Perkiraan Maintenance Day 1 2 3 4 5 6 7 8 9 10 11 12

Lebaran 25 - 26 Juni 2017 2-May 15-May 27-May 7-Jun 19-Jun 30-Jun 11-Jul 21-Jul 1-Aug 11-Aug 22-Aug 31-Aug
Perkiraan Stop Lebaran 23 - 27 Juni 2017 121,132 105,600 105,600 106,800 107,800 107,800 111,000 111,000 111,000 111,000 111,000 111,000
CRITICAL CHEMICALS DELEVERY
Monthly Delivery
Stock
No Description Qty Purchase Apr-18 May-18 Jun-18 Jul-18 Aug-18 Sep-18 Oct-18
Warehouse
Qty Date Qty Date Qty Date Qty Date Qty Date Qty Date Qty Date
Milling days 17 28 20 28 27 27 5
TCM 147,900 268,800 196,000 310,800 299,700 299,700 39,150
Ave. TCD 8,700 9,600 9,800 11,100 11,100 11,100 7,830
rendemen 7.80 7.88 7.97 8.02 8.37 8.59 7.84
sugar production 11543 21171 15624 24931 25086 25751 3068

1 Caustic Soda Liquid 48 % 325,000 Kg 0 20000 20 - 25 Mar 30000 1 - 6 May 30000 22 - 27 May 30000 19 - 24 Jun 30000 10 - 15 Jul 30000 31/7 - 5/8
20000 8 - 13 May 20000 5 - 10 Jun 20000 3 - 8 Jul 20000 24 - 29 Jul 20000 14 - 19 Aug

2 Caustic Soda Flake 13,000 Kg 2,500.00 6,000 8 - 13 May 7,000 10 - 15 Jul

3 Sulphamid Acid 13,000 Kg 2,250.00 7000 8 - 13 May 6000 10 - 15 Jul

pemakaian 3000 3000 2000 3000 2000
balance 6,250.00 3,250.00 7,250.00 4,250.00 2,250.00

4 Korantin PP @190Kg/drum 950 Kg 570.00 950 10 - 15 Jul

pemakaian 180 180 120 180 120
balance 390.00 210.00 1,040.00 860.00 740.00

5 As Dense 26,000 Kg 2,000.00 16000 24 - 29 Apr 10000 3 - 8 Jul

pemakaian 6000 6000 4000 6000 4000
balance 12,000.00 6,000.00 12,000.00 6,000.00 2,000.00

6 Alchem CP 215 1,980 Kg 720.00 1980 8 - 13 May -

pemakaian 540 540 360 540 360
balance 2,160.00 1,620.00 1,260.00 720.00 360.00

7 Anti Scalant NTS 232 7,000 Kg 6,400 5000 29/5 - 3/6 2000 10 - 15 Jul
pemakaian 1479 2,688 1960 3108 2997 2997
balance 4921 2233 5273 2165 1168 -1829

8 Phosporic Acid 130,000 Kg 1,680.00 50,000 20 - 25 Mar 50,000 29/5 - 3/6 30,000 10 - 15 Jul
pemakaian 12,180 22,136 16,141 25,595 24,681 24,681
balance 39,500 17,364 51,222 25,627 30,946 6,265

9 Filter Aid Celite 503 RV/Radiolite 45,000 Kg 9,500.00 10000 20 - 25 Mar 20000 8 - 13 May 15000 3 - 8 Jul
pemakaian 5,916 10,752 7,840 12,432 11,988 11,988
balance 13584 22,832 14,992 17,560 5,572 -6416

10 Filter Aid Celite Hyflo 5,000 Kg 0.00 5000 20 - 25 Mar 0

pemakaian 385.9 635.6 454 635.6 612.9 612.9
balance 4,614.10 3,978.50 3524.5 2888.9 2276 1663.1

11 Flocculant 8,500 Kg 3,050.00 8500 20 - 25 Mar

pemakaian 1183.2 2150.4 1568 2486.4 2397.6 2397.6
balance 10,366.80 8216.4 6648.4 4162 1764.4 -633.2

12 Pan Boiling aid Alpers NT49 0 Kg 2,400

pemakaian 266.22 483.84 352.80 559.44 539.46 539.46
balance 2,134 1,650 1,297 738 198 (341)

13 Sullphur Flake ( Belerang ) 10,000 Kg 1,800.00 5000 20 - 25 Mar 5000 10 - 15 Jul

pemakaian 1020 1680 1200 1680 1620 1620
balance 5,780.00 4,100.00 2,900.00 6,220.00 4,600.00 2,980.00

14 Aldefoam G204 400 Kg 200.00 400 20 - 25 Mar

pemakaian
balance
15 Sodium Hydrosulphite (Hydros) 500 Kg 0.00 500 20 - 25 Mar
pemakaian
balance

16 Isophropyl Alcohol 1,000 Kg 200.00 1000 20 - 25 Mar

pemakaian 102 162 120 168 162 162
balance 1,098.00 936.00 816.00 648.00 486.00 324.00

17 Busan 1035 100 Kg 50.00 100 20 - 25 Mar

pemakaian
balance

18 Antifoam non food grade DK HT 10 300 Kg 20 300 20 - 25 Mar

pemakaian
balance
 13
12-Sep
121,432 1,442,164

Monthly Delivery
Todate
Qty
152
1,562,050

7.95
124106

30000 21 - 26 Aug 320000

20000 4 - 9 Sept

16080

3041.8
 Monthly Delivery
Estimation Mar-17 Apr-17 May-17 Jun-17 Jul-17 Aug-17 Sep-17 Oct-17
Qty Date Qty use/day Qty use/day Qty use/day Qty use/day Qty use/day Qty use/day Qty use/day
TCM 147,900 268,800 196,000 310,800 299,700 299,700 -
rendemen 7.80 - 7.88 - 7.97 - 8.02 - 8.37 - 8.59 -
sugar production 11,543 21,171 15,624 24,931 25,086 25,751 -
Milling days 17 28 20 28 27 27 0
Pemakaian Kapur (ton) 256 465 339.08 537.684 518.481 518.481 0
Qty apabila slaked 393.64 23.16 715.42 25.55 521.66 26.08 827.21 29.54 797.66 29.54 797.66 29.54 0.00 #DIV/0!
Qty apabila Quick 301.02 17.71 547.09 19.54 398.92 19.95 632.57 22.59 609.98 22.59 609.98 22.59 0.00 #DIV/0!

Perkiraan Maintenance Day 1 2 3 4 5 6 7 8 9 10 11 12 13

Lebaran 25 - 26 Juni 2017 2-May 15-May 27-May 7-Jun 19-Jun 30-Jun 11-Jul 21-Jul 1-Aug 11-Aug 22-Aug 1-Sep 12-Sep
Perkiraan Stop Lebaran 23 - 27 Juni 2017

Basis 1,522,900 TCM/season

CaO % Cane 0.2 %
CaO Quick lime 85 %
CaO Slaked lime 65 %
Balance Quick Lime tgl 1 Januari 0.00 ton
Balance Slaked lime tgl 1 Januari 0 ton
Estimasi Pemakaian slaked
lime/periode 212.92 ton
Estimasi Pemakaian per hari 15.21 ton
Estimasi Pemakaian Quick
lime/periode 162.82 ton
Estimasi Pemakaian per hari 11.63 ton

DELEVERY QUICKLIME & SLAKE LIME

Periode 0 1 2 3 4 5 6 7
Tanggal 27/3 - 31/3 3/4 - 22/4 24/4 - 29/4 1/5 - 6/5 8/5 - 13/5 15/5 - 20/5 22/5 -27/5 29/5 - 3/6 5/6 -10/6 12/6 - 17/6 19/6 -24/6 26/6 - 1/7 3/7 - 8/7 10/7 - 15/7 17/7 -22/7 24/7 - 29/7
Quick lime
Stock 0.00 50.00 120.32 155.22 130.05 153.05 126.05 146.40 118.18 138.53 158.88 99.04 136.56 139.71 142.86 96.02
Schedule delivery 50.00 150.00 150.00 100.00 150.00 100.00 150.00 100.00 150.00 150.00 0.00 100.00 150.00 150.00 100.00 150.00
Pemakaian 0.00 79.68 115.10 125.17 127.00 127.00 129.65 128.22 129.65 129.65 59.84 62.48 146.85 146.85 146.85 146.85
Balance 50.00 120.32 155.22 130.05 153.05 126.05 146.40 118.18 138.53 158.88 99.04 136.56 139.71 142.86 96.02 99.17

Slaked lime
Stock 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Schedule delivery 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Pemakaian 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Balance 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Stock di warehouse di akhir minggu 50.00 120.32 155.22 130.05 153.05 126.05 146.40 118.18 138.53 158.88 99.04 136.56 139.71 142.86 96.02 99.17

Stock di warehouse apabila kedatang 50.00 200.00 270.32 255.22 280.05 253.05 276.05 246.40 268.18 288.53 158.88 199.04 286.56 289.71 242.86 246.02
kapur di awal minggu

Periode 8 9 10 11 12 note : schedule delivery

Tanggal 24/7 - 29/7 31/7 -5/8 7/8 - 12/8 14/8 -19/8 21/8 - 26/8 28/8 - 2/9 4/9 -9/9 11/9 -16/9 18/9 -23/9 25/90 -30/9 1900.00 Quick Term 1
Quick lime
Stock 99.17 102.33 78.07 81.22 84.38 87.53 40.68 -6.16 -41.71 -154.67 0.00 Slake Term 1
Schedule delivery 150.00 100.00 150.00 150.00 150.00 100.00 100.00 100.00 0.00
Pemakaian 146.85 124.25 146.85 146.85 146.85 146.85 146.85 135.55 112.96 0.00
Balance 102.33 78.07 81.22 84.38 87.53 40.68 -6.16 -41.71 -154.67 -154.67
Slaked lime
Stock 0.00 0.00 0.00 0.00 0.00 0.00 0.00 50.00 100.00 55.69
Schedule delivery 0.00 0.00 0.00 0.00 0.00 0.00 50.00 50.00 0.00 0.00 1000.00 Quick Term 2
Pemakaian 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 44.31 59.09 2900.00 Est. T.Quick
Balance 0.00 0.00 0.00 0.00 0.00 0.00 50.00 100.00 55.69 -3.40

Stock di warehouse di akhir minggu 102.33 78.07 81.22 84.38 87.53 40.68 43.84 58.29 -98.99 -158.07

Stock di warehouse apabila kedatang 249.17 202.33 228.07 231.22 234.38 187.53 190.68 193.84 58.29 -98.99 100.00 Slake Term 2
kapur di awal minggu 100.00 Est. T.Slake
TTCM
1,522,900

124,106 T.PRODUCT
Jika TCD > 8000T maka monitoring stock gudang harus intensif karena kebutuhan kapur bisa di atas 500T/day, sementara kapasitas gudang maksimum 300T
2,635
4053.26 TFL
3099.55 TQL

TCP
112000
 Revised Cane supply for 2018 9 Nov-17
2018 cane supply and sugar projection

PSMI Ha planted : 8,870 Total/Av Rendement

Ha harvestable : 8,470 Ton cane available @ 89 TCH 755,000 9
BMM Ha harvestable : 2,100 Ton cane available @ 80 TCH 168,000 7.15
Mandiri Ha harvestable : 6,200 Ton cane available @ 85 TCH 527,000 7.3
G2 Ha harvestable : 1,245 Ton cane available @ 90 TCH 112,050 7.8
Others Ha harvestable : - Ton cane available @ 90 TCH 0 -
Projected cane available for mil 18,015 Total 1,562,050 -
Green Cane
Monthly cane supply and milling schedule
April May June July Agust Sept Oct Tenaga
milling days 17 28 20 28 27 27 5 152 Fee
Daily cane spply
PSMI 4,500 4,800 4,800 5,300 5,300 5,300 4,000 tt 500
BMM 800 1,000 1,100 1,200 1,200 1,200 1,200 tb 350
Mandiri 2,900 3,300 3,300 3,700 3,700 3,700 3,200 nb 450
G2 500 500 600 900 900 900 750 1 1,500.00
PTPN Bunga - - - - - - - 2 1,300.00
Others (H.Ta - - - - - - - m 400
8,700 9,600 9,800 11,100 11,100 11,100 9,150 lc 1,000
5,500.00
Projected monthly cane supply from PSMI, BMM and mandiri growers
PSMI 76,500 134,400 96,000 148,400 143,100 143,100 13,500 755,000 - 755,000
BMM 13,600 28,000 22,000 33,600 32,400 32,400 6,000 168,000 - 168,000
Mandiri 49,300 92,400 66,000 103,600 99,900 99,900 15,900 527,000 - 527,000
G2 8,500 14,000 12,000 25,200 24,300 24,300 3,750 112,050 - 112,050
PTPN Bunga - - - - - - - -
Others (H.Ta - - - - - - - - - -
147,900 268,800 196,000 310,800 299,700 299,700 39,150 1,562,050 - 1,562,050

Projected Rendement
PSMI 8.6 8.7 8.8 8.9 9.25 9.5 8.96 9 9 67,950.00
BMM 6.8 6.9 7.01 7.03 7.37 7.55 7.06 7.15 7.15 12,012.00
Mandiri 6.93 7.04 7.15 7.17 7.52 7.73 7.22 7.3 7.3 38,471.00
G2 7.33 7.44 7.62 7.67 8.02 8.18 7.66 7.8 7.8 8,739.90
PTPN Bunga Mayang 8.14 127,172.90
Others (H.Tary,Noven,etc
Average 7.8043 7.876 7.9716 8.0217 8.3704 8.5923 7.836 8.14

Projected sugar production

PSMI 6,579 11,693 8,448 13,208 13,237 13,595 1,210 67,968 -18.25
BMM 925 1,932 1,542 2,362 2,388 2,446 424 12,019 -6.76
Mandiri 3,416 6,505 4,719 7,428 7,512 7,722 1,148 38,451 19.7
G2 623 1,042 914 1,933 1,949 1,988 287 8,736 4.16
PTPN Bunga Mayang
Others (H.Tary,Noven,etc
Total sugar p 11,543 21,171 15,624 24,931 25,086 25,751 3,068 127,174

PSMI daily transport Mix ( tons)

Loose cane 500 800 800 950 950 950 800 128,800
Bundled cane 4,000 4,000 4,000 4,350 4,350 4,350 3,200 626,200
Chopp cane - - - - - - - -
4,500 4,800 4,800 5,300 5,300 5,300 4,000 755,000 - 755,000
4,500 4,800 4,800 5,300 5,300 5,300 4,000
Monthly cane delivery from PSMI ha
Loose cane 8,500 22,400 16,000 26,600 25,650 25,650 4,000 128,800 1,445
Bundles can 68,000 112,000 80,000 121,800 117,450 117,450 9,500 626,200 7,025
Chopp cane - - - - - - - - -
76,500 134,400 96,000 148,400 143,100 143,100 13,500 755,000 8,470

Ha cut 922 1,493 1,055 1,631 1,590 1,626 153 8,470 0 8,470
Est TCH 83 90 91 91 90 88 87 89.1
TSH
8.02
5.72
6.2
7.02
-

105,000
14,000
119,000

-
-
-

#DIV/0!

7.92
-

%
17.1
82.9
0
100
 Monthly Cane Delivery
Description Apr-16 May-16 Jun-16 Jul-16 Aug-16 Sep-16 Todate
Qty Qty Qty Qty Qty Qty
Milling days 14 27 20 27 26 26 140
TCM 105,700 238,950 190,000 270,000 260,000 250,751 1,315,401
Ave. TCD 7,550 8,850 9,500 10,000 10,000 9,644
rendemen 7.05 7.6 7.87 8.27 8.53 8.74 8.13
sugar production 7452 18160 14953 22329 22178 21916 106988

Schedule Delevery Caustic Soda Liquid 48 %

Stock Warehouse - Kg
Purchase Order 325,000 Kg
Est. Maintenance day Total
Numbers of Maintenance day 1 2 3 4 5 6 7 8 9 10 11 12 13 13 MD
Est. Date of MD 2-May 15-May 27-May 7-Jun 19-Jun 30-Jun 11-Jul 21-Jul 1-Aug 11-Aug 22-Aug 31-Aug 12-Sep
Est. TCM per Period 105,032 97,350 97,350 101,250 104,500 104,500 100,000 100,000 100,000 100,000 100,000 100,000 105,419 1,315,401

Caustic Soda Liquid 48 % (Kg) 20000 30000 20000 30000 20000 30000 20000 30000 20000 30000 20000 30000 20000 320000
Delevery Date 20 - 25 Mar 1 - 6 May 8 - 13 May 22 - 27 May 5 - 10 Jun 19 - 24 Jun 3 - 8 Jul 10 - 15 Jul 24 - 29 Jul 31/7 - 5/8 14 - 19 Aug 21 - 26 Aug 4 - 9 Sept
PROPOSAL CHEMICAL ON SEASON 2017
TCM : 1,300,000
Rendemen : 9
TS : 117,000
STOCK USAGE/ MT CHEMICAL NEED PROPOSE MPR
NO ITEM CODE CHEMICALS CAL. USAGE (KG)
WH PROCESS SUGAR (KG) QUANTITY (KG)
CLARIFICATION AID
1 F100.018 Quick Lime 89% CaO 0 0 24.878 2,910,726 2,910,726 2,800,000
2 F100.046 Slake lime min 68% CaO 0 0 0.8 93,600 93,600 100,000
3 F100.017 Phosporic Acid @35Kg/Can 0 0 1.0862 127,085 127,085 130,000
FILTER AID 0.4183 48,941 48,941 50,000
4 F100.018 Radiolite 0 0 0.0057 664.77 665 0
5 F100.014 Filter Aid Celite 503 RV @20Kg/bag 0 0 0.3760 43,994.13 43,994 45,000
6 F100.062 Filter Aid Celite Hyflo @22.7Kg/bag 0 0 0.0366 4,282 4,282 5,000
FLOCULANT 0.073 8,541 8,541 8,500
7 F100.015 Magnaflock LT 27 AG @25Kg/bag 0 0 0.0155 1,814 1,814 0
8 F100.072 Superflock A2120 @25Kg/bag 0 0 0.0124 1,451 1,451 2,000
9 F100.044 Kankyo SC 300 @25Kg/bag 0 0 0.0451 5,277 5,277 5,000
10 F100.030 Sulphur Flake ( Belerang ) @25Kg/bag 0 0.0902 10,553 10,553 10,000
11 F100.002 Aldefoam G204/food grade @200Kg/drum 0 0 0.0039 456 456 400
12 F100.058 Antifoam non food grade DK HT 10 @30Kg/can 0 0 0.0028 328 328 300

EVAPORATOR CHEMICAL
1 F100.012 Caustic Soda Liquid 48 % 0 0 25000 325,000 325,000 325,000
2 F100.013 Caustic Soda Flake 98%NaOH @25Kg/bag 0 0 1000 13,000 13,000 13,000
3 F100.024 Sulphamid Acid @25Kg/bag 0 0 1000 13,000 13,000 13,000
4 F100.069 Korantin PP @190Kg/drum 0 0 80 1,040 1,040 950
5 F100.007 Soda As Dense @25Kg/bag 0 0 2000 26,000 26,000 26,000
6 F100.003 Alchem CP 215 @180Kg/drum 0 0 80 1,040 1,000 1,980
7 F100.053 Anti Scalant NTS 232 @200Kg/drum 0 0 0.0676 7,909 8,000 1,000

BOILING PAN AID

1 F100.050 Pan Boiling aid Alpers NT49 @200Kg/drum 0 0 0.0045 527 500 0
2 F100.023 Sodium Hydrosulphite (Hydros) @50Kg/pail 0 0 0.0044 515 600 500
3 F100.070 Isophropyl Alcohol @200Ltr/drum 0 0 0.019 2,223 2,500 1,000
4 F100.009 Busan 1035 0 0 0.0012 140 140 100
TOTAL CHEMICAL COST
PROPOSE MPR
COST

Rp4,340,000,000
Rp175,000,000
Rp1,625,000,000

Rp0
Rp410,400,000
Rp45,000,000

Rp0
Rp117,600,000
Rp222,000,000
Rp40,000,000
Rp29,800,000
Rp14,400,000

Rp1,332,500,000
Rp92,300,000
Rp136,500,000
Rp85,500,000
Rp109,200,000
Rp84,546,000
Rp27,400,000

Rp0
Rp11,400,000
Rp25,675,000
Rp0
Rp8,924,221,000
CHEMICAL MAINTENANCE DAY
8th MILLING SEASON
2016

DOZING (KG)
NO CHEMICAL COST
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th TOTAL
SODA BOILING
1 SODA LIQUID 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000 220,000 Rp 770,000,000.00
2 SODA FLAKE 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 2,000 22,000 Rp 159,500,000.00
3 SODA ASH 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,500 2,500 27,500 Rp 115,500,000.00
4 ALCHEM 100 100 100 100 100 100 100 100 100 100 100 1,100 Rp 43,450,000.00
TOTAL Rp 1,088,450,000.00

ACID SPRAYING
5 SULPHAMIC ACID 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 1,500 16,500 Rp 214,500,000.00
6 ALCHEM 80 80 80 80 80 80 80 80 80 80 80 880 Rp 34,760,000.00
7 KORANTINE 60 60 60 60 60 60 60 60 60 60 60 660 Rp 59,400,000.00
TOTAL Rp 308,660,000.00
GRAND TOTAL Rp 1,397,110,000.00
 REMARK

Penggunaan soda flake menyesuaikan dengan

konsentrasi soda liquid dan banyaknya kotoran
pada evaporator

Penggunaan sulphamic acid menyesuaikan dengan

jumlah kotoran evaporator dan hasil soda spraying
CHEMICAL STOCK

QUANTITY STOCK (KG)

NO CHEMICALS
Dec-15 Jan-16 Feb-16 Mar-16 Apr-16 May-16 Jun-16 Jul-16 Aug-16 Sep-16 Oct-16
1 Quick Lime 0
2 Slake lime 0
3 Caustic Soda Liquid 48 % 0
4 Caustic Soda Flake 0
5 Sulphamid Acid 0
6 Korantin PP @190Kg/drum 0
7 Acid inhibitor cleaner sistem P4209 0
8 As Dense 0
9 Alchem CP 215 0
10 Anti Scalant NTS 232 0
11 Phosporic Acid 0
12 Radiolite
13 Filter Aid Celite 503 RV 0
14 Filter Aid Celite Hyflo 0
15 Decolorising/color precipitants 0
16 Magnaflock LT 27 AG 0
17 Superflock A2120 0
18 SC 300 0
19 Pan Boiling aid Alpers NT49 0
20 Avipol VZ 0
21 Sulphur Flake ( Belerang ) 0
22 Aldefoam G204 0
23 Antifoam non food grade DK HT 10 0
24 Sodium Hydrosulphite (Hydros) 0
25 Isophropyl Alcohol 0
Nov-16 Dec-16 Jan-17 Feb-17 Mar-17
CHEMICAL ISSUANCE LAST YEAR 2015

ISSUANCE (KG)
NO CHEMICALS
2015 2016 2017 2018 2019
1 Quick Lime 2,221,182 2,221,182
2 Slake lime 135,650 135,650
3 Caustic Soda Liquid 48 % 211,850 211,850
4 Caustic Soda Flake 9,750 9,750
5 Sulphamid Acid 10,975 10,975
6 Korantin PP @190Kg/drum 760 760
7 Acid inhibitor cleaner sistem P4209 0 0
8 As Dense 23,750 23,750
9 Alchem CP 215 1,800 1,800
10 Anti Scalant NTS 232 6,000 6,000
11 Phosporic Acid 96,355 96,355
12 Radiolite 0
13 Filter Aid Celite 503 RV 33,860 33,860
14 Filter Aid Celite Hyflo 324 324
15 Decolorising/color precipitants 0 0
16 Magnaflock LT 27 AG 0 0
17 Superflock A2120 1,375 1,375
18 SC 300 4,000 4,000
19 Pan Boiling aid Alpers NT49 400 400
20 Avipol VZ 0 0
21 Sulphur Flake ( Belerang ) 8,000 8,000
22 Aldefoam G204 350 350
23 Antifoam non food grade DK HT 10 245 245
24 Sodium Hydrosulphite (Hydros) 300 300
25 Isophropyl Alcohol 800 800
UANCE (KG)
2020 2021 2022 2023
CALCULATION BUDGETING OF CHEMICAL
PROCESS DIVISION
AVERAGE PER SEASON (ON)

CHEMICAL ISSUANCE
NO ITEM CODE CHEMICALS PRICE/UNIT TOTAL COST
(KG)
1 F100.018 Quick Lime 89% CaO 2,221,182 Rp1,450.00 Rp3,220,713,900.00
2 F100.046 Slake lime min 68% CaO 135,650 Rp1,600.00 Rp217,040,000.00
3 F100.012 Caustic Soda Liquid 48 % 211,850 Rp3,500.00 Rp741,475,000.00
4 F100.013 Caustic Soda Flake 98%NaOH @25Kg/bag 9,750 Rp7,250.00 Rp70,687,500.00
5 F100.024 Sulphamid Acid @25Kg/bag 10,975 Rp13,000.00 Rp142,675,000.00
6 F100.069 Korantin PP @190Kg/drum 760 Rp90,000.00 Rp68,400,000.00
7 F100.001 Acid inhibitor cleaner sistem P4209 0 Rp22,500.00 Rp0.00
8 F100.007 As Dense @25Kg/bag 23,750 Rp4,200.00 Rp99,750,000.00
9 F100.003 Alchem CP 215 @180Kg/drum 1,800 Rp39,500.00 Rp71,100,000.00
10 F100.053 Anti Scalant NTS 232 @200Kg/drum 6,000 Rp25,200.00 Rp151,200,000.00
11 F100.017 Phosporic Acid @35Kg/Can 96,355 Rp12,360.00 Rp1,190,947,800.00
12 F100.018 Radiolite 6,000 Rp9,000.00 Rp54,000,000.00
13 F100.014 Filter Aid Celite 503 RV @20Kg/bag 27,860 Rp9,120.00 Rp254,083,200.00
14 F100.062 Filter Aid Celite Hyflo @22.7Kg/bag 324 Rp9,000.00 Rp2,916,900.00
15 F100.059 Decolorising/color precipitants 0 Rp0.00
16 F100.015 Magnaflock LT 27 AG @25Kg/bag 0 Rp69,000.00 Rp0.00
17 F100.072 Superflock A2120 @25Kg/bag 1,375 Rp56,400.00 Rp77,550,000.00
18 F100.044 Kankyo SC 300 @25Kg/bag 4,000 Rp44,400.00 Rp177,600,000.00
19 F100.050 Pan Boiling aid Alpers NT49 @200Kg/drum 400 Rp23,900.00 Rp9,560,000.00
20 F100.067 Avipol VZ 0 Rp0.00
21 F100.030 Sulphur Flake ( Belerang ) @25Kg/bag 8,000 Rp3,970.00 Rp31,760,000.00
22 F100.002 Aldefoam G204/food grade @200Kg/drum 350 Rp66,000.00 Rp23,100,000.00
23 F100.058 Antifoam non food grade DK HT 10 @30Kg/can 245 Rp48,000.00 Rp11,760,000.00
24 F100.023 Sodium Hydrosulphite (Hydros) @50Kg/pail 300 Rp19,000.00 Rp5,700,000.00
25 F100.070 Isophropyl Alcohol @200Ltr/drum 800 Rp21,100.00 Rp16,880,000.00
TOTAL CHEMICAL COST Rp6,638,899,300.00
 PT. PEMUKASAKTI MANISINDAH

MATERIAL PURCHASE REQUISITION

( PERMOHONAN PEMBELIAN MATERIAL )

Date : 5 Januari 2017

Departemen : Factory
Division : Process
Section : - MPR No. ____/ MPR-F/____/1_
Requisitioner : Made Widre PR No.

NO Item Code Description Unit Qy Rqd WH Stock Qty Order REMAKS

Untuk kebutuhan chemical season

1 F100.017 KG 130,000 0 130,000 2017. Alternatif suplier: PT Verona
Phosporic Acid min 85% Makmur Abadi, dll
concentration, food grade

Catatan : Setiap pengiriman selain menyertai surat jalan, bukti timbang dll, harus disertakan COA/MSDS.

Date Required : As per schedule Project Maintenance Spare

Originator By Check By Check Stock By Approved By

Made Widre Antoni Aminudin Sugianto

Proses Officer Proses Manager Warehouse Officer Departement Manager
 PT. PEMUKASAKTI MANISINDAH

MATERIAL PURCHASE REQUISITION

( PERMOHONAN PEMBELIAN MATERIAL )

Date :
5 Januari 2017
Departemen :
Factory
Division :
Process
Section -: MPR No. ____/ MPR-F/____/1_
Requisitioner : Made Widre PR No.

NO Item Code Description Unit Qy Rqd WH Stock Qty Order REMAKS

1 F100.018 Quick lime 89% KG 2,800,000 0 2,800,000 Untuk kebutuhan lime season
2017.
Alternatif suplier : 1). Sarwono, 2).
2 F100.046 Slake Lime Min. 68% KG 100,000 0 100,000 PT. MSK, dll

Date Required : As per schedule Project Maintenance Spare

Originator By Check By Check Stock By Approved By

Made Widre Antoni Aminudin Sugianto

Proses Officer Proses Manager Warehouse Officer Departement Manager
 PT. PEMUKASAKTI MANISINDAH

MATERIAL PURCHASE REQUISITION

( PERMOHONAN PEMBELIAN MATERIAL )

Date : 5 Januari 2017

Departemen : Factory
Division : Process
Section : - MPR No. ____/ MPR-F/____/1_
Requisitioner: Made Widre PR No.

NO Item Code Description Unit Qy Rqd WH Stock Qty Order REMAKS

1 Floculant : KG 8,500 0 8,500 Untuk filter aid season 2017,

alternatif suplier : 1).PT Adi Satya
1). Kankyo SC 300 Sentosa, 2).PT Polykemindo, 3).PT
2). Superfloc A2120 0 Pintu Mas Mulia Kimia, 4).PT
3). MagnaFoc LT 27 AG Haraki, 5).PT Lautan Luas, dll.
Kuantitas masing-masing akan
4). Snow Flake 0 ditentukan setelah SQ/penawaran
diterima.

Catatan : Setiap pengiriman selain menyertai surat jalan, bukti timbang dll, harus disertakan COA/MSDS.

Date Required : 20/3/2017 Project Maintenance Spare

Originator By Check By Check Stock By Approved By

Made Widre Antoni Aminudin Sugianto

Proses Officer Proses Manager Warehouse Officer Departement Manager
 PT. PEMUKASAKTI MANISINDAH

MATERIAL PURCHASE REQUISITION

( PERMOHONAN PEMBELIAN MATERIAL )

Date :
5 Januari 2017
Departemen :
Factory
Division :
Process
Section - : MPR No. ____/ MPR-F/____/1_
Requisitioner : Made Widre PR No.

NO Item Code Description Unit Qy Rqd WH Stock Qty Order REMAKS

Untuk sulphitasi clear liquor

1 F100.030 Sulphur (flake) @50Kg/bag KG 10,000 0 10,000 season 2017. Alternatif supplier:
PT Dunia Kimia Utama, dll
Antifoam "Aldefoam G204"
@200Kg/drum Antifoam Pan aid untuk season 2017,
F100.002 silicon base 30% KG 400 0 400 alternatif suplier: PT Haraki, dll
2
concentration, Food grade

Catatan : Setiap pengiriman selain menyertai surat jalan, bukti timbang dll, harus disertakan COA/MSDS.

Date Required : 20/3/2017 Project Maintenance Spare

Originator By Check By Check Stock By Approved By

Made Widre Antoni Aminudin Sugianto

Proses Officer Proses Manager Warehouse Officer Departement Manager
 PT. PEMUKASAKTI MANISINDAH

MATERIAL PURCHASE REQUISITION

( PERMOHONAN PEMBELIAN MATERIAL )

Date :
5 Januari 2017
Departemen :
Factory
Division :
Process
Section -: MPR No. ____/ MPR-F/____/1_
Requisitioner : Made Widre PR No.

NO Item Code Description Unit Qy Rqd WH Stock Qty Order REMAKS

1 Filter aid -Food grade : KG 50,000 0 50,000 Untuk filter aid rotary leaf filter
1). Celite 503RV, (filtering carbonated liquor dan
2).Celite Hyflo supercell, sulphited liquor) season 2017.
3).Radiolite Untuk quantity masing-masing
(Celite 503RV/Hyflo
supercell/Radiolite) akan
ditentukan saat SQ/penawaran
harga. Alternatif suplier: 1).PT
Lautan Luas Tbk, 2).PT Jaring Mas
Sakti. dll

Catatan : Setiap pengiriman selain menyertai surat jalan, bukti timbang dll, harus disertakan COA/MSDS.

Date Required : As per schedule Project Maintenance Spare

Originator By Check By Check Stock By Approved By

Made Widre Antoni Aminudin Sugianto

Proses Officer Proses Manager Warehouse Officer Departement Manager
 PT. PEMUKASAKTI MANISINDAH

MATERIAL PURCHASE REQUISITION

( PERMOHONAN PEMBELIAN MATERIAL )

Date :
5 Januari 2017
Departemen :
Factory
Division :
Process
Section - : MPR No. ____/ MPR-F/____/1_
Requisitioner : Made Widre PR No.

NO Item Code Description Unit Qy Rqd WH Stock Qty Order REMAKS

Pan aid untuk season 2017,

Isophropyl Alcohol
1 F100.070 LTR 1,000 1,000 alternatif suplier: CV Yona Kimia
@200Ltr/drum dll

Pan aid untuk season 2017,

Sodium Hydrosulphite
3 F100.023 KG 500 500 alternatif suplier: PT Pintu Mas
@50Kg/pail Mulia Kimia dll

Anti mikroba untuk season 2017,

4 F100.009 Busan 1035 KG 100 100 alternatif suplier: PT Pintu Mas
Mulia Kimia dll

Catatan : Setiap pengiriman selain menyertai surat jalan, bukti timbang dll, harus disertakan COA/MSDS.

Date Required : 20/03/2017 Project Maintenance Spare

Originator By Check By Check Stock By Approved By

Made Widre Antoni Aminudin Sugianto

Proses Officer Asst. Proses Manager Warehouse Officer Departement Manager
 PT. PEMUKASAKTI MANISINDAH

MATERIAL PURCHASE REQUISITION

( PERMOHONAN PEMBELIAN MATERIAL )

Date : 5 Januari 2017

Departemen : Factory
Division : Process
Section : - MPR No. ____/ MPR-F/____/1_
Requisitioner: Made Widre PR No.

NO Item Code Description Unit Qy Rqd WH Stock Qty Order REMAKS

Untuk 13 kali chem-cleaning
(est. 25T/chemical) season 2017.
1 F100.012 Coustic Soda 48% (liquid) KG 325,000 325,000 alt.suplier: PT Bina Kasih Abadi
dll

Untuk 13 kali chem-cleaning

season 2017. alt.suplier: PT
Caustic soda 98% (flake) Verona Makmur Abadi dll
F100.013 KG 13,000 13,000
@25Kg/bag
2
Untuk 13 kali chem-cleaning
Soda As Dense season 2017. alt.suplier: PT
3 F100.007 KG 26,000 26,000 Verona Makmur Abadi dll
@25Kg/bag

Untuk 13 kali chem-cleaning

season 2017. alt.suplier: PT
Alchem CP 215 Haraki dll
4 F100.003 KG 1,980 1,980
@180Kg/drum

Untuk 13 kali chem-cleaning

season 2017. alt.suplier: PT
5 F100.024 Sulfamic acid @25Kg/bag KG 13,000 13,000 Verona Makmur Abadi dll

Untuk 13 kali chem-cleaning

6 F100.069 Korantine PP @190/drum KG 950 950 season 2017. alt.suplier: PT Pintu
Mas Mulia Kimia dll

Untuk daily application chemical

sebagai anti scalant evaporator
season 2017. Alternatif suplier:
Anti Scalant Alperse NTS PT Lautan Luas Tbk, dan PT
7 F100.053 KG 1,000 1,000
232 @200Kg/drum Haraki dll

Catatan : Setiap pengiriman selain menyertai surat jalan, bukti timbang dll, harus disertakan COA/MSDS.

Date Required : As per schedule Project Maintenance Spare

Originator By Check By Check Stock By Approved By

Made Widre Antoni Aminudin Sugianto

Proses Officer Proses Manager Warehouse Officer Departement Manager
 Periode Giling 1 2 3 4 5 6 7 8 9 10 11
17/5-1/6 2 - 15/6 16 -29/6 30/6-25/7 26/7-8/8 9 - 21/8 22 - 31/8 1 - 13/9 14 - 26/9 27/9-6/10
Perkiraan TCM/periode 103,242 96,275 101,383 96,683 104,025 96,188 92,579 104,125 103,417 78,583
Perkiraan Maintenance Day 1 2 3 4 5 6 7 8 9 10 11
2-Jun 16-Jun 30-Jun 26-Jul 9-Aug 22-Aug 1-Sep 14-Sep 27-Sep 10-Oct
Lebaran 6 - 7 Juli
Perkiraan Stop Lebaran 3 - 12 July
Monthly Delivery
No Description Qty stock May-16 Jun-16 Jul-16 Aug-16 Sep-16 Oct-16
Qty Date Qty Date Qty Date Qty Date Qty Date Qty Date Qty Date
Milling days 15 28 16 28 28 6
TCM 96,000 221,200 136,800 239,400 238,000 45,100 -
Ave. TCD 6,400 7,900 8,550 8,550 8,500 7,517
rendemen 6.8 7.29 7.88 8.2 8.66 8.32 0
sugar production 6528 16125.48 10779.84 19630.8 20610.8 3752.32 0

1 Caustic Soda Liquid 48 % 325,000 Kg 0 20,000 25 - 30/Apr 20,000 30/5 - 4/6 20,000 21-27/6 20,000 17 - 23/7 20,000 15 - 20/8 20,000 11-17/9 0
20,000 13 - 18/6 20,000 11 - 16/7 20,000 1 - 6/8 20,000 29/8 - 3/9 20,000 3-8/10 0

2 Caustic Soda Flake 13,000 Kg 0.00 10,000 1/April 6,500 20 - 25/7

3 Sulphamid Acid 13,000 Kg 0.00 11,000 2 - 7/6

pemakaian 4000 1000 2000 3000 1500
balance 7,000.00 6,000.00 4,000.00 1,000.00 -500.00

4 Korantin PP @190Kg/drum 950 Kg 0.00 660 2 - 7/6

pemakaian 180 60 120 180 60
balance 480.00 420.00 300.00 120.00 60.00

5 As Dense 26,000 Kg 0.00 12,000 1/April 0 12,000 25 - 30/7

pemakaian 6000 2500 5000 7500 2000
balance 12000 6,000.00 15,500.00 22,500.00 15,000.00 13,000.00

6 Alchem CP 215 1,980 Kg 0.00 1,980 1/April 1980

pemakaian 540 180 360 540 180
balance 1,440.00 1,260.00 900.00 360.00 180.00

7 Anti Scalant NTS 232 1,000 Kg - 4000 1 - 9/8

pemakaian 960 2,875.60 1,778.40 3,112.20 3,094 586.30 0
balance -960 -3835.6 -5614 -4726.2 -7820.2 -8406.5 -8406.5

8 Phosporic Acid 130,000 Kg 0.00 30,000 1/April 30,000 2 - 7/6 30,000 4 - 9/7 0
pemakaian 9,035 23421 13680 22532 22400 4510 0.00
balance 20965 27544 43864 21332 -1068 -5578 -5578

9 Filter Aid Celite 503 RV/Radiolite 45,000 Kg 0.00 0 15,000 2 - 7/6 5,000 1 - 9/8 0
pemakaian 3,840 8,848 5,472 9,576 9,520 1,804 0
balance -3840 2,312 (3,160) (7,736) (17,256) -19060 -19060

10 Filter Aid Celite Hyflo 5,000 Kg 0.00 5000 1/April

pemakaian 1770.6 635.6 363.2 635.6 635.6 136.2 0
balance 3,229.40 2,593.80 2230.6 1595 959.4 823.2 823.2

11 Flocculant 8,500 Kg 0.00 6000 1/April

pemakaian 768 1769.6 1094.4 1915.2 1904 360.8 0
 balance 5,232.00 3462.4 2368 452.8 -1451.2 -1812 -1812

12 Pan Boiling aid Alpers NT49 0 Kg -

pemakaian 345.6 796.32 492.48 861.84 856.80 162.36 0.00
balance (346) (1,142) (1,634) (2,496) (3,353) (3,515) (3,515)

13 Sullphur Flake ( Belerang ) 10,000 Kg 0.00 8200 1/April

pemakaian 450 840 480 840 840 180
balance 7,750.00 6,910.00 6,430.00 5,590.00 4,750.00 4,570.00

14 Aldefoam G204 400 Kg 0.00 400 1/April

pemakaian
balance

15 Sodium Hydrosulphite (Hydros) 500 Kg 0.00 300 1/April

pemakaian
balance

16 Isophropyl Alcohol 1,000 Kg 0.00 900 1/April

pemakaian 90 162 96 168 168 36
balance 810.00 648.00 552.00 384.00 216.00 180.00

17 Busan 1035 100 Kg 0.00

pemakaian
balance

18 Antifoam non food grade DK HT10 300.00 Kg 0

pemakaian
balance
 976,500 TCM
97,650 AVE TCM/Per

976,500

8.25
- 77427.24

16080

3041.8
15452.344
Delivery schedule of Quick lime and Slaked lime

Periode : Mei s/d Juni 2016

Tanggal 2 - 7/5 9 - 14/5 16 - 21/5 23 - 28/5 30/5 - 4/6 6 - 11/6 13 - 18/6 20/6 - 2/7 Keterangan
Quick lime
Stock 0 0 100.00 100.00 152.11 170.16 165.57 174.41
Schedule delivery 0 100 0 150 130 120 130 170 Minimum stock di lime house adalah untuk 10
Pemakaian 0 0 0 97.89 111.95 124.59 121.16 #REF! hari penggunaan dengan estimasi 150 T
Balance 0 100 100 152.11 170.16 165.57 174.41 #REF!

Slaked lime
Stock 175.37 175.37 175.37 35.72 0.81 0.81 0.81 0.81
Schedule delivery 0 0 0 0 0 0 0 0 Menghabiskan balance last season, digunakan
Pemakaian 0 0 139.65 34.91 0 0 0 0 pada awal giling sampai habis
Balance 175.37 175.37 35.72 0.81 0.81 0.81 0.81 0.81

Stock di warehouse di akhir minggu 175.37 275.37 135.72 152.92 170.97 166.38 175.22 #REF!
Setiap hari senin dan hari sabtu dilakukan
stock take oleh tenaga chemical factory
Stock di warehouse apabila kedatangan 175.37 275.37 275.37 285.72 282.92 290.97 296.38 #REF! warehouse untuk memastikan ketersediaan
kapur di awal minggu stock kapur.
plan actual
800 834.78

16/6/2016 755.76
44.24
Delivery schedule of Quick lime and Slaked lime

Periode : Juli s/d Agustus 2016

Tanggal 11 - 16/7 18 - 23/7 25 - 30/7 1 - 6/8 8 - 13/8 15 - 20/8
Quick lime
Stock 127.91 99.98 115.14 93.98 109.93 139.48
Schedule delivery 100.00 150.00 100.00 150.00 150.00 100.00
Pemakaian 95.75 134.84 121.16 134.05 120.45 134.05
Balance 132.16 115.14 93.98 109.93 139.48 105.43

Slaked lime
Stock 0.81 0.81 0.81 0.81 0.81 0.81
Schedule delivery 0.00 0.00 0.00 0.00 0.00 0.00
Pemakaian 0.00 0.00 0.00 0.00 0.00 0.00
Balance 0.81 0.81 0.81 0.81 0.81 0.81

Stock di warehouse di akhir minggu 100.79 115.95 94.79 110.74 140.29 106.24

Stock di warehouse apabila kedatangan

196.54 250.79 215.95 244.79 260.74 240.29
kapur di awal minggu

stock actual per 22/6/2016 347.912

est. penggunaan s/d lebaran 220
Est. stok after lebaran 127.912
22 - 27/8 29 -31/8

105.43 134.97 stock 22/6/2016

150.00 100.00 1000.00 347.912
120.45 50.80
134.97 184.17

0.81 0.81 25500

0.00 0.00 10400
0.00 0.00
0.81 0.81

135.78 184.98

256.24 235.78