Refrigeration & Psychrometry Guide
Refrigeration & Psychrometry Guide
I. Introduction to Refrigeration
Refrigeration refers to the use of mechanical devices or heat activated devices for
producing and maintaining the temperature in a region less than that of
surroundings.
Refrigeration is extensively used for increasing the storage life of perishable items
specially food products, vegetables, fruits, milk, beverages, chilling of water, ice
formation etc. along with industrial applications in chemical manufacturing,
petroleum refinery, petrochemical plants, paper and pulp industry etc.
Desired effect
COP of refrigeration =
Net work done
Here the desired effect is the continuous removal of heat at the rate of Q 2 for
maintaining body at lower temperature T 2. Net work done for getting this
refrigeration effect is W.
Q2 Q2
= COP= =
W Q 1−Q2
COP of refrigerator may have any magnitude i.e. less than unity or greater than
unity.
“One ‘Ton’ of refrigeration can be defined by the amount of heat being removed
from one ton of water at 0ºC to form one ton of ice at 0ºC within 24 hours.” Thus,
a Ton of refrigeration shall quantify the latent heat required to be removed for
solidification of water at 0ºC.
Generally, 1 Ton is taken as 3.5 kJ/sec. This deviation from 3.87 to 3.5 kJ/sec is
there because Ton was originally defined in fps units and the approximations
during conversion yielded numerical value of 3.5 kJ/sec which is now universally
accepted.
COPcold days > COPhot days because Th, cold days < Th, hot days
Similar to the carnot power cycles, reversed carnot cycle for refrigeration is not
feasible in practice.
Therefore, number of modified cycles are practically used for refrigeration as
discussed ahead. But the reversed carnot cycle provides the basis for
comparison and provides the benchmark for achieving maximum COP.
High pressure and high temperature refrigerant enters the condenser at state 2
where its condensation occurs and refrigerant is available in liquid form at state 3.
Wet compression:
It is also possible that the refrigerant is in wet state i.e. liquid-vapour mixture at
inlet of compressor, state 1'.
Compression of wet mixture gets transformed into dry refrigerant (gaseous form)
as shown by state 2'.
Low pressure refrigerant in wet state is passed through evaporator from state 4' to
1' where it picks up heat from surroundings and some of its liquid fraction gets
transformed into vapour but it does not become dry (gas) refrigerant at inlet to
compressor.
Coolant used in condenser may also be used for cooling compressor as its
temperature is lower than compressor temperature.
T-s and p-h diagram for vapour compression cycle shows that the refrigeration
capacity can be increased by sub cooling the condensate before it enters the
expansion valve and also by increasing the degree of expansion in expansion
valve.
Thermodynamic analysis:
For simple vapour compression cycle, the COP, refrigeration effect and work input
can be estimated based on following assumptions:
1. All process of refrigeration cycle are internally reversible except the
expansion through valve which is throttling process and is irreversible.
2. Compressor and expansion valve have no heat interaction with
surroundings during their operation i.e. they operate adiabatically.
3. Refrigerant leaving condenser is saturated liquid.
4. Refrigerant entering compressor is saturated vapour in case of ‘dry
compression’ and liquid vapour mixture in case of ‘wet compression’.
5. Changes in kinetic energy and potential energy are negligible.
VI. Refrigerants
Refrigerant is the working fluid used in refrigeration/air conditioning equipment's
having capability of carrying heat/rejecting heat in the form of sensible heat or
latent heat.
Refrigerants carrying heat/rejecting heat in the form of latent heat are more
effective and for this refrigerant should possess suitable properties to get
transformed from liquid to gas and vice-versa.
During selection of refrigerant its chemical, physical and other general properties
are being looked into along with refrigeration cycle requirements and application
The primary refrigerants are those refrigerants which are directly involved in
refrigeration system.The primary refrigerants are used in vapour compression
systems
Secondary refrigerants are first cooled by primary refrigerants and then used for
imparting refrigeration. Secondary refrigerants are liquids used for transporting
low-temperature heat energy from one place to another as done by ‘brine’,
antifreeze agents etc.
Commonly used refrigerants are air, ammonia, carbon dioxide, sulphur-dioxide,
fluorinated hydrocarbons and Freons etc.
All refrigerants are assigned with internationally acceptable number such as R–
12, R–717 etc.
These refrigerants are traded in market under the brand names of Freon,
Genetron, Isotron and Arctron.
But due to disastrous effect of chlorine in refrigerant upon the earth’s protective
ozone layer the efforts are being made to replace the use of CFCs by the class of
refrigerants having hydrogen in place of chlorine.
Such new ecofriendly refrigerants are called hydrofluoric carbons (HFCs) for
example R–134a (CF3 CH2F) can replace R-12 (CCl2F2).
Halocarbon compounds
These refrigerants are traded in market under the brand names of Freon,
Genetron, Isotron and Arctron.
But due to disastrous effect of chlorine in refrigerant upon the earth’s protective
ozone layer the efforts are being made to replace the use of CFCs by the class of
refrigerants having hydrogen in place of chlorine.
Such new ecofriendly refrigerants are called hydrofluoro carbons (HFCs) for
example R–134a (CF3 CH2F) can replace R-12 (CCl2F2).
Fig 6.5 Halocarbon compounds
third digit from right is one less than the number of carbon
atoms.
Inorganic compounds
Refrigerants used in olden days were inorganic compounds.
Some of such refrigerants are still used in different applications such as ice
plants, steam refrigeration, aeroplanes and ship refrigeration etc. due to their
inherent thermodynamic and physical properties.
Fig 6.6 Inorganic Compound
Hydrocarbons
Hydrocarbons: Some of hydrocarbons are also used as refrigerants particularly in
petroleum and petrochemical industry.
Azeotropes
Azeotropes are those mixture of different refrigerants which do not separate into
their components by distillation or with the change in pressure and temperature.
CHOICE OF REFRIGERANTS
Selection of suitable refrigerant depends upon the number of parameters as
there cannot be single refrigerant well suited for all kinds of refrigeration systems.
Apart from these properties, due consideration should be given to the working
pressure and temperature range and pressure ratio, space restrictions,
corrosiveness and in flammability, oil miscibility etc. before selecting refrigerant
with suitable compressor and other equipment's of refrigeration system.
VII. PSYCHROMETRY
Psychrometry or Psychrometrics refers to the study of system involving dry air
and water.
Dry air:
Atmospheric air having 79% nitrogen and 21% oxygen by volume is considered
dry air. Its, molecular weight is taken as 29.
Moist air:
Moist air is the mixture of dry air and water vapour in which dry air is treated as if
it were pure component.
Quantity of water vapour present in the mixture depends upon the temperature of
air and it may vary from zero in dry air to the maximum quantity when mixture is
saturated of water vapour (called saturation capacity of air).
Moist air is assumed to behave as ideal gas for the purpose of analysis.
Mixture pressure is the sum of partial pressures of dry air and water vapour.
When the partial pressure of water vapour corresponds to the saturation pressure
of water at mixture temperature then mixture is said to be saturated.
Saturated air is the mixture of dry air and saturated water vapour.
When the temperature of mixture of air and vapour is above the saturation
temperature of water vapour then the vapour is called superheated vapour.
Relative humidity:
Relative humidity gives an account of moisture content in an actual mixture as
compared to the mixture in saturated state at same temperature and pressure. It
can be given by the ratio of actual mass of water vapour in given volume to the
mass of water vapour if the air is saturated at the same temperature and
pressure.
Dry bulb temperature:
Dry bulb temperature refers to the temperature of air measured with ordinary
thermometer having its bulb open.
Psychrometric charts:
Psychrometric chart gives the graphical representation of different important
properties of moist air. These charts are readily available for different mixture
pressure. Fig. 6.8
shows psychrometric chart. Abscissa (x-axis) of chart gives the dry bulb
temperature (ºC) and
the ordinate (y-axis) has humidity ratio (ω) in kg or gram of water vapour per kg of
dry air
Fig 6.8 Psychrometric charts
Since humidity ratio can be directly related to partial pressure of water vapour so
vapour pressure (pv) can also be shown on ordinate.
Constant relative humidity (φ) curves are also shown on psychrometric chart for
different φ values such as φ = 10%, 60%, 100%. Mixture enthalpy per unit mass
of dry air (kJ/kg of dry air) is also available on psychrometric chart.
Dew point temperature for the moist air can be known by following the line of
constant ω (or constant pv) up to saturation line, φ = 100% as the dew point
refers to the state where mixture becomes saturated when cooled at constant
vapour pressure.
Wet bulb temperature is also available on psychrometric chart where constant wet
bulb temperature is also available on psychrometric chart where constant wet
bulb temperature lines run from upper left to the lower right of chart.
These constant wet bulb temperature lines approximate to the lines of constant
mixture enthalpy per unit mass of dry air.
Psychrometric chart also has lines representing volume per unit mass of dry air
(m3/kg). These specific volume lines can be approximated as state giving volume
of dry air or water vapour per unit mass of dry air since each component of
mixture i.e. air and water vapour occupy the same volume.
Psychrometric processes:
Different psychrometric processes commonly encountered in air conditioning are
as follows.
3. Humidification
4. Evaporator cooling
Sensible heating or cooling refers to the heating or cooling without phase change
i.e. heating or cooling of air without increase or decrease of moisture content.
For sensible heating the air is passed over heating coils (electrical resistance
type or steam type) while for sensible cooling the air is passed over cooling coils
(such as evaporator coil of refrigeration cycle), as shown in Fig. 6.9
This heating and cooling may be for complete amount of air being passed over
the coil as shown in Fig. 6.9 a and b, or the portion of air flowing can be by
passed through by-pass passage thus, only a fraction is passed over coil.
Psychrometric charts Fig. 6.9 c and d, respectively between states 1 and 2. Thus, for
inlet air temperature being T 1, the heating/cooling causes change in temperature up to
T2 When some amount of air is by passed then the temperature of air coming out shall
be different from T2.
In case of sensible heating with by pass, temperature of air coming out is less than
temperature of air without by pass i.e. T3 < T2.
Similarly in case of sensible cooling with bypass temperature of air leaving is more than
temperature of air without by-pass i.e. T3 > T2.
Heat added can be quantified by the amount of heat gained by dry air and water vapour
between dry bulb temperature T1 and T2
Qsensible heating = Cpm · (T2 – T1), Hence Cpm is mean specific heat.
In case of sensible heating with by pass, if the amount of air by passed is B kg per kg of
air then heat balance can be given as below. Here (1 – B) kg of air passes over the coil
and later on mixes with by passed air at exit.
or,
This amount of air by passed per kg of air flowing is also called as By-pass factor of the
coil. Factor (1 – B) is called contact factor.
Humidification:
This is the process of adding moisture to the air. Humidification may be required during
air conditioning when air being circulated in occupied space may have little moisture in
it.
Available means for increasing humidity are to inject steam or spray liquid water into air.
Normally the steam being injected shall be at temperature more than that of air and
humidification shall be accompanied by increase in humidity ratio and dry-bulb
temperature.
When liquid water is sprayed then the moist air shall leave humidification section with
lower temperature than at inlet and increased humidity ratio.
Figure 6.10 shows schematic for humidification process along with representation on
psychrometric chart for humidification using steam and liquid water spray both.
Fig 6.10 Humidification
Evaporator cooling
Evaporative cooling has arrangement for spray of spraying liquid water into air or
passing air through a pad soaked with water.
Due to less humidity of air it shall evaporate some amount of water in its contact and
thus reduce its temperature because of heat extracted for evaporation of water.
This air leaving evaporative cooler shall have temperature less than inlet air
temperature and also due to moisture being picked up the humidity ratio gets increased.
Arrangement for such type of cooling and its representation on psychrometric chart is
shown in Fig. 6.11
Fuel-air ratio
Fuel-air ratio is inverse of Air-fuel ratio. Theoretical air-fuel ratio can be estimated
from stoichiometric combustion analysis for just complete combustion.
Equivalence ratio:
It is the ratio of actual fuel-air ratio to the theoretical fuel-air ratio for complete
combustion.
Fuel-air mixture will be called lean mixture when equivalence ratio is less than
unity while for equivalence ratio value being greater than unity the mixture will be
rich mixture.
Theoretical air:
Theoretical amount of air refers to the minimum amount of air that is required for
providing sufficient oxygen for complete combustion of fuel. Complete combustion
means complete reaction of oxygen present in air with C, H 2, S etc. resulting into
carbon dioxide, water, sulphur dioxide, nitrogen with air as combustion products.
Stoichiometric air
At the end of complete reaction there will be no free oxygen in the products. This
theoretical air is also called “stoichiometric air”.
Excess air:
Any air supplied in excess of “theoretical air” is called excess air. Generally
excess air is 25 to 100% to ensure better and complete combustion.
Flash point and Fire point:
Flash point refers to that temperature at which vapour is given off from liquid fuel
at a sufficient rate to form an inflammable mixture but not at a sufficient rate to
support continuous combustion.
Fire point refers to that temperature at which vaporization of liquid fuel is sufficient
enough to provide for continuous combustion.
These temperatures depend not only on the fuel characteristics but also on the
rate of heating, air movement over fuel surface and means of ignition. These
temperatures are specified in reference to certain standard conditions.
Although flash point and fire point temperatures are defined in relation with
ignition but these temperatures are not measure of ignitability of fuel but of the
initial volatility of fuel.
Actual temperature shall be less than adiabatic flame temperature due to heat
transfer to surroundings, incomplete combustion and dissociation etc.
Cloud point:
When some petroleum fuels are cooled, the oil assumes cloudy appearance.
This is due to paraffin wax or other solid substances separating from solution.
The temperature at which cloudy appearance is first evident is called cloud point.
Higher heating value (HHV) of fuel is the enthalpy of combustion when all the
water (H2O) formed during combustion is in liquid phase.
Lower heating value (LHV) of fuel refers to the enthalpy of combustion when all
the water (H2O) formed during combustion is in vapour form.
The lower heating value will be less than higher heating value by the amount of
heat required for evaporation of water.
It is also called calorific value of fuel and is defined as the number of heat units
liberated when unit mass of fuel is burnt completely in a calorimeter under given
conditions.
Enthalpy of formation:
Enthalpy of formation of a compound is the energy released or absorbed when
compound is formed from its elements at standard reference state.
Thus enthalpy of formation shall equal heat transfer in a reaction during which
compound is formed from its’ elements at standard reference state.
Dissociation:
It refers to the combustion products getting dissociated and thus absorbing some
of energy. Such as, the case of carbon dioxide getting formed during combustion
and subsequently getting dissociated can be explained as below,