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Piab Vacuum Cup Suction

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0% found this document useful (0 votes)
139 views16 pages

Piab Vacuum Cup Suction

Uploaded by

Na Wee Kwong
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Vacuum Automation Improve your productivity and energy efficiency Our Mission “The piab mission is to increase productivity for industrial customers and provide energy saving solutions by promoting our superior technology universally.” Dpiab Dpiab A powerful business partner Piab has a wide experience in various applications and industries, from pick and placing small candies to large heavy boxes. We strive to increase productivity, thus reinforcing your edge in the market. We also aim to reduce your energy consumption and improve your working environment. Partnering with Piab means more than having a reliable supplier of vacuum solutions. Leader We take pride in being the innovators in vacuum technology. Technical leadership means finding and developing solutions that have not yet been found by others. You should feel confident in knowing that your relationship with us will keep you on the cutting edge with innovative technology solutions. AtPiab, we commit to serve you with the same level of know-how and service no matter where you are in the ‘world, A strong presence, with representatives all over the world allows Piab to present a global, unified front with one mission - to grow your business, Our success is a result of being focused on your success. Productivity In today’s very competitive world, we realise that you need, as much as we do, to always be one step ahead of the competition. Among other things, one should always aim to improve productivity. Piab's technology and experience supports your ambition in improving productivity and maintaining your competitive edge. Energy saving We believe strongly in taking responsiblity for our shared environment. We always strive to have products that are more energy efficient than the competitor. ror example, using our smaller compressed air arven pumps directly on your machine as opposed to using a mechanical vacuum pump with inherent energy losses through long vacum fines until reaches the main ection poi. This means that our products save energy and give you more flexbity on where to intl your machinery. Main indust Consumer and food Applications Bag ting, catoning machines, carton eectrs, rotary cateners, paloizingidepalzing, handing of lexble packages ‘Applications Metal stamping/press transer, body assembly, windshiold assembly injection meulsing, genome Iter, qu fang Graphic N a ‘Applications Feeder, decurer,delvery, oiing, Bookbinding, gle binder, ‘Stiching, sada stitching, inserter, oe cutting, palltizng ies where Pi: Applications abot pick and pace, bster packaging, vacuum drying, powder and tablet conveying, carton ewctng, redueoage Ming labeling, paletzing, bag opening Electronics and semiconductor Applications Surface mounting PCB, vacuum holding measuring, lok esting, Sieplay sssomby, carton, Chemical and plastics Applications Injection moulding, therma/vacuum forming, vacuum holding uring machine operations, vacuum lainatons, evacuation of ‘molds, depassings, evaporation, conveying, White goods I LA Applications Applications Metal stamping, pick and place, palling, labeing, njecton Vacuum assembly fatue, vacuum for instument calibration, rmoulcng, metal foning, ss nanding, eenomic Hr metal forring, degassing, vacuum holding for maasuringiesting, fergonome itr Glass and solar cells Wood furniture Applications Applications ‘Glass forming and transfer glass handling, ergonomic ter, Wood working and handing, destackng layers of sheets, ‘vacuum non for measunngestr. vacuum lamination. paltizng, Reference Customers Caer | prory @ Electrolux JOULIN OKI WRIGLEY @ Dpiab COAX® - A forerunner within air-driven vacuum technology COAX® is an advanced solution for creating vacuum with compressed air Based on Piab's multistage technology, COAX® cartridges are smaller, more ficient and more reliable than conventional ejectors, which allow for the design ofa flexible, modular and efficient vacuum system. A vacuum system based on COAX® technology can provide you with several times more vacuum flow than conventional systems, allowing you to increase speed lI with high reliability while reducing energy consumption with up to 50%, \wmen compressed a) passes though the nozzles (2), is piled ‘through with te stream oF compressed at Sucton wile generated = atthe opening of each stage (3), resulting in vacuum \ COAX® cartridges exist in a 3-stage or 2-stage design in diferent sizes (MICRO, MINI and MIDI) and in several characteristics (Si, Xi, Ti and BV/P) making them suitable for many applications. The technology ensures excellent performance at both low and high feed pressures (0.18-0.6 MPa, [26-87 psi). Some cartridges are available in both 9-stage and 2-stage designs. The S-stage is for increased vacuum flow and faster evacuation and the 2-stage is more economical and for applications where size and weight are factor. The graphs represent ejector that ae equal in nezale iamotor-compressed air consumption + — _ S-stage COAX® MINI Sete Cone wan = StShale stage ng vacwam tow SE Sogn, comp aca oe i Recommended for lating appliaons ¢ (ria) ard Nigh aoeed apleatone § pou = Vacuum Level 100% Host ogy fot and 4 HO Htch vai tow reromaray bot cae. # LQ — oven 3 Lowa orton ——+ 1 QQ 10% 1 rssres + {vcs Lov Dpiab piGRIP® - The first modular suction cup on the market Taking gripping to new dimensions & a pe SN Versatility and productivity ‘A modular suction cup that fits most machines land that can be optimized for handling almost all materials. piGRIP®s six diferent lip types, optimized {or various products to lit, ensure the right hardness! softness and sealing capability for your material, Combined with the firm bellows, piGRIP® is stable ‘enough to handle faster accelerations and more high ‘speed ls as compared to traditional cups. Lips & = Your choices are endless, piGRIP® is available as a flat, one, three or as a six bellow cup. The availabilty of more than 40 different fittings, six different types flips, and also a low micron fiter disc for the bellow and a mesh filter forthe fitting makes the variations of this modular suction cup endless. You can configure more than thousands and thousands of different ‘types of cups to meet your exact need. —_ € R Sandip ‘la Up begin WotSurtce ty Feomtn see ap Petantising —fehatsgr ach Cessna Sameohan Beene al Seemann seem I ae Seeman esac i ee Tce Soman omer team a pow Fic a reo ae Se oe soon ‘The bi starcard ip ‘sracommendad fhe ‘urace ig more uneven ‘orrough, eg textured Materials & Durometers sanease a @-- Or @ xm 20" were é& & Dpiab Suction cups/grippers piGRIP® Modular suction cup Applications Grip Hold Accelerate... keg. cq” Soo tue, uneven ae ato very never before. a rough surfaces on objects such as plastic pieces, wood, shoot metal (dry las, a6 ito. Comigated cardboard, carton food is, DURAFLEX” High wear resistance without @@aa. > smaom surze on sigs sch a paste compromising acheronceto, SRR OM ib ete "slow incest Sos rol, the object. 1.Osoem asset @208e > = CUPS me friageastate ke + eg ng a Semen Akg * Oe Sere nd durability. > ob al cardboard, carton, ties, etc, & = awte & = csC8 DDURAFLEX® Dual durometer Exceptional grip on oily surfaces. > Olly metal sheets and other hricatod suraces, Dpiab Silicone Applications For extremely high > Contact with fod or FA ‘cwronmerts, packages temperature applications dre-coloed paste prs igh and or when handling food {erperatre), bakery (aetoctabl) rod Sectonica/somiconductor Products. (Gonewelantsanc) » Bags ith rage contents and food, bags wrth gue scoue ontnts ana fren ota fw temperatures), open bage Nitrile-PVC and CR NITRILE-PVC — Oil resistant, a traditionally designed cup. > Conventional sition cu material ‘or general purposes. CR — Especially good for low temperature environments, a traditionally designed cup. HNBR Used in handing hot parts or where sllcone or PWS Is ese not allowed. Mark free » Removing hot paste parts from nection moulding equipment, sis handing, CR — Chloroprene HNBR — Hydrogenated Nitrile Butadiene Rubber PWIS — Paint Wetting Impairment Substances Suction Cup Accessories Dpiab Suction cup accessories are parts which make it easier to position the cup, add level compensation, reduce the risk for damaging parts or give a precise movernent to the cup. Level Compensators /Spring plungers Wide range of thread 1 connections and stroke ] lengths. 1 dete! Height adjuster Facilitates installation Suction cup extensions For handling devices used in cramped areas. Integrated filter, For increased system reliability in industrial environment. Ball joints Mounts on a suction cup to avoid stress. 10 Applications > Adjust diterences in evel, for ‘example on iting devices win > ows for soft placement of eups ‘on eonstve or thn objects » Avalabe with rotational oF non- rotational design (tele for use ‘wth oval suction cups » Provides a height extension botweon the handing device and the sucton cup. » Adjustable in height. » Sold extonsion or mounting a suction cup. » Sovora eights availabe » Avalable as an integrated fter > mesh fteris igo avalble in the ‘ng » Non-esking design to work with ‘vacuum aystom or ergonomic ‘assist sme or othr viens wth hig dogree of sate. » Avalableinloose-t and locking Dpiab An eco-friendly vacuum system By never using more energy than absolutely necessary, companies can reduce their carbon footprint as well as their costs. Piab can work with you to achieve the lowest possible energy consumption, Environmental index He —_ Distance rom paint of suction > ‘The graph demonstrates the relationship batwoen environmental impact andthe stance of te pump Wom the point of suction, Best to use a decentralized vacuum system ‘A decentralized system with the vacuum pump/cartridge placed directly at the point of suction eliminates the risk of loss in the vacuum piping and the need for expensive, oversized components. > Lowest energy usage > Fastest cycle time » Safest product handling > Most flexible design for zoning > Easiest troubleshooting Independently working suction cups > Most consistent/even performance If not, design a centralized vacuum system A centralized vacuum system is designed to have one vacuum source for multiple suetion points. > Easy installation > Easy vacuum sensing and controls > Light end-of-arm tooling > Simple fitration options > Some loss in system performance due to distance "1 Dpiab Vacuum Gripper System - VGS™ Makes selection easy and dimensioning right 8 ss £3 = 8s aa SZ Piab’s decentralized Vacuum Gripper system, VGS", is a product solution integrating high quality suction cups with COAX® cartridges. > VGS" makes selection, sizing and installation of a vacuum system much easier. Design and dimension mistakes for the vacuum system will be avoided. > You will enjoy the benefits of a more efficient and reliable vacuum system, > Increased machine speeds can be achieved thanks to faster response times with the vacuum source right at the cup and better initial vacuum flow which wil grip the object faster > The decentralized approach provides safety with one vacuum source per suction point and it also eliminates flow losses in long vacuum hoses, making maximum use of energy. > VGS"3040 with integrated energy saving functions like Vacustat and AQRO2 (Atmospheric Quik Release) is a pioneering product and the world’s most energy efficient concept for vacuum handling of sealed parts, such as glass and metal sheets. Fully decentralized and the most 2 energy efficient and reliable ‘ vacuum handling system. = ves"2010 —-v@s"3010 ves"s010 With integrated options for energy-saving, positive blow-off or automatic quick-release. ves"3040 12 Dpiab Vacuum pumps/generators Compact design Applications Powerful vacuum pumps wiheterted tnctonaty, pa os > Rotetandy exsbertn ple, sera acs ances > Sutabie for ast an rlabe SiCOMPACT® MICRO, Pa0r0, P5010 ‘vacuation nasal systams, Alarge capacity pump > Automated material haaling and ‘other manufacturing processes inthe (comparable up to 4kW automotive, robotic and packaging. [5 HP] electro mechanical > Machine equipment fr te graphic pumps) that can still reduce ait 09, tron, on pen energy costs by up to 40%. *& sachin, e010, Pando Classic design Now 22% improvement of > Robot handing equpmentn plastic, energy efficiency compared consis fur and atoraive to the previous model, > Packaging machives. piOLASSIC Maximum performance with > Where smal footprint seeded, minimum footprint. es Chip pump Inline design 40-50% energy reduction » Inoctin mousing automaton eavament compared to other in-line > Sheet metal handing equipment, vacuum ejectors in suchas lor euting, bending and il corresponding size. panes » Pianeplce ouch aslabating aes Large capacity vacuum > Forenirnmnis wth ough pump suitable for cramped » Maem oman, even aed areas or for environments ‘igo de ia oct with tough chemical conditions. Round pump 13 Energy optimizers Dpiab It is important to complete the vacuum system with “optimizing” control functions that will mit the use of compressed air and/or facilitate the use of a eco-friendly decentralized vacuum system. ‘Automatic Quick Release Keeps energy consumption for releasing objects to a minimum, Piab Cruise Control ‘The optimal energy saving function for leaking applications. Energy Saving ‘Saves up to 95% of energy consumption in sealed vacuum applications. Automatic Vacuum Management Integrated valve, vacuum switch, energy saving, flow control and much much more. System optimizers Wide range both of w filter types and degree of fitration. Vacuum Fite Wide range of Pneumatic, electric, electronic vacuum switches in fixed and adjustable versions. ‘vacuum Suatenes 14 Automatic Quick Release = ‘8GRO2 mounted an VES™20%0 i PCC mounted on a PEOTO ion, ES mounted on a P2010 &. |AVM™ 2 mountag on a P5010 Siencore Flow through silencers to avoid clogging and reduced pump performance. Reliable quick-release function for faster response time. q> Blow Ort valve Low opening pressure. Dpiab Overview of the vacuum pumps FUNCTION" ‘Compact design Large body design Inline design 4 & > ‘VACUUM FLOW CAPACITY Overview of the vacuum gripper system FUNCTION” \VGS - decentralized vacuum a se > > Modular \VAGUUM FLOW CAPACITY products, * Function: Possibiliy to add functions, such as o ay Saving, release valve otc AMERICAS ‘ARGENTINA, lab Argontina S.A. 25 de Mayo 1807 San Martin 'ARC1650 BUENOS AIRES. Phone: +64 114742 8580 Fax 068-11 4719 6552 Email: inforargontina@piab.com BRAZIL Regional office South America Plab do Brasil Lida, R. Capitao Joaquim da Siva Rocha, 60 ‘Jardim Ana Maria, 'BR-12208-750 JUNDIAI- SP Phone: +85 11 4492 9050 Fax: 85 114522 4086 Email: nfo-brasi@piab.com MEXICO Piab Mexico & Central América 85 Sharp Street HINGHAM Ma 02049 US Phone: #1 781 397 7309 Email: nfo-maca@piab.com USA/CANADA Regional office North America lab USA, Ine. 65 Sharp Streot HINGHAM Ma 02089 US Phone: 61 781397 7309 Fax: 781 997 6884, Email: nfo-usa@piab.com ASIA CHINA Plab (Shanghai) Co, Ltd Unit 401, Bik BI, No. 000 Shonzhuan Rd Songiiang District (CN-201619 SHANGHAL Phone: +86 21 6287 6546 Fax: +86 21 5297 6549 Email: info-china@piab.com INDIA Piab Vacuum Technology Pvt. Ltd Pict no 11/08, 1th Block, Mugappair East, 1N-600 097 CHENNAT mall infe-indiae@piab.com JAPAN Piab Japan Ltd, 8-49-17 Taishi Katsushika-ku, ‘3P-124-0012 TOKYO Phone: «81 9 6662 8118 Fax: 481 36862 6128, mal nfo-jepan@piab.com SINGAPORE Regional office Asia Pacific lab Asia Pte Ltd 4008 Ang Mo Kio Ave 10 0316 Techplaco 1 '86-569625 SINGAPORE Phone: +65 6485 7006 Fax: +65 6456 0081 Ema info-singapore@piab.com ‘SOUTH KOREA Piab Korea Ltd 62402 Daelim Acrote! KR-Kangnam-Gu 467-6 DOKOK-DONG Phone: +822 3469 0761 Fax: +82 2 9469 0754 Email info-koreapiab.com EUROPE, FRANCE Piab Pare c'entreprises LEspianade $0 rus Enrico Fermi Saint-Thibaut des Vignes: FR-77462 LAGNY SUR MARNE Codex Phone: +39 1 6430 6267, Fax: 483 1 6490 6285 Ema info-rance@piab.com GERMANY Regional office Europe ab Vakuum GmbH Otto-Hann- Str 14 DE-95510 BUTZBACH Phone: +49 6033 7960-0 Fax: 949 609 7960-199, Ema info-garmany@piab com TTALY Piab ITALIA St Via Cunibort, 58 1710181 TORINO Phone: «39011 226.96 65 ax: +99 011 22621 11 mal infe-italy@piab.com POLAND, Piab Polska Sp. z0.0. UL Astronomow 1 60-299 GDANSK Phone: +48 58 785.08 50 Fax: 448 58 785 08 51 mal info-poland@piab.com ‘SPAIN Vacio Pia, $.L. ‘Avda. Pineda, 2 CASTELLDEFELS ES-00860 BARCELONA Phone: +34 93 6333876 Fax: +94 99 6980848 Ema info-spain@piab.com ‘SWEDEN Head office lab AB Box 4501 ‘SE-183 08 TABY Phone: +46 8 620 25 00 Fax: +46 8620 26 90 Ema info-sweden@piab com UNITED KINGDOM Piab Ltd Unit 7 Oaks Industrial Estate Festival Drive LOUGHBOROUGH LEN 5xN, Phone: +44 1509 867 010 Fax: 444 1909857 011 Ema info-uk@pab.com No need to compromise ‘www.piab.com

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