Series5000 Dresser
Series5000 Dresser
DESCRIPTION                                                     APPLICATIONS
Texsteam Series 5000 chemical injectors are positive            • Introducing detergents in air-gas drilling
displacement units powered by integral gas/air motor.             operations
These pumps fill the requirements of a broad range
                                                                • Blending foaming agents in water laden gas wells
of applications because of their ability to achieve high
discharge pressures (up to 12,000 psi) and wide                 • High pressure addition of fluid compounds in
volume ranges. A horizontal plunger and vertical check            blending and chemical processing.
valve arrangement assure high operating efficiency.
                                                                • Introduction of de-salting agents, de-emulsifiers,
The standard pump head has a Ductile Iron body and
                                                                  inhibitors and flocculants in crude oil and
stainless steel trim. Stainless steel heads are available
                                                                  gas steams
for high corrosive applications. A built-in priming valve
facilitates pump head priming, enables the operator             • High and low pressure lubrication systems
to easily check pump operation, and offers a                    • Methanol and alcohol injection in gas systems to
sample-catching device. The pump frame and body                   prevent freezing
castings are high-strength aluminum. The operating
mechanism strokes in oil and is gasket sealed to                • General high pressure injection applications
protect against dust and other atmospheric influences.          • Fluid blending of extreme pressures within varied,
A standard equipment safety valve offers protection               controlled processes
against accidental overpressure of the main
diaphragm. The adjustable packing is equipped with              • Hydrostatic testing
a lantern ring and a grease jack for lubricating the            • Glycol circulation
plunger and packing to insure long life.
                                                                • Water treatment
                                                            1
PERFORMANCE DATA
                                                  Maximum Pressure                          Maximum Volume
 Model #     Plunger     Operating Ratio           Pressure (PSIG)                    Intermittent  Continuous
               Size        Gas*/Fluid        Hard Packing       Soft Packing          GPH GPD      GPH GPD
MODELS AVAILABLE
All models available trimmed for sour gas as an option
To add a 5 gallon tank, gauge, and base to the Basic                   Drum Gauges Available:
Power Unit, order the following Parts:
                                                                       TB-1128 Carbon Steel
1-TA-0664     5 gal. tank       1-TA-0141    Base Screw                TB-1129 304SS
1-TB-0871     Gauge             4-TA-0143    Bolt
1-TA-3189     Suction Tubing    5-TA-0144    Nut
1-TB-0204     Base              10-TA-0300   Washer
1-TA-3116     ELL               5-TA-0425    Lockwasher
                                                          2
VOLUME & PUMP
                    180
                    160           Minimum Operating Speed
                    140                                                                             Maximum Operating Speed
                    120                                                                    Continuous Service
 Gallons Per Day
                    800
                                  Minimum Operating Speed
                    700                                                                    Maximum Operating Speed
                                                                                                                                      Model 5007 1-1/4” Plunger Long Stroke
                                                                                   Continuous Service
                    600
                    500
  Gallons Per Day
300
                    200
                                                                                                                                      Model 5007 1-1/4” Plunger Short Stroke
                    150                                                                                                               Model 5004 3/4” Plunger Long Stroke
                                                                                                                                      Model 5006 1” Plunger Short Stroke
                    100
                                                                                                                                      Model 5004 3/4” Plunger Short Stroke
                     50
                                                                                                                                      (1/2” Stroke Length)
                          0   5     10        20            30             40              50            60            70      75
                                                            Stroke Per Minute
Injection Press in PSI 50 100 150 200 250 300 400 500 600 700 800 900 1000 1500 2000 3000 3500 4000 5000 6000 7000 8000 9000 10000
1/4" Piston Long Stroke 5002                280    281.2   282.4   283.6   284.8    286     289    292   294.6   297.2    300     303    306     318   330    356    368   380   404   428 452 476 500      522
1/4" Piston Short Stroke                    700     703     706     707     709     712     720    724    731     737     741     748    756     779   802    854    872   897   937   984 1017 1057 1090   1122
3/8" Piston Long Stroke 5003                140    140.6   141.2   141.8   142.4    143    144.5   146   147.3   148.8    150    151.5   153     159   165    178    184   190   202   214 226 238 250      262
3/8" Piston Short Stroke                    355    355.6   356.2   356.8   357.4    358    359.5   361   362.3   363.6    365    366.5   368     374   380    393    399   405   417   429 441 453 465       477
1/2" Piston Long Stroke 5005               80.6     81.2    81.8    82.4    83     83.6    84.8    86    87.2     88.4   89.6     90.8    92      98   104    116    122   128   140   152 164 176 188      200
1/2" Piston Short Stroke                   200.6   201.1   201.8   202.4    203    203.6   204.8   206    207    208.4   209.6   210.8   212     218   224    236    242   248   260   272 284 296 308       320
3/4" Piston Long Stroke 5004                 36      37      38      39     40       41      43    45    47.3     49.4   51.3     52.8   55.6     66   76.2    97    107   114   121
3/4" Piston Short Stroke                     89      91      92      94      95      96      99    101    105     109     111     113    117     132   145    172    183   190   191
1" Piston Long Stroke      5006            20.6    21.2    21.8    22.4     23     23.6    24.8    26    27.2    28.4    29.6    30.8     32     38     44    56     62
1" Piston Short Stroke                     50.6     51.2    51.8    52.4    53     53.6     54.8    56    57.2    58.4   59.6     60.8    62      68    74     86
1 1/4" Piston Long Stroke 5007             13.6    14.2    14.8    15.4     16     16.6    17.8    19    20.2    21.4    22.6    23.8     25     31     37    49
1 1/4" Piston Short Stroke                 32.6    33.2    33.8    34.4     35     35.6    36.8    38    39.2    40.4    41.6    42.8     44     50     56
                                                                                                          3
INSTALLATION AND OPERATING INSTRUCTIONS
1. After removing pump from carton, inspect for possible damage                        diaphragm and is set at 50 psi. Pressure on the diaphragm
   in transit from factory. If the pump has been damaged, file claim                   should not in any case exceed 50 psi.
   with the carrier.                                                              d. Tie in gas line into TA-22 inlet valve.
2. Bolt holes are provided for mounting. See drawing for dimensions            6. Lubrication (30 wt. non-detergent oil - 3 quarts)
   on page 5.                                                                     a. Remove the cover plate TB-4 and fill the chamber next to
3. Connect the suction line to pump head.                                              diaphragm with oil. Only on pumps with 1-1/4” plungers
   a. When a reservoir is furnished with the pump, the suction                         are both the chambers filled with oil. The model 5007 requires
        line is already connected. Fill the reservoir and open (all the                oil in the packing gland chamber in order to lubricate the plunger.
        way) the TB-871 sight feed shutoff assembly. It is important              b. Insert stick lubricant into the TA-558 grease jack. Texsteam
        to have the TB-871 valve open all the way when the pump is                     has available and recommends P/N TA-3179 for most fluids.
        in operation because the TB-871 valve seals-off in the open                    No lubrication is required if the pump is equipped with teflon
        position and prevents air from entering the suction line through               packing and chrome-plated plunger. In this case the
        the valve. A dual strainer is furnished as part of this unit.                  connection for the grease jack should be plugged with a
   b. When a power unit model (less tanks) is purchased, a                             1/8” pipe plug.
        strainer should be piped into the suction line to prevent              7. Adjust for desired volume by considering pump speed (see charts)
        sand, rust or other particles, which score the plunger or                 and position of Item 47 pin. Different volumes can be achieved
        possibly foul the check valves, from entering the pump                    by short and long stroke setting (see charts). The pump is
        head. Texsteam manufactures the TB-21 sight feed assembly                 assembled with Item 47 plunger travel adjusting pin inserted in
        which can be used with the 3/8” and 1/2” plungers only. A                 the hole of the plunger nearest the plunger packing gland nut.
        TA-75 street ell and TA-674 nipple is required to pipe the                This is the position of longest stroke. To shorten the stroke,
        TB-21 sight feed into the bottom bushing of the pump head.                place the pin in the other hole. (See Page 6.)
        The TB-21 should be installed as shown on page 6. The inlet            8. Start the pump by slowly opening the TA-22 inlet valve. Prime
        connections on the pump head and the sight feed are 1/4” FPT.             the pump head by opening the TA-123 priming valve. After the
4. Connect the discharge line. The top connection on the pump                     pump discharges fluid without bubbles, close the priming valve
   head is the fluid discharge and has a female 1/4” pipe thread                  for normal operation. At this point make a visual check of the
   connection. A line check should be installed in the discharge                  plunger drip and using a flat blade screwdriver slowly tighten
   line as close to the point of injection as possible. For pumps                 the gland nut to prevent excess drippage and waste of chemicals.
   with 3/8"” plunger, Texsteam offers a 1/4” line check either in                Do not over-tighten plunger packing. It may be necessary to
   brass (TA-676) or stainless steel (TA-675) which will withstand                readjust the packing the next day. A slight leak during the
   working pressures of 3000 and 6000 psi respectively. For other                 break-in period is beneficial. Sufficient time should be allowed
   plunger sizes, 1/2”, 1” and 1-1/4”, Texsteam offers the TB-283                 to let the packing ‘seat-in.” DO NOT ADJUST PACKING UNDER
   stainless steel line check which withstands pressures up to                    PRESSURE. If low volumes are being pumped, the pump head
   6000 psi. When installing these check valves note the arrow                    the fluid discharge line and all other fittings up to the line check
   on the body which indicates the direction of flow.                             should be thoroughly purged of all air bubbles.
5. Connect the power gas line.
   a. First blow power gas line clean to remove any loose rust                                                 CAUTION:
        particles, slag, sand, etc.                                                 The TB-40 regulator (Item 2, Pg. 6) mounted on the pump
                                                                                   as a standard component DOES NOT REDUCE THE MAIN AIR
   b. Consider the pressure requirements of the pump. If the gas
                                                                                    OR GAS SUPPLY PRESSURE down to 50 psig, which is the
        supply exceeds 50 psi (consider erratic pressure), the supply
                                                                                     maximum allowable for operating the Series 5000 pump.
        should be equipped with a regulator to reduce the gas pressure
                                                                                   It is factory-set at 12 psi to prevent over-pressuring the TB-37
        to 50 psi. If the main air or gas supply to the pump is over
                                                                                                    master valve (Item 6, page 6).
        50 psig, it must be reduced to 50 pounds. This can be done
        by installing another TB-40 regulator and TA-129 gauge                    If the main air or gas supply to the pump is over 50 psig, it
        (available as optional components for field installation). The             must be reduced to 50 lbs. This can be done by installing
        maximum allowable inlet pressure to a TB-40 regulator for                   another TB-40 regulator and TA-129 gauge (available as
        installing in the main gas supply is 1500 psig.                            optional components for field installation.) The maximum
   c. The TA-131 safety valve is for protection of the TB-10                     allowable inlet pressure to a TB-40 regulator for installing in
                                                                                               the main gas supply is 1500 psig.
                                                                           4
Inspecting TB-9 Pilot Valve Assembly                                                     Troubleshooting
Unscrew TA-906 disc retainer, lift out TA-77 valve spring, TA-579                        1. If pump stops with plunger in extreme discharge position and gas
washer and TA-4668 valve disc. Close inspection of the valve disc                           or air is being discharged from the TA-131 safety valve, or a
sealing surface and drive socket slot is necessary. Very close inspection                   constant discharge of gas or air is discharged when the safety valve
of the drive pin should he made, if ends are worn, the valve disc                           lift ring is pulled, the TA-1329 diaphragm in the TB-37 master valve
should be replaced. If TB-1 Body and TA-4668 valve disc are badly                           is burst.
scored, replace. Realignment of the valve disc is important. Refer to                    2. If pump does not move forward and a constant discharge of gas or
positioning diagram on page 7.                                                              air is observed in the lubricating oil chamber then the TB-10 main
Replacement of TB-10 Diaphragms, TA-25 Spring and                                           diaphragms are ruptured.
Related Parts                                                                            3. Pump is operating but nor pumping fluid.
Remove TB-40 regulator, TA-22 valve, and TB-37 master valve.Remove                          a. Open bleeder valve to break air lock.
16 TA-142 bolts. The cover is under tension. Care should he exercised                       b. Check if sight feed shutoff assembly TA-101 is screwed in “out”
when removing the last TA-142 bolts. Two C-clamps or 5/16” x 2                                    position.
(slightly longer than TA-142 bolts) would be very helpful for this work.
                                                                                            c. Check top and bottom halls and seats for leaking.
                                                                                         (REFER TO PARTS LIST ON PAGE 6 AND 7)
DIMENSIONS
Do Not Use For Construction. Request Certified Dimension Drawing From Factory If Needed.
                                                                                                                     28”
         Speed Control Valve
                                                                                                              Sealed Exhaust (Optional)
                                                                                                                                           5 1/2”
                                                                                                                      1/4” Pilot Gas     1/4” NPT
                                                                    18 1/2”                                           Exhaust            Discharge
 1/4” Gas Inlet
    3/8” Gas
    Exhaust
                                                                                                                                                         11 1/2
                                                             8 3/8”
                                                                              7 3/4”                                              1/4” NPT Suction
                                                                                                                                  7/16” 8 Holes    4 3/4”
                      3/4”
          1 3/4”                            11 1/8”
                       12 15/16”                                    Baseplate TB-0204 (10 gauge galvanized steel)
                                          11-7/8” wide              (for pump & a 5 gal. or 10 gal. tank)
                                            23” long
                                                                                    5
GENERAL ASSEMBLY                                                                                                                     PARTS LIST
                                                                                                                                        25      TA-559       Body
                                                                                                                 28                     26      TA-560       Screw
                                                                           Grease Jack Assembly 27
                              3                                                                                  29                     27      TA-561       Base
                                                                                  TA-558
                                                                                                                                        28      TA-562       Retainer
                                                                       (Not used on the 1-1/4” head)
                                                                                                                                        29      TA-564       Ball
                                                                         ** Lube Stick                           25
                                                                            TA-3179-1 One Stick                                        Item     Part No.              Name
                                                                            TA-3179-2 Carton                                            1       TA-1295      Pressure Gauge 1-12 psi
                                                                                                                      Use TA-2845
                                                                            of 72 Sticks                              for Sour Gas      2       TB-40        Regulator
                                                                                                       26
                                                                                                                                        3       TA-4692      Nipple 316SS
                                                                                                                      Use TA-2979       4       TA-22        Inlet Gas Valve Assembly
                                                                                                                      for Sour Gas
                                                                                                                                        5       TA-135       Half Union, Steel Cad. P1.
       4        2        1                  11                12            13          18        19        20         Use TB-770       6       TB-37        Master Valve, Aluminum
                                                                                                                      for Sour Gas      7       TA-9         Attachment Nipple, Brass
                                                    Elbow                                                             Use TA-1256       8       TA-137       Half Union, Brass
Use a TB-2843                                       Item 41                                                           for Sour Gas      9       TA-1494      Line assembly from Pilot
Snubber for                                         Page 7                                                                 (304SS)                           Valve to Master Valve (Copper)
Sour Gas                                                                                                                                11      TA-2599      Air Filter
Applications                                                                                                          Use TA-3244
                                                                                                                      for Sour Gas      12      TA-132       Elbow-Brass
                                                                                                                        CS Cad pl.      13      TA-75        Elbow
                                                                                                                      Use TA-1257       14      TA-143       Cap Screw
                                                                                                                      for Sour Gas      15      TA-1493      Line from Pilot Valve to Reg.
                                                                                                                           (304SS)      16**    TA-58        Gasket
   5
                                                                                                                       Use TB-771       17      TB-9         Pilot Valve Assembly
                                                                                                        23
                                                                                                                      for Sour Gas      18      *            Grease Jack
   6                                                                                                                                    19      TA-4452      Bolt 316SS
                                                                      1/4” Drain                                      See Item 19,
                                                                                                                           page 8.      20      TA-123       Priming Valve
   7
                                                                                                                                        21      TA-674       Nipple (optional)
   8                                                                                                                                    22      TB-21        Strainer Sight Feed
                                                                                                                                                             Assembly (Optional)
                                                                                                                                        23      See pg. 8    Standard Head Assembly
                                                                                                                                        31      TD-434       Housing, Aluminum
                              70       14    9         15 17        16                  22 13          21                               32      TB-2         Disc
                                                                                         Optional                                       33**    TA-25        Spring
                                                                                                                                        34      TC-1         Cover, Aluminum
                                   31       11 33    41 49     47     42     48     51       50   20                                    35**    TB-10        Diaphragm (2 Required Buna-N)
           39                                                                                                                           36      TA-138       Drain Plug
                                                                                                                                        37      TA-142       Diaphragm Housing Bolts
                                                                                                                                        38      TA-76        Bushing
                                                                                                                      Use TA-2862       39      TA-131       1/4” Safety Valve Set 50#
                                                                                                                      for Sour Gas      41      TA-146       Set Screw
                                                                                                                           (303SS)      42      TA-2970      Wing Screw
           32                                                                                                                           43      TA-0143      Bolt
                                                                                                                                        44      TA-139       Nut
                                                                                                                                        45      TB-11        Gasket
           34
                                                                                                                                        46      TC-4         Base, Aluminum
                                                                                                                                        47      TA-35        Pin
           36                                                                                                                           48      TB-4         Cover, Aluminum
                                                                                                                                        49      TA-20        Pin
           37                                                                                                                           50      TA-5906      Stuffing Box
                                                                                                                                        51      TB-36        Gasket Buna-N 1/8”
                    35       38    44 43 46           45      55 56        36      54        53                                         53      TD-1         Housing, Aluminum
                                                                                                                                        54**    TA-3230      O-Ring, Buna-N
                                                                                                                                        55      TB-3         Thrust Rod
                                                                                                                                        56      TA-143       Screw
                                                                                                                                        57      TA-677       Outlet Body
                                                                                              1/2” Stainless Steel (303SS)              58**    TA-391       Spring
                                                    1/4” Brass Line Check                         Line Check (TB-283)                   59**    TA-54        Ball 3/8” 316SS
                                                                                                                                        60**    TA-479       O-Ring Buna-N
                                                           (TA-676)                          6000 PSIG Maximum Pressure                         TA-2093      O-Ring Viton
                                                          3000 PSIG                                                 65                  61      TA-678       Inlet Body
                                                     Maximum Pressure                                                                   62      TA-1296      Outlet Body
                                                                                                                                        63      TA-1297      Inlet Body
61         60 59                  58          57                                                                      58                64      TA-1574      Washer, 304SS
                                                                                                                                        65      TB-271       Body
                                                                                                                      66                66      TA-1879      Valve
 63 64 60 59                        58           62 1/4” Stainless Steel                                                                67**    TA-612       O-Ring-Buna-N
                                                                                                                      67                        TA-2184      O-Ring Viton
                                                     Line Check (303SS)
                                                                                                                      68                68**    TA-1959      O-Ring-Buna-N
                                                          (TA-675)                                                                              TA-3979      O-Ring Viton
                                                         6000 PSIG                                                                      69      TA-1880      Bushing
                                                     Maximum Pressure                                                                   70      TA-0425      Lock Washer, Steel Cad. P1.
                                                                                                                      69
                                                                                                                                     *Furnished on all plungers except 1-1/4” Model 5007
                                                                                                                                     **Recommended spare parts
                                                                                                            6
PARTS LIST
                         1                        11
                                                                                                    ITEM    PART NO.           NAME
                                                                                                     1**     TA-200       Upper Valve Seat
                         2                                                                           2**     TA-202       Valve Spring
                                                                                                     3**     TA-196       Valve Disc
                                                                                   14                4**     TA-201       Lower Valve Seat
                         3                                                                           5       TC-3         Housing, Aluminum
                                                  12
                         4                                                                           6       TA-163       Cap Bolt
                                                                                                     7       TA-197       Stem Assembly
                        5                         13                               15
                                                                                                     8**     TA-1329      Diaphragm
                                                                                   16                9       TA-1         Housing Cap
                                                                                                     10      TA-164       Cap Nut
                                                                                                     11**    TA-98        Bowl
                         6                             1/4” NPT                                      12**    TA-104       Gasket
                                                                                                     13      TA-866       Bushing
                                                            Sight Feed Assembly                      14      TA-206       Screen, 304SS-50 Mesh
                        7
                                                                   (TB-21)                           15      TB-39        Body, Aluminum
                                                                 (Optional)                          16      TA-101       Shutoff Assembly
                                                                                                     17      TA-10        Body
                        8                         17           18 19 20                21            18**    TA-23        Packing
                                                                                                     19      TA-11        Gland Nut
                        9                                                                            20      TA-195       Nut
                                                                                                     21      TA-13        Valve Stem
                        10
                                                                                                     22      TA-67        Lock Pin
     Master Valve Assembly                        1/4” NPT                                           23      TA-457       Bearing
         (TB-37-STD.)                                                                                24      TA-169       Socket Cap Screw
                                                           Inlet Valve Assembly                      25      TA-815       Flipper Bearing Pin
      (TB-770-SOUR GAS)
                                                               (TB-22-STD.)                          26      TA-814       Flipper Arm
                                                                                                     27**    TA-4601      Top Spring Bushing
                                                          (TB-2979-SOUR GAS)
                                                                                                     28**    TA-4600      Flipper Spring
                                                                  (303SS)                            29**    TA-772       Bottom Spring Bushing
                                                                                                     30      TA-65        Flipper Arm Assembly
                                                                                                     31      TA-168       Cotter Pin
                                                                   33
                                                                                                     32      TA-170       Clevis Pin, Steel
                                   Pilot Valve Assembly            35                                33      TB-441       Body C.I.
Flipper Arm Assembly                    (TB-9-STD.)                                                  35**    TA-4668      Valve Disc & Drive Pin Assy, SS
        (TA-65)                    (TB-771-SOUR GAS)               41                                36**    TA-579       Washer 316SS
        Item 30                                                                                      37**    TA-77        Spring, SS
                                                                                                     38      TA-906       Disc Retainer Nut-CS Cad pl.
        23 22                                                      30
                                                                                                     39      TA-167       Washer
                                                                                                     40      TA-166       Cap Screw
                                             61                                                      41      TA-132       Elbow, Brass
                                                           40 39        TA-4062 TA-4062      38
                25                           27                                                      42      TA-209       Cap
24                                                                                                   43      TA-212       Cap Gasket
                        KIT: P/N TA-4671                                                             44      TA-222       Seat Block Pin
                26      Includes:                                                                    45**    TA-214       Valve Seat Assembly
                        27, 28, 29 and 61    28                                                      46      TA-519       Filter Screen
                                                                                                     47      TA-219       Filter Screw
                                             29                                                      48      TC-29        Body, Brass
                                             30                                                      49      TA-208       Valve Seat Block Yoke
                                                                                                     50      TA-213       Diaphragm Nut Gasket
                                                                                                     51**    TA-210       Body Gasket
                                             31           32       33         35 36         37       52**    TA-211       Diaphragm
                                                                                                     53      TA-3135      Spring Plate
                        Pressure Regulator Assembly                                                  54      TA-220       Lock Nut
                                                                                                     55      TA-3111      Spring
                 (TB-40-STD.) 1500 PSIG max. inlet pressure                                          56      TA-3133      Spring Disc
     (TA-2845 SOUR GAS Configuration of TB-40 and TA-2845 is not identical)                          57      TA-223       Body Screw
                        300 PSIG max. inlet pressure                                                 58      TA-3110      Bonnet, Brass
                                                                                                     59      TA-402       Lock Nut
           42   43 44        46             50 52 54 56             58        60                     60      TA-217       Adjusting Screw
                                  1/4” NPT
                                                                                                     61      TA-20        Pin
                                                                                                  ** Recommended Spare Parts
45 47 48 49 51 53 55 57 59
                                                                                   7
                                                                                                                                                     INJECTOR HEADS
 PARTS LIST                              TA-558 Grease Jack
         1/4”, 3/8”, 1/2”,
                                            Mounts Here                                  7                                                                                   7
                                        See Page 6 For Details
            3/4”, & 1”
              Heads
                                                                                                                               5, 5A 20                10                    8
                               6                12      10                              8                                                                                    9
                                                                                        9                     1                                                              11, 11A
           1                                                                            25, 25A                                                                              9
                                                                                        11, 11A
                                                                                                               2                                                             13
                                                                                         9                                                                                   15
                                                                                                                                              14                             16, 16A
                                                                                        13                                       3     21 12 17, 17A
                                                                                                                   1-1/4” Head
                                                                                                                                                                             18
                                                                                        15
                2              3 4             5, 5A 14                                                            Model 5007
                                                                                        16, 16A                                                15 16, 16A
                                                 17, 17A                                                                (TB-698)
                    TB-368 Seat Assy.
                                                                                                                      Bottom Seat                                                 17
   24                                                                                                                 O-Ring Type
   11                                             25, 25A                                                           1/2” Thru 1-1/4”
                                                                                        18