ADCO Caravan Specification
ADCO Caravan Specification
01/EC 10822
VOLIME V OF VI
SPECIAL PACKAGES
BOOK 2 OF 2
CARAVANS
THIS DOCUMENT IS INTENDED FOR USE BY ADCO AND ITS NOMINATED CONSULTANTS,
CONTRACTORS, MANUFACTURERS AND SUPPLIERS.
ORIGINATOR:
                      -       Form of tender
                      -       Pro-forma Contract
                      -       Construction Scope of Work
                      -       ADCO Coordination procedure
                      -       ADCO HSE Rules and Conditions
                      -       Draughting, Tagging & As-Built Requirements
                      -       General Quality System Requirements
                      -       ADCO Standard Pro-formas
                      -       ADCO Manuals
VOLUME II OF VI Drawings
Caravans
                                                           Page i of iv
                  Book 4 of 5     ADCO’s Specifications
                  Book 5 of 5     Particular Specifications
Volume VI OF VI   Annexures
                  Annexure 1      Estidama Report / Requirements
                  Annexure 2      Topographic Survey Report
                  Annexure 3      Geotechnical Investigation Report
                  Annexure 4      HSEIA Report
Caravans
                                              Page ii of iv
REVISION RECORD
Caravans
                                                      Page iii of iv
CONTENTS
2- Part 2 of 3 Specifications
3- Part 3 of 3 Drawings
Caravans
                                                            Page iv of iv
                          INVITATION NO. 15426.01/EC 10822
VOLIME V OF VI
SPECIAL PACKAGES
BOOK 2 OF 3
CARAVANS
PART 1 OF 2
THIS DOCUMENT IS INTENDED FOR USE BY ADCO AND ITS NOMINATED CONSULTANTS,
CONTRACTORS, MANUFACTURERS AND SUPPLIERS.
ORIGINATOR:
1. Scope of Works
1.1 Introduction
2. General Specifications
ATTACHMENTS
         1. Furniture Package
         2. Sewage Treatment Plant Package
                                                         PAGE     1 OF 13
1.      SCOPE OF WORKS
1.1     INTRODUCTION
        This package is considered a part of the construction of Bab infrastructure expansion.
        The subject works comprise addition of thirty six (36) new Caravans, relocation of
        existing four (4) caravans and demolition of existing thirty two (32)
1.3.1   General
        1. Design, Supply and installation of thirty six (36) new caravans as indicated
           above in the project description.
        2. Relocation of four (4) existing caravans as indicated on drawings.
        3. Demolition of existing 32 caravans in the accommodation area (blocks
           10,11,12).
        4. Construction of RC pump room.
        5. Rerouting of all underground services and utilities passing in the area of the
           existing 32 caravans. Also contractor shall dismantle and demolish all external
           MEP service which is dedicated for the Caravans and to coordinate with ADCO
           for handing over the material and the location of storing it.
        6. Supply and installation of fixed and loose furniture, access steps as per drawings.
        7. Verification of the topographical survey and levels of the proposed construction
           area.
        8. Performing necessary plate load tests s required for verifying the soil parameters
           used in the design of Caravans’ footings.
        9. Provide detailed design of caravans including verification of footings design for
           ADCO approval prior to construction.
                                                              PAGE       2 OF 13
        10. Provide for all requirements, inspection and testing etc., as detailed in Division
            One General Requirements - Specification Vol. II.
        11. Follow project general scope of work included in volume I.
        12. Follow project specifications included in Volume III unless noted otherwise in
            this document
        13. Provide for maintenance of all executed works for a minimum period of one year
            from the date of issuance of taking over certificate by ADCO.
        14. Provide for all warranties and guaranties as indicated in drawings, specifications,
            BOQ's etc.
        15. Provide for all materials, manpower, equipment, machineries, vehicles etc.,
            required to carry out and complete the works.
        16. All design documents and shop drawings to be submitted for company approval
            prior to execution.
        17. As an interim arrangement, provision of hiring a skid mounted potable water
            tank with pumps will be required to be arranged by contractor to ensure the
            water supply for residents in 39 caravans.
                                                              PAGE       3 OF 13
1.3.3 Mechanical Works
    The mechanical works shall include supply, install, and commission and maintain the
    following systems for a minimum of one (1) year unless otherwise stated from the
    date of taking over certificate issued by ADCO.
    1. Air Conditioning System to include mini split A/C system (cooling /heating) and
       extract fans, insulation for all piping, necessary supports, sleeves, indicating
       instruments, and all accessories and spare parts and associated Civil Works,
       required to complete, commission and maintain to the fullest satisfaction of
       ADCO with necessary testing, warranties, factory inspections all as called for in
       Drawings / Specifications / Bills of Quantities / Conditions of Contract.
    2. Sewerage system to include manholes with necessary benching, GRP lining
       covers, ladders, piping network, gully trap, floor gullies, floor traps, cleanouts,
       access doors, vent cowls, soak always, new STP to serve the 40 caravans
       including the sewage lifting station, etc. The sewerage system for the 40
       caravans shall be connected to the new sewage treatment plant (STP) complete
       with necessary supports, sleeves, all accessories, spare parts, associated civil
       works to complete, commission and maintain to the fullest satisfaction of the
       COMPANY with necessary testing, warranties etc. as called for in Drawings /
       Specifications / Bills of Quantities /Conditions of Contract. The drainage system
       shall comprise of two stacks, soil and waste with an independent vent stack,
       drainage from domestic areas shall be collected and routed to the sewage
       treatment plant via sewage lifting station.
        Storm water from roads car parking will be drained though road inlet catch
        basins and discharged into low areas in the open desert as per site condition.
    3. Fire Fighting Network to include fire mains, fire hydrants, valves, extinguishers,
       piping network, connection to existing network, necessary supports, sleeves, all
       required accessories, spare parts, associated civil works to complete, commission
       and maintain the system to the fullest satisfaction of ADCO with necessary
       testing, warranties etc. as called for in the Drawings / Specifications / Bills of
       Quantities /Conditions of Contract.
    4. Water Supply Network to include water main, valves, pits, connection to existing
       network, new GRP tanks, booster pump set, filtration unit, UV filter, water
       meter, piping network, re-routing for the existing water pipes, indicating
       instruments, necessary supports, sleeves, all required accessories, spare parts,
       associated civil works, to complete, commission and maintain the system to the
       fullest satisfaction of ADCO, with necessary testing, warranties etc. as called for
       in Drawings /Specifications / Bills of Quantities / Conditions of Contract.
        Contractor scope of work will include the new tie-in point required into the
        existing BAB area main (100mm) potable water filling line used for existing
        potable water tanks serving the existing buildings. The new tie-in pint size will
        be 75∅, this will be used as potable water filling pipe for the new BAB GRP
        tanks serving the new Caravans, Contractor scope of work will be carried out as
        per the water supply design drawing, the MEP specification and for the Engineer
        approval.
                                                         PAGE       4 OF 13
      For all caravans, water supply pipes and drainage vent pipes exposed to outside
      shall be covered with calcium silicate board and provided with finishing
      matching the caravan and for the Engineer approval.
  5. Re-routing of all underground services and utilities passing in the area of the
     existing 32 Caravans. Also dismantle and demolish all external MEP services
     which are dedicated for the existing 32 Caravans and to coordinate with ADCO
     for handing over the material and the location of storing it.
                                                          PAGE      5 OF 13
 •    Cable tray system
 •    Conduit and Fittings
 •    Wires and Cables
 •    Outlet boxes, pull boxes and junction boxes
 •    All Interior Lighting Fixtures including ballasts and all related accessories.
 •    All Exterior Lighting Fixtures including ballasts, poles, foundations, etc.
      and all related accessories.
 •    Emergency Lighting.
 •    Earthing System
 •    Analogue Addressable Fire Alarm System including connection of fire alarm
      cables to existing fire alarm control panel.
 •    Telephone and Data Cabling System
 •    MATV System
 •    All necessary power supplies terminating in an isolating switch located
      within 2 -meters of the mechanical equipment/panels.
 •    Supply and installation of Cat3 & fiber optic cabling from the existing MDF
      room at ADCO administration building to the new facilities/telecom room
      caravan.
 •    All coordination with other sub trade in regards to the routing and location of
      various services and outlets and to supply and install data outlets and power
      supply to the various equipment including all conduiting, ducts for the
      installation of the control wires by the equipment supplier.
 •    Rerouting of any existing services within the site in coordination with the
      related authorities.
 •    Testing and verification for all the above systems.
 •    Supply and installation of physical tag plates for all equipment including but
      not limited to cables, junction boxes, panel boards, etc complete
 The work shall comprise the whole of the labor and, unless otherwise indicated, all
 the materials necessary to form a complete installation and such tests, adjustments
 and commissioning as are prescribed in subsequent clauses and as may otherwise
 be required to give an effective working installation to the satisfaction of ADCO.
                                                     PAGE       6 OF 13
               ii. Contractor shall prepare a detailed schedule and sequence of operation based
                   on his detailed study and understanding of the project requirements, services
                   tie ins etc. and shall be submitted for the review and approval of ADCO.
               iii. All such works shall be carried out with minimum interruption of services to
                    the existing facilities by ensuring that the shut down period is minimum and
                    exact timing of such interruptions shall be coordinated with ADCO.
2. GENERAL SPECIFICATIONS
        2.1.2 Grout:
                Only non-shrink grout shall be used.
                                                                PAGE       7 OF 13
2.2 Division Six Wood and Plastics
   2.3.1 Materials
          Damp proofing: Bitumen emulsion protective coating to exterior of manholes
          in contact with soil.
          a. Use number of coating as recommended by manufacturer.
          b. Use 1000 gauge polythene sheet under blinding.
                                                          PAGE        8 OF 13
2.4 (13120) Pre-Engineered Structures (Caravans)
                   The steel base frame as per design shall be constructed from Hot Rolled
                   MS I Beams with minimum depth of periphery beam shall be 150 mm.
                   The cross members as per design shall be Hot Rolled MS Beams with
                   minimum depth of 120 mm & spacing of cross members shall not be more
                   than:
                   Transverse = 2250mm C/C.
                   Longitudinal = 3250mm C/C.
                   All gaps / Openings shall be closed with Steel mesh
                   Lifting eyes are provided at intermediate points along the perimeter beams.
                   The I-Beam shall be Grit Blasted, coated with one coat of red oxide
                   primer and painted with two coats of alkyd based, enamel paint from
                   outside.
         2.4.1.2 Flooring:
                 Floor frame: Light gauge Cold formed steel cassette as per design
                 (minimum thick to be 1.5mm), shall be mechanically fixed on top of
                 base frame with 600mm Stud spacing
                 All the GI light gauge cold formed sections having minimum yield
                 strength of 346N/mm2 and protected with Galvanization.
                 Floor decking: Two layers of 18 mm thick cement fiber board fixed to
                 the light gauge steel frame and base skid frame.
                 Floor insulation (Ground floor): 100mm thick rock wool insulation
                 of density 40Kg/m3 supported with 0.4mm thick polyester powder
                 coated low rib GI sheet.
                 Floor finish in dry areas: 3.00mm thick PVC vinyl tile/sheet fixed to
                 cement fiberboard floor. Red Miranti Skirting (15 cm high) with
                 polished finish provided.
                 Floor finish in wet areas: 20x20mm Ceramic tiles fixed over cement
                 fiberboard floor. Marble threshold shall be elevated by 1 cm and added
                 on all doors.
                 Style and Color to be chosen by ADCO and 5% extra of floor tiles
                 shall be handed over to ADCO for future maintenance activities.
                                                        PAGE       9 OF 13
   2.4.1.3 Walls:
                                                 PAGE       10 OF 13
           Cornice: Gypsum (20 cm & 10 mm thick cornice shall be placed on
           the ceiling perimeter of the dry area. 5% extra cornice shall be given to
           ADCO for maintenance
   2.4.1.6 Doors:
           External Door: One hour fire rated semi-solid timber flush 45mm
           thick door with red miranti doorframe & 3.6mm thick plywood
           finished with 2-coats polyurethane base paint system. (Recommended
           colors Dry area - Walnut stain & Wet area - White). Door Frame shall
           be with fire rated material same as that of door
           Internal door & Toilet doors: Semi-solid core timber flush 40 mm
           thick door with red Miranti doorframe & 3.6 thick plywood finished
           with 2-coats polyurethane base paint system. (Recommended colors
           Dry area - Walnut stain & Wet area - White). All internal doors shall
           be with Vision panel with hazy / smoked 8 mm glass
           Door accessories:
           Door lock: Cylinder type locks for all internal doors and indicator
           latch for toilet doors.
           Door Eye Viewer: Lens with light closure
           Door stopper: Half round floor door stopper shall be provided for all
           doors.
   2.4.1.7 Windows
           Heavy Duty Powder coated Aluminum frame hinged window with
           6mm thick reflective (Bronze) glass externally + 12 mm air space + 8
           mm clear glass internally (Double glazing) with fly screen, Size:
           900x1000mm. Glass shall be high performance.
           Aluminum powder coated 25mm wide, horizontal type mini Venetian
           blinds shall be provided for windows.
           Exhaust window: White Powder coated aluminum framing and 6mm
           thick obscure glass 600x600mm divided into two equal parts. Exhaust
           fan panel shall close when switched off.
           Fixed window shall be fixed with exhaust fan and other shall be
           hinged.
   2.4.1.8 Ventilators
           Same specification as Window, but single obscure glass, Size:
           600x600mm divided into two equal panels.
   2.4.1.9 Electrical
           a. Electrical supply is three phase 380/415V 50 Hz as per requirement.
                                                   Project No.: P30196
DOCUMENT TITLE:
                                                   ADCO DOC. NO.
BAB and SAS INFRASTRUCTURE EXPANSION
PACKAGE 1 BAB FIELD                                REV. B          DATE : March 2013
                                                   PAGE       11 OF 13
           b. SMDBs & DBs shall be provided as per ADCO requirements and to
              M/s. ADCO approval.
           c. Light fixtures:
              Light fixtures used shall be as per lighting drawings and lighting
              specification and to M/s. ADCO approval.
           d. Switch / sockets, MK (white range), All quantities shall be as per
              design.
           e. Water Heater shall be fixed under the false ceiling
   2.4.1.10 HVAC
           a. Exhaust fans are provided for toilet and pantry areas as per the
              design drawings. The fan shall be auto electrical shutter type.
           b. Power outlets (20A SP metal clad isolator wired with 1 C 4 Sqmm
              +ECC) shall be provided for Split A/c units as per the design
              drawings.
              Supply and installation of DX A/C units with capacities and types as
              per the design drawings and particular specification (240V SP 50Hz,
              cool with R410a or R-407C refrigerant)
           c. Outdoor units shall be located back to back with the indoor units and
              the refrigerant pipe shall be routed through GI trunking on the
              external wall (painted to match the external finishes). Outdoor units
              shall be located on concrete pad.
              75 mm service UPVC pipes to be provided in the flooring in order to
              accommodate all refrigerant pipes, condensate pipes and electrical
              wires serving the air conditioning units.
   2.4.1.11 Plumbing
           a. All below grade cold water lines shall be as mentioned in MEP
              specification section 15105 (Pipes and Tubes)
           b. All Domestic water above grade and hot water pipes shall be as
              mentioned in MEP specification section 15105 (Pipes and Tubes)
           c. Water supply pipe exposed to outside shall be covered with calcium
              silicate board and provided with finishing matching the caravan and
              for the Engineer approval.
           d. Sanitary wares: Wash hand basins will be pedestal type..
              White complete European WC, Ablution hose and toilet paper
              holder provided.
           e. Sanitary fittings: Mixers provided from approved vendors.
              Mirror (600 x 400mm), mirror shelf, soap tray, towel rod and coat
              hook shall be provided.
                                                   PAGE       12 OF 13
                   f. 50 Liter capacity water heaters, shall be provided for toilets and
                      pantry, Safety relief valve to be provided along with the heater
                      fittings.
                   g. Factory insulated copper pipes for hot water, UPVC pipes for cold
                      water and flexible hose for water heater outlets and wash hand basin
                      inlets.
                   h. All sanitary pipes to be UPVC pipes.
                   i. The pantry shall be provided with a double bowel solid stainless
                      steel sink with cabinet and one over head unit.
                   j. Toilet doors to have 35 x 30 cm door grill.
          2.4.1.12 TV/Telephone/ Computer Point
                   a. GI conduits, Face plate, 4 P CAT 6 UTP cables, JN Box shall be
                      provided for Voice/Computer as per the design
                   b. GI conduits, Face plate, coaxial cables, JN Box shall be provided for
                      TV point as per the design
                   c. All cables shall be terminated in associated external IP 65 PVC
                      Junction box
          2.4.1.13General:
                   Certificate for internal partitions glazing (8 mm thick fire resistant)
                   shall be submitted to ADCO at construction stage.
                   Door steps: shall be concrete as per the drawings.
                   External Skirting: External skirting between Ground and Skid beam
                   shall be 1 layer of 12 mm Cement Fibre Board with paint matching to
                   external wall finishing and fixed on MS angle framing.
PAGE 13 OF 13