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1. Organization’s overview and operations management challenges
My former employer, Merck Group, is a multinational conglomerate headquartered in
Darmstadt, Germany, with operations in more than 66 countries and employing more than
62,000 people globally, including during my time there. Merck is an industry-leading research
and technology firm with deep roots in the medical and biological sciences as well as the
consumer electronics sector. Merck is a corporation that works in the biotechnology,
pharmaceutical, and academic research sectors to create and distribute innovative medications,
specialty chemicals, and other goods.
Vision: In order to save and better people's lives all over the world, Merckrely on cutting-edge
science.
Mission: Our mission is to increase access to our medicines and vaccines so that they may be
used to promote the health and well-being of people and animals everywhere. Those who will
benefit from our goods or services must always be kept in mind when Merckmake decisions.
Operational Challenges Faces by Merck and operational Management
Making operational choices
Decisions were made at two levels; however they were made by top research and development
professionals at Merck research labs (MRL), where marketing was seen as lacking. As a
consequence, judgments that were not inclusive were made. Decision making was certain to
suffer as a result of the two's poor communication.
Functional Difficulties
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Functional excellence had been the establishment of Marcis' profitable success. It made efficient
but costly and cross-function decision making difficult. Purpose of the marketing department
became increasingly vague, reducing its capacity to influence MRL.
The company's management
Merck workers acquired hubris and complacency as the result of company's years of success.
Some employees also complained that Merck was too bureaucratic, with too much time spent in
management meetings. Vagelos needed to resolve these concerns immediately if his manoeuvre
was to be successful.
Poor global coordination
Merck had a problem with worldwide business coordination, as seen by periodically difficult
interactions between WHHM and Merck's national organizations, as well as those units and
MRL. The most difficult job was gaining global coordination throughout the firm by product
category while maintaining functional excellence.
Inadequate policies for employee development
Employees at Merck complained about a lack of clearly defined career routes and were harshly
critical of the company's HR department for a lack of employee development programmes.
Outcomes
Merck feel that the CEO, Vagelos, not only advocated improper methods to resuscitate the firm,
but did not take the time together with the management committee is to analyzing of the business
environment of internally and outside, to handle all of the issues that the company faced.
Merck's path to recovery was hampered
Operation Challenges Challenge Management
Making operational choices Marketing of company
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Communication of staff
Poor global coordination Maintaining functional
excellence
Inadequate policies for Hiring employee
employee development
Functional Difficulties Increasing company
capacity
Merck Company Overview of 4 Vs
All operational processes convert raw resources, equipment, money, knowledge, and time into
outputs. Variation, Volume, Visibility, Variety and are the 4 Vs and how these are achieved.
Volume:
The volume of products required to fulfill market demand. The physical quantity generated.
Merck Group manufactures Vioxx in large quantities. Merck offers millions of Vioxx and other
pharmaceuticals throughout the globe and is known for its product and service consistency.
Scarcity increases both sales and brand recognition. It takes advantage of customer FOMO.
Buyer confidence is shown in volume. Volume serves as the foundation for market research and
strategy.
Variety
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It refers to the variety of items and services available for sale. V stands for variety. Selling a
variety of products or services enhances sales and profit potential while lowering the danger of
firm closure if demand for one or two things falls.
Merck distributes a wide range of products, including vaccines and medications that are sold on a
regular basis. Among its well-known products are Vioxx, the HPV vaccination Gardasil, Januvia,
Claritin, and Zocor. Merck manufactures medications for a wide range of diseases. It preserves
product variety.
Variety provides for more customization to satisfy the demands of the customer. Variety reduces
the amount of a product or service.
Variation:
External factors alter demand over time. Several factors make variation prediction difficult. The
COVID-19 outbreak, for example, rocked the world in every aspect. Most business processes do
not exist as distinct things, but Merck groups a variety of variants that must be managed together.
As inputs, these approaches need variation points and drivers. Drawing and conceptualization of
process variations have received little attention. To overcome gaps, the Merck group need
knowledge and maturity. Transactional and production processes suffer from quality issues when
operations do not follow a consistent pattern.
Visibility:
A company's whole value chain is visible. Customers must try out the company's
products/services. Manufacturing has a lower profile than services. For example Merck Group
offers trace software on the website, allowing clients to see where their products are at any given
time. Software is critical that potential customers may easily locate the organization they are
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looking for. The majority of people have had the experience of being lost. Driving around
seeking find a workshop of company, warehouse, store, head office, retail, customer service
centre, or anything else is inconvenient. Organizations must have good signage in order for
people to locate them. Otherwise, it might be disastrous. High-visibility signage benefits easy-to-
find regular customers.
Operations management ensures that the four Vs and high productivity are maintained across the
Merck group. Processes are developed by operations managers to improve volume, diversity,
volatility, and visibility. Merck Group's operations staff directly supports the success of
marketing, sales, finance, and human resources. It solves all strategic decision concerns in order
to maintain productivity. Merck Group, a multinational consumer goods corporation, uses
operations management to maximize all four Vs.
Lean Management of Merck Group
Lean and Six Sigma process techniques fail to use data to optimize the pharma supply chain.
Managers still make key supply chain decisions using ERP systems, planning software, and
spreadsheets with poor data.
Wastes of Lean management
Two problems arises
Supply chain data is delayed. Static and frequently of Merck Group is out-of-date. Thus, the
organization cannot intelligently react to an interruption or big demand change without definite
real-time data from many sources. It lacks strategic and tactical dexterity.
Manual labor is extensive. Pharma supply chain professionals spend countless hours manually
combining data from different systems and performing analyses in spreadsheets or business
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intelligence tools. Best-guess judgments based on this long, inaccurate, and expensive procedure
typically fail.
Pharma may achieve supply chain visibility and optimization with lean data management and
decision making.
Lean Management may help pharma businesses meet several supply chain goals by eliminating
waste and improving efficiency:
Production, Procurement, distribution savings, and inventory
Order fulfillment and faster manufacturing
Methods, Better data and forecasts
Disruption response improved and Change
Lean requires next-generation technology to handle massive amounts of fast-changing data and
provide intelligent suggestions. Pharma can dramatically enhance supply chain decision-making
using a lean architecture and digital transformation.
Lean Management Tools
Decision Intelligence, which combines internet-scale computational capacity, a virtualized
business data repository, and AI/ML, is used by major pharma corporations to optimize supply
chains.
Combining lean with Decision Intelligence does various things:
Decision Intelligence develops a near-real-time cognitive data layer with thousands of daily
Google-like data crawls across numerous internal and partner apps. That produces quick, precise,
granular information to adapt to changing circumstances.
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AI and ML alert exception management and answer enquiries. Decision Intelligence
recommends best practices for inventory shortages, regional demand spikes, lead time
recalculation, etc.
The cognitive data layer may incorporate and digitize Lean and Six Sigma processes to enable
waste-reducing procedures and stakeholder participation. AI self-learning monitors decision
results.
It breaks with homeostatic, monolithic models. Supply chain managers no longer have to
manually examine massive amounts of data. Machines do the hard labor, freeing people to
concentrate on strategic planning and anomalies.
Months to Days Response Time
Data-driven judgments are the payoff. Take ahead time forecasting. Due to the lack of real-time
data, excessive manual labor, and hard-to-track upstream and downstream signal changes,
anticipated and actual lead times always differ.
Pharma companies might take weeks or months to react to lead time discrepancies and
unforeseen developments. By then, chances to quickly fix the fundamental problem are gone.
Decision Intelligence provides big pharma with real-time data and analytical depth. Lead time
variations might be noticed in days or hours and remedied in days. Cost reduction and income
preservation may save hundreds of millions.
It's realistic. Decision Intelligence helps Merck KGaA optimize its supply chain. Under a chief
digital officer or team that can drive acceptance, innovators will start small, experiment, and
scale up.
They'll also apply lean ideas from manufacturing to the supply chain in a new technological
architecture.
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Supply chain analysis
Medicines are not always accessible where and when they are needed most in many regions of
the globe. Merck want low- and middle-income patients to have quick, safe, and inexpensive
access to our goods. This, Merck think, can be done via effective supply chain management and
the use of local manufacturers. Our initiatives in this area reflect our high standards for
enhancing healthcare access for underprivileged communities.
Strategy for local supply chain solutions
Merck choose methods to development of a product and production that permit us to control cost
of products while also allowing for local supply chains that support the local economy. Merck
collaborate with pharmaceutical firms and other supply chain players to strengthen supply chains
in underdeveloped nations and ensure targeted drug delivery. Some of our goods are
manufactured directly in the locations where they are required, allowing us to create minimizes
travel time, local capacity, gain cost savings and distance that may be passed on to the customer.
Company pharmaceutical supply chain is well-organized to guarantee that our goods arrive at the
correct location at right time and in quantity and proper condition.
Taking use of technology opportunities to get efficient market access
The cornerstone of effective supply chain management is accurate business forecasting. Merck
employ standardized Biopharmaceutical business planning techniques throughout our Group,
including a particular software platform that allows us to plan for specific drug demand centrally.
The data collected by the software platform is utilized to manufacture and supply drugs based on
demand, preventing local supplies from running out or expiring.
For our clients in northern Africa, Merck use a software-based solution that provides them with
continuous access to our e-shop, allowing them to swiftly and simply acquire medications
permitted by the different regulatory agencies. The method increases demand transparency while
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decreasing lead times and miscommunications. Both tools, when combined, allow us to respond
to local requests faster than ever before, especially in growing areas.
Collaboration with partners to accomplish more
Our collaborations and partnerships are based on the Group-wide interchange of centrally stored
information, which enables us to more efficiently arrange joint supply chains.
Medicine donation data sharing platform
NTDeliver is a digital information tool that promotes openness in supply chains for medicine
donations made possible by public-private partnerships. Deliveries from firms implementing
donation programmes are clearly shown, from World Health Organization (WHO) purchase
orders through delivery to the first warehouse in the target country. This enhances the
coordination of our activities and gives WHO, local experts, and us a clearer picture of the in-
country inventory. Following a test in 2017, in which Merck followed supplies all the way to the
target country's treatment site, Merck fully deployed the system in 2018. Merck began utilizing
NTDeliver last mile monitoring as a regular reporting tool in Kenya's school-based
schistosomiasis deforming programmed. This technology is now fully operational for gathering
and aggregating field data, and it has assisted us in reaching out to over 12,000 teachers
throughout Kenya. Merck have begun to incorporate the first level of impact data requests from
instructors, such as the number of students treated, in addition to supply chain data.
FACTORS OF RISK and Management
Merck highly encourage to carefully considering risks listed below. These risks materialize, our
company's economic status and operational performance, as well as the liquidity of companys
securities and trading price, may deteriorate, and you may lose all or a portion of your
investment.
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External Threats: Many hazards occur as a consequence of the business environment that is not
immediately addressed.
Competition is fierce in the oil, gas, and petrochemical sectors. The oil and gas industries and
enterprises compete fiercely to supply the fuel demands of commerce, industry, and families.
Competition brings down product prices, has an impact on oil product marketing, and
necessitates a constant management emphasis on lowering unit costs enhancing efficiency.
Price Risk: Oil prices are influenced by global supply and demand. Political events (particularly
in the Middle East) and the conclusion of OPEC meetings may have a significant impact on
global supply and oil prices. A lengthy period of low prices or other indicators might result in an
impairment review of the BP Group's oil and natural gas assets, in addition to the negative
impact on revenues, margins, and profitability from any potential fall in oil and natural gas
prices. This review would include management's long-term forecasts for oil and natural gas
prices. Such a review might result in an impairment charge, which could have a major impact on
the BP Group's operational results in the period in which it happens.
Royalties and taxes are also levied on the oil sector, which are often higher than those imposed
on other economic activity. As a consequence of new laws and regulations or other
circumstances, Merck may be required to limit or discontinue certain activities, resulting in
decreased output or higher expenditures.
Political instability: Merck have operations in rising nations undergoing political, economic,
and social upheavals. Political expropriation, nationalization or instability of property, civil
unrest, insurgencies, acts of war, and strikes have all occurred in certain nations. Any of these
events might interrupt or end our operations, causing our development efforts in these places to
be reduced or abandoned, or our output to collapse, leading us to spend more expenditure.
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Currency fluctuations: Although crude oil prices are typically established in US dollars, refined
product sales may be made in a number of currencies. Currency fluctuations may cause foreign
currency difficulties.
Economic Risk in the Petrochemicals and Refining Industry: Because of both periodic surplus
and supply constraints, refining profitability may be variable across geographical markets.
Supply and demand changes in the petrochemicals market may impact pricing and profitability
in the chemical industry sectors.
Current Challenges
The battle to recover the company's previous greatness is far from over; there is still work to be
done, and management must commit to it.
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1. Continued efforts to improve internal planning and resource allocation. A bad internal
planning system is one of the impediments to recovery and development. The resource allocation
process must transition from function-based to strategy-based, with productivity savings invested
in research and development, marketing, and sales.
2. The first cross-functional process did not represent actual global business integration.
According to a 1997 research, WBSTs had not been completely intergraded in Merck's
functional organization.
3. Untapped market potential a lack of worldwide marketing coordination results in inadequate
communication between the marketing and research teams, lowering the company's performance.
4. There is fierce rivalry. Merck lost more than half of the market for new prescriptions in the
Cholesterol medication category to the upstart Lipitor in 1997. This poses a challenge in terms of
boosting sales while maintaining a double-digit growth rate in both sales and profit.
5. Plans for growth in 1998, the business plans to continue its internal growth strategy by
launching five new medications.
Recommendations
Merck & Co. Inc. is trading at an all-time high of $130 per share. Under Gilmartin's leadership,
the company's performance has improved, with market value climbing from $38 billion in 1994
to $156 billion in 1998. To sustain this expansion, consistent strategies for meeting the business
needs of the current business environment should be devised. The following recommendations
are made:
1. Regular business environment evaluations should be undertaken to help in strategy design,
implementation, and evaluation. In contrast to Vagilos' stint as CEO, these will help management
comprehend the company's issues and possibilities, as well as how to capitalize on them.
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2. Change the management culture
Because of the company's long-term success, the management team promotes a culture of
complacency and hubris. The company's culture must be modified to encourage people to take
chances and stimulate innovation.
3. To achieve objective communication, a clear channel of contact should be created between the
marketing and research departments. This will improve decision-making and cooperation inside
the organization.
Reference
Brown, S., Bessant, J. and Jia, F., 2018. Strategic operations management. Routledge.
Dai, T. and Tayur, S., 2020. Om Forum—Healthcare operations management: a snapshot
of emerging research. Manufacturing & Service Operations Management, 22(5), pp.869-
887.
Hörner, E., 2020. Alliance management at merck: Establishing an operational 100-day
plan for alliance launches and management. Advances in Pharma Business Management
and Research, p.63.
Struble-Fitzsimmons, D., Feld-Glazman, R., Dominick, E., Alexandrou, S., Rider, E.,
Bogosian, C., Norton, J., Pacheco, L. and Andreassi, E., 2021. A Retrospective Quality