0% found this document useful (0 votes)
266 views154 pages

Serial Number Range: From SN 101

The document provides a parts manual for Genie S-3800 and S-3200 lifts. It lists the serial number ranges for each model and includes an index of over 700 numbered diagrams detailing the parts for the lifts, organized by component group. The groups include decals, chassis, turntable, engine, boom, platform, hydraulic, and electrical components. Diagrams provide part numbers and descriptions to allow for ordering replacement parts.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
266 views154 pages

Serial Number Range: From SN 101

The document provides a parts manual for Genie S-3800 and S-3200 lifts. It lists the serial number ranges for each model and includes an index of over 700 numbered diagrams detailing the parts for the lifts, organized by component group. The groups include decals, chassis, turntable, engine, boom, platform, hydraulic, and electrical components. Diagrams provide part numbers and descriptions to allow for ordering replacement parts.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 154

Serial Number Range

S-3800 from SN 101

S-3200

Part No. 226056


Rev A27
October 2017
October 2017

2 S-3800,S-3200 Part No. 226056


October 2017

How to Read Your Serial Number

Part No. 226056 S-3800,S-3200 3


October 2017

Table of Contents

407.1 Engine Attached Components - View 2.....................58


This manual is updated frequently. If you have a
printed manual, you can keep it up to date by 500 Boom Components
downloading new figures from the Genie website at 501.1 Boom Components, S-3800......................................60
www.genielift.com. For the most up-to-date parts
502.1 Boom Components, S-3200......................................62
information, visit the Parts Lookup System on the
Genie website at www.genielift.com. 503.1 Boom Tube Zero, S-3800 - View 1.............................64
504.1 Boom Tube Zero, S-3800 - View 2.............................66
505.1 Boom Tube One, S-3800...........................................68
How to Read Your Serial Number..........................................3
506.1 Boom Tube One, S-3200 - View 1..............................70
Parts Stocking List.................................................................7
507.1 Boom Tube One, S-3200 - View 2..............................72
How to Order Parts................................................................8
508.1 Boom Tube One - Limit Switches...............................74
Service Parts Fax Order Form...............................................9
509.1 Boom Tube Two.........................................................76
510.1 Boom Tube Three......................................................78
511.1 Boom Wipers Installation...........................................80
Electronic Version
512.1 Primary Extension Cylinder and Cables Installation...82
Click on any page number to view the figure. 513.1 Platform Rotator........................................................84

600 Platform Components


100 Decals 601.1 Platform Installation - View 1.....................................86
101.1 Decals, S-3800..........................................................10
602.1 Platform Installation - View 2.....................................88
102.1 Decals, S-3200..........................................................12
603.1 Platform Control Box..................................................90

200 Chassis Components 604.1 Joysticks....................................................................92


201.1 Extendable Steer Axle Installation - View 1...............14
700 Hydraulic Components
202.1 Extendable Steer Axle Installation - View 2...............16
701.1 Traction Manifold, 2WD..............................................94
203.1 Axle Wheel and Drive Hub (2WD).............................18
702.1 Traction Manifold, 4WD..............................................96
204.1 Axle Wheel and Drive Hub (4WD).............................20
703.1 Steer and Axle Extend/Retract Manifold, 2WS..........98
205.1 Chassis Components................................................22
704.1 Steer and Axle Extend/Retract Manifold, 4WS - View
1.........................................................................................100
300 Turntable Components
705.1 Steer and Axle Extend/Retract Manifold, 4WS - View
301.1 Turntable Covers - Tank Side.....................................24
2.........................................................................................102
302.1 Turntable Covers - Engine Side.................................26
706.1 Function Manifold, S-3800.......................................104
303.1 Turntable Components - View 1.................................28
707.1 Function Manifold, S-3200.......................................108
304.1 Turntable Components - View 2.................................30
708.1 Platform Manifold.....................................................112
305.1 Turntable Rotator and Hydraulic Rotary Coupler.......32
709.1 Platform Rotate Manifold.........................................114
306.1 Turntable Rotation Drive Hub.....................................34
710.1 Pumps.....................................................................116
307.1 Batteries and Hydraulic Filters Installation................36
711.1 Drive and Steer System, 2WD.................................118
308.1 Fuel Tank Installation.................................................38
712.1 Hydraulic Hoses and Fittings - Drive System, 4WD.120
309.1 Ground Controls........................................................40
713.1 Hydraulic Hoses and Fittings - Steer System, 4WD.122
310.1 Wire Harness Diagram, S-3800.................................42
714.1 Engine and Hydraulic Tank......................................124
311.1 Wire Harness Diagram, S-3200.................................44
715.1 Platform Leveling and Rotation................................128
400 Engine Components 716.1 Boom Components, S-3800....................................130
401.1 Deutz TD2011-L04i Engine - View 1..........................46 717.1 Boom Components, S-3200....................................132
402.1 Deutz TD2011-L04i Engine - View 2..........................48
Indices
403.1 Deutz TD2011-L04i Engine - View 3..........................50 Part Number Index.............................................................134
404.1 Cummins B3.3T Engine - View 1...............................52 Part Description Index.......................................................139
405.1 Cummins B3.3T Engine - View 2...............................54
Cross References
406.1 Engine Attached Components - View 1.....................56
Fittings Cross Reference...................................................146

4 S-3800,S-3200 Part No. 226056


October 2017

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 226056 S-3800,S-3200 5


October 2017

Notes

6 S-3800,S-3200 Part No. 226056


October 2017

Parts Stocking List

Part No. 226056 S-3800,S-3200 7


October 2017

How To Order Parts

8 S-3800,S-3200 Part No. 226056


October 2017

Fax Order Form

Part No. 226056 S-3800,S-3200 9


100 Decals October 2017

101.1 Decals, S-3800

10 S-3800,S-3200 Part No. 226056


October 2017 100 Decals

101.1 Decals, S-3800

Item Part No. Description Qty. Item Part No. Description Qty.

-- 226058GT Decal Kit, SYMBOL, S-3800 35 226146GT DECAL,EXT/RET/ROTATE,PCON,SY.....1


includes items 1 - 36 36 226147GT DECAL,STEER/DRIVE,PCON,SY..........1
-- 226062GT Decal Kit, SYMBOL, S-3800 (CS) 37 T110549CSGT DECAL,FAULT CODES,SB/SY...............1
includes items 1 - 37
38 82240GT DECAL,LABEL,105 DB...........................1
1 T113277GT Label - Wheel Load, S-3800...................4 (CE) models
2 T114157GT Cosmetic - Genie S-3800........................1 39 82577GT DECAL,PLATFORM OVERLOAD
3 T114159GT Cosmetic - S-3800..................................1 PATCH.....................................................1
(CE) models
4 27204GT DECAL,ARROW BLUE...........................1
40 33550GT TAPE,WARNING,BLK/YEL, 50'***
5 27205GT DECAL,ARROW YELLOW LRG 9".........1
(CE) models
6 27206GT DECAL,TRIANGLE,BLUE.......................4
41 215005GT DECAL,LIFTING.....................................4
7 27207GT DECAL,TRIANGLE,YELLOW.................4
42 215007GT DECAL,LIFTING/CG,S-3800..................2
8 28159GT DECAL,LABEL,DIESEL FUEL................1
43 65266GT DECAL,COSMETIC,4X4.........................1
9 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................4
10 52966GT DECAL,COSMETIC,4 X 2.......................1
11 61227GT DECAL,GROUND CONTROL PANEL.....1
12 65278GT DECAL,CAUTION,NO STEP..................2
13 82472GT DECAL,WARNING,CRUSHING
HAZARD.................................................6
14 82473GT DECAL,SYMBOL-COMP ACCESS........1
15 82481GT DECAL,SYMBOL-BATTERY SAFETY.....1
16 82487GT DECAL, SYMBOL - READ THE
MANUAL.................................................2
17 82547GT DECAL,DANGER,MAX LOAD 340 KG....1
18 82548GT DECAL,WARN,CRUSH HAZARD
PLAT.......................................................2
19 82604GT DECAL,DANGER,SIDE FRC 400N........1
20 97757GT DECAL,LABEL,OIL LEVEL IND..............1
21 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
22 114112GT DECAL,LABEL,TRANSPORT
DIAGRAM...............................................2
23 114249GT DECAL,LABEL,TIPOVER,TIRES,SYMB.4
24 114251GT DECAL,LABEL,NO SMOKING,SYMB.....1
25 114252GT DECAL,LABEL,TIP OVER LMT
SWTCH...................................................4
26 114473GT DECAL,DANGER,TIPOVER,TILT,SYM....1
27 133067GT DECAL,DANGER,ELEC.HAZ.STAY
CLR.........................................................4
28 133205GT DECAL,LABEL, ELECTRO HAZARD.....1
29 T110470GT Label - Close Cover When Not Using.....1
30 T110471GT Label - No Step or Ride..........................1
31 T113280GT Label - Range of Motion,.........................1
32 T114286GT DECAL.WARN,INSTAL COVER,SYM.....8
33 226144GT DECAL,ESTOP,PCON,SHIPYARD.........1
34 226145GT DECAL,BOOM
UP/DN,PCON,SHIPYARD......................1

Part No. 226056 S-3800,S-3200 11


100 Decals October 2017

102.1 Decals, S-3200

12 S-3800,S-3200 Part No. 226056


October 2017 100 Decals

102.1 Decals, S-3200

Item Part No. Description Qty. Item Part No. Description Qty.

-- 226059GT DECAL KIT,SYMBOL,S-3200 35 226147GT DECAL,STEER/DRIVE,PCON,SY..........1


includes items 1 - 35 36 T110549CSGT DECAL,FAULT CODES,SB/SY...............1
-- 226063GT DECAL KIT,SYMBOL,S-3200 (CS) 37 82240GT DECAL,LABEL,105 DB...........................1
includes items 1 - 36 (CE) models
1 T113276GT Label - Wheel Load, S-3200...................4 38 82577GT DECAL,PLATFORM OVERLOAD
2 T114156GT Cosmetic - Genie S-3200........................1 PATCH.....................................................1
(CE) models
3 T114158GT Cosmetic - S-3200..................................1
39 33550GT TAPE,WARNING,BLK/YEL, 50'***
4 27204GT DECAL,ARROW BLUE...........................1
(CE) models
5 27205GT DECAL,ARROW YELLOW LRG 9".........1
40 215005GT DECAL,LIFTING.....................................4
6 27206GT DECAL,TRIANGLE,BLUE.......................4
41 215006GT DECAL,LIFTING/CG,S-3200..................2
7 27207GT DECAL,TRIANGLE,YELLOW.................4
42 65266GT DECAL,COSMETIC,4X4.........................1
8 28159GT DECAL,LABEL,DIESEL FUEL................1
9 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................4
10 52966GT DECAL,COSMETIC,4 X 2.......................1
11 61227GT DECAL,GROUND CONTROL PANEL.....1
12 65278GT DECAL,CAUTION,NO STEP..................2
13 82472GT DECAL,WARNING,CRUSHING
HAZARD.................................................6
14 82473GT DECAL,SYMBOL-COMP ACCESS........1
15 82481GT DECAL,SYMBOL-BATTERY SAFETY.....1
16 82487GT DECAL, SYMBOL - READ THE
MANUAL.................................................2
17 82547GT DECAL,DANGER,MAX LOAD 340 KG....1
18 82548GT DECAL,WARN,CRUSH HAZARD
PLAT.......................................................2
19 82604GT DECAL,DANGER,SIDE FRC 400N........1
20 97757GT DECAL,LABEL,OIL LEVEL IND..............1
21 97815GT DECAL,LABEL,LOWER MIDRAIL..........1
22 114112GT DECAL,LABEL,TRANSPORT
DIAGRAM...............................................2
23 114249GT DECAL,LABEL,TIPOVER,TIRES,SYMB.4
24 114251GT DECAL,LABEL,NO SMOKING,SYMB.....1
25 114252GT DECAL,LABEL,TIP OVER LMT
SWTCH...................................................3
26 114473GT DECAL,DANGER,TIPOVER,TILT,SYM....1
27 133067GT DECAL,DANGER,ELEC.HAZ.STAY
CLR.........................................................4
28 133205GT DECAL,LABEL, ELECTRO HAZARD.....1
29 T110470GT Label - Close Cover When Not Using.....1
30 T110471GT Label - No Step or Ride..........................1
31 T113280GT Label - Range of Motion,.........................1
32 226144GT DECAL,ESTOP,PCON,SHIPYARD.........1
33 226145GT DECAL,BOOM
UP/DN,PCON,SHIPYARD......................1
34 226146GT DECAL,EXT/RET/ROTATE,PCON,SY.....1

Part No. 226056 S-3800,S-3200 13


200 Chassis Components October 2017

201.1 Extendable Steer Axle Installation - View 1

14 S-3800,S-3200 Part No. 226056


October 2017 200 Chassis Components

201.1 Extendable Steer Axle Installation - View 1

Item Part No. Description Qty.

1 Ref. MACHINING,INNER AXLE


(refer to 202.1)
2 75060GT SCREW,HEX HD FLANGE 1/4-20X1/2
3 61682GT BRACKET,SWITCH ROD
MOUNT,PNTED......................................2
4 61683GT ROD,SWITCH ACTIVATING...................2
5 61684GT WEARPAD,ACTIVATING ROD................2
6 8514GT SCREW,FHS,1/4-20 X .75
7 49819GT SCREW,PHILLIPS,PHM,10-32 X .5
8 6178GT NUT,NYLOCK,10-32
9 60987GT SWITCH,LIMIT,PROX(OPERATIONAL)...4
10 61688GT WELDMENT,AXLE SWITCH..................2
11 89536GT CYLINDER,AXLE EXTEND***................2
-- 226803GT SEAL KIT (89536)
for 89536
-- 33428GT VALVE,COUNTERBALANCE
-- 43018GT SEAL KIT (39345)
-- 62419GT VALVE,CB.CBBC-LHN@2200*
12 18596GT WASHER,FLAT,1.56 X 2.5 X .061
13 61604GT PIN,CLEVIS, 1.50 X 4.465LONG............4
14 75063GT PIN,COTTER,.188 X 2.00 LONG
15 75038GT PIN,AXLE STOP.....................................4
16 75040GT SHIM,AXLE PIN
17 75039-SGT PLATE,AXLE PIN RETAINER.................4
18 10597GT SCREW,HHC,1/2-13 X 1.25 GR5
19 6033GT WASHER,LOCK,0.5"
20 75036GT LIMIT SWITCH,SAFETY.........................2
-- 53983GT STRAIN RELIEF, PG13,5
-- 75910GT WIRE ASSEMBLY,16/4SJO,9.5"PLUG
-- 75913GT LIMIT SWITCH, SAFETY,NO WIRE
21 49817GT SCREW,PHILLIPS,PHM,10-32 X1.25
22 6607GT WASHER,LOCK,#10 PLTD

Part No. 226056 S-3800,S-3200 15


200 Chassis Components October 2017

202.1 Extendable Steer Axle Installation - View 2

16 S-3800,S-3200 Part No. 226056


October 2017 200 Chassis Components

202.1 Extendable Steer Axle Installation - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 22672GT CLAMP,HOSE,1.75.................................2 26 60980GT PIN,1.50DIAX4.13LG,THREADED.........6


(2WD) 27 4828GT NUT,NYLOCK,3/8-16
-- 22672GT CLAMP,HOSE,1.75 28 6326GT SCREW,HHC,3/8-16 X 3
(4WD)
29 45226GT ROD END,.375 X 3.69............................8
2 60627GT COVER,PROTECTIVE,STEER CYL***...2
(2WD) 30 60555GT WASHER,THRUST 5 X 1.81 BRONZE....2
-- 60627GT COVER,PROTECTIVE,STEER CYL*** 31 75088GT PLATE,KING PIN RETAINER.................4
(4WD) 32 75087GT PIN,AXLE KING......................................4
3 30489GT CLAMP,HOSE,3.50.................................2 33 119620GT BEARING,1.75IDX2.00ODX1.50L..........4
(2WD)
34 75452-SGT YOKE
-- 30489GT CLAMP,HOSE,3.50 ASSEMBLY,SUPERBOOM,NRRW.........2
(4WD) (2WD) includes items 33 and 35
4 18396GT BEARING,1.5IDX1.75ODX1.0L..............4 -- 75452-SGT YOKE
(2WD) ASSEMBLY,SUPERBOOM,NRRW.........4
-- 18396GT BEARING,1.5IDX1.75ODX1.0L (4WD) includes items 33 and 35
(4WD) 35 119619GT BEARING,1.5IDX1.75ODX1.5L,PTFE.....2
5 50060-SGT CYLINDER,STEERING W/DECAL.........2 36 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
(2WD) includes item 4
37 6021GT WASHER, LOCK, .375
-- 50060-SGT CYLINDER,STEERING W/DECAL.........4
(4WD) includes item 4 38 6097GT WASHER,FLAT,USS,3/8",Y

-- 65793GT SEAL KIT CYL*** 39 60747GT SHIM,STEER SENSOR ACTIVATOR.....2

6 61310GT PLATE,AXLE WEAR STEEL...................8 40 60618GT ACTIVATOR,STEER SENSOR...............2

7 61307GT SHIM,INNER AXLE WEAR PAD 41 49819GT SCREW,PHILLIPS,PHM,10-32 X .5


as-needed 42 6607GT WASHER,LOCK,#10 PLTD
8 22788GT SCREW,HHC,1/2-13 X 1.75 43 60745GT SHIM,GALVANIZED STEER YOKE
9 6033GT WASHER,LOCK,0.5" as-needed

10 39479GT SCREW,HHC,1/2-13 X 2.75 44 14033GT SCREW,HHC,3/8-16 X 2.75

11 102729GT ELBOW,90D,1/8 NPT X #4 JIC...............8


12 102728GT NIPPLE,1/8 NPT X 3.0 FFS-S................4
13 61308GT WEAR PAD,INNER AXLE SIDE............16
14 122249GT SHIM,PAD 2.0 X 6.60
as-needed
15 122248GT SHIM,PAD,10 X 6.10
as-needed
16 61309GT WEAR PAD,INNER AXLE.......................8
17 61634-SGT MACHINING,INNER AXLE.....................2
(2WD)
-- 61634-SGT MACHINING,INNER AXLE.....................4
(4WD)
18 49189-2338GT HOSE ASSY,1/4,STR FEM,STR.............8
19 61654GT FORMING,INNER AXLE COVER...........2
20 28646GT ZERK,GREASE,1/8 NPT........................8
21 48885GT CONNECTOR,BULKHEAD,FEMALE-4...8
22 6090GT SCREW,HHC,1/4-20 X .75
23 6356GT WASHER,LOCK,.25
24 6638GT WASHER,FLAT,USS,1/4"Y
25 56912GT SPRING
CLIP,1/4-20,.025-.15X.54,ZAG................8

Part No. 226056 S-3800,S-3200 17


200 Chassis Components October 2017

203.1 Axle Wheel and Drive Hub (2WD)

18 S-3800,S-3200 Part No. 226056


October 2017 200 Chassis Components

203.1 Axle Wheel and Drive Hub (2WD)

Item Part No. Description Qty.

-- 110276-5800GT FIRE SLEEVE, 1.25"..............................2


1 149287GT WHEEL DRIVE W/BRK,113:1 SY...........2
-- 106873GT SEAL KIT,RWD 1700TB***
-- 106874GT BEARING KIT,RWD 1700TB***
-- 149288GT BRAKE KIT
2 106118GT O-RING,2-157,VITON***.........................2
3 102717GT MOTOR,PISTON,HYD,45CC/19.5CC.....2
-- 106098GT SEAL KIT,MOTOR,LC/KC***
4 75101GT SCREW,SHC,1/2-13 X 1.25,A574..........4
5 13064GT WASHER,FLAT,.625 HARDENED..........4
6 102064GT SCREW,SHC,M16 X 50MM,BLACK.....64
7 61656GT MACHINED,REAR INNER AXLE............2
8 8255GT SCREW, HHC, 3/8-16 X .75
9 6021GT WASHER, LOCK, .375
10 5397GT WASHER,FLAT,USS,5/16",Y
11 149103GT FORMING,SENSOR GUARD.................2
12 8914GT SCREW, HHC, 1/4-20 X .625
13 6356GT WASHER,LOCK,.25
14 6638GT WASHER,FLAT,USS,1/4"Y
15 107830GT SUBASSY,STEER SENSOR***..............2
-- 107829GT SENSOR,STEER ANGLE***
16 61634-SGT MACHINING,INNER AXLE.....................2
(Refer to 202.1)
17 149101GT NON DRIVE HUB...................................2
-- 106873GT SEAL KIT,RWD 1700TB***
-- 106874GT BEARING KIT,RWD 1700TB***
18 TIRE,SLD RUBBER,RT,445/65D22.5.....2
S-3800; RT, Solid, right (shown); no longer
available from supplier
-- TIRE,SLD RUBBER,LF,445/65D22.5......2
S-3800; RT, Solid, left; no longer available
from supplier
19 34127GT NUT,LUG,3/4-16 X 7/8 RADIUS...........40
20 6888GT SCREW,HHC,1/4-20 X 1
21 6638GT WASHER,FLAT,USS,1/4"Y
22 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
23 149105GT WELDMENT,DRIVE HOSE COVER.......2
24 122150GT O-RING,5-052,VITON***.........................2

Part No. 226056 S-3800,S-3200 19


200 Chassis Components October 2017

204.1 Axle Wheel and Drive Hub (4WD)

20 S-3800,S-3200 Part No. 226056


October 2017 200 Chassis Components

204.1 Axle Wheel and Drive Hub (4WD)

Item Part No. Description Qty.

1 107830GT SUBASSY,STEER SENSOR***..............4


(calibration required after replacement)
-- 49817GT SCREW,PHILLIPS,PHM,10-32 X1.25
2 8914GT SCREW, HHC, 1/4-20 X .625
3 6356GT WASHER,LOCK,.25
4 6638GT WASHER,FLAT,USS,1/4"Y
5 102064GT SCREW,SHC,M16 X 50MM,BLACK.....72
6 61634-SGT MACHINING,INNER AXLE.....................4
(Refer to 202.1)
7 106756GT WHEEL DRIVE W/BRAKE,76:1..............4
-- 106873GT SEAL KIT,RWD 1700TB***
-- 106874GT BEARING KIT,RWD 1700TB***
-- 106875GT BRAKE KIT,RWD 1700TB***
-- 62478GT STUD, WHEEL, 3/4-16 X 3"***
-- 237232GT O-RING, WHEEL COVER (237233)
-- 237233GT HUB, WHEEL COVER,Z135 (106756)
8 Ref. TIRE,SLD RUBBER
(Refer to 203.1)
9 34127GT NUT,LUG,3/4-16 X 7/8 RADIUS...........40
10 106118GT O-RING,2-157,VITON***.........................4
11 101070GT MOTOR,PISTON,2 SPEED,45CC..........4
includes item 9
-- 106098GT SEAL KIT,MOTOR,LC/KC***
12 56843GT SCREW,SHC,1/2-13 X 1.50,A574..........8
13 13066GT WASHER,FLAT,.5 HARDENED..............8
14 61662-SGT WELDMENT,GUIDE BRACKET..............4
15 8255GT SCREW, HHC, 3/8-16 X .75
16 6021GT WASHER, LOCK, .375

Part No. 226056 S-3800,S-3200 21


200 Chassis Components October 2017

205.1 Chassis Components

22 S-3800,S-3200 Part No. 226056


October 2017 200 Chassis Components

205.1 Chassis Components

Item Part No. Description Qty. Item Part No. Description Qty.

1 102894GT FORMING,DIRECTION SYMBOL..........2 37 48885GT CONNECTOR,BULKHEAD,FEMALE-4...4


2 226070GT COVER, DRIVE CHASSIS REAR, 38 61649-SGT COVER,DRIVE CHASSIS AXLE............4
SRV.........................................................1 39 28646GT ZERK,GREASE,1/8 NPT........................4
with decals
40 10597GT SCREW,HHC,1/2-13 X 1.25 GR5
3 Ref. Traction Manifold
(refer to 701.1) 41 122200GT SCREW,FLANGE,HHC,3/8-16X 7/8
4 6782GT NUT,NYLOCK,5/16-18 42 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG
5 5397GT WASHER,FLAT,USS,5/16",Y 43 149008GT ASSEMBLY,CARRIER............................2
6 10107GT SCREW,HHC,5/16-18 X .75 -- 42077GT HINGE, 2 X 1.50
7 226071GT COVER, DRIVE CHASSIS -- 57881GT LATCH, RUBBER, 3-13/32 X 1-7/8
FRONT,SRV............................................1
with decals
8 6090GT SCREW,HHC,1/4-20 X .75
9 6638GT WASHER,FLAT,USS,1/4"Y
10 6091GT NUT,NYLOCK,1/4-20
11 6888GT SCREW,HHC,1/4-20 X 1
12 6356GT WASHER,LOCK,.25
13 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
14 50154GT CONTROL BOX
ASSY,DRIVECHASSIS...........................1
-- 102704GT HARNESS,DCON,4WS
-- 73742GT BOOT,PLUG 3 WAY
15 149104GT FORMING, DCON MOUNT....................1
16 Ref. Steer and Axle Extend/Retract
Manifold
(refer to 702.1)
17 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
18 6021GT WASHER, LOCK, .375
19 6097GT WASHER,FLAT,USS,3/8",Y
20 102729GT ELBOW,90D,1/8 NPT X #4 JIC...............4
21 61742GT NIPPLE,PIPE,LONG 1/8 X 1.5...............4
22 61663PGT COVER,DRIVE CHASSIS END**...........2
23 8177GT SCREW,HHC,1/2-13 X 1.5
24 6033GT WASHER,LOCK,0.5"
25 22788GT SCREW,HHC,1/2-13 X 1.75
26 122247GT SHIM,PAD,4 X 3.60
27 61302GT WEAR PAD,INNER AXLE SIDE..............8
28 61307GT SHIM,INNER AXLE WEAR PAD
29 61310-SGT PLATE,AXLE WEAR STEEL...................4
30 61309GT WEAR PAD,INNER AXLE.......................4
31 122248GT SHIM,PAD,10 X 6.10
32 60418-SGT PLATE,WEAR PAD RETENTION...........4
33 6096GT SCREW,HHC,1/2-13 X 2 GR5
34 6095GT WASHER,FLAT,USS,1/2",Y
35 6198GT NUT,NYLOCK,1/2-13
36 49189-2338GT HOSE ASSY,1/4,STR FEM,STR.............4

Part No. 226056 S-3800,S-3200 23


300 Turntable Components October 2017

301.1 Turntable Covers - Tank Side

24 S-3800,S-3200 Part No. 226056


October 2017 300 Turntable Components

301.1 Turntable Covers - Tank Side

Item Part No. Description Qty.

1 6888GT SCREW,HHC,1/4-20 X 1
2 6356GT WASHER,LOCK,.25
3 6638GT WASHER,FLAT,USS,1/4"Y
4 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
5 122202GT SCREW,FLANGE,HHC,3/8-16X1.25
6 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG
7 T112572GT LID,COVER,TANK SIDE.........................1
8 6090GT SCREW,HHC,1/4-20 X .75
9 6091GT NUT,NYLOCK,1/4-20
10 T112565GT FORMING,LOUVER,TANK SIDE............1
11 19390GT COVER,HALF,BEACON..........................1
12 149187GT FORMING, LOUVER, LEFT REAR........1
13 149290GT FORMING,LOUVER PANEL,CTR
SWING....................................................1
14 149197GT PLATE,LOUVER ,OIL COOLER.............1
15 4828GT NUT,NYLOCK,3/8-16
16 6097GT WASHER,FLAT,USS,3/8",Y
17 149147GT WELDMENT,BULKHEAD,LEFT REAR....1
18 149188GT WELDMENT,BUMPER,LEFT REAR
19 34619GT BUMPER,RUBBER***.............................1
20 149191GT WELDMENT,BUMPER MT, LEFT...........1
21 226066GT COVER, LWR LEFT REAR, SRV............1
with decal
22 36388GT BUMPER,RUBBER,.75 X .50H,STUD.....2
23 18504GT NUT,LOCKING-LG.FLANGE,1/4-20
24 226067GT ASSY,DOOR,LEFT REAR, SRV.............1
(complete) with decal
25 53903GT LATCH,T-HANDLE,5 SIDED W/KEYS*....1
part of door assembly 226067
26 226068GT ASSY,DOOR,LEFT FRONT, SRV...........1
(complete) includes item 28, with decals
-- 149181GT LATCH,DOOR.........................................2
-- 149242GT SPACER,DOOR LOCK
27 60964GT LATCH,PANEL........................................1
28 226069GT CONTROL BOX DOOR, LF, SRV...........1
(complete) includes items 27 and 29, with
decal
29 60893GT HINGE,SWING CONTROL BOX............1
30 141579GT BOLT,FLANGE,1/2-13 X 1.75
31 6198GT NUT,NYLOCK,1/2-13
32 T112570GT WLDT,DOOR FRAME,TANK SIDE.........1
33 149148GT WELDMENT,BULKHEAD,LEFT
FRONT....................................................1
34 149157GT FORMING,COVER SUPPORT...............1
35 T112568GT WLDT,DOOR BRACE,TANK SIDE..........1
36 T114688GT GASKET, RUBBER, TANK SIDE.............1

Part No. 226056 S-3800,S-3200 25


300 Turntable Components October 2017

302.1 Turntable Covers - Engine Side

26 S-3800,S-3200 Part No. 226056


October 2017 300 Turntable Components

302.1 Turntable Covers - Engine Side

Item Part No. Description Qty. Item Part No. Description Qty.

1 T112445GT FORMING,LOUVER,RT FRT..................1 37 T112448GT WELDMENT,COVER,ENGINE SIDE......1


2 122202GT SCREW,FLANGE,HHC,3/8-16X1.25
3 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG
4 6888GT SCREW,HHC,1/4-20 X 1
5 6356GT WASHER,LOCK,.25
6 6638GT WASHER,FLAT,USS,1/4"Y
7 6091GT NUT,NYLOCK,1/4-20
8 101964GT WELDMENT,EXHAUST TUBE................1
9 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
10 T112451GT WELDMENT,COVER,LONG...................1
11 149157GT FORMING,COVER SUPPORT...............2
12 149200GT FORMING,TOP COVER MT,RT FRT......1
13 T112454GT WELDMENT,DOOR SUPPORT..............1
14 T112453GT FORMING,HINGE HOOK.......................2
15 T112573GT CABLE,DOOR FRAME,ENGINE SID.....2
16 T112787GT SPRING HOOK,1/4"ODX2.38"LONG.....2
17 6097GT WASHER,FLAT,USS,3/8",Y
18 4828GT NUT,NYLOCK,3/8-16
19 226072GT ASSY,DOOR,RIGHT FRONT, SRV.........1
(complete) with decal
-- 149181GT LATCH,DOOR.........................................2
part of door assembly 226072
20 53903GT LATCH,T-HANDLE,5 SIDED W/KEYS*....1
part of door assembly 226073
21 226073GT ASSY,DOOR,RIGHT REAR, SRV...........1
(complete) with decals
22 36388GT BUMPER,RUBBER,.75 X .50H,STUD.....2
23 18504GT NUT,LOCKING-LG.FLANGE,1/4-20
24 T112450GT WLDT,DOOR FRAME,ENGINE SIDE.....1
25 T112809GT FORMING,LANYARD ANCHOR.............1
26 149169GT WELDMENT,BULKHEAD,RIGHT
REAR......................................................1
27 60964GT LATCH,PANEL........................................1
28 226075GT ASSY, DOOR, FUEL TANK, SRV............1
(complete) with decals, includes items 27
and 30
29 6090GT SCREW,HHC,1/4-20 X .75
30 60893GT HINGE,SWING CONTROL BOX............1
31 149209GT FORMING, BUMPER, RT MID...............1
32 226074GT ASSY,TOP COVER,RT REAR, SRV.......1
(complete) with decals, includes item 28
33 34619GT BUMPER,RUBBER***.............................1
34 149226GT COVER,FUEL TANK REAR....................1
35 149290GT FORMING,LOUVER PANEL,CTR
SWING....................................................1
36 149217GT FORMING,SIDE COVER,RT REAR.......1

Part No. 226056 S-3800,S-3200 27


300 Turntable Components October 2017

303.1 Turntable Components - View 1

28 S-3800,S-3200 Part No. 226056


October 2017 300 Turntable Components

303.1 Turntable Components - View 1

Item Part No. Description Qty.

1 111185GT COUNTERWEIGHT,S120/125,
8300LB....................................................1
used with S-3800
-- 61587GT COUNTERWEIGHT,S100/105
used with S-3200
2 29764GT NUT,NYLOCK,1-8...................................2
3 61203GT PLATE,URETHANE
SPRING(WASHER)................................6
4 61282GT SCREW,HHC,1-8 X 9.5,GD2,YEL..........2
5 6888GT SCREW,HHC,1/4-20 X 1
6 6638GT WASHER,FLAT,USS,1/4"Y
7 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
8 149237GT COVER, REAR MAST............................1
9 42078GT SCREW,HHC,1-8 X 3 GRD.5..................2
10 29605GT WASHER,LOCK,1".................................2
11 38859GT WASHER,FLAT,USS,1",Y.......................2
12 6356GT WASHER,LOCK,.25
13 149031GT WELDMENT,SWING CENTER
COVER...................................................1
14 149113GT FORMING,FRONT CENTER COVER.....1
15 6090GT SCREW,HHC,1/4-20 X .75
16 149197GT PLATE,LOUVER ,OIL COOLER.............1
17 149100GT FORMING,COOLER SHROUD..............1
18 6091GT NUT,NYLOCK,1/4-20
19 121856GT TRIM MOLDING.....................................1
20 71259GT OIL COOLER W/FAN, 12VDC................1
21 6178GT NUT,NYLOCK,10-32
22 49824GT SCREW,PHILLIPS,FHM,10-32X1.00
23 6605GT SCREW,HHC,3/8-16 X 3.5,GR5
24 5397GT WASHER,FLAT,USS,5/16",Y
25 4828GT NUT,NYLOCK,3/8-16
26 60819PGT BRACKET,STROBE................................2
27 56704GT STROBE,FIREBOLT,12-80VDC,AMB**...2
(replaced 20189)
-- 122019GT FLASHTUBE,U SHAPED,360DEG,BULB
-- 226393GT FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282GT LENS,AMBER,STROBE,FIREBOLT

Part No. 226056 S-3800,S-3200 29


300 Turntable Components October 2017

304.1 Turntable Components - View 2

30 S-3800,S-3200 Part No. 226056


October 2017 300 Turntable Components

304.1 Turntable Components - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 75113GT FILLER NECK/CAP ASSY.HYD TANK*...1 34 60521GT RELAY,SEALED 30/40 AMP...................2


2 48918GT TEE,RUN,520428-6................................1 35 60571-SGT BRACKET,CNTL BOX MOUNTING***.....1
3 60936-SGT BRACKET,RETURN FILTER...................1 36 28646GT ZERK,GREASE,1/8 NPT........................1
4 10107GT SCREW,HHC,5/16-18 X .75 37 48885GT CONNECTOR,BULKHEAD,FEMALE-4...1
5 5397GT WASHER,FLAT,USS,5/16",Y 38 4828GT NUT,NYLOCK,3/8-16
6 6782GT NUT,NYLOCK,5/16-18 39 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
7 6886GT WASHER,LOCK,.313 40 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH
8 60508GT FILTER,RETURN,ASSY 10 MICRON.....1 41 81578GT HORN,12VDC,SPADE TERMINALS***
-- 52768GT GAUGE,MED.PRESSUR FILTER,50530 42 75014GT PLUG,HEX,130109E,1/2 NPT***............1
-- 61326GT FILTER ELEMENT,10 MICRON,60508 43 75645GT TANK,HYDRAULIC,55 GALLON.............1
includes items 9 and 42
9 215229GT GAUGE,HYDRAULIC TANK T/L VL........1
44 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG
10 75256GT VALVE BALL,24 FSAE-24 FSAE***
45 60559GT BREATHER,RESERVOIR 3
11 75254GT UNION,STR.THREAD 24***
MICRON***.............................................1
12 75257GT STRAINER ASSY,#24 O-RING...............1
13 48996GT VALVE,BALL,16 MSAE-16 FSAE***
14 75253GT STRAINER ASSY,#16 O-RING...............1
15 60838GT CLAMP,1.00,#16 X 7/16,RUB CUSH
16 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
17 6638GT WASHER,FLAT,USS,1/4"Y
18 6356GT WASHER,LOCK,.25
19 6888GT SCREW,HHC,1/4-20 X 1
20 Ref. Function Manifold
(refer to 703.1 or 704.1)
21 75591GT PLATE,SWING CHASSIS BULKHEAD....1
22 6175GT SCREW,HHC,3/8-16 X 1
23 6021GT WASHER, LOCK, .375
24 75719GT CABLE,GROUND,79" W/PIGTAIL...........1
25 102710GT PUMP,AUXILIARY,DUAL,12V.................1
-- 102659GT PUMP,(102710 APU)
-- 147290GT SHAFT SEAL, APU
-- 37187GT SEAL KIT, 37185 PUMP
-- 37191GT GASKET, PUMP / MOTOR (36179)
-- 62412GT SOLENOID,MOTOR START,60511,APU
-- 62413GT MOTOR, 60511, APU, 12VDC
-- 62414GT SEAL, SHAFT, 60511 APU
26 75409GT BATTERY CABLE...................................1
27 33987GT SCREW,HHC,1/2-13 X 1, GR 5
28 6033GT WASHER,LOCK,0.5"
29 6090GT SCREW,HHC,1/4-20 X .75
30 6091GT NUT,NYLOCK,1/4-20
31 50161GT SENSOR,TILT TURNTABLE(PLSTC).....1
32 Ref. Ground Controls
(refer to 309.1)
33 8914GT SCREW, HHC, 1/4-20 X .625

Part No. 226056 S-3800,S-3200 31


300 Turntable Components October 2017

305.1 Turntable Rotator and Hydraulic Rotary Coupler

32 S-3800,S-3200 Part No. 226056


October 2017 300 Turntable Components

305.1 Turntable Rotator and Hydraulic Rotary Coupler

Item Part No. Description Qty. Item Part No. Description Qty.

1 34348GT SCREW,HHC,3/4-10 X 3 GRD.8.............5 -- 75130GT SCREW,SHC,7/16-14 X .75,61342


2 89833GT WASHER,FLAT,.81 X 2.00 X .38.............5 36 75008GT PLUG,PIPE HEXHEAD 130109E-1/8.....1
3 60815GT SCREW,SHS,3/4-10 X 1.5 37 61128GT SCREW,HHC,3/4-10 X 4 FULL THRD
4 60937GT FORMING,HOSE SUPPORT,SWING.....1 38 6126GT NUT,HEX,JAM,3/4-10
5 60575GT BRACKET,HYD.ROTATOR MOUNT 39 Ref. Turntable Rotation Drive Hub, Motor
***............................................................2 and Brake Assembly
(refer to 306.1)
6 49775GT SCREW,PHILLIPS,PHM,10-32X 1.75
40 56843GT SCREW,SHC,1/2-13 X 1.50,A574..........2
7 6146GT WASHER,FLAT,MS,#10,Y
8 6178GT NUT,NYLOCK,10-32
9 75037GT LIMIT SWITCH,OPERATIONAL.............1
10 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8........4
11 5397GT WASHER,FLAT,USS,5/16",Y
12 4828GT NUT,NYLOCK,3/8-16
13 6096GT SCREW,HHC,1/2-13 X 2 GR5
14 6033GT WASHER,LOCK,0.5"
15 11209GT WASHER,FLAT,USS,7/16",Y
16 45495GT SCREW,SHC,5/8-11 X 3.00,A574........30
17 13064GT WASHER,FLAT,.625 HARDENED........58
18 75007GT CONN.MALE PIPE/ORFS-4...................1
19 61324-12947GT HOSE ASSY,1/4"....................................1
20 48885GT CONNECTOR,BULKHEAD,FEMALE-4...1
21 28646GT ZERK,GREASE,1/8 NPT........................1
22 50035GT BEARING,TURNTABLE..........................1
-- 227785GT BEARING TURNTABLE SEAL***
23 61119GT COVER,SWING BEARING REAR
24 10587GT SCREW,HHC,1/2-13 X.75
25 6095GT WASHER,FLAT,USS,1/2",Y
26 61222GT PIN,TRANSPORT STORAGE LOCK......1
27 61223GT PIN,TRANSPORT STORAGE
HANDLE.................................................1
28 61250GT SCREW,SHC,5/8-11 X 3.75,A574........28
29 6090GT SCREW,HHC,1/4-20 X .75
30 6638GT WASHER,FLAT,USS,1/4"Y
31 6091GT NUT,NYLOCK,1/4-20
32 61118GT COVER,SWING BEARING FRONT
33 6198GT NUT,NYLOCK,1/2-13
34 60393GT SUPPORT,HYDRAULIC SWIVEL...........1
35 122918GT SWIVEL,HYD/ELEC 5 PORT/10 CONT
(complete)
-- 10107GT SCREW,HHC,5/16-18 X .75
-- 106914GT CHANNEL, MOUNTING
-- 122919GT SWIVEL,ELECTRIC 10 CONTACT***
-- 62321GT SEAL KIT,HYD SWIVEL (75126)***
-- 75129GT ARM,ANTI-ROTATION,SWIVEL***

Part No. 226056 S-3800,S-3200 33


300 Turntable Components October 2017

306.1 Turntable Rotation Drive Hub

34 S-3800,S-3200 Part No. 226056


October 2017 300 Turntable Components

306.1 Turntable Rotation Drive Hub

Item Part No. Description Qty.

-- 111145GT SWING DRIVE ASSEMBLY


1 SHAFT-OUTPUT (60810).......................1
component no longer available
2 62465GT SEAL KIT,DRIVE HUB,TURNTBL.ROT...1
3 62467GT BEARING
KIT,TURNTBL.ROT.DRVHUB.................1
4 122336GT GASKET,(111145)..................................1
5 122337GT OIL SEAL,(111145).................................1
6 56843GT SCREW,SHC,1/2-13 X 1.50,A574
7 111144GT MOTOR,SWING DRIVE (111145)
-- 75116GT SEAL KIT,TURNTABL.ROT.MOTOR
8 128447GT MANIFOLD,TURNTABLE ROTATION.....1
9 41489GT SCREW,SHC,5/16-18 X 2,PLATED
10 62466GT SEAL KIT,BRAKE,TURNTABLE ROT**...1
11 111143GT BRAKE,SWING DRIVE (111145)
12 75682GT DISC KIT DRIVE TURNTABLE Z-60*.....1
13 62468GT BRAKE DISC KIT,75090.........................1

Part No. 226056 S-3800,S-3200 35


300 Turntable Components October 2017

307.1 Batteries and Hydraulic Filters Installation

36 S-3800,S-3200 Part No. 226056


October 2017 300 Turntable Components

307.1 Batteries and Hydraulic Filters Installation

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102190GT FORMING,FUSE COVER, PAINTED -- 8170GT NUT,WING,1/4-20


-- 66717GT FUSE BLOCK, ANN & ANL FUSE 22 18189GT BOOT,BATTERY TERMINAL,RED..........1
1 60521GT RELAY,SEALED 30/40 AMP...................1 23 61318GT BATTERY CABLE,POSITIVE DEUTZ.....1
Deutz models Deutz models
2 61225GT RELAY,12VDC,70AMP,SEALED.............2 -- 60930GT CABLE,BATTERY POSITIVE
Deutz models Cummins models
3 60521GT RELAY,SEALED 30/40 AMP...................1 24 57160GT BATTERY,12V GRP 4D,190 AH,DRY*.....1
Deutz and Perkins models 25 60708GT WELDMENT,BATTERY TRAY.................1
-- 61225GT RELAY,12VDC,70AMP,SEALED 26 42941-11500GT HOSE,3/8",FUEL,30R7
Cummins models
27 21465GT CLAMP,HOSE,SIZE .25 TO .63..............1
4 8914GT SCREW, HHC, 1/4-20 X .625
28 13002GT SCREW,HHC,5/16-18 X 1 GR5
5 6356GT WASHER,LOCK,.25
29 5397GT WASHER,FLAT,USS,5/16",Y
6 89997GT RELAY MODULE(89996,89998).............1
30 6782GT NUT,NYLOCK,5/16-18
7 49816GT SCREW,PHILLIPS,PHM,10-32 X .75
31 60721GT COOLANT,RECOVERY BOTTLE, 4
8 8255GT SCREW, HHC, 3/8-16 X .75 QT*..........................................................1
9 6021GT WASHER, LOCK, .375 including item 32
10 61189GT GROMMET,RUBBER .75 X .38 X1.13.....3 32 75121GT CAP, COOLANT RET SYS(60721).........1
11 60334GT FILTER ASSY,HIGH PRESS SAE-12*.....2 33 54380GT SCREW,PHILLIPS,PHM,8-32 X .875
-- 1279465GT BACKUP 34 75610GT CIRCUIT BREAKER, 25 AMP................1
RING,71.60X67.20X1.40PTFE(60334) 35 217022GT BATTERY 12V,AGM DC115-12,115AH
-- 1279466GT O-RING,67.95X2.62-NBR-70SH(HF2P)(60334) (Fullriver) wet and sealed battery
-- 58380GT FILTER INDICATOR-(60334) 36 217023GT SCREW, M8x16, GB5783 GRADE 8.8....4
Use only with Fullriver battery
-- 60857GT FILTER,ELEMENT,BETA(5)=1000
37 231993GT SPRING WASHER 8 GB93.....................4
12 FILTER ASY,M PRESS,SAE8,WOIND*
Use only with Fullriver battery
(77139)
component no longer available 38 235068GT FLAT WASHER M8, GB/T96, HV140
ZN...........................................................4
-- 58222GT O-RING,FILTER ASSY (60334)***
Use only with Fullriver battery
for 77139
39 51147GT BOOT,CABLE TERMINAL,LG,RED,2/0...1
-- 58223GT SEAL,FILTER ASSY (60334)***
for 77139 40 75719GT CABLE,GROUND,79" W/PIGTAIL...........1
-- 60857GT FILTER,ELEMENT,BETA(5)=1000 41 60940GT HOLD DOWN,BATTERY,SMALL............1
for 77139 42 4828GT NUT,NYLOCK,3/8-16
12A 1267807GT ASSEMBLY, MED. PRESS. FILTER, 43 6097GT WASHER,FLAT,USS,3/8",Y
-- 1268229GT ELEMENT-5 MIC, PAPER, W/BYPASS 44 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
for 1267807
45 128829GT CIRCUIT BRKR 15A TYPE 2 METAL
13 75409GT BATTERY CABLE...................................1 Deutz models
Deutz models
-- 111637GT CABLE,BATTERY POSITIVE 73"
Cummins models
14 6090GT SCREW,HHC,1/4-20 X .75
15 6638GT WASHER,FLAT,USS,1/4"Y
16 6091GT NUT,NYLOCK,1/4-20
17 237068GT SEPARATOR,DUAL BATTERY,100A......1
18 60584GT GROMMET,RUBBER .75 X .19 X 1**.....1
19 60928GT CABLE,BATTERY NEGATIVE................1
20 60711GT HOLD DOWN,BATTERY.........................2
21 45708GT HOOK,BATT HOLD DOWN,10"..............4

Part No. 226056 S-3800,S-3200 37


300 Turntable Components October 2017

308.1 Fuel Tank Installation

38 S-3800,S-3200 Part No. 226056


October 2017 300 Turntable Components

308.1 Fuel Tank Installation

Item Part No. Description Qty.

1 60559GT BREATHER,RESERVOIR 3
MICRON***.............................................1
2 60890GT SENDER,LOW FUEL INDICATOR.........1
3 6175GT SCREW,HHC,3/8-16 X 1
4 5397GT WASHER,FLAT,USS,5/16",Y
5 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG....4
6 149019GT ASSEMBLY,FUEL TANK,240L................1
includes items 1-5, 7-9
-- 149020GT WELDMENT,FUEL TANK,240L...............1
7 149036GT PLUG,PIPE,1".........................................1
8 226057GT LIQUID LEVEL GAUGE; YWZ-450.........1
9 149029GT CAP,FUEL,DIESEL,NON-VENT.............1

Part No. 226056 S-3800,S-3200 39


300 Turntable Components October 2017

309.1 Ground Controls

40 S-3800,S-3200 Part No. 226056


October 2017 300 Turntable Components

309.1 Ground Controls

Item Part No. Description Qty.

-- 1258460GT CONTROL BOX ASSY,TCON PGMD


-- 146191GT HARNESS, TCON J2 LS 2009
S-3800
-- 146195GT HARNESS, TCON J2 LS 2009
S-3200
-- 121657GT FUSE HOLDER,ATC 1-20 AMPS
-- 67505GT FUSE,10 AMP,ATC
-- 101888GT HARNESS,TCON J5 POWER
1 62374GT LENS,LCD,GRND.CONTROL.................1
2 62375GT CLIP,LCD,GRND.CONTROL...................1
3 62376GT PCB.ASSY,LCD,GROUND,SUPERBOOM.1
4 12344GT NUT,NYLOCK,6-32
5 81551GT SCREW,PHIL,PHM,6-32 X 1/4 SS
6 T109430GT KIT,PCB,ASSY,ECM,SB TCON V3.12
7 58593GT BOX,EMPTY (122915)
does not include items 9 or 16
8 34052GT RELAY,SPDT,12V(AUTO) PLUG IN**.....8
9 62378GT GASKET,GROUND
CNTRLS.SUPERBOOM.........................1
10 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1
-- 66818GT CONTACT,NC
-- 66821GT BASE,WITHOUT CONTACTS
11 66816GT CONTACT,N.O.***...................................6
12 66818GT CONTACT,NC.........................................6
13 66821GT BASE,WITHOUT CONTACTS................2
14 94524PGT BRACKET,CONTACT CLAMP***............1
15 62379GT ALARM,AUDIO,SUPERBOOM*..............1
without 62379 nut; order separately
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
16 T108870GT COVER, CONTROL BOX, SB SERV
17 122516GT KIT,RECOVERY SVC LARGE BOOMS...1
-- 122366GT KEYSWITCH,CONTACTS LOCK
-- 88150GT KEYSWITCH,3 POS.MOM.DR,W/KEY**
18 122517GT KIT,KEYSWITCH SVC S100/120............1
-- 122366GT KEYSWITCH,CONTACTS LOCK
-- 66811GT KEYSWITCH,3POS.MNTND.DR WKEY**
includes keyswitch and two keys, not
included: base or contacts.
19 50811GT SWITCH,MEMBRANE,GROUND
CONTROL..............................................1
20 122519GT KIT,ESTOP SVC LARGE BOOM............1
-- 66818GT CONTACT,NC
21 7339GT SCREW, HHC, 1/4-20 X .5
22 88315GT SCREW,SHS,1/4-20 X .25 ZINC

Part No. 226056 S-3800,S-3200 41


300 Turntable Components October 2017

310.1 Wire Harness Diagram, S-3800

42 S-3800,S-3200 Part No. 226056


October 2017 300 Turntable Components

310.1 Wire Harness Diagram, S-3800

Item Part No. Description Qty.

1 T106484GT HARNESS, S36CC BOOM CABLE #1


2 T106485GT HARNESS,SHIPYARD BOOM CABLE #2
3 60950GT HARNESS,PCON J2,(MANIFOLD)
4 T107004GT FOOT SWITCH ASSY, HEAVY DUTY
5 146399GT ASSY, LS, LOAD SENSE, ALC1000
6 146191GT HARNESS, TCON J2 LS 2009
7 T106487GT HARNESS, S36CC J2 UPPER
8 146193GT HARNESS, TCON J4 MANIFOLD 2009
9 122875GT HARN,ENGINE T3,DEUTZ BF4L2011
-- 122877GT HARNESS,CUMMINS ENGINE T3
10 T106491GT HARNESS, SHIPYARD OIL COOLER
11 101888GT HARNESS,TCON J5 POWER
12 T106488GT HARNESS, S36CC J2 UPPER EXT #1
13 75769GT LIMIT SWITCH, OPERATION,LSB2RO...1
14 146198GT LIMIT SWITCH,SAFETY.........................3
15 T106489GT HARNESS, S36CC J2 UPPER EXT #2
16 T106490GT HARNESS, S36CC J2 UPPER EXT #3
17 75031GT LIMIT SWITCH,SAFETY.........................2
18 89110GT LIMIT SWITCH,OPERATIONAL.............2
19 89109GT LIMIT SWITCH,OPERATIONAL.............1
20 146199GT LIMIT SWITCH,SAFETY.........................1
21 60987GT SWITCH,LIMIT,PROX(OPERATIONAL)...6
22 75032GT LIMIT SWITCH,SAFETY.........................1
23 75033GT LIMIT SWITCH,OPERATIONAL.............1
24 75037GT LIMIT SWITCH,OPERATIONAL.............1
25 102705GT HARNESS,DRIVE,2WS,SB....................1
26 107830GT SUBASSY,STEER SENSOR***..............2
27 75036GT LIMIT SWITCH,SAFETY.........................2
28 75641GT HARNESS,FLASH BEACON SUB
ASSY......................................................1
29 75527GT HARNESS,WORKLIGHT OPT................1
30 149124GT HARNESS,BOOM,WORK LIGHT 12V.....1
31 149123GT HARNESS,PLAT,WORK LIGHT, 12V......1

Part No. 226056 S-3800,S-3200 43


300 Turntable Components October 2017

311.1 Wire Harness Diagram, S-3200

44 S-3800,S-3200 Part No. 226056


October 2017 300 Turntable Components

311.1 Wire Harness Diagram, S-3200

Item Part No. Description Qty.

1 T106483GT HARNESS, S30CC BOOM CABLE #1


2 T106485GT HARNESS,SHIPYARD BOOM CABLE #2
3 60950GT HARNESS,PCON J2,(MANIFOLD)
4 T107004GT FOOT SWITCH ASSY, HEAVY DUTY
5 146399GT ASSY, LS, LOAD SENSE, ALC1000
6 146195GT HARNESS, TCON J2 LS 2009
7 T106486GT HARNESS, S30CC J2 UPPER
8 146193GT HARNESS, TCON J4 MANIFOLD 2009
9 122875GT HARN,ENGINE T3,DEUTZ BF4L2011
-- 122877GT HARNESS,CUMMINS ENGINE T3
10 T106491GT HARNESS, SHIPYARD OIL COOLER
11 101888GT HARNESS,TCON J5 POWER
12 146198GT LIMIT SWITCH,SAFETY.........................1
13 75031GT LIMIT SWITCH,SAFETY.........................2
14 89110GT LIMIT SWITCH,OPERATIONAL.............1
15 89109GT LIMIT SWITCH,OPERATIONAL.............1
16 60987GT SWITCH,LIMIT,PROX(OPERATIONAL)...5
17 75032GT LIMIT SWITCH,SAFETY.........................1
18 75033GT LIMIT SWITCH,OPERATIONAL.............1
19 75037GT LIMIT SWITCH,OPERATIONAL.............1
20 102705GT HARNESS,DRIVE,2WS,SB
21 107830GT SUBASSY,STEER SENSOR***..............2
22 75036GT LIMIT SWITCH,SAFETY.........................2
23 75641GT HARNESS,FLASH BEACON SUB
ASSY......................................................1
24 75527GT HARNESS,WORKLIGHT OPT................1
25 149124GT HARNESS,BOOM,WORK LIGHT 12V.....1
26 149123GT HARNESS,PLAT,WORK LIGHT, 12V......1
27 146199GT LIMIT SWITCH,SAFETY.........................1

Part No. 226056 S-3800,S-3200 45


400 Engine Components October 2017

401.1 Deutz TD2011-L04i Engine - View 1

46 S-3800,S-3200 Part No. 226056


October 2017 400 Engine Components

401.1 Deutz TD2011-L04i Engine - View 1

Item Part No. Description Qty.

-- 122875GT HARN,ENGINE T3,DEUTZ BF4L2011


-- 128829GT CIRCUIT BRKR 15A TYPE 2 METAL
1 81468GT MOUNTING BAND,AIR CLEANER.........1
2 81467GT AIR CLEANER,NELSON........................1
-- 62425GT FILTER,AIR CLEANER, SUPERBOOM
3 22578GT SCREW,HHC,M6 X 20MM,GR8.8
4 49407GT WASHER,LOCK,M6
5 102209PGT FORMING,AIR CLEANER MOUNT
PNTD......................................................1
6 50787GT LEVER,GOVERNOR ACTUATOR**........1
7 6584GT SCREW,SHS,10-24 X .625
8 6638GT WASHER,FLAT,USS,1/4"Y
9 5365GT NUT,NYLOCK,10-24
10 139322GT THROTTLE LINKAGE, DSL
11 70439PGT FORMING,ENGINE MOUNT PAINTED...1
12 22558GT SCREW,HHC,M14 X 40MM,GR 8.8
13 49411GT WASHER,FLAT,M14
14 21130GT CLEVIS YOKE-1/4-28,PLTD W/PIN........1
15 21496GT NUT,HEX,1/4-28
16 101957GT SOLENOID,THROTTLE,ASSY.TROMB...1
17 6888GT SCREW,HHC,1/4-20 X 1
18 6091GT NUT,NYLOCK,1/4-20
19 16073GT CLAMP,0.63,#10 X 1/4,RUB CUSH........2
20 139321GT FORMING, SOLENOID MOUNT***
21 61110GT SCREW,SHC,M10X1.5X30 GR 12.9......9
22 Ref. Function Pump
(refer to 707.1)
23 128004GT COUPLER,15 TOOTH,FBA,SAE8***
24 Ref. Drive Pump
(refer to 707.1)
25 85053GT SCREW,HHC,M10 X 1.5 X70,GR 8.8
26 22699GT WASHER,FLAT,M10,ZINC PLTD.
27 60838GT CLAMP,1.00,#16 X 7/16,RUB CUSH......1
28 70448PGT FORMING,MUFFLER MOUNT...............1
29 71911GT CLAMP,MUFFLER, 2.50 INCH...............2

Part No. 226056 S-3800,S-3200 47


400 Engine Components October 2017

402.1 Deutz TD2011-L04i Engine - View 2

48 S-3800,S-3200 Part No. 226056


October 2017 400 Engine Components

402.1 Deutz TD2011-L04i Engine - View 2

Item Part No. Description Qty.

-- 139983GT EXHAUST PIPE GASKET


1 70447GT TAIL PIPE,DEUTZ...................................1
2 102237PGT FORMING,HEAT SHIELD,MUFFLER.....1
3 70449GT U-BOLT,1/2-13 X 8.5
4 13066GT WASHER,FLAT,.5 HARDENED
5 66777GT NUT,TOP LOCK,1/2-13
6 70444GT MUFFLER,2.5"INLET/OUTLET..............1
-- 101634GT MUFFLER,CATALYTIC,2.5 I/O
(option)
7 70483GT FORMING,8.5' MUFFLER MOUNT........2
8 70445GT FLEX PIPE,EXHAUST,2.5" DIA..............1
8B 139983GT EXHAUST PIPE GASKET
8B 71911GT CLAMP,MUFFLER, 2.50 INCH
9 70440GT WELDMENT,REAR ENGINE MOUNT.....1
10 Ref. ENGINE TRAY
(refer to 406.1)
11 22558GT SCREW,HHC,M14 X 40MM,GR 8.8
12 49411GT WASHER,FLAT,M14
13 70438PGT FORMING,ENGINE MOUNT PAINTED...1
14 13003GT SCREW,HHC,5/8-11 X 3.5 GRD.8..........4
15 33418GT WASHER,FLAT,.625 X 2.25 X.15............4
16 18596GT WASHER,FLAT,1.56 X 2.5 X .061...........8
17 13064GT WASHER,FLAT,.625 HARDENED..........4
18 6024GT NUT,NYLOCK,5/8-11..............................4
19 102045GT ISOLATOR,ENGINE VIBRATION............4
20 102208GT TUBE,AIR INTAKE,DEUTZ.....................1
21 30489GT CLAMP,HOSE,3.50.................................3
22 139455GT ELBOW,AIR INTAKE,RUBBER...............1
23 106211-475GT HOSE,RUBBER 3"ID X .25 BLACK........1
24 4828GT NUT,NYLOCK,3/8-16
25 5397GT WASHER,FLAT,USS,5/16",Y
26 6175GT SCREW,HHC,3/8-16 X 1

Part No. 226056 S-3800,S-3200 49


400 Engine Components October 2017

403.1 Deutz TD2011-L04i Engine - View 3

50 S-3800,S-3200 Part No. 226056


October 2017 400 Engine Components

403.1 Deutz TD2011-L04i Engine - View 3

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102581GT PUMP,FUEL INJ,DEUTZ BF4L20 15 111668GT PUMP,FUEL 2011 DEUTZ ***


class A injection pump; provide SN of -- 111402GT O-RING, FUEL LIFT PUMP
engine to service to get correct injection
pump (A, B, C, D) 16 29560GT FILTER,FUEL/WTR SEP, DTZ 1008.......1
Genie Genuine Part. See PN 1254826 for
-- T108732GT PUMP,FUEL INJ,DEUTZ BF4L20 compatible aftermarket replacement.
class B injection pump; provide SN of
engine to service to get correct injection -- 1254826GT FUEL FILTER W/SEP,DEUTZ,1008........1
pump (A, B, C, D) Genie Aftermarket Part. Filter for Deutz
F3L 1011F Engine.
-- T108733GT PUMP,FUEL INJ,DEUTZ BF4L20
class C injection pump; provide SN of -- 58566GT FILTER HEAD (29560)
engine to service to get correct injection 17 102587GT PLUG,ENGINE OIL,DEUTZ F4L2011.....1
pump (A, B, C, D)
18 49924GT FILTER,OIL,DEUTZ F4L1011F...............1
-- T108734GT PUMP,FUEL INJ,DEUTZ BF4L20 Genie Genuine Part. See PN 1255653 for
class D injection pump; provide SN of compatible aftermarket replacement.
engine to service to get correct injection
pump (A, B, C, D) -- 1255653GT FILTER,OIL,DEUTZ,REPLACEMENT.....1
Genie Aftermarket Part. Compatible with
1 121340GT ENGINE KIT, DEUTZ TD2011L04i Genie Genuine Part 49924.
2 29557GT CAP,OIL FILLER,DEUTZ,DIESEL***......1 19 102580GT FLYWHEEL HOUSING DEUTZ
3 102590GT EXHAUST MANIFOLD, DEUTZ F4L2011..................................................1
F4L201....................................................1 20 30971GT CLAMP,HOSE,3.00"
-- 29559GT GASKET,EXHAUST 21 226103GT INLET REDUCER,TD 2011L04I
4 102593GT CLAMP, 3 INCH......................................2 22 226104GT BREATHER PIPE, TD 2011L04I
5 226106GT RUBBER SLEEVES, TD 2011L041 -- 226105GT GASKET,BREATHER PIPE (226104)
6 139709GT STARTER, 12V.......................................1 23 146061GT V-BELT GUARD, DEUTZ 2011...............1
-- 139621GT KIT, HEAT GUARD, DEUTZ STARTER 24 58630GT V-BELT, DEUTZ TD2011LOAI
7 49915GT SOLENOID-STARTR 25 58249GT ALTERNATOR, DEUTZ,BF4L2011***.....1
DEUTZF4L1011F*..................................1
-- 1280590GT PULLEY,ALTERNATOR,DEUTZ BF4L2011
8 102586GT OIL PAN,DEUTZ F4L2011......................1 for 58249
9 102595GT FUEL LINE-INJECTOR, DEUTZ BF4L....4 -- 1280591GT SPACER,ALT PULLEY,DEUTZ BF4L2011
-- 102581GT PUMP,FUEL INJ,DEUTZ BF4L20 for 58249
-- 102582GT O-RING,FUEL INJEC PUMP DUTZ
-- 102584GT SEAL,INJECTOR,DEUTZ F4L2011
-- 102592GT FUEL LINE, DEUTZ F4L2011
-- 102596GT CYLINDER HEAD CVR.DEUTZ BF4L20
-- 102597GT GASKET,CYL.COVR. DEUTZ BF4L201
-- 88091GT FUEL RETURN,DAPCO 1/4"
-- 89792GT INJECTOR, FUEL(DEUTZ F3L2011F)
10 102594GT COVER, ENGINE,DEUTZ F4L2011.......1
11 111445GT SENDING UNIT,OIL TEMP
SWCH,DTZ.............................................1
12 T114678GT SHUTDOWN SOLENOID,12V, DEUTZ....1
(must order cable assembly, 58256, if
replacing 32752) (does not include o-ring)
-- 45782GT DIODE,6 AMP,200 PIV,BULK
-- 58256GT SOLENOID CABLE ASSY***
-- 72255GT CONNECTOR, DEUTZ FUEL SHUTOFF*
(does not include diode, 45782)
13 58299GT SENDING UNIT,OIL PRESS.,DEUTZ*....1
14 52352GT DIPSTICK-F3L1011F (DEUTZ)

Part No. 226056 S-3800,S-3200 51


400 Engine Components October 2017

404.1 Cummins B3.3T Engine - View 1

52 S-3800,S-3200 Part No. 226056


October 2017 400 Engine Components

404.1 Cummins B3.3T Engine - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 122877GT HARNESS,CUMMINS ENGINE T3 39 18596GT WASHER,FLAT,1.56 X 2.5 X .061


-- 128829GT CIRCUIT BRKR 15A TYPE 2 METAL 40 33418GT WASHER,FLAT,.625 X 2.25 X.15
1 13000GT SCREW,HHC,5/16-18 X 1.25 41 13004GT SCREW,HHC,5/8-11 X 3 GRD.8
2 6638GT WASHER,FLAT,USS,1/4"Y 42 122708GT OIL FILTER.............................................1
3 6782GT NUT,NYLOCK,5/16-18 43 27034GT SCREW,HHC,M10 X 25MM,GR 8.8
4 122402GT ENGINE KIT, CUMMINS B3.3T..............1 44 22699GT WASHER,FLAT,M10,ZINC PLTD.
5 146046GT ALTERNATOR.........................................1 45 111639GT FORMING,FUEL FILTER MOUNT..........1
6 146047GT BELT.......................................................1 46 122709GT FUEL FILTER..........................................1
7 122625GT BRACKET, SUPPORT, EXH. CUM T3.....1
8 122424GT BRACKET,CAC 2 TUBING MOUNT.......1
9 71911GT CLAMP,MUFFLER, 2.50 INCH...............4
10 122335GT BRACKET, CAC INTAKE TUBE
MOUNT...................................................1
11 122438GT FAN, 19.0", BREEZA..............................1
12 30490GT HOSE,1/4 FUEL LINE,SAE 30R7
13 65473GT CAP,RADIATOR,PERKINS/FORD..........1
14 122404GT ASSY, RAD/CAC, CUMMINS B3.3T.......1
15 149297GT FORMING,BAFFEL BOX........................1
16 128505GT FORMING,ENGINE BAFFLE..................1
17 8255GT SCREW, HHC, 3/8-16 X .75
18 6097GT WASHER,FLAT,USS,3/8",Y
19 13002GT SCREW,HHC,5/16-18 X 1 GR5
20 5397GT WASHER,FLAT,USS,5/16",Y
21 122415GT WELDMENT,RADIATOR
MOUNT,CUM..........................................1
22 8516GT SCREW, HCC, 3/8-16 X 1.50
23 6021GT WASHER, LOCK, .375
24 44714GT WASHER,.375X1.25X.100
25 75259GT ISOLATOR,CENTER BONDED
26 149298GT FORMING,RADIATOR
STRUT,CUMMINS..................................1
27 6024GT NUT,NYLOCK,5/8-11
28 13064GT WASHER,FLAT,.625 HARDENED
29 29883GT SCREW,HHC,5/8-11 X 1.75 GRD.8
30 7713GT NUT, LP NYLOCK, 3/8-16
31 122428GT MOUNT,1"FLEX-BOLT SANDWICH.......1
32 4828GT NUT,NYLOCK,3/8-16
33 Ref. ENGINE TRAY
(refer to 406.1)
34 102045GT ISOLATOR,ENGINE VIBRATION
35 122409GT FORMING,MOUNT,ENGINE,FRONT.....2
36 122410GT FORMING,MOUNT,ENGINE,REAR.......2
37 27584GT SCREW,HHC,M12 X 35MM
38 49410GT WASHER,FLAT,M12

Part No. 226056 S-3800,S-3200 53


400 Engine Components October 2017

405.1 Cummins B3.3T Engine - View 2

54 S-3800,S-3200 Part No. 226056


October 2017 400 Engine Components

405.1 Cummins B3.3T Engine - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 8255GT SCREW, HHC, 3/8-16 X .75 37 60596GT HOSE INLET...........................................1


2 6021GT WASHER, LOCK, .375 38 Ref. BEARING
(refer to 406.1)
3 5397GT WASHER,FLAT,USS,5/16",Y
39 61110GT SCREW,SHC,M10X1.5X30 GR 12.9
4 122411GT RADIATOR STRUT,LEFT........................1
40 139798GT STARTER, 12V, CUMMINS B3.3T
5 6888GT SCREW,HHC,1/4-20 X 1
41 122423GT BRACKET,INTAKE MOUNT,CUM...........1
6 6638GT WASHER,FLAT,USS,1/4"Y
42 122414GT U-BOLT,GUILLOTINE,3"
7 70257GT CLAMP,3.0,#48 X 1/4,RUB CUSH
43 7713GT NUT, LP NYLOCK, 3/8-16
8 122413GT BRACKET,INTAKE TUBE SUPPORT.....1
44 6097GT WASHER,FLAT,USS,3/8",Y
9 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
45 122428GT MOUNT,1"FLEX-BOLT SANDWICH.......1
10 122434GT HOSE,CAC,2.5"ID X 4.0"........................1
46 4828GT NUT,NYLOCK,3/8-16
11 122427GT TUBE,CAC 1 CUM.B3.3T.......................1
47 146352GT WLDT, AIR CLEANER/SOLENOID MNT
12 122591GT CLAMP,CONST TRQ 2.25"-3.13"OD
48 27034GT SCREW,HHC,M10 X 25MM,GR 8.8
13 122408GT HOSE,LOWER RADIATOR,CUMMINS...1
49 101957GT SOLENOID,THROTTLE,ASSY.TROMB...1
14 122425GT TUBE,AIR INTAKE,UPPER....................1
50 6090GT SCREW,HHC,1/4-20 X .75
15 122435GT REDUCER,90 DEG,CAC, 3.0"-2.5"........1
51 6091GT NUT,NYLOCK,1/4-20
16 122592GT CLAMP,CONST TRQ 2.75"-3.63"OD
52 146306GT THROTTLE LINK, STEEL.......................1
17 122407GT HOSE,UPPER RADIATOR,CUMMINS....1
-- 21130GT CLEVIS YOKE-1/4-28,PLTD W/PIN
18 122433GT ELBOW,45 DEG, CAC,2.5".....................1
19 70381GT COVER,FLYWHEEL CASTING..............1
20 122604GT TUBE, EXHAUST CUMMINS B3.3T.......1
21 70444GT MUFFLER,2.5"INLET/OUTLET..............1
from SN 199
-- 823260GT MUFFLER,2.5"INLET/OUTLET,9"DIA
to SN 198
22 122615GT TUBE,EXHAUST CUMMINS T3.............1
23 122605GT WLDT, MUFFLER BRKT, CUMMINS
T3............................................................1
24 122470GT CLAMP,MUFFLER,CUM B3.3T
from SN 199
-- 823259GT CLAMP,MUFFLER,CUM B3.3T, 9"DIA
to SN 198
25 60561GT ELBOW,INLET,CUMMINS......................1
26 122614GT TUBE,INTAKE,CUMMINS T3..................1
27 122613GT TUBE,INTAKE,CUMMINS T3..................1
28 122432GT REDUCER,RUBBER,4.0 X 3.0...............1
29 122466GT AIR CLEANER,CUMMINS B3.3T...........1
-- 146044GT AIR FILTER, PRIMARY ELEMENT.........1
-- 146045GT AIR FILTER, SECONDARY ELEMENT....1
30 122467GT AIR CLEANER,CLAMP,CUM B3.3T.......1
31 122603GT REDUCER,45 DEG, 3.75"-3.00".............1
32 122602GT TUBE,AIR INTAKE 1,CUM.B3.3T...........1
33 22697GT SCREW,HHC,M10 X 65MM,GR8.8
34 22699GT WASHER,FLAT,M10,ZINC PLTD.
35 54177GT SCREW,HHC,1/2-13 X 1.5 GRD 8
36 13066GT WASHER,FLAT,.5 HARDENED

Part No. 226056 S-3800,S-3200 55


400 Engine Components October 2017

406.1 Engine Attached Components - View 1

56 S-3800,S-3200 Part No. 226056


October 2017 400 Engine Components

406.1 Engine Attached Components - View 1

Item Part No. Description Qty.

1 Ref. COUNTERWEIGHT
(refer to 303.1)
2 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
3 6021GT WASHER, LOCK, .375
4 5397GT WASHER,FLAT,USS,5/16",Y
5 149293GT FORMING,BULKHEAD,DEUTZ
Deutz
6 60875GT TRIM MOLDING
7 6175GT SCREW,HHC,3/8-16 X 1
8 102218PGT WELDMENT,AIR BOX,DEUTZ PAINTED
Deutz
9 128505GT FORMING,ENGINE BAFFLE
Cummins
10 81476GT TRIMLOCK, 1/16.......................96-inches
Cummins
11 51131GT SCREW,HHC,5/8-11 X 2.5
12 6036GT WASHER,LOCK,.625 PLTD
13 6035GT WASHER,FLAT,USS,5/8",Y
14 60637GT WEAR PAD,ENGINE SUPPORT............1
15 60826GT SHIM,WEAR PAD ENGINE TRAY
16 146054GT ENGINE TRAY ASSEMBLY
17 35675GT BEARING,FL,1.25IDX1.5ODX1.25L.......2
18 60625GT PIN,1.25DIAX15.63LG,CHAMFER.........1
19 45226GT ROD END,.375 X 3.69............................1
20 8516GT SCREW, HCC, 3/8-16 X 1.50

Part No. 226056 S-3800,S-3200 57


400 Engine Components October 2017

407.1 Engine Attached Components - View 2

58 S-3800,S-3200 Part No. 226056


October 2017 400 Engine Components

407.1 Engine Attached Components - View 2

Item Part No. Description Qty.

-- 122910GT OPT,PRECLEANER CUMMINS B3.3T


-- 70515GT KIT,PRECLEANER DEUTZ***
1 106211-400GT HOSE,RUBBER 3"ID X .25 BLACK........1
2 30489GT CLAMP,HOSE,3.50.................................1
3 6090GT SCREW,HHC,1/4-20 X .75
4 6638GT WASHER,FLAT,USS,1/4"Y
5 6091GT NUT,NYLOCK,1/4-20
6 102220GT WELDMENT,PRECLEANER,DEUTZ.....1
7 30971GT CLAMP,HOSE,3.00"................................3
8 89959GT PRECLEANER,INLINE 3".......................2
9 6888GT SCREW,HHC,1/4-20 X 1
10 27034GT SCREW,HHC,M10 X 25MM,GR 8.8
11 22699GT WASHER,FLAT,M10,ZINC PLTD.
12 122914GT BRACKET,PRECLEANER MNT B3.3T
13 122912GT TUBE,INTAKE,PRECLEANER B3.3T.....1
14 122913GT REDUCER,90DEG,4.0 X 3.0..................1
15 34955GT CLAMP,HOSE,5.00.................................2
16 101639GT CLAMP,5.38,#86 X 3/8,RUB CUSH........2
17 88493GT PRECLEANER,AIR INTAKE...................1
18 122432GT REDUCER,RUBBER,4.0 X 3.0...............1
19 122911GT TUBE,INTAKE,PRECLEANER B3.3T

Part No. 226056 S-3800,S-3200 59


500 Boom Components October 2017

501.1 Boom Components, S-3800

60 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

501.1 Boom Components, S-3800

Item Part No. Description Qty.

1 Ref. BOOM TUBE ASSY #0 /W SYM


DECAL
(refer to 503.1, 504.1, and 511.1)
2 Ref. WELDMENT, EXTENSION BOOM #1
(refer to 504.1, 505.1, 508.1, 511.1, and
512.1)
3 Ref. WELDMENT, BOOM SECTION #2
(refer to 509.1, 511.1, and 512.1)
4 Ref. BOOM TUBE ASSY #3 /W SYM
DECAL
(refer to 509.1, 510.1, and 512.1)
5 Ref. ROTATOR,PLAT,NON-JIB***
(refer to 513.1, and 602.1)

Part No. 226056 S-3800,S-3200 61


500 Boom Components October 2017

502.1 Boom Components, S-3200

62 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

502.1 Boom Components, S-3200

Item Part No. Description Qty.

1 Ref. BOOM TUBE ASSY #1 /W SYM


DECAL
(refer to 506.1, 507.1, 508.1, 511.1, and
512.1)
2 Ref. WELDMENT, BOOM SECTION #2
(refer to 509.1, 511.1, and 512.1)
3 Ref. BOOM TUBE ASSY #3 /W SYM
DECAL
(refer to 509.1, 510.1, and 512.1)
4 Ref. ROTATOR,PLAT,NON-JIB***
(refer to 513.1, and 602.1)

Part No. 226056 S-3800,S-3200 63


500 Boom Components October 2017

503.1 Boom Tube Zero, S-3800 - View 1

64 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

503.1 Boom Tube Zero, S-3800 - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 226115GT BOOM TUBE ASSY #0 /W SYM DECAL -- 62449GT SEAL KIT,SUN "CWCA" CB VALVES*
includes item 34 33 60302GT SHIM,BOOM PIVOT
2 1256267GT ROD END,.5 X 3.75,ZAG........................3 34 34131GT BEARING,2.50IDX3.00ODX2.00L..........6
3 60297GT PIN,2.50DIAX11.00LG,1HOLE...............1
4 8177GT SCREW,HHC,1/2-13 X 1.5
5 6033GT WASHER,LOCK,0.5"
6 5224GT SCREW,HHC,3/8-16 X 2
7 6021GT WASHER, LOCK, .375
8 5397GT WASHER,FLAT,USS,5/16",Y
9 146089GT PLATE, PIN RETAINER
10 146091GT PIN,2.50DIAX19.875LG,THREADED
11 61233GT SHIM,PROX SWITCH.............................2
12 60987GT SWITCH,LIMIT,PROX(OPERATIONAL)...2
13 49816GT SCREW,PHILLIPS,PHM,10-32 X .75
14 6146GT WASHER,FLAT,MS,#10,Y
15 6178GT NUT,NYLOCK,10-32
16 61185GT FORMING,LIMIT SWITCH MOUNT.......1
17 8516GT SCREW, HCC, 3/8-16 X 1.50
18 4828GT NUT,NYLOCK,3/8-16
19 75032GT LIMIT SWITCH,SAFETY.........................1
20 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5
21 75033GT LIMIT SWITCH,OPERATIONAL.............1
22 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
23 146093GT PLATE, LIMIT SWITCH MOUNT
24 6175GT SCREW,HHC,3/8-16 X 1
25 6097GT WASHER,FLAT,USS,3/8",Y
26 75011GT BOOM #0 REST PAD
27 60326GT COVER,PROTECTIVE,LIFT
CYLINDER..............................................1
clamps are not included
-- 31523GT CLAMP,HOSE,8.50 DIA***
-- 35432GT CLAMP,HOSE,6.50
28 61340GT PIN,PRI.BOOM PIVOT. 2.50X25.50........1
29 61341GT ROD END,.75 X 5.00..............................1
30 34348GT SCREW,HHC,3/4-10 X 3 GRD.8
31 34550GT WASHER,LOCK,.75 PLTD
32 146324GT CYLINDER, PRIMARY LIFT
-- 65792GT SEAL KIT CYL.S100/120 (50078)
use with cylinder 146324
-- 61602GT VALVE,COUNTERBAL.CBBB-LHN@3500
use on extend side, V3
-- 60984GT VALVE,COUNTERBAL.CBBD-LJN@5000.2
use on retract side, V2
-- 75064GT VALVE, COUNTERBALANCE,
CWCG-LGN.5000...................................1
use on extend side, V1

Part No. 226056 S-3800,S-3200 65


500 Boom Components October 2017

504.1 Boom Tube Zero, S-3800 - View 2

66 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

504.1 Boom Tube Zero, S-3800 - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 110276-2400GT FIRE SLEEVE, 1.25",24"L......................1 37 10587GT SCREW,HHC,1/2-13 X.75


-- 110277-2400GT FIRE SLEEVE, 2.0",24"L........................1 38 6033GT WASHER,LOCK,0.5"
-- 110277-3600GT FIRE SLEEVE, 2.0",36"L........................1 39 60267GT PIN,1.50DIAX12.25LG,1HOLE
1 T106849GT FORMING, BOOM #0 1 PIECE 40 4828GT NUT,NYLOCK,3/8-16
COVER...................................................5 41 60960GT FORMING,LOWER COVER
2 6090GT SCREW,HHC,1/4-20 X .75 SUPPORT...............................................2
3 6021GT WASHER, LOCK, .375 42 6888GT SCREW,HHC,1/4-20 X 1
4 6097GT WASHER,FLAT,USS,3/8",Y 43 6356GT WASHER,LOCK,.25
5 25969GT CLIP,SPRING,1/4-20 BLACK 44 6638GT WASHER,FLAT,USS,1/4"Y
6 6145GT SCREW,HHC,1/4-20 X 1.5 45 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
7 6889GT NUT,LP NYLOCK,1/4-20 46 60962GT FORMING,LOWER COVER...................1
8 T106677GT WEAR PAD, 4 X 1 X .75 47 6097GT WASHER,FLAT,USS,3/8",Y
9 6175GT SCREW,HHC,3/8-16 X 1 48 75011GT BOOM #0 REST PAD.............................1
10 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 49 50099GT CYLINDER,SECONDARY EXTEND.......1
11 29080GT SHIM,WEAR PAD,5X 1.5 16GA -- 111176GT VALVE,COUNTERBAL 1:1,900 PSI
12 38620GT SHIM,WEAR PAD,5 X 1.5,14GA -- 60329GT SEAL KIT CYL.S100/120 (50099)
use with cylinder 50099
13 73461GT WEAR PAD,5 X 1.5 X .875 W/NUTS
-- 60331GT VALVE,COUNTERBAL.CWCA-LIN@600*
14 8255GT SCREW, HHC, 3/8-16 X .75
-- 62449GT SEAL KIT,SUN "CWCA" CB VALVES*
15 60849GT BRACKET,BULKHEAD
use with valve 60331
16 50245GT WEAR PAD,7 X 3 X.75 W/NUTS
-- 75424GT SEAL KIT,SUN "CWEA" CB VALVES
17 60840GT SHIM,WEAR PAD,7 X 3,16GA use with valve 111176
18 60304GT SHIM,WEAR PAD,7 X 3,12GA 50 60260GT WELDMENT,INNER CABLETRACK
19 8178GT SCREW,HHC,3/8-16 X 2.5 TUBE......................................................1

20 149307GT FORMING, B0 COVER FRNT 51 60313GT CABLE TRACK,STEEL 60 LINKS**........1


SECTION................................................1 -- 62322GT REPAIR LINK SET(60313) 4 LINK*
21 T106850GT PLATE, BOOM #0 TIE PLATE.................6 52 14297GT SCREW,BHHS,1/4-20 X .75
22 Ref. BOOM TUBE ASSY #0 /W SYM 53 60224GT PIN,1.50DIAX2.75LG,THREADED
DECAL
54 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2
(refer to 503.1)
55 6091GT NUT,NYLOCK,1/4-20
23 75769GT LIMIT SWITCH, OPERATION,LSB2RO...1
56 96905GT BOLT,CARRIAGE,1/4-20 X 2.5,G2
24 6178GT NUT,NYLOCK,10-32
57 149248GT TUBE END CLAMP-1.............................1
25 6146GT WASHER,FLAT,MS,#10,Y
58 149249GT TUBE END CLAMP-2.............................1
26 54239GT SCREW,PHILLIPS,PHM,10-32 X 2.0
59 149250GT TUBE END CLAMP-3.............................1
27 146198GT LIMIT SWITCH,SAFETY.........................1
60 60256GT COVER,BOOM SIDE..............................1
28 89104GT WELDMENT,COVER,LOWER BOOM.....1
61 T106675GT PIVOT HOSE CLAMP LH.......................2
29 60838GT CLAMP,1.00,#16 X 7/16,RUB CUSH
62 149310GT CABLE TRACK, HORIZ. 37 LINKS.........1
30 60207GT WEAR PAD,PRI.EXT.CYL.SUPPORT.....1
-- 226064GT REPAIR LINK SET,4 LINK(149310)
31 38601GT SCREW,HHC,1/2-13 X 7.5
-- 226065GT MOVING END, BRACKET KIT, (149310)
32 11209GT WASHER,FLAT,USS,7/16",Y
-- 226093GT FIXED END, BRACKET KIT, (149310)
33 6198GT NUT,NYLOCK,1/2-13
-- 226097GT CROSSBAR W/HARDWARE, (149310)
34 226113GT EXT.CYLINDER COVER, SERV.............2
with decals 63 226132GT TAP BLOCK,SY CBL TRK MNT..............1
35 Ref. WELDMENT, EXTENSION BOOM #1 64 149308GT FORMING, B0 COVER REAR
(refer to 505.1) SECTION................................................1
36 1256267GT ROD END,.5 X 3.75,ZAG 65 149342GT FORMING, BO COVER REAR CAP.......1

Part No. 226056 S-3800,S-3200 67


500 Boom Components October 2017

505.1 Boom Tube One, S-3800

68 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

505.1 Boom Tube One, S-3800

Item Part No. Description Qty. Item Part No. Description Qty.

1 149314GT TUBE, PT1 SIDE TUBE..........................1 43 60335GT FORMING,CYLINDER RETAINER.........2


2 149250GT TUBE END CLAMP-3.............................2 44 6097GT WASHER,FLAT,USS,3/8",Y
3 149249GT TUBE END CLAMP-2.............................3 45 50245GT WEAR PAD,7 X 3 X.75 W/NUTS
4 149248GT TUBE END CLAMP-1.............................3 46 6889GT NUT,LP NYLOCK,1/4-20
5 18666GT CLAMP,1.00,#16 X 1/4,RUB CUSH 47 80149GT BOLT,CARRIAGE,1/4-20 X .5,G2
6 6884GT SCREW,HHC,1/4-20 X 2.5 48 T106678GT WEAR PAD, 3 X 1.5 X .63.......................8
7 6638GT WASHER,FLAT,USS,1/4"Y 49 61379GT WEAR PAD,3.5 X 2 X .625 W/INST........2
8 6888GT SCREW,HHC,1/4-20 X 1 50 81640GT WEAR PAD,3 X 1.5 X.625 W/NUTS........2
9 6638GT WASHER,FLAT,USS,1/4"Y 51 45209GT WEAR PAD,4X2X.5 W/INSERT***..........2
10 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
11 T109440GT FORMING,SY PT1 HOSE SHIELD
TOP.........................................................1
12 T109439GT FORMING,SY PT1 HOSE SHIELD
BTM........................................................1
13 149318GT WELDMENT, PULL TUBE 1...................1
14 7339GT SCREW, HHC, 1/4-20 X .5
15 6356GT WASHER,LOCK,.25
16 149254GT SCRAPER, PULL TUBE 1......................2
17 7713GT NUT, LP NYLOCK, 3/8-16
18 5397GT WASHER,FLAT,USS,5/16",Y
19 8255GT SCREW, HHC, 3/8-16 X .75
20 6175GT SCREW,HHC,3/8-16 X 1
21 6021GT WASHER, LOCK, .375
22 5397GT WASHER,FLAT,USS,5/16",Y
23 1281478GT WEAR PAD,BOOM #2 TOP
24 57072GT SCREW,BHHS,3/8-16 X 1.25
25 29080GT SHIM,WEAR PAD,5X 1.5 16GA
26 38620GT SHIM,WEAR PAD,5 X 1.5,14GA
27 73461GT WEAR PAD,5 X 1.5 X .875 W/NUTS.....14
28 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
29 89847GT SHIM,SIDE WEAR PAD,20X2,16GA**.....2
30 89846GT SHIM,SIDE WEAR PAD,20X2,14GA**.....2
31 89845GT WEAR PAD,20X 1.5X.875 W/INST**......2
32 50245GT WEAR PAD,7 X 3 X.75 W/NUTS.............2
33 60222GT SPACER,WEAR PAD..............................2
34 60304GT SHIM,WEAR PAD,7 X 3,12GA
35 60840GT SHIM,WEAR PAD,7 X 3,16GA
36 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8
37 149315GT WELDMENT, EXTENSION BOOM #1
38 60177GT COVER,BOOM SIDE***..........................2
39 60691GT SPACER,WEAR PAD..............................2
40 1281475GT WEAR PAD,7 X 3 X.75 W/NUTS.............2
41 60239GT WEAR PAD,7 X 3 X.625 W/INSERT.......4
42 6708GT SCREW,HHC,3/8-16 X 2.25

Part No. 226056 S-3800,S-3200 69


500 Boom Components October 2017

506.1 Boom Tube One, S-3200 - View 1

70 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

506.1 Boom Tube One, S-3200 - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 226116GT BOOM TUBE ASSY #1 /W SYM DECAL -- 62449GT SEAL KIT,SUN "CWCA" CB VALVES*
includes item 34 33 60302GT SHIM,BOOM PIVOT
2 1256267GT ROD END,.5 X 3.75,ZAG........................3 as-needed
3 60297GT PIN,2.50DIAX11.00LG,1HOLE...............1 34 34131GT BEARING,2.50IDX3.00ODX2.00L..........6
4 8177GT SCREW,HHC,1/2-13 X 1.5
5 6033GT WASHER,LOCK,0.5"
6 5224GT SCREW,HHC,3/8-16 X 2
7 6021GT WASHER, LOCK, .375
8 5397GT WASHER,FLAT,USS,5/16",Y
9 146089GT PLATE, PIN RETAINER
10 146091GT PIN,2.50DIAX19.875LG,THREADED
11 61233GT SHIM,PROX SWITCH.............................1
12 60987GT SWITCH,LIMIT,PROX(OPERATIONAL)...1
13 49816GT SCREW,PHILLIPS,PHM,10-32 X .75
14 6146GT WASHER,FLAT,MS,#10,Y
15 6178GT NUT,NYLOCK,10-32
16 61185GT FORMING,LIMIT SWITCH MOUNT.......1
17 8516GT SCREW, HCC, 3/8-16 X 1.50
18 4828GT NUT,NYLOCK,3/8-16
19 75032GT LIMIT SWITCH,SAFETY.........................1
20 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5
21 75033GT LIMIT SWITCH,OPERATIONAL.............1
22 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
23 146093GT PLATE, LIMIT SWITCH MOUNT
24 6175GT SCREW,HHC,3/8-16 X 1
25 6097GT WASHER,FLAT,USS,3/8",Y
26 75011GT BOOM #0 REST PAD
27 60326GT COVER,PROTECTIVE,LIFT
CYLINDER..............................................1
clamps are not included
-- 31523GT CLAMP,HOSE,8.50 DIA***
-- 35432GT CLAMP,HOSE,6.50
28 61340GT PIN,PRI.BOOM PIVOT. 2.50X25.50........1
29 61341GT ROD END,.75 X 5.00..............................1
30 34348GT SCREW,HHC,3/4-10 X 3 GRD.8
31 34550GT WASHER,LOCK,.75 PLTD
32 146324GT CYLINDER, PRIMARY LIFT
-- 65792GT SEAL KIT CYL.S100/120 (50078)
use with cylinder 146324
-- 61602GT VALVE,COUNTERBAL.CBBB-LHN@3500
use on extend side, V3
-- 60984GT VALVE,COUNTERBAL.CBBD-LJN@5000.2
use on retract side, V2
-- 75064GT VALVE, COUNTERBALANCE,
CWCG-LGN.5000...................................1
use on extend side, V1

Part No. 226056 S-3800,S-3200 71


500 Boom Components October 2017

507.1 Boom Tube One, S-3200 - View 2

72 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

507.1 Boom Tube One, S-3200 - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

1 149314GT TUBE, PT1 SIDE TUBE..........................1 41 6097GT WASHER,FLAT,USS,3/8",Y


2 149250GT TUBE END CLAMP-3.............................2 42 122202GT SCREW,FLANGE,HHC,3/8-16X1.25
3 149249GT TUBE END CLAMP-2.............................3 43 4828GT NUT,NYLOCK,3/8-16
4 149248GT TUBE END CLAMP-1.............................3 44 T110521GT FORMING, SY PT LOCK PLATE
5 18666GT CLAMP,1.00,#16 X 1/4,RUB CUSH 45 T110523GT WEAR PAD, 7.63 X 1.5 X .75
6 6884GT SCREW,HHC,1/4-20 X 2.5 46 T107037GT FORMING, REAR CABLE COVER.........1
7 6638GT WASHER,FLAT,USS,1/4"Y
8 6888GT SCREW,HHC,1/4-20 X 1
9 6638GT WASHER,FLAT,USS,1/4"Y
10 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
11 T109440GT FORMING,SY PT1 HOSE SHIELD
TOP.........................................................1
12 T109439GT FORMING,SY PT1 HOSE SHIELD
BTM........................................................1
13 149328GT WELDMENT, PULL TUBE 1...................1
14 7339GT SCREW, HHC, 1/4-20 X .5
15 6356GT WASHER,LOCK,.25
16 149254GT SCRAPER, PULL TUBE 1......................2
17 7713GT NUT, LP NYLOCK, 3/8-16
18 5397GT WASHER,FLAT,USS,5/16",Y
19 8255GT SCREW, HHC, 3/8-16 X .75
20 6175GT SCREW,HHC,3/8-16 X 1
21 6021GT WASHER, LOCK, .375
22 5397GT WASHER,FLAT,USS,5/16",Y
23 61164GT WEAR PAD,BOOM #2 TOP
24 57072GT SCREW,BHHS,3/8-16 X 1.25
25 29080GT SHIM,WEAR PAD,5X 1.5 16GA
26 38620GT SHIM,WEAR PAD,5 X 1.5,14GA
27 73461GT WEAR PAD,5 X 1.5 X .875 W/NUTS.....14
28 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
29 89847GT SHIM,SIDE WEAR PAD,20X2,16GA**.....2
30 89846GT SHIM,SIDE WEAR PAD,20X2,14GA**.....2
31 89845GT WEAR PAD,20X 1.5X.875 W/INST**......2
32 50245GT WEAR PAD,7 X 3 X.75 W/NUTS.............2
33 60222GT SPACER,WEAR PAD..............................2
34 60304GT SHIM,WEAR PAD,7 X 3,12GA
35 60840GT SHIM,WEAR PAD,7 X 3,16GA
36 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8
37 Ref. BOOM TUBE ASSY #1 /W SYM
DECAL
(refer to 506.1)
38 60177GT COVER,BOOM SIDE***..........................2
39 60256GT COVER,BOOM SIDE..............................2
40 60335GT FORMING,CYLINDER RETAINER.........2

Part No. 226056 S-3800,S-3200 73


500 Boom Components October 2017

508.1 Boom Tube One - Limit Switches

74 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

508.1 Boom Tube One - Limit Switches

Item Part No. Description Qty.

1 226114GT LIMIT SWITCH COVER, SERV..............1


with decals
2 6888GT SCREW,HHC,1/4-20 X 1
3 6356GT WASHER,LOCK,.25
4 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
5 61171GT SPRING,1.00 DIA X .105........................3
6 75031GT LIMIT SWITCH,SAFETY.........................1
-- 53983GT STRAIN RELIEF, PG13,5
-- 75910GT WIRE ASSEMBLY,16/4SJO,9.5"PLUG
-- 75913GT LIMIT SWITCH, SAFETY,NO WIRE
7 49824GT SCREW,PHILLIPS,FHM,10-32X1.00......4
8 89105-SGT FORMING,LIMIT SWITCH MOUNT.......1
9 89107GT WEAR PAD,LIMIT SWITCH
MNT.SHOR.............................................1
10 89106GT WEAR PAD,LIMIT SWITCH
MNT.LONG.............................................1
11 146199GT LIMIT SWITCH,SAFETY.........................1
-- 110771-74B69GT SWITCH,LIMIT,ROLLER NO/NC GOLD
-- 128636GT ROLLER,ARM,LIMIT SWITCH,ZCY500
-- 146325GT CONN.SQZ,PG 11,.34-.47,W/ORING
12 89110GT LIMIT SWITCH,OPERATIONAL.............2
-- 53983GT STRAIN RELIEF, PG13,5
-- 75911GT LIMIT SWITCH,OPERATION,NO WIRE
-- 75912GT WIRE ASSEMBLY,16/4SJO,9.5"RECP
13 16487GT SCREW,RHM,10-32 X 1.5....................10
14 6178GT NUT,NYLOCK,10-32.............................10
15 89109GT LIMIT SWITCH,OPERATIONAL.............1
-- 53983GT STRAIN RELIEF, PG13,5
-- 75911GT LIMIT SWITCH,OPERATION,NO WIRE
-- 75912GT WIRE ASSEMBLY,16/4SJO,9.5"RECP
16 7713GT NUT, LP NYLOCK, 3/8-16.......................4
17 44335GT BUSHING,FLANGE, .375X.5..................4
18 89164GT FORMING,LIMIT SWITCH LINK.............1
19 22832GT SCREW,HHC,3/8-16 X 6.........................2
20 15243GT PLUG,NYLON .875 BLACK DOMED......4

Part No. 226056 S-3800,S-3200 75


500 Boom Components October 2017

509.1 Boom Tube Two

76 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

509.1 Boom Tube Two

Item Part No. Description Qty. Item Part No. Description Qty.

1 149334GT CABLE TRACK, VERT. 139 LINKS 40 108717GT SCREW,BHHS,1/4-20X5/8,BLK


-- 226094GT REPAIR LINK SET,4 LINK(149334) 41 6356GT WASHER,LOCK,.25
-- 226095GT MOVING END, BRACKET KIT, (149334)
-- 226096GT FIXED END, BRACKET KIT, (149334)
-- 226098GT CROSSBAR W/HARDWARE, (149334)
2 149332GT VCT ROLLER.........................................1
3 149385GT VCT ROLLER.........................................1
4 Boom Tube Three
refer to 510.1
5 96905GT BOLT,CARRIAGE,1/4-20 X 2.5,G2
6 6638GT WASHER,FLAT,USS,1/4"Y
7 6889GT NUT,LP NYLOCK,1/4-20
8 T109435GT CLAMP, HOSE, SY VERT CBL TRK.......1
9 T109436GT CLAMP, CABLE, SY VERT CBL TRK.....1
10 149326GT WELDMENT, PULL TUBE #2
11 74254GT SCREW,HHC,1/4-20 X 4.5
12 6091GT NUT,NYLOCK,1/4-20
13 149333GT SCRAPER PULL TUBE 2.......................2
14 149335GT PULL TUBE 2 BRKT...............................1
15 122200GT SCREW,FLANGE,HHC,3/8-16X 7/8
16 29868GT SPRING CLIP,3/8-16,.05-.20X.73,ZAG
17 6175GT SCREW,HHC,3/8-16 X 1
18 6021GT WASHER, LOCK, .375
19 5397GT WASHER,FLAT,USS,5/16",Y
20 75286GT SHIM, WEAR PAD,THIN,SB...................1
21 1281478GT WEAR PAD,BOOM #2 TOP....................1
22 8255GT SCREW, HHC, 3/8-16 X .75
23 29080GT SHIM,WEAR PAD,5X 1.5 16GA..............4
24 38620GT SHIM,WEAR PAD,5 X 1.5,14GA.............4
25 73461GT WEAR PAD,5 X 1.5 X .875 W/NUTS.......4
26 50245GT WEAR PAD,7 X 3 X.75 W/NUTS.............4
27 60840GT SHIM,WEAR PAD,7 X 3,16GA..............10
28 60304GT SHIM,WEAR PAD,7 X 3,12GA................8
29 149329GT WELDMENT, BOOM SECTION #2
30 60177GT COVER,BOOM SIDE***..........................2
31 1281475GT WEAR PAD,7 X 3 X.75 W/NUTS.............2
32 60222GT SPACER,WEAR PAD..............................2
33 60192GT PIN,EXTENSION CYLINDER MOUNT....2
34 60239GT WEAR PAD,7 X 3 X.625 W/INSERT.......4
35 14033GT SCREW,HHC,3/8-16 X 2.75
36 45209GT WEAR PAD,4X2X.5 W/INSERT***..........3
37 7713GT NUT, LP NYLOCK, 3/8-16
38 6097GT WASHER,FLAT,USS,3/8",Y
39 T109837GT SCREW,HHC,3/8-16 X 4.75

Part No. 226056 S-3800,S-3200 77


500 Boom Components October 2017

510.1 Boom Tube Three

78 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

510.1 Boom Tube Three

Item Part No. Description Qty.

-- 110277-3600GT FIRE SLEEVE, 2.0",36"L........................1


1 6175GT SCREW,HHC,3/8-16 X 1
2 6021GT WASHER, LOCK, .375
3 50245GT WEAR PAD,7 X 3 X.75 W/NUTS.............2
4 60840GT SHIM,WEAR PAD,7 X 3,16GA................6
5 7339GT SCREW, HHC, 1/4-20 X .5
6 6356GT WASHER,LOCK,.25
7 149336GT WEAR PAD, PULL TUBE 3.....................2
8 149340GT WELDMENT, PULL TUBE 3...................1
9 149248GT TUBE END CLAMP-1.............................1
10 149249GT TUBE END CLAMP-2.............................1
11 149250GT TUBE END CLAMP-3.............................1
12 87645GT BOLT,CARRIAGE,1/4-20 X .63,G2
13 6091GT NUT,NYLOCK,1/4-20
14 96905GT BOLT,CARRIAGE,1/4-20 X 2.5,G2
15 122201GT SCREW,FLANGE,HHC,3/8-16X1.00
16 6097GT WASHER,FLAT,USS,3/8",Y
17 4828GT NUT,NYLOCK,3/8-16
18 149371GT FORMING, BELLOWS MOUNT..............1
19 226117GT BOOM TUBE ASSY #3 /W SYM DECAL
20 60194GT FORMING,TUBE GUARD.......................1
21 30370GT BEARING,1.25IDX1.5ODX1.00L............4
22 8255GT SCREW, HHC, 3/8-16 X .75
23 60177GT COVER,BOOM SIDE***..........................2
24 50246GT WEAR PAD,7 X 3 X.75 W/NUTS.............2
25 1281475GT WEAR PAD,7 X 3 X.75 W/NUTS.............4
26 61379GT WEAR PAD,3.5 X 2 X .625 W/INST........2
27 61380GT SHIM,SIDE WEAR PAD .059 THK..........2
28 60239GT WEAR PAD,7 X 3 X.625 W/INSERT.......2

Part No. 226056 S-3800,S-3200 79


500 Boom Components October 2017

511.1 Boom Wipers Installation

80 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

511.1 Boom Wipers Installation

Item Part No. Description Qty.

1 T113095GT BRACKET,WIPER #0 COVER R.............1


2 T113096GT WIPER,RUBBER,SEC#0 COVER R.......1
3 T113097GT PLATE,CLAMP,WIPER #0 COVER R.....1
4 6091GT NUT,NYLOCK,1/4-20
5 6638GT WASHER,FLAT,USS,1/4"Y
6 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2
7 T113094GT PLATE,CLAMP,WIPER #0 COVER L......1
8 T113093GT WIPER,RUBBER,SEC#0 COVER L.......1
9 T113114GT BRACKET,WIPER #0 COVER L.............1
10 6145GT SCREW,HHC,1/4-20 X 1.5
11 6356GT WASHER,LOCK,.25
12 T113112GT SPACER,WIPER 1/2 X 3/4....................16
13 T113092GT BRACKET,WIPER #0 R..........................1
14 T113089GT WIPER,RUBBER,SEC #0.......................1
to SN S380011D-130
-- 228218GT WIPER,RUBBER,SEC#0,LEFT
from SN S380011D-131
-- 228219GT WIPER,RUBBER,SEC#0,RIGHT
from SN S380011D-131
15 T113090GT FORMING,CLAMP,WIPER @0 TOP.......1
to SN S380011D-130
-- 228216GT FORMING,CLAMP,WIPER LEFT
from SN S380011-D131
-- 228217GT FORMING,CLAMP,WIPER RIGHT
from SN S380011D131v
16 T113091GT PLATE,CLAMP,WIPER #0 BOT..............2
17 T113088GT BRACKET,WIPER #0 L...........................1
18 T113098GT BRACKET,WIPER #1..............................2
19 T113101GT WIPER,RUBBER,SEC #1 BOT...............1
20 T113100GT FORMING,CLAMP,WIPER #1................2
21 T113099GT WIPER,RUBBER,SEC#1 TOP................1
22 T113105GT BRACKET,WIPER #2 R..........................1
23 T113106GT WIPER,RUBBER,SEC #2 R...................1
24 T113107GT FORMING,CLAMP,WIPER #2 R.............1
25 T113104GT FORMING,CLAMP,WIPER #2 L.............1
26 T113103GT WIPER,RUBBER,SEC#2 L.....................1
27 8915GT SCREW,HHC,1/4-20 X 1.25
28 T113102GT BRACKET,WIPER #2L............................1

Part No. 226056 S-3800,S-3200 81


500 Boom Components October 2017

512.1 Primary Extension Cylinder and Cables Installation

82 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

512.1 Primary Extension Cylinder and Cables Installation

Item Part No. Description Qty. Item Part No. Description Qty.

1 60335GT FORMING,CYLINDER RETAINER.........2 33 60240GT WEAR PAD,SHEAVE MOUNT................2


2 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 34 61385GT SCREW,HHC,1/2-13 X 5.25
3 6021GT WASHER, LOCK, .375 35 6086GT NUT,LP NYLOCK,1/2-13
4 6097GT WASHER,FLAT,USS,3/8",Y 36 60215GT WELDMENT,CABLE RETAINER............1
5 6198GT NUT,NYLOCK,1/2-13 37 6175GT SCREW,HHC,3/8-16 X 1
6 13066GT WASHER,FLAT,.5 HARDENED..............4 38 60216GT WEAR PAD,EXT.CABLE SHEAVE..........1
7 18383GT SNAP RING,EXTERNAL,1.5 DIA*** 39 60346GT SHEAVE MOUNT,EXT. CABLE
MACHIN..................................................1
8 18596GT WASHER,FLAT,1.56 X 2.5 X .061
40 45226GT ROD END,.375 X 3.69............................1
9 60179GT PIN,1.50DIAX2.92LG,2RING..................1
41 60205GT PIN,1.50DIAX5.88LG,1HOLE.................1
10 60181GT PLATE,EXT.CABLE ANCHOR................2
42 5224GT SCREW,HHC,3/8-16 X 2
11 49817GT SCREW,PHILLIPS,PHM,10-32 X1.25
43 4828GT NUT,NYLOCK,3/8-16
12 6607GT WASHER,LOCK,#10 PLTD
44 60208GT WEAR PAD,EXT.CABLE.........................2
13 75031GT LIMIT SWITCH,SAFETY.........................1
45 45748GT ROD END,.250 X 2.75 LG......................2
14 39479GT SCREW,HHC,1/2-13 X 2.75
46 6090GT SCREW,HHC,1/4-20 X .75
15 60340-SGT PLATE,EXT.CABLE EQUALIZER
MACH.....................................................1 47 6356GT WASHER,LOCK,.25
-- 54156GT BEARING,FL,1.5IDX1.75ODX1.10LG 48 60358GT PIN,.75DIAX2.89LG,1HOLE...................2
16 75396GT PIN,COTTER,.25 X3.18 EXT.CABLE......2 49 60192GT PIN,EXTENSION CYLINDER MOUNT....2
17 75397GT PIN,CLEVIS,1.18X3.18 EXT.CABLE......2 50 50243GT SHEAVE,RETRACT CABLE...................2
18 232841GT CABLE ASSEMBLY,EXTEND SET.........1 51 122015GT WLDMNT,RET.CABLE
Contains two cables SHEAV.GARD.RH...................................1
-- 10665GT PIN,ROLL,.25 X 1.5*** -- 122016GT WLDMNT,RET.CABLE
SHEAV.GARD.LH....................................1
-- 60171GT EXTENSION CABLE *
52 75355GT PIN,COTTER,.188X2.25 RET.CABLE.....2
-- 60229GT COUPLING,EXT.CABLE ADJUSTMENT*
53 75356GT PIN,CLEVIS,.844X2.25 RET.CABLE......2
19 75762GT VALVE,COUNTERBAL.CWEK-LIN @600
54 33278GT WASHER,FLAT,.75 HARDENED
-- 75424GT SEAL KIT,SUN "CWEA" CB VALVES
55 10665GT PIN,ROLL,.25 X 1.5***............................2
20 60331GT VALVE,COUNTERBAL.CWCA-LIN@600*.1
56 60229GT COUPLING,EXT.CABLE
-- 62449GT SEAL KIT,SUN "CWCA" CB VALVES*
ADJUSTMENT*......................................2
21 50100GT CYLINDER,PRIMARY EXTEND.............1
57 60343-SGT PLATE,EXT.CABLE ,PAINTED...............1
-- 60332GT SEAL KIT CYL.S100/120 (50100)
58 60231GT EXT.CABLE ADJ BOLT LOCK................1
22 38028GT NUT,LP NYLOCK,5/8-11
59 60356GT PLATE,EXT.CABLE
23 45076GT NUT,HEX,JAM,5/8-11 ATTACH.MACHINE.................................1
24 13064GT WASHER,FLAT,.625 HARDENED..........1 60 111149GT SCREW,HHC,3/4-10X6,GR5,FULL TH....2
25 60163GT PLATE,RETRACT CABLE 61 111523GT WEAR PAD, BOOM REST
EQUALIZER............................................2
62 39479GT SCREW,HHC,1/2-13 X 2.75
26 232842GT CABLE ASSEMBLY,RETRACT SET.......1
63 6033GT WASHER,LOCK,0.5"
Contains two cables
64 13066GT WASHER,FLAT,.5 HARDENED..............2
27 60164GT ROD END,RETRACTION CABLE...........1
65 75049PGT FORMING,CABLE
28 30748GT WASHER,SHIM,1.01 X 1.63 X.062
RETAINER,PAINTED..............................1
29 60697GT PIN,RETRACTION CABLE.....................2
30 33247GT PIN,COTTER,.188 X 1.75 LONG............2
31 61384GT SCREW,SHS,1/2-13 X 1.50
32 50247GT SHEAVE,EXTENSION CABLE...............2
-- 60422GT Bearing, 1.5 x 2 x 1.81 inches

Part No. 226056 S-3800,S-3200 83


500 Boom Components October 2017

513.1 Platform Rotator

84 S-3800,S-3200 Part No. 226056


October 2017 500 Boom Components

513.1 Platform Rotator

Item Part No. Description Qty.

1 146073GT PIN,1.25DIAX7.9LG,2RING....................1
2 30370GT BEARING,1.25IDX1.5ODX1.00L............2
3 30255GT WASHER,SHIM,1.27 X 2.13 X .062
4 30217GT SNAP RING,EXTERNAL,1.25 DIA.**.....2
5 45226GT ROD END,.375 X 3.69
6 8516GT SCREW, HCC, 3/8-16 X 1.50
7 4828GT NUT,NYLOCK,3/8-16
8 T108078GT PIN,1.25DIAX9.50LG,1HOLE.................2
9 30370GT BEARING,1.25IDX1.5ODX1.00L............2
10 6878GT BOLT,CARRIAGE,1/4-20 X .75,G2
11 6638GT WASHER,FLAT,USS,1/4"Y
12 6091GT NUT,NYLOCK,1/4-20
13 107548GT ROTATOR,PLAT,NON-JIB***...................1
includes item 9
-- 147370GT SEAL KIT,15K ROTATOR
-- 88516GT SCREW,BLEEDER,M5X0.8
14 Ref. Platform Rotate Manifold.................1
(refer to 706.1)
15 6145GT SCREW,HHC,1/4-20 X 1.5
16 6356GT WASHER,LOCK,.25
17 50813GT SENSOR,TILT,PCON (PLASTIC)****......1
18 T108075GT PIN,1.25DIAX5.25LG,1HOLE.................1
19 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5
20 50212GT PIN,1.25DIAX6.50LG,1HOLE.................1
21 75105-SGT PLATFORM,LEVELING LINK ASSY.......1
includes item 22
22 47377GT BEARING,1.25 ID X 1.5 OD X .75........10
23 22672GT CLAMP,HOSE,1.75.................................1
24 60628GT COVER,PROTECTIVE,PLAT.LEVELING.1
25 30489GT CLAMP,HOSE,3.50.................................1
26 50207GT CYLINDER,PLATFORM LEVELING.......1
includes items 27 and 28
-- 65795GT SEAL KIT,CYL,S100/120 (50207)
27 31106GT VALVE,CNTERBAL,CBBB-LHN@3000**.1
(extend)
-- 43018GT SEAL KIT (39345)
28 75061GT VALVE,COUNTERBAL.CBBB-LHN@2000.1
(retract)
-- 43018GT SEAL KIT (39345)
29 6021GT WASHER, LOCK, .375
30 75106-SGT PLATFORM,LEVELING LEVER,ASSY....1
includes item 22

Part No. 226056 S-3800,S-3200 85


600 Platform Components October 2017

601.1 Platform Installation - View 1

86 S-3800,S-3200 Part No. 226056


October 2017 600 Platform Components

601.1 Platform Installation - View 1

Item Part No. Description Qty.

-- 226122GT PLATFORM ASSEMBLY W/ DECALS


includes items 1-5 and 9 - 27
1 6091GT NUT,NYLOCK,1/4-20
2 6638GT WASHER,FLAT,USS,1/4"Y
3 6145GT SCREW,HHC,1/4-20 X 1.5
4 149121GT BLOCK,PLATFORM LID STOP..............2
5 226118GT CONTROL BOX LID /W SYM DECAL.....1
6 Ref. Wire Harness Assembly
(refer to 310.1 or 311.1)
7 71498GT WORKLIGHT, 12V, DEUTSCH
RECEPT.................................................2
(option) includes mounting fasteners
8 9599-SGT TOOL TRAY ACCESSORY***
(option)
9 T106932GT FLOORING, SY 5 FT PLATFORM..........1
10 6888GT SCREW,HHC,1/4-20 X 1
11 T107004GT FOOT SWITCH ASSY, HEAVY DUTY.....1
-- 52344GT CABLE SQUEEZE CONN
-- T106698GT FOOT SWITCH
12 80605GT WASHER,FLAT,3/8X1.5X.06
13 54274GT SCREW,STEP BOLT,1/4-20 X .75
14 6090GT SCREW,HHC,1/4-20 X .75
15 6356GT WASHER,LOCK,.25
16 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
17A 44743GT MANUAL BOX W/DECALS***.................1
USA/Canada/Australia
17B 24514GT BOX,INSTRUCTION STORAGE
Europe/Asia/South America (decal
required; refer to Section100)
18 226119GT PLATFORM DECAL PL /W SYM
DECAL....................................................1
19 94745PGT TOEBOARD,ENTRY EUROPEAN
PNTD**...................................................1
20 149088GT MID-RAIL GUIDE....................................2
21 226120GT SLIDING MID RAIL ASSEM W/DECAL...1
includes items 1, 2, 14 and 20
22 226121GT PLAT RAIL 5FT W/ SYM DECALS
weldment with decals, includes item 21
23 4828GT NUT,NYLOCK,3/8-16
24 6097GT WASHER,FLAT,USS,3/8",Y
25 122209GT SCREW,HHF,3/8-16 X1.50
26 149127GT BUMPER,RUBBER.................................8
27 149078GT WELDMENT,CONTROL BOX PIVOT
28 Ref. Platform Controls
(refer to 603.1)
29 149093GT WELDMENT,GUARD,JOYSTICK............3
30 139338GT SCREW PH M5-0.8X20 DIN 7500CE....12

Part No. 226056 S-3800,S-3200 87


600 Platform Components October 2017

602.1 Platform Installation - View 2

88 S-3800,S-3200 Part No. 226056


October 2017 600 Platform Components

602.1 Platform Installation - View 2

Item Part No. Description Qty.

-- 149128GT KIT,LOAD SENSE MECH,IND,LGR


1 6090GT SCREW,HHC,1/4-20 X .75
2 6356GT WASHER,LOCK,.25
3 6638GT WASHER,FLAT,USS,1/4"Y
4 56912GT SPRING CLIP,1/4-20,.025-.15X.54,ZAG
5 149086GT FORMING,COVER,MANIFOLD..............1
6 T107369GT WELDMENT, PLAT. HOSE GUIDE
7 146399GT ASSY, LS, LOAD SENSE, ALC1000
includes switch part 99183
-- 99183GT SWITCH, ROLLER PLUNGER LIMIT.....1
8 61972GT MOUNT,SWITCH....................................1
9 4828GT NUT,NYLOCK,3/8-16
10 6097GT WASHER,FLAT,USS,3/8",Y
11 61977GT RETAINER,SPRING,1.46 X .375............1
12 61976GT SPRING,COMP,1-1/4"OD 352 LB/IN......1
13 61809GT WELDMENT,LOAD SUPPORT...............2
14 10262GT SNAP RING,EXTERNAL,.75 DIA...........4
15 6563GT WASHER,SHIM,.75 X 1.125 X.030.........4
16 110784GT MACHINED,LOAD CELL LINK...............2
17 47548GT BEARING,FL,0.75ID X 1 OD X .49.........8
18 25685GT BEARING,GARLOCK,12FDU12.............8
19 110789GT WASHER,SHIM .0151 THK....................8
20 34619GT BUMPER,RUBBER***.............................2
21 80605GT WASHER,FLAT,3/8X1.5X.06...................1
22 21604GT SCREW,HHC,3/8-16 X 3.25....................1
23 107564GT WELDMENT,ROTATOR MOUNT............1
24 Ref. Platform Rotator
(refer to 513.1)
25 29764GT NUT,NYLOCK,1-8
26 122079GT WASHER,FLAT,1.000,HARDENED
27 36129GT SCREW,HHC,1-8 X 13 GRD.2
28 149122GT SCREW, HHF,1/2-13 X 1.00 Gr8............8
29 6178GT NUT,NYLOCK,10-32
30 6146GT WASHER,FLAT,MS,#10,Y
31 51063GT SCREW,PHILLIPS,RHM,10-32 X 1.5
32 110785GT PIN,.75DIA X 6.38 LG,2RING.................4
33 11413GT SCREW,HHC,1/4-20 X 4.........................2
34 6091GT NUT,NYLOCK,1/4-20
35 50171GT MANIFOLD,PLAT CONTROL
NON-JIB*................................................1
36 56927GT PAD,REST,2"THICK,W/STUDS*.............1

Part No. 226056 S-3800,S-3200 89


600 Platform Components October 2017

603.1 Platform Control Box

90 S-3800,S-3200 Part No. 226056


October 2017 600 Platform Components

603.1 Platform Control Box

Item Part No. Description Qty.

-- 146389GT CONTROL BOX ASSY, PCON V3.00


1 50810GT SWITCH,MEMBRANE,PLATFORM........1
2 122519GT KIT,ESTOP SVC LARGE BOOM............1
includes parts 66812, 66818 and 66821
-- 146478GT BOOT(BELLOWS),E-STOP,BLACK
-- 66812GT BUTTON,PUSH,RED MUSHROOM HEAD
-- 66818GT CONTACT,NC.........................................1
-- 66821GT BASE,WITHOUT CONTACTS
3 7339GT SCREW, HHC, 1/4-20 X .5
4 6356GT WASHER,LOCK,.25
5 75144GT WASHER,FLAT,SAE 1/4",ZINC
6 139338GT SCREW PH M5-0.8X20 DIN 7500CE....12
7 149093GT WELDMENT,GUARD,JOYSTICK............3
8 Ref. JOYSTICK,2 AXIS,DEUTSCH.........1
(refer to 604.1)
9 Ref. JOYSTICK,1 AXIS,DEUTSCH.........1
(refer to 604.1)
10 Ref. JOYSTICK,2 AXIS,DEUTSCH.........1
(refer to 604.1)
11 62382GT GASKET,PLATF.
CNTRLS.SUPERBOOM.........................1
12 62386GT SCREW,LOCKING FLANGE 6/32X.375
13 60950GT HARNESS,PCON J2,(MANIFOLD)........1
14 T106485GT HARNESS,SHIPYARD BOOM CABLE #2
15 62387GT SCREW,PHM, 4-20 X .25 SELF TAP
16 62379GT ALARM,AUDIO,SUPERBOOM*..............1
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
17 30997GT CORROSION INHIBITOR,FOAM...........1
18 62388GT LANYARD,BEAD CHAIN, TCON.............2
19 62389GT NUT,HEX,6/32 W/STAR WASHER
20 146390GT PCB,ASSY,ECM,PLATFORM,VER 3.00
-- 122078GT HARNESS,PCON INTERNAL CONTROL
-- 34052GT RELAY,SPDT,12V(AUTO) PLUG IN**
21 62399GT PCB,MEMBRANE/LED,SB/Z80..............1
22 13037-SGT SWITCH,TOGGLE,SPDT,3POS
MOMEN*.................................................3
23 75141GT PLATE,TOGGLE SWITCH
MOUNT,PCON........................................1
24 27246GT BOOT,TOGGLE SWITCH,SHORT*........3
25 75142GT CABLE TIE,STUD MOUNT (PCON).......5

Part No. 226056 S-3800,S-3200 91


600 Platform Components October 2017

604.1 Joysticks

92 S-3800,S-3200 Part No. 226056


October 2017 600 Platform Components

604.1 Joysticks

Item Part No. Description Qty.

-- 101174GT JOYSTICK,2 AXIS,DEUTSCH


OEM joystick (calibration required after
replacement)
-- 101174HGT JOYSTICK,DUAL AXIS W/KNOB
aftermarket joystick (calibration required
after replacement)
-- 101175GT JOYSTICK,1 AXIS,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101175HGT JOYSTICK,SINGLE AXIS W/KNOB
aftermarket joystick (calibration required
after replacement)
-- 101005GT JOYSTICK,1 AXIS ROCKER,DEUTSCH
OEM joystick (calibration required after
replacement)
-- 101005HGT JOYSTICK,SINGLE AXIS W/STEER
aftermarket joystick (calibration required
after replacement)
-- 83098GT TERM,AMP MTE,SOC,22-26 GA BULK
-- 119613GT HARN JOYSTICK ADAPTOR JS100
6-pin to 7-pin adapter (for 101174, 101175,
101005)
1 62392GT KNOB,JOYSTICK, 62390/62391............1
2 62393GT SCREW,KNOB,JOYSTK.62390/62391....1
3 139598GT BOOT,JOYSTICK....................................1
4 SPRING,JOYSTK CENTR,62390/91......1
no longer available from supplier
5 119915GT COLLAR,JOYSTICK,CENTER...............1
6 128000GT SEAL, CONNECTOR (DT
JOYSTICKS)...........................................1
7 128001GT SLEEVE,CONNECTOR,DT
JOYSTICKS............................................1
8 75449GT KNOB,ROCKER JOYSTICK 75565........1
9 75448GT SUPPORT,SENSOR,JOYSTICK.............1
10 75447GT SWITCH SHIELD,ROCK
JOYSTK75565........................................1
11 75446GT SPRING,SWITCH CENTERING,75565...1
12 75445GT ROCKER ASSY.,MAGNETIC 75565.......1
13 75444GT ROCKER,RETAINER, 75565..................1
14 75443GT BOOT, ROCKER JOYSTICK 75565........1

Part No. 226056 S-3800,S-3200 93


700 Hydraulic Components October 2017

701.1 Traction Manifold, 2WD

94 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

701.1 Traction Manifold, 2WD

Item Part No. Description Qty.

-- 70247GT MANIFOLD,TRACTION,2WD
(complete)
1 27836GT VALVE,CHECK,5 PSI
EA, Drive motor anti-cavitation
2 27836GT VALVE,CHECK,5 PSI
EB, Drive motor anti-cavitation
3 89299GT PLUG ORIFICE, .031
EC, Brake and two-speed circuit
4 69873GT VALVE, CHECK
ED, Keeps brakes released in case of
temporary loss of charge pressure
-- 74902GT SEAL KIT, VALVE
5 62263GT VALVE,SOLENOID, 2 POS, 3 WAY
EE, Brake release
-- 52943GT NUT,SOLENOID VALVE COIL
-- 62273GT COIL,GREEN W/ 2 PIN CONNECTOR*
-- 72043GT SEAL KIT,SOLENOID VALVE
6 62263GT VALVE,SOLENOID, 2 POS, 3 WAY
EF, two-speed drive motor shift
-- 52943GT NUT,SOLENOID VALVE COIL
-- 62273GT COIL,GREEN W/ 2 PIN CONNECTOR*
-- 72043GT SEAL KIT,SOLENOID VALVE
7 77507GT VALVE,RELIEF 250 PSI(70247)
EG, Charge pressure circuit
-- 74902GT SEAL KIT, VALVE
8 43596GT VALVE,SHUTTLE
EH, Charge pressure circuit that directs hot
oil out of low pressure side of drive pump
-- 84137GT SEAL KIT, VALVE 84129
9 77508GT VALVE,BI-DIRECTIONAL FLOW
EI, Equalizes pressure on both sides of
divider/combiner valve EJ
-- 89310GT SEAL KIT, SOLENOID VALVE
10 52726GT VALVE,FLOW DIVIDER/COMBINER
EJ, Controls flow to drive motors in forward
and reverse
-- 84135GT SEAL KIT, VALVE

Part No. 226056 S-3800,S-3200 95


700 Hydraulic Components October 2017

702.1 Traction Manifold, 4WD

96 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

702.1 Traction Manifold, 4WD

Item Part No. Description Qty. Item Part No. Description Qty.

-- 70241GT MANIFOLD,TRACTION,4WD 15 69873GT VALVE, CHECK


(complete) HO, Anti-cavitation
1 27836GT VALVE,CHECK,5 PSI -- 74902GT SEAL KIT, VALVE
HA, Anti-cavitation 16 62252GT VALVE, FLOW DIVIDER COMBINER
-- 110194GT SEAL KIT, VALVE, #10 HP, Controls flow to circle end drive motors
in forward and reverse
2 77489GT VALVE,SOLENOID 2 POS.3 WAY
HB, Two-speed drive motor shift -- 84135GT SEAL KIT, VALVE
-- 72043GT SEAL KIT,SOLENOID VALVE 17 52726GT VALVE,FLOW DIVIDER/COMBINER
HQ, Controls flow to divider/combiner
3 77489GT VALVE,SOLENOID 2 POS.3 WAY
valves FJ and FP
HC, Brake release
-- 84135GT SEAL KIT, VALVE
-- 72043GT SEAL KIT,SOLENOID VALVE
18 69873GT VALVE, CHECK
4 69873GT VALVE, CHECK
HR, Anti-cavitation
HD, Keeps brakes released in case of
temporary loss of charge pressure -- 74902GT SEAL KIT, VALVE
-- 74902GT SEAL KIT, VALVE
5 27761GT VALVE,SHUTTLE
HE, Charge pressure circuit that directs hot
oil out of low pressure side of drive pump
-- 84134GT SEAL KIT, VALVE
6 62253GT VALVE,RELIEF,250 PSI
HF, Charge pressure circuit
-- 74902GT SEAL KIT, VALVE
7 102496GT ORIFICE,PLUG 0.030
HG, Brake and two-speed circuit
8 69873GT VALVE, CHECK
HH, Anti-cavitation
-- 74902GT SEAL KIT, VALVE
9 27836GT VALVE,CHECK,5 PSI
HI, Anti-cavitation
-- 110194GT SEAL KIT, VALVE, #10
10 62252GT VALVE, FLOW DIVIDER COMBINER
HJ, Controls flow to square end drive
motors in forward and reverse
-- 84135GT SEAL KIT, VALVE
11 69873GT VALVE, CHECK
HK, Anti-cavitation
-- 74902GT SEAL KIT, VALVE
12 52723GT VALVE-FLOW REGULATOR 2 GPM
HL, Equalizes pressure on both sides of
divider/combiner valve FJ
-- 89310GT SEAL KIT, SOLENOID VALVE
13 52723GT VALVE-FLOW REGULATOR 2 GPM
HM, Equalizes pressure on both sides of
divider/combiner valve FQ
-- 89310GT SEAL KIT, SOLENOID VALVE
14 52723GT VALVE-FLOW REGULATOR 2 GPM
HN, Equalizes pressure on both sides of
divider/combiner valve FQ
-- 89310GT SEAL KIT, SOLENOID VALVE

Part No. 226056 S-3800,S-3200 97


700 Hydraulic Components October 2017

703.1 Steer and Axle Extend/Retract Manifold, 2WS

98 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

703.1 Steer and Axle Extend/Retract Manifold, 2WS

Item Part No. Description Qty. Item Part No. Description Qty.

-- 149102GT MANIFOLD,2WS,AXLE EXT/RET -- 44227GT SEAL KIT, VALVE


(complete)
1 52374GT VALVE,RELIEF,3000PSI,GS68PUMP1
FA, Steering pressure limit
-- 44227GT SEAL KIT, VALVE
2 T107733GT SOLENOID VLV,5PRT DIR,W/LS PRT
FB, Steering cylinder speed, right side,
extend/retract
-- 44174GT NUT-COIL SHORT
-- 84514GT SEAL KIT (84515 & 150104)
-- 97373GT E-COIL WASHER,#10,DUAL COIL
-- 97469GT COIL#10 E-COIL,10V ZENER DIODE.....2
-- T107737GT CHECK VALVE, DROP IN STYLE
3 T107734GT SOLENOID VLV,5PRT DIR,W/LS PRT
FC, Axle extend
-- 44174GT NUT-COIL SHORT
-- 84514GT SEAL KIT (84515 & 150104)
-- 97373GT E-COIL WASHER,#10,DUAL COIL
-- 97469GT COIL#10 E-COIL,10V ZENER DIODE.....2
4 T107733GT SOLENOID VLV,5PRT DIR,W/LS PRT
FD, Steering cylinder speed, left side,
extend/retract
-- 44174GT NUT-COIL SHORT
-- 84514GT SEAL KIT (84515 & 150104)
-- 97373GT E-COIL WASHER,#10,DUAL COIL
-- 97469GT COIL#10 E-COIL,10V ZENER DIODE.....2
-- T107737GT CHECK VALVE, DROP IN STYLE
5 62346GT VALVE,FLOW REGULATOR, 2.0 GPM*
FE, Steering cylinder speed
-- 44228GT SEAL KIT, VALVE
6 62347GT VALVE-FLOW REGULATOR, 1.4 GPM*
FF, Flow regulator, rod side
-- 44227GT SEAL KIT, VALVE
7 62347GT VALVE-FLOW REGULATOR, 1.4 GPM*
FG, Flow regulator, rod side
-- 44227GT SEAL KIT, VALVE
8 62324GT VALVE,FLOW CONTROL, 0.1GPM*
FH, Circuit bleed
-- 44228GT SEAL KIT, VALVE
9 T107736GT DIFFERENTIAL SENS VLV,8,150PSI
FI, Flow regulator, steering cylinder
-- 52371GT SEAL KIT, VALVE
10 62324GT VALVE,FLOW CONTROL, 0.1GPM*
FJ, Steering cylinder speed, square end,
right side, retract
-- 44228GT SEAL KIT, VALVE
11 T107735GT RELIEF VALVE 1800 PSI, IN-2 OUT-1
FK, Flow regulator, rod side

Part No. 226056 S-3800,S-3200 99


700 Hydraulic Components October 2017

704.1 Steer and Axle Extend/Retract Manifold, 4WS - View 1

100 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

704.1 Steer and Axle Extend/Retract Manifold, 4WS - View 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102701GT MANIFOLD,4 WHEEL STEER 10 62347GT VALVE-FLOW REGULATOR, 1.4 GPM*


EW, Steering cylinder speed, square end,
1 39346GT VALVE,SOLENOID 3 POS.4 WAY***
left side, retract
EA, Steering cylinder control, square end,
right side -- 44227GT SEAL KIT, VALVE
-- 104759GT COIL,12VDC #8 DTSCH IP69 ECOIL 11 62330GT VALVE,SOLENOID,3POS 4WAY***
ES, Axle extend control
-- 44174GT NUT-COIL SHORT
-- 104760GT COIL,12VDC #10DTSCH IP69 ECOIL
-- 44229GT SEAL KIT, VALVE
-- 44174GT NUT-COIL SHORT
-- 44236GT SPACER-DUAL COIL,#8***
-- 44175GT SPACER-DUAL COIL,#10, SCISSORS
2 39346GT VALVE,SOLENOID 3 POS.4 WAY***
EB, Steering cylinder control, square end, -- 44230GT SEAL KIT-P.N.44169,44172,44171
left side
-- 104759GT COIL,12VDC #8 DTSCH IP69 ECOIL
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 44236GT SPACER-DUAL COIL,#8***
3 39346GT VALVE,SOLENOID 3 POS.4 WAY***
EC, Steering cylinder control, round end,
right side
-- 104759GT COIL,12VDC #8 DTSCH IP69 ECOIL
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 44236GT SPACER-DUAL COIL,#8***
4 39346GT VALVE,SOLENOID 3 POS.4 WAY***
ED, Steering cylinder control, round end
left side
-- 104759GT COIL,12VDC #8 DTSCH IP69 ECOIL
-- 44174GT NUT-COIL SHORT
-- 44229GT SEAL KIT, VALVE
-- 44236GT SPACER-DUAL COIL,#8***
5 62347GT VALVE-FLOW REGULATOR, 1.4 GPM*
ET, Steering cylinder speed, round end,
right side, retract
-- 44227GT SEAL KIT, VALVE
6 62346GT VALVE,FLOW REGULATOR, 2.0 GPM*
EU, Steering cylinder speed, round end,
left side, extend
-- 44227GT SEAL KIT, VALVE
7 62346GT VALVE,FLOW REGULATOR, 2.0 GPM*
EV, Steering cylinder speed, square end,
right side, extend
-- 44227GT SEAL KIT, VALVE
8 62324GT VALVE,FLOW CONTROL, 0.1GPM*
EO, Bleeds off differential valve to tank
-- 44227GT SEAL KIT, VALVE
9 62323GT VALVE,DIFFERENTIAL SENSE110PSI
EP, Meters flow to functions sensing
-- 62337GT SEAL KIT, VALVE

Part No. 226056 S-3800,S-3200 101


700 Hydraulic Components October 2017

705.1 Steer and Axle Extend/Retract Manifold, 4WS - View 2

102 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

705.1 Steer and Axle Extend/Retract Manifold, 4WS - View 2

Item Part No. Description Qty. Item Part No. Description Qty.

-- 102701GT MANIFOLD,4 WHEEL STEER 15 52907GT VALVE-CHECK, #4 SAE, 5 PSI*


ELL, Steering load sense, circle end, right
1 62346GT VALVE,FLOW REGULATOR, 2.0 GPM*
side, retract
EE, Steering cylinder speed
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 44227GT SEAL KIT, VALVE
16 101958GT VALVE,CHECK,DUAL PILOT,135 PSI
2 62347GT VALVE-FLOW REGULATOR, 1.4 GPM*
EG, Steering cylinder lock, circle end, left
EJ, Steering cylinder speed, circle end, left
side, extend/retract
side, retract
17 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
-- 44227GT SEAL KIT, VALVE
EMM, Steering load sense, circle end, right
3 62347GT VALVE-FLOW REGULATOR, 1.4 GPM* side, extend
EQ, Steering cylinder speed, square end,
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
right side, retract
18 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
-- 44227GT SEAL KIT, VALVE
EPP, Steering load sense, circle end, left
4 62346GT VALVE,FLOW REGULATOR, 2.0 GPM* side, extend
ER, Steering cylinder speed, square end,
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
left side, extend
19 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
-- 44227GT SEAL KIT, VALVE
EOO, Steering load sense, circle end, left
5 52907GT VALVE-CHECK, #4 SAE, 5 PSI* side, retract
EX, Axle extend load sense, both ends
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
6 62365GT VALVE,RELIEF,1800 PSI,AXLE EXT
EQQ, Axle extend
-- 44227GT SEAL KIT, VALVE
7 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
EY, Axle retract load sense, both ends
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
8 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
EKK, Steering load sense, square end,
right side, extend
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
9 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
EII, Steering load sense, square end, right
side, retract
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
10 101958GT VALVE,CHECK,DUAL PILOT,135 PSI
EM, Steering cylinder lock, square end,
right side, extend/retract
11 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
ENN, Steering load sense, square end, left
side, retract
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
12 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
EJJ, Steering load sense, square end, left
side, extend
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
13 101958GT VALVE,CHECK,DUAL PILOT,135 PSI
EK, Steering cylinder lock, square end, left
side, extend/retract
14 101958GT VALVE,CHECK,DUAL PILOT,135 PSI
EH, Steering cylinder lock, circle end, right
side, extend/retract

Part No. 226056 S-3800,S-3200 103


700 Hydraulic Components October 2017

706.1 Function Manifold, S-3800

104 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

706.1 Function Manifold, S-3800

Item Part No. Description Qty. Item Part No. Description Qty.

-- 122439GT MANIFOLD,FUNCTION,S120/125 -- 52373GT SEAL KIT,52372,SOLENOID VALVE


(complete) -- 52466GT NUT,PROPORTNL. COIL,52372,GS68
-- 146193GT HARNESS, TCON J4 MANIFOLD 2009 -- 62335GT COIL,PROPORTIONAL,62327,DIN
1 102394GT VLV,SOL,DO3,REXROTH,3POS 4 WAY 15 44178GT VALVE,CHECK,5 PSI**
-- 102395GT SEAL KIT,REXROTH DO3 VALVE AF, Blocks flow from auxiliary pump, ports
2A and 3A to pump 2
2 45916GT SCREW,SHC,10-24 X 1.250 (D01)
-- 44224GT SEAL KIT, VALVE
3 97388GT VALVE ASSY,D03,REX,3POS 4WAY
16 48880GT CAP,DIAGNOSTIC NIPPLE
-- 102398GT COIL,DIN,REXROTH DO3 VALVE
17 48997GT NIPPLE,DIAGNOSTIC,#4
4 102395GT SEAL KIT,REXROTH DO3 VALVE
TP, Testing
5 102396GT NUT-COIL,REXROTH DO3 VALVE
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT
6 75458GT VALVE,SOLENOID,2POS3WAY,SUPRB
-- 49207GT NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV
AA, Auxiliary drive/steer selector
-- 75098GT HARNESS,PRESSURE TRANSDUCER
-- 44174GT NUT-COIL SHORT
18 52374GT VALVE,RELIEF,3000PSI,GS68PUMP1
-- 62334GT COIL,62328/62330,SIZE 10,DIN*
AC, Platform manifold pressure limit
-- 62337GT SEAL KIT, VALVE
-- 44224GT SEAL KIT, VALVE
7 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
19 62325GT VALVE,RELIEF,2600 PSI,SIZE 10
AE, Blocks flow from pump 2 to auxiliary
BI, Turntable, primary lift and boom retract
pump
pressure limit
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 44224GT SEAL KIT, VALVE
8 75457GT VALVE-FLOW REGULATOR 3.0 GPM
20 75456GT VALVE-CHECK SIZE 12(SUPRBOOM)*
AD, Priority flow to platform
AG, Blocks flow from auxiliary pump, port
-- 44225GT SEAL KIT, VALVE 2A to pump 1
9 46216GT VALVE,CHECK,IWP-S/CWP PWR ASSI -- 62338GT SEAL KIT,62328,SIZE 12,2 PORT
AB, Blocks flow from pump 1 and 2 to
21 65907GT PLUG,CAVITY,T-11A,1-2 OPEN
auxiliary pump
22 52905GT VALVE-RELIEF,1800 PSI
-- 44227GT SEAL KIT, VALVE
BA, Boom extend pressure limit
10 62330GT VALVE,SOLENOID,3POS 4WAY***
-- 44227GT SEAL KIT, VALVE
BC, Turntable rotate control, left/right
23 62324GT VALVE,FLOW CONTROL, 0.1GPM*
-- 44174GT NUT-COIL SHORT
BE, Leads off differential sensing valve to
-- 44175GT SPACER-DUAL COIL,#10, SCISSORS tank
-- 44230GT SEAL KIT-P.N.44169,44172,44171 -- 44227GT SEAL KIT, VALVE
-- 62334GT COIL,62328/62330,SIZE 10,DIN* 24 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
11 62326GT VALVE,PROPORTIONAL SOLENOID* BM, Extension cylinder load sense check
BG, Turntable rotate, proportional speed -- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
control
25 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
-- 44227GT SEAL KIT, VALVE BJ, Primary lift load sense check
-- 62332GT COIL,PROPORTNL.62326,SIZE8,DIN -- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 62349GT NUT,COIL,PROPORTNL.VALVE 26 62336GT ORIFICE PLUG, 0.040
12 75462GT VALVE,DIFFERENTIAL SENSE230PSI BK, Differential sensing damping
BP, Directs flow to functions 27 75465GT VALVE-CHECK, #12 SAE,30 PSI
-- 62337GT SEAL KIT, VALVE BS, Back pressure check, boom extend

13 46216GT VALVE,CHECK,IWP-S/CWP PWR ASSI -- 62338GT SEAL KIT,62328,SIZE 12,2 PORT


BL, Turntable rotate load sense check 28 75464GT VALVE,SOLENOID,PROPORT. N.C.
-- 44227GT SEAL KIT, VALVE BF, Primary lift, proportional speed control

14 75464GT VALVE,SOLENOID,PROPORT. N.C. -- 52373GT SEAL KIT,52372,SOLENOID VALVE


BB, Boom extend/retract proportional -- 52466GT NUT,PROPORTNL. COIL,52372,GS68
speed control
-- 62335GT COIL,PROPORTIONAL,62327,DIN

Part No. 226056 S-3800,S-3200 105


700 Hydraulic Components October 2017

706.1 Function Manifold, S-3800


(continued)

Item Part No. Description Qty.

29 62328GT VALVE,SOLENOID,NC,POPPET*
BO, Boom extend sequence control
-- 44174GT NUT-COIL SHORT
-- 62334GT COIL,62328/62330,SIZE 10,DIN*
-- 62338GT SEAL KIT,62328,SIZE 12,2 PORT
30 62328GT VALVE,SOLENOID,NC,POPPET*
BN, Boom retract sequence control
-- 44174GT NUT-COIL SHORT
-- 62334GT COIL,62328/62330,SIZE 10,DIN*
-- 62338GT SEAL KIT,62328,SIZE 12,2 PORT
31 75463GT VALVE,SOLENOID, 2POS 3WAY
BQ, Boom retract control
-- 62333GT COIL,62329,SIZE12,W/FRAME,DIN*
-- 62339GT SEAL KIT,62329,SIZE 12, 3 WAY
-- 62344GT NUT,COIL,DOMED,SIZE 12, 62329
32 62329GT VALVE,SOLENOID, 2POS 3WAY*
BR, Boom extend control
-- 62333GT COIL,62329,SIZE12,W/FRAME,DIN*
-- 62339GT SEAL KIT,62329,SIZE 12, 3 WAY
-- 62344GT NUT,COIL,DOMED,SIZE 12, 62329

106 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

706.1 Function Manifold, S-3800


(continued)

This Page Intentionally Left Blank

Part No. 226056 S-3800,S-3200 107


700 Hydraulic Components October 2017

707.1 Function Manifold, S-3200

108 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

707.1 Function Manifold, S-3200

Item Part No. Description Qty. Item Part No. Description Qty.

-- 122440GT MANIFOLD,FUNCTION,S100/105 14 75456GT VALVE-CHECK SIZE 12(SUPRBOOM)*


(complete) AG, Blocks flow from auxiliary pump, port
2A to pump 1
-- 146193GT HARNESS, TCON J4 MANIFOLD 2009
-- 62338GT SEAL KIT,62328,SIZE 12,2 PORT
1 102394GT VLV,SOL,DO3,REXROTH,3POS 4 WAY
15 44178GT VALVE,CHECK,5 PSI**
-- 102395GT SEAL KIT,REXROTH DO3 VALVE
AF, Blocks flow from auxiliary pump, ports
2 45916GT SCREW,SHC,10-24 X 1.250 (D01) 2A and 3A to pump 2
3 97388GT VALVE ASSY,D03,REX,3POS 4WAY -- 44224GT SEAL KIT, VALVE
-- 102398GT COIL,DIN,REXROTH DO3 VALVE 16 62325GT VALVE,RELIEF,2600 PSI,SIZE 10
4 102395GT SEAL KIT,REXROTH DO3 VALVE FI, Turntable, primary lift and boom retract
pressure limit
5 102396GT NUT-COIL,REXROTH DO3 VALVE
-- 44224GT SEAL KIT, VALVE
6 62330GT VALVE,SOLENOID,3POS 4WAY***
FC, Turntable rotate control, left/right 17 65907GT PLUG,CAVITY,T-11A,1-2 OPEN
-- 44174GT NUT-COIL SHORT 18 62336GT ORIFICE PLUG, 0.040
FK, Differential sensing damping
-- 44175GT SPACER-DUAL COIL,#10, SCISSORS
19 48880GT CAP,DIAGNOSTIC NIPPLE
-- 44230GT SEAL KIT-P.N.44169,44172,44171
20 20224GT DIAGNOSTIC FEMALE Q-DSCNT
-- 62334GT COIL,62328/62330,SIZE 10,DIN*
-- 49207GT NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV
7 62326GT VALVE,PROPORTIONAL SOLENOID*
FG, Turntable rotate, proportional speed -- 75098GT HARNESS,PRESSURE TRANSDUCER
control 21 62327GT VALVE,SOLENOID,PROPORT. N.C.*
-- 44227GT SEAL KIT, VALVE FF, Boom extend/retract solenoid valve
proportional speed control
-- 62332GT COIL,PROPORTNL.62326,SIZE8,DIN
-- 52373GT SEAL KIT,52372,SOLENOID VALVE
-- 62349GT NUT,COIL,PROPORTNL.VALVE
-- 52466GT NUT,PROPORTNL. COIL,52372,GS68
8 75458GT VALVE,SOLENOID,2POS3WAY,SUPRB
AA, Auxiliary drive/steer selector -- 62335GT COIL,PROPORTIONAL,62327,DIN

-- 44174GT NUT-COIL SHORT 22 52907GT VALVE-CHECK, #4 SAE, 5 PSI*


FM, Extension cylinder load sense check
-- 62334GT COIL,62328/62330,SIZE 10,DIN*
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 62337GT SEAL KIT, VALVE
23 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
9 52374GT VALVE,RELIEF,3000PSI,GS68PUMP1 FJ, Primary lift load sense check
AC, Platform manifold pressure limit
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 44224GT SEAL KIT, VALVE
24 62323GT VALVE,DIFFERENTIAL SENSE110PSI
10 75457GT VALVE-FLOW REGULATOR 3.0 GPM FP, Directs flow to functions
AD, Priority flow to platform
-- 62337GT SEAL KIT, VALVE
-- 44225GT SEAL KIT, VALVE
25 52907GT VALVE-CHECK, #4 SAE, 5 PSI*
11 52907GT VALVE-CHECK, #4 SAE, 5 PSI* FL, Extension cylinder load sense check
AE, Blocks flow from pump 2 to auxiliary
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
-- 62341GT SEAL KIT,52907,SIZE 4, 2 WAY
26 62324GT VALVE,FLOW CONTROL, 0.1GPM*
12 62327GT VALVE,SOLENOID,PROPORT. N.C.* FE, Bleeds off differential sensing valve to
FF, Primary lift, proportional valve speed tank
control
-- 44227GT SEAL KIT, VALVE
-- 52373GT SEAL KIT,52372,SOLENOID VALVE
27 62329GT VALVE,SOLENOID, 2POS 3WAY*
-- 52466GT NUT,PROPORTNL. COIL,52372,GS68 FQ, Boom retract control
-- 62335GT COIL,PROPORTIONAL,62327,DIN -- 62333GT COIL,62329,SIZE12,W/FRAME,DIN*
13 46216GT VALVE,CHECK,IWP-S/CWP PWR ASSI -- 62339GT SEAL KIT,62329,SIZE 12, 3 WAY
AB, Blocks flow from pump 1 and 2 to
auxiliary pump -- 62344GT NUT,COIL,DOMED,SIZE 12, 62329

-- 44227GT SEAL KIT, VALVE 28 62329GT VALVE,SOLENOID, 2POS 3WAY*


FR, Boom extend control

Part No. 226056 S-3800,S-3200 109


700 Hydraulic Components October 2017

707.1 Function Manifold, S-3200


(continued)

Item Part No. Description Qty.

-- 62333GT COIL,62329,SIZE12,W/FRAME,DIN*
-- 62339GT SEAL KIT,62329,SIZE 12, 3 WAY
-- 62344GT NUT,COIL,DOMED,SIZE 12, 62329
29 52905GT VALVE-RELIEF,1800 PSI
FA, Boom extend pressure limit
-- 44227GT SEAL KIT, VALVE

110 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

707.1 Function Manifold, S-3200


(continued)

This Page Intentionally Left Blank

Part No. 226056 S-3800,S-3200 111


700 Hydraulic Components October 2017

708.1 Platform Manifold

112 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

708.1 Platform Manifold

Item Part No. Description Qty.

-- 49612GT O-RING KIT (ORFS FITTINGS)


-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
-- 50171GT MANIFOLD,PLAT CONTROL NON-JIB*
(complete)
1 62441GT VALVE,SOLENOID,3POS4WAY,HYDAC
GH, Platform level up/down
-- 62353GT COIL,SOLENOID,HYDAC MANIFOLDS
-- 62354GT NUT,SOLENOID VALVE,HYDAC
-- 62355GT O-RING,COIL NUT, HYDAC
-- 62363GT SEAL KIT,SOLENOID VALVES,HYDAC
2 62442GT VALVE,CHECK,PLAT.MANIFLD,HYDAC
GF, Platform rotate circuit
3 62442GT VALVE,CHECK,PLAT.MANIFLD,HYDAC
GJ, Platform level circuit
4 62364GT ACCUMULATOR,500 PSI,HYDAC
GQ, Hydraulic dampening
5 62357GT VALVE,DIFFERENTIAL SENSE,N.0.
GI, Platform level differential sensing circuit
-- 62361GT SEAL KIT,VALVE 62357, HYDAC
6 62357GT VALVE,DIFFERENTIAL SENSE,N.0.
GE, Platform rotate differential sensing
circuit
-- 62361GT SEAL KIT,VALVE 62357, HYDAC
7 62443GT ORIFICE PLUG,.03,PLATF. HYDAC
GB, Platform rotate left circuit
8 62443GT ORIFICE PLUG,.03,PLATF. HYDAC
GC, Platform rotate right circuit
9 62359GT VALVE,SHUTTLE, HYDAC
GG, Platform level load sense circuit
-- 62362GT SEAL KIT,VALVE 62359, HYDAC
10 62359GT VALVE,SHUTTLE, HYDAC
GA, Load sense circuit
-- 62362GT SEAL KIT,VALVE 62359, HYDAC
11 62354GT NUT,SOLENOID VALVE,HYDAC
12 62353GT COIL,SOLENOID,HYDAC MANIFOLDS
13 62356GT VALVE,DIFFERENTIAL SENSE,N.C.
GO, Directs flow to functions
-- 62360GT SEAL KIT,VALVE 62356, HYDAC
14 (Ref.)
VALVE,SOLENOID,3POS4WAY,HYDAC
Solenoid valve part 62352 is no longer
available, for replacement order manifold
upgrade kit 215546
-- 215546GT S100/120 PLAT MNFLD SRV KIT
Solenoid valve part 62352 is no longer
available, for replacement order manifold
upgrade kit 215546
15 62353GT COIL,SOLENOID,HYDAC MANIFOLDS
16 62354GT NUT,SOLENOID VALVE,HYDAC

Part No. 226056 S-3800,S-3200 113


700 Hydraulic Components October 2017

709.1 Platform Rotate Manifold

114 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

709.1 Platform Rotate Manifold

Item Part No. Description Qty.

-- 28750GT O-RING KIT,FIELD SVC,ALL PROD*


-- 33994GT PLUG AND CAP KIT-SERVICE,37 **
-- 49612GT O-RING KIT (ORFS FITTINGS)
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 62506GT VALVE - COUNTERBALANCE**
A, Platform rotate right
2 73807GT MANIFOLD,ROTATOR,CB***
(complete)
-- 43018GT SEAL KIT (39345)
-- 62507GT O-RING, ROTATOR MANIFOLD
-- 88516GT SCREW,BLEEDER,M5X0.8
3 62506GT VALVE - COUNTERBALANCE**
B, Platform rotate left

Part No. 226056 S-3800,S-3200 115


700 Hydraulic Components October 2017

710.1 Pumps

116 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

710.1 Pumps

Item Part No. Description Qty.

1 101068GT PUMP,PISTON,46CC,B MOUNT,13T**


-- 29739GT SEAL KIT,SAUER-DANFOSS M46***
-- 77819GT EDC ASSY,SAUER M46***
2 52087GT O-RING,2-044 BUNA***
3 122495GT PUMP,2 SEC,29CC X 19CC,FE..............1
-- 122494GT KIT,SEALS & WEAR PLATE, PUMP

Part No. 226056 S-3800,S-3200 117


700 Hydraulic Components October 2017

711.1 Drive and Steer System, 2WD

118 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

711.1 Drive and Steer System, 2WD

Item Part No. Description Qty. Item Part No. Description Qty.

1 49141-2963GT HOSE ASSY,1/2,45 FEM,STR FEM**.....2 26 49117-8091GT HOSE ASSY,1/4,90 FEM, STR FEM......1
components: 48822, 48826 and 48756 @ components: 48800, 48802 and 48751 @
27 inches 79 inches
2 48933GT CONN,520120-8***.................................4 27 49119-7478GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
components: 48800, 48800 and 48751 @
3 48905GT CONN,520120-4***.................................4
73 inches
4 48912GT CONN,520120-4-6***............................10
5 49117-5835GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
components: 48800, 48802 and 48751 @
56 inches
6 49116-10937GT HOSE ASSY,1/4,45 FEM,STR FEM**.....2
components: 48800, 48801 and 48751 @
107 inches
7 49117-6435GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
components: 48800, 48802 and 48751 @
62 inches
8 48911GT ELBOW,90D,520220-4-6***....................6
9 49117-5035GT HOSE ASSY,1/4,90 FEM,STR FEM**.....2
components: 48800, 48802 and 48751 @
48 inches
10 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
11 48998GT NIPPLE,DIAGNOSTIC,#6 PORT***........1
12 48963GT FITTING,ELBOW,45D,520320-12***.......6
13 48960GT FITTING,CONN,520120-12***................3
14 94374-3130GT HOSE ASSY,3/4,90 FEM,STR FEM.......2
components: 48801, 48846 and 94358 @
28 inches
15 49151-2473GT HOSE ASSY,3/4,STR FEM,STR FEM.....1
components: 48841, 48841 and 48761 @
22 inches
16 48934GT CONN,LONG,520122-8..........................1
17 48937GT ELBOW,45D,520320-8............................1
18 49141-7163GT HOSE ASSY,1/2,45 FEM, STR FEM......1
components: 48822, 48826 and 48756 @
69 inches
19 49141-7663GT HOSE ASSY,1/2,45 FEM, STR FEM......1
components: 48822, 48826 and 48756 @
74 inches
20 61610GT CONN,LONG,520122-12***....................6
21 106665-6829GT HOSE ASSY,3/4 LG90 FEM,STR FEM...2
components: 48843, 48841 and 94358 @
65 inches
22 106665-7029GT HOSE ASSY,3/4 LG90 FEM,STR FEM...2
components: 48843, 48841 and 94358 @
67 inches
23 48905GT CONN,520120-4***.................................4
24 49117-8791GT HOSE ASSY,1/4,90 FEM, STR FEM......1
components: 48800, 48802 and 48751 @
86 inches
25 49119-7778GT HOSE ASSY,1/4,STR FEM,STR FEM.....1
components: 48800, 48800 and 48751 @
76 inches

Part No. 226056 S-3800,S-3200 119


700 Hydraulic Components October 2017

712.1 Hydraulic Hoses and Fittings - Drive System, 4WD

120 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

712.1 Hydraulic Hoses and Fittings - Drive System, 4WD

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612GT O-RING KIT (ORFS FITTINGS) 24 48963GT FITTING,ELBOW,45D,520320-12***.......2


-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS* 25 48936GT TEE,BRANCH,520429-8.........................1
1 48912GT CONN,520120-4-6***..............................4 26 49116-11537-SGT HOSE ASSY,1/4,45 FEM,STR FEM.......2
components: 48800, 48801 and 48751 @
2 49116-5337-SGT HOSE ASSY,1/4,45 FEM,STR FEM.......6
113 inches
components: 48800, 48801 and 48751 @
51 inches 27 75612GT TEE,BULKHEAD,52N9959-8..................2
3 48933GT CONN,520120-8*** 28 48905GT CONN,520120-4***.................................8
4 48948GT CONN,520120-8-12................................8 29 61610GT CONN,LONG,520122-12***....................1
5 48904GT ELBOW,90D,520220-4-4.........................4 30 48960GT FITTING,CONN,520120-12***................1
6 61268GT CONN,BULKHEAD,520801,-4................4 31 49116-10937-SGT HOSE ASSY,1/4,45 FEM,STR FEM
components: 48800, 48801 and 48751 @
7 49141-5663GT HOSE ASSY,1/2 STR FEM,45 DEG**.....4
107 inches
components: 48822, 48826 and 48756 @
54 inches 32 94374-3130GT HOSE ASSY,3/4,90 FEM,STR FEM.......2
components: 48841, 48846 and 94358 @
8 61143-5463-SGT HOSE ASSY 1/2" 45 FEM,STR FEM......8
28 inches
components: 48822, 48826 and 56777 @
52 inches 33 49117-5935GT HOSE ASSY,1/4,90 FEM,STR FEM
components: 48800, 48802 and 48751 @
9 49116-6037-SGT HOSE ASSY,1/4,45 FEM,STR FEM.......2
57 inches
components: 48800, 48801 and 48751 @
58 inches 34 75278-6029GT HOSE ASSY,1/2,90 FEM,STR FEM
components: 48822, 48827 and 56777 @
10 49183-4092GT HOSE ASSY,1/2,STR FEM,STR FEM.....1
58 inches
components: 48822, 48822 and 48756 @
39 inches
11 48894GT CONN,BULKHEAD,520601-8.................8
12 61143-11263GT HOSE ASSY,1/2,45 FEM STR FEM.......3
components: 48822, 48826 and 56777 @
110 inches
13 48933GT CONN,520120-8***...............................12
14 75278-5529-SGT HOSE ASSY,1/2,90 FEM,STR FEM.......2
components: 48822, 48827 and 56777 @
53 inches
15 61346GT CONN,BULKHEAD,520801,-8................4
16 61143-11563-SGT HOSE ASSY,1/2,45 FEM STR FEM.......1
components: 48822, 48826 and 56777 @
113 inches
17 75278-5729GT HOSE ASSY,1/2,90 FEM,STR FEM
components: 48822, 48827 and 56777 @
55 inches
18 61269GT UNION,BULKHEAD,ORFS,520601,-4.....4
19 49183-5792GT HOSE ASSY,1/2,STR FEM,STR FEM.....4
components: 48822, 48822 and 48756 @
56 inches
20 49141-2963-SGT HOSE ASSY,1/2,45 FEM,STR FEM.......3
components: 48822, 48826 and 48756 @
54 inches
21 75613GT CONN,090136-12-8................................2
22 49183-3292GT HOSE ASSY,1/2,STR FEM,STR FEM.....1
components: 48822, 48822 and 48756 @
31 inches
23 49117-5835GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
components: 48800, 48802 and 48751 @
56 inches

Part No. 226056 S-3800,S-3200 121


700 Hydraulic Components October 2017

713.1 Hydraulic Hoses and Fittings - Steer System, 4WD

122 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

713.1 Hydraulic Hoses and Fittings - Steer System, 4WD

Item Part No. Description Qty.

-- 49612GT O-RING KIT (ORFS FITTINGS)


-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 48911GT ELBOW,90D,520220-4-6***....................8
2 48880GT CAP,DIAGNOSTIC NIPPLE....................1
3 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT
-- 75098GT HARNESS,PRESSURE TRANSDUCER
4 49117-5035-SGT HOSE ASSY,1/4,90 FEM,STR FEM.......2
components: 48800, 48802 and 48751 @
48 inches
5 49117-6435GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
components: 48800, 48802 and 48751 @
62 inches
6 49116-12237GT HOSE ASSY,1/4,45 FEM,STR FEM.......1
components: 48800, 48801 and 48751 @
120 inches
7 49116-10937-SGT HOSE ASSY,1/4,45 FEM,STR FEM.......1
components: 48800, 48801 and 48751 @
107 inches
8 48912GT CONN,520120-4-6***............................12
9 48905GT CONN,520120-4***.................................4
10 49117-5835GT HOSE ASSY,1/4,90 FEM,STR FEM.......2
components: 48800, 48802 and 48751 @
56 inches
11 49119-10678GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
components: 48800, 48800 and 48751 @
105 inches
12 48933GT CONN,520120-8***.................................5
13 49141-2963-SGT HOSE ASSY,1/2,45 FEM,STR FEM.......2
components: 48822, 48826 and 48756 @
27 inches
14 48963GT FITTING,ELBOW,45D,520320-12***.......2
15 49116-10337GT HOSE ASSY,1/4,45 FEM,STR FEM.......1
components: 48800, 48801 and 48751 @
101 inches
16 49116-11537-SGT HOSE ASSY,1/4,45 FEM,STR FEM.......1
components: 48800, 48801 and 48751 @
113 inches
17 75613GT CONN,090136-12-8................................1

Part No. 226056 S-3800,S-3200 123


700 Hydraulic Components October 2017

714.1 Engine and Hydraulic Tank

124 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

714.1 Engine and Hydraulic Tank

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612GT O-RING KIT (ORFS FITTINGS) 27 49159-6118GT HOSE ASSY,1" 90 FEM,STR FEM***.....1
components: 48854, 48855 and 48764 @
-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
57 inches
1 48963GT FITTING,ELBOW,45D,520320-12***.......2
28 49143-3829GT HOSE ASSY,1/2,90 FEM,STR FEMM*....1
2 48959GT FITTING,ELBOW,90D,520220-12...........1 components: 48826, 48827 and 48756 @
3 48933GT CONN,520120-8***.................................8 36 inches

4 48960GT FITTING,CONN,520120-12***................8 29 49141-4263GT HOSE ASSY,1/2,45 FEM,STR FEM.......1


components: 48822, 48826 and 48756 @
5 48948GT CONN,520120-8-12................................1 40 inches
6 49143-2135GT HOSE ASSY,1/2,90 FEM,STR FEMD*....1 30 49143-6329GT HOSE ASSY,1/2,90 FEM,STR FEMM.....1
components: 48826, 48827 and 48756 @ components: 48826, 48827 and 48756 @
19 inches 61 inches
7 228157GT TEE,BULKHEAD,....................................1 31 61073-6230GT HOSE ASSY,3/4" 90 FEM STR FEM......1
8 61073-3230GT HOSE ASSY,3/4,90 FEM,STR FEM**.....1 components: 48841, 48846 and 48762 @
components: 48841, 48846 and 48762 @ 59 inches
29 inches 32 61263GT UNION,STR.THREAD 20.......................1
9 94374-8929GT HOSE ASSY,3/4,90 FEM,STR FEM.......1 33 75654GT CONN,520120-20...................................2
components: 48841, 48846 and 94358 @
87 inches 34 48916GT FITTING,CONN,520120-6....................10

10 48905GT CONN,520120-4***.................................2 35 48880GT CAP,DIAGNOSTIC NIPPLE....................1

11 48984GT CONN,520120-16...................................1 36 49149-4726GT HOSE ASSY,3/4,45 FEM,STR FEM.......1


components: 48841, 48845 and 48761 @
12 228156GT FITTING,ELBOW,90D,............................2 44 inches
13 61352GT KIT,FLANGE CODE 61 -20.....................1 37 75657-2515GT HOSE ASSY,1-1/4"90DEG FEM,90DF....1
14 75518-2272GT HOSE ASSY,1/4" STR MALE STR FE.....2 components: 75655, 75655 and 75656 @
components: 48800, 75628 and 48772 @ 18.75 inches
20 inches 38 75971GT UNION,STR.THREAD -8........................1
15 75574GT NUT,BULKHEAD,520118-4.....................2 39 75257GT STRAINER ASSY,#24 O-RING...............1
16 49151-1532GT HOSE ASSY,3/4,STR FEM,STR FEM.....1 40 75254GT UNION,STR.THREAD 24***...................1
components: 48841, 48846 and 94358 @
14 inches 41 75256GT VALVE BALL,24 FSAE-24 FSAE***........1

17 94374-5530GT HOSE ASSY,3/4,90 FEM,STR FEM**.....2 42 61083GT CONN,520120-24...................................1


components: 48846, 48841 and 94358 @ 43 49126-1783GT HOSE ASSY,3/8,45 FEM,STR FEM.......1
52 inches components: 48812, 48815 and 48753 @
18 49143-2779GT HOSE ASSY,1/2,90 FEM,STR FEM.......1 15.5 inches
components: 48826, 48827 and 48756 @ 44 49126-1633GT HOSE ASSY,3/8,45 FEM,STR FEM.......1
25 inches components: 48812, 48815 and 48753 @
19 56233GT O-RING,ORFS,-4....................................2 14 inches

20 49143-3529GT HOSE ASSY,1/2,90 FEM,STR FEM**.....1 45 75253GT STRAINER ASSY,#16 O-RING...............1


components: 48826, 48827 and 48756 @ 46 48996GT VALVE,BALL,16 MSAE-16 FSAE***.......1
33 inches
47 48985GT ELBOW,45D,520320-16..........................1
21 49207GT NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV..3
48 61259GT ELBOW,90D,LONG,521520-4.................3
22 48880GT CAP,DIAGNOSTIC NIPPLE....................5
49 48997GT NIPPLE,DIAGNOSTIC,#4.......................2
23 75288-5538GT HOSE ASSY 1 1/2",90 FL FEMSTR*......1
50 49130-55982GT HOSE ASSY, 3/8.....................................2
components: 61130, 61336 and 61328 @
(S-3200) components: 48812, 48812 and
50 inches
48753 @ 558 inches
24 94374-10115GT HOSE ASSY,3/4,90 FEM,STR FEM.......1
-- 49130-85882GT HOSE ASSY 3/8,STR FEM,STR FEM
components: 48841, 48846 and 94358 @
(S-3800) components: 48812, 48812 and
100 inches
48753 @ 857 inches
25 48924GT CONN,BULKHEAD,520601-6.................2
51 75098GT HARNESS,PRESSURE
26 49141-2663GT HOSE ASSY,1/2,45 FEM,STR FEM.......1 TRANSDUCER.......................................1
components: 48822, 48826 and 48756 @
52 48946GT CONN,520120-8-10................................2
24 inches

Part No. 226056 S-3800,S-3200 125


700 Hydraulic Components October 2017

714.1 Engine and Hydraulic Tank


(continued)

Item Part No. Description Qty.

53 48978GT ELBOW,45D,520320-12-16.....................2
54 48904GT ELBOW,90D,520220-4-4.........................5
55 48960GT FITTING,CONN,520120-12***................1
56 48933GT CONN,520120-8***.................................4
57 49130-86582GT HOSE ASSY 3/8,STR FEM,STR FEM.....2
components: 48812, 48812 and 48753 @
864 inches

126 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

714.1 Engine and Hydraulic Tank


(continued)

This Page Intentionally Left Blank

Part No. 226056 S-3800,S-3200 127


700 Hydraulic Components October 2017

715.1 Platform Leveling and Rotation

128 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

715.1 Platform Leveling and Rotation

Item Part No. Description Qty.

1 48912GT CONN,520120-4-6***..............................2
2 48907GT ELBOW,45D,520320-4............................2
3 49117-3191GT HOSE ASSY,1/4,90 FEM,STR FEM
components: 48800, 48802 and 48751 @
30 inches
4 49119-3878GT HOSE ASSY,1/4,STR FEM,STR FEM.....2
components: 48800, 48800 and 48751 @
37 inches
5 48880GT CAP,DIAGNOSTIC NIPPLE....................1
6 61259GT ELBOW,90D,LONG,521520-4.................2
7 48904GT ELBOW,90D,520220-4-4.........................2
8 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT
-- 75098GT HARNESS,PRESSURE TRANSDUCER
9 48915GT ELBOW,90D,520220-6............................2
10 61079GT ELBOW,90D,BULKHEAD,520701-4........2
11 49117-5591GT HOSE ASSY,1/4,90 FEM,STR FEM**.....2
components: 48800, 48802 and 48751 @
54 inches

Part No. 226056 S-3800,S-3200 129


700 Hydraulic Components October 2017

716.1 Boom Components, S-3800

130 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

716.1 Boom Components, S-3800

Item Part No. Description Qty. Item Part No. Description Qty.

-- 49612GT O-RING KIT (ORFS FITTINGS) 26 61260GT REDUCER,520123-20-12.......................1


-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS* 27 48916GT FITTING,CONN,520120-6......................2
1 48933GT CONN,520120-8***.................................6
2 48907GT ELBOW,45D,520320-4............................1
3 49143-42290GT HOSE ASSY,1/2,90 FEM,STR FEMM.....3
components: 48822, 48827 and 48756 @
420 inches
4 49116-42237GT HOSE ASSY,1/4,45 FEM,STR FEM.......1
components: 48800, 48801 and 48751 @
420 inches
5 48960GT FITTING,CONN,520120-12***................2
6 48905GT CONN,520120-4***.................................2
7 48894GT CONN,BULKHEAD,520601-8.................3
8 61269GT UNION,BULKHEAD,ORFS,520601,-4.....1
9 49118-23308GT HOSE ASSEMBLY
components: 48800, 48811 and 48751 @
231 inches
10 49120-55181GT HOSE ASSEMBLY,1/4"...........................1
components: 48800, 48810 and 48751 @
550 inches
11 48933GT CONN,520120-8***
12 49183-53592GT HOSE ASSY,1/2,STR FEM,STR FEM
components: 48822, 48822 and 48756 @
534inches
13 49183-20752GT HOSE ASSY,1/2,STR FEM,STR FEM.....1
components: 48822, 48822 and 48756 @
208 inches
14 61074-20748GT HOSE ASSEMBLY,3/4"...........................1
components: 48841, 48841 and 48762 @
205.2 inches
15 48918GT TEE,RUN,520428-6
16 48983GT ELBOW,90D,520220-16..........................1
17 48937GT ELBOW,45D,520320-8............................2
18 49183-10692GT HOSE ASSY,1/2,STR FEM,STR FEM.....2
components: 48822, 48822 and 48756 @
105 inches
19 49117-1391GT HOSE ASSEMBLY-1/4" (#89)..................1
components: 48800, 48802 and 48751 @
12 inches
20 48904GT ELBOW,90D,520220-4-4.........................1
21 48931GT CONN,520120-6-10................................2
22 49128-3109GT HOSE ASSY,3/8" 90 FEM STR FEM......2
components: 48812, 48816 and 48753 @
29 inches
23 48960GT FITTING,CONN,520120-12***
24 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT
-- 75098GT HARNESS,PRESSURE TRANSDUCER
25 48880GT CAP,DIAGNOSTIC NIPPLE....................1

Part No. 226056 S-3800,S-3200 131


700 Hydraulic Components October 2017

717.1 Boom Components, S-3200

132 S-3800,S-3200 Part No. 226056


October 2017 700 Hydraulic Components

717.1 Boom Components, S-3200

Item Part No. Description Qty.

-- 49612GT O-RING KIT (ORFS FITTINGS)


-- 49613GT PLUG AND CAP KIT-SERVICE,ORFS*
1 48933GT CONN,520120-8***.................................5
2 48907GT ELBOW,45D,520320-4............................1
3 49183-12192GT HOSE ASSY,1/2,STR FEM,STR FEM.....3
components: 48822, 48822 and 48756 @
120 inches
4 49120-12981GT HOSE ASSY,1/4" STR FEM STR FEM....1
components: 48800, 48810 and 48751 @
128 inches
5 48918GT TEE,RUN,520428-6
-- 59335GT CAP,520112-6
6 48960GT FITTING,CONN,520120-12***................1
7 48937GT ELBOW,45D,520320-8............................6
8 49183-10692GT HOSE ASSY,1/2,STR FEM,STR FEM.....2
components: 48822, 48822 and 48756 @
105 inches
9 49117-1391GT HOSE ASSEMBLY-1/4" (#89)..................1
components: 48800, 48802 and 48751 @
12 inches
10 48904GT ELBOW,90D,520220-4-4.........................1
11 48931GT CONN,520120-6-10................................2
12 48905GT CONN,520120-4***.................................2
13 49128-3109GT HOSE ASSY,3/8" 90 FEM STR FEM
components: 48812, 48816 and 48753 @
29 inches
14 48880GT CAP,DIAGNOSTIC NIPPLE....................1
15 48997GT NIPPLE,DIAGNOSTIC,#4.......................1
-- 20224GT DIAGNOSTIC FEMALE Q-DSCNT
-- 75098GT HARNESS,PRESSURE TRANSDUCER
16 61260GT REDUCER,520123-20-12.......................1
17 48916GT FITTING,CONN,520120-6......................2
18 48983GT ELBOW,90D,520220-16..........................1

Part No. 226056 S-3800,S-3200 133


October 2017

Part Number Index

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page

101005GT .................93 108717GT .................77 122466GT .................55 146054GT .................57


101005HGT ...............93 110194GT .................97 122467GT .................55 146061GT .................51
101068GT .................117 110276-2400GT ........67 122470GT .................55 146073GT .................85
101070GT .................21 110276-5800GT ........19 122494GT .................117 146089GT .................65, 71
10107GT ...................23, 31, 33 110277-2400GT ........67 122495GT .................117 146091GT .................65, 71
101174GT .................93 110277-3600GT ........67, 79 122516GT .................41 146093GT .................65, 71
101174HGT ...............93 110771-74B69GT ......75 122517GT .................41 146191GT .................41, 43
101175GT .................93 110784GT .................89 122519GT .................41, 91 146193GT .................43, 45, 105–106,
101175HGT ...............93 110785GT .................89 122591GT .................55 109–110
101634GT .................49 110789GT .................89 122592GT .................55 146195GT .................41, 45
101639GT .................59 111143GT .................35 122602GT .................55 146198GT .................43, 45, 67
101888GT .................41, 43, 45 111144GT .................35 122603GT .................55 146199GT .................43, 45, 75
101957GT .................47, 55 111145GT .................35 122604GT .................55 146306GT .................55
101958GT .................103 111149GT .................83 122605GT .................55 146324GT .................65, 71
101964GT .................27 111176GT .................67 122613GT .................55 146325GT .................75
102045GT .................49, 53 111185GT .................29 122614GT .................55 146352GT .................55
102064GT .................19, 21 111402GT .................51 122615GT .................55 146389GT .................91
102190GT .................37 111445GT .................51 122625GT .................53 146390GT .................91
102208GT .................49 111523GT .................83 122708GT .................53 146399GT .................43, 45, 89
102209PGT ...............47 111637GT .................37 122709GT .................53 146478GT .................91
102218PGT ...............57 111639GT .................53 122875GT .................43, 45, 47 147290GT .................31
102220GT .................59 111668GT .................51 122877GT .................43, 45, 53 147370GT .................85
102237PGT ...............49 11209GT ...................33, 67 122910GT .................59 149008GT .................23
102394GT .................105–106, 109– 114112GT .................11, 13 122911GT .................59 149019GT .................39
110 11413GT ...................89 122912GT .................59 149020GT .................39
102395GT .................105–106, 109– 114249GT .................11, 13 122913GT .................59 149029GT .................39
110 114251GT .................11, 13 122914GT .................59 149031GT .................29
102396GT .................105–106, 109– 114252GT .................11, 13 122918GT .................33 149036GT .................39
110 114473GT .................11, 13 122919GT .................33 149078GT .................87
102398GT .................105–106, 109– 119613GT .................93 12344GT ...................41 149086GT .................89
110 119619GT .................17 1254826GT ...............51 149088GT .................87
102496GT .................97 119620GT .................17 1255653GT ...............51 149093GT .................87, 91
102580GT .................51 119915GT .................93 1256267GT ...............65, 67, 71 149100GT .................29
102581GT .................51 121340GT .................51 1258460GT ...............41 149101GT .................19
102582GT .................51 121657GT .................41 1267807GT ...............37 149102GT .................99
102584GT .................51 121856GT .................29 1268229GT ...............37 149103GT .................19
102586GT .................51 122015GT .................83 1279465GT ...............37 149104GT .................23
102587GT .................51 122016GT .................83 1279466GT ...............37 149105GT .................19
102590GT .................51 122019GT .................29 128000GT .................93 149113GT .................29
102592GT .................51 122078GT .................91 128001GT .................93 149121GT .................87
102593GT .................51 122079GT .................89 128004GT .................47 149122GT .................89
102594GT .................51 122150GT .................19 1280590GT ...............51 149123GT .................43, 45
102595GT .................51 122200GT .................23, 77 1280591GT ...............51 149124GT .................43, 45
102596GT .................51 122201GT .................79 1281475GT ...............69, 77, 79 149127GT .................87
102597GT .................51 122202GT .................25, 27, 73 1281478GT ...............69, 77 149128GT .................89
10262GT ...................89 122209GT .................87 128447GT .................35 149147GT .................25
102659GT .................31 122247GT .................23 128505GT .................53, 57 149148GT .................25
102701GT .................101, 103 122248GT .................17, 23 128636GT .................75 149157GT .................25, 27
102704GT .................23 122249GT .................17 128829GT .................37, 47, 53 149169GT .................27
102705GT .................43, 45 122335GT .................53 13000GT ...................53 149181GT .................25, 27
102710GT .................31 122336GT .................35 13002GT ...................37, 53 149187GT .................25
102717GT .................19 122337GT .................35 13003GT ...................49 149188GT .................25
102728GT .................17 122366GT .................41 13004GT ...................53 149191GT .................25
102729GT .................17, 23 122402GT .................53 13037-SGT ................91 149197GT .................25, 29
102894GT .................23 122404GT .................53 13064GT ...................19, 33, 49, 53, 83 149200GT .................27
104759GT .................101 122407GT .................55 13066GT ...................21, 49, 55, 83 149209GT .................27
104760GT .................101 122408GT .................55 133067GT .................11, 13 149217GT .................27
10587GT ...................33, 67 122409GT .................53 133205GT .................11, 13 149226GT .................27
10597GT ...................15, 23 122410GT .................53 13918GT ...................33, 69, 73 149237GT .................29
106098GT .................19, 21 122411GT .................55 139321GT .................47 149242GT .................25
106118GT .................19, 21 122413GT .................55 139322GT .................47 149248GT .................67, 69, 73, 79
106211-400GT ..........59 122414GT .................55 139338GT .................87, 91 149249GT .................67, 69, 73, 79
106211-475GT ..........49 122415GT .................53 139455GT .................49 149250GT .................67, 69, 73, 79
10665GT ...................83 122423GT .................55 139598GT .................93 149254GT .................69, 73
106665-6829GT ........119 122424GT .................53 139621GT .................51 149287GT .................19
106665-7029GT ........119 122425GT .................55 139709GT .................51 149288GT .................19
106756GT .................21 122427GT .................55 139798GT .................55 149290GT .................25, 27
106873GT .................19, 21 122428GT .................53, 55 139983GT .................49 149293GT .................57
106874GT .................19, 21 122432GT .................55, 59 14033GT ...................17, 77 149297GT .................53
106875GT .................21 122433GT .................55 141579GT .................25 149298GT .................53
106914GT .................33 122434GT .................55 14297GT ...................67 149307GT .................67
107548GT .................85 122435GT .................55 146044GT .................55 149308GT .................67
107564GT .................89 122438GT .................53 146045GT .................55 149310GT .................67
107829GT .................19 122439GT .................105–106 146046GT .................53 149314GT .................69, 73
107830GT .................19, 21, 43, 45 122440GT .................109–110 146047GT .................53 149315GT .................69

134 S-3800,S-3200 Part No. 226056


October 2017

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

149318GT .................69 226132GT .................67 35675GT ...................57 48924GT ...................125–126


149326GT .................77 226144GT .................11, 13 36129GT ...................89 48931GT ...................131, 133
149328GT .................73 226145GT .................11, 13 36388GT ...................25, 27 48933GT ...................119, 121, 123,
149329GT .................77 226146GT .................11, 13 37187GT ...................31 125–126, 131,
149332GT .................77 226147GT .................11, 13 37191GT ...................31 133
149333GT .................77 226393GT .................29 38028GT ...................83 48934GT ...................119
149334GT .................77 22672GT ...................17, 85 38601GT ...................67 48936GT ...................121
149335GT .................77 226803GT .................15 38620GT ...................67, 69, 73, 77 48937GT ...................119, 131, 133
149336GT .................79 22697GT ...................55 38859GT ...................29 48946GT ...................125–126
149340GT .................79 22699GT ...................47, 53, 55, 59 39346GT ...................101 48948GT ...................121, 125–126
149342GT .................67 227785GT .................33 39479GT ...................17, 83 48959GT ...................125–126
149371GT .................79 22788GT ...................17, 23 40434GT ...................11, 13 48960GT ...................119, 121, 125–
149385GT .................77 228156GT .................125–126 41489GT ...................35 126, 131, 133
15243GT ...................75 228157GT .................125–126 42077GT ...................23 48963GT ...................119, 121, 123,
16073GT ...................47 228216GT .................81 42078GT ...................29 125–126
16487GT ...................75 228217GT .................81 42941-11500GT ........37 48978GT ...................126
18189GT ...................37 228218GT .................81 43018GT ...................15, 85, 115 48983GT ...................131, 133
18383GT ...................83 228219GT .................81 43596GT ...................95 48984GT ...................125–126
18396GT ...................17 22832GT ...................75 44174GT ...................99, 101, 105– 48985GT ...................125–126
18504GT ...................25, 27 231993GT .................37 106, 109–110 48996GT ...................31, 125–126
18596GT ...................15, 49, 53, 83 232841GT .................83 44175GT ...................101, 105–106, 48997GT ...................105–106, 119,
18666GT ...................69, 73 232842GT .................83 109–110 123, 125–126,
19390GT ...................25 235068GT .................37 44178GT ...................105–106, 109– 129, 131, 133
20224GT ...................105–106, 109– 237068GT .................37 110 48998GT ...................119
110, 123, 129, 237232GT .................21 44224GT ...................105–106, 109– 49116-10337GT ........123
131, 133 237233GT .................21 110 49116-10937-SGT ......121, 123
21130GT ...................47, 55 24514GT ...................87 44225GT ...................105–106, 109– 49116-10937GT ........119
21465GT ...................37 25685GT ...................89 110 49116-11537-SGT ......121, 123
21496GT ...................47 25969GT ...................67 44227GT ...................99, 101, 103, 49116-12237GT ........123
215005GT .................11, 13 27034GT ...................53, 55, 59 105–106, 109– 49116-42237GT ........131
215006GT .................13 27204GT ...................11, 13 110 49116-5337-SGT .......121
215007GT .................11 27205GT ...................11, 13 44228GT ...................99 49116-6037-SGT .......121
215229GT .................31 27206GT ...................11, 13 44229GT ...................101 49117-1391GT ..........131, 133
215546GT .................113 27207GT ...................11, 13 44230GT ...................101, 105–106, 49117-3191GT ..........129
21604GT ...................89 27246GT ...................91 109–110 49117-5035-SGT .......123
217022GT .................37 27584GT ...................53 44236GT ...................101 49117-5035GT ..........119
217023GT .................37 27761GT ...................97 44335GT ...................75 49117-5591GT ..........129
22558GT ...................47, 49 27836GT ...................95, 97 44714GT ...................53 49117-5835GT ..........119, 121, 123
22578GT ...................47 28159GT ...................11, 13 44743GT ...................87 49117-5935GT ..........121
226057GT .................39 28646GT ...................17, 23, 31, 33 45076GT ...................83 49117-6435GT ..........119, 123
226058GT .................11 28750GT ...................115 45209GT ...................69, 77 49117-8091GT ..........119
226059GT .................13 29080GT ...................67, 69, 73, 77 45226GT ...................17, 57, 83, 85 49117-8791GT ..........119
226062GT .................11 29557GT ...................51 45495GT ...................33 49118-23308GT ........131
226063GT .................13 29559GT ...................51 45708GT ...................37 49119-10678GT ........123
226064GT .................67 29560GT ...................51 45748GT ...................83 49119-3878GT ..........129
226065GT .................67 29605GT ...................29 45782GT ...................51 49119-7478GT ..........119
226066GT .................25 29739GT ...................117 45916GT ...................105–106, 109– 49119-7778GT ..........119
226067GT .................25 29764GT ...................29, 89 110 49120-12981GT ........133
226068GT .................25 29868GT ...................23, 25, 27, 31, 46216GT ...................105–106, 109– 49120-55181GT ........131
226069GT .................25 39, 77 110 49126-1633GT ..........125–126
226070GT .................23 29883GT ...................53 47377GT ...................85 49126-1783GT ..........125–126
226071GT .................23 30217GT ...................85 47548GT ...................89 49128-3109GT ..........131, 133
226072GT .................27 30255GT ...................85 4828GT .....................17, 25, 27, 29, 49130-55982GT ........125–126
226073GT .................27 30370GT ...................79, 85 31, 33, 37, 49, 49130-85882GT ........125–126
226074GT .................27 30489GT ...................17, 49, 59, 85 53, 55, 65, 67, 49130-86582GT ........126
226075GT .................27 30490GT ...................53 71, 73, 79, 83, 49141-2663GT ..........125–126
226093GT .................67 30748GT ...................83 85, 87, 89 49141-2963-SGT .......121, 123
226094GT .................77 30971GT ...................51, 59 48880GT ...................105–106, 109– 49141-2963GT ..........119
226095GT .................77 30997GT ...................91 110, 123, 125– 49141-4263GT ..........125–126
226096GT .................77 31106GT ...................85 126, 129, 131, 49141-5663GT ..........121
226097GT .................67 31523GT ...................65, 71 133 49141-7163GT ..........119
226098GT .................77 33247GT ...................83 48885GT ...................17, 23, 31, 33 49141-7663GT ..........119
226103GT .................51 33278GT ...................83 48894GT ...................121, 131 49143-2135GT ..........125–126
226104GT .................51 33418GT ...................49, 53 48904GT ...................121, 126, 129, 49143-2779GT ..........125–126
226105GT .................51 33428GT ...................15 131, 133 49143-3529GT ..........125–126
226106GT .................51 33550GT ...................11, 13 48905GT ...................119, 121, 123, 49143-3829GT ..........125–126
226113GT .................67 33987GT ...................31 125–126, 131, 49143-42290GT ........131
226114GT .................75 33994GT ...................115 133 49143-6329GT ..........125–126
226115GT .................65 34052GT ...................41, 91 48907GT ...................129, 131, 133 49149-4726GT ..........125–126
226116GT .................71 34127GT ...................19, 21 48911GT ...................119, 123 49151-1532GT ..........125–126
226117GT .................79 34131GT ...................65, 71 48912GT ...................119, 121, 123, 49151-2473GT ..........119
226118GT .................87 34348GT ...................33, 65, 71 129 49159-6118GT ..........125–126
226119GT .................87 34550GT ...................65, 71 48915GT ...................129 49183-10692GT ........131, 133
226120GT .................87 34619GT ...................25, 27, 89 48916GT ...................125–126, 131, 49183-12192GT ........133
226121GT .................87 34955GT ...................59 133 49183-20752GT ........131
226122GT .................87 35432GT ...................65, 71 48918GT ...................31, 131, 133 49183-3292GT ..........121

Part No. 226056 S-3800,S-3200 135


October 2017

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

49183-4092GT ..........121 56912GT ...................17, 19, 23, 25, 60571-SGT ................31 61259GT ...................125–126, 129
49183-53592GT ........131 27, 29, 31, 55, 60575GT ...................33 61260GT ...................131, 133
49183-5792GT ..........121 67, 69, 73, 75, 60584GT ...................37 61263GT ...................125–126
49189-2338GT ..........17, 23 87, 89 60596GT ...................55 61268GT ...................121
49207GT ...................105–106, 109– 56927GT ...................89 60618GT ...................17 61269GT ...................121, 131
110, 125–126 57072GT ...................69, 73 60625GT ...................57 6126GT .....................33
49407GT ...................47 57160GT ...................37 60627GT ...................17 61282GT ...................29
49410GT ...................53 57881GT ...................23 60628GT ...................85 61302GT ...................23
49411GT ...................47, 49 58222GT ...................37 60637GT ...................57 61307GT ...................17, 23
49612GT ...................113, 115, 121, 58223GT ...................37 60691GT ...................69 61308GT ...................17
123, 125–126, 58249GT ...................51 60697GT ...................83 61309GT ...................17, 23
131, 133 58256GT ...................51 60708GT ...................37 61310-SGT ................23
49613GT ...................113, 115, 121, 58299GT ...................51 60711GT ...................37 61310GT ...................17
123, 125–126, 58380GT ...................37 60721GT ...................37 61318GT ...................37
131, 133 58566GT ...................51 60745GT ...................17 61324-12947GT ........33
49775GT ...................33 58593GT ...................41 60747GT ...................17 61326GT ...................31
49816GT ...................37, 65, 71 58630GT ...................51 60815GT ...................33 61340GT ...................65, 71
49817GT ...................15, 21, 83 59335GT ...................133 60819PGT .................29 61341GT ...................65, 71
49819GT ...................15, 17 60163GT ...................83 60826GT ...................57 61346GT ...................121
49824GT ...................29, 75 60164GT ...................83 60838GT ...................31, 47, 67 61352GT ...................125–126
49915GT ...................51 60171GT ...................83 60840GT ...................67, 69, 73, 77, 79 61379GT ...................69, 79
49924GT ...................51 60177GT ...................69, 73, 77, 79 60849GT ...................67 61380GT ...................79
50035GT ...................33 60179GT ...................83 60857GT ...................37 61384GT ...................83
50060-SGT ................17 60181GT ...................83 6086GT .....................83 61385GT ...................83
50099GT ...................67 60192GT ...................77, 83 60875GT ...................57 6145GT .....................67, 81, 85, 87
50100GT ...................83 60194GT ...................79 60890GT ...................39 6146GT .....................33, 65, 67, 71, 89
50154GT ...................23 6019GT .....................17, 23, 31, 37, 60893GT ...................25, 27 61587GT ...................29
50161GT ...................31 57, 65, 67, 69, 6090GT .....................17, 23, 25, 27, 61602GT ...................65, 71
50171GT ...................89, 113 71, 73, 83, 85 29, 31, 33, 37, 61604GT ...................15
50207GT ...................85 60205GT ...................83 55, 59, 67, 83, 61610GT ...................119, 121
50212GT ...................85 60207GT ...................67 87, 89 61634-SGT ................17, 19, 21
50243GT ...................83 60208GT ...................83 6091GT .....................23, 25, 27, 29, 61649-SGT ................23
50245GT ...................67, 69, 73, 77, 79 60215GT ...................83 31, 33, 37, 47, 61654GT ...................17
50246GT ...................79 60216GT ...................83 55, 59, 67, 77, 61656GT ...................19
50247GT ...................83 6021GT .....................17, 19, 21, 23, 79, 81, 85, 87, 89 61662-SGT ................21
50787GT ...................47 31, 37, 53, 55, 60928GT ...................37 61663PGT .................23
50810GT ...................91 57, 65, 67, 69, 60930GT ...................37 61682GT ...................15
50811GT ...................41 71, 73, 77, 79, 60936-SGT ................31 61683GT ...................15
50813GT ...................85 83, 85 60937GT ...................33 61684GT ...................15
51063GT ...................65, 71, 89 60222GT ...................69, 73, 77 60940GT ...................37 61688GT ...................15
51131GT ...................57 60224GT ...................67 60950GT ...................43, 45, 91 61742GT ...................23
51147GT ...................37 60229GT ...................83 6095GT .....................23, 33 6175GT .....................31, 39, 49, 57,
52087GT ...................117 60231GT ...................83 60960GT ...................67 65, 67, 69, 71,
5224GT .....................65, 71, 83 60239GT ...................69, 77, 79 60962GT ...................67 73, 77, 79, 83
52344GT ...................87 60240GT ...................83 60964GT ...................25, 27 6178GT .....................15, 29, 33, 65,
52352GT ...................51 6024GT .....................49, 53 6096GT .....................23, 33 67, 71, 75, 89
52371GT ...................99 60256GT ...................67, 73 6097GT .....................17, 23, 25, 27, 61809GT ...................89
52373GT ...................105–106, 109– 60260GT ...................67 37, 53, 55, 65, 61972GT ...................89
110 60267GT ...................67 67, 69, 71, 73, 61976GT ...................89
52374GT ...................99, 105–106, 60297GT ...................65, 71 77, 79, 83, 87, 89 61977GT ...................89
109–110 60302GT ...................65, 71 60980GT ...................17 6198GT .....................23, 25, 33, 67, 83
52466GT ...................105–106, 109– 60304GT ...................67, 69, 73, 77 60984GT ...................65, 71 62252GT ...................97
110 60313GT ...................67 60987GT ...................15, 43, 45, 65, 71 62253GT ...................97
52723GT ...................97 60326GT ...................65, 71 61073-3230GT ..........125–126 62263GT ...................95
52726GT ...................95, 97 60329GT ...................67 61073-6230GT ..........125–126 62273GT ...................95
52768GT ...................31 60331GT ...................67, 83 61074-20748GT ........131 62321GT ...................33
52905GT ...................105–106, 110 60332GT ...................83 61079GT ...................129 62322GT ...................67
52907GT ...................103, 105–106, 60334GT ...................37 61083GT ...................125–126 62323GT ...................101, 109–110
109–110 60335GT ...................69, 73, 83 61110GT ...................47, 55 62324GT ...................99, 101, 105–
52943GT ...................95 6033GT .....................15, 17, 23, 31, 61118GT ...................33 106, 109–110
52966GT ...................11, 13 33, 65, 67, 71, 83 61119GT ...................33 62325GT ...................105–106, 109–
5365GT .....................47 60340-SGT ................83 61128GT ...................33 110
53903GT ...................25, 27 60343-SGT ................83 61143-11263GT ........121 62326GT ...................105–106, 109–
5397GT .....................19, 23, 29, 31, 60346GT ...................83 61143-11563-SGT ......121 110
33, 37, 39, 49, 60356GT ...................83 61143-5463-SGT .......121 62327GT ...................109–110
53, 55, 57, 65, 60358GT ...................83 61164GT ...................73 62328GT ...................106
69, 71, 73, 77 6035GT .....................57 61171GT ...................75 62329GT ...................106, 109–110
53983GT ...................15, 75 6036GT .....................57 61185GT ...................65, 71 62330GT ...................101, 105–106,
54156GT ...................83 60393GT ...................33 61189GT ...................37 109–110
54177GT ...................55 60418-SGT ................23 61203GT ...................29 62332GT ...................105–106, 109–
54239GT ...................67 60422GT ...................83 61222GT ...................33 110
54274GT ...................87 60508GT ...................31 61223GT ...................33 62333GT ...................106, 109–110
54380GT ...................37 60521GT ...................31, 37 61225GT ...................37 62334GT ...................105–106, 109–
56233GT ...................125–126 60555GT ...................17 61227GT ...................11, 13 110
56704GT ...................29 60559GT ...................31, 39 61233GT ...................65, 71 62335GT ...................105–106, 109–
56843GT ...................21, 33, 35 60561GT ...................55 61250GT ...................33 110

136 S-3800,S-3200 Part No. 226056


October 2017

Part Number Index (continued)

Part Number Page Part Number Page Part Number Page Part Number Page

62336GT ...................105–106, 109– 55, 59, 67, 69, 75113GT ...................31 8170GT .....................37
110 73, 77, 81, 85, 75116GT ...................35 8177GT .....................23, 65, 71
62337GT ...................101, 105–106, 87, 89 75121GT ...................37 8178GT .....................67
109–110 66717GT ...................37 75129GT ...................33 82240GT ...................11, 13
62338GT ...................105–106, 109– 66777GT ...................49 75130GT ...................33 823259GT .................55
110 66811GT ...................41 75141GT ...................91 823260GT .................55
62339GT ...................106, 109–110 66812GT ...................41, 91 75142GT ...................91 82472GT ...................11, 13
62341GT ...................103, 105–106, 66816GT ...................41 75144GT ...................91 82473GT ...................11, 13
109–110 66818GT ...................41, 91 75253GT ...................31, 125–126 82481GT ...................11, 13
62344GT ...................106, 109–110 66821GT ...................41, 91 75254GT ...................31, 125–126 82487GT ...................11, 13
62346GT ...................99, 101, 103 6708GT .....................69 75256GT ...................31, 125–126 82547GT ...................11, 13
62347GT ...................99, 101, 103 67505GT ...................41 75257GT ...................31, 125–126 82548GT ...................11, 13
62349GT ...................105–106, 109– 6782GT .....................23, 31, 37, 53 75259GT ...................53 8255GT .....................19, 21, 37, 53,
110 6833GT .....................31 75278-5529-SGT .......121 55, 67, 69, 73,
62353GT ...................113 6878GT .....................67, 81, 85 75278-5729GT ..........121 77, 79
62354GT ...................113 6884GT .....................69, 73 75278-6029GT ..........121 82577GT ...................11, 13
62355GT ...................113 6886GT .....................31 75286GT ...................77 82604GT ...................11, 13
62356GT ...................113 6888GT .....................19, 23, 25, 27, 75288-5538GT ..........125–126 83098GT ...................93
62357GT ...................113 29, 31, 47, 55, 75355GT ...................83 84134GT ...................97
62359GT ...................113 59, 67, 69, 73, 75356GT ...................83 84135GT ...................95, 97
62360GT ...................113 75, 87 75396GT ...................83 84137GT ...................95
62361GT ...................113 6889GT .....................67, 69, 77 75397GT ...................83 84514GT ...................99
62362GT ...................113 69873GT ...................95, 97 75409GT ...................31, 37 85053GT ...................47
62363GT ...................113 70241GT ...................97 75424GT ...................67, 83 8514GT .....................15
62364GT ...................113 70247GT ...................95 75443GT ...................93 8516GT .....................53, 57, 65, 71, 85
62365GT ...................103 70257GT ...................55 75444GT ...................93 87645GT ...................79
62374GT ...................41 70381GT ...................55 75445GT ...................93 88091GT ...................51
62375GT ...................41 70438PGT .................49 75446GT ...................93 88150GT ...................41
62376GT ...................41 70439PGT .................47 75447GT ...................93 88315GT ...................41
62378GT ...................41 70440GT ...................49 75448GT ...................93 88493GT ...................59
62379GT ...................41, 91 70444GT ...................49, 55 75449GT ...................93 88516GT ...................85, 115
62382GT ...................91 70445GT ...................49 75452-SGT ................17 89104GT ...................67
62386GT ...................91 70447GT ...................49 75456GT ...................105–106, 109– 89105-SGT ................75
62387GT ...................91 70448PGT .................47 110 89106GT ...................75
62388GT ...................91 70449GT ...................49 75457GT ...................105–106, 109– 89107GT ...................75
62389GT ...................91 70483GT ...................49 110 89109GT ...................43, 45, 75
62392GT ...................93 70515GT ...................59 75458GT ...................105–106, 109– 89110GT ...................43, 45, 75
62393GT ...................93 71259GT ...................29 110 8914GT .....................19, 21, 31, 37
62399GT ...................91 71498GT ...................87 75462GT ...................105–106 8915GT .....................81
62412GT ...................31 71911GT ...................47, 49, 53 75463GT ...................106 89164GT ...................75
62413GT ...................31 72043GT ...................95, 97 75464GT ...................105–106 89299GT ...................95
62414GT ...................31 72255GT ...................51 75465GT ...................105–106 89310GT ...................95, 97
62419GT ...................15 72282GT ...................29 75518-2272GT ..........125–126 89536GT ...................15
62425GT ...................47 72326GT ...................41, 91 75527GT ...................43, 45 89792GT ...................51
62441GT ...................113 7339GT .....................41, 69, 73, 79, 91 75574GT ...................125–126 89833GT ...................33
62442GT ...................113 73461GT ...................67, 69, 73, 77 75591GT ...................31 89845GT ...................69, 73
62443GT ...................113 73742GT ...................23 75610GT ...................37 89846GT ...................69, 73
62449GT ...................65, 67, 71, 83 73807GT ...................115 75612GT ...................121 89847GT ...................69, 73
62465GT ...................35 74254GT ...................77 75613GT ...................121, 123 89959GT ...................59
62466GT ...................35 74902GT ...................95, 97 75641GT ...................43, 45 89997GT ...................37
62467GT ...................35 75007GT ...................33 75645GT ...................31 94374-10115GT ........125–126
62468GT ...................35 75008GT ...................33 75654GT ...................125–126 94374-3130GT ..........119, 121
62478GT ...................21 75011GT ...................65, 67, 71 75657-2515GT ..........125–126 94374-5530GT ..........125–126
62506GT ...................115 75014GT ...................31 75682GT ...................35 94374-8929GT ..........125–126
62507GT ...................115 75031GT ...................43, 45, 75, 83 75719GT ...................31, 37 94524PGT .................41
6326GT .....................17 75032GT ...................43, 45, 65, 71 75762GT ...................83 94745PGT .................87
6356GT .....................17, 19, 21, 23, 75033GT ...................43, 45, 65, 71 75769GT ...................43, 67 9599-SGT ..................87
25, 27, 29, 31, 75036GT ...................15, 43, 45 75910GT ...................15, 75 96905GT ...................67, 77, 79
37, 67, 69, 73, 75037GT ...................33, 43, 45 75911GT ...................75 97373GT ...................99
75, 77, 79, 81, 75038GT ...................15 75912GT ...................75 97388GT ...................105–106, 109–
83, 85, 87, 89, 91 75039-SGT ................15 75913GT ...................15, 75 110
65266GT ...................11, 13 75040GT ...................15 75971GT ...................125–126 97469GT ...................99
65278GT ...................11, 13 75049PGT .................83 7713GT .....................53, 55, 69, 73, 97757GT ...................11, 13
65473GT ...................53 75060GT ...................15 75, 77 97815GT ...................11, 13
6563GT .....................89 75061GT ...................85 77489GT ...................97 99183GT ...................89
65792GT ...................65, 71 75063GT ...................15 77507GT ...................95 T106483GT ...............45
65793GT ...................17 75064GT ...................65, 71 77508GT ...................95 T106484GT ...............43
65795GT ...................85 75087GT ...................17 77819GT ...................117 T106485GT ...............43, 45, 91
6584GT .....................47 75088GT ...................17 80149GT ...................69 T106486GT ...............45
65907GT ...................105–106, 109– 75098GT ...................105–106, 109– 80605GT ...................87, 89 T106487GT ...............43
110 110, 123, 125– 81467GT ...................47 T106488GT ...............43
6605GT .....................29 126, 129, 131, 81468GT ...................47 T106489GT ...............43
6607GT .....................15, 17, 83 133 81476GT ...................57 T106490GT ...............43
6638GT .....................17, 19, 21, 23, 75101GT ...................19 81551GT ...................41 T106491GT ...............43, 45
25, 27, 29, 31, 75105-SGT ................85 81578GT ...................31 T106675GT ...............67
33, 37, 47, 53, 75106-SGT ................85 81640GT ...................69 T106677GT ...............67

Part No. 226056 S-3800,S-3200 137


October 2017

Part Number Index (continued)

Part Number Page

T106678GT ...............69
T106698GT ...............87
T106849GT ...............67
T106850GT ...............67
T106932GT ...............87
T107004GT ...............43, 45, 87
T107037GT ...............73
T107369GT ...............89
T107733GT ...............99
T107734GT ...............99
T107735GT ...............99
T107736GT ...............99
T107737GT ...............99
T108075GT ...............85
T108078GT ...............85
T108732GT ...............51
T108733GT ...............51
T108734GT ...............51
T108870GT ...............41
T109430GT ...............41
T109435GT ...............77
T109436GT ...............77
T109439GT ...............69, 73
T109440GT ...............69, 73
T109837GT ...............77
T110470GT ...............11, 13
T110471GT ...............11, 13
T110521GT ...............73
T110523GT ...............73
T110549CSGT ..........11, 13
T112445GT ...............27
T112448GT ...............27
T112450GT ...............27
T112451GT ...............27
T112453GT ...............27
T112454GT ...............27
T112565GT ...............25
T112568GT ...............25
T112570GT ...............25
T112572GT ...............25
T112573GT ...............27
T112787GT ...............27
T112809GT ...............27
T113088GT ...............81
T113089GT ...............81
T113090GT ...............81
T113091GT ...............81
T113092GT ...............81
T113093GT ...............81
T113094GT ...............81
T113095GT ...............81
T113096GT ...............81
T113097GT ...............81
T113098GT ...............81
T113099GT ...............81
T113100GT ...............81
T113101GT ...............81
T113102GT ...............81
T113103GT ...............81
T113104GT ...............81
T113105GT ...............81
T113106GT ...............81
T113107GT ...............81
T113112GT ...............81
T113114GT ...............81
T113276GT ...............13
T113277GT ...............11
T113280GT ...............11, 13
T114156GT ...............13
T114157GT ...............11
T114158GT ...............13
T114159GT ...............11
T114286GT ...............11
T114678GT ...............51
T114688GT ...............25

138 S-3800,S-3200 Part No. 226056


October 2017

Part Description Index

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BOOM TUBE ASSY #3 /W SYM DECAL.....79 CHECK VALVE, DROP IN STYLE.....99
( Boom Tube Three.....77 CIRCUIT BREAKER, 25 AMP.....37
BOOT(BELLOWS),E-STOP,BLACK.....91 CIRCUIT BRKR 15A TYPE 2 METAL....37, 47,
( R e f . )
BOOT, ROCKER JOYSTICK 75565.....93 53
VALVE,SOLENOID,3POS4WAY,HYDAC....113
BOOT,BATTERY TERMINAL,RED.....37 CLAMP, 3 INCH.....51
BOOT,CABLE TERMINAL,LG,RED,2/0.....37 CLAMP, CABLE, SY VERT CBL TRK.....77
A BOOT,JOYSTICK.....93 CLAMP, HOSE, SY VERT CBL TRK.....77
ACCUMULATOR,500 PSI,HYDAC.....113 BOOT,PLUG 3 WAY.....23 CLAMP,0.50,#8 X 1/4,RUB CUSH.....31
ACTIVATOR,STEER SENSOR.....17 BOOT,TOGGLE SWITCH,SHORT*.....91 CLAMP,0.63,#10 X 1/4,RUB CUSH.....47
AIR CLEANER,CLAMP,CUM B3.3T.....55 BOX,EMPTY (122915).....41 CLAMP,1.00,#16 X 1/4,RUB CUSH.....69, 73
AIR CLEANER,CUMMINS B3.3T.....55 BOX,INSTRUCTION STORAGE.....87 CLAMP,1.00,#16 X 7/16,RUB CUSH.....31, 47,
AIR CLEANER,NELSON.....47 BRACKET, CAC INTAKE TUBE MOUNT.....53 67
AIR FILTER, PRIMARY ELEMENT.....55 BRACKET, SUPPORT, EXH. CUM T3.....53 CLAMP,3.0,#48 X 1/4,RUB CUSH.....55
AIR FILTER, SECONDARY ELEMENT.....55 BRACKET,BULKHEAD.....67 CLAMP,5.38,#86 X 3/8,RUB CUSH.....59
ALARM,AUDIO,SUPERBOOM*.....41, 91 BRACKET,CAC 2 TUBING MOUNT.....53 CLAMP,CONST TRQ 2.25"-3.13"OD.....55
ALTERNATOR.....53 BRACKET,CNTL BOX MOUNTING***.....31 CLAMP,CONST TRQ 2.75"-3.63"OD.....55
ALTERNATOR, DEUTZ,BF4L2011***.....51 BRACKET,CONTACT CLAMP***.....41 CLAMP,HOSE,1.75.....17, 85
ARM,ANTI-ROTATION,SWIVEL***.....33 BRACKET,HYD.ROTATOR MOUNT ***.....33 CLAMP,HOSE,3.00".....51, 59
ASSEMBLY, MED. PRESS. FILTER,.....37 BRACKET,INTAKE MOUNT,CUM.....55 CLAMP,HOSE,3.50.....17, 49, 59, 85
ASSEMBLY,CARRIER.....23 BRACKET,INTAKE TUBE SUPPORT.....55 CLAMP,HOSE,5.00.....59
ASSEMBLY,FUEL TANK,240L.....39 BRACKET,PRECLEANER MNT B3.3T.....59 CLAMP,HOSE,6.50.....65, 71
ASSY, DOOR, FUEL TANK, SRV.....27 BRACKET,RETURN FILTER.....31 CLAMP,HOSE,8.50 DIA***.....65, 71
ASSY, LS, LOAD SENSE, ALC1000.....43, 45, BRACKET,STROBE.....29 CLAMP,HOSE,SIZE .25 TO .63.....37
89 BRACKET,SWITCH ROD MOUNT,PNTED...15 CLAMP,MUFFLER, 2.50 INCH.....47, 49, 53
ASSY, RAD/CAC, CUMMINS B3.3T.....53 BRACKET,WIPER #0 COVER L.....81 CLAMP,MUFFLER,CUM B3.3T.....55
ASSY,DOOR,LEFT FRONT, SRV.....25 BRACKET,WIPER #0 COVER R.....81 CLAMP,MUFFLER,CUM B3.3T, 9"DIA.....55
ASSY,DOOR,LEFT REAR, SRV.....25 BRACKET,WIPER #0 L.....81 CLEVIS YOKE-1/4-28,PLTD W/PIN.....47, 55
ASSY,DOOR,RIGHT FRONT, SRV.....27 BRACKET,WIPER #0 R.....81 CLIP,LCD,GRND.CONTROL.....41
ASSY,DOOR,RIGHT REAR, SRV.....27 BRACKET,WIPER #1.....81 CLIP,SPRING,1/4-20 BLACK.....67
ASSY,TOP COVER,RT REAR, SRV.....27 BRACKET,WIPER #2 R.....81 COIL#10 E-COIL,10V ZENER DIODE.....99
BRACKET,WIPER #2L.....81 COIL,12VDC #10DTSCH IP69 ECOIL.....101
BRAKE DISC KIT,75090.....35 COIL,12VDC #8 DTSCH IP69 ECOIL.....101
B BRAKE KIT.....19 COIL,62328/62330,SIZE 10,DIN*.....105–106,
B A C K U P BRAKE KIT,RWD 1700TB***.....21 109–110
RING,71.60X67.20X1.40PTFE(60334).....37 BRAKE,SWING DRIVE (111145).....35 COIL,62329,SIZE12,W/FRAME,DIN*.......106,
BASE,WITHOUT CONTACTS.....41, 91 BREATHER PIPE, TD 2011L04I.....51 109–110
BATTERY 12V,AGM DC115-12,115AH.....37 BREATHER,RESERVOIR 3 MICRON***.....31, COIL,DIN,REXROTH DO3 VALVE.....105–106,
BATTERY CABLE.....31, 37 39 109–110
BATTERY CABLE,POSITIVE DEUTZ.....37 BUMPER,RUBBER.....87 COIL,GREEN W/ 2 PIN CONNECTOR*.....95
BATTERY,12V GRP 4D,190 AH,DRY*.....37 BUMPER,RUBBER***.....25, 27, 89 COIL,PROPORTIONAL,62327,DIN...105–106,
BEARING KIT,RWD 1700TB***.....19, 21 BUMPER,RUBBER,.75 X .50H,STUD.....25, 27 109–110
BEARING KIT,TURNTBL.ROT.DRVHUB.....35 BUSHING,FLANGE, .375X.5.....75 COIL,PROPORTNL.62326,SIZE8,DIN.....105–
BEARING TURNTABLE SEAL***.....33 BUTTON,PUSH,RED MUSHROOM 106, 109–110
Bearing, 1.5 x 2 x 1.81 inches.....83 HEAD.....41, 91 COIL,SOLENOID,HYDAC MANIFOLDS.....113
BEARING,1.25 ID X 1.5 OD X .75.....85 COLLAR,JOYSTICK,CENTER.....93
BEARING,1.25IDX1.5ODX1.00L.....79, 85 CONN,090136-12-8.....121, 123
BEARING,1.5IDX1.75ODX1.0L.....17 C CONN,520120-16.....125–126
BEARING,1.5IDX1.75ODX1.5L,PTFE.....17 CABLE ASSEMBLY,EXTEND SET.....83
CONN,520120-20.....125–126
BEARING,1.75IDX2.00ODX1.50L.....17 CABLE ASSEMBLY,RETRACT SET.....83
CONN,520120-24.....125–126
BEARING,2.50IDX3.00ODX2.00L.....65, 71 CABLE SQUEEZE CONN.....87
CONN,520120-4***....119, 121, 123, 125–126,
BEARING,FL,0.75ID X 1 OD X .49.....89 CABLE TIE,STUD MOUNT (PCON).....91
131, 133
BEARING,FL,1.25IDX1.5ODX1.25L.....57 CABLE TRACK, HORIZ. 37 LINKS.....67
CONN,520120-4-6***.....119, 121, 123, 129
BEARING,FL,1.5IDX1.75ODX1.10LG.....83 CABLE TRACK, VERT. 139 LINKS.....77
CONN,520120-6-10.....131, 133
BEARING,GARLOCK,12FDU12.....89 CABLE TRACK,STEEL 60 LINKS**.....67
CONN,520120-8***....119, 121, 123, 125–126,
BEARING,TURNTABLE.....33 CABLE,BATTERY NEGATIVE.....37
131, 133
BELT.....53 CABLE,BATTERY POSITIVE.....37
CONN,520120-8-10.....125–126
BLOCK,PLATFORM LID STOP.....87 CABLE,BATTERY POSITIVE 73".....37
CONN,520120-8-12.....121, 125–126
BOLT,CARRIAGE,1/4-20 X .5,G2.....69 CABLE,DOOR FRAME,ENGINE SID.....27
CONN,BULKHEAD,520601-6.....125–126
BOLT,CARRIAGE,1/4-20 X .63,G2.....79 CABLE,GROUND,79" W/PIGTAIL.....31, 37
CONN,BULKHEAD,520601-8.....121, 131
BOLT,CARRIAGE,1/4-20 X .75,G2.......67, 81, CAP, COOLANT RET SYS(60721).....37 CONN,BULKHEAD,520801,-4.....121
85 CAP,520112-6.....133
CONN,BULKHEAD,520801,-8.....121
BOLT,CARRIAGE,1/4-20 X 2.5,G2.......67, 77, CAP,DIAGNOSTIC NIPPLE......105–106, 109– CONN,LONG,520122-12***.....119, 121
79 110, 123, 125–126, 129, 131, 133
CONN,LONG,520122-8.....119
BOLT,FLANGE,1/2-13 X 1.75.....25 CAP,FUEL,DIESEL,NON-VENT.....39
CONN.MALE PIPE/ORFS-4.....33
BOOM #0 REST PAD.....65, 67, 71 CAP,OIL FILLER,DEUTZ,DIESEL***.....51
CONN.SQZ,PG 11,.34-.47,W/ORING.....75
BOOM TUBE ASSY #0 /W SYM DECAL.....65 CAP,RADIATOR,PERKINS/FORD.....53 CONNECTOR, DEUTZ FUEL SHUTOFF*....51
BOOM TUBE ASSY #1 /W SYM DECAL.....71 CHANNEL, MOUNTING.....33

Part No. 226056 S-3800,S-3200 139


October 2017

Part Description Index (continued)

CONNECTOR,BULKHEAD,FEMALE-4......17, DECAL,EXT/RET/ROTATE,PCON,SY.....11, 13 F
23, 31, 33 DECAL,FAULT CODES,SB/SY.....11, 13
FAN, 19.0", BREEZA.....53
CONTACT,N.O.***.....41 DECAL,GROUND CONTROL PANEL.....11, 13
FILLER NECK/CAP ASSY.HYD TANK*.....31
CONTACT,NC.....41, 91 DECAL,LABEL, ELECTRO HAZARD.....11, 13
FILTER ASSY,HIGH PRESS SAE-12*.....37
CONTROL BOX ASSY, PCON V3.00.....91 DECAL,LABEL,105 DB.....11, 13
FILTER ASY,M PRESS,SAE8,WOIND*
CONTROL BOX ASSY,DRIVECHASSIS.....23 DECAL,LABEL,DIESEL FUEL.....11, 13
(77139).....37
CONTROL BOX ASSY,TCON PGMD.....41 DECAL,LABEL,LOWER MIDRAIL.....11, 13
FILTER ELEMENT,10 MICRON,60508.....31
CONTROL BOX DOOR, LF, SRV.....25 DECAL,LABEL,NO SMOKING,SYMB.....11, 13
FILTER HEAD (29560).....51
CONTROL BOX LID /W SYM DECAL.....87 DECAL,LABEL,OIL LEVEL IND.....11, 13
FILTER INDICATOR-(60334).....37
COOLANT,RECOVERY BOTTLE, 4 QT*.....37 DECAL,LABEL,TIP OVER LMT SWTCH.....11,
FILTER,AIR CLEANER, SUPERBOOM.....47
CORROSION INHIBITOR,FOAM.....91 13
FILTER,ELEMENT,BETA(5)=1000.....37
Cosmetic - Genie S-3200.....13 DECAL,LABEL,TIPOVER,TIRES,SYMB.....11,
FILTER,FUEL/WTR SEP, DTZ 1008.....51
Cosmetic - Genie S-3800.....11 13
FILTER,OIL,DEUTZ F4L1011F.....51
Cosmetic - S-3200.....13 DECAL,LABEL,TRANSPORT DIAGRAM....11,
FILTER,OIL,DEUTZ,REPLACEMENT.....51
Cosmetic - S-3800.....11 13
FILTER,RETURN,ASSY 10 MICRON.....31
COUNTERWEIGHT,S100/105.....29 DECAL,LANYARD ANCHORAGE POINT...11,
FIRE SLEEVE, 1.25".....19
COUNTERWEIGHT,S120/125, 8300LB.....29 13
FIRE SLEEVE, 1.25",24"L.....67
COUPLER,15 TOOTH,FBA,SAE8***.....47 DECAL,LIFTING.....11, 13
FIRE SLEEVE, 2.0",24"L.....67
COUPLING,EXT.CABLE ADJUSTMENT*.....83 DECAL,LIFTING/CG,S-3200.....13
FIRE SLEEVE, 2.0",36"L.....67, 79
COVER, CONTROL BOX, SB SERV.....41 DECAL,LIFTING/CG,S-3800.....11
FITTING,CONN,520120-12***...119, 121, 125–
COVER, DRIVE CHASSIS FRONT,SRV.....23 DECAL,PLATFORM OVERLOAD PATCH....11,
126, 131, 133
COVER, DRIVE CHASSIS REAR, SRV.....23 13
FITTING,CONN,520120-6...125–126, 131, 133
COVER, ENGINE,DEUTZ F4L2011.....51 DECAL,STEER/DRIVE,PCON,SY.....11, 13
FITTING,ELBOW,45D,520320-12***.........119,
COVER, LWR LEFT REAR, SRV.....25 DECAL,SYMBOL-BATTERY SAFETY.....11, 13
121, 123, 125–126
COVER, REAR MAST.....29 DECAL,SYMBOL-COMP ACCESS.....11, 13
FITTING,ELBOW,90D,.....125–126
COVER,BOOM SIDE.....67, 73 DECAL,TRIANGLE,BLUE.....11, 13
FITTING,ELBOW,90D,520220-12.....125–126
COVER,BOOM SIDE***.....69, 73, 77, 79 DECAL,TRIANGLE,YELLOW.....11, 13
FIXED END, BRACKET KIT, (149310).....67
COVER,DRIVE CHASSIS AXLE.....23 DECAL,WARN,CRUSH HAZARD PLAT.....11,
FIXED END, BRACKET KIT, (149334).....77
COVER,DRIVE CHASSIS END**.....23 13
FLASHTUBE,STRAIGHT,360DEG,BULB.....29
COVER,FLYWHEEL CASTING.....55 DECAL,WARNING,CRUSHING HAZARD...11,
FLASHTUBE,U SHAPED,360DEG,BULB.....29
COVER,FUEL TANK REAR.....27 13
FLAT WASHER M8, GB/T96, HV140 ZN.....37
COVER,HALF,BEACON.....25 DECAL.WARN,INSTAL COVER,SYM.....11
FLEX PIPE,EXHAUST,2.5" DIA.....49
COVER,PROTECTIVE,LIFT CYLINDER.....65, DIAGNOSTIC FEMALE Q-DSCNT....105–106,
FLOORING, SY 5 FT PLATFORM.....87
71 109–110, 123, 129, 131, 133
FLYWHEEL HOUSING DEUTZ F4L2011.....51
COVER,PROTECTIVE,PLAT.LEVELING.....85 DIFFERENTIAL SENS VLV,8,150PSI.....99
FOOT SWITCH.....87
COVER,PROTECTIVE,STEER CYL***.....17 DIODE,6 AMP,200 PIV,BULK.....51
FOOT SWITCH ASSY, HEAVY DUTY........43,
COVER,SWING BEARING FRONT.....33 DIPSTICK-F3L1011F (DEUTZ).....51
45, 87
COVER,SWING BEARING REAR.....33 DISC KIT DRIVE TURNTABLE Z-60*.....35
FORMING, B0 COVER FRNT SECTION.....67
CROSSBAR W/HARDWARE, (149310).....67
FORMING, B0 COVER REAR SECTION.....67
CROSSBAR W/HARDWARE, (149334).....77 E FORMING, BELLOWS MOUNT.....79
CYLINDER HEAD CVR.DEUTZ BF4L20.....51
E-COIL WASHER,#10,DUAL COIL.....99 FORMING, BO COVER REAR CAP.....67
CYLINDER, PRIMARY LIFT.....65, 71
EDC ASSY,SAUER M46***.....117 FORMING, BOOM #0 1 PIECE COVER.....67
CYLINDER,AXLE EXTEND***.....15
ELBOW,45 DEG, CAC,2.5".....55 FORMING, BUMPER, RT MID.....27
CYLINDER,PLATFORM LEVELING.....85
ELBOW,45D,520320-12-16.....126 FORMING, DCON MOUNT.....23
CYLINDER,PRIMARY EXTEND.....83
ELBOW,45D,520320-16.....125–126 FORMING, LOUVER, LEFT REAR.....25
CYLINDER,SECONDARY EXTEND.....67
ELBOW,45D,520320-4.....129, 131, 133 FORMING, REAR CABLE COVER.....73
CYLINDER,STEERING W/DECAL.....17
ELBOW,45D,520320-8.....119, 131, 133 FORMING, SOLENOID MOUNT***.....47
ELBOW,90D,1/8 NPT X #4 JIC.....17, 23 FORMING, SY PT LOCK PLATE.....73
D ELBOW,90D,520220-16.....131, 133 FORMING,8.5' MUFFLER MOUNT.....49
Decal Kit, SYMBOL, S-3800.....11 ELBOW,90D,520220-4-4....121, 126, 129, 131, FORMING,AIR CLEANER MOUNT PNTD....47
Decal Kit, SYMBOL, S-3800 (CS).....11 133 FORMING,BAFFEL BOX.....53
DECAL KIT,SYMBOL,S-3200.....13 ELBOW,90D,520220-4-6***.....119, 123 FORMING,BULKHEAD,DEUTZ.....57
DECAL KIT,SYMBOL,S-3200 (CS).....13 ELBOW,90D,520220-6.....129 FORMING,CABLE RETAINER,PAINTED.....83
DECAL, SYMBOL - READ THE MANUAL...11, ELBOW,90D,BULKHEAD,520701-4.....129 FORMING,CLAMP,WIPER #1.....81
13 ELBOW,90D,LONG,521520-4.....125–126, 129 FORMING,CLAMP,WIPER #2 L.....81
DECAL,ARROW BLUE.....11, 13 ELBOW,AIR INTAKE,RUBBER.....49 FORMING,CLAMP,WIPER #2 R.....81
DECAL,ARROW YELLOW LRG 9".....11, 13 ELBOW,INLET,CUMMINS.....55 FORMING,CLAMP,WIPER @0 TOP.....81
DECAL,BOOM UP/DN,PCON,SHIPYARD..11, ELEMENT-5 MIC, PAPER, W/BYPASS.....37 FORMING,CLAMP,WIPER LEFT.....81
13 ENGINE KIT, CUMMINS B3.3T.....53 FORMING,CLAMP,WIPER RIGHT.....81
DECAL,CAUTION,NO STEP.....11, 13 ENGINE KIT, DEUTZ TD2011L04i.....51 FORMING,COOLER SHROUD.....29
DECAL,COSMETIC,4 X 2.....11, 13 ENGINE TRAY ASSEMBLY.....57 FORMING,COVER SUPPORT.....25, 27
DECAL,COSMETIC,4X4.....11, 13 EXHAUST MANIFOLD, DEUTZ F4L201.....51 FORMING,COVER,MANIFOLD.....89
DECAL,DANGER,ELEC.HAZ.STAY CLR....11, EXHAUST PIPE GASKET.....49 FORMING,CYLINDER RETAINER.......69, 73,
13 EXT.CABLE ADJ BOLT LOCK.....83 83
DECAL,DANGER,MAX LOAD 340 KG....11, 13 EXT.CYLINDER COVER, SERV.....67 FORMING,DIRECTION SYMBOL.....23
DECAL,DANGER,SIDE FRC 400N.....11, 13 EXTENSION CABLE *.....83 FORMING,ENGINE BAFFLE.....53, 57
DECAL,DANGER,TIPOVER,TILT,SYM.......11, FORMING,ENGINE MOUNT PAINTED......47,
13 49
DECAL,ESTOP,PCON,SHIPYARD.....11, 13 FORMING,FRONT CENTER COVER.....29

140 S-3800,S-3200 Part No. 226056


October 2017

Part Description Index (continued)

FORMING,FUEL FILTER MOUNT.....53 HARNESS,CUMMINS ENGINE T3.......43, 45, HOSE ASSY,3/4 LG90 FEM,STR FEM.....119
FORMING,FUSE COVER, PAINTED.....37 53 HOSE ASSY,3/4" 90 FEM STR FEM........125–
FORMING,HEAT SHIELD,MUFFLER.....49 HARNESS,DCON,4WS.....23 126
FORMING,HINGE HOOK.....27 HARNESS,DRIVE,2WS,SB.....43, 45 HOSE ASSY,3/4,45 FEM,STR FEM....125–126
FORMING,HOSE SUPPORT,SWING.....33 HARNESS,FLASH BEACON SUB ASSY....43, HOSE ASSY,3/4,90 FEM,STR FEM.........119,
FORMING,INNER AXLE COVER.....17 45 121, 125–126
FORMING,LANYARD ANCHOR.....27 HARNESS,PCON INTERNAL CONTROL.....91 HOSE ASSY,3/4,90 FEM,STR FEM**......125–
FORMING,LIMIT SWITCH LINK.....75 HARNESS,PCON J2,(MANIFOLD)......43, 45, 126
FORMING,LIMIT SWITCH MOUNT.....65, 71, 91 HOSE ASSY,3/4,STR FEM,STR FEM......119,
75 HARNESS,PLAT,WORK LIGHT, 12V.....43, 45 125–126
FORMING,LOUVER PANEL,CTR HARNESS,PRESSURE TRANSDUCER...105– HOSE ASSY,3/8" 90 FEM STR FEM........131,
SWING.....25, 27 106, 109–110, 123, 125–126, 129, 131, 133 133
FORMING,LOUVER,RT FRT.....27 HARNESS,SHIPYARD BOOM CABLE #2...43, HOSE ASSY,3/8,45 FEM,STR FEM....125–126
FORMING,LOUVER,TANK SIDE.....25 45, 91 HOSE INLET.....55
FORMING,LOWER COVER.....67 HARNESS,TCON J5 POWER.....41, 43, 45 HOSE,1/4 FUEL LINE,SAE 30R7.....53
FORMING,LOWER COVER SUPPORT.....67 HARNESS,WORKLIGHT OPT.....43, 45 HOSE,3/8",FUEL,30R7.....37
FORMING,MOUNT,ENGINE,FRONT.....53 HINGE, 2 X 1.50.....23 HOSE,CAC,2.5"ID X 4.0".....55
FORMING,MOUNT,ENGINE,REAR.....53 HINGE,SWING CONTROL BOX.....25, 27 HOSE,LOWER RADIATOR,CUMMINS.....55
FORMING,MUFFLER MOUNT.....47 HOLD DOWN,BATTERY.....37 HOSE,RUBBER 3"ID X .25 BLACK.....49, 59
FORMING,RADIATOR STRUT,CUMMINS....53 HOLD DOWN,BATTERY,SMALL.....37 HOSE,UPPER RADIATOR,CUMMINS.....55
FORMING,SENSOR GUARD.....19 HOOK,BATT HOLD DOWN,10".....37 HUB, WHEEL COVER,Z135 (106756).....21
FORMING,SIDE COVER,RT REAR.....27 HORN,12VDC,SPADE TERMINALS***.....31
FORMING,SY PT1 HOSE SHIELD BTM.....69, HOSE ASSEMBLY.....131 I
73 HOSE ASSEMBLY,1/4".....131
INJECTOR, FUEL(DEUTZ F3L2011F).....51
FORMING,SY PT1 HOSE SHIELD TOP.....69, HOSE ASSEMBLY,3/4".....131
INLET REDUCER,TD 2011L04I.....51
73 HOSE ASSEMBLY-1/4" (#89).....131, 133
ISOLATOR,CENTER BONDED.....53
FORMING,TOP COVER MT,RT FRT.....27 HOSE ASSY 1 1/2",90 FL FEMSTR*.......125–
ISOLATOR,ENGINE VIBRATION.....49, 53
FORMING,TUBE GUARD.....79 126
FUEL FILTER.....53 HOSE ASSY 1/2" 45 FEM,STR FEM.....121
FUEL FILTER W/SEP,DEUTZ,1008.....51 HOSE ASSY 3/8,STR FEM,STR FEM.....125– J
FUEL LINE, DEUTZ F4L2011.....51 126 JOYSTICK,1 AXIS ROCKER,DEUTSCH.....93
FUEL LINE-INJECTOR, DEUTZ BF4L.....51 HOSE ASSY, 3/8.....125–126 JOYSTICK,1 AXIS,DEUTSCH.....93
FUEL RETURN,DAPCO 1/4".....51 HOSE ASSY,1" 90 FEM,STR FEM***.......125– JOYSTICK,2 AXIS,DEUTSCH.....93
FUSE BLOCK, ANN & ANL FUSE.....37 126 JOYSTICK,DUAL AXIS W/KNOB.....93
FUSE HOLDER,ATC 1-20 AMPS.....41 HOSE ASSY,1-1/4"90DEG FEM,90DF.....125– JOYSTICK,SINGLE AXIS W/KNOB.....93
FUSE,10 AMP,ATC.....41 126 JOYSTICK,SINGLE AXIS W/STEER.....93
HOSE ASSY,1/2 STR FEM,45 DEG**.....121
G HOSE ASSY,1/2,45 FEM STR FEM.....121
HOSE ASSY,1/2,45 FEM, STR FEM.....119
K
GASKET, PUMP / MOTOR (36179).....31 KEYSWITCH,3 POS.MOM.DR,W/KEY**.....41
HOSE ASSY,1/2,45 FEM,STR FEM.........121,
GASKET, RUBBER, TANK SIDE.....25 KEYSWITCH,3POS.MNTND.DR WKEY**.....41
123, 125–126
GASKET,(111145).....35 KEYSWITCH,CONTACTS LOCK.....41
HOSE ASSY,1/2,45 FEM,STR FEM**.....119
GASKET,BREATHER PIPE (226104).....51 KIT, HEAT GUARD, DEUTZ STARTER.....51
HOSE ASSY,1/2,90 FEM,STR FEM.........121,
GASKET,CYL.COVR. DEUTZ BF4L201.....51 KIT,ESTOP SVC LARGE BOOM.....41, 91
125–126
GASKET,EXHAUST.....51 KIT,FLANGE CODE 61 -20.....125–126
HOSE ASSY,1/2,90 FEM,STR FEM**......125–
G A S K E T , G R O U N D KIT,KEYSWITCH SVC S100/120.....41
126
CNTRLS.SUPERBOOM.....41 KIT,LOAD SENSE MECH,IND,LGR.....89
HOSE ASSY,1/2,90 FEM,STR FEMD*.....125–
GASKET,PLATF. CNTRLS.SUPERBOOM.....91 KIT,PCB,ASSY,ECM,SB TCON V3.12.....41
126
GAUGE,HYDRAULIC TANK T/L VL.....31 KIT,PRECLEANER DEUTZ***.....59
HOSE ASSY,1/2,90 FEM,STR FEMM......125–
GAUGE,MED.PRESSUR FILTER,50530.....31 KIT,RECOVERY SVC LARGE BOOMS.....41
126, 131
GROMMET,RUBBER .75 X .19 X 1**.....37 KIT,SEALS & WEAR PLATE, PUMP.....117
HOSE ASSY,1/2,90 FEM,STR FEMM*.....125–
GROMMET,RUBBER .75 X .38 X1.13.....37 KNOB,JOYSTICK, 62390/62391.....93
126
HOSE ASSY,1/2,STR FEM,STR FEM......121, KNOB,ROCKER JOYSTICK 75565.....93
H 131, 133
HARN JOYSTICK ADAPTOR JS100.....93 HOSE ASSY,1/4".....33 L
HARN,ENGINE T3,DEUTZ BF4L2011.......43, HOSE ASSY,1/4" STR FEM STR FEM.....133 Label - Close Cover When Not Using.....11, 13
45, 47 HOSE ASSY,1/4" STR MALE STR FE.....125– Label - No Step or Ride.....11, 13
HARNESS, S30CC BOOM CABLE #1.....45 126 Label - Range of Motion,.....11, 13
HARNESS, S30CC J2 UPPER.....45 HOSE ASSY,1/4,45 FEM,STR FEM.........121, Label - Wheel Load, S-3200.....13
HARNESS, S36CC BOOM CABLE #1.....43 123, 131 Label - Wheel Load, S-3800.....11
HARNESS, S36CC J2 UPPER.....43 HOSE ASSY,1/4,45 FEM,STR FEM**.....119 LANYARD,BEAD CHAIN, TCON.....91
HARNESS, S36CC J2 UPPER EXT #1.....43 HOSE ASSY,1/4,90 FEM, STR FEM.....119 LATCH, RUBBER, 3-13/32 X 1-7/8.....23
HARNESS, S36CC J2 UPPER EXT #2.....43 HOSE ASSY,1/4,90 FEM,STR FEM.........119, LATCH,DOOR.....25, 27
HARNESS, S36CC J2 UPPER EXT #3.....43 121, 123, 129 LATCH,PANEL.....25, 27
HARNESS, SHIPYARD OIL COOLER.....43, 45 HOSE ASSY,1/4,90 FEM,STR FEM**......119, LATCH,T-HANDLE,5 SIDED W/KEYS*.......25,
HARNESS, TCON J2 LS 2009.....41, 43, 45 129 27
HARNESS, TCON J4 MANIFOLD 2009.....43, HOSE ASSY,1/4,STR FEM,STR.....17, 23 LENS,AMBER,STROBE,FIREBOLT.....29
45, 105–106, 109–110 HOSE ASSY,1/4,STR FEM,STR FEM......119, LENS,LCD,GRND.CONTROL.....41
HARNESS,BOOM,WORK LIGHT 12V....43, 45 123, 129 LEVER,GOVERNOR ACTUATOR**.....47

Part No. 226056 S-3800,S-3200 141


October 2017

Part Description Index (continued)

LID,COVER,TANK SIDE.....25 NUT,NYLOCK,1/2-13.....23, 25, 33, 67, 83 PIN,CLEVIS, 1.50 X 4.465LONG.....15


LIMIT SWITCH COVER, SERV.....75 NUT,NYLOCK,1/4-20.....23, 25, 27, 29, 31, 33,
PIN,CLEVIS,.844X2.25 RET.CABLE.....83
LIMIT SWITCH, OPERATION,LSB2RO......43, 37, 47, 55, 59, 67, 77, 79, 81, 85, 87, 89
PIN,CLEVIS,1.18X3.18 EXT.CABLE.....83
67 NUT,NYLOCK,10-24.....47 PIN,COTTER,.188 X 1.75 LONG.....83
LIMIT SWITCH, SAFETY,NO WIRE.....15, 75 NUT,NYLOCK,10-32.....15, 29, 33, 65, 67, 71,
PIN,COTTER,.188 X 2.00 LONG.....15
LIMIT SWITCH,OPERATION,NO WIRE.....75 75, 89 PIN,COTTER,.188X2.25 RET.CABLE.....83
LIMIT SWITCH,OPERATIONAL.....33, 43, 45, NUT,NYLOCK,3/8-16.....17, 25, 27, 29, 31, 33,
PIN,COTTER,.25 X3.18 EXT.CABLE.....83
65, 71, 75 37, 49, 53, 55, 65, 67, 71, 73, 79, 83, 85, 87,
PIN,EXTENSION CYLINDER MOUNT....77, 83
LIMIT SWITCH,SAFETY.....15, 43, 45, 65, 67, 89 PIN,PRI.BOOM PIVOT. 2.50X25.50.....65, 71
71, 75, 83 NUT,NYLOCK,5/16-18.....23, 31, 37, 53 PIN,RETRACTION CABLE.....83
LIQUID LEVEL GAUGE; YWZ-450.....39 NUT,NYLOCK,5/8-11.....49, 53 PIN,ROLL,.25 X 1.5***.....83
NUT,NYLOCK,6-32.....41 PIN,TRANSPORT STORAGE HANDLE.....33
M NUT,PROPORTNL. COIL,52372,GS68.....105– PIN,TRANSPORT STORAGE LOCK.....33
106, 109–110 PIVOT HOSE CLAMP LH.....67
MACHINED,LOAD CELL LINK.....89
NUT,SOLENOID VALVE COIL.....95 PLAT RAIL 5FT W/ SYM DECALS.....87
MACHINED,REAR INNER AXLE.....19
NUT,SOLENOID VALVE,HYDAC.....113 PLATE, BOOM #0 TIE PLATE.....67
MACHINING,INNER AXLE.....17, 19, 21
NUT,TOP LOCK,1/2-13.....49 PLATE, LIMIT SWITCH MOUNT.....65, 71
MANIFOLD,2WS,AXLE EXT/RET.....99
NUT,WING,1/4-20.....37 PLATE, PIN RETAINER.....65, 71
MANIFOLD,4 WHEEL STEER.....101, 103
NUT-COIL SHORT......99, 101, 105–106, 109–PLATE,AXLE PIN RETAINER.....15
MANIFOLD,FUNCTION,S100/105.....109–110
110 PLATE,AXLE WEAR STEEL.....17, 23
MANIFOLD,FUNCTION,S120/125.....105–106
NUT-COIL,REXROTH DO3 VALVE....105–106, PLATE,CLAMP,WIPER #0 BOT.....81
MANIFOLD,PLAT CONTROL NON-JIB*.....89,
109–110 PLATE,CLAMP,WIPER #0 COVER L.....81
113
PLATE,CLAMP,WIPER #0 COVER R.....81
MANIFOLD,ROTATOR,CB***.....115
O PLATE,EXT.CABLE ,PAINTED.....83
MANIFOLD,TRACTION,2WD.....95
PLATE,EXT.CABLE ANCHOR.....83
MANIFOLD,TRACTION,4WD.....97 O-RING KIT (ORFS FITTINGS).......113, 115,
PLATE,EXT.CABLE ATTACH.MACHINE.....83
MANIFOLD,TURNTABLE ROTATION.....35 121, 123, 125–126, 131, 133
PLATE,EXT.CABLE EQUALIZER MACH.....83
MANUAL BOX W/DECALS***.....87 O-RING KIT,FIELD SVC,ALL PROD*.....115
PLATE,KING PIN RETAINER.....17
MID-RAIL GUIDE.....87 O-RING, FUEL LIFT PUMP.....51
PLATE,LOUVER ,OIL COOLER.....25, 29
MOTOR, 60511, APU, 12VDC.....31 O-RING, ROTATOR MANIFOLD.....115
PLATE,RETRACT CABLE EQUALIZER.....83
MOTOR,PISTON,2 SPEED,45CC.....21 O-RING, WHEEL COVER (237233).....21
PLATE,SWING CHASSIS BULKHEAD.....31
MOTOR,PISTON,HYD,45CC/19.5CC.....19 O-RING,2-044 BUNA***.....117
PLATE,TOGGLE SWITCH MOUNT,PCON....91
MOTOR,SWING DRIVE (111145).....35 O-RING,2-157,VITON***.....19, 21
PLATE,URETHANE SPRING(WASHER).....29
MOUNT,1"FLEX-BOLT SANDWICH.....53, 55 O-RING,5-052,VITON***.....19
PLATE,WEAR PAD RETENTION.....23
MOUNT,SWITCH.....89 O-RING,67.95X2.62-NBR-70SH(HF2P)(60334).37
PLATFORM ASSEMBLY W/ DECALS.....87
MOUNTING BAND,AIR CLEANER.....47 O-RING,COIL NUT, HYDAC.....113
PLATFORM DECAL PL /W SYM DECAL.....87
MOVING END, BRACKET KIT, (149310).....67 O-RING,FILTER ASSY (60334)***.....37
PLATFORM,LEVELING LEVER,ASSY.....85
MOVING END, BRACKET KIT, (149334).....77 O-RING,FUEL INJEC PUMP DUTZ.....51
PLATFORM,LEVELING LINK ASSY.....85
MUFFLER,2.5"INLET/OUTLET.....49, 55 O-RING,ORFS,-4.....125–126
PLUG AND CAP KIT-SERVICE,37 **.....115
MUFFLER,2.5"INLET/OUTLET,9"DIA.....55 OIL COOLER W/FAN, 12VDC.....29
PLUG AND CAP KIT-SERVICE,ORFS*.....113,
MUFFLER,CATALYTIC,2.5 I/O.....49 OIL FILTER.....53
115, 121, 123, 125–126, 131, 133
OIL PAN,DEUTZ F4L2011.....51
PLUG ORIFICE, .031.....95
N OIL SEAL,(111145).....35
PLUG,CAVITY,T-11A,1-2 OPEN.......105–106,
OPT,PRECLEANER CUMMINS B3.3T.....59
NIPPLE,1/8 NPT X 3.0 FFS-S.....17 109–110
ORIFICE PLUG, 0.040.....105–106, 109–110
NIPPLE,DIAGNOSTIC,#4.........105–106, 119, PLUG,ENGINE OIL,DEUTZ F4L2011.....51
ORIFICE PLUG,.03,PLATF. HYDAC.....113
123, 125–126, 129, 131, 133 PLUG,HEX,130109E,1/2 NPT***.....31
ORIFICE,PLUG 0.030.....97
NIPPLE,DIAGNOSTIC,#6 PORT***.....119 PLUG,NYLON .875 BLACK DOMED.....75
NIPPLE,DIAGNOSTIC,ORFS,FM,SWIV....105– PLUG,PIPE HEXHEAD 130109E-1/8.....33
106, 109–110, 125–126 P PLUG,PIPE,1".....39
NIPPLE,PIPE,LONG 1/8 X 1.5.....23 PAD,REST,2"THICK,W/STUDS*.....89 PRECLEANER,AIR INTAKE.....59
NON DRIVE HUB.....19 PCB,ASSY,ECM,PLATFORM,VER 3.00.....91 PRECLEANER,INLINE 3".....59
NUT - PLASTIC,RING FOR ALARMS.....41, 91 PCB,MEMBRANE/LED,SB/Z80.....91 PULL TUBE 2 BRKT.....77
NUT, LP NYLOCK, 3/8-16...53, 55, 69, 73, 75, PCB.ASSY,LCD,GROUND,SUPERBOOM....41 P U L L E Y , A L T E R N A T O R , D E U T Z
77 PIN,.75DIA X 6.38 LG,2RING.....89 BF4L2011.....51
NUT,BULKHEAD,520118-4.....125–126 PIN,.75DIAX2.89LG,1HOLE.....83 PUMP,(102710 APU).....31
NUT,COIL,DOMED,SIZE 12, 62329.........106, PIN,1.25DIAX15.63LG,CHAMFER.....57 PUMP,2 SEC,29CC X 19CC,FE.....117
109–110 PIN,1.25DIAX5.25LG,1HOLE.....85 PUMP,AUXILIARY,DUAL,12V.....31
NUT,COIL,PROPORTNL.VALVE......105–106, PIN,1.25DIAX6.50LG,1HOLE.....85 PUMP,FUEL 2011 DEUTZ ***.....51
109–110 PIN,1.25DIAX7.9LG,2RING.....85 PUMP,FUEL INJ,DEUTZ BF4L20.....51
NUT,HEX,1/4-28.....47 PIN,1.25DIAX9.50LG,1HOLE.....85 PUMP,PISTON,46CC,B MOUNT,13T**.....117
NUT,HEX,6/32 W/STAR WASHER.....91 PIN,1.50DIAX12.25LG,1HOLE.....67
NUT,HEX,JAM,3/4-10.....33 PIN,1.50DIAX2.75LG,THREADED.....67 R
NUT,HEX,JAM,5/8-11.....83 PIN,1.50DIAX2.92LG,2RING.....83
RADIATOR STRUT,LEFT.....55
NUT,LOCKING-LG.FLANGE,1/4-20.....25, 27 PIN,1.50DIAX4.13LG,THREADED.....17
REDUCER,45 DEG, 3.75"-3.00".....55
NUT,LP NYLOCK,1/2-13.....83 PIN,1.50DIAX5.88LG,1HOLE.....83
REDUCER,520123-20-12.....131, 133
NUT,LP NYLOCK,1/4-20.....67, 69, 77 PIN,2.50DIAX11.00LG,1HOLE.....65, 71
REDUCER,90 DEG,CAC, 3.0"-2.5".....55
NUT,LP NYLOCK,5/8-11.....83 PIN,2.50DIAX19.875LG,THREADED.....65, 71
REDUCER,90DEG,4.0 X 3.0.....59
NUT,LUG,3/4-16 X 7/8 RADIUS.....19, 21 PIN,AXLE KING.....17
REDUCER,RUBBER,4.0 X 3.0.....55, 59
NUT,NYLOCK,1-8.....29, 89 PIN,AXLE STOP.....15
RELAY MODULE(89996,89998).....37

142 S-3800,S-3200 Part No. 226056


October 2017

Part Description Index (continued)

RELAY,12VDC,70AMP,SEALED.....37 SCREW,HHC,3/8-16 X 1.....31, 39, 49, 57, 65, SEAL KIT, SOLENOID VALVE.....95, 97
RELAY,SEALED 30/40 AMP.....31, 37 67, 69, 71, 73, 77, 79, 83 SEAL KIT, VALVE.....95, 97, 99, 101, 103, 105–
RELAY,SPDT,12V(AUTO) PLUG IN**.....41, 91 SCREW,HHC,3/8-16 X 1.25 GRD 5.....17, 23, 106, 109–110
RELIEF VALVE 1800 PSI, IN-2 OUT-1.....99 31, 37, 57, 65, 67, 69, 71, 73, 83, 85 SEAL KIT, VALVE 84129.....95
REPAIR LINK SET(60313) 4 LINK*.....67 SCREW,HHC,3/8-16 X 1.75,GRD.8......33, 69, SEAL KIT, VALVE, #10.....97
REPAIR LINK SET,4 LINK(149310).....67 73 SEAL KIT,15K ROTATOR.....85
REPAIR LINK SET,4 LINK(149334).....77 SCREW,HHC,3/8-16 X 2.....65, 71, 83 SEAL KIT,52372,SOLENOID VALVE........105–
RETAINER,SPRING,1.46 X .375.....89 SCREW,HHC,3/8-16 X 2.25.....69 106, 109–110
ROCKER ASSY.,MAGNETIC 75565.....93 SCREW,HHC,3/8-16 X 2.5.....67 SEAL KIT,52907,SIZE 4, 2 WAY.......103, 105–
ROCKER,RETAINER, 75565.....93 SCREW,HHC,3/8-16 X 2.75.....17, 77 106, 109–110
ROD END,.250 X 2.75 LG.....83 SCREW,HHC,3/8-16 X 3.....17 SEAL KIT,62328,SIZE 12,2 PORT.....105–106,
ROD END,.375 X 3.69.....17, 57, 83, 85 SCREW,HHC,3/8-16 X 3.25.....89 109–110
ROD END,.5 X 3.75,ZAG.....65, 67, 71 SCREW,HHC,3/8-16 X 3.5,GR5.....29 SEAL KIT,62329,SIZE 12, 3 WAY.....106, 109–
ROD END,.75 X 5.00.....65, 71 SCREW,HHC,3/8-16 X 4.75.....77 110
ROD END,RETRACTION CABLE.....83 SCREW,HHC,3/8-16 X 6.....75 SEAL KIT,BRAKE,TURNTABLE ROT**.....35
ROD,SWITCH ACTIVATING.....15 SCREW,HHC,5/16-18 X .75.....23, 31, 33 SEAL KIT,CYL,S100/120 (50207).....85
ROLLER,ARM,LIMIT SWITCH,ZCY500.....75 SCREW,HHC,5/16-18 X 1 GR5.....37, 53 SEAL KIT,DRIVE HUB,TURNTBL.ROT.....35
ROTATOR,PLAT,NON-JIB***.....85 SCREW,HHC,5/16-18 X 1.25.....53 SEAL KIT,HYD SWIVEL (75126)***.....33
RUBBER SLEEVES, TD 2011L041.....51 SCREW,HHC,5/8-11 X 1.75 GRD.8.....53 SEAL KIT,MOTOR,LC/KC***.....19, 21
SCREW,HHC,5/8-11 X 2.5.....57 SEAL KIT,REXROTH DO3 VALVE.....105–106,
S SCREW,HHC,5/8-11 X 3 GRD.8.....53 109–110
SCREW,HHC,5/8-11 X 3.5 GRD.8.....49 SEAL KIT,RWD 1700TB***.....19, 21
S100/120 PLAT MNFLD SRV KIT.....113
SCREW,HHC,M10 X 1.5 X70,GR 8.8.....47 SEAL KIT,SAUER-DANFOSS M46***.....117
SCRAPER PULL TUBE 2.....77
SCREW,HHC,M10 X 25MM,GR 8.8.....53, 55, SEAL KIT,SOLENOID VALVE.....95, 97
SCRAPER, PULL TUBE 1.....69, 73
59 SEAL KIT,SOLENOID VALVES,HYDAC.....113
SCREW PH M5-0.8X20 DIN 7500CE.....87, 91
SCREW,HHC,M10 X 65MM,GR8.8.....55 SEAL KIT,SUN "CWCA" CB VALVES*........65,
SCREW, HCC, 3/8-16 X 1.50....53, 57, 65, 71,
SCREW,HHC,M12 X 35MM.....53 67, 71, 83
85
SCREW,HHC,M14 X 40MM,GR 8.8.....47, 49 SEAL KIT,SUN "CWEA" CB VALVES.....67, 83
SCREW, HHC, 1/4-20 X .5....41, 69, 73, 79, 91
SCREW,HHC,M6 X 20MM,GR8.8.....47 SEAL KIT,TURNTABL.ROT.MOTOR.....35
SCREW, HHC, 1/4-20 X .625.....19, 21, 31, 37
SCREW,HHF,3/8-16 X1.50.....87 SEAL KIT,VALVE 62356, HYDAC.....113
SCREW, HHC, 3/8-16 X .75.....19, 21, 37, 53,
SCREW,KNOB,JOYSTK.62390/62391.....93 SEAL KIT,VALVE 62357, HYDAC.....113
55, 67, 69, 73, 77, 79
SCREW,LOCKING FLANGE 6/32X.375.....91 SEAL KIT,VALVE 62359, HYDAC.....113
SCREW, HHF,1/2-13 X 1.00 Gr8.....89
SCREW,PHIL,PHM,6-32 X 1/4 SS.....41 SEAL KIT-P.N.44169,44172,44171....101, 105–
SCREW, M8x16, GB5783 GRADE 8.8.....37
SCREW,PHILLIPS,FHM,10-32X1.00.....29, 75 106, 109–110
SCREW,BHHS,1/4-20 X .75.....67
SCREW,PHILLIPS,PHM,10-32 X .5.....15, 17 SEAL, CONNECTOR (DT JOYSTICKS).....93
SCREW,BHHS,1/4-20X5/8,BLK.....77
SCREW,PHILLIPS,PHM,10-32 X .75....37, 65, SEAL, SHAFT, 60511 APU.....31
SCREW,BHHS,3/8-16 X 1.25.....69, 73
71 SEAL,FILTER ASSY (60334)***.....37
SCREW,BLEEDER,M5X0.8.....85, 115
SCREW,PHILLIPS,PHM,10-32 X 2.0.....67 SEAL,INJECTOR,DEUTZ F4L2011.....51
SCREW,FHS,1/4-20 X .75.....15
SCREW,PHILLIPS,PHM,10-32 X1.25...15, 21, SENDER,LOW FUEL INDICATOR.....39
SCREW,FLANGE,HHC,3/8-16X 7/8.....23, 77
83 SENDING UNIT,OIL PRESS.,DEUTZ*.....51
SCREW,FLANGE,HHC,3/8-16X1.00.....79
SCREW,PHILLIPS,PHM,10-32X 1.75.....33 SENDING UNIT,OIL TEMP SWCH,DTZ.....51
SCREW,FLANGE,HHC,3/8-16X1.25.....25, 27,
SCREW,PHILLIPS,PHM,8-32 X .875.....37 SENSOR,STEER ANGLE***.....19
73
SCREW,PHILLIPS,RHM,10-32 X 1.5....65, 71, SENSOR,TILT TURNTABLE(PLSTC).....31
SCREW,HEX HD FLANGE 1/4-20X1/2.....15
89 SENSOR,TILT,PCON (PLASTIC)****.....85
SCREW,HHC,1-8 X 13 GRD.2.....89
SCREW,PHM, 4-20 X .25 SELF TAP.....91 SEPARATOR,DUAL BATTERY,100A.....37
SCREW,HHC,1-8 X 3 GRD.5.....29
SCREW,RHM,10-32 X 1.5.....75 SHAFT SEAL, APU.....31
SCREW,HHC,1-8 X 9.5,GD2,YEL.....29
SCREW,SHC,1/2-13 X 1.25,A574.....19 SHAFT-OUTPUT (60810).....35
SCREW,HHC,1/2-13 X 1, GR 5.....31
SCREW,SHC,1/2-13 X 1.50,A574.....21, 33, 35 SHEAVE MOUNT,EXT. CABLE MACHIN.....83
SCREW,HHC,1/2-13 X 1.25 GR5.....15, 23
SCREW,SHC,10-24 X 1.250 (D01)....105–106, SHEAVE,EXTENSION CABLE.....83
SCREW,HHC,1/2-13 X 1.5.....23, 65, 71
109–110 SHEAVE,RETRACT CABLE.....83
SCREW,HHC,1/2-13 X 1.5 GRD 8.....55
SCREW,SHC,5/16-18 X 2,PLATED.....35 SHIM, WEAR PAD,THIN,SB.....77
SCREW,HHC,1/2-13 X 1.75.....17, 23
SCREW,SHC,5/8-11 X 3.00,A574.....33 SHIM,AXLE PIN.....15
SCREW,HHC,1/2-13 X 2 GR5.....23, 33
SCREW,SHC,5/8-11 X 3.75,A574.....33 SHIM,BOOM PIVOT.....65, 71
SCREW,HHC,1/2-13 X 2.75.....17, 83
SCREW,SHC,7/16-14 X .75,61342.....33 SHIM,GALVANIZED STEER YOKE.....17
SCREW,HHC,1/2-13 X 5.25.....83
SCREW,SHC,M10X1.5X30 GR 12.9.....47, 55 SHIM,INNER AXLE WEAR PAD.....17, 23
SCREW,HHC,1/2-13 X 7.5.....67
SCREW,SHC,M16 X 50MM,BLACK.....19, 21 SHIM,PAD 2.0 X 6.60.....17
SCREW,HHC,1/2-13 X.75.....33, 67
SCREW,SHS,1/2-13 X 1.50.....83 SHIM,PAD,10 X 6.10.....17, 23
SCREW,HHC,1/4-20 X .75.......17, 23, 25, 27,
SCREW,SHS,1/4-20 X .25 ZINC.....41 SHIM,PAD,4 X 3.60.....23
29, 31, 33, 37, 55, 59, 67, 83, 87, 89
SCREW,SHS,10-24 X .625.....47 SHIM,PROX SWITCH.....65, 71
SCREW,HHC,1/4-20 X 1.....19, 23, 25, 27, 29,
SCREW,SHS,3/4-10 X 1.5.....33 SHIM,SIDE WEAR PAD .059 THK......79
31, 47, 55, 59, 67, 69, 73, 75, 87
SCREW,STEP BOLT,1/4-20 X .75.....87 SHIM,SIDE WEAR PAD,20X2,14GA**.....69, 73
SCREW,HHC,1/4-20 X 1.25.....81
SEAL KIT (39345).....15, 85, 115 SHIM,SIDE WEAR PAD,20X2,16GA**.....69, 73
SCREW,HHC,1/4-20 X 1.5.....67, 81, 85, 87
SEAL KIT (84515 & 150104).....99 SHIM,STEER SENSOR ACTIVATOR.....17
SCREW,HHC,1/4-20 X 2.5.....69, 73
SEAL KIT (89536).....15 SHIM,WEAR PAD ENGINE TRAY.....57
SCREW,HHC,1/4-20 X 4.....89
SEAL KIT CYL***.....17 SHIM,WEAR PAD,5 X 1.5,14GA.....67, 69, 73,
SCREW,HHC,1/4-20 X 4.5.....77
SEAL KIT CYL.S100/120 (50078).....65, 71 77
SCREW,HHC,3/4-10 X 3 GRD.8.....33, 65, 71
SEAL KIT CYL.S100/120 (50099).....67 SHIM,WEAR PAD,5X 1.5 16GA......67, 69, 73,
SCREW,HHC,3/4-10 X 4 FULL THRD.....33
SEAL KIT CYL.S100/120 (50100).....83 77
SCREW,HHC,3/4-10X6,GR5,FULL TH.....83
SEAL KIT, 37185 PUMP.....31 SHIM,WEAR PAD,7 X 3,12GA.....67, 69, 73, 77

Part No. 226056 S-3800,S-3200 143


October 2017

Part Description Index (continued)

SHIM,WEAR PAD,7 X 3,16GA........67, 69, 73, TIRE,SLD RUBBER,RT,445/65D22.5.....19 VALVE,FLOW DIVIDER/COMBINER.....95, 97


77, 79 TOEBOARD,ENTRY EUROPEAN PNTD**...87 VALVE,FLOW REGULATOR, 2.0 GPM*.....99,
SHUTDOWN SOLENOID,12V, DEUTZ.....51 TOOL TRAY ACCESSORY***.....87 101, 103
SLEEVE,CONNECTOR,DT JOYSTICKS.....93 TRIM MOLDING.....29, 57 VALVE,PROPORTIONAL SOLENOID*.....105–
SLIDING MID RAIL ASSEM W/DECAL.....87 TRIMLOCK, 1/16.....57 106, 109–110
SNAP RING,EXTERNAL,.75 DIA......89 TUBE END CLAMP-1.....67, 69, 73, 79 VALVE,RELIEF 250 PSI(70247).....95
SNAP RING,EXTERNAL,1.25 DIA.**.....85 TUBE END CLAMP-2.....67, 69, 73, 79 VALVE,RELIEF,1800 PSI,AXLE EXT.....103
SNAP RING,EXTERNAL,1.5 DIA***.....83 TUBE END CLAMP-3.....67, 69, 73, 79 VALVE,RELIEF,250 PSI.....97
SOLENOID CABLE ASSY***.....51 TUBE, EXHAUST CUMMINS B3.3T.....55 VALVE,RELIEF,2600 PSI,SIZE 10.....105–106,
SOLENOID VLV,5PRT DIR,W/LS PRT.....99 TUBE, PT1 SIDE TUBE.....69, 73 109–110
SOLENOID,MOTOR START,60511,APU.....31 TUBE,AIR INTAKE 1,CUM.B3.3T.....55 VALVE,RELIEF,3000PSI,GS68PUMP1......99,
SOLENOID,THROTTLE,ASSY.TROMB......47, TUBE,AIR INTAKE,DEUTZ.....49 105–106, 109–110
55 TUBE,AIR INTAKE,UPPER.....55 VALVE,SHUTTLE.....95, 97
SOLENOID-STARTR DEUTZF4L1011F*.....51 TUBE,CAC 1 CUM.B3.3T.....55 VALVE,SHUTTLE, HYDAC.....113
SPACER,ALT PULLEY,DEUTZ BF4L2011.....51 TUBE,EXHAUST CUMMINS T3.....55 VALVE,SOLENOID 2 POS.3 WAY.....97
SPACER,DOOR LOCK.....25 TUBE,INTAKE,CUMMINS T3.....55 VALVE,SOLENOID 3 POS.4 WAY***.....101
SPACER,WEAR PAD.....69, 73, 77 TUBE,INTAKE,PRECLEANER B3.3T.....59 VALVE,SOLENOID, 2 POS, 3 WAY.....95
SPACER,WIPER 1/2 X 3/4.....81 VALVE,SOLENOID, 2POS 3WAY.....106
SPACER-DUAL COIL,#10, SCISSORS.....101, U VALVE,SOLENOID, 2POS 3WAY*.....106, 109–
105–106, 109–110 110
U-BOLT,1/2-13 X 8.5.....49
SPACER-DUAL COIL,#8***.....101 VALVE,SOLENOID,2POS3WAY,SUPRB...105–
U-BOLT,GUILLOTINE,3".....55
SPRING CLIP,1/4-20,.025-.15X.54,ZAG.....17, 106, 109–110
UNION,BULKHEAD,ORFS,520601,-4......121,
19, 23, 25, 27, 29, 31, 55, 67, 69, 73, 75, 87, VALVE,SOLENOID,3POS 4WAY***..........101,
131
89 105–106, 109–110
UNION,STR.THREAD -8.....125–126
SPRING CLIP,3/8-16,.05-.20X.73,ZAG.......23, VALVE,SOLENOID,3POS4WAY,HYDAC.....113
UNION,STR.THREAD 20.....125–126
25, 27, 31, 39, 77 VALVE,SOLENOID,NC,POPPET*.....106
UNION,STR.THREAD 24***.....31, 125–126
SPRING HOOK,1/4"ODX2.38"LONG.....27 VALVE,SOLENOID,PROPORT. N.C..........105–
SPRING WASHER 8 GB93.....37 106
SPRING,1.00 DIA X .105.....75 V VALVE,SOLENOID,PROPORT. N.C.*.......109–
SPRING,COMP,1-1/4"OD 352 LB/IN.....89 V-BELT GUARD, DEUTZ 2011.....51 110
SPRING,JOYSTK CENTR,62390/91.....93 V-BELT, DEUTZ TD2011LOAI.....51 VALVE-CHECK SIZE 12(SUPRBOOM)*...105–
SPRING,SWITCH CENTERING,75565.....93 VALVE - COUNTERBALANCE**.....115 106, 109–110
STARTER, 12V.....51 VALVE ASSY,D03,REX,3POS 4WAY........105– VALVE-CHECK, #12 SAE,30 PSI.....105–106
STARTER, 12V, CUMMINS B3.3T.....55 106, 109–110 VALVE-CHECK, #4 SAE, 5 PSI*.......103, 105–
STRAIN RELIEF, PG13,5.....15, 75 VALVE BALL,24 FSAE-24 FSAE***.....31, 125– 106, 109–110
STRAINER ASSY,#16 O-RING.....31, 125–126 126 VALVE-FLOW REGULATOR 2 GPM.....97
STRAINER ASSY,#24 O-RING.....31, 125–126 VALVE, CHECK.....95, 97 VALVE-FLOW REGULATOR 3.0 GPM.....105–
STROBE,FIREBOLT,12-80VDC,AMB**.....29 VALVE, COUNTERBALANCE, 106, 109–110
STUD, WHEEL, 3/4-16 X 3"***.....21 CWCG-LGN.5000.....65, 71 VALVE-FLOW REGULATOR, 1.4 GPM*.....99,
SUBASSY,STEER SENSOR***......19, 21, 43, VALVE, FLOW DIVIDER COMBINER.....97 101, 103
45 VALVE,BALL,16 MSAE-16 FSAE***....31, 125– VALVE-RELIEF,1800 PSI.....105–106, 110
SUPPORT,HYDRAULIC SWIVEL.....33 126 VCT ROLLER.....77
SUPPORT,SENSOR,JOYSTICK.....93 VALVE,BI-DIRECTIONAL FLOW.....95 VLV,SOL,DO3,REXROTH,3POS 4 WAY....105–
SWING DRIVE ASSEMBLY.....35 VALVE,CB.CBBC-LHN@2200*.....15 106, 109–110
SWITCH SHIELD,ROCK JOYSTK75565.....93 VALVE,CHECK,5 PSI.....95, 97
SWITCH, ROLLER PLUNGER LIMIT.....89 VALVE,CHECK,5 PSI**.....105–106, 109–110 W
SWITCH,LIMIT,PROX(OPERATIONAL).....15, VALVE,CHECK,DUAL PILOT,135 PSI.....103
WASHER, LOCK, .375.......17, 19, 21, 23, 31,
43, 45, 65, 71 VALVE,CHECK,IWP-S/CWP PWR ASSI...105–
37, 53, 55, 57, 65, 67, 69, 71, 73, 77, 79, 83,
SWITCH,LIMIT,ROLLER NO/NC GOLD.....75 106, 109–110
85
SWITCH,MEMBRANE,GROUND VALVE,CHECK,PLAT.MANIFLD,HYDAC.....113
WASHER,.375X1.25X.100.....53
CONTROL.....41 VALVE,CNTERBAL,CBBB-LHN@3000**.....85
WASHER,FLAT,.5 HARDENED......21, 49, 55,
SWITCH,MEMBRANE,PLATFORM.....91 VALVE,COUNTERBAL 1:1,900 PSI.....67
83
SWITCH,TOGGLE,SPDT,3POS MOMEN*....91 VALVE,COUNTERBAL.CBBB-LHN@2000....85
WASHER,FLAT,.625 HARDENED........19, 33,
SWIVEL,ELECTRIC 10 CONTACT***.....33 VALVE,COUNTERBAL.CBBB-LHN@3500..65,
49, 53, 83
SWIVEL,HYD/ELEC 5 PORT/10 CONT.....33 71
WASHER,FLAT,.625 X 2.25 X.15.....49, 53
VALVE,COUNTERBAL.CBBD-LJN@5000..65,
WASHER,FLAT,.75 HARDENED.....83
T 71
WASHER,FLAT,.81 X 2.00 X .38.....33
VALVE,COUNTERBAL.CWCA-LIN@600*...67,
TAIL PIPE,DEUTZ.....49 WASHER,FLAT,1.000,HARDENED.....89
83
TANK,HYDRAULIC,55 GALLON.....31 WASHER,FLAT,1.56 X 2.5 X .061.........15, 49,
VALVE,COUNTERBAL.CWEK-LIN @600.....83
TAP BLOCK,SY CBL TRK MNT.....67 53, 83
VALVE,COUNTERBALANCE.....15
TAPE,WARNING,BLK/YEL, 50'***.....11, 13 WASHER,FLAT,3/8X1.5X.06.....87, 89
VALVE,DIFFERENTIAL SENSE,N.0......113
TEE,BRANCH,520429-8.....121 WASHER,FLAT,M10,ZINC PLTD.....47, 53, 55,
VALVE,DIFFERENTIAL SENSE,N.C......113
TEE,BULKHEAD,.....125–126 59
VALVE,DIFFERENTIAL SENSE110PSI....101,
TEE,BULKHEAD,52N9959-8.....121 WASHER,FLAT,M12.....53
109–110
TEE,RUN,520428-6.....31, 131, 133 WASHER,FLAT,M14.....47, 49
VALVE,DIFFERENTIAL SENSE230PSI....105–
TERM,AMP MTE,SOC,22-26 GA BULK.....93 WASHER,FLAT,MS,#10,Y.....33, 65, 67, 71, 89
106
THROTTLE LINK, STEEL.....55 WASHER,FLAT,SAE 1/4",ZINC.....91
VALVE,FLOW CONTROL, 0.1GPM*....99, 101,
THROTTLE LINKAGE, DSL.....47 WASHER,FLAT,USS,1",Y.....29
105–106, 109–110
TIRE,SLD RUBBER,LF,445/65D22.5.....19 WASHER,FLAT,USS,1/2",Y.....23, 33

144 S-3800,S-3200 Part No. 226056


October 2017

Part Description Index (continued)

WASHER,FLAT,USS,1/4"Y.......17, 19, 21, 23, WELDMENT,COVER,LONG.....27


25, 27, 29, 31, 33, 37, 47, 53, 55, 59, 67, 69, WELDMENT,COVER,LOWER BOOM.....67
73, 77, 81, 85, 87, 89 WELDMENT,DOOR SUPPORT.....27
WASHER,FLAT,USS,3/8",Y......17, 23, 25, 27, WELDMENT,DRIVE HOSE COVER.....19
37, 53, 55, 65, 67, 69, 71, 73, 77, 79, 83, 87, WELDMENT,EXHAUST TUBE.....27
89 WELDMENT,FUEL TANK,240L.....39
WASHER,FLAT,USS,5/16",Y.....19, 23, 29, 31, WELDMENT,GUARD,JOYSTICK.....87, 91
33, 37, 39, 49, 53, 55, 57, 65, 69, 71, 73, 77 WELDMENT,GUIDE BRACKET.....21
WASHER,FLAT,USS,5/8",Y.....57 WELDMENT,INNER CABLETRACK TUBE...67
WASHER,FLAT,USS,7/16",Y.....33, 67 WELDMENT,LOAD SUPPORT.....89
WASHER,LOCK,#10 PLTD.....15, 17, 83 WELDMENT,PRECLEANER,DEUTZ.....59
WASHER,LOCK,.25.....17, 19, 21, 23, 25, 27, WELDMENT,RADIATOR MOUNT,CUM.....53
29, 31, 37, 67, 69, 73, 75, 77, 79, 81, 83, 85, WELDMENT,REAR ENGINE MOUNT.....49
87, 89, 91 WELDMENT,ROTATOR MOUNT.....89
WASHER,LOCK,.313.....31 WELDMENT,SWING CENTER COVER.....29
WASHER,LOCK,.625 PLTD.....57 WHEEL DRIVE W/BRAKE,76:1.....21
WASHER,LOCK,.75 PLTD.....65, 71 WHEEL DRIVE W/BRK,113:1 SY.....19
WASHER,LOCK,0.5".....15, 17, 23, 31, 33, 65, WIPER,RUBBER,SEC #0.....81
67, 71, 83 WIPER,RUBBER,SEC #1 BOT.....81
WASHER,LOCK,1".....29 WIPER,RUBBER,SEC #2 R.....81
WASHER,LOCK,M6.....47 WIPER,RUBBER,SEC#0 COVER L.....81
WASHER,SHIM .0151 THK......89 WIPER,RUBBER,SEC#0 COVER R.....81
WASHER,SHIM,.75 X 1.125 X.030.....89 WIPER,RUBBER,SEC#0,LEFT.....81
WASHER,SHIM,1.01 X 1.63 X.062.....83 WIPER,RUBBER,SEC#0,RIGHT.....81
WASHER,SHIM,1.27 X 2.13 X .062.....85 WIPER,RUBBER,SEC#1 TOP.....81
WASHER,THRUST 5 X 1.81 BRONZE.....17 WIPER,RUBBER,SEC#2 L.....81
WEAR PAD, 3 X 1.5 X .63.....69 WIRE ASSEMBLY,16/4SJO,9.5"PLUG.......15,
WEAR PAD, 4 X 1 X .75.....67 75
WEAR PAD, 7.63 X 1.5 X .75.....73 WIRE ASSEMBLY,16/4SJO,9.5"RECP.....75
WEAR PAD, BOOM REST.....83 WLDMNT,RET.CABLE SHEAV.GARD.LH.....83
WEAR PAD, PULL TUBE 3.....79 WLDMNT,RET.CABLE SHEAV.GARD.RH.....83
WEAR PAD,20X 1.5X.875 W/INST**.....69, 73 WLDT, AIR CLEANER/SOLENOID MNT.....55
WEAR PAD,3 X 1.5 X.625 W/NUTS.....69 WLDT, MUFFLER BRKT, CUMMINS T3.....55
WEAR PAD,3.5 X 2 X .625 W/INST.....69, 79 WLDT,DOOR BRACE,TANK SIDE.....25
WEAR PAD,4X2X.5 W/INSERT***.....69, 77 WLDT,DOOR FRAME,ENGINE SIDE.....27
WEAR PAD,5 X 1.5 X .875 W/NUTS.....67, 69, WLDT,DOOR FRAME,TANK SIDE.....25
73, 77 WORKLIGHT, 12V, DEUTSCH RECEPT.....87
WEAR PAD,7 X 3 X.625 W/INSERT.....69, 77,
79 Y
WEAR PAD,7 X 3 X.75 W/NUTS.....67, 69, 73,
YOKE ASSEMBLY,SUPERBOOM,NRRW.....17
77, 79
WEAR PAD,BOOM #2 TOP.....69, 73, 77
WEAR PAD,ENGINE SUPPORT.....57 Z
WEAR PAD,EXT.CABLE.....83 ZERK,GREASE,1/8 NPT.....17, 23, 31, 33
WEAR PAD,EXT.CABLE SHEAVE.....83
WEAR PAD,INNER AXLE.....17, 23
WEAR PAD,INNER AXLE SIDE.....17, 23
WEAR PAD,LIMIT SWITCH MNT.LONG.....75
WEAR PAD,LIMIT SWITCH MNT.SHOR.....75
WEAR PAD,PRI.EXT.CYL.SUPPORT.....67
WEAR PAD,SHEAVE MOUNT.....83
WEARPAD,ACTIVATING ROD.....15
WELDMENT, BOOM SECTION #2.....77
WELDMENT, EXTENSION BOOM #1.....69
WELDMENT, PLAT. HOSE GUIDE.....89
WELDMENT, PULL TUBE #2.....77
WELDMENT, PULL TUBE 1.....69, 73
WELDMENT, PULL TUBE 3.....79
WELDMENT,AIR BOX,DEUTZ PAINTED.....57
WELDMENT,AXLE SWITCH.....15
WELDMENT,BATTERY TRAY.....37
WELDMENT,BULKHEAD,LEFT FRONT.....25
WELDMENT,BULKHEAD,LEFT REAR.....25
WELDMENT,BULKHEAD,RIGHT REAR.....27
WELDMENT,BUMPER MT, LEFT.....25
WELDMENT,BUMPER,LEFT REAR.....25
WELDMENT,CABLE RETAINER.....83
WELDMENT,CONTROL BOX PIVOT.....87
WELDMENT,COVER,ENGINE SIDE.....27

Part No. 226056 S-3800,S-3200 145


October 2017

Fitting Cross References

146 S-3800,S-3200 Part No. 226056


October 2017

Fitting Cross References (Continued)

Part No. 226056 S-3800,S-3200 147


October 2017

Fitting Cross References (Continued)

148 S-3800,S-3200 Part No. 226056


October 2017

Fitting Cross References (Continued)

Part No. 226056 S-3800,S-3200 149


October 2017

Fitting Cross References (Continued)

150 S-3800,S-3200 Part No. 226056


October 2017

Fitting Cross References (Continued)

Part No. 226056 S-3800,S-3200 151


October 2017

Fitting Cross References (Continued)

152 S-3800,S-3200 Part No. 226056


Parts Manual

Rev A27
Part No.
226056
S-3800,S-3200 from SN 101

You might also like