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Industrial Pump Specification

This document provides specifications for two cooling pumps for an intermediate and product storage unit. It lists requirements such as the pump size, manufacturer, liquid characteristics, operating conditions including flow rate, pressure and temperature parameters. It also includes site data like ambient temperature range and utility conditions regarding electricity voltage and phase. Performance details are outlined like rated power and efficiency, preferred operating region and allowable impeller sizes.

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0% found this document useful (0 votes)
129 views6 pages

Industrial Pump Specification

This document provides specifications for two cooling pumps for an intermediate and product storage unit. It lists requirements such as the pump size, manufacturer, liquid characteristics, operating conditions including flow rate, pressure and temperature parameters. It also includes site data like ambient temperature range and utility conditions regarding electricity voltage and phase. Performance details are outlined like rated power and efficiency, preferred operating region and allowable impeller sizes.

Uploaded by

Eduleof
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

Page N°: 3

1 Note APPLICABLE TO PROPOSAL APPLICABLE NTL / INTNNTL STANDARD ASME B73.1 - 2020

2 FOR PDVSA UNIT INTERMEDIATE AND PRODUCT STORAGE

3 SITE SERVICE COOLING PUMPS

4 N° REQ. TWO (2) PUMP SIZE TYPE No, STAGES 1

5 MANUFACTURER FLOWSERVE OR SIMILAR MODEL BY MANUFACTURER SERIAL No. BY MANUFACTURER

6 LIQUID CHARACTERISTICS

7 Units Maximum Normal Minimum Note:

8 LIQUID TYPE OR NAME COOLING WATER SERVICE CONTINUOUS

9 VAPOR PRESSURE psia 20,62 12 10 PUMPS OPERATE IN PARALLEL

10 RELATIVE DENSITY 0,967 0,963 0,951 CORROSION DUE TO: (6.12.1.9)

11 SPECIFIC HEAT Btu/(lbm-°F) EROSION DUE TO: (6.12.1.9)

12 VISCOSITY cP 0,32 0,3 0,28 H2S CONCENTRATION (ppm) (6.12.1.12) 0

13 OPERATING CONDITIONS (6.1.2) CHLORIDE CONCENTRATION (ppm) 0

14 Units Maximum Rated Normal Minimum PARTICULATE SIZE (DIA, IN MICRONS)

15 NPSHa DATUM: TOP OF FOUNDATION PARTICULATE CONCENTRATION (ppm)

16 PUMPING TEMPERATURE: °F 230 200 191

17 FLOW: gpm 768 698

18 DISCHARGE PRESSURE: (6.3.2) psig 96,9

19 SUCTION PRESSURE psig 60,0 17,4

20 DIFERENTIAL PRESSURE psi 79,5

21 DIFERENTIAL HEAD ft 190,0

22 NPSHA ft 49,4

23 HYDRAULIC POWER HP 36

24 SITE AND UTILITY DATA

25 LOCATION: COOLING WATER:

26 OUTDOOR UNHEATED INLET

27 TEMP. °F MAX.
MOUNTED AT: LEVEL OF GROUT TROPICALIZATION REQUIRED
28 ELECTRIC AREA CLASSIFICATION (6.1.22) DIVISION 2 PRESS. psia MIN.

29 GROUP I D TEMP CLASS T3 SOURCE NEW COOLING TOWER

30 SITE DATA: COOLING WATER CHLORIDE CONCENTRATION ppm

31 ELEVATION (MSL): 62 ft BAROMETER in Hg

32 RANGE OF AMBIENT TEMPS: MIN/MAX 70 / 100 °F INSTRUMENT AIR:

33 RELATIVE HUMIDITY: MIN/MAX 80 / 84 % MAX psi MIN. RETURN psi


DESIGN
34 UNUSUAL CONDITIONS MARINE ENVIORENMENT STEAM:

35

36 UTILITY CONDITIONS: TEMP. °F Max. DRIVERS HEATING


37 ELECTRICITY DRIVERS HEATING CONTROL SHUTDOWN Min.

38 VOLTAGE 460 24 24 PRESS. psi Max.

39 PHASE 3 - - Min.

40 HERTZ 60 - -

41 PERFORMANCE (NOTE 8) DRIVER (7.1.5) (NOTE 12)

42 PROPOSAL CURVE RPM 1190 Driver Type MOTOR

43 At Tested Curve No. GEAR NO

44 IMPELLER DIA.: MAX. MIN. in VARIABLE SPEED REQUIRED NO

45 RATED POWER: HP EFFICIENCY: (%) SOURCE OF VARIABLE SPEED BY MANUFACTURER

46 RATED CURVE BEP FLOW (at rated impeller dia.) gpm OTHER

47 MIN FLOW: THERMAL N/A gpm STABLE: gpm MANUFACTURER SIEMENS OR SIMILAR

48 PREFERRED OPERATING REGION: (6.1.11) to gpm NAMEPLATE POWER HP

49 ALLOWABLE OPERATING REGION: to gpm Nominal RPM

50 MAX. HEAD @ RATED IMPELLER: ft RATED LOAD RPM

51 MAX. POWER @ RATED IMPELLER: (6.8.9) HP FRAME OR MODEL BY MANUFACTURER

52 NPSH3 AT RATED FLOW: ft ORIENTATION HORIZONTAL

53 CL PUMP TO U/S BASEPLATE ft LUBE BY MANUFACTURER

54 NPSH MARGIN AT RATED FLOW (NOTE 10) ft BEARING TYPE:

55 SPECIFIC SPEED (6.1.9) gpm rpm ft RADIAL /

56 SUCTION SPECIFIC SPEED LIMIT THRUST /

57 SUCTON SPECIFIC SPEED gpm rpm ft STARTING METHOD DIRECT ON LINE

58 MAX. ALLOWABLE SOUND PRESS. LEVEL REQUIRED (6.1.14) 85 (dBA) SEE DRIVER DATA SHEET No.

59 EST. MAX. SOUND PRESS. LEVEL (dBA)

60 MAX. SOUND POWER LEVEL REQUIRED (6.1.14) (NOTE 4)

61 EST. MAX. SOUND POWER LEVEL


ASME B73.1 CENTRIFUGAL PUMP
DATA SHEET
U.S. CUSTOMARY UNITS

Page N°: 4 OF 8
1 Note CONSTRUCTION

2 API PUMP TYPE: OH2 CASING MOUNTING: CENTERLINE

3 CASING TYPE: (6.3.10) SINGLE VOLUTE

4 NOZZLE CONNECTIONS: (6.5.5) OH3 BACKPULLOT LIFTING DEVICE REQD. (9.1.2.6)

5 Size Facing Rating Position CASE PRESSURE RATING:

6 SUCTION 8 (NOTE ) RF 150# END MAWP: (6.3.6) psi @ °F

7 DISCHARGE 4 (NOTE ) RF 150# TOP HYDROTEST: psi @ °F

8 PRESSURE CASING AUXILIAR CONNECTIONS ( 6.4.3.2)


9 No. Size Type Facin Rating Position HYDROTEST OH PUMP AS ASSEMBLY

10 BALANCE / LEAK OFF SUCTION PRESS. REGION DESIGNED FOR MAWP

11 DRAIN ROTATION: (VIEWED FROM COUPLING END) CCW

12 ● IMPELLERS INDIVIDUALLY SECURED: BOTH DIR


VENT
13 PRESSURE GAGE ● BOLT OH3 / 4 / 5 PUMP TO PAD / FOUNDATION: N/A

14 TEMP. GAGE ● PROVIDE SOLEPLATE FOR OH3 / 4 / 5 PUMPS N/A

15 WARM-UP LINE ROTOR:

16 SHAFT FLEXIBILITY INDEX (SFI) (9.1.1.3)

17 BY MANUFACTURER First Critical Speed Wet (Multy-Stage Pumps Only) N/A


DRAIN VALVE SUPPLIED BY
18 YES COMPONENT BALANCE TO ISO 1940 G1.0 YES
DRAINS MANIFOLDED
19 VENT VALVE SUPPLIED BY BY MANUFACTURER SHRINK FIT - LIMITED MOVMENT IMPELLERS (9.2.2.3)

20 VENTS MANIFOLDED YES


21 THREADED CONS.FOR PIPELINE SERVICE & < 130°F (6.4.3.2) NO COUPLING: (7.2.3) (7.2.13.f) BY MANUFACTURER

22 SPECIAL FITTING FOR TRANSITIONING (6.4.3.3) NO MANUFACTURER BY MANUFACTURER

23 CYLINDRICAL THREADS REQUIRED ((6.4.3.8) NO MODEL BY MANUFACTURER

24 GUSSET SUPPORT REQUIRED (NOTE 5) RATING (POWER / 100 RPM)

25 NO SPACER LENGTH <5 in


MACHINED AND STUDDED CONNECTIONS (6.4.3.12)
26 SERVICE FACTOR >1.5
VS6 DRAIN
27 RIGID NO
DRAIN TO SKID EDGE YES
28 COUPLING WITH HYDRAULIC FIT (7.2.10)

29 COUPLING BALANCED TO ISO 1940-1 G6.3 ((7.2.3) YES


MATERIAL (6.12.1.1) (NOTE 11)
30 APPENDIX H CLASS (NOTE 5) COUPLING WITH PROPRIETARY CLAMPING DEVICE (7.2.11)

31 MIN. DESIGN MATERIAL TEMPERATURE (6.12.4.1)


32 REDUCED-HARNESS MATERIALS REQ'D (6.12.1.12.1) COUPLING IN COMPLIANCE WITH (7.2.4) API 671 (NOTE 11)

33 Applicable Hardness Standard (6.12.1.12.3) . COUPLING GUARD STANDARD PER (7.2.13.a)

34 Window on Coupling Guard NO


BARREL:
35 CASE: CS
36 DIFFUSERS: BASEPLATE
37 IMPELLER: Ni-resistant API BASEPLATE NUMBER:
38 IMPELLER WEAR RING: Ni-resistant BASEPLATE CONSTRUCTION (7.3.14) FULL TOP DECKING

39 CASE WEAR RING: Ni-resistant BASEPLATE DRAINAGE (7.3.1) DRAIN PAN


40 CS MOUNTING: NOT REQUIRED
SHAFT:
41 Bowl (If VS - Type) N/A NON - GROUT CONSTRUCTION: (7.3.13) YES

42 Inspection Class (NOTE 5) VERTICAL LEVELING SCREWS: YES

43 BEARING AND LUBIRCATION (6.10.1.1) LONGITUDINAL DRIVER POSITIONING SCREWS: YES

44 BEARING (TYPE / NUMBER) (6.11.4) SUPPLIED WITH: ● GROUT AND VENT HOLES
45 RADIAL ANTIFRICTION / ● DRAIN CONNECTIONS
46 THRUST ANTIFRICTION / MOUNTING PAD SIZED FOR BASEPLATE LEVELING (7.3.5) YES

47 REVIEW AND APPROVE THRUST BEARING SIZE (9.2.5.2.4) MOUNTING PAD TO BE MACHINED (7.3.6) YES

48 LUBRICATION: (6.10.2.2) (6.11.3) (9.6.1) RING OIL PROVIDE SPACER PLATE UNDER ALL EQUIPMENT FEET
49 PRESSURE LUBE SYSTEM TO ISO 10438 (9.2.6.5) OTHER
50 ISO 10438 DATE SHEET ATTACHED
51 Pressure Lube Oil System Method on Pump Baseplate YES
52 Location of Pressurized Lube Oil System Mounted on Baseplate: REMARKS:
53 1 Skid Structural Steel according to General Specification for Package Equipment
54 INTERCONN. PIPING PROVIDED BY SUPPLIER Unit 00 N° 3006-500A-DM115651 Rev. 1
55 2 The Vendor shall supply appropriate fittings to tighten the connections between
56 OIL VISC. ISO GRADE VG the pump package and the interconnecting piping system.
57 CONSTANT LEVEL OILER: REQUIRED
ASME B73.1 CENTRIFUGAL PUMP
DATA SHEET
U.S. CUSTOMARY UNITS Page N°: 5 OF 8
1 Note INSTRUMENTATION (NOTE 14) SEAL SUPPORT SYSTEM MOUNTING
2 SEE ATTACHED API-670 DATA SHEET N/A SEAL SUPPORT SYSTEM MOUNTED ON PUMP BASEPLATE
3 ACCELEROMETER (7.4.2.1) (7.5.1.4) YES
4 Number of Accelerometers N/A IDENTIFY LOCATION ON BASEPLATE
5 Mounting Location of Accelerometers
6 INTERCONNECTING PIPING BY MANUFACTURER

7 PROVISION FOR MOUNTING ONLY (6.10.2.10)


8 Number of Accelerometers N/A MECHANICAL SEAL (6.8.1)
9 Mounting Location of Accelerometers SEE ATTACHED ISO 21049 / API 682 DATA SHEET YES
10 ADDITIONAL CENTRAL FLUSH PORT (6.8.9)
11 FLAT SURFACE REQUIRED (6.10.2.11) YES HEATING JACKET REQUIRED (6.8.11)
12 Number of Accelerometers (NOTE 20)
13 Mounting Location of Accelerometers N/A HEATING AND COOLING (6.1.17) (NOTE 9)
14 ACCORDING TO FIGURE 31 OF THE API STD. 610 COOLING REQUIRED BY MANUFACTURER

15 VIBRATION PROBES (7.4.2.2) COOLING WATER PIPING PLAN


16 PROVISION FOR VIBRATION PROBES YES COOLING WATER PIPING
17 NUMBER PER RADIAL BEARING FITTINGS
18 NUMBER PER AXIAL BEARING COOLING WATER PIPING MATERIALS
19 COOLING WATER REQUIREMENTS
20 MONITOR AND CABLES SUPPLIED BY (7.4.2.4)) MANUFACTURER BEARING HOUSING gpm
21 HEAT EXCHANGER gpm
22 TEMPERATURE (7.4.2.3) TOTAL COOLING WATER gpm
23 PROVISION FOR TEMPERATURE PROBES YES HEATING
24 RADIAL BEARING TEMPERATURE YES MEDIUM
25 NUMBER PER RADIAL BEARING OTHER
26 THRUST BEARING TEMPERATURE YES HEATING PIPING
27 NUMBER PER THRUST BEARING ACTIVE SIDE PIPING & APPURTENANCES
28 NUMBER PER THRUST BEARING INACTIVE SIDE MANIFOLD PIPING FOR PURCHASER CONNECTION (7.5.1.6)
29 TEMPERATURE GAUGES (WITH THERMOWELLS) (9.1.3.6) VENT YES
30 PRESSURE GAUGE TYPE DRAIN YES
31 REMARKS: COOLING WATER
32 3 Pumps shall fulfill all requirements present in both, the Standard ASME B73.1 Last Edition TAG ALL ORIFICES (7.5.2.4)
33 and The Technical Specification for Centrifugal Pumps N° 3006-500A-DM115606 SOCKET WELD CONN. ON SEAL GLAND (7.5.2.8)
34 4 Allowable maximum sound level shall not be greater than 85 dbA measured at 1 meter

35 (3 ft) from the source. REMARKS (cont.):


36 5 Materials shall be confirmed by the manufactured according to the experience with pumps

37 in similar services.

38 5 The NPSH positive margin @ this flow rate shall be one (1) m (3 ft).

39 6 The material of the Steel Struture (Base plate, access, etc) and all piping within the skid limit according to

40 General Specification for Package Equipment Unit 00 N° 3006-500A-DM115651 Rev.1

41 7 To be defined by manufacturer.

42 8 The Shutoff Head shall have a maximum value of 110-120% of Rated Head.

43 9 If cooling is required, this shall be by means of air, because water for cooling is unavailable.

44 10 NACE compliance per MR0175.

45 11 Coupling Guard shall be non-sparking type.

46 12 Motors shall comply with all requirements shown in the doc. Technical Specification for Centrifugal

47 Pumps N° 3006-500A-DM115606 and Electrical Standards N-201, NB-212.

48 13 Design Code, Welding Requirements, and Material Inspection according to: PI-99-13-00, PI-01-01-01, PI-02-

02-01, PI-02-05-01, PI-12-12-01, PI-12-04-01 and PI-14-02-14.


49

50 14 Instrumentation Requirements according to K-334/ K335/ K-339 / K-375 & K-377.

51 15 Performance test and mechanical run to be executed using Manufacturer shop electric motor; and Complete

Unit Test will be on site.


52
16 Vendor shall supply all instrument within the skid limit according to P&ID 3006-498D-
53
DP208002
54
17 Electrical components shall have UL/CSA certification.
55
18 Liquid Penetrant examination of all welds.
56
19 WPS/PRQ, MTR, and Hydrotest and performance test report.
57
20 NACE compliance per MR0175.
58
21 Spare Parts shall be supplied for two year of operation and for commisioning.
59
22 Flat surfaces are required for the location of magnetic-based vibration – portable
60
measuring Equipment.
61

62
ASME B73.1 CENTRIFUGAL PUMP
DATA SHEET
U.S. CUSTOMARY UNITS Page N°: 6 OF 8
1 Note SURFACE PREPARATION AND PAINTING TEST (NOTE 15, 18)
2 MANUFACTURER ESTÁNDAR SHOP INSPECTION (8.1.1) NO
3 OTHER (SEE BELOW) YES PERFORMANCE CURVE
4 SPECIFICATION No, GENERAL SPECIFICATION FOR PAINTING A ND SURFACE PPARATION & DATA APPROVAL PRIOR TO SHIPMENT. YES
5 N TEST WITH SUBSTITUTE SEAL (8.3.3.2.b) YES
6 PUMP: MATERIAL CERTIFICATION REQUIRED CASING YES
7 PUMP SURFACE PREPARATION SP5 (6.12.1.8) IMPELLER YES
8 PRIMER INORGANIC ZINC S IL ICATE SHAFT YES
9 FINISH COAT POLYURETHANE E N AMEL OTHER (CAN)
10 CASTING REPAIR WELD PROCEDURE APPR REQD NO

BASEPLATE: (6.12.2.5) (6.12.3.1)


11 BASEPLATE SURFACE PREPARATION SP5 INSPECTION REQUIRED FOR CONNECTION WELDS (6.12.3.4.d)
12 PRIMER: INORGANIC ZINC S IL ICATE (6.12.3.4.e) MAG PARTICLE NO
13 FINISH COAT: POLYURETHANE EN AMEL RADIOGRAPHY NO
14 DETAILS FOR LIFTING DEVICES: LIQUID PENETRANT YES
15 ULTRASONIC NO
16 SHIPMENT: (8,4,1) EXPORT INSPECTION REQUIRED FOR CASTINGS
17 EXPORT BOXING REQUIRED YES MAG PARTICLE YES
18 OUTDOOR STORAGE MORE THAN 6 MONTHS YES RADIOGRAPHY NO

LIQUID PENETRANT YES (NOTE 17)

19 SPARE ROTOR ASSEMBLY PACKAGED FOR: ULTRASONIC NO


20 ROTOR STORAGE ORIENTATION (9,2,8,2) HORIZONTAL HARDNESS TEST REQUIRED (8.2.2.7)
21 SHIPING & STORAGE CONTAINER FOR VERT. STORAGE (9, 2, 8,3) ADDNL SUBSURFACE EXAMINATION (6.12.1.5) (8.2.1.3)
22 FOR
23 N2 PURGE (9,2,8,4) METHOD
24 SPARE PARTS (NOTA 21) PMI TESTING REQUIRED (8.2.2.8) YES
25 START-UP YES COMPONENTS TO BE TESTED
26 NORMAL MAINTENANCE YES

27 WEIGHTS (lb) RESIDUAL UNBALANCE TEST (J.4.1.2)


28 ITEM PUMP DRIVER GEAR BASE CAN OTHER * TOTAL/Unit. NOTIFICATION OF SUCCESSFUL SHOP
29 PERFORMANCE TEST (8.1.1.c) (8.3.3.5) YES
30 BASEPLATE TEST (7.3.21)
31 HYDROSTATIC NON WIT
32 * HYDROSTATIC TEST OF BOWLS & COLUMN (9.3.13.2)
33 OTHER PURCHASER REQUIREMENTS PERFORMANCE TEST OBS
34 COORDINATION MEETING REQUIRED (10.1.3) TEST IN COMPLIANCE WITH (8.3.3.2)
35 MAXIMUM DISCHARGE PRESSURE TO INCLUDE TEST DATA POINTS TO (8.3.3.3)
36 MAX. RELATE DENSITY TEST TOLERANCES TO (8.3.3.4)
37 OP ERATING TO
RIP SPEED NPSH (8.3.4.3.1) (8.3.4.3.4) NON WIT
38 MAX. DIA IMPELLER S AND/OR NF STAGES NPSH-1ST STG ONLY (8.3.4.3.2)
39 CONNECTION DESIGN APPROVAL (9.2.1.4) NPSH TESTING TO HI 1.6 OR ISO 9906 (8.3.4.3.3)
40 TORSIONAL ANALYSIS / REPORT (6.9.2.10) TEST NPSHA LIMITED TO 110% SITE NPSHA (8.3.3.6)
41 PROGRESS REPORT RETEST ON SEAL LEAKAGE (8.3.3.2.d)
42 OUTLINE OF PROC. FOR OPTIONAL TEST (10.2.5) RETEST REQUIRED AFTER FINAL HEAD ADJ (8.3.3.7.b)
43 ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (8.2.1 .1 ) COMPLETE UNIT TEST (8.3.4.4.1) NON WIT
44 SOUND LEVEL TEST (8.3.4.5) NON WIT
45 LATERAL ANALYSIS REQUIRED (9.1.3.4) (9.2.4.1.3) CLEANLINESS PRIOR TO FINAL ASSEMBLY (8.2.2.6)
46 MODAL ANALYSIS REQUIRED (9.3.9.2) LOCATION OF CLEANLINESS INSPECTION
47 DYNAMIC BALANCE ROTOR (6.9.4.4) YES NOZZLE LOAD TEST
48 INSTALLATION LIST IN PROPOSAL (10.2.3.I) CHECK FOR CO-PLANAR MOUNTING PAD SURFACES
49 VFD STEADY STATE DAMPED RESPONSE ANALYSIS (6.9.2.3 ) MECHANICAL RUN TEST UNTIL OIL TEMP STABLE WIT
50 4 HR. MECH RUN AFTER OIL TEMP STABLE (8.3.4.2.1)
51 TRANSIENT TORSIONAL RESPONSE (6.9.2.4) 4 HR. MECH RUN TEST (8.3.4.2.2)
52 BEARING LIFE CALCULATION REQUIRED (6.10.1.6)

IGNITION HAZARD ASSMT TO EN 13463-1 (7.2.13.e) BRG HSG RESONANCE TEST (8.3.4.7)
53 CASING RETIREMENT THIKNESS DRAWING (10.3.2.3) STRUCTURAL RESONANCE TEST (9.3.9.2)
54 FLANGES RQD IN PLACE OF SKT WELD UNIONS (7.5.2.8) YES REMOVE / INSPECT HYDRODYNAMIC BEARINGS
55 INCLUDE PLOTTED VIBRATION SPECTRA (6.9.3.3) AFTER TEST (9.2.7.5)
56 CONNECTION BOLTING (7.5.1.7) AUXILIARY EQUIPMENT TEST (8.3.4.6)
57 CADMIUM PLATED BOLTS PROHIBITED YES EQUIPMENT TO BE INCLUDED IN AUXILLIARY TESTS
58 VENDOR TO KEEP REPAIR AND HT RCDS (8.2.1.1.c)
59 VENDOR SUBMIT TEST PROCEDURES (8.3.1.1) YES LOCATION OF AUXILIARY EQUIPENT TEST
60 SUBMIT INSPECTION CHECK LIST (8.1.5) YES
61 IMPACT TEST (6.12.4.3) PER EN 13445
62 PER ASME SECTION VIII
63 REMOVE CASING AFTER TEST
64

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