TECHNICAL
Baldor Basics: Motors
Edward Cowern, P.E.
A continuing series of articles, courtesy of the Baldor Electric Co., dedicated
primarily to motor basics; e.g. — how to specify them; how to operate them;
how — and when — to repair or replace them, and considerably more. Stay tuned!
THIS ISSUE:
The Mystery of Motor Frame Size
Primer on Two-Speed Motors
                       Introduction                                                Rerating and Temperatures
Industrial electric motors have been available for nearly a        The ability to re-rate motor frames to get more horsepower
century. In that time there have been a great many changes.        in a frame has been brought about mainly by improvements
One of the most obvious has been the ability to pack more          made in insulating materials. As a result of this improved
horsepower in a smaller physical size. Another important           insulation, motors can now be run much hotter. This allows
achievement has been the standardization of motors by the          more horsepower in a compact frame. For example, the origi-
National Electric Manufacturers Association (NEMA).                nal NEMA frame sizes ran at very low temperatures. The “U”
   A key part of motor interchangeability has been the stan-       frame motors were designed for use with Class A insulation,
dardization of frame sizes. This means that the same horse-        which has a rating of 105° C. The motor designs were such
power, speed, and enclosure will normally have the same            that the capability would be used at the hottest spot within
frame size from different motor manufacturers. Thus, a motor       the motor. “T” frame motor designs are based on utilizing
from one manufacturer can be replaced with a similar motor         Class B insulation with a temperature rating of 130° C. This
from another company provided they are both in standard            increase in temperature capability made it possible to pack
frame sizes.                                                       more horsepower into the same size frame. To accommo-
                                                                   date the larger mechanical horsepower capability, shaft and
                   Three Generations                               bearing sizes had to be increased. Thus, you will find that
The standardization effort over the last forty-plus years has      the original 254 frame (5 HP at 1,800 RPM) has a 11⁄8" shaft.
resulted in one original grouping of frame sizes called “origi-    The 254U frame (7½ HP at 1,800 RPM) has a 13⁄8" shaft, and
nal.” In 1952, new frame assignments were made. These were         the current 254T frame (15 HP at 1800 RPM) has a 15⁄8" shaft.
called “U frames.” The current “T frames” were introduced in       Bearing diameters were also increased to accommodate the
1964. “T” frames are the current standard and most likely will     larger shaft sizes and heavier loads associated with the higher
continue to be for some time in the future.                        horsepower.
   Even though “T” frames were adopted in 1964, there are
still a great many “U” frame motors in service that will have                           Frame Size Basis
to be replaced in the future. Similarly there are also many of     On page 14 you will find a Baldor frame size chart that is a
the original frame size motors (pre-1952) that will reach the      great reference on “T” frame, “U” frame and original frame
end of their useful life and will have to be replaced. For this    motors. Most of the dimensions are standard dimensions
reason it is desirable to have reference material available on     that are common to all motor manufacturers. One exception
frame sizes and some knowledge of changes that took place          to this is the “C” dimension (overall motor length) which will
as a part of the so-called re-rate programs.                       change from one manufacturer to another.
             Frame Size Reference Tables                                          Fractional Horsepower Motors
Tables 1 and 2 show the standard frame size assignments            The term “fractional horsepower” is used to cover those
for the three different eras of motors. As you will note, these    frame sizes having two-digit designations as opposed to the
tables are broken down for open drip proof (Table 1) and           three-digit designations that are found in Tables 1 and 2.
totally enclosed (Table 2). You will also find that for each       The frame sizes that are normally associated with industrial
horsepower rating and speed, there are three different frame       fractional horsepower motors are 42, 48, and 56. In this case,
sizes — first is the original frame size; the middle one is the    each frame size designates a particular shaft height, shaft
“U frame” size; and the third one is the “T frame.” These are      diameter, and face or base mounting hole pattern. In these
handy reference tables since they give general information         motors specific frame assignments have not been made
for all three vintages of three-phase motors in integral horse-    by horsepower and speed, so it is possible that a particular
power frame sizes.                                                 horsepower and speed combination might be found in three
   One important item to remember is that the base mount-          different frame sizes. In this case, for replacement it is essen-
ing hole spacing (“E” and “F” dimensions) and shaft height         tial that the frame size be known as well as the horsepower,
(“D” dimension) for all frames having the same three dig-          speed and enclosure. The derivation of the two-digit frame
its — regardless of vintage — will be the same.                    number is based on the shaft height in sixteenths of an inch.
38   Power Transmission Engineering       FEBRUARY 2017
                                                                                             WWW.POWERTRANSMISSION.COM    ]————
Table 1  Open Drip-Proof
                                          THREE PHASE FRAME SIZES - GENERAL PURPOSE
  RPM                  3600                         1800                      1200                           900
 NEMA                             1964                       1964                       1964                         1964
            Orig.      1952                Orig.    1952             Orig.    1952                 Orig.    1952
Program                          Rerate                     Rerate                     Rerate                       Rerate
                      Rerate                       Rerate                    Rerate                        Rerate
   HP
    1                                       203     182     143T     204      184      145T        225       213     182T
   1.5      203        182       143T       204     184     145T     224      184      182T        254       213     184T
    2       204        184       145T       224     184     145T     225      213      184T        254       215     213T
    3       224        184       145T       225     213     182T     254      215      213T        284      254U     215T
    5       225        213       182T       254     215     184T     284     254U      215T        324      256U     254T
   7.5      254        215       184T       284    254U     213T     324     256U      254T        326      284U     256T
   10       284       254U       213T       324    256U     215T     326     284U      256T        364      286U     284T
   15       324       256U       215T       326    284U     254T     364     324U      284T        365      326U     286T
   20       326       284U       254T       364    286U     256T     365     326U      286T        404      364U     324T
   25       364S      286U       256T       364    324U     284T     404     364U      324T        405      365U     326T
   30       364S      324US      284TS      365    326U     286T     405     365U      326T        444      404U     364T
   40       365S      326US      286TS      404    364U     324T     444     404U      364T        445      405U     365T
   50       404S      364US      324TS      405S   365US    326T     445     405U      365T        504      444U     404T
   60       405S      365US      326TS      444S   404US    364T     504     444U      404T        505      445U     405T
   75       444S      404US      364TS      445S   405US    365T     505     445U      405T        —         —       444T
  100       445S      405US      365TS      504S   444US    404T     —        —        444T        —         —       445T
  125       504S      444US      404TS      505S   445US    405T     —        —        445T        —
  150       505S      445US      405TS       —              444T     —
  200                            444TS       —              445T     —
  250                            445TS       —
Table 2  Totally Enclosed, Fan-Cooled
                                          THREE PHASE FRAME SIZES - GENERAL PURPOSE
  RPM                  3600                         1800                      1200                           900
 NEMA                             1964                       1964                       1964                         1964
            Orig.      1952                Orig.    1952             Orig.    1952                 Orig.    1952
Program                          Rerate                     Rerate                     Rerate                       Rerate
                      Rerate                       Rerate                    Rerate                        Rerate
   HP
    1                                       203     182     143T     204      184      145T        225       213     182T
   1.5      203        182       143T       204     184     145T     224      184      182T        254       213     184T
    2       204        184       145T       224     184     145T     225      213      184T        254       215     213T
    3       224        184       182T       225     213     182T     254      215      213T        284      254U     215T
    5       225        213       184T       254     215     184T     284     254U      215T        324      256U     254T
   7.5      254        215       213T       284    254U     213T     324     256U      254T        326      284U     256T
   10       284       254U       215T       324    256U     215T     326     284U      256T        364      286U     284T
   15       324       256U       254T       326    284U     254T     364     324U      284T        365      326U     286T
   20       326       286U       256T       364    286U     256T     365     326U      286T        404      364U     324T
   25       365S      324U       284TS      365    324U     284T     404     364U      324T        405      365U     326T
   30       404S      326US      286TS      404    326U     286T     405     365U      326T        444      404U     364T
   40       405S      364US      324TS      405    364U     324T     444     404U      364T        445      405U     365T
   50       444S      365US      326TS      444S   365US    326T     445     405U      365T        504      444U     404T
   60       445S      405US      364TS      445S   405US    364T     504     444U      404T        505      445U     405T
   75       504S      444US      365TS      504S   444US    365T     505     445U      405T        —         —       444T
  100       505S      445US      405TS      505S   445US    405T              —        444T        —         —       445T
  125                            444TS       —              444T              —        445T        —
  150                            445TS       —              445T
                                                                       FEBRUARY 2017            Power Transmission Engineering   39
      TECHNICAL
                                                                                                      Leading Provider of Energy Efficient
                                                                                                      Industrial Electric Motors and Drives
                                                                                                                                     NEMA             Keyseat                       NEMA                     Keyseat
                                                                                                                                     Shaft          Dimensions                      Shaft                  Dimensions
                                                                                                                                      (U)          (R)            (S)                    (U)               (R)              (S)
                                                                                                                                      3/8      21/64          FLAT                   1-7/8              1-19/32            1/2
                                                                                                                                      1/2      29/64          FLAT                   2-1/8              1-27/32            1/2
                                                                                                                                      5/8      33/64          3/16                   2-3/8               2-1/64            5/8
                                                                                                                                      7/8      49/64          3/16                   2-1/2               2-3/16            5/8
                                                                                                                                     1-1/8     63/64           1/4                   2-7/8              2-29/64            3/4
                                                                                                                                     1-3/8    1-13/64         5/16                   3-3/8                2-7/8            7/8
                                                                                                                                     1-5/8    1-13/32          3/8                   3-7/8               3-5/16             1
            Drawings represent standard TEFC general purpose motors.
            *Dimensions are for reference only.
           *Contact your local Baldor Sales Office for “C” Dimensions.                                                                 Dimensions - N, O, P, AB and XO are specific to Baldor.
                                                            NEMA QUICK REFERENCE CHART
         NEMA
                    D        E       2F        H        N          O         P        U       V       AA        AB        AH         AJ       AK           BA                 BB                BD               XO          TAP
         FRAME
                                              9/32
           42      2-5/8   1-3/4    1-11/16            1-1/2       5      4-11/16    3/8     1-1/8    3/8      4-1/32    1-5/16      3-3/4     3          2-1/16              1/8              4-5/8        1-9/16          1/4-20
                                              SLOT
                                              11/32
           48       3      2-1/8     2-3/4             1-7/8     5-7/8    5-11/16    1/2     1-1/2    1/2       4-3/8    1-11/16     3-3/4     3          2-1/2               1/8              5-5/8         2-1/4          1/4-20
                                              SLOT
            56                         3      11/32   2-7/16
                   3-1/2   2-7/16                                6-7/8     6-5/8     5/8     1-7/8    1/2           5    2-1/16      5-7/8   4-1/2        2-3/4               1/8              6-1/2         2-1/4          3/8-16
           56H                         5      SLOT     2-1/8
           143T                        4
                   3-1/2   2-3/4              11/32    2-1/2     6-7/8     6-5/8     7/8     2-1/4    3/4       5-1/4     2-1/8      5-7/8   4-1/2        2-1/4               1/8              6-1/2         2-1/4          3/8-16
           145T                        5
            182                      4-1/2            2-11/16                         7/8    2-1/4                        2-1/8      5-7/8   4-1/2                            1/8              6-1/2                        3/8-16
            184                      5-1/2            2-11/16                         7/8    2-1/4                        2-1/8      5-7/8   4-1/2                            1/8              6-1/2                        3/8-16
                   4-1/2   3-3/4              13/32             8-11/16    7-7/8                      3/4       5-7/8                                     2-3/4                                              2-3/8
           182T                      4-1/2             3-9/16                        1-1/8   2-3/4                        2-5/8      7-1/4   8-1/2                            1/4                9                          1/2-13
           184T                      5-1/2             3-9/16                        1-1/8   2-3/4                        2-5/8      7-1/4   8-1/2                            1/4                9                          1/2-13
            213                      5-1/2              3-1/2                        1-1/8     3                          2-3/4
            215                        7                3-1/2                        1-1/8     3                          2-3/4
                   5-1/4   4-1/4              13/32              10-1/4    9-9/16                     1         7-3/8                7-1/4   8-1/2        3-1/2               1/4                9           2-3/4          1/2-13
           213T                      5-1/2              3-7/8                        1-3/8   3-3/8                        3-1/8
           215T                        7                3-7/8                        1-3/8   3-3/8                        3-1/8
          254U                       8-1/4             4-1/16                        1-3/8   3-3/4                        3-1/2
          256U                        10               4-1/16                        1-3/8   3-3/4                        3-1/2
                   6-1/4     5                17/32              12-7/8   12-15/16                    1         9-5/8                7-1/4   8-1/2        4-1/4               1/4               10               —          1/2-13
           254T                      8-1/4             4-5/16                        1-5/8     4                          3-3/4
           256T                       10               4-5/16                        1-5/8     4                          3-3/4
          284U                       9-1/2              5-1/8                        1-5/8   4-7/8                        4-5/8
          286U                        11                5-1/8                        1-5/8   4-7/8                        4-5/8
           284T                      9-1/2              4-7/8                        1-7/8   4-5/8                        4-3/8
                    7      5-1/2              17/32              14-5/8    14-5/8                    1-1/2     13-1/8                 9      10-1/2       4-3/4               1/4              11-1/4            —          1/2-13
           286T                       11                4-7/8                        1-7/8   4-5/8                        4-3/8
          284TS                      9-1/2              3-3/8                        1-5/8   3-1/4                          3
          286TS                       11                3-3/8                        1-5/8   3-1/4                          3
          324U                      10-1/2              5-7/8                        1-7/8   5-5/8                        5-3/8
          326U                        12                5-7/8                        1-7/8   5-5/8                        5-3/8
           324T                     10-1/2              5-1/2                        2-1/8   5-1/4                          5
                    8      6-1/4              21/32              16-1/2    16-1/2                     2        14-1/8                 11     12-1/2       5-1/4               1/4              13-3/8            —          5/8-11
           326T                       12                5-1/2                        2-1/8   5-1/4                          5
          324TS                     10-1/2            3-15/16                        1-7/8   3-3/4                        3-1/2
          326TS                       12              3-15/16                        1-7/8   3-3/4                        3-1/2
          364U                      11-1/4              6-3/4                        2-1/8   6-3/8                18      6-1/8
          365U                      12-1/4              6-3/4                        2-1/8   6-3/8                18      6-1/8
           364T                     11-1/4              6-1/4                        2-3/8   5-7/8             18-1/16    5-5/8
                    9        7                21/32              18-1/2    19-1/2                     3                               11     12-1/2       5-7/8               1/4              13-3/8            —          5/8-11
           365T                     12-1/4              6-1/4                        2-3/8   5-7/8             18-1/16    5-5/8
          364TS                     11-1/4                4                          1-7/8   3-3/4             18-1/16    3-1/2
          365TS                     12-1/4                4                          1-7/8   3-3/4             18-1/16    3-1/2
          404U                      12-1/4            7-3/16                         2-3/8   7-1/8              19-1/4    6-7/8
          405U                      13-3/4            7-3/16                         2-3/8   7-1/8              19-1/4    6-7/8
           404T                     12-1/4            7-5/16                         2-7/8   7-1/4             19-5/16      7
                    10       8                13/16             21-5/16    22-1/2                     3                               11     12-1/2       6-5/8               1/4              13-7/8            —          5/8-11
           405T                     13-3/4            7-5/16                         2-7/8   7-1/4             19-5/16      7
          404TS                     12-1/4             4-1/2                         2-1/8   4-1/4             19-5/16      4
          405TS                     13-3/4             4-1/2                         2-1/8   4-1/4             19-5/16      4
          444U                      14-1/2              8-5/8    24.24     27.57     2-7/8   8-5/8    3         22.68     8-3/8
          445U                      16-1/2              8-5/8    24.24     27.57     2-7/8   8-5/8    3         22.68     8-3/8
           444T                     14-1/2             8-9/16    24.24     27.57     3-3/8   8-3/8    4         22.68     8-1/4
           445T                     16-1/2             8-9/16    24.24     27.57     3-3/8   8-3/8    4         22.68     8-1/4
           447T                       20               8-9/16    24.24     27.57     3-3/8   8-3/8    4         23.86     8-1/4
                    11       9                13/16                                                                                   14       16         7-1/2               1/4              16-3/4            —          5/8-11
           449T                       25               8-9/16    24.24     27.57     3-3/8   8-1/2    4         23.86     8-1/4
          444TS                     14-1/2            4-13/16    24.24     27.57     2-3/8   4-5/8    4         22.68     4-1/2
          445TS                     16-1/2            4-13/16    24.24     27.57     2-3/8   4-5/8    4         22.68     4-1/2
          447TS                       20              4-13/16    24.24     27.57     2-3/8   4-5/8    4         23.86     4-1/2
          449TS                       25              4-13/16    24.24     27.57     2-3/8   4-3/4    4         23.86     4-1/2
        The above chart provides typical Baldor•Reliance motor dimensions.                                                  BA                             Frame
                                                                                                                                                                          D        E
                                                                                                                                                                                     NEMA FRAMES PRIOR TO 1953
                                                                                                                                                                                           F      N      U      V                  BA
        For more exact dimensional data, please check the specific drawing                           NEMA C-Face
                                                                                                                         Dimensions                          66         4-1/8   2-15/16 2-1/2   2-1/4   3/4   2-1/4               3-1/8
                                                                                                                                                            203                          2-3/4
        for each catalog number. NEMA states only a minimum value for AA                                  143-5TC            2-3/4                          204
                                                                                                                                                                         5         4
                                                                                                                                                                                         3-1/4
                                                                                                                                                                                               2-7/16   3/4     2                 3-1/8
                                                                                                                                                            224                                3-3/8
        dimension. AA dimensions shown in chart are Baldor typical values                                 182-4TC            3-1/2                          225
                                                                                                                                                                        5-1/2       4-1/2
                                                                                                                                                                                               3-3/4
                                                                                                                                                                                                        3-1/4        1     3      3-1/2
                                                                                                                                                            254         6-1/4         5        4-1/8    3-7/16    1-1/8   3-3/8   4-1/4
        meeting or exceeding NEMA. Please check motor drawing for actual                                  213-5TC            4-1/4                          284           7         5-1/2      4-3/4    4-1/4     1-1/4   3-3/4   4-3/4
                                                                                                                                                            324                                5-1/4
        dimensions.                                                                                       254-6TC            4-3/4                          326
                                                                                                                                                                         8          6-1/4
                                                                                                                                                                                                 6
                                                                                                                                                                                                        5-3/8     1-5/8   4-7/8   5-1/4
                                                                                                                                                            364                                5-5/8
                                                                                                                                                                         9           7                  5-5/8     1-7/8   5-3/8   5-7/8
                                                                                                                                                            365                                6-1/8
                                                                                                     BALDOR ELECTRIC COMPANY                                404                                6-1/8
        Frame L449T is not included in this chart. Please refer to the Large AC                            P.O. BOX 2400
                                                                                                                                                            405
                                                                                                                                                                         10          8
                                                                                                                                                                                               6-7/8
                                                                                                                                                                                                        6-3/8     2-1/8   6-1/8   6-5/8
                                                                                                                                                            444                                7-1/4
        motor chart, or to the specific motor drawings for L449T dimensions.                           FORT SMITH, ARKANSAS                                 445
                                                                                                                                                                         11          9
                                                                                                                                                                                               8-1/4
                                                                                                                                                                                                        7-1/8     2-3/8   6-7/8   7-1/2
                                                                                                         72902-2400 U.S.A.                                  504
                                                                                                                                                                    12-1/2           10
                                                                                                                                                                                                 8
                                                                                                                                                                                                        8-5/8     2-7/8   8-3/8   8-1/2
                                                                                                                                                            505                                  9
40   Power Transmission Engineering                            FEBRUARY 2017
                                                                                                                                                         WWW.POWERTRANSMISSION.COM                                                        ]————
You can figure that a 48-frame motor will have a shaft height           coupling. They are not intended for applications where
of 48 divided by 16 or 3 inches. Similarly, a 56-frame motor            belts are used to drive the load.
would have a shaft height of 3½ inches. The largest of the cur-     T	 “T” at the end of the frame size indicates that the motor is
rent fractional horsepower frame sizes is a 56-frame that is            of the 1964 and later “T” frame vintage.
available in horsepower greater than those normally associ-         U	 A “U” at the end of the frame size indicates that the motor
ated with fractionals. For example, 56-frame motors are built           falls into the “U” frame size assignment (1952 to 1964) era.
in horsepower up to 3 HP and, in some cases, 5 HP. For this         Y	 When a “Y” appears as a part of the frame size it means
reason calling motors with 2-digit frame sizes “fractionals” is         that the motor has a special mounting configuration. It is
somewhat misleading.                                                    impossible to tell exactly what the special configuration
                                                                        is, but it does denote that there is a special non-standard
             Integral Horsepower Motors                                 mounting.
The term “integral-horsepower motor” generally refers to            Z	 Indicates the existence of a special shaft that could be lon-
those motors having three-digit frame sizes such as 143T or             ger, larger, or have special features such as threads, holes,
larger. When dealing with these frame sizes one rule of thumb           etc. “Z” indicates only that the shaft is special in some un-
applies: the centerline shaft height (“D” dimension) above              defined way.
the bottom of the base is the first two digits of the frame size      (* The NEMA chart provides typical Baldor•Reliance motor
divided by four. For example, a 254T frame would have a shaft       dimensions. For more exact dimensional data, please check
height of 25 ÷ 4 = 6.25 inches. Although the last digit does not    the specific drawing for each catalog number. NEMA states
directly relate to an “inch” dimension, larger numbers do in-       only a minimum value for AA dimension. AA dimensions
dicate that the rear bolt holes are moved further away from         shown in chart are Baldor typical values meeting or exceeding
the shaft end bolt holes (the “F” dimension becomes larger).        NEMA. Please check motor drawing for actual dimensions.)
                                                                      Frame L449T is not included in this chart. Please refer to
                         Variations                                 the Large AC motor chart, or to the specific motor drawings
In addition to the standard numbering system for frames,            for L449T dimensions.
there are some variations that will appear; these are itemized
below along with an explanation of what the various letters                     Primer On Two-Speed Motors
represent.                                                          There seems to be a lot of mystery involved in two speed mo-
C	 Designates a “C” face (flange) mounted motor. This is the        tors but they are really quite simple. They can first be divided
    most popular type of face-mounted motor and has a spe-          into two different winding types:
    cific bolt pattern on the shaft end to allow mounting. The         Two-speed, two-winding. The two winding motor is made
    critical items on “C” face motors are the “bolt circle” (AJ     in such a manner that it is really two motors wound into one
    dimension), register (also called rabbet), diameter (AK di-     stator. One winding, when energized, gives one of the speeds.
    mension) and shaft size (U dimension). C flange motors          When the second winding is energized, the motor takes on
    always have threaded mounting holes in the face of the          the speed that is determined by the second winding. The two-
    motor.                                                          speed, two-winding motor can be used to get virtually any
D	 The “D” flange has a special type of mounting flange in-         combination of normal motor speeds and the two different
    stalled on the shaft end; i.e. — the flange diameter is larg-   speeds need not be related to each other by a 2:1 speed factor.
    er than the body of the motor and it has clearance holes        Thus, a two-speed motor requiring 1,750 RPM and 1,140 RPM
    suitable for mounting bolts to pass through from the back       would, of necessity, have to be a two-winding motor.
    of the motor into threaded holes in the mating part. “D”           Two-speed, one-winding. The second type of motor is
    flange motors are not as popular as “C” flange motors.          the two-speed, single-winding motor. In this type of motor,
H	 Used on some 56-frame motors, “H” indicates that the             a 2:1 relationship between the low and high speed must ex-
    base is suitable for mounting in either 56, 143T, or 145T       ist. Two-speed, single-winding motors are of the design that
    mounting dimensions.                                            is called “consequent pole.” These motors are wound for one
J	 This designation is used with 56-frame motors and indi-          speed, but when the winding is reconnected the number of
    cates that the motor is made for “jet pump” service with a      magnetic poles within the stator is doubled and the motor
    threaded stainless steel shaft and standard 56C face.           speed is reduced to one-half of the original speed. The two-
JM	The letters “JM” designate a special pump shaft originally       speed, one-winding motor is, by nature, more economical to
    designed for a “mechanical seal;” this motor also has a C       manufacture than the two-speed, two-winding motor. This is
    face.                                                           because the same winding is used for both speeds and the
JP	 Similar to the JM style of motor having a special shaft, the    slots in which the conductors are placed within the motor do
    JP motor was originally designed for a “packing” type of        not have to be nearly as large as they would have to be to ac-
    seal. The motor also has a C face.                              commodate two separate windings that work independently.
S	 The use of the letter “S” in a motor frame designates that       Thus, the frame size on the two-speed, single-winding motor
    the motor has a “short shaft.” Short shaft motors have          can usually be smaller than on an equivalent two-winding
    shaft dimensions that are smaller than the shafts associ-       motor.
    ated with the normal frame size. Short shaft motors are            Load classification. A second item that generates a good
    designed to be directly coupled to a load through a flexible    deal of confusion in selecting two speed motors is the load
                                                                           FEBRUARY 2017         Power Transmission Engineering   41
      TECHNICAL
classification for which these motors are to be used. In this     readily available in constant torque and variable torque.
case, the type of load to be driven must be defined and the       Two-speed, constant-horsepower motors are usually only
motor is selected to match the load requirement.                  available on a custom order basis.
  The three types available are: constant torque, variable           Two-speed, single-phase motors. Two-speed, single-
torque, and constant horsepower. For more details on load         phase motors for constant torque requirements are more dif-
types please refer to “Understanding Torque” in this booklet.     ficult to supply since there is a problem in providing a starting
  Constant torque. Constant torque loads are those types          switch that will operate at the proper time for both speeds.
of loads where the torque requirement is independent of           Thus the normal two-speed, single-phase motor is offered as
speed. This type of load is the normally occurring load on        a variable-torque motor in a permanent-split capacitor con-
such things as conveyors, positive displacement pumps, ex-        figuration. The permanent-split capacitor motor has very low
truders, hydraulic pumps, packaging machinery, and other          starting torque but is suitable for use on small, centrifugal
similar types of loads.                                           pumps and fans.
  Variable torque. A second load type that is very different
from constant torque is the kind of load presented to a mo-                                  Summary
tor by centrifugal pumps and blowers. In this case, the load      The use of two-speed motors in the future will grow quite rap-
torque requirement changes from a low value at low speed to       idly as industrial motor users begin to realize the desirability
a very high value at high speed. On a typical variable torque     of using this type of motor on exhaust fans and circulating
load, doubling the speed will increase the torque requirement     pumps, so that air flow and water flow can be optimized to
by 4 times and the horsepower requirement by 8 times. Thus,       suit the conditions that exist in a plant or a process. Very dra-
on this type load, brute force must be supplied at the high       matic savings in energy can be achieved by utilizing the two-
speed and much reduced levels of horsepower and torque            speed approach.
are required at the low speed. A typical two-speed, variable      For more information:
torque motor might have a rating of 1 HP at 1,725 and .25 HP      Baldor Electric Company/Member of the ABB Group
at 850 RPM.                                                       5711 R. S. Boreham Jr. Street
  The characteristics of many pumps, fans, and blowers are        Fort Smith AR 72901
                                                                  Phone: (479) 648.5694
such that a speed reduction to one-half results in an output at   www.baldor.com
the low speed which may be unacceptable. Thus, many two-
speed, variable-torque motors are made with a speed combi-
nation of 1,725/1,140 RPM. This combination gives an output
from the fan or pump of roughly one-half when the
low speed is utilized.
  Constant horsepower. The final type of
two-speed motor utilized is the two-speed,
constant-horsepower motor. In this case
the motor is designed so that the horse-
power stays constant when the speed is
reduced to the low value. In order to do
this it is necessary for the motor’s torque
to double when it is operating in low-
speed mode. The normal application
for this type of motor is on metal work-
ing processes such as drill presses, lathes,
milling machines, and other similar metal
removing machines. The requirement for
constant horsepower can perhaps be best vi-
sualized when you consider the requirements
of a simple machine like a drill press. In this case,
when drilling a large hole with a large drill, the speed is
low but the torque requirement is very high. Compare
that to the opposite extreme of drilling a small hole when
the drill speed must be high but the torque requirement is
low. Thus, there is a requirement for torque to be high when
speed is low and torque to be low when speed is high. This is
                                                                                              For Related Articles Search
the “constant-horsepower” scenario.
  The constant-horsepower motor is the most expensive                                          motor basics
two-speed motor. Three-phase, two-speed motors are quite                                               at www.powertransmission.com
42   Power Transmission Engineering      FEBRUARY 2017
                                                                                             WWW.POWERTRANSMISSION.COM        ]————