switching frequency (in kHz):

ACS 143-: 4 (Standard), 8 (Low-noise), 16 (silent)
ACS 401-: 4 (Standard), 8 (Low-noise)

Protection limits/Overvoltage
Trip limits
- Running V DC: 842 (corr. to 595 V input)
- Start inhibit V DC: 661 (corr. to 380 - 415 V input)
765 (corr. to 440 - 480 V input)

Protection limits/Undervoltage:
- Running V DC: 333 (corr. to 247 V input)
- Start inhibit V DC: 436 (corr. to 380 - 415 V input)
505 (corr. to 440 - 480 V input)

9
Technical Data
3-phase Supply Voltage 380 - 480 V ± 10 %

Nominal ratings Protection limits

Nominal Frame Input Cont. Max Nominal Input Cont. Max Line Power losses
Order motor size/ current output output motor HP current output output fuse2) Power Control
code HP weight current current Constant current current circuit circuit
Variable VT torque CT
torque
ACS 143-1) HP lbs. A A A HP A A A A W W
K75-3 0.5 A/1.76 2.0 1.2 1.8 0.5 2.0 1.2 1.8 6 14 14
1K1-3 0.75 A/1.76 2.8 1.7 2.6 0.75 2.8 1.7 2.6 6 20 16
1K6-3 1.0 B/2.64 3.6 2.0 3.0 1.0 3.6 2.0 3.0 6 27 17
2K1-3 1.5 C/4.84 4.8 2.8 4.2 1.5 4.8 2.8 4.2 6 39 18
2K7-3 2.0 C/4.84 5.8 3.6 5.4 2.0 5.8 3.6 5.4 10 48 19
4K1-3 3.0 D/6.05 7.9 4.9 7.4 3.0 7.9 4.9 7.4 10 70 20
ACS 401-
0004-3-X 3.0 R1/17.8 6.2 6.6 7.3 2.0 4.7 4.9 7.4 10 90 6
0005-3-X 5.0 " 8.3 8.8 9.7 3.0 6.2 6.6 9.9 10 120 6
0006-3-x 7.5 " 11.1 11.6 12.8 5.0 8.8 8.8 13.2 16 170 6
0009-3-X 10.0 R2/19.8 14.8 15.3 16.8 7.5 11.1 11.6 17.4 16 230 6
0011-3-X 15 " 21.5 23 25.3 10.0 14.8 15.3 23 25 330 6
0016-3-X 20 R3/40.8 29 30 33 15.0 21.5 23 34 35 450 6
0020-3-X 25 " 35 38 42 20.0 29 30 45 50 560 6
0025-3-X 30 R4/59.5 41 44 48 25 35 38 57 50 660 6
0030-3-X 40 " 56 59 65 30 41 44 66 60 900 6
0041-3-X 50 " 68 72 79 40 56 59 88 80 1100 6

1)
Heatsinkless versions also available, see page 7.
Order code type: ACS 143-xHx-3.

2)
Fuse type: UL class CC or T (symbol KTK-R, JJN or JJS). For non-UL installations IEC269 gG.
Use 140 °F (60 °C) rated power cable (164 °F (75 °C) if Tamb above 113 °F (45 °C)).

3)
The power ratings in HP apply to most 2- and 4-pole IEC 34 motors. The current ratings are the
same regardless of the supply voltages. The rated current of the Drive must be higher than or
equal to the rated motor current to achieve the rated motor power given in the table.

4)
Overload current allowed for one minute every 10 minutes.

Switching frequency (in kHz):

ACS 143-: 4 (Standard), 8 (Low-noise),16 (silent)
ACS 401-: 4 (Standard), 8 (Low-noise)

Protection limits/Overvoltage
Trip limits
- Running V DC: 842 (corr. to 595 V input)
- Start inhibit V DC: 661 (corr. to 380 - 415 V input)
765 (corr. to 440 - 480 V input)

Protection limits/Undervoltage:
- Running V DC: 333 (corr. to 247 V input)
- Start inhibit V DC: 436 (corr. to 380 - 415 V input)
505 (corr. to 440 - 480 V input)

10
 Technical Data
Connection Diagrams ACS 100 & ACS 140
ACS 100 ACS 140

DI configuration DI configuration
ABB standard default (0)

DI configuration DI configuration
3-wire default (1)

Frequency reference value

from an external current
source

Frequency reference value

from an external current
source

The supply voltage may be switched on only after the cover has been refitted and snapped into place.
Please refer to the appropriate User’s Manual for detailed connection instructions.

11
 Technical Data
Connection Diagrams ACS 400
ACS 400 ACS 400

DI configuration DI configuration
NPN connected (sink) PNP connected (source)

RS485 Multidrop application

Other Modbus ACS 400 J2

devices X3 RS485
interf.

Signal termination is
selected by jumper J2
not terminated.

The supply voltage may be switched on only after the cover has been refitted and snapped into place.
Please refer to the ACS 400 User’s Manual for detailed connection instructions.

12
Options
Control Panels

ACS100-PAN control panel for ACS-PAN-A control panel for

ACS 100/140/400 ACS 400
ACS 100/140 drives are provided with a detachable ACS-PAN-A is a detachable multi-lingual alphanu-
control panel as standard. meric control panel with LCD display. The control
The ACS-100-PAN can also be used for copying panel can be used for copying parameters between
parameters from one ACS 100 to another or from one ACS 400 drives. Firmware versions for each drive
ACS 140 to another. Firmware versions for each drive must be the same.
must be the same.

control run
modes indicator
control modes
fault units shaft
indicator display direction
shaft
modes
display direction
up/down
modes menu
start/stop menu enter
green LED
red LED

direction start/stop
enter reset

up/down LOC/REM direction

13
Options
DriveWindow Light
Comp-AC set-up and control tool - Win95, Win98, WinNT compatible

DriveWindow Light operates both off- and on-line.

No additional PC hardware required. DriveWindow
Light uses the PC's RS-232/485 port and Modbus
serial communication protocol.

DriveWindow Light features

• All software included for drive to screen
operation in one package.
• Off- and on-line viewing and changing of
drive parameters.
Windows-based, user-friendly • Backup and restore parameters. In a fault
ABB's DriveWindow Light is an easy-to-use tool for situation the parameters can be reloaded
commissioning and control of drives. resulting in time savings.
It provides even more flexibility and operating • Monitoring of actual signal values.
possibilities for the ACS 140 and ACS 400. It • Datalogger for fast and accurate
has features for programming, monitoring, trouble measurements.
shooting and maintenance. It is also an excellent • Fault logger. DriveWindow Light indicates
training tool. DriveWindow Light is free of charge and the reason for the fault, and also collects
can be downloaded at http://www.abb-drives.com. fault history data from the drive.

Panel Extension Cable Kit for ACS 100/140/400

Mounting Plate or Door
Clamp for Cable
Mounting Screws
with Sleeve

Gasket
Cable Hole

This option includes:

Gasket, 10 ft. (3 m) connection
cable ACS...panel, drilling
Control Panel
template and all materials
needed to mount the panel.
Plastic Clamp with Tape

14
Options
Fieldbus Control
Fieldbus Control Highlights
Greater Manufacturing Flexibility

Drive Control
The drive Control Word (16 bit) provides a wide vari-
ety of functions from Start, Stop and Reset to Ramp
Generator control. Typical setpoint values like Speed
and Torque can be transmitted to the drive with 15
bit accuracy.
Drive Monitoring
Frequency and current can be monitored and used to
provide control data for the manufacturing process.
Drive Diagnostics
Accurate and reliable diagnostic information can be
obtained via the drive Alarm and Fault Words, help-
ing to cut drive down-time and production losses.
ABB AC Drives can connect to all major automa- Drive Parameter Handling
tion systems. This is achieved with a dedicated gate- Total integration of the drives into the production
way concept between the fieldbus systems and ABB process is achieved by drive parameter reading and
Distributed Drive Communication System1) (DDCS). writing.
DDCS is a high speed optical link combining fast data
transfer and excellent noise immunity. Reduced Installation and Engineering Effort

The wide range of fieldbus gateways means that the Connection

automation system can be chosen independently of A single twisted pair replaces the large amount of
the drives. control cabling required in conventional systems.
This reduces costs and increases system reliability.
Commissioning and Assembly
1)
Available as an option for ACS 400 The modular machine configuration allows pre-
commissioning of single machine sections and
provides easy and fast assembly of the complete
installation.

ACS 140 Gateways

When an RS 232/485 adapter is used, several
ACS 140 or ACS 400 drives can be controlled using
Modbus protocol. RS232/485 adapter for ACS 140/400
LEDs:
RxD
RS485 terminal X2 TxD
power

3 (A)
RS485 bus 2 (C) RS232/RS485
termination 1 (B) mode select jumper
jumpers S2 S5
and S3
3 (A)
communication
2 (C)
speed setting
1 (B)
DIP-switch S1

RS232 terminal X4

RS 232/485 RS485 terminal X3

15
 Options
ACS 400 Gateways

The ACS 400 provides a Modbus RS 485 connection.

In addition, the following gateways are available for
use with the optional DDCS module.

Fieldbus Protocol Mode Device Profile Baudrate Service Channel

(min.-max.) (Parameter R/W)
Profibus FMS. DP Adjustable Speed 9.6-1500 kbit/s Supported
Drives
InterBus-S I/O. PCP ABB Drives 500 kbit/s Supported
Modbus RTU ABB Drives 1.2-19.2 kbit/s Supported
Modbus Plus1) N.A. ABB Drives 1000 kbit/s Supported
DeviceNet N.A. AC Drives, 125-500 kbit/s Supported
DC Drives
CANopen2) N.A. Drives and Motion 1000 kbit/s Supported
Control

1)
Software version 1.3 or later is compatible with ACS 400. N.A. = Not Applicable
2)
Fieldbus module version 1.2 or later is compatible with ACS 400.

Gateway Module Technical Data DDCS adapter for ACS 400 allows
Power supply connection of fieldbus modules.
Supply voltage: 24 VDC ±10 %
Current consumption: 60..160 mA
Connections
Bus-line: Screw terminals
Drive link: Fiber optics
Environmental limits
Ambient temperature: 0..50 °C DDCS

Altitude: up to 2000 m ASL

Enclosure
Degree of protection: IP 20
Drive interface
Protocol: DDCS
Baudrate: 4 Mbit/s

16
Options
EMC Filters
Series ACS 100/140-IFxx-x
ABB ACS 100, ACS 140 and ACS 400 drives meet the without intermediate transformers, to a low voltage
requirements of the Second Environment as standard. power supply network which supplies buildings used
An appropriate EMC filter is required only when oper- for domestic purposes. A Second Environment instal-
ating in the First Environment. lation includes all others than those connected directly
Product Standard EN6180003 defines the First Envi- to a low voltage power supply network which supports
ronment as an installation that includes domestic prem- buildings used for domestic purposes.
ises. It also includes establisments connected directly,

1-phase supply voltage 200 - 240 V, 0.16 - 3 HP

Drive Model # Filter Model # A B C D E F G H I Max. Motor Cable length ft./m
ACS 101/141- in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm Switching Frequency
4 kHz 8 kHz 16 kHz
K18-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 90/30 60/20 30/10
K25-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 90/30 60/20 30/10
K37-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 90/30 60/20 30/10
K75-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 90/30 60/20 30/10
1K1-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 7.09/180 1.65/42 90/30 60/20 30/10
1K6-1 ACS 100/140-1FAB-1 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.19/81 7.37/186 8.48/217 1.65/42 90/30 60/20 30/10
2K1-1 ACS 100/140-1FCD-1 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.19/81 11.26/286 7.37/200 1.65/42 90/30 60/20 30/10
2K7-1 ACS 100/140-1FCD-1 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.19/81 11.26/286 7.37/200 1.65/42 90/30 60/20 30/10
4K1-1 ACS 100/140-1FCD-1 2.28/58 10.71/272 1.0/25 2.28/58 9.25/235 3.19/81 11.26/286 8.15/207 1.65/42 90/30 60/20 30/10

3-phase supply voltage 380 - 480 V, 0.5 - 3 HP

Drive Model # Filter order code A B C D E F G H I Max. Motor Cable length ft./m
ACS 143- in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm Switching Frequency
4 kHz 8 kHz 16 kHz
K75-3 ACS 140-1FAB-3 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.14/81 7.32/186 7.52/191 1.65/42 90/30 60/20 30/10
1K1-3 ACS 140-1FAB-3 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.14/81 7.32/186 7.52/191 1.65/42 90/30 60/20 30/10
1K6-3 ACS 140-1FAB-3 2.28/58 6.77/172 1.0/25 2.28/58 5.35/136 3.14/81 7.32/186 8.98/228 1.65/42 90/30 60/20 30/10
2K1-3 ACS 140-1FAB-3 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.14/81 11.26/286 8.31/211 1.65/42 90/30 60/20 30/10
2K7-3 ACS 140-1FCD-3 2.28/58 10.71/272 1.0/25 2.28/58 8.19/208 3.14/81 11.26/286 8.31/211 1.65/42 90/30 60/20 30/10
4K1-3 ACS 140-1FCD-3 2.28/58 10.71/272 1.0/25 2.28/58 9.25/235 3.14/81 11.26/286 8.58/218 1.65/42 90/30 60/20 30/10

Filters are provided in a finger-safe protected chassis (IP 20)

17
 Options
EMC Filters
Series ACS 400-IFx1-3
Selection table and dimensions for IP 20 EMC filters
3-phase supply voltage 380 - 480 V, 3.0 - 37 kW

Drive Filter Model # A B C D E F G H H I Max.1) Motor Cable length ft./m

Model # ACS 401- NEMA 1 NEMA 12 Switching Frequency
ACS 401- in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm in/mm 4 kHz 8 kHz
0004 IF11-3 3.54/90 14.25/362 1.38/35 3.86/98 12.52/318 4.72/120 14.88/378 10.59/269 11.81/300 2.36/60 300/100 -
0005 IF11-3 3.54/90 14.25/362 1.38/35 3.86/98 12.52/318 4.72/120 14.88/378 10.59/269 11.81/300 2.36/60 300/100 -
0006 IF11-3 3.54/90 14.25/362 1.38/35 3.86/98 12.52/318 4.72/120 14.88/378 10.59/269 11.81/300 2.36/60 300/100 -
0009 IF21-3 3.54/90 18.15/461 1.38/35 3.86/98 16.42/417 4.72/120 18.78/477 11.06/281 12.32/313 2.36/60 300/100 300/100
0011 IF21-3 3.54/90 18.15/461 1.38/35 3.86/98 16.42/417 4.72/120 18.78/477 11.06/281 12.32/313 2.36/60 300/100 300/100
0016 IF31-3 5.51/140 12.99/330 1.97/50 3.86/98 20.79/528 6.69/170 13.78/350 - - 3.15/80 300/100 300/100
0020 IF31-3 5.51/140 12.99/330 1.97/50 3.86/98 20.79/528 6.69/170 13.78/350 - - 3.15/80 300/100 300/100
0025 IF41-3 6.30/160 14.96/380 1.97/50 3.86/98 24.37/619 7.87/200 15.75/400 - - 3.15/80 300/100 300/100
0030 IF41-3 6.30/160 14.96/380 1.97/50 3.86/98 24.37/619 7.87/200 15.75/400 - - 3.15/80 300/100 300/100
0041 IF41-3 6.30/160 14.96/380 1.97/50 3.86/98 24.37/619 7.87/200 15.75/400 - - 3.15/80 300/100 300/100

Selection table and EMC filter type NEMA 12 protection Cable J K L M N

dimensions for ACS 401- cover model # diameter in/mm in/mm in/mm in/mm in/mm
-IF11-3 IFC-99-001 9-16 1.38/35 1.77/45 max. 1.50/38 max. 1.50/38 max. 21/533.5
NEMA 1 (IP 21) /
IFC-99-002 13-20
NEMA 12 (IP 54) -IF21-3 IFC-99-002 13-20 1.38/35 1.77/45 max. 1.50/38 max. 1.50/38 max. 24.92/633
EMC filter covers IFC-99-003 18-25
-IF31-3 IFC-99-004 13-20 2.56/65 3.35/85 max. 1.85/47 max. 1.85/47 max. 23.39/594
IFC-99-005 18-25
IFC-99-006 25-31
-IF41-3 IFC-99-005 18-25 2.56/65 3.35/85 max. 1.85/47 max. 1.85/47 max. 25.35/644
IFC-99-006 25-31
IFC-99-007 32-38

Always use RFI Ferrite ACS-CHK-A or ACS-CHK-C with series ACS400-IFx1-3 EMC fi lters. The
motor cable, including the shield, must be fed through the hole in the ferrite. Ferrites ACS-CHK-A
or ACS-CHK-C are supplied in the same package as the input filter.

Series ACS 400-IF22-3

Dimensions for regular NEMA 1/
IP 21 EMC filter for ACS 400
frequency converter

Converter A B C D Max motor cable length

type fsw = 4 kHz, fsw = 8 kHz
ACS 401- in/mm in/mm in/mm in/mm ft./m
0004 17.83/453 4.02/102 3.43/87 4.57/116 30/10
0005 17.83/453 4.02/102 3.43/87 4.57/116 30/10
0006 17.83/453 4.02/102 3.43/87 4.57/116 30/10
0009 21.77/553 4.49/114 3.43/87 4.57/116 30/10
0011 21.77/553 4.49/114 3.43/87 4.57/116 30/10

18
Options
Dynamic Braking Units

Compact-sized
braking units with
braking chopper
and resistor.

Braking unit technical data

Braking unit Frequency converter Resistor Continuous Max. output
order code input voltage OHM output W 20 s W
ACS-BRK-A 200 – 240 VAC 400 150 350
380 – 480 VAC 1000
ACS-BRK-B 200 – 240 VAC 150 400 1000
380 – 480 VAC 2400
ACS-BRK-C 200 – 240 VAC 32 2000 4500
380 – 480 VAC 12000
ACS-BRK-D 200 – 240 VAC 10.5 7000 14000
380 – 480 VAC 42000
ACS-BRK-F 200 – 240 VAC 50 400 2400
–

Dimensions
Braking unit Width Height Depth H1 W1 Weight
order code in/mm in/mm in/mm in/mm in/mm lbs./kg
ACS-BRK-A 3.54/90 9.45/240 7.09/180 7.72/196 2.64/67 2.65/1.2
ACS-BRK-B 3.54/90 11.81/300 11.22/285 9.06/230 2.64/67 3.31/1.5
ACS-BRK-C 5.91/150 19.69/500 13.66/347 19.13/486 3.35/136 16.53/7.5
ACS-BRK-D 10.63/270 23.62/600 17.72/450 22.91/582 9.92/252 45.19/20.5
ACS-BRK-F 3.54/90 11.81/300 11.22/285 9.06/230 2.64/67 3.31/1.5

19
The ABB Product Family

Small AC Drives
The Comp-AC family includes the ACS 100, ACS 140, and ACS 400, covering sizes
from ¼ hp to 50 hp and voltages from 200 to 480 V.

Large AC Drives
The ACS 600 Single and Multi-Drive family includes drives from 3 hp to 4,000 hp and
voltages from 230 to 690 V.

Medium-Voltage Drives
ABB’s highly reliable ACS 1000 is available from 400 hp to 6,700 hp and voltages of
2.3, 3.3, and 4.16 kV.

DC Drives and Motors

DCS 500 and DCS 400 DC Drives are available from 5 hp to 10,000 hp and voltages
from 230 to 1,000 V. A wide range of DC motors are also available.

Motors
Low-voltage AC motors from ABB range from ¼ hp to 800 hp and voltages from 208 to
480 V. Medium-voltage AC motors are also available.

ABB
ABB Automation Inc.
3AUA489002B4894 R0101 Rev B

Drives & Power Products Group

16250 West Glendale Drive
Supersedes: Rev. A

New Berlin, WI 53151

Effective: 9/1/00
COMPAC-US-01

USA
Telephone: (414) 785-3416
(800) 243-0696
Fax: (414) 785-0397
All specifications are subject to change without prior notice.