Super: Tracked Paver
Super: Tracked Paver
SUPER 2100-3
SUPER 2100-3
Maximum Paving Width 42 ft. 8 in.
Maximum Laydown Rate 1,200 tons/h
Transport Width 8 ft. 4 in.
At a Glance
SUPER 2100-3
At a Glance
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Laydown rate up to 1,200 tons/h.
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Powerful Cummins engine of the very
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latest generation.
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reduces fuel consumption and noise levels.
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safety during transfer of the material.
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from the feed vehicle.
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safe move of the paver on the job site.
The SUPER 2100-3 is the most powerful paver in the new The ”EcoPlus Package“, for instance, significantly reduces fuel Two new convenience functions additionally aid the paver operator.
ErgoPlus® with a number of additional
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”dash 3“ generation from VÖGELE. This cutting-edge machine consumption and noise levels. With ”AutoSet“, the paver is prepared for a move on the job site
features a future-oriented design, more comfort and or for transport at the push of a button. ergonomic and functional advantages.
convenience, as well as high performance with minimum The popular ErgoPlus® operating system, too, has been provided
consumption. with a number of additional ergonomic and functional The new ”PaveDock Assistant“ is an efficient communication system
features. The paver operator‘s console now comes with a large for the paver operator and the driver of the feed truck. ”PaveDock“
When developing the ”dash 3“ paver generation, the VÖGELE four-color display ensuring brilliant readability even in poor considerably improves process safety during transfer of the material.
engineers‘ focus was above all on eco-friendly, economical lighting conditions. All in all, these features make the SUPER 2100-3 a genuine world first.
and ergonomical aspects.
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Charge Air engine with ECO mode allows the paver to be used
worldwide.
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Coolant
strict European emissions standard COM 3b, as
well as the US standard EPA Tier 4i and delivers
a nominal output of 250 h.p. at 2,000 rpm.
Hydraulic Oil
The engine version for countries in which
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emissions standard COM 3a and US standard
EPA Tier 3 apply delivers 244 h.p. at 2,000 rpm.
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perfectly adequate for numerous applications.
It cuts operating costs and allows superquiet
operation.
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is installed for perfect cooling of engine coolant,
hydraulic oil and charge air in all climatic zones the
world over. This guarantees the full performance of
In response to emissions control legislation for mobile tangibly cuts operating costs and noise levels while still the engine and a long service life.
machines, which differs from country to country, the paver delivering sufficient engine power for the majority of
is also available as a SUPER 2100-3i version in addition to paving jobs. A powerful, oil-cooled generator with direct drive
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the SUPER 2100-3. The suffix ”i“ stands for ”intelligent ensures rapid, uniform heating of the screed.
emission control“ and designates all machines from the A large cooler assembly and excellent air routing ensure
WIRTGEN GROUP equipped with the latest engine perfect cooling of engine coolant, hydraulic oil and charge
technology. These engines comply with the strict emissions air in every climate zone the world over. This guarantees
standards governing mobile machines in EU and EFTA full engine performance at all times and also prolongs the
countries, the USA, Canada and Japan since 2011. For all engine‘s service life.
other countries, the SUPER 2100-3 is available with a modern
diesel engine installed which complies with the European Rapid, uniform screed heating is assured by a low-noise,
exhaust emissions standard COM 3a and the US standard oil-cooled three-phase A.C. generator. The generator
EPA Tier 3. is directly driven by the splitter gearbox and therefore
maintenance-free.
Both engines feature an ECO mode reducing the nominal
speed from 2,000 rpm to 1,700 rpm. This economy mode
1 2
3 4
”EcoPlus“ significantly reduces fuel consumption
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Without
“EcoPlus Package“
and noise levels.
With
“EcoPlus Package“
Hydraulic pumps which are not needed
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Fuel Consumption
Controlled Hydraulic Oil Variable-Speed Fan
Variable-speed fan adapts cooling to the
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requirements.
Temperature Circuit
The philosophy behind the new drive concept of the A bypass circuit allows the hydraulic oil to reach The variable-speed fan automatically adapts to the
Energy-optimized tamper drive. its optimum operating temperature very quickly. engine load and the ambient temperature. The fan is
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1 2
RAISE DUMP BOX: LOWER DUMP BOX:
Truck raises Truck lowers
the dump box. the dump box.
3 4
DRIVE OFF: PAVER IS MOVING:
Truck drives away Symbol can appear
The SUPER 2100-3 paver‘s material hopper and material from the paver. together with
handling systems are dimensioned for performance symbols 1 to 5.
at the highest level, permitting laydown rates up to
1,200 tons/h. A constant feed with material is essential
for producing a level, high-quality pavement. 5
The “PaveDock Assistant” is an exceedingly efficient
system which greatly facilitates the communication In addition to the “PaveDock Assistant”, VÖGELE offers
between paver operator and driver of the feed vehicle. new, sprung push-rollers. This particularly sturdy
It ensures that the material is supplied to the paver VÖGELE system efficiently absorbs jolts from the feed
safely and without jolts. In this way, “PaveDock“ from truck while docking onto the paver, so that impacts are 2 1 3 5
VÖGELE substantially contributes to process safety not transmitted to the material being placed.
during transfer of the material. Key components of the
“PaveDock” communication system are the signal lights
Together, these systems provide for maximum process
on the paver and the controls on the paver operator‘s
safety during transfer of the mix. Whenever a feed vehicle
ErgoPlus® console.
Sprung push-rollers has docked onto the paver, this is signalled to “PaveDock”
by a sensor provided in the sprung push-rollers.
The paver comes with two signal lights mounted on
The signal lights automatically indicate the stop symbol
the right and left of the hardtop. With these lights, (e.g. reverse, stop, dump mix). Having two lights, each in 4
so that the truck driver can react immediately. In this way,
the paver operator can give the driver of the feed truck an elevated position, ensures that all signals are clearly visible
the interplay of “PaveDock” and the new push-rollers
unmistakable signals, indicating what needs to be done to the truck driver from all angles of approach. results in a material transfer free from jolts.
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Precise Spreading of Material Identical Service Concept
Across the Full Paving Width
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for conveyors and augers, thus permitting high
laydown rates up to 1,200 tons per hour. All hydraulic pumps attached to the splitter
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gearbox. Their clear arrangement and easy
6 in. Large auger flights (diameter 1 ft. 7 in.) provide for
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Optimally designed material conveying system with flexible piping.
Hydraulic adjustment of the augers in height,
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and diminishes wear of conveyors and conveyor bearings.
for the auger tunnel, allows the paver to be moved
The proportional control provided for conveyors regulates
on the job site without a need for conversion,
Centralized lubrication system installed as
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flow rates to precisely match the requirement of material
a benefit that saves time and money.
in front of the screed for excellent paving results. standard to automatically supply grease
to the highly stressed bearings of conveyors
The ability of adjusting augers in height also
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The augers of the SUPER 2100-3 are hydraulically infinitely The standardized service concept conceived for the and augers.
provides for an optimal head of material in front
variable in height up to 6 inches, even while paving. of the screed when placing thin layers or when VÖGELE pavers means that servicing is quick and
This provides for quick and easy adaptation to the layer thickness varies. uncomplicated. Large hinged panels provide convenient
desired layer thickness across the full paving width. access to all service points on the machine.
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VÖGELE
Therefore, the ErgoPlus® operating concept focuses on the well organized for a high level of safety at work. the System for Automatic Grade and Slope
operator. Control, to achieve perfect paving results.
The paver operator‘s seats and the operating
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ErgoPlus®
On the following pages you will find detailed information on console adjust conveniently and easily in The ErgoPlus® paver operator‘s console is of
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the extensive functions of the ErgoPlus® operating concept. keeping with his personal needs. This provides modular design. This smart concept is not only
ErgoPlus® encompasses the operator‘s stand, the paver operator‘s the maximum in ergonomic comfort. ideal in practice, but also saves costs. In case
and screed consoles and NIVELTRONIC Plus®, the System for
The User-Friendly
of need, it offers the great advantage of easy
Automatic Grade and Slope Control. All vital paver functions are arranged in logical
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replacement of single modules without having
Operating System The operating consoles are designed for optimum clarity,
presenting all paver functions in logical groups. There‘s
groups on the paver operator‘s console for
intuitive operation that is easy to learn.
to replace the entire unit.
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large four-color display ensuring brilliant adjusted even more easily to his personal
All told, the ErgoPlus® operating concept enables the
readability even in poor lighting conditions. needs.
operator to respond to job site working processes and
situations more quickly and accurately, giving him total
Side paneling affords effective protection
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control over the machine and the project.
from the wind and rain.
ErgoPlus® Paver Operator‘s Console ErgoPlus® Screed Console ErgoPlus® Operator Stand
14 VÖGELE ErgoPlus® 15
The ErgoPlus®
Paver Operator‘s
Console
Full Control
for the Machine Operator
Module 1:
The ErgoPlus® paver operator‘s console has been designed Once a button is pressed, off you go. This is due to the Conveyors and Augers, Traction
Module 4:
Display for set-up of vital paver functions on menu level 1.
Secondary functions on menu level 2.
18 VÖGELE ErgoPlus® 21
The ErgoPlus®
Screed Console
Easy Operation Guaranteed
The screed is crucial for pavement quality. Therefore, construction. With ErgoPlus®, the screed operator has
easy and positive handling of all screed functions the process of paving at his fingertips. All functions are
is of the utmost importance for high-quality road intuitively and logically arranged.
An electronic system installed in the screed tow point cylinders picks up the tow points‘ positions. Display
of the current tow point positions and of the transverse slope on the screed console greatly facilitates
the set-up of the screed. All sensors connected are recognized automatically by NIVELTRONIC Plus®
and can be monitored and controlled from either screed console. An open interface is provided for
connection of a GPS system, thus permitting 3D paving.
22 VÖGELE ErgoPlus® 23
The ErgoPlus®
Operator’s Stand
Excellent All-Round Visibility
The comfortable operator’s stand gives an unobstructed view The seats swinging out to the sides and an operator stand
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of all crucial areas on the paver such as material hopper, of streamlined design provide for maximum visibility of the
steering guide or screed. It allows the paver operator to auger tunnel, thus permitting the paver operator to observe
easily monitor the paver‘s material feed. the head of mix in front of the screed at all times.
Working Comfort
On the “dash 3” machines, the paver operator’s seat and When working with the seat swung out, the paver operator‘s
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console, as well as the screed consoles can now be adjusted console can be swiveled out together with the operator’s seat.
even more easily to personal needs. The paver operator’s In this way, an ergonomically optimized workplace is set up
console can be displaced across the full width of the operator’s in no time at all. Additional legroom lets the operator work
stand, swiveled out to the sides and tilted. more comfortably on the ”dash 3“ pavers.
Side paneling affords effective protection from the wind
and rain.
organized, so that the paver operator can enjoy a professional material shelters the operator come rain or shine.
workplace. The hardtop, including exhaust pipe, is raised or lowered
quickly and with effortless ease by a manually operated
The operator’s console is protected by a cover to prevent hydraulic pump. Wide sunshades, which extend easily, give
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unauthorized access and vandalism. the operator optimal protection when his seat is moved out.
tidy. Access to all vital service points on the machine has been Raising the lights in this way floods the job site with light
designed to be extremely clear and ergonomic. (Xenon lamps available as an option).
24 VÖGELE ErgoPlus® 25
“AutoSet“
1.
1 Bunkerklappen heben/senken
Raise/lower hopper front 2
Conveyor movement reversible
for a short time
2
4 1
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AB 500
Pave Widths
- Infinitely variable range from 8 ft. 4 in. to 16 ft. 5 in.
- Larger widths by addition of bolt-on extensions
up to a maximum of 27 ft. 11 in.
Screed Versions 8' 4''
- AB 500 TV with tamper and vibration 16' 5''
- AB 500 TP1 with tamper and 1 pressure bar
27' 11''
- AB 500 TP2 with tamper and 2 pressure bars
AB 600
Pave Widths
- Infinitely variable range from 9 ft. 10 in. to 19 ft. 8 in.
- Larger widths by addition of bolt-on extensions
up to a maximum of 31 ft. 2 in.
Screed Versions
- AB 600 TV with tamper and vibration 9' 10''
SB 250
Pave Widths
- Basic width 8 ft. 2 in. Larger widths by addition
of bolt-on extensions up to a maximum of 42 ft. 8 in.
- Thanks to 2 ft. 6 in. hydraulic bolt-on extensions, 8' 2''
the paving width is infinitely variable within a range of 4 ft. 11 in.
4' 11'' 4' 11'' 4' 11'' 4' 11'' 4' 11'' 4' 11''
Screed Versions
- SB 250 TV with tamper and vibration 1' 8'' 1' 8''
- SB 250 TP1 with tamper and 1 pressure bar
- SB 250 TP2 with tamper and 2 pressure bars 10'' 10''
42' 8''
- SB 250 TVP2 with tamper, vibration and 2 pressure bars
10' 2''
10' 2''
12' 8''
12' 8''
7'' 7''
1' 1'
®German
ErgoPlus, InLine Pave, NIVELTRONIC, NIVELTRONIC Plus, NAVITRONIC, NAVITRONIC Plus, RoadScan and V-TRONIC are registered Community Trademarks of JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. PCC is a registered
Trademark of JOSEPH VÖGELE AG, Ludwigshafen/Rhein, Germany. NIVELTRONIC Plus and NAVITRONIC Plus are trademarks registered in the US Patent and Trademark Office to JOSEPH VÖGELE AG, Ludwigshafen/Rhein,
Germany. Legally binding claims cannot be derived from written information or pictures contained in this brochure. Pictures may include optional extras. We reserve the right of technical or design alterations.
2269964 US/08.12