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E Yanmar 2v78ca

This document is a parts catalogue for a Yanmar diesel engine model 2V78-CA. It contains 18 sections with detailed diagrams and parts lists for major engine components such as the cylinder block, gear housing, flywheel housing, cylinder head and more. The parts lists include the part names, descriptions and identifying part numbers.

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Danny
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0% found this document useful (0 votes)
652 views42 pages

E Yanmar 2v78ca

This document is a parts catalogue for a Yanmar diesel engine model 2V78-CA. It contains 18 sections with detailed diagrams and parts lists for major engine components such as the cylinder block, gear housing, flywheel housing, cylinder head and more. The parts lists include the part names, descriptions and identifying part numbers.

Uploaded by

Danny
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Y A N M A R

D I E S E L
E N G I N E
P A R T S C A T A L O G U E
M O D E L 2 V 7 8 - C A
C O U N T A X D 1 8 /5 0 T R A C T O R
Y A N M A R D IE S E L E N G IN E - M O D E L 2 V 7 8 - C A
S E R V IC E D R A W IN G S & P A R T S L IS T S IN D E X

1 . C Y L IN D E R B L O C K
2 . G E A R H O U S IN G
3 . F L Y W H E E L H O U S IN G & A IR C L E A N E R
4 . C Y L IN D E R H E A D & B O N N E T
5 . S U C T IO N M A N IF O L D & A IR C L E A N E R
6 . E X H U A S T M A N IF O L D
7 . C A M S H A F T & D R IV IN G G E A R
8 . C R A N K S H A F T & P IS T O N
9 . L U B . O IL S Y S T E M
1 0 . C O O L IN G W A T E R S Y S T E M
1 1 . R A D IA T O R
1 2 . F U E L IN J E C T IO N P U M P
1 3 . G O V E R N O R
1 4 . F U E L IN J E C T IO N V A L V E
1 5 . F U E L L IN E
1 6 . S T A R T IN G M O T O R
1 7 . G E N E R A T O R
1 8 . G A S K E T K IT
1 . C Y L IN D E R B L O C K

1 8

1 9 2 0
2 3
5 2 1

X 4 2 2

1 3 1 0 9

1 8

1 3
9

7
1 2 X 1 4 8
1 7
6 1 6 6
1 1 1 5 1 1
X 3 X 1 4
X 2 1 3
1 3

1 0

9
8

9
8

X - M A R K P A R T S : N O T S O L D S E P E R A T L Y
1.CYLINDER BLOCK
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Cylinder Block Assy 118400-01003
2. Cylinder Block (X) 118400-01013
3. Sleeve, Cylinder (X) 118200-01120
4. Main-Bearing (X) 118200-02100
5. Seal,oil 118200- 02220
6. Plug PT1/8 23875-010000
7. Ball 11/32, Steel 24190-110001
8. Bolt (A), Cylinder Head 118200-01200
9. Bolt (B), Cylinder Head 118200-01210
10. Gasket, Head 118200-01350
11. Parallel Pin 8X16 129100-01580
12. Pipe, Knock 118200-01800
13. Pipe, Knock 118200-01800
14. O – Ring P6.0 (X) 118200-01400
15. O – Ring P16.0 118200-01410
16. O – Ring P16.0 118200-01420
17. O – Ring S24.0 118200-01430
18. Cover, Sound 118401-01850
19. Cover 118401-01860
20. Absorber 118401-01870
21. Collar 114350-45340
22. Grommet 183720-55210
23. Bolt M6 x 16 Plated 26106-060162
2 . G E A R H O U S IN G

1 1

X 5

X 5

1 2
X 4
9

1 3
7
9
1 7
1 4 1 6 9 7
1 5 7
1 8
1 0 2 1 0
1 9 9
1 1 0
1 1
L O O S E P A R T 1 0
8
2 0 6
7

X - M A R K P A R T S : N O T S O L D S E P A R A T E L Y
2. GEAR HOUSING
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Cover, Gear Case 118400-01480
2. Gasket, Cover 118400-01490
3. Gearcase Assembly 118400-01820
4. Gear Case (X) 118400-01400
5. Main-Bearing (X) 118200-02100
6. Seal,Oil 118200-02230
7. Ball 11/32, Steel 24190-110001
8. Bolt M6 x 12 Plated 26106-060122
9. Bolt M8 x 40 Plated 26106-080402
10. Bolt M8 x 55 Plated 26106-080552
11. Bolt M8 x 75 Plated 26106-080752
12. Filler Cap 118400-01750
13. Gasket, Cap, Filler 118400-01760
14. Guide Assembly , Dipstick 118400-34800
15. Plug M16 105425-01690
16. Seal Washer 16S 22190-160002
17. Guide, Dip Stick 118400-34810
18. Gasket, Bend. Guide 118200-49120
19. Bolt M6 x 20 Plated 26106-060202
20. Damper 118400-08340
3 .C Y L IN D E R H E A D & B O N N E T

5 8
4 5 X 5 1
4 8 5 3 5 0
4 3 5 2
4 6 X 4 7
4 4
2 2 4 9

X 2 3 3 9 4 0 3 5 3 6 3 7
6 3
X 2 5 X 2 4 3 1 X 2 7 X 3 8 X 3 8
6 5 X 6 4
3 3
3 4
6 6
X 2 6
X 2 8

X 3 8 X 3 8
3 0 4 2
4 1
6 7 2 9 4 2 3 2 X 2 7 3 9 4 0 3 5 3 6 3 7

6 8 X 5 5
5 4
5 8 5 7
1 2 5 6

1 3
5 8
X 5 5
X 4 5 6 5 4
X 5 4 8
5 7
X 7 4 6 X 4 7
X 2
4 9
X 3 6 7
1

1 0 2 1
2 0
2 1
6 1
9 8
1 1
X 6 X 6 5 9
X 5 1
1 8 5 8 1 8
5 2 5 0
1 9 5 3 1 9 X 6 0
6 2
1 4 1 4
1 5 1 5
1 6 X 1 7 X 1 7
X 1 7 X 1 7 1 6

X - M A R K P A R T S : N O T S O L D S E P A R A T E L Y
3. CYLINDER HEAD & BONNET
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Cylinder Head (1) Assembly 118200-11852
2. Cylinder Head (1) Assembly (X) 118200-11052
3. Cylinder Head (1) (X) 118200-11012
4. Seat , Valve , Int. (X) 118200-11080
5. Seat, Valve, Exh. (X) 118200-11090
6. Guide, Valve (X) 118200-11160
7. Hot Plug 118200-11421
8. Ball ¼, Steel 24190-080001
9. Stud M8 x 22 Plated 26226-080222
10. Screw M6 x 6 26979-060062
11. Plug Pt1/4 124160-01910
12. Valve, Intake 118200-11100
13. Valve, Exhaust 118200-11110
14. Spring, Valve 118200-11120
15. Retainer,Valvespring 118200-11180
16. Cotter Assembly 118200-11570
17. Cotter, Valve (X) 118200-11190
18. Seal, Valve Stem 114350-11340
19. Retainer,Spring 118200-11650
20. Protector, Nozzle 119600-11450
21. Gasket, Nozzle 119600-11460
22. Cylinder Head (2) Assembly 118200-11862
23. Cylinder Head (2) Assembly (X) 118200-11062
24. Cylinder Head (2) (X) 118200-11022
25. Seat, Valve , Int. (X) 118200-11080
26. Seat, Valve, Exh. (X) 118200-11090
27. Guide, Valve (X) 118200-11160
28. Hot Plug (X) 118200-11421
29. Ball ¼ , Steel 24190-080001
30. Stud M8 x 22 Plated 26226-080222
31. Screw M6 x 6 26979-060062
32. Plug PT1/4 124164-01910
33. Valve, Intake 118200-11100
34. Valve, Exhaust 118200-11110
35. Spring, Valve 118200-11120
36. Retainer,ValveSpring 118200-11180
37. Cotter Assembly 118200-11570
38. Cotter, Valve (X) 118200-11190
3. CYLINDER HEAD & BONNET
PARTS LIST

39. Seal , Valve Stem 114350-11340


40. Retainer, Spring 118200-11650
41. Protector, Nozzle 119600-11450
42. Gasket, Nozzle 119600-11460
43. Bend, C.W. 118200-49110
44. Gasket, Bend. Guide 118200-49120
45. Bolt M6 x 20 Plated 26106-060202
46. Shaft, Assembly, Rocker 118200-11240
47. Shaft, Arm (X) 118200-11250
48. Spring Pin 4x20 22351-040020
49. Ball 7/32 24190-070001
50. Rocker Arm Assembly, A 118200-11751
51. Arm, Valve Rocker,A (X) 118200-11201
52. Screw, Vallve 105010-11230
53. Lock Nut 6 26756-060002
54. Rocker Arm Assembly, B 118200-11761
55. Arm, Valve Rocker , B ( X) 118200-11211
56. Screw, Valve 105010-11230
57. Lock Nut 6 26756-060002
58. Circlip 12 22242-000120
59. Bonnet Assembly, Head (1) 118400-11500
60. Bonnet, Head (1) (X) 118200-11300
61. Gasket, Bonnet 118200-11320
62. Bolt M6 x 25 Plated 26106-060252
63. Bonnet Assembly, Head (2) 118400-11510
64. Bonnet, Head (2) (X) 118200-11310
65. Gasket, Bonnet 118200-11320
66. Bolt M6 x 25 Plated 26106-060252
67. Plug, Glow 129795-77800
68. Connector, Glow Plug 118200-77820
4 . S U C T IO N M A N IF O L D
1 6

2 4 1 9 2 5 2 2 2 5 2 3 2 5 1 7 1 8

2 0 2 1
1 0
X 8
6
X 7
1 2

1 2 6
5
1 1 2 3
9 2 5
2 5 2 5
4
3
2 7 2 3

2 2 5
1 1
1 1

1 1 2 7 1 7
1 5

1 5

1 3 1 4
1 4
2 5
2 5
3 1

3 5 9

3 2 2 3 6 3

X - M A R K P A R T S : N O T S O L D S E P A R A T E L Y
4. SUCTION MANIFOLD
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Case Assembly, Breather 118400-03100
2. Case, Breather 118400-03010
3. Valve, Reed 118400-03030
4. Retainer, Reed Valve 118400-03040
5. Gasket, Breather 118400-03050
6. Cover Assembly, Breather 118400-03110
7. Cover, Breather (X) 118400-03020
8. Joint, Breather (X) 118400-03060
9. Screw 5 x 10, Tapping 22857-500101
10. Screw 5.0* 20 22857-500201
11. O – Ring 1A p –16.0 24311-000160
12. Bolt M6 x 60 Plated 26106-060602
13. Pipe, Air Intake 118400-12010
14. Gasket, Intake Pipe 118200-12211
15. Bolt M6 x 16 Plated 26106-060162
16. Hose Assembly, Breather 118400-03123
17. Pipe ( C ), Breather 118401-03320
18. Pipe ( E ), Breather 118400-03340
19. Pipe, Breather 118401-03352
20. Pipe ( A ), Breather 118401-03300
21. Tube 129950-59241
22. Pipe ( B ), Breather 118401-03311
23. Joint 118400-03380
24. Clamp 16 129301-03660
25. Clamp 12 124766-59050
26. Holder 12 118400-59060
27. Band RF 250 29622-250001
5 . A IR C L E A N E R

1 2

1 3

1 2

1 0

1 1 2 2
1 0
1 1 2 3
5 1 1

1 1

9 9

4 1 3
5. AIR CLEANER
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Cleaner Assembly, Air 118400-12510
2. Element, Air Cleaner 118400-12520
3. Cover, Air Cleaner 118400-12530
4. Bolt, Wing 118400-12540
5. Body, Outlet 118400-12560
6. Gasket, Air Cleaner 118400-12570
7. Washer 6, Polished 22137-060000
8. Clamp , Pipe 58 118400-12610
9. Support, Air Cleaner 118400-12660
10. Bolt M6 x 16 Plated 26106-060162
11. Bolt M8 x 16 Plated 26106-080162
12. Pipe 118400-12410
13. Clamp 48 23000-048000
6 . M U F F L E R

3 2 2

2 3 1
3 1
6
4

5
4
2
6. MUFFLER
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Gasket, Silencer 118200-13200
2. Silencer Assembly, Exh 118400-13500
3. Support, Silencer 118400-13530
4. Nut M8 26366-080002
5. Bolt M6 x 12 Plated 26106-060122
6. Bolt M8 x 16 Plated 26106-080162
7 .C A M S H A F T

1 1

6
8 (in c .X 9 ~ X 3 1 )

6
8 (in c .X 9 ~ X 3 1 )

5 7
X 2

4 5
7
3 5

5
7

X - M A R K P A R T S : N O T S O L D S E P E R A T E L Y
7. CAMSHAFT
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Camshaft Assembly 118400-14001
2. Camshaft (X) 118400-14011
3. Gear, Camshaft 118200-14100
4. Key 4x7 114250-21290
5. Tappet 118200-14201
6. Tappet, F.O. 118200-14261
7. Push Rod 118200-14400
8. Plate Pack, F.I.P. 118200-14700
9. Plate 2.5 (X) 118200-14710
10. Plate 2.55 (X) 118200-14720
11. Plate 2.50 (X) 118200-14730
12. Plate 2.65 (X) 118200-14740
13. Plate 2.70 (X) 118200-14750
14. Plate 2.75 (X) 118200-14760
15. Plate 2.80 (X) 118200-14770
16. Plate 2.85 (X) 118200-14780
17. Plate 2.90 (X) 118200-14790
18. Plate 2.95 (X) 118200-14800
19. Plate 3.00 (X) 118200-14810
20. Plate 3.05 (X) 118200-14820
21. Plate 3.10 (X) 118200-14830
22. Plate 3.15 (X) 118200-14840
23. Plate 3.20 (X) 118200-14850
24. Plate 3.25 (X) 118200-14860
25. Plate 3.30 (X) 118200-14870
26. Plate 3.35 (X) 118200-14880
27. Plate 3.40 (X) 118200-14890
28. Plate 3.45 (X) 118200-14900
29. Plate 3.50 (X) 118200-14910
30. Plate 3.55 (X) 118200-14920
31. Plate 3.60 (X) 118200-14930
8 . C R A N K S H A F T & P IS T O N

X 9

X 1 0

1 1
2 3
X 2 2
X 2 1 X 2 5
2 4
X 2 5
X 2 2

X 1 3
1 1

X 1 2 X 1 8
X 1 7
X 1 9
1 4 2
X 1 6
X 1 5
X 2 0 6
X 3

X - M A R K P A R T S : N O T S O L D S E P A R A T E L Y
8. CRANKSHAFT & PISTON
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Crankshaft Assermbly 118401-21000
2. Parallel Pin 8 x 16 129100-01580
3. Cranmkshaft (X) 118401-21010
4. Gear, Crankshaft 118200-21200
5. Key 4 x 7 114250-21290
6. Ball ¼, steel 24190-080001
7. Bolt, Flywheel 118200-21500
8. FlyWheel Assemby 118400-21592
9. FlyWheel (X) 118400-21402
10. Gear, Ring (X) 118200-21600
11. Piston Rod Assembly 118200-22071
12. Piston Assembly (X) 118200-22040
13. Piston (X) 118200-22030
14. Piston Ring Assembly 118200-22501
15. Topring (X) 118200-22101
16. Ring, 2nd (X) 118200-22110
17. Oil Ring Assembly (X) 118200-22200
18. Oil Ring (X) 118200-22210
19. Spring, Oil RIng (X) 118200-22220
20. Piston Pin (X) 118200-22302
21. Rod Assembly, Connecting (X) 118200-23000
22. Rod, Connecting (X) 118200-23011
23. Bolt, Rod 118200-23200
24. Bearing Assembly, Clank 118200-23600
25. Bearing, Con. Rod (X) 118200-23300
9 . L U B O IL S Y S T E M

1 1

1 0

1 1

1 7
7
3

1 8
1 4 8
1 9

1 3 9 1
2

1 2
7
1 5 X 5
1 6 4
X 6

2 3

M A R K P A R T S : N O T S O L D S E P A R A T E L Y
9. LUB. OIL SYSTEM
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Pump Assembly, Lub. Oil 118200-32000
2. Cover 118200-32080
3. Shaft 118200-32110
4. Rotor 118200-32150
5. Rotor, inner (X) 118200-32100
6. Rotor, outer (X) 119260-32120
7. Pin 118200-32170
8. Gear 118200-32200
9. Bolt M6 x 12 Plated 26106-060122
10. Filter, Lub. Oil 119305-35150
11. Joint, Oil Fil 118200-35300
12. Screen, Lub.Oil 118400-35010
13. Plate, OilStrainer 118400-35020
14. Bolt M6 x 12 Plated 26106-060122
15. Spring 118200-34040
16. Ball 13/32 24190-130001
17. Sender, Oil Pressure 121252-39450
18. Tray 118401-35250
19. Bolt M6 x 12 Plated 26106-060122
1 0 . C O O L IN G W A T E R S Y S T E M

1 1 3 8
1 0

3 7 3 4

3 2
2 1
2 9 1 6
2 3 2 1
1 1 3 1

3 0
3 6
3 4 3
3 3 X 2 7
X 2 8 2 6
1 1 4
2 5
A 2 2
2 4

1 9
3 8 1 5 1 7
3 1 1 8
2 1 3 9 4
4
3

2 3

1 1
3 5 9
3 8 1 2 1
6
1 0
1 1

8
7 1 4 2 0
1 3
5 1 9

X - M A R K P A R T S : N O T S O L D S E P E R A T L Y
10. COOLING WATER SYSTEM
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Pump Assembly, C.W. 118400-42001
2. Body 118400-42011
3. O - Ring 1A S-50.0 24341-000500
4. O - Ring 1A S-55.0 24341-000550
5. Cover 118400-42020
6. Gasket 118400-42100
7. Bolt 118400-42110
8. O – Ring 1A P-8.0 24311-000080
9. Pipe 118400-42030
10. Pipe 118400-42120
11. O - Ring 118400-42130
12. Bolt M6 x 12 Plated 26106-060122
13. Bolt M6 x 40 Plated 26106-060402
14. Bolt M8 x 55 Plated 26106-080552
15. Screw M6 x 16 26577-060162
16. CW-T,C 118200-49050
17. CW-T, Bypass 118200-49060
18. Clamp, Cord 160260-78700
19. Clamp 12 124766-59050
20. Retainer 118400-49050
21. Clamp 27 23101-027000
22. Gasket, Bend. Guide 118200-49120
23. Case Assembly, Thermostat 118400-49501
24. Switch, Thermo (110 degrees C) 121250-44901
25. Gasket 16 124465-44950
26. Case, Thermostat 118400-49511
27. Joint (X) 118400-49521
28. Joint (X) 118400-49540
29. Cover, Thermstat 118400-49530
30. Gasket, (Non-ASB) 129350-49541
31. Thermostat (71degrees C) 129350-49800
32. Bolt M8 x 25 Plated 26106-080252
33. Bolt M6 x 40 Plated 26106-060402
34. Pipe,C.W. 118400-49011
35. Pipe,C.W. 118400-49021
36. Clip, Cable 118400-49160
37. Clamp 35 23010-035000
38. Clamp 40 23010-040000
1 1 . R A D IA T O R

1 2 2 6
1 1 A
1 8
X 1 3

2 8
9

1 0 2 1

1 5
1 4
1 7

1 6 7

5
2 7
1 9
2 0
2 4 8
6 2 3

2 5

8 8
2 2 2 5
A
2 5
2 5
2 0 2 5
1 9
2 7
2 3 3
1 1 1
3 1
2 9 3 2
X 3 0
2

4 X - M A R K P A R T S : N O T S O L D S E P A R A T E L Y
3
11. RADIATOR
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Clamp 24 129410-03990
2. Bolt M6 x 12 Plated 26106-060122
3. Bolt M6 x 16 Plated 26106-060162
4. Support, C.W. Pipe 118400-49150
5. Fan 118400-44740
6. Spacer 118400-44761
7. Bolt M6 x 20 118400-44750
8. Bolt M6 x 16 Plated 26106-060162
9. Clamp 12 124766-59050
10. Radiator Assembly 118400-44572
11. Radiator 118400-44501
12. Cap, Radiator 118400-44210
13. Radiator Sub Assembly (X) 118400-44521
14. Shroud Assembly 118400-44600
15. Shroud 118400-44630
16. Mount, Shraud 118400-44620
17. Bolt M6 x 16 118400-44680
18. Collor, Rubber 118400-44670
19. Collor, Rubber 118400-44670
20. Rubber ( C ), Radiator 118400-44710
21. Rubber ( D ), Radiator 118400-44720
22. Support, Rad Cyl1-R 118400-44902
23. Support, Rad Cyl2-R 118400-44912
24. Support, Rad - B 118400-44980
25. Bolt M8 x 16 Plated 26106-080162
26. Bolt M8 x 25 Plated 26106-080252
27. Bolt M8 x 25 Plated 26106-080252
28. Pipe, Water Drain 124766-49160
29. Reserver Assembly, C.W. 118400-44512
30. Tank (X) 118400-44551
31. Cap 118400-44560
32. Packing 118400-44581
33. Joint 118400-44590
1 2 . F U E L IN J E C T IO N P U M P

X 2

9
7
8 2 9
2 2 3 2
2 5
2 1 3 0
2 8
3 0
X 2 4
X 2 6 X 2 0 X 2 3

1 9

X 2 7

3 X 6
X 5
4
X 1 1
1 8 X 1 2
1 0
1 5
1 3
1 7
1 4
1 6
3 1

X . M A R K P A R T S N O T S O L D S E P A R A T E L Y
12. FUEL INJECTION PUMP
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Pump W/Gov. & F. Pump 718402-51300
2. FOP Assembly (X) 118400-51000
3. Body 118400-51010
4. Plunger W / Barrel (X) 118400-51100
5. Barrel (X) 118400-51110
6. Plunger 118400-51130
7. Spring, Plunger 118400-51160
8. Spring Seat A 118400-51170
9. Spring Seat B 118400-51300
10. Valve Seat 118400-51300
11. Seat (X) 105546-51320
12. Valve, Delivery (X) 119620-51320
13. Spring, Deliv. Valve 105546-51330
14. Holder 118400-51340
15. Gasket, Delivery 124550-51350
16. Locking 118400-51370
17. O – Ring, Delivery 124550-51370
18. Protector 118400-51400
19. Control Lever Assembly 118400-51450
20. Control Lever (X) 118400-51500
21. Retaining Ring E Type 118400-51510
22. Link 118400-51550
23. Sleeve (X) 118400-51600
24. Bolt M3 (X) 118400-51610
25. Shim 105890-51650
26. Washer 3 (X) 22117-030000
27. Pin (X) 119620-51670
28. Joint 118400-51850
29. Spring Pin 2.5 AX 6 22351-025006
30. Gasket 6, round 23414-060000
31. Bolt M5 x10 Plated 26106-050102
32. Bolt 6* 8 26117-060082

Remarks:
(1) Governor (Fig. No. 13, Ref No.1-91) is
Incorporated in this Fuel Injection Pump
(Ref. No. 1)
1 3 .G O V E R N O R

1 5 (in c . x 1 6 ~ x 1 8 )
6 7
1 9 B
6 6

2 8
A

X 4 4 X 4 0 X 5 4
2 9 2 9
(in c . (in c . X 6 5
X 3 0 ~ X 3 9 X 3 0 ~ X 3 9 X 5 0
X 4 4 X 5 1
X 5 5 4 9
(in c . X 5 6 ~ X 6 4 )
4 5 X 5 3
X 5 2
X 4 1 6 8 6
1
4 7 8 9
1 2 2
4 8 6 8
X 4 2 8 8
7 4
7 3
7 5 8 2
2 3 4 6 7 8
(in c .X 2 4 ~ X 2 7 ) 7 4 7 1 7 6 6 9
4 3 7 3 9 3 4
2 2
2 3
(in c .
7 7 7 9 8 0
X 2 4 ~ X 2 7 )
1 4 7 0
8 1
X 1 1 B
A 7 5 2 0
1 0 X 1 3 9 2 1 5
(in c .
X 1 2 X 1 6 ~ X 1 8 )

5 X 8 9 4

X 9 1
9 7 2 1 9 6
7 7 2 X 1 0 1
9 8 9 4 1 0 2
1 0 1 8
2 8 7
8 3
X 3 8 5
X 9
9 0
8 4 9 5
X 9 9
1 0 0
X - M A R K P A R T S : N O T S O L D S E P A R A T E L Y
13. GOVERNOR
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Packing, Fop 118400-51030
2. O - Ring 152673-51430
3. Governor Assembly (X) 118400-61000
4. O - Ring 158563-51281
5. Washer 118400-61040
6. SB 6*20 118400-61050
7. Case Assembly, Governor 118400-61100
8. Case, Governor (X) 118400-61010
9. Shaft (X) 118400-61030
10. Weight Assembly, Gov. 118400-61200
11. Weight, Gov. (X) 118400-61210
12. Gear, Gov. (X) 118400-61220
13. Pin, Weight 118400-61230
14. Sleeve (Gov) 118400-61300
15. Spacer Assembly, Con. Lev. 118400-61350
16. Spacer T=1.0 (X) 118400-61360
17. Spacer T=1.2 (X) 118400-61370
18. Spacer T=1.4 (X) 118400-61380
19. Shaft , Control 118400-61400
20. Lever, Control 118400-61411
21. Bolt, Revol. Limit 119988-61450
22. Shaft, Gov. Level 118400-61480
23. Spacer Assembly 129155-61480
24. Shim (X) 129156-61460
25. Shim (X) 129156-61470
26. Shim (X) 129156-61480
27. Shim (X) 129156-61490
28. Lever Assembly, Governor 118400-61500
29. Shim Set 174307-51700
30. Shim (X) 174307-51710
31. Shim (X) 174307-51720
32. Shim (X) 174307-51730
33. Shim (X) 174307-51740
34. Shim (X) 174307-51750
35. Shim (X) 174307-51760
36. Shim (X) 174307-51770
37. Shim (X) 174307-51780
38. Shim (X) 174307-51790
39. Shim (X) 174307-51800
40. Lever, Tension (X) 118400-61510
13.GOVERNOR
PARTS LIST

41. Lever A, Gov (X) 118400-61520


42. Lever B, Gov (X) 118400-61530
43. Shifter 119600-61540
44. Bush (X) 119843-61550
45. Spring, Start 118400-61600
46. Spring, Set 118400-61610
47. Circlip E - 4 22272-000040
48. Spring Pin 2 x 4 22351-020004
49. Angleich Assembly 118400-61650
50. Washer, Angleich (X) 118400-61640
51. Case, Angleich (X) 118400-61660
52. Shifter, Angleich (X) 118400-61670
53. Spring, Angleich (X) 118400-61680
54. Lock Nut, Angleich (X) 118400-61690
55. Spacer Assembly, Angleich (X) 118400-61700
56. Spacer T=0.80 (X) 118400-61710
57. Spacer T=0.85 (X) 118400-61720
58. Spacer T=0.90 (X) 118400-61730
59. Spacer T=0.95 (X) 118400-61740
60. Spacer T=1.00 (X) 118400-61750
61. Spacer T=1.05 (X) 118400-61760
62. Spacer T=1.10 (X) 118400-61770
63. Spacer T=1.15 (X) 118400-61780
64. Spacer T=1.20 (X) 118400-61790
65. Circlip E - 4 (X) 22272-000040
66. Spring, Governor 118400-61800
67. O – Ring 1A S – 10.0 24341-000100
68. Control Rack 118400-61900
69. Retainer, Shaft 119660-61901
70. Support, Rack 118400-61910
71. Spring, Rack 118400-61920
72. Carb Nut (Hi-Idle) 119685-61950
73. Washer 4 22117-040000
74. Circlip E - 3 22272-000030
75. Circlip E - 7 22272-000070
76. Spring Pin 4 x 8 22351-040008
77. Bolt M6 x 8 Plated 26106-060082
78. Bolt M6 x 10 Plated 26106-060102
79. Bolt M6 x 30 Plated 26116-060304
80. Nut M8 26366-080002
13. GOVERNOR
PARTS LIST

81. Lock Nut 6 26756-060002


82. Cover, Case 118400-61060
83. Bolt, Control 120323-61470
84. Carb Nut (FO-Limit) 119685-61940
85. Stop Solenoid 118400-61950
86. Bolt M5 x 10 Plated 26106-050102
87. Bolt M6 x 16 Plated 26106-060162
88. Nut M6 26366-060002
89. Plate 118400-61070
90. Seal Washer 12 22190-120002
91. Label (X) 118402-51920
92. Parallel Pin 6 x 12 22312-060120
93. Bolt M6 x 20 Plated 26106-060202
94. Bolt M6 x 70 Plated 26106-060702
95. Bolt M6 x 70 Plated 26106-060702
96. Bolt M6 x 85 Plated 26106-060852
97. Stud 6* 70 26226-060702
98. Nut M6 26366-060002
99. Plug (X) 118200-66600
100 Plug 22 119621-66610
.
101 Plug (X) 118200-66700
.
102 Plug 14 119621-66710
.

Remarks:
Item 1. Repair Part
1 4 . F U E L IN J E C T IO N V A L V E

3 2 2
3 4 2
3 4 1
3 4 2
5
2 1
9 8
7
X 4 1 0
X 3 (in c . 6
X 1 1 ~ X 2 1 ) 2 2
4 4 4 3

3 2

3 3 3 8 3 3 3 7 3 3 3 3 3 8 3 3 3 6 3 3 3 4
4 2
4 0
3 3
4 1

1 3 6 2
3 1 1 2

3 2 1 3 3
3 2 0 3 9
3 2 1 3 3
3 5
5 4 0
X 4 3 3
2
X 3
9 3 4
8
7 1 2 2
1 1 0 (in c .
X 1 1 ~ X 2 1 )
6
2 2 2 4 2 8
(in c . (in c >
4 4 X 2 5 ~ X 2 7 ) X 2 9 ~ X 3 1 )
4 3
X 2 3
1 3 9 7
1 3 9 8

X - M A R K P A R T S : N O T S O L D S E P A R A T E L Y
14. FUEL INJECTION VALVE
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Valve Assembly, F. Inject 718200-53100
2. Nozzle Assembly, F. Inject 119620-53000
3. Valve (X) 119620-53010
4. Body (X) 119620-53040
5. Nut, Nozzle 118200-53080
6. Holder 118200-53100
7. Spring, Valve 119620-53120
8. Seat, Nozzle Spring 114250-53130
9. Spacer, Valve Stop 119620-53140
10. Shim Pack 114250-53400
11. Shim (X) 114250-53410
12. Shim (X) 114250-53420
13. Shim (X) 114250-53430
14. Shim (X) 114250-53440
15. Shim (X) 114250-53450
16. Shim (X) 114250-53490
17. Shim (X) 114250-53500
18. Shim (X) 114250-53510
19. Shim (X) 114250-53520
20. Shim (X) 114250-53530
21. Shim (X) 114250-53540
22. O – Ring S10 129155-61830
23. FI Line Assembly (X) 118200-59800
24. Pipe (1), F. Inject 118200-59810
25. Retainer (X) 124250-55950
26. Nut (X) 124250-55960
27. Pipe, F. Injection 1 (X) 118200-59600
28. Pipe (2), F. Inject 118200-59820
29. Retainer (X) 124250-55950
30. Nut (X) 124250-55960
31. Pipe, F. Injection 2 (X) 118200-59610
32. Pipe Assembly, Fuel Over 118400-59150
33. Clamp 8 124066-59100
34. Joint, Nozzle 118200-59520
35. Pipe, Fuel Return 118400-59550
36. Pipe, Fuel Return 119000-59550
37. Pipe, Fuel Return 121450-59550
38. Joint 118200-59561
39. Pipe, Fuel Return 118400-59560
40. Clamp, Cord 160260-78700
14.FUEL INJECTION VALVE
PARTS LIST

41. Joint, 2-way 118200-59580


42. Pipe, Fuel Return 124066-59580
43. Nut 119620-59700
44. Seal Washer 14S 22190-140002
1 5 . F U E L L IN E

1 1

1 2 2
1

2 3

X 4

3 5 9
5

L O O S E P A R T 3 6 2 7
7 X 1 0 8 9
1 1
6

1 1 2 2

X . M A R K P A R T S : N O T S O L D S E P A R A T E L Y
15. FUEL LINE
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Filter Assembly, Fuel Oil 118400-55500
2. Fuel Filter 118200-55510
3. Support, Fuel Filter 118400-55520
4. Ring, Support (X) 118400-55530
5. Bolt M10 x 20 Plated 26106-100202
6. Pipe, Fuel 118400-59030
7. Clamp 12 124766-59050
8. Holder 12 118400-59060
9. Clamp 118200-59070
10. Pipe, Fuel (D12XL400) (X) 121236-59080
11. Pump Assembly, Fuel 118200-52100
1 6 . S T A R T IN G M O T O R

2 1

A
1 8

1 1 1 9

1 6

1 7

4
2

5 7

3 6
1 5 1 2

1 3
1 1

2 0

A
1 4

1 0
9
16. STARTING MOTOR
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Starter Assembly 118400-77020
2. Pinion Clutch Assembly (X) 2130650060
3. Pinion Shaft (X) 2114555100
4. Stopper Set, Pinion (X) 2114890060
5. Clutch Assembly (X) 2130750060
6. Ball Bearing (X) 2114555020
7. Bearing 3,Pinion (X) 2114950020
8. Yoke Assembly 129608-77110
9. Armature Assembly 118400-77250
10. Bearing, Armature 118400-77260
11. Brush Holder Assembly 118400-77270
12. Rear Cover Assembly 118400-77280
13. Rear Cover Metal 129698-77170
14. Thrust Washer Kit 118400-77290
15. Gear Case 118400-77300
16. Centre Housing 118400-77310
17. Shift Lever Set 118400-77320
18. Magnetic Switch Assembly 118400-77330
19. Dust Cover Kit 118400-77340
20. Through Bolt 124195-77770
21. Bolt M10 x 30 Plated 26106-100302
1 7 . D Y N A M O

8 8

L O O S E P A R T
1 4
6
7

1 1
17. DYNAMO
PARTS LIST

PART DESCRIPTION PART NUMBER


1. Generator Assembly 118200-78201
2. Stator Assembly 118200-78751
3. Wheel, Dynamo 118200-78760
4. Bolt 6 x 12 118200-78300
5. Clamp 118400-78700
6. Bolt 6 x 25 26116-060252
7. Current Limiter (20A) 119225-77720
1 8 . G A S K E T S E T & T O O L S

2 3 4

1
7 8
5 6 1 0

1 2 1 3

1 1

1 4 1 5 1 6 1 7 1 8

O P T IO N A L P A R T

1 9

2 0

9 7 7 7 7 0
0 1 2 1 2
18. GASKET SET & TOOLS
PARTS LIST

DESCRIPTION PART NUMBER


1. Gasket Set, Cyl. Block 118400-99011
2. Gasket, Cover 118400-01490
3. Seal, Oil 118200-02220
4. Seal, Oil 118200-02230
5. Gasket, Bend. Guide 118200-49120
6. Seal Washer 16S 22190-160002
7. O – Ring P6.0 118200-01400
8. O – Ring P16.0 118200-01410
9. O – Ring S24.0 118200-01430
10. O – Ring P16.0 118200-01420
11. Gasket Set, Cyl. Head 118200-99021
12. Gasket ,Head 118200-01350
13. Gasket, Bonnnet 118200-11320
14. Gasket, Silencer 118200-13200
15. Gasket, Bend. Guide 118200-49120
16. Protector, Nozzle 119600-11450
17. Gasket, Nozzle 119600-11460
18. Gasket, Intake Pipe 118200-12211
19. Flex Horn 129400-92420
20. Gasket, Liquid 977770-01212

Remark:
Item 1. Optional Part

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