L1

BUSHINGS
SPRUE BUSHINGS
HOT SPRUE BUSHINGS
Decimal Equivalents & Tap Drills Sizes.......................................................................L81

Hot Half System Options.............................................................................................L53

HOT SPRUE
Hot Runner Technology...............................................................................................L29

Hot Sprue Bushing Benefits PCS - Mini & Standard.....................................................L3

HOT
Hot Sprue Bushing Selection Guide..............................................................................L4

Hot Sprue Bushing Spare Parts - Mini FSB & FSBH..................................................L16

Hot Sprue Bushing Spare Parts - PCS Standard HSB ...............................................L17

Hot Sprue Bushings - PCS Mini FSB............................................................................L7

Hot Sprue Bushings - PCS Mini FSBH..........................................................................L8

Hot Sprue Bushings - PCS Mini Introduction................................................................L6

Hot Sprue Bushings - PCS Standard HSB..................................................................L12

Hot Sprue Bushings 200 Series Standard...................................................................L18

Hot Sprue Bushings 500 Series Standard...................................................................L21

Hot Sprue Bushings 800 Series Standard...................................................................L24

Injection Molding Trouble Shooting Guide...................................................................L79

Polifast Nozzles...........................................................................................................L42

Poliflex Nozzles...........................................................................................................L66

Polimax Nozzles..........................................................................................................L38

Polivalve Nozzles........................................................................................................L48

Resin Material Processing Guide................................................................................L80

Wattage/Amperage/Resistance Chart.........................................................................L82

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L2
HOT SPRUE BUSHINGS

HOT SPRUE BUSHINGS

PCS Company Hot Sprue Bushings are ideal for many different applications with op-
tions for part weights up to 3000 grams. When incorporated into the mold design, Hot
Sprue Bushings reduce waste, minimize cycle time and can be used with both com-
modity and engineering grade resins.

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L3

BUSHINGS
SPRUE BUSHINGS
PCS HOT SPRUE BUSHINGS
PCS Mini Hot Sprue Bushings

• Designed to fit standard industry tooling inserts including FITS®, MUD®,

HOT SPRUE
RTI® and others
• Compact design for small part and/or runner applications in A or B series
mold bases
• Reduces material waste

HOT
• Helps minimize cycle time
• Available in standard inch dimensions
• With and without head heater (one or two zones of control)
• Capability to process commodity and engineered resins filled or unfilled
• Heaters rated at 240 VAC
• J type thermocouple
• In stock at PCS
• Various tip congurations
• Locating Rings in stock at PCS
• Designed for total shot weights up to 70 grams
• Refer to Hot Sprue Selection or call PCS Company
• 2D & 3D CAD data online at www.pcs-company.com

PCS Standard Hot Sprue Bushings

• Replaces the standard cold sprue bushing

• Reduces material waste
• Helps minimize cycle time
• Available in standard inch and metric dimensions
• Standard and High Performance hot sprue bushing assemblies available
• Capability to process commodity and engineered resins filled or unfilled
• Heaters rated at 240 VAC
• J type thermocouple
• Spare thermocouple for the nozzle body
• In stock at PCS
• Various tip configurations
• Locating Rings in stock at PCS
• Locating rings for the 800 and 1000 series hot sprue bushings designed
per application
• Designed for total shot weights up to 3000 grams
• 2D & 3D CAD data online at www.pcs-company.com

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L4
HOT SPRUE BUSHINGS

HOT SPRUE BUSHING SELECTION GUIDE

Sprue Nut/ Sprue Gate Tip

Use when the best flow rate for maximum gram weight is required with an
allowable gate vestige. Extended tips provide extra material for customer modifica-
tions.

Bush Nut/ Ring Gate Tip

Ideal for applications requiring low gate vestiges processing high viscosity resins.
Available with standard and wear resistant needles providing the ability to process
commodity and engineered resins (filled or unfilled). Extended tips provide extra
material for customer modifications.

Open Nut/ Point Gate Tip

Suited for applications processing high viscosity resins where minimal gate vestige
isrequired. Available with standard and wear resistant needles providing the ability
to process commodity and engineered resins (filled or unfilled).

RESIN MELT FLOW CAPACITY

RECCOMENDED GATE DIAMETER (RANGE) GATE DIAMETER
IN GRAMS
NOZZLE TIP

MINIMUM MAXIMUM MINIMUM MAXIMUM Low MFI Med MFI High MFI
INCH MM
(inch) (inch) (mm) (mm) .02 - 7 7 - 16 16+

PCS Sprue Gate Tip - SN 0.040 0.060 1.00 1.52 0.060 1.52 17 35 70
Mini Ring Gate Tip - BN 0.040 0.060 1.00 1.52 0.060 1.52 8 15 35
FSB & FSBH Point Gate Tip - ON 0.025 0.060 0.50 1.52 0.060 1.52 8 15 35
Sprue Gate Tip - EF 0.078 0.078 2.00 2.00 0.078 2.00 200 400 800
PCS
Ring Gate Tip - SN 0.059 0.078 1.50 2.00 0.078 2.00 52 105 210
HSB Standard
Point Gate Tip - ON 0.039 0.102 1.00 2.60 0.102 2.60 52 105 210
Sprue Gate Tip - PID 0.078 0.078 2.00 2.00 0.078 2.00 200 400 800
PCS
Ring Gate Tip - PMA 0.059 0.078 1.50 2.00 0.078 2.00 52 105 210
200 Series
Point Gate Tip - PVM 0.039 0.102 1.00 2.60 0.102 2.60 52 105 210
Sprue Gate Tip - PID 0.126 0.126 3.20 3.20 0.126 3.20 300 700 1400
PCS
Ring Gate Tip - PMA 0.078 0.098 2.00 2.50 0.098 2.50 210 490 980
500 Series
Point Gate Tip - PVM 0.039 0.118 1.00 3.00 0.118 3.00 210 490 980
Sprue Gate Tip - PID 0.177 0.177 4.50 4.50 0.177 4.50 450 1000 2000
PCS
Ring Gate Tip - PMA 0.098 0.118 2.50 3.00 0.118 3.00 315 700 1400
800 Series
Point Gate Tip - PVM 0.078 0.177 2.00 4.50 0.177 4.50 315 700 1400
Sprue Gate Tip - PID 0.197 0.197 5.00 5.00 0.197 5.00 1000 1500 3000
PCS
Ring Gate Tip - PMA 0.118 0.138 3.00 3.50 0.138 3.50 700 1050 2100
1000 Series
Point Gate Tip - PVM 0.118 0.256 3.00 6.50 0.256 6.50 700 1050 2100

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Capability
Filled Resin
C
PBT Polybutalyne Terephthalate

A
PC Polycarbonate
Polycarbonate/Acrylonitrile Butadiene

C
PC+ABS
Styrene

High MFI (16+)

Med MFI (7 - 16)
Low MFI (.02 - 7)

C
PEEK Polyether-etherketone

A
PEI Poly Ether Imide

C
C
A

PMMA Poly Methyl Methacrylate

C
PPE+PS Polyphenylene Ether/ Polystyrene

C
PSU Polysulfone

A
SB Styrene Butediene

C
ABS Acrylonitrile Butadiene Styrene
Crystalline Material

A
Amorphous Material

FPVC Poly Vinyl Chloride

C
POM Poly Oxmethylene Polyacetal

C
PP Polypropylene

www.pcs-company.com
A
PPO Polyphenylene Oxide-Styrene
Resin Application Key:

C
PPS Polyphenylene Sulfide

A
PS Polystyrene

A
SAN Styrene Acrylonitrile

C
LCP Liquid Crystal Polymer
C PA Polyamide

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

C

PE Polyethylene
HOT SPRUE BUSHING SELECTION GUIDE

PET Polyethlylene Terephthalate

Good Resin Application

PUR Polyurethene
C

TPE Thermo Plastic Elastomers

Not Reccomended for this Resin Application
Contact PCS for Application Reccomendations

TPO Thermoplastic Polyolefin

L5

HOT
HOT SPRUE BUSHINGS
SPRUE BUSHINGS
L6
HOT SPRUE BUSHINGS

PCS MINI HOT SPRUE BUSHINGS

Perfect for small parts and prototyping applications

• Economical
• Same Day Shipping
• Standard & High Performance options available
• Wear Resistant Needle available

Features:
• Designed to fit standard industry tooling inserts including
FITS®, MUD®, RTI® and others
• Compact design for small part and/or runner applications
in A or B series mold bases
• Reduces material waste
• Helps minimize cycle time
• Available in standard inch dimensions
• With and without head heater
(one or two zones of control)
• Capability to process commodity and engineered resins
filled or unfilled
• J type thermocouple
• Various tip configurations
• Designed for maximum part weights up to 70 grams
• Available in Open Nut, Bush Nut and Sprue nut tips

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L7

BUSHINGS
SPRUE BUSHINGS
FSB MINI HOT SPRUE BUSHINGS

2.65

HOT SPRUE
HOT
.50

1.15

.0008 A 1.125+-.0008
.0000
.157
.01 CLEARANCE
REFERENCE R .480 DWL

.080 .420 .430

.56 Head C'Bore
.28

AP = REFERENCE L
F.I.T.S. .125
L1=L+Δ L

.625 MIN 9/16 HEX ACROSS FLATS

TORQUE SPEC. 14.75 (ft. lbs.)
L1 = DIMENSION TO BE MAINTAINED IN MOLD
L = NOZZLE COLD LENGTH
Δ L = L x 0.0000064 x (Set Point °F - 68°F)

ITEM NUMBER CONFIGURATOR

FSB17
- 1
- 1BN
- 4
- W

L DIMENSION RADIUS TIP STYLE ORIFICE NEEDLE TYPE

FSB17 = 1.438” 1 = .500” ON = Open Nut 4 = .04” S = Standard
FSB23 = 1.938” 2 = .750” 1SN = 1/2” Sprue Nut 6 = .06” W = Wear Resistant
FSB27 = 2.438” 3SN = 3/8” Sprue Nut 4XS = .04” Blank = Sprue Nut
FSB33 = 2.938” 1BN = 1/2” Bush Nut 6XS = .06”
3BN = 3/8” Bush Nut Blank = Open Nut

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L8
HOT SPRUE BUSHINGS

FSBH MINI HOT SPRUE BUSHINGS (High Performance)

2.74

.63

1.15
.0008 A 1.125+-.0008
.0000

.157
.01 CLEARANCE
REFERENCE R .480 DWL

.080 .740 .750

.88 Head C'Bore

.28
AP = REFERENCE L
F.I.T.S.
.125 L1=L+Δ L

.625 MIN 9/16 HEX ACROSS FLATS

TORQUE SPEC. 14.75 (ft. lbs.)
L1 = DIMENSION TO BE MAINTAINED IN MOLD
L = NOZZLE COLD LENGTH
Δ L = L x 0.0000064 x (Set Point °F - 68°F)

ITEM NUMBER CONFIGURATOR

FSBH17
- 2
- 3BN
- 6XS
- S

L DIMENSION RADIUS TIP STYLE ORIFICE NEEDLE TYPE

FSBH17 = 1.125” 1 = .500” ON = Open Nut 4 = .04” S = Standard
FSBH23 = 1.625” 2 = .750” 1SN = 1/2” Sprue Nut 6 = .06” W = Wear Resistant
FSBH27 = 2.125” 3SN = 3/8” Sprue Nut 4XS = .04” Blank = Sprue Nut
FSBH33 = 2.625” 1BN = 1/2” Bush Nut 6XS = .06”
3BN = 3/8” Bush Nut Blank = Open Nut

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L9

BUSHINGS
SPRUE BUSHINGS
FSB & FSBH MINI TIP DETAIL

90°

HOT SPRUE
2X
.008 X 45° 60°
L

.220 R.040 .120 .1429

HOT
.125 BALL
R.01 PART SURFACE .025 TO .060 .005
GATE LAND
+.0006 GATE "O"
A .281 - .0000 .167
ON TIP
ON GATE DETAIL
Open Nut/Point Tip

"O" "O"
Grind side of tip
to reduce contact
L1 30° above .080 Land
L
L
30° R.03
.08
CONTACT .08 R.02
.29 LENGTH
.500
XS SUPPLIED
R.03 ALTER TO SUIT
10° .08
R.02 .08 LAND CONSTANT TIP
+.0006 PART SURFACE 10°
A T - .0000 ABOVE THE CONTACT
SEE NOTE 1 RUNNER
PART SURFACE
1 Nozzle shown in cold state. If gating to runner, avoid tip SEE NOTE 1
contact with steel on the parting line to help prevent heat +.0006
A T - .0000
loss. A setback of .003 Min. when hot is recommended.
SN TIP SN XS TIP
Sprue Nut Sprue Nut With Extra Stock

Machine taper to suit Gate Vestige Position

Grind side of tip

L1 30° to reduce contact
L above .080 Land
L
.08
R.03
CONTACT
30° LENGTH R.02
.500
XS SUPPLIED
ALTER TO SUIT
R.03
"O" .08 .08
R.02 PART SURFACE RELIEF "O"
+.0006 CONSTANT TIP
A T - .0000 BORE CONTACT
PART SURFACE
2 Nozzle shown in cold state. When gating onto part surface, +.0006
A T - .0000 SEE NOTE 2
allow for thermal expansion.

BN TIP BN XS TIP
Bush Nut/Ring Gate Bush Nut/Ring Gate With Extra Stock
FSB Tip Details, Final V1, 9/9/2016
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
L10
HOT SPRUE BUSHINGS

Mini FSB & FSBH Locating Ring

for Dedicated Mold Bases

3.990
LOCATING RING

Item Number:
HSL-102

3.312 BCD

5/16-18 FHCS (2)

.003 Clearance 4.000 BORE

between Locating Ring
and Nozzle Head .219

.430
Machine Wire Slot in
Locating Ring to suit Mini FSB

.003 Clearance 4.000 BORE

between Locating Ring
and Nozzle Head .219

.750

Machine Wire Slot in

Locating Ring to suit Mini FSBH

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
Assembly with Locating Ring, Final V1, 9/8/2016
 L11

BUSHINGS
SPRUE BUSHINGS
Mini Hot Sprue Companion Temperature Controllers & F.I.T.S.

HOT SPRUE
HOT
(Photos: Installation example only)

VC-1F VC-1ZF VC-2F VC-M VC-MPTC-15 CKPTIC-1

PCS Mini Hot Sprue Bushing and F.I.T.S Sizing Chart

FSB-17 / FSBH-17 FSB-23 / FSBH-23 FSB-27 / FSBH-27 FSB-33/FSBH-33
L = 1 7/8" L = 2 3/8" L = 2 7/8" L=3 3/8”
Solid Laminated Solid Laminated Laminated
FTS-0809-223-X FTL-0809-284-X FTS-0809-226 FTL-0809-286 FTL-0809-289
FTS-0809-224-X FTL-0809-284 FTS-0809-227 FTL-0809-287 FTL-0809-290
F.I.T.S Part Numbers

FTS-0809-223 FTL-0809-285 FTS-0810-226 FTL-0809-288 FTL-0810-289

FTS-0809-224 FTT-0809-203 FTS-0810-227 FTT-0809-206 FTL-0810-290 To be used
FTS-0809-225 FTL-0810-284 FTS-8490-226 FTL-0810-286 FTL-8490-286 with thicker
FTS-0810-223 FTL-0810-285 FTS-8490-227 FTL-0810-287 FTL-8490-287 plates and
FTS-0810-224 FTL-0810-285 FTS-1012-226 FTL-0810-288 FTL-1012-288 standard mold
FTS-0810-225 FTT-0810-203 FTS-1012-227 FTT-0810-206 FTL-1012-289 bases
FTS-8490-223 FTL-8490-281 FTL-8490-283
FTS-8490-224 FTL-8490-282 FTL-8490-284
FTS-8490-225 FTT-8490-204 FTL-8490-285
FTS-1012-224 FTT-8490-207
FTS-1012-225 FTL-1012-285
FTL-1012-286

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L12
HOT SPRUE BUSHINGS

PCS Standard HSB

• Replaces the standard cold sprue bushing

• Reduces material waste
• Helps minimize cycle time
• Available in standard inch and metric dimensions
• Standard and High Performance hot sprue bushing assemblies available
• Capability to process commodity and engineered resins filled or unfilled
• Heaters rated at 240 VAC
• J type thermocouple
• Spare thermocouple for the nozzle body
• Various tip configurations
• Designed for total shot weights up to 3000 grams
• 2D & 3D CAD data online at www.pcs-company.com

CATALOG NUMBER CONFIGURATOR

HSB-18
- 2
- EF-100XS
- 2

L DIMENSION RADIUS TIP STYLE T DIMENSION AND DESCRIPTION HEAD HEATER

HSB-13 = 1.375” 1 = .500” ON = Open Nut 1 = EXCLUDE
HSB-18 = 1.875” 2 = .750” ON-W = Open Nut w/ Wear Resistant Needle 2 = INCLUDED
HSB-23 = 2.375” SN-075 = 0.750”Ø T/ Bush Nut (.059"Ø Gate Orifice)
HSB-28 = 2.875” SN-075W = 0.750”Ø T/ Bush Nut w/ Wear Resistant Needle (.059"Ø Gate Orifice)
HSB-33 = 3.375” SN-075XS = 0.750”Ø T/ Bush Nut Extra Stock (.059"Ø Gate Orifice)
HSB-38 = 3.875” SN-075XSW = 0.750”Ø T/ Bush Nut Extra Stock w/ Wear Resistant Needle (.059"Ø Gate Orifice)
HSB-43 = 4.375” SN-100 = 1.000”Ø T/ Bush Nut (.059"Ø Gate Orifice)
SN-100W = 1.000”Ø T/ Bush Nut w/ Wear Resistant Needle (.059"Ø Gate Orifice)
SN-100XS = 1.000”Ø T Bush Nut Extra Stock (.059"Ø Gate Orifice)
SN-100XSW = 1.000”Ø T/ Bush Nut Extra Stock w/ Wear Resistant Needle (.059"Ø Gate Orifice)
EF-075 = 0.750”Ø T/ Sprue Nut (.078"Ø Gate Orifice)
EF-075XS = 0.750”Ø T/ Sprue Nut Extra Stock (.125"Ø Gate Orifice)
EF-075XS078 = 0.750”Ø T/ Sprue Nut Extra Stock (.078"Ø Gate Orifice)
EF-100 = 1.000”Ø T/ Sprue Nut (.078"Ø Gate Orifice)
EF-100XS = 1.000”Ø T/ Sprue Nut Extra Stock (.125"Ø Gate Orifice)
EF-100XS-078 = 1.000”Ø T/ Sprue Nut Extra Stock (.078"Ø Gate Orifice)
SE-075 = 0.750”Ø T/ Bush Nut with Sprue (.078"Ø Gate Orifice)

SE-075W = 0.750”Ø T/ Bush Nut with Sprue w/ Wear Resistant Needle (.078"Ø Gate Orifice)
SE-100 = 1.000”Ø T/ Bush Nut with Sprue (.078"Ø Gate Orifice)
SE-100W = 1.000”Ø T/ Bush Nut with Sprue w/ Wear Resistant Needle (.078"Ø Gate Orifice)

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L13

BUSHINGS
SPRUE BUSHINGS
PCS Standard HSB

3.03

HOT SPRUE
3.990
LOCATING RING

4.000 BORE

HOT
1.00

3.312 BCD

5/16-18 SHCS (2)

2.03
+.0012
.0008 A 2.000 - .0000

.28 PCS LOCATING RING

"OPTIONAL" R
HSL 101
HEAD HEATER
SEE TABLE .219

.125 .875

.125

.28
.866 L

L1=L+ ΔL
120°

.08 T A
CONTACT LENGTH R.08
1.000

L1 = DIMENSION TO BE MAINTAINED IN MOLD

L = NOZZLE COLD LENGTH
Δ L = L x 0.0000064 x (Set Point °F - 68°F)

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L14
HOT SPRUE BUSHINGS

PCS HSB TIP DETAIL

1.000
INTERSECTION .3125 BALL
1.000
POINT .3125 BALL
INTERSECTION
30°
POINT
30°
Open Nut/ 120°
L .080
Point Gate .3325
L 120° .080
.250 90°
R.08 .3325
.150
ON R.08
.250 90°
.150
R.01 R.01
A .500+-.0007
.0000
PART SURFACE .030 TO .080 .010R.01
GATE LAND
R.01 GATE
+.0007 PART SURFACE
A .500
ON- .0000
TIP .030 TO .080 .010 GATE LAND
GATE ON GATE DETAIL
Open Nut
ON TIP ON GATE DETAIL
Open Nut Grind side of tip
to reduce contact
R.08 Grindabove
side of.08
tip Land
to reduce contact
L1 R.08
above .08 Land
Bush Nut/ L1
L1 L
Ring Gate L1 L
L 30° 30°
L
30° 30°
SN .08
& R.08 .059
CONTACT
.08
LENGTH .059
.08
CONSTANT
SN XS R.08
GATE
.059
CONTACT
LENGTH .625
GATE
.059
.08
TIP CONTACT
GATE CONSTANT
PART SURFACE XS SUPPLIED GATE
.625 TO SUIT TIPPART
CONTACT
SURFACE
ALTER
PART SURFACE XS SUPPLIED
A T+-.0008
.0000
PART SURFACE
ALTER TO SUIT
A T+-.0008
.0000
A T+.0008
.079 .125- .0000 Grind side of tip
+.0008
SN TIP A T -SN-XS
.0000 TIP to reduce contact
.079 Gate
Ring .125Ring Gate above
SN TIP L SN-XS TIP Grind side.08
of Land
tip
Sprue Nut/ L1 Ring Gate 30° Ring Gate to reduce contact
L above .08R.08
Land
Sprue Gate L1
L
30° R.08
L .08 LAND
.34 .08
EF ABOVE THE
RUNNER
& .34 .08 .08 LAND
ABOVE THE
.08 .625
EF XS CONTACT
3°
XS SUPPLIED
RUNNER
.08
LENGTH ALTER TO SUIT CONSTANT
.08 PART SURFACE .625 5°
3° TIP CONTACT
CONTACT SEE NOTE 1 XS SUPPLIED .08
LENGTH ALTER TO SUIT CONSTANT
PART SURFACE
PART SURFACE +.0008 5°
A NOTE 1 T - .0000 TIP
SEECONTACT
NOTE 1
SEE
A T+-.0008
.0000 PART SURFACE
A T+-.0008
.0000 SEE NOTE 1
EF TIP EF-XS TIP
Sprue Gate A T+-Sprue
.0008
.0000 Gate

EF TIP EF-XS TIPDetails, Preliminary #3 , 9/9/2016

HSB Tip
Sprue Gate Sprue Gate
"O"
1 Nozzle shown in cold state. If gating to runner, HSB Tip Details, Preliminary #3 , 9/9/2016
avoid tip contact with steel on the parting line to
1 Nozzle shownhelpinprevent heat loss.
cold state. A setback
If gating of .003 Min.
to runner, "O"
Sprue Nut/ when hot
avoid tip contact withissteel
recommended.
on the parting line to
Sprue Gate help prevent heat loss. A setback of .003 Min.
L1
when hot is recommended. L
.08
SE to control stringing L1 .34 30° CONTACT
L LENGTH
.08
.34 30° CONTACT
LENGTH
3°
R.08
PART SURFACE
A T+-.0008
.0000 SEE NOTE 1
3°
R.08
PART SURFACE
SE TIP
A T+-.0008 SEE NOTE 1
Point Gate
.0000
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
SE TIP
www.pcs-company.com Point Gate
 L15

BUSHINGS
SPRUE BUSHINGS
PCS STRIPPER PLATE BUSHING
HSL-101
Locating Ring
1.750

HOT SPRUE
HSB
Nozzle

HOT
HSPB
3 PLATE BUSHING
MOLD CLOSED .875 (2)

.312

1.000

1.365
MOLD OPEN
Stripper Plate Advanced

+.001
.312 - .000

.190

A
+.0010
1.750+.0005

DRILL, TAP AND C'BORE FOR

#10-32 LOW HEAD CAP SCREW (2)
10.00°
+.0002
1.2750 - .0000

1.375

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

3 Plate Bushing Assembly, Final V1, 9/13/2016
www.pcs-company.com
L16
HOT SPRUE BUSHINGS

FSB & FSBH Mini Hot Sprue Bushing Spare Parts

FSB Parts FSBH Parts

Item Number Item Description Item Number Item Description

FSB17-1-BD L=1.875” R=.500” HS-200 Snap Ring
FSB17-2-BD L=1.875” R=.750”
FSB23-1-BD L=2.375” R=.500”
FSB23-2-BD L=2.375” R=.750”
FSB27-1-BD L=2.875” R=.500” Item Number Item Description
FSB27-2-BD L=2.875” R=.750”
FSB33-1-BD L=3.375” R=.500” HHR-200 Head Heater Cover
FSB33-2-BD L=3.375” R=.750”

Item Number Wattage Item Description

Head Heater with
HH-200 125W
built in Thermocouple
Item Number Wattage Item Description
FSH-17 150W
FSH-23 200W Body heater with Item Number Item Description
FSH-27 225W built in Thermocouple FSBH-17-1-BD L=1.875” R=.500”
FSH-33 250W FSBH-17-2-BD L=1.875” R=.750”
FSBH-23-1-BD L=2.375” R=.500”
FSBH-23-2-BD L=2.375” R=.750”
FSBH-27-1-BD L=2.875” R=.500”
FSBH-27-2-BD L=2.875” R=.750”
FSBH-33-1-BD L=3.375” R=.500”
FSBH-33-2-BD L=3.375” R=.750”
Item Number Item Description

FSN-S Standard Needle

FSN-W Wear-Resistant Needle Item Number Wattage Item Description
FSHH-17 125W
Body heater
FSHH-23 200W
with built in
FSHH-27 200W
Thermocouple
Item Number Item Description FSHH-33 225W
FSB-3BN-4 Bush Nut, .040” Orifice, T=3/8”
FSB-3BN-6 Bush Nut, .060” Orifice, T=3/8”
FSB-1BN-4 Bush Nut, .040” Orifice, T=1/2”
FSB-1BN-6 Bush Nut, .060” Orifice, T=1/2”
FSB-ON Open Nut Tip
Item Number Item Description
FSB-1SN-4 Sprue Nut, .040” Orifice, T=1/2”
FSB-1SN-6 Sprue Nut, .060” Orifice, T=1/2” FSN-S Standard Needle
FSB-3SN-4 Sprue Nut, .040” Orifice, T=3/8” FSN-W Wear-Resistant Needle
FSB-3SN-6 Sprue Nut, .060” Orifice, T=3/8”
FSB-3BN-4XS Bush Nut, XS .040” Orifice, T=3/8”
FSB-3BN-6XS Bush Nut, XS .060” Orifice, T=3/8” Item Number Item Description
FSB-1BN-4XS Bush Nut, XS. 040” Orifice, T=1/2”
FSB-3BN-4 Bush Nut, .040” Orifice, T=3/8”
FSB-1BN-6XS Bush Nut, XS .060” Orifice, T=1/2”
FSB-3BN-6 Bush Nut, .060” Orifice, T=3/8”
FSB-3SN-4XS Sprue Nut, XS .040” Orifice, T=3/8”
FSB-1BN-4 Bush Nut, .040” Orifice, T=1/2”
FSB-3SN-6XS Sprue Nut, XS .060” Orifice, T=3/8”
FSB-1BN-6 Bush Nut, .060” Orifice, T=1/2”
FSB-1SN-4XS Sprue Nut, XS .040” Orifice, T=1/2”
FSB-ON Open Nut Tip
FSB-1SN-6XS Sprue Nut, XS .060” Orifice, T=1/2”
FSB-1SN-4 Sprue Nut, .040” Orifice, T=1/2”
FSB-1SN-6 Sprue Nut, .060” Orifice, T=1/2”

Accessories
FSB-3SN-4 Sprue Nut, .040” Orifice, T=3/8”
FSB-3SN-6 Sprue Nut, .060” Orifice, T=3/8”
FSB-3BN-4XS Bush Nut, XS .040” Orifice, T=3/8”
FSB-3BN-6XS Bush Nut, XS .060” Orifice, T=3/8”
FSB-1BN-4XS Bush Nut, XS. 040” Orifice, T=1/2”
Item Number Item Description FSB-1BN-6XS Bush Nut, XS .060” Orifice, T=1/2”
FSB-3SN-4XS Sprue Nut, XS .040” Orifice, T=3/8”
Locating Ring for FSB/FSBH FSB-3SN-6XS Sprue Nut, XS .060” Orifice, T=3/8”
HSL-102 Dedicated Mold Bases FSB-1SN-4XS Sprue Nut, XS .040” Orifice, T=1/2”
FSB-1SN-6XS Sprue Nut, XS .060” Orifice, T=1/2”

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L17

BUSHINGS
SPRUE BUSHINGS
Standard HSB Hot Sprue Bushing Spare Parts

Item Number Item Description Item Number Item Description

HOT SPRUE
HS-100 Snap Ring TE-10 Standard Needle-SE Tip
WTE-10 Wear Resistant Needle-SE Tip
TN-10 Standard Needle-SN, ON Tip
WTN-10 Wear Resistant Needle-SN, ON Tip

Item Number Item Description

HOT
HR-100 Head Heater Cover Item Number Item Description
EF-075 EF Style, Tip Dia.=.075”
EF-075XS EF Style, XS, O=.125” Tip Dia.=.075”
Item Number Wattage Item Description EF-075XS-078 EF Style, XS, O=.078” Tip Dia.=.075”
SN-075 SN Style, Tip Dia.=.075”
Head Heater
SN-075XS SN Style, XS, Tip Dia.=.075”
HH-100 250W with built in
SE-075 SE Style, Tip Dia.T=.075”
Thermocouple
EF-100 EF Style, Tip Dia.=1.000”
EF-100XS EF Style, XS, Tip Dia.=1.000”
SN-100 SN Style, Tip Dia.=1.000”
Item Number Item Description SN-100XS SN Style, XS, Tip Dia.=1.000”
HSB-13-1-BD L=1.375” R=.500” SE-100 SE Style, Tip Dia.=1.000”
HSB-13-2-BD L=1.375” R=.750” HSB-ON Open Nut Tip
HSB-18-1-BD L=1.875” R=.500”
HSB-18-2-BD L=1.875” R=.750”
HSB-23-1-BD
HSB-23-2-BD
L=2.375”
L=2.375”
R=.500”
R=.750” Accessories
HSB-28-1-BD L=2.875” R=.500”
HSB-28-2-BD L=2.875” R=.750” Item Number Item Description
HSB-33-1-BD L=3.375” R=.500”
HSB-33-2-BD L=3.375” R=.750”
HSB-38-1-BD L=3.875” R=.500” HSL-101 Locating Ring for HSB
HSB-38-1-BD L=3.875” R=.750”
HSB-43-1-BD L=4.375” R=.500”
HSB-43-2-BD L=4.375” R=.750”
Item A Item
Number Dimension Description
Item Number Item Description HSPB-13 1.375 HSB Stripper
HST-13 HSPB-18 1.875 Plate Bushing
HST-18-23
Spare Nozzle
HST-28-33
Body Thermocouple
HST-38
HST-43

Item Number Wattage Item Description

HSH-13 225W
HSH-18 250W
HSH-23 300W Body Heater
HSH-28 350W with built in
HSH-33 400W Thermocouple
HSH-38 450W
HSH-43 450W

Item Number Item Description

HSR-13
HSR-18
HSR-23
HSR-28 Body Heater Cover
HSR-33
HSR-38
HSR-43

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L18
HOT SPRUE BUSHINGS

200 Series Standard Hot Sprue Bushings

Catalog Number Configurator:

HDP06067
- R070

NOZZLE COMPONENTS
RADIUS R L
CATALOG NOZZLE
CODE DIM. DIM. HEATER JACKET WATTAGE THERMOCOUPLE
NUMBER BODY
HDP06034 R050 1/2” 35.00 CDP06034-A RHP06031 JCT06033 260W TMP01080
HDP06055 R070 3/4” 55.00 CDP06055-A RHP06051 JCT06050 350W TMP01080
HDP06067 67.50 CDP06067-A RHP06063 JCT06050 350W TMP01100
HDP06080 80.00 CDP06080-A RHP06076 JCT06050 400W TMP01120
HDP06092 92.50 CDP06092-A RHP06089 JCT06050 400W TMP01140
HDP06105 105.00 CDP06105-A RHP06102 JCT06100 500W TMP01160
HDP06130 130.00 CDP06130-A RHP06127 JCT06100 500W TMP01180
HDP06155 155.00 CDP06155-A RHP06153 JCT06100 610W TMP01200
HDP06180 180.00 CDP06180-A RHP06178 JCT06100 760W TMP01220
HDP06205 205.00 CDP06205-A RHP06203 JCT06100 760W TMP01240
HDP06230 230.00 CDP06230-A RHP06228 JCT06100 760W TMP01260
HDP06255 255.00 CDP06255-A RHP06253 JCT06100 760W TMP01280
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
 L19

BUSHINGS
SPRUE BUSHINGS
200 Series High Performance Hot Sprue Bushings

HOT SPRUE
HOT
Catalog Number Configurator:

EDP06130
- R070

NOZZLE COMPONENTS
RADIUS R L
CATALOG NOZZLE BODY BODY HEAD
CODE DIM. DIM. WATTAGE WATTAGE
NUMBER BODY HEATER THERMOCOUPLE HEATER
EDP06034 R050 1/2” 35.00 CEP06034-A RBP06033 295W TMP01080
EDP06055 R070 3/4” 55.00 CEP06055-A RBP06053 460W TMP01080
EDP06067 67.50 CEP06067-A RBP06065 460W TMP01100
EDP06080 80.00 CEP06080-A RBP06078 690W TMP01120
EDP06092 92.50 CEP06092-A RBP06092 690W TMP01140
EDP06105 105.00 CEP06105-A RBP06104 760W TMP01160
RCP38020 295W
EDP06130 130.00 CEP06130-A RBP06129 850W TMP01180
EDP06155 155.00 CEP06155-A RBP06155 1100W TMP01200
EDP06180 180.00 CEP06180-A RBP06180 1100W TMP01220
EDP06205 205.00 CEP06205-A RBP06205 1100W TMP01240
EDP06230 230.00 CEP06230-A RBP06230 1100W TMP01260
EDP06255 255.00 CEP06255-A RBP06255 1100W TMP01280
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
L20
HOT SPRUE BUSHINGS

200 Series Tips

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L21

BUSHINGS
SPRUE BUSHINGS
500 Series Standard Hot Sprue Bushings

HOT SPRUE
HOT
Catalog Number Configurator:
HDP10105
- R050

NOZZLE COMPONENTS
RADIUS R L
CATALOG NOZZLE
CODE DIM. DIM. HEATER JACKET WATTAGE THERMOCOUPLE
NUMBER BODY
HDP10035 R050 1/2” 35.00 CDP10035-A RHP10030 JCT10030 260W TMP01080
HDP10055 55.00 CDP10055-A RHP10054 JCT10050 400W TMP01080
HDP10067 67.50 CDP10067-A RHP10067 JCT10050 400W TMP01100
HDP10080 80.00 CDP10080-A RHP10080 JCT10050 500W TMP01120
HDP10092 92.50 CDP10092-A RHP10092 JCT10050 690W TMP01140
HDP10105 105.00 CDP10105-A RHP10105 JCT10100 690W TMP01160
HDP10130 130.00 CDP10130-A RHP10130 JCT10100 760W TMP01180
R070 3/4”
HDP10155 155.00 CDP10155-A RHP10156 JCT10100 760W TMP01200
HDP10180 180.00 CDP10180-A RHP10181 JCT10100 850W TMP01220
HDP10205 205.00 CDP10205-A RHP10206 JCT10100 1100W TMP01240
HDP10230 230.00 CDP10230-A RHP10231 JCT10100 1100W TMP01260
HDP10255 255.00 CDP10255-A RHP10256 JCT10100 1100W TMP01280
HDP10280 280.00 CDP10280-A RHP10281 JCT10100 1100W TMP01300
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
L22
HOT SPRUE BUSHINGS

500 Series High Performance Hot Sprue Bushings

Catalog Number Configurator:

EDP10185
- R050

NOZZLE COMPONENTS
RADIUS R L
CATALOG NOZZLE BODY BODY HEAD
CODE DIM. DIM. WATTAGE WATTAGE
NUMBER BODY HEATER THERMOCOUPLE HEATER
EDP10035 R050 1/2” 35.00 CEP10035-A RBP10036 350W TMP01080
EDP10060 R070 3/4” 60.00 CEP10060-A RBP10056 500W TMP01080
EDP10072 72.50 CEP10072-A RBP10069 690W TMP01100
EDP10085 85.00 CEP10085-A RBP10081 760W TMP01120
EDP10097 97.50 CEP10097-A RBP10094 760W TMP01140
EDP10110 110.00 CEP10110-A RBP10107 760W TMP01160
EDP10135 135.00 CEP10135-A RBP10131 850W TMP01180 RCP50020 400W
EDP10160 160.00 CEP10160-A RBP10158 1100W TMP01200
EDP10185 185.00 CEP10185-A RBP10183 1300W TMP01220
EDP10210 210.00 CEP10210-A RBP10208 1100W TMP01240
EDP10235 235.00 CEP10235-A RBP10233 1300W TMP01260
EDP10260 260.00 CEP10260-A RBP10258 1300W TMP01280
EDP10285 285.00 CEP10285-A RBP10283 1300W TMP01300
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
 L23

BUSHINGS
SPRUE BUSHINGS
500 Series Tips

HOT SPRUE
HOT

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L24
HOT SPRUE BUSHINGS

800 Series Standard Hot Sprue Bushing

Recommended for processing resins under 500°F

Nozzle radius inlet Dia. 14mm

Internal flow Dia. 14mm
CUSTOMER TO SUPPLY 80.0
LOCATING
LOCATING RING IS
RING
SOLD SEPRATELY 63.0
MANUFACTURED TO 27.5
FIT YOUR APPLICATION

4.0 (min.)
5x45°
"R" R6
WIRE LEAD CHANNEL

11.0
16.0
+0.02
+0.00

30.00
CDP

11.0
20.00
1x45°

5.0

TMP
+0.3
+0.2
120mm Minimum Length 33.0

"L1-16.00"
70H7/g6
0.02 A

"L1=L+Δ L"
15.00 POINT GATE TIP

RHP
"L1-C"

JCT
"L1=L+Δ L"

16.00

50.0 GATE WELL DETAIL

90°

1.00 (tang.)
30°

0.5x45°
0.25

R7
"C"

4.50
8.50
COOLING LINES

.50
R2
20H7/j6
GATE
0.02 A
"D"

2.0 (min.) -A-

8.0 (min.) 30.5 R3 "B" 4.5 (max.)
TORQUE SPEC.
MEASUREMENTS FOR GATE MANUFACTURING
59.00 (ft. lbs.) (See Table)

TABLE FOR GATE MANUFACTURING

NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS GATE DIMENSION

COMPONENTS DIAMETER "B" "C" "D"
ASSEMBLY DIMENSION
PART NUMBER "L" NOZZLE BODY HEATER NOZZLE BODY 2.0 5.29 1.28
NOZZLE BODY HEATER JACKETS WATTS THERMOCOUPLE 2.2 5.19 1.32
REFLECTOR SPACER RING 5.00
HDP14075-R... 75.00 CDP14075 RHP14070 JCT14050 --- --- 610W TMP01100 2.4 5.09 1.36
2.6 4.99 1.42
HDP14100-R... 100.00 CDP14100 RHP14095 JCT14050 --- --- 690W TMP01140
2.8 6.10 1.47
HDP14125-R... 125.00 CDP14125 RHP14120 JCT14100 --- --- 760W TMP01160 3.0 6.00 1.53
HDP14150-R... 150.00 CDP14150 RHP14145 JCT14100 --- --- 850W TMP01180 6.00
3.2 5.90 1.60
HDP14175-R... 175.00 CDP14175 RHP14170 JCT14100 --- --- 1100W TMP01200 3.4 5.80 1.68
HDP14200-R... 200.00 CDP14200 RHP14195 JCT14051 TUBO14145 AEP14604 900W TMP01220 3.6 8.11 1.78
HDP14225-R... 225.00 CDP14225 RHP14220 JCT14051 TUBO14170 AEP14604 900W TMP01260 3.8 8.01 1.88
8.00
HDP14275-R... 275.00 CDP14275 RHP14270 JCT14051 TUBO14220 AEP14604 1100W TMP01300 4.0 7.91 2.01
4.5 7.66 2.49
Ex: HDP14075-R075
RADIUS DIMENSION
(SPHERICAL RADIUS 3/4")
CODE "R"
BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint °F - 68°F)
...-R050 1/2"
...-R075 3/4"

TIP OPTIONS
SPRUE GATE TIP RING GATE TIP SPRUE GATE EXTRA STOCK TIP RING GATE EXTRA STOCK TIP
3.0 (min.)

3.0 (min.)
30°
30°

"A1"
"A1"
3.0 (min.)

3.0 (min.)
"A1"

"A1"
30°
30°

T H7/j6 T H7/j6 T H7/j6 T H7/j6

-A- -A- -A- -A-

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L25

BUSHINGS
SPRUE BUSHINGS
800 Series Standard Hot Sprue Bushing
NOTE: THIS HOT SPRUE BUSHING REQUIRES 2 ZONES OF CONTROL
Recommended for processing resins under 500°F
CUSTOMER TO SUPPLY
LOCATING
LOCATING RING RING
IS
SOLD SEPRATELY. Nozzle radius inlet Dia. 14mm
MANUFACTURED TO

HOT SPRUE
Internal flow Dia. 14mm
FIT YOUR APPLICATION
80.0

63.0

27.5

4.0 (min.)
5x45°

HOT
"R"

R6
WIRE LEAD CHANNEL

+0.02
+0.00

30.00
CRP

11.0
20.00

16.0

11.0
TMP
1x45°

5.0

25x45°

+0.3
+0.2
120mm Minimum Length
33.0
70H7/g6

"L1-16.00"
0.02 A
"L1=L+Δ L"
50.0
RHP
15.00
"L1-C"

TMP
"L1=L+Δ L"

POINT GATE TIP

16.00

AEP

RTP GATE WELL DETAIL

90°
R5 20.0
1.00 (tang.)
60.0

30°

0.25
"C"

0.5x45°

COOLING LINES
GATE

4.50
8.50
"D"

R2

R7
.50
8.0 (min.) R3 "B"
30.5
TORQUE SPEC. MEASUREMENTS FOR GATE MANUFACTURING 20H7/j6
59.00 (ft. lbs.) (See Table) 0.02 A
2.0 (min.) -A-

4.5 (max.)

TABLE FOR GATE MANUFACTURING

NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS

GATE DIMENSION
COMPONENTS DIAMETER
ASSEMBLY DIMENSION "B" "C" "D"
PART NUMBER "L" NOZZLE BODY HEATER LOWER NOZZLE NOZZLE BODY THERMOCOUPLE
NOZZLE BODY WATTS THERMOCOUPLE WATTS 2.0 5.29 1.28
HEATER REFLECTOR BODY HEATER SPACER RING (Optional)
HDP14325-A-R... 325.00 CDP14325 RHP14220 TUBO14220 900W TMP01220 2.2 5.19 1.32
5.00
HDP14375-A-R... 375.00 CDP14375 RHP14270 TUBO14270 1100W TMP01360 2.4 5.09 1.36
RTP14045 610W AEP14603 TMP01080
HDP14425-A-R... 425.00 CDP14425 RHP14320 TUBO14320 1100W TMP01400 2.6 4.99 1.42
HDP14475-A-R... 475.00 CDP14475 RHP14370 TUBO14370 1100W TMP01460 2.8 6.10 1.47
3.0 6.00 1.53
6.00
BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint °F - 68°F) 3.2 5.90 1.60
Ex: HDP14075-R075 RADIUS DIMENSION 3.4 5.80 1.68
CODE "R" 3.6 8.11 1.78
(SPHERICAL RADIUS 3/4") 3.8 8.01 1.88
...-R050 1/2" 8.00
4.0 7.91 2.01
...-R075 3/4" 4.5 7.66 2.49
TIP OPTIONS
SPRUE GATE TIP RING GATE TIP SPRUE GATE EXTRA STOCK TIP RING GATE EXTRA STOCK TIP
3.0 (min.)

3.0 (min.)
30°
30°

"A1"
"A1"
3.0 (min.)

3.0 (min.)
"A1"

"A1"
30°
30°

T H7/j6 T H7/j6 T H7/j6 T H7/j6

-A- -A- -A- -A-

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L26
HOT SPRUE BUSHINGS

800 Series High Performance Hot Sprue Bushing

Recommended for processing resins over 500°F
NOTE: THIS HOT SPRUE BUSHING REQUIRES 2 ZONES OF CONTROL

27.5

R6
WIRE LEAD CHANNEL

11.0
16.0
Nozzle radius inlet Dia. 14mm

11.0
Internal flow Dia. 14mm
80.0
CUSTOMER
LOCATINGTORING
SUPPLY
IS
61.0 LOCATING RING
SOLD SEPRATELY
MANUFACTURED TO
FIT YOUR APPLICATION

"R"
TMP

4.0 (min.)
5x45°
+0.3
+0.2
120mm Minimum Length
33.0

RBP

43.00
+0.02
+0.00
20.00
CBP
CEP
1x45°

5.0

TMP
POINT GATE TIP
8.0

"L1-16.00" 15.00
"L1=L+Δ L"

70H7/g6
0.02 A
RBP
"L1-C"
"L1=L+Δ L"

16.00

50.0 GATE WELL DETAIL

90°

0.5x45°
1.00 (tang.)

R7

4.50
8.50
.50
R2

(e
30°

sf.
0.25

)
"C"

COOLING LINES 20H7/j6

2.0 (min.) -A- 0.02 A
4.5 (max.)
GATE
"D"

8.0 (min.)
R3 "B"
30.5 TORQUE SPEC.
MEASUREMENTS FOR GATE MANUFACTURING
59.00 (ft. lbs.) (See Table)
TABLE FOR GATE MANUFACTURING

NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS DIMENSION

GATE
COMPONENTS DIAMETER "B" "C" "D"
ASSEMBLY DIMENSION
HEAD NOZZLE BODY HEAD 2.0 5.29 1.28
PART NUMBER "L" NOZZLE BODY WATTS THERMOCOUPLE WATTS 2.2 5.19 1.32
BUSHING HEATER HEATER 5.00
2.4 5.09 1.36
2.6 4.99 1.42
EDP14090-R... 90.00 CEP14090 RBP14070 850W TMP01100 2.8 6.10 1.47
EDP14115-R... 115.00 CEP14115 RBP14095 1100W TMP01140 3.0 6.00 1.53
EDP14140-R... 140.00 CEP14140 CBP14001 RBP14120 1100W TMP01160 RBP14020 260W 6.00
3.2 5.90 1.60
EDP14165-R... 165.00 CEP14165 RBP14145 1300W TMP01180 3.4 5.80 1.68
EDP14190-R... 190.00 CEP14190 RBP14170 1300W TMP01200 3.6 8.11 1.78
3.8 8.01 1.88
Ex: EDP14090-R075 8.00
4.0 7.91 2.01
(SPHERICAL RADIUS 3/4") RADIUS DIMENSION 4.5 7.66 2.49
CODE "R"
BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint °F - 68°F)
...-R050 1/2"
TIP OPTIONS ...-R075 3/4"

SPRUE GATE TIP RING GATE TIP SPRUE GATE EXTRA STOCK TIP RING GATE EXTRA STOCK TIP
3.0 (min.)

3.0 (min.)
30°
30°

"A1"
"A1"
3.0 (min.)

3.0 (min.)
"A1"

"A1"
30°
30°

T H7/j6 T H7/j6 T H7/j6 T H7/j6

-A- -A- -A- -A-

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L27

BUSHINGS
SPRUE BUSHINGS
800 Series High Performance Hot Sprue Bushing
Recommended for processing resins over 500°F

NOTE: THIS HOT SPRUE BUSHING REQUIRES 4 ZONES OF CONTROL

27.5

HOT SPRUE
R6
WIRE LEAD CHANNEL

11.0 11.0
16.0
Nozzle radius inlet Dia. 14mm

HOT
Internal flow Dia. 14mm CUSTOMER TORING
SUPPLY
LOCATING IS
LOCATING RING
SOLD SEPRATELY
80.0 MANUFACTURED TO
FIT YOUR APPLICATION
61.0

"R"
TMP

4.0 (min.)
5x45°
+0.3
+0.2
120mm Minimum Length
33.0
RBP

43.00
+0.02
+0.00
20.00
CBP
CEP

TABLE FOR GATE MANUFACTURING

1x45°

5.0

GATE DIMENSION
TMP DIAMETER
"B" "C" "D"
25x45°
8.0

70H7/g6 2.0 5.29 1.28

0.02 A
2.2 5.19 1.32
RBP 5.00
2.4 5.09 1.36
"L1-16.00"

2.6 4.99 1.42

TMP 2.8 6.10 1.47
3.0 6.00 1.53
"L1=L+Δ L"

6.00
AEP 3.2 5.90 1.60
3.4 5.80 1.68
RBP 15.00 3.6 8.11 1.78
"L1-C"

50.0 3.8 8.01 1.88

8.00
4.0 7.91 2.01
"L1=L+Δ L"

4.5 7.66 2.49

POINT GATE TIP

TMP
16.00

AEP

RTP
GATE WELL DETAIL
90°

20.0
1.00 (tang.)

R5
60.0

30°

0.25
"C"

0.5x45°

COOLING LINES
GATE

4.50
8.50
"D"

R2

R7
.5
8.0 (min.) R3 "B"
0
30.5 TORQUE SPEC.
MEASUREMENTS FOR GATE MANUFACTURING 20H7/j6
59.00 (ft. lbs.) (See Table) 0.02 A
2.0 (min.) -A-

4.5 (max.)
NOZZLE ASSEMBLY AND COMPONENT SPECIFICATIONS
COMPONENTS
ASSEMBLY DIMENSION
HEAD NOZZLE BODY HEATER HEAD RING HEAD HEATER RING
PART NUMBER "L" NOZZLE BODY WATTS REFLECTOR WATTS THERMOCOUPLE
BUSHING HEATER WATTS THERMOCOUPLE QUANTITY SPACER HEATER SPACER
EDP14350-R... 350.00 CEP14350 RBP14120 1100W TMP01160
EDP14400-R... 400.00 CEP14400 CBP14001 RBP14145 1300W TMP01180 02 AEP14602 RBP14020 260W RTP14045 610W AEP14601 TMP01080
EDP14450-R... 450.00 CEP14450 RBP14170 1300W TMP01200

Ex: EDP14350-R075
(SPHERICAL RADIUS 3/4") RADIUS DIMENSION
CODE "R"

BUSHING THERMAL EXPANSION "Δ L" = L x 0.0000064 x (Setpoint °F - 68°F) ...-R050 1/2"
...-R075 3/4"
TIP OPTIONS
SPRUE GATE TIP RING GATE TIP SPRUE GATE EXTRA STOCK TIP RING GATE EXTRA STOCK TIP
3.0 (min.)

3.0 (min.)
30°
30°

"A1"
"A1"
3.0 (min.)

3.0 (min.)
"A1"

"A1"
30°
30°

T H7/j6 T H7/j6 T H7/j6 T H7/j6

-A- -A- -A- -A-

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L28
HOT SPRUE BUSHINGS

800 Series Tips

SPRUE GATE TIP (*Extended Tip Length)

TIP DIMENSIONS
PART DIMENSION DIMENSION DIMENSION
PID NUMBER "T" "L" "C"
PID14001 20.00 9.00 13.00
PID14002 30.00 9.00 13.00
"C" PID14003 20.00 27.50 31.00*
"L"
PID14004 30.00 27.50 31.00*
1” T Dimension available upon request
10°

T H7/j6

4.5 -A-

RING GATE TIP (*Extend Tip Length)

PDF TIP DIMENSIONS

ASSEMBLY COMPONENTS DIMENSION
ASSEMBLY MATERIAL
NEEDLE RETAINER TIP "T" "O" "L"
PMA14009-A PPM14601 20.00 2.50
PPM
PMA14010-A PPM14602 20.00 3.00 9.00
PMA14011-A PPM14603 30.00 2.50
L

PMA14012-A PPM14604 HIGH 30.00 3.00

PDF14502 PPM14605 PERFORMANCE 20.00 2.50
PMA14013-A
PMA14014-A PPM14606 20.00 3.00 27.50*
PMA14015-A PPM14607 30.00 2.50
O PMA14016-A PPM14608 30.00 3.00
T H7/j6
PMA14109-A PPM14601 20.00 2.50
PMA14110-A PPM14602 20.00 3.00 9.00
-A-
PMA14111-A PPM14603 30.00 2.50
STANDARD
PMA14112-A PPM14604 30.00 3.00
PDF14802 PPM14605
NEEDLE
20.00 2.50
PMA14113-A
PMA14114-A PPM14606 (COATED IN "Ni") 20.00 3.00
27.50*
PMA14115-A PPM14607 30.00 2.50
PMA14116-A PPM14608 30.00 3.00

TORQUE SPECIFICATION
80 Nm
(59 Ft/Lbs)

PDF POINT GATE TIP

POIINT GATE COMPONENTS
ASSEMBLY NEEDLE RETAINER MATERIAL
PPM
PDF14502 PPM14609 HIGH PERFORMANCE
PVM14002-A
NEEDLE
STANDARD NEEDLE
PVM14009-A PDF14802 PPM14609
(COATED IN "Ni")

20H7/j6

-A-

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 L29

BUSHINGS
SPRUE BUSHINGS
Hot Runner Technology
The Hot runner system is the most efficient way to optimize production and improve the quality of a molded
part. The system is an extension of the injection press barrel, working as a distributor of flow to each of the
cavities. Through distribution runners constantly warm, it is possible to keep the material at the same tempera-
ture of injection press, free of variations without cold runners.

HOT SPRUE
WHY USE HOT RUNNER SYSTEMS?

The use of hot runner systems can offer several advantages when compared to conventional
cold runner applications such as:

HOT
* Cost reduction;
* Flexibility in design;
* Reduction of cycle time;
* Improved quality of the molded parts;
* Increased efficiency of the equipment.

MANIFOLD & COMPONENT SYSTEMS

The Hot Runner System includes all necessary components

to deliver the molten material to the cavity, except the hot half
plates.

Manifold & Component Systems are supplied with a design

for the customer to follow to build their own hot half plates.
This package comes with the manifold assembly, nozzle
assembles, electrical box, locating ring, and plaques.

PREWIRED SYSTEMS

Prewired systems are supplied as a fully assembled and thermally tested system. This system allows the cus-
tomer to do their own Hot Half plate work. We supply the designs. The system comes with the nozzles thread-
ed into the manifold. The manifold and nozzles are then wired through a wiring arm that is attached to the
manifold, into an electrical box. With this package you will receive a locating ring and plaques.

HOT HALF SYSTEMS

Hot Half systems are the best option.

The systems are fully assembled and
tested. This is a complete bolt on sys-
tem. The system includes water lines,
guide pins for easy assembly, and elec-
trical schematic plaques.
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
L30
HOT SPRUE BUSHINGS

Hot Runner Technology

The Polimold Hot Runner System is recommended for large numbers of end markets, such as: automotive,
packing, cosmetics, electronic devices, toys, construction, among others. Please check below for the valve
gate configurations available.

PREWIRED VALVE GATE SYSTEMS

Prewired valve gate systems come fully assembled, wired, and plumbed for
the valve gates. Each system is thermally tested and the valve gates are
tested. This option allows the customer to avoid assembly of the valve gate
system but they can do their own plate work.

HOT HALF VALVE GATE SYSTEM

Hot Half systems are a customers best option. These systems come fully assembled wired, plumbed and
tested. The system is supplied with guide pins, water lines for fast easy assembly with the mold.

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L31

BUSHINGS
SPRUE BUSHINGS
Resin Properties / Trade Name Material

MATERIAL
STRUCTURE TRADE NAME
TYPE

HOT SPRUE
Amorphous PPO Noryl
Amorphous PEI Ultem
Plexiglas - Degalan - Lucryl- Altuglas - Atoglas - Melinar - Oroglas - Lucite -
Amorphous PMMA
Perspex

HOT
Amorphous ABS Cycolac - Novodur - Lustran - lsolac - Terluran - Ugikral
Amorphous SAN Luran - Lustran S - Kostil- Tyril
Amorphous PS Styrol- Styron - Edistir - Empera - Polystyrene - Vestyron
Amorphous SB Styrolux - K Resin
Amorphous PES Ultrason E - Victrex - Radel A
Amorphous PSU Ultrason S - Mindel B - Udel
Amorphous PVC Lacovyl- Saran - Solvic - Vestolit- Benvic
Makrolon - Lexan - Calibre - Lupilon - Toughlon - Novarex - Luvocom - Apec
Amorphous PC
- Pulse -Xantar - Xenoy
Bayblend - Cycoloy - Triax - Koblend - Modex - Pulse - Stapron C -Tar-
Amorphous ABS-PC
oblend
Amorphous CAB Celidor -Tenite - Eastman - Rotuba
Crystalline TPU Desmopan - Estaloc - Texin - Pellethane
Alathon - Eraclene - Escorene - GC7260 - HC7260 - Hostalen - Lupolen -
Crystalline PE
Marlex - Petrothene - Rigidex
Crystalline pp Hostalen - Novolen - Vestolen - Daplen - Inspire - Moplen - Profax - Valtec
Crystalline LCP Xydar - Vectra
Crystalline PA11 Rilsan B
Crystalline PA12 Rilsan A - Vesta mid - Grilamid
Crystalline PET Petra - Rynite - Arnite A
Crystalline PBT Paean B - Ultradur - Valox - Vestodur - Amite T - Celanex - Pibiter
Crystalline PPS Ryton - Fortran - Primef - Supee
Crystalline PEEK Victrex
Crystalline PA610 Ultramid S
Akormid - Radilon - Domamid - Altech -Technyl- Durethan - Ultramid -
Crystalline PA6
Wel amid - Tarnamid - Bergamid
Ultramid A - Durethan A - Minton - Akutan 6.6 - Capron - Grilon T - Technyl A
Crystalline PA6.6
e B - Novamid - Vydyne - Zytel
Crystalline POM Delrin- Hostaform - Ultraform

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L32
HOT SPRUE BUSHINGS

PROPERTIES CHART FOR INJECTION MOLDING GRADE PLASTICS

HOT SOLID MELT

MATERIAL MELTING PROCESSING MOLD
RUNNER DENSITY FLOW STRUCTURE
TYPE TEMP. TEMP. TEMP.
TEMP. (g/cm3) RATE
PPO 250 500 170 570 1.13 Medium Amorphous
PEI 420 750 250 800 1.29 Low Amorphous
PMMA 210 455 160 480 1.18 Medium Amorphous
ABS 230 440 130 480 1.08 Medium Amorphous
SAN 240 480 170 500 1.08 Medium Amorphous
PS 210 410 100 430 1.05 High Amorphous
SB 450 410 160 440 1.02 High Amorphous
PES 446 660 300 710 1.37 Medium Amorphous
PSU 200 600 300 660 1.24 Medium Amorphous
PVC 210 400 100 410 1.38 Low Amorphous
PC 430 520 170 540 1.2 Low Amorphous
ABS-PC 430 520 170 540 1.2 Low Amorphous
CAB 280 420 130 460 1.2 Low Amorphous
TPU 300 420 90 440 1.2 Medium Crystalline
PE 280 400 70 440 0.96 High Crystalline
PP 330 420 100 430 0.91 High Crystalline
LCP 620 720 350 750 1.14 Low Crystalline
PA11 350 520 170 530 1.14 Medium Crystalline
PA12 350 520 170 560 1.14 Medium Crystalline
PET 470 510 280 530 1.4 Medium Crystalline
PBT 440 530 160 550 1.57 Low Crystalline
PPS 550 570 230 630 1.7 Medium Crystalline
PEEK 630 650 340 700 1.37 Low Crystalline
PA610 420 560 180 570 1.14 Medium Crystalline
PA6 430 560 180 570 1.14 Medium Crystalline
PA6.6 490 560 180 570 1.26 Medium Crystalline
POM 350 410 140 420 1.42 Medium Crystalline

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 L33

BUSHINGS
SPRUE BUSHINGS
Max Flow Capactiy of Nozzle
Choose the nozzle product according to the weight of your part. If you are using more than one nozzle to fill
your part, use the weight per nozzle to select the correct nozzle size.

HOT SPRUE
The max flow capacity of every part nozzle is shown in the following tables. Values in grams (g)

SPRUE GATE TORPEDO

HOT
PVM-BT-L PID-BT-C PID-BT-L PID-BT-O PVM-BT-T PVM-BT-A PMA-BT-T PMA-BT-A

Melt Flow Rate - High                                                                                                                      
200 Series 300 300 300 300 300 300 300 300
500 Series 750 750 750 750 750 750 750 750
800 Series 1200 1200 1200 1200 1200 1200 1200 1200
1000 Series 1500 1500 1500 1500 1500 1500 1500 1500
Melt Flow Rate - Med
200 Series 200 200 200 200 200 200 200 200
500 Series 500 500 500 500 500 500 500 500
800 Series 800 800 800 800 800 800 800 800
1000 Series 1000 1000 1000 1000 1000 1000 1000 1000
Melt Flow Rate - Low                                                                                                                       
200 Series 160 160 160 160 160 160 160 160
500 Series 400 400 400 400 400 400 400 400
800 Series 640 640 640 640 640 640 640 640
1000 Series 800 800 800 800 800 800 800 800

The above data is for reference only. The shot weight, material properties, part size, shape, wall thickness
and gate type all need to be considered, to choose the most suitable product series.
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
L34
HOT SPRUE BUSHINGS

Product Terminology - Hot Runner

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www.pcs-company.com
 L35

BUSHINGS
SPRUE BUSHINGS
Max Flow Capactiy of Nozzle - Thermal Gate
Choose the nozzle product according to the weight of your part. If you are using more than one nozzle to fill
your part, use the weight per nozzle to select the correct nozzle size.
The max flow capacity of every part nozzle is shown in the following tables. Values in grams (g)

HOT SPRUE
POLIFAST TIPS POLIMAX TIPS
STANDARD &
STANDARD THRU SPRUE RING POINT SPRUE RING
HIGH
PRESSURE EXTENDED HOLE GATE GATE GATE GATE GATE

HOT
Melt Flow Rate - High                                                                                                                      
25 Series 40 40 40 40 40 40 40 40
50 Series 80 80 80 80 80 80 80 80
Melt Flow Rate - Med
25 Series 25 25 25 25 25 25 25 25
50 Series 50 50 50 50 50 50 50 50
Melt Flow Rate - Low                                                                                                                       
25 Series 20 20 20 20 20 20 20 20
50 Series 40 40 40 40 40 40 40 40
SPRUE GATE TORPEDO

PVM-BT-L PID-BT-C PID-BT-L PID-BT-O PVM-BT-T PVM-BT-A PMA-BT-T PMA-BT-A

Melt Flow Rate - High                                                                                                                      
200 Series 300 300 300 300 300 300 300 300
500 Series 750 750 750 750 750 750 750 750
800 Series 1200 1200 1200 1200 1200 1200 1200 1200
1000 Series 1500 1500 1500 1500 1500 1500 1500 1500
Melt Flow Rate - Med
200 Series 200 200 200 200 200 200 200 200
500 Series 500 500 500 500 500 500 500 500
800 Series 800 800 800 800 800 800 800 800
1000 Series 1000 1000 1000 1000 1000 1000 1000 1000
Melt Flow Rate - Low                                                                                                                       
200 Series 160 160 160 160 160 160 160 160
500 Series 400 400 400 400 400 400 400 400
800 Series 640 640 640 640 640 640 640 640
1000 Series 800 800 800 800 800 800 800 800
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L36
HOT SPRUE BUSHINGS

Injection Point Features - Polifast Tip

POLIFAST nozzles and tips are designed for molding smaller parts. These nozzles are used mostly for
cosmetic parts requiring faster cycle times.
The Point gate-Open nut tip is designed for gating directly onto the part. This style tip
will leave a minimum vestige on the part, without leaving a nozzle tip witness mark. This
style tip allows for the best control of the gate area, vestige and appearance.

Standard & High Pressure

The Extended Point gate-Open nut tip is designed for gating directly onto the part. This
option is used when there is a need to gate next to a part feature or into a recessed
area on the part. This style tip will leave a minimum vestige on the part, without leaving
a nozzle tip witness mark. This style tip allows for good control of the gate area, vestige
and appearance.

Standard Extended

The thru hole-open nut tip is designed for gating directly onto the part. This style tip will
leave a minimum vestige on the part, without leaving a nozzle tip witness mark. This
style tip is mostly used when molding heavy filled resins or when molding recycled res-
ins that will plug up standard Point gates.

Thru Hole

The Sprue tip is typically used when gating into a cold runner system. This tip style will
leave a small peg attached to the runner. The tip is sometimes used to gate directly onto
a part when it is acceptable to remove the peg after molding. This tip style will give you
the max flow and minimal sheer of the resin.

Sprue Gate

The Ring Gate -Bush nut tip is designed for gating directly onto the part. This style tip
will leave a minimum vestige on the part, and a nozzle tip witness mark. This style tip al-
lows the customer to change the tip if the gate area gets damaged in the mold. You can
also machine the end of the tip with a gate dimple.

Ring Gate
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 L37

BUSHINGS
SPRUE BUSHINGS
Injection Point Features - Polimax Tip
POLIMAX nozzles are designed to mold small to large parts. These nozzles are great for Engineering resins.

The Point gate-open nut tip is designed for gating directly onto the part. This style tip
will leave a minimum vestige on the part, without leaving a nozzle tip witness mark. This

HOT SPRUE
style tip allows for the best control of the gate area, vestige and appearance

HOT
Point Gate

The Sprue Gate tip is mainly used when gating into a cold runner system. This tip style
will leave a small peg attached to the runner. This tip is sometimes used to gate direct
onto a part when it is acceptable to remove the peg after molding. The tip style will give
you the max flow and minimal sheer of the resin

Sprue Gate

The Ring Gate -Bush nut tip is designed for gating directly onto the part. This style tip
will leave a minimum vestige on the part, and leave a nozzle tip witness mark. This style
tip allows the customer to change the tip if the gate area gets damaged in the mold. You
can also machine the end of the tip with a gate dimple.

Ring Gate

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L38
HOT SPRUE BUSHINGS

25 Series - Polimax Nozzle

BTX 25 Series Nozzles from 45A to 195A

TIP OPTIONS

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www.pcs-company.com
 L39

BUSHINGS
SPRUE BUSHINGS
25 Series - Polimax Nozzle

HOT SPRUE
HOT
BMP 25 Series Nozzles from 45A to 65A

TIP OPTIONS

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L40
HOT SPRUE BUSHINGS

50 Series - Polimax Nozzle

BTX 50 Series Nozzles from 45A to 200A

TIP OPTIONS

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L41

BUSHINGS
SPRUE BUSHINGS
50 Series - Polimax Nozzle

HOT SPRUE
HOT
BIX 50 Series Nozzles from 35A to 190A

TIP OPTIONS

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www.pcs-company.com
L42
HOT SPRUE BUSHINGS

25 Series - Polifast Nozzle

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www.pcs-company.com
 L43

BUSHINGS
SPRUE BUSHINGS
50 Series - Polifast Nozzle

HOT SPRUE
HOT
BTP 50 Series Nozzles from 45A to 300A
TIP OPTIONS

EXTENDED TIP OPTIONS

BTP 50 Series Nozzles from 52A to 307A

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www.pcs-company.com
L44
HOT SPRUE BUSHINGS

50 Series - Polifast Nozzle

Nozzle Assembly Specification & Components Diameter Dimension Dimension

Nozzle Code Dimension "A" Nozzle Body Heater Jacket Power Gate "B" “C”

BTP05052-B1 52 CTP05045-B RHP05025-B JCT05025 195W Ø0.8 3.34 1.02

BTPO 5067-B1 67 CTP05060-B RHP05040-B JCT05030 195W Ø1.0 3.24 1.13

BTP05082-B1 82 CTP05075-B RHP05055-B JCT05050 215W Ø1.2 3.14 1.23

BTP05092-B1 92 CTP05085-B RHP05065-B JCT05050 215W

TIP OPTIONS
BTP05107-B1 107 CTP05100-B RHP05080-B JCT05050 295W
BTP05119-B1 119.5 CTP05112-B RHP05092-B JCT05050 295W
BTP05132-B1 132 CTP05125-B RHP05105-B JCT05050 295W
BTPO 5144-B1 144.5 CTP05137-B RHP05117-B JCT05050 350W
BTPO5157-B1 157 CTP05150-B RHP05130-B JCT05100 350W
BTPO 5169-B1 169.5 CTP05162-B RHP05142-B JCT05100 350W
BTP05182-B1 182 CTP05175-B RHP05155-B JCT05100 400W
BTPO 5207-B1 207 CTP05200-B RHP05180-B JCT05100 400W
BTP05232-B1 232 CTP05225-B RHP05205-B JCT05100 400W
BTP05257-B1 257 CTP05250-B RHP05230-B JCT05100 400W
BTP05282-B1 282 CTP05275-B RHP05255-B JCT05100 460W
BTP05307-B1 307 CTP05300-B RHP05280-B JCT05100 460W

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www.pcs-company.com
 L45

BUSHINGS
SPRUE BUSHINGS
50 Series - Polifast Nozzle

HOT SPRUE
HOT
TIP OPTIONS BIP 50 Series Nozzles from 35mm to 290mm

EXTENDED TIP OPTIONS

BIP 50 Series Extended Tip Nozzles From 42mm to 297mm

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L46
HOT SPRUE BUSHINGS

Injection Point Features - Polivalve Tip

Suitable for small and medium sized parts, POLIVALVE is the best solution when the
aesthetic appearance of the product is critical to the final product.

Specially developed tip for aesthetic parts, allowing small gates and long-life
for the cavity and valve pins. This Valve Point gate tip is indicated to perform
the injection directly into the part on flat surfaces, leaving an imperceptible vestige.
Designed to ensure the minimal heat transfer to the part surface allowing an accurate
closing of the valve pin along with an optimum flow condition.

Micro Point

This Valve Point gate tip is indicated when injecting directly into the part on flat surfaces,
allows for an accurate closing of the valve pin and optimum flow condition.

Point Gate

This Valve Point gate tip is used when injecting directly into the part on flat surfaces,
leaving an imperceptible vestige. This tip configuration allows an accurate closing of the
valve pin along with an optimum flow condition. The point gate tip has good performance
for materials with narrow processing range.

Point Gate HP

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 L47

BUSHINGS
SPRUE BUSHINGS
Injection Point Features - Polivalve Tip
Suitable for small and medium sized parts, POLIVALVE is the best solution when the
aesthetic appearance of the product is determinant to the final product and high-performance molds.

HOT SPRUE
This tip is applied when injecting into a cold runner. When the injection is performed
directly into the part, a small ring-shaped mark must be permitted. This tip allows easy
machining and smooth assembly.

HOT
Ring Gate

This tip is applied when injecting into a cold runner. When the injection is performed
directly into the part, a small ring-shaped mark must be permitted. This tip allows easy
machining and smooth assembly. This tip style has good performance for engineering
degree and reinforced materials.

Ring Gate HP

This Valve Point gate tip is indicated when injecting directly into the part surface, leav-
ing a cosmetic vestige. This tip configuration allows an accurate closing of the valve pin
along with an optimum flow condition. It was designed to ensure the minimal heat trans-
fer to the part surface.

Thru Hole

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L48
HOT SPRUE BUSHINGS

V25 Series - Polivalve Nozzles

HVM 25 Series VG Nozzles from 65mm to 190mm

Micro Point

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www.pcs-company.com
 L49

BUSHINGS
SPRUE BUSHINGS
V50 Series - Polivalve Nozzles

HOT SPRUE
HOT

HVM 50 Series VG Nozzles from 52mm to 115mm

Micro Point

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www.pcs-company.com
L50
HOT SPRUE BUSHINGS

V50 Series - Polivalve Nozzles

TIP OPTIONS HVP 50 Series VG Nozzles from 51.5mm to 114.5mm

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 L51

BUSHINGS
SPRUE BUSHINGS
V200 Series - Polivalve Nozzles

HOT SPRUE
HOT

HVM 200 Series VG Nozzles from 55mm to 155mm

Micro Point

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L52
HOT SPRUE BUSHINGS

V200 Series - Polivalve Nozzles

TIP OPTIONS HVT 200 Series VG Nozzles from 55mm to 155mm

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 L53

BUSHINGS
SPRUE BUSHINGS
Hot Half Options - System Select
Step 1: Select product diameter and minimum distance between cavity groups

Ø Product
0 - 20mm

HOT SPRUE
20- 30mm
30-40mm
40-50mm

HOT
50-60mm
60-70mm

Step 2: Select numbers of drops and injection points layout

Step 3: Select the Hot Runner System

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L54
HOT SPRUE BUSHINGS

Dimensions - 8 Drop System

MANIFOLD MODELS

INJECTION POINTS LAYOUT

HOT HALF DIMENSIONS

CAT. NO. DIA X X1 L C PBS

PMT20 2545 8/1 0-20mm 50mm 70mm 246mm 446mm 36mm
PMT30 2545 8/1 20-30mm 60mm 70mm 246mm 446mm 36mm Note: Use of the “PA” plate is optional
PMT40 2550 8/1 30-40mm 70mm 70mm 246mm 496mm 36mm Recommended minimum thickness is 22mm

PMT50 3055 8/1 40-50mm 80mm 80mm 296mm 546mm 36mm

PMT60 3055 8/1 50-60mm 90mm 90mm 296mm 546mm 36mm
PMT70 3055 8/1 60-70mm 100mm 100mm 296mm 546mm 36mm
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
 L55

BUSHINGS
SPRUE BUSHINGS
Dimensions - 12 Drop System
MANIFOLD MODELS

HOT SPRUE
HOT
INJECTION POINTS LAYOUT

HOT HALF DIMENSIONS

CAT. NO. DIA X X1 L C PBS

PMT20 3045 12/1 0-20mm 50mm 90mm 296mm 446mm 36mm
PMT30 3045 12/1 20-30mm 60mm 90mm 296mm 446mm 36mm Note: Use of the “PA” plate is optional
PMT40 3550 12/1 30-40mm 70mm 90mm 346mm 496mm 36mm Recommended minimum thickness is 22mm

PMT50 4050 12/1 40-50mm 80mm 90mm 396mm 496mm 36mm

PMT60 4055 12/1 50-60mm 90mm 90mm 396mm 546mm 36mm
PMT70 4055 12/1 60-70mm 100mm 100mm 396mm 546mm 36mm
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
L56
HOT SPRUE BUSHINGS

Dimensions - 16 Drop System

MANIFOLD MODELS

INJECTION POINTS LAYOUT

HOT HALF DIMENSIONS

CAT. NO. DIA X X1 L C PBS

PMT20 2565 16/1 0-20mm 50mm 70mm 246mm 646mm 36mm
PMT30 2570 16/1 20-30mm 60mm 70mm 246mm 646mm 36mm Note: Use of the “PA” plate is optional
PMT40 3075 16/1 30-40mm 70mm 70mm 296mm 746mm 36mm Recommended minimum thickness is 22mm

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L57

BUSHINGS
SPRUE BUSHINGS
Dimensions - 16 Drop System
MANIFOLD MODELS

HOT SPRUE
HOT
INJECTION POINTS LAYOUT

HOT HALF DIMENSIONS

CAT. NO. DIA X X1 L C PBS

PMT20354516/2 0-20mm 50mm 70mm 346mm 446mm 36mm
PMT30404516/2 20-30mm 60mm 70mm 396mm 446mm 36mm Note: Use of the “PA” plate is optional
PMT40405016/2 30-40mm 70mm 70mm 396mm 496mm 36mm Recommended minimum thickness is 22mm

PMT50455516/2 50-60mm 80mm 80mm 446mm 546mm 36mm

PMT60505516/2 60-70mm 90mm 90mm 496mm 546mm 36mm
PMT70556016/2 70-80mm 100mm 100mm 546mm 596mm 46mm
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
L58
HOT SPRUE BUSHINGS

Dimensions - 24 Drop System

MANIFOLD MODELS

INJECTION POINTS LAYOUT

HOT HALF DIMENSIONS

CAT. NO. DIA X X1 L C PBS

PMT20406024/3 0-20mm 50mm 70mm 396mm 546mm 36mm
PMT30406024/3 20-30mm 60mm 70mm 396mm 546mm 36mm Note: Use of the “PA” plate is optional
PMT40406524/3 30-40mm 70mm 70mm 396mm 596mm 36mm Recommended minimum thickness is 22mm

PMT50556024/1 40-50mm 80mm 80mm 546mm 596mm 46mm

PMT60606024/1 50-60mm 90mm 90mm 596mm 596mm 46mm
PMT70606524/1 60-70mm 100mm 100mm 596mm 646mm 56mm
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
 L59

BUSHINGS
SPRUE BUSHINGS
Dimensions - 24 Drop System
MANIFOLD MODELS

HOT SPRUE
HOT
INJECTION POINTS LAYOUT

HOT HALF DIMENSIONS

CAT. NO. DIA X X1 L C PBS

PMT204055 24/2 0-20mm 50mm 75mm 396mm 546mm 36mm
PMT304060 24/2 20-30mm 60mm 75mm 396mm 546mm 36mm Note: Use of the “PA” plate is optional
PMT404065 24/2 30-40mm 70mm 75mm 396mm 596mm 36mm Recommended minimum thickness is 22mm

PMT504565 24/2 40-50mm 80mm 80mm 446mm 646mm 36mm

PMT604575 24/2 50-60mm 90mm 90mm 446mm 746mm 46mm
PMT705080 24/2 60-70mm 100mm 100mm 496mm 796mm 56mm
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
L60
HOT SPRUE BUSHINGS

Dimensions - 32 Drop System

MANIFOLD MODELS

INJECTION POINTS LAYOUT

HOT HALF DIMENSIONS

CAT. NO. DIA X X1 L C PBS

PMT20406024/3 0-20mm 50mm 60mm 446mm 596mm 36mm
PMT30406024/3 20-30mm 60mm 60mm 496mm 596mm 36mm Note: Use of the “PA” plate is optional
PMT40406524/3 30-40mm 70mm 70mm 496mm 746mm 46mm Recommended minimum thickness is 22mm

PMT50556024/1 40-50mm 80mm 80mm 546mm 846mm 56mm

PMT60606024/1 50-60mm 90mm 90mm 646mm 896mm 56mm
PMT70606524/1 60-70mm 100mm 100mm 646mm 996mm 56mm
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
 L61

BUSHINGS
SPRUE BUSHINGS
Dimensions - 32 Drop System
MANIFOLD MODELS

HOT SPRUE
HOT
INJECTION POINTS LAYOUT

HOT HALF DIMENSIONS

CAT. NO. DIA X X1 X2 L C PBS

PMT204070 32/2 0-20mm 50mm 55mm 100mm 396mm 696mm 36mm
Note: Use of the “PA” plate is
PMT304070 32/2 20-30mm 60mm 60mm 100,mm 396mm 696mm 36mm optional
PMT404075 32/2 30-40mm 70mm 70mm 70mm 396mm 746mm 36mm Recommended minimum thick-
ness is 22mm
PMT505075 32/2 40-50mm 80mm 80mm 80mm 446mm 846mm 46mm

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L62
HOT SPRUE BUSHINGS

Dimensions - 48 Drop System

MANIFOLD MODELS

INJECTION POINTS LAYOUT

HOT HALF DIMENSIONS

CAT. NO. DIA X X1 X2 L C PBS

PMT205080 48/1 0-20mm 50mm 65mm 85mm 496mm 846mm 46mm
Note: Use of the “PA” plate is optional
Recommended minimum thickness is 27mm

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L63

BUSHINGS
SPRUE BUSHINGS
Dimensions - 48 Drop System
MANIFOLD MODELS

HOT SPRUE
HOT
1 MANIFOLD 2 DROPS 2 MANIFOLDS 2 DROPS

INJECTION POINTS LAYOUT

HOT HALF DIMENSIONS

CAT. NO. DIA X X1 X2 L C PBS

PMT205075 48/2 0-20mm 50mm 70mm 130mm 496mm 746mm 46mm
Note: Use of the “PA” plate is
PMT305580 48/2 20-30mm 60mm 70mm 130mm 546mm 796mm 56mm optional
PMT406085 48/2 30-40mm 70mm 70mm 130mm 546mm 846mm 56mm Recommended minimum thick-
ness is 27mm

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L64
HOT SPRUE BUSHINGS

Standard Manifold Styles

CAT. NO DIM. X DIM. Y CAT. NO DIM. X DIM. Y CAT. NO DIM. X DIM. Y

FMO-100 100 0 FMI-100 100 0 FMI3-050 50 0
FMO-200 200 0 FMI-200 200 0 FMI3-100 100 0
FMO-300 300 0 FMI-300 300 0 FMI3-150 150 0
FMO-400 400 0 FMI-400 400 0 FMI3-200 200 0
FMO-500 500 0 FMI-500 500 0 FMI3-300 300 0
FMO-600 600 0 FMI-600 600 0

CAT. NO DIM. X DIM. Y CAT. NO DIM. X DIM. Y CAT. NO DIM. X DIM. Y

FMY-050 50 0 FMH-100 100 0 FMI4-050 50 0
FMY-100 100 0 FMH-200 200 0 FMI4-100 100 0
FMY-150 150 0 FMH-300 300 0 FMI4-150 150 0
FMIY-200 200 0 FMH-400 400 0 FMI4-200 200 0
FMIY-250 250 0 FMH-500 500 0 FMI4-250 250 0

CAT. NO DIM. X DIM. Y CAT. NO DIM. X DIM. Y CAT. NO DIM. X DIM. Y

FME6-055 55 0 FMI8-050 50 0 FME8-050-070 50 70
FME6-065 65 0 FMI8-100 100 0 FME8-060-070 60 70
FME6-075 75 0 FMI8-150 150 0 FME8-070-070 70 70
FME6-085 85 0 FMI8-200 200 0 FME8-080-080 80 80
FME6-090 90 0 FMI8-250 250 0 FME8-090-090 90 90
FME6-100 100 0 FME-090-100 100 100
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
www.pcs-company.com
 L65

BUSHINGS
SPRUE BUSHINGS
Standard Manifold Styles

HOT SPRUE
HOT
CAT. DIM. DIM. CAT. DIM. DIM. CAT. DIM. DIM.
NO X X1 NO X X1 NO X X1
FME12C2-050-070 50 70 FME12-050-090 50 90 FME16-050-070 50 70
FME12C2-060-070 60 70 FME12-060-090 60 90 FME16-060-070 60 70
FME12C2-070-070 70 70 FME12-070-090 70 90 FME16-070-070 70 70
FME12-080-090 80 90 FME16-080-080 80 80
FME12-090-090 90 90 FME16-090-090 90 90
FME12-100-100 100 100 FME16-100-100 100 100

CAT. DIM. DIM. CAT. DIM. DIM. DIM.

NO X X1 NO X X1 X2
FME24-050-070 50 70 FME32-050-060 50 60 70
FME24-060-070 60 70 FME32-060-060 60 60 70
FME24-070-070 70 70 FME32-070-070 70 70 70
FME24-080-080 80 80 FME32-080-080 80 80 80
FME24-090-090 90 90 FME32-090-090 90 90 90
FME24-100-100 100 100 FME32-100-100 100 100 100

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

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L66
HOT SPRUE BUSHINGS

Poliflex Line Product Terminology - Hot Runner

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

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 L67

BUSHINGS
SPRUE BUSHINGS
Max Flow Capacity of Nozzle - Poliflex
Choose the nozzle product according to the weight of your part. If you are using more than one nozzle to fill
your part, use the weight per nozzle to select the right nozzle size. The max flow capacity of every part nozzle
is shown in the following tables. Values in grams (g)
POLIVALVE TIPS

HOT SPRUE
HOT
Melt Flow Rate- High - - - - - -
V25 Series 40 40 40 40 40 40
VSO Series 80 80 80 80 80 80
V200 Series 120 120 120 120 120 120
Melt Flow Rate- Medium - - - - - -
V25 Series 25 25 25 25 25 25
VSO Series 50 50 50 50 50 50
V200 Series 80 80 80 80 80 80
Melt Flow Rate- Low - - - - - -
V25 Series 20 20 20 20 20 20
VSO Series 40 40 40 40 40 40
V200 Series 60 60 60 60 60 60

VALVE POINT GATE VALVE RING GATE

Melt  Flow  Rate-  High                                                                                                               - - - - - - -

200 Series 300 300 300 300 300 300 300
500 Series 750 750 750 750 750 750 750
800 Series 1200 1200 1200 1200 1200 1200 1200
1000 Series 1500 1500 1500 1500 1500 1500 1500
Melt Flow Rate - Medium - - - - - - -
200 Series 200 200 200 200 200 200 200
500 Series 500 500 500 500 500 500 500
800 Series 800 800 800 800 800 800 800
1000 Series 1000 1000 1000 1000 1000 1000 1000
1000 Series Melt Flow Rate - Low                                                                                                                - - - - - - -
200 Series 160 160 160 160 160 160 160
500 Series 400 400 400 400 400 400 400
800 Series 640 640 640 640 640 640 640
1000 Series 800 800 800 800 800 800 800
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
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L68
HOT SPRUE BUSHINGS

Type of Nozzle and Tip - Support Ring Nozzle BIP

BIP 200 SERIES NOZZLES

1 Heaters from 58mm to 138mm
2 Heaters from 158mm to 278mm
3 Heaters from 298mm to 398mm

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L69

BUSHINGS
SPRUE BUSHINGS
Pocket for Nozzle - BIP

HOT SPRUE
HOT

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

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L70
HOT SPRUE BUSHINGS

Type of Nozzle and Tip - Threaded Nozzle BRP

BRP 200 SERIES NOZZLES

1 Heaters from 63mm to 143mm
2 Heaters from 163mm to 283mm
3 Heaters from 303mm to 403mm

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L71

BUSHINGS
SPRUE BUSHINGS
Pocket for Nozzle - BRP

HOT SPRUE
HOT

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

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L72
HOT SPRUE BUSHINGS

Type of Nozzle and Tip - Support Ring Nozzle BIP

BIP 500 SERIES NOZZLES

1 Heaters from 45mm to 146mm
2 Heaters from 166mm to 326mm
3 Heaters from 346mm to 526mm

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L73

BUSHINGS
SPRUE BUSHINGS
Type of Nozzle and Tip - Threaded Nozzle BRP

HOT SPRUE
HOT
BRP 500 SERIES NOZZLES
1 Heaters from 57mm to 157mm
2 Heaters from 177mm to 337mm
3 Heaters from 357mm to 537mm

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

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L74
HOT SPRUE BUSHINGS

Tip Type - BRP

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

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 L75

BUSHINGS
SPRUE BUSHINGS
Type of Nozzle and Tip - Support Ring Nozzle BIP

HOT SPRUE
HOT
BIP 800 SERIES NOZZLES
1 Heaters from 47mm to 147mm
2 Heaters from 157mm to 377mm
3 Heaters from 397mm to 657mm

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

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L76
HOT SPRUE BUSHINGS

Threaded Nozzle BRP

BRP 800 SERIES NOZZLES

1 Heaters from 60mm to 160mm
2 Heaters from 170mm to 390mm
3 Heaters from 410mm to 670mm

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L77

BUSHINGS
SPRUE BUSHINGS
Tip Type - BRP

HOT SPRUE
HOT

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
L78
HOT SPRUE BUSHINGS

Type of Nozzle and Tip - Support Ring Nozzle BIP

BIP 800 SERIES NOZZLES

1 Heaters from 47mm to 147mm
2 Heaters from 157mm to 377mm
3 Heaters from 397mm to 657mm

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

www.pcs-company.com
 L79

BUSHINGS
SPRUE BUSHINGS
Injection Molding Troubleshooting Guide
PROBLEMS

HOT SPRUE
Screw Does Not Return

Discoloration of Sprue

Melt Temp. Too High

Streaks On Part
Part Lamination

Wavy Surfaces
Runner Breaks
Sticking Parts
Nozzle Drool

Voids in Part
Dull Surface

Brittle Parts
Sink Marks

Flow Lines
Short Shot

Blemishes

Distortion
Flashing
Burning

HOT
Recommended Solutions
Increase injection pressure • • •
Decrease injection pressure • •
Increase resin temperature • • • • • • • • •
Decrease resin temperature • • • • • • •
Increase holding pressure and time • • •
Increase nozzle temperature • • • • •
Increase screw r.p.m. • • • • •
Decrease screw r.p.m. • •
Tighten nozzle tip • •
Inject with rotating screw • • • • • •
Increase clamping pressure •
Start injection speed •
Decrease injection speed • • • • • • • • • • • • •
Increase injection speed • • •
Increase back pressure • • • • • • •
Decrease back pressure • • •
Increase nozzle orifice • • • • • • • •
Increase mold temperature • • • • • • • • • •
Decrease mold temperature • • • • • • • • • • •
Polish sprue, runners and gates • •
Increase size of gates • • • • • • • • • •
Check for proper venting • • •
Enlarge cold slug well • • •
Ensure dry material when required • • • • • • •
Check for resin contamination • •
Increase shot size • • • • •
Use mold release NanoMoldCoating™ •
Adjust nozzle pressure •
Check radius of nozzle & of sprue bushing • • •
Reduce temperature-rear zone •
Balance mold filling, rework runners •
Provide air for ejection •
Lengthen cooling and mold-open time • • • •
Shorten cooling and mold-open time •

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

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L80
HOT SPRUE BUSHINGS

Resin Material Processing Guide

PROCESS MOLD HOT RUNNER MELTING SOLID

TEMPERATURE TEMPERATURE TEMPERATURE DENSITY DENSITY
MATERIAL SYMBOL
°C °F °C °F °C °F g/cm3 lbs./in3 g/cm3 lbs./in3

Polybutylene Terephthalate PBT 265 509 60 140 290 554 1.44 0.052 1.570 0.057

Polycarbonate PC 300 572 80 176 330 626 1.08 0.039 1.200 0.043

Polyether-etherketone PEEK 330 626 165 329 370 698 1.13 0.041 1.370 0.050

Polymethyl Methacrylate PMMA 235 455 70 158 250 482 1.09 0.039 1.180 0.043

Styrene Butadiene SB 210 410 70 158 230 446 0.93 0.037 1.020 0.037
Acrylonitrile Butdadiene Sty-
ABS 225 437 70 158 250 482 0.95 0.034 1.080 0.039
rene
Polyvinyl chloride FPVC 175 347 35 95 200 392 1.02 0.041 1.380 0.050

Polyoxymethylene (Ployacetal) POM 180 356 100 212 200 392 1.16 0.042 1.420 0.051

Polypropylene PP 225 437 40 104 245 473 0.73 0.027 0.910 0.033

Polyphenylene Oxide-Styrene PPO 260 500 80 176 300 572 0.99 0.036 1.130 0.041

Polyphenylene Sulfide PPS 300 572 110 230 330 626 1.53 0.055 1.700 0.061

Polystyrene PS 210 410 45 113 230 446 0.95 0.034 1.050 0.038

Styrene-acrylonite SAN 230 446 80 176 255 491 0.99 0.036 1.080 0.039

Polyamide 6 PA 6 220 428 90 194 250 482 0.98 0.035 1.140 0.041

Polyamide 66 PA66 255 491 90 194 280 536 1.09 0.039 1.260 0.046

Polyethylene PE 200 392 25 77 225 437 0.74 0.027 0.960 0.035

Polyurethane PUR 220 428 45 113 240 464 0.93 0.037 1.110 0.040

Thermal Plastic Elastomers TPE 240 464 35 95 265 509 0.78 0.028 0.900 0.033

PLASTIC MATERIAL FLOW INDEX

LOW MFI MEDIUM MFI HIGH MFI

PBT ABS PPS PA 6

PC FPVC PS PA66
PEEK POM SAN PE
PMMA PP PUR
SB PPO TPE
NOTE:
The above temperatures and desnsities are general guidelines and may
not apply to your current application. Refer to the resin manufacturers
processing data guide for your current application
Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299
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 L81

BUSHINGS
SPRUE BUSHINGS
Decimal Equivalents & TAP Drill Sizes
DRILL SIZE DECIMAL TAP SIZE DRILL SIZE DECIMAL TAP SIZE DRILL SIZE DECIMAL TAP SIZE DRILL SIZE DECIMAL TAP SIZE
80 0.014 39 0.100 A 0.234 37/64 0.578
79 0.015 38 0.102 5-40 15/64 0.234 19/32 0.594
1/64 0.016 37 0.104 5-44 B 0.238 39/64 0.609

HOT SPRUE
78 0.016 36 0.107 6-32 C 0.242 5/8 0.625
77 0.018 7/64 0.109 D 0.246 41/64 0.641
76 0.020 35 0.110 1/4 0.250 21/32 0.656 3/4-10
E
75 0.021 34 0.111 F 0.257 5/16-18 43/64 0.672
74 0.023 33 0.113 6-40 G 0.261 11/16 0.688 3/4-16

HOT
73 0.024 32 0.116 17/64 0.266 45/64 0.703
72 0.025 31 0.120 H 0.266 23/32 0.719
71 0.026 1/8 0.125 I 0.272 5/16-24 47/64 0.734
70 0.028 30 0.129 J 0.277 3/4 0.750
69 0.029 29 0.136 8-32,36 K 0.281 49/64 0.766 7/8-9
68 0.031 28 0.141 9/32 0.281 25/32 0.781
1/32 0.031 9/64 0.141 L 0.290 51/64 0.797
67 0.032 27 0.144 M 0.295 13/16 0.813 7/8-14
66 0.033 26 0.147 19/64 0.297 53/64 0.828
65 0.035 25 0.150 10-24 N 0.302 27/32 0.844
64 0.036 24 0.152 5/16 0.313 3/8-16 55/64 0.859
63 0.037 23 0.154 O 0.316 7/8 0.875 1-8
62 0.038 5/32 0.156 P 0.323 57/64 0.891
61 0.039 22 0.157 21/64 0.328 29/32 0.906
60 0.040 21 0.159 10-32 Q 0.332 3/8-24 59/64 0.922 1-12
59 0.041 20 0.161 R 0.339 15/16 0.938
58 0.042 19 0.166 11/32 0.344 61/64 0.953
57 0.043 18 0.170 S 0.348 31/32 0.969
56 0.047 11/64 0.172 T 0.358 63/64 0.984 1 1/8-7
3/64 0.047 0-80 17 0.173 23/64 0.359 1” 1.000
55 0.052 16 0.177 12-24 U 0.368 7/16-14 1 3/64 1.047 1 1/8-12
54 0.055 15 0.180 3/8 0.375 1 7/64 1.109 1 1/4-7
53 0.060 1-64,72 14 0.182 12-28 V 0.377 1 1/8 1.125
1/16 0.063 13 0.185 W 0.386 1 11/64 1.172 1 1/4-12
52 0.064 3/16 0.188 25/64 0.391 7/16-20 1 7/32 1.219 1 3/8-6
51 0.067 12 0.189 X 0.397 1 1/4 1.250
50 0.070 2-56,64 11 0.191 Y 0.404 1 19/64 1.297 1 3/8-12
49 0.073 10 0.194 13/32 0.406 1 11/32 1.344 1 1/2-6
48 0.076 9 0.196 Z 0.413 1 3/8 1.375
5/64 0.078 8 0.199 27/64 0.422 1/2-13 1 27/64 1.422 1 1/2-12
47 0.079 3-48 7 0.201 1/4-20 7/16 0.438 1 1/2 1.500
46 0.081 13/64 0.203 29/64 0.453 1/2-20
45 0.082 3-56 6 0.204 15/32 0.469
44 0.086 5 0.206 31/64 0.484 9/16-12
43 0.089 4-40 4 0.209 1/2 0.500 Ohms Law
42 0.094 4-48 3 0.213 1/4-28 33/64 0.516 9/16-18 240 V = 15 Amps = 3600 W
3/32 0.094 7/32 0.219 17/32 0.531 5/8-11 Volts x Amps =Watts
41 0.096 2 0.221 35/64 0.547 Watts / Volts = Amps
40 0.098 1 0.228 9/16 0.563 Watts / Amps = Volts

PIPE THREAD SIZES CONVERSION CHART

DRILL THREAD DRILL THREAD 1 INCH = 25.4mm 1 PSI = .0689 BAR 1 Metric Ton = 2204.6lbs=1000Kg
R 1/8-27 1 5/32 1”-11 1/2 1 LBS = 453.59 g 1 mile = 1.609Klm 1 long Ton = 2240lbs=1016Kg
7/16 1/4-18 1 1/2 1 1/4-11 1/2
37/64 3/8-18 1 47/64 1 1/2-11 1/2 1 Oz = 28.349g 1 Ft = .3048M 1 short Ton = 2000lbs=907.18Kg
23/32 1/2-14 2 7/32 2”-11 1/2 Temp (T° f-32°÷1.8 =T° c) 1 Ft/LBS = 1.356Nm 1 US Gal=.833 Imp Gal=3.785L
59/64 3/4-14 1 BTU = .0002929 Kw Area of circle = n R² SAE Bolt rating =#(0-1-2) weakest to
1 Horse Power = 746 Watts Circumference = 2 n r #8 strongest

Phone: 800-521-0546 E-mail: sales@pcs-company.com Fax: 800-505-3299

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L82
HOT SPRUE BUSHINGS

Wattage/Amperage/Resistance Chart
WATTS AMPS OHMS WATTS AMPS OHMS WATTS AMPS OHMS
50 0.21 1152.00 1850 7.71 31.14 4800 20.00 12.00
100 0.42 576.00 1900 7.92 30.32 4900 20.42 11.76
150 0.63 384.00 1950 8.13 29.54 5000 20.83 11.52
200 0.83 288.00 2000 8.33 28.80 5100 21.25 11.29
250 1.04 230.40 2050 8.54 28.10 5200 21.67 11.08
300 1.25 192.00 2100 8.75 27.43 5300 22.08 10.87
350 1.46 164.57 2150 8.96 26.79 5400 22.50 10.67
400 1.67 144.00 2200 9.17 26.18 5500 22.92 10.47
450 1.88 128.00 2250 9.38 25.60 5600 23.33 10.29
500 2.08 115.20 2300 9.58 25.04 5700 23.75 10.11
550 2.29 104.73 2350 9.79 24.51 5800 24.17 9.93
600 2.50 96.00 2400 10.00 24.00 5900 24.58 9.76
650 2.71 88.62 2450 10.21 23.51 6000 25.00 9.60
700 2.92 82.29 2500 10.42 23.04 6100 25.42 9.44
750 3.13 76.80 2600 10.83 22.15 6200 25.83 9.29
800 3.33 72.00 2700 11.25 21.33 6300 26.25 9.14
850 3.54 67.76 2800 11.67 20.57 6400 26.67 9.00
900 3.75 64.00 2900 12.08 19.86 6500 27.08 8.86
950 3.96 60.63 3000 12.50 19.20 6600 27.50 8.73
1000 4.17 57.60 3100 12.92 18.58 6700 27.92 8.60
1050 4.38 54.86 3200 13.33 18.00 6800 28.33 8.47
1100 4.58 52.36 3300 13.75 17.45 6900 28.75 8.35
1150 4.79 50.09 3400 14.17 16.94 7000 29.17 8.23
1200 5.00 48.00 3500 14.58 16.46 7100 29.58 8.11
1250 5.21 46.08 3600 15.00 16.00 7200 30.00 8.00
1300 5.42 44.31 3700 15.42 15.57 7300 30.42 7.89
1350 5.63 42.37 3800 15.83 15.16 7400 30.83 7.78
1400 5.83 41.14 3900 16.25 14.77 7500 31.25 7.68
1450 6.04 39.72 4000 16.67 14.40 7600 31.67 7.58
1500 6.25 38.40 4100 17.08 14.05 7700 32.09 7.48
1550 6.46 37.16 4200 17.50 13.71 7800 32.50 7.38
1600 6.67 36.00 4300 17.92 13.40 7900 32.92 7.29
1650 6.88 34.91 4400 18.33 13.09 8000 33.33 7.20
1700 7.08 33.88 4500 18.75 12.80 8100 33.75 7.11
1750 7.29 32.91 4600 19.17 12.52 8200 34.17 7.02
1800 7.50 32.00 4700 19.58 12.26 8300 34.58 6.94
Note: This chart is based on a Voltage of 240 VAC

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