ASSIGNMENT

OF UNIT 5
ALL MACHINE
INFORMATIONS,
SPECIFICATIONS &
OTHER DATA

PREPARED BY:
PROSENJIT SEN
MD FOYEZ MAHMUD
TAZKIA TABASUM

SUBMITTED TO:
Engr. MD ABDUL LOTIF
(DM, PRODUCTION, SQUARE TEXTILE LIMITED)
>BLOWROOM M/C SPECIFICATIONS:

M/C M/C BRAND M/C ORIGIN YEAR OF CAPACITY

NO NAME MODEL MENUFACTURE (kg/hr)
1 BALE - A002D CHINA 2018 800
PLUCKER
1 MIXING BALE RIETER B-34 SWITZERLAND 2013 400
OPENER
1 UNISTORE RIETER A-79 SWITZERLAND 2013 1200

2 CONDENSOR RIETER A-21 SWITZERLAND 2013 1000

1 UNIFLOC RIETER A-11 SWITZERLAND 2013 1660

1 UNICLEAN RIETER B-11 SWITZERLAND 2006 1200

1 UNIMIX RIETER B-70 SWITZERLAND 2006 800

1 UNIFLEX RIETER B-60 SWITZERLAND 2006 800

1 USTER JOSSI RIETER MD-21.1- SWITZERLAND 2013 -

VISION SPEEDSENSE
SHIELD-2
1 VETAL SCAN - - INDIA 2018 -
SLANT
1 CONDENSOR RIETER A-21 SWITZERLAND 2006 1000

1 UNIBLEND RIETER A-81 SWITZERLAND 2013 1200

4 UNIMIX RIETER B-7/3 SWITZERLAND 1998 800

6 UNIMIX RIETER B-7/3 SWITZERLAND 2002 800

2 UNISTORE RIETER A-79 SWITZERLAND 2013 1200

3 UNISTORE RIETER A-79 SWITZERLAND 2013 1200

4 CONDENSOR RIETER A-21 SWITZERLAND 2013 1000

5 CONDENSOR RIETER A-21 SWITZERLAND 2013 1000

 M/C M/C MODEL BRAND ORIGIN YEAR OF CAPACITY
NO NAME MANUFACTURE (kg/hr)
2 MBO B-34 RIETER SWITZERLAND 2006 400

3 MBO B-34 RIETER SWITZERLAND 2013 400

4 MBO B-34 RIETER SWITZERLAND 2019 400

HEAVY Pn FIBRE RIETER SWITZERLAND 2013 -

PARTICLE CONV.
SEPARATOR
2 UNICLEAN B-11 RIETER SWITZERLAND 2006 1200

3 UNICLEAN B-12 RIETER SWITZERLAND 2013 1200

4 UNICLEAN B-11 RIETER SWITZERLAND 1998 1200

2 UNIMIX B-70 RIETER SWITZERLAND 2006 800

3 UNIMIX B-70 RIETER SWITZERLAND 2006 800

4 UNIMIX B-70 RIETER SWITZERLAND 2006 800

2 UNIFLEX B-60 RIETER SWITZERLAND 2006 800

3 UNIFLEX B-60 RIETER SWITZERLAND 2006 800

4 UNISTORE A-79 RIETER SWITZERLAND 2019 1200

3 CONDENSOR 0121 --------- CHINA 2018 1000

6 CONDENSOR A-21 RIETER SWITZERLAND 2006 1000

8 CONDENSOR A-21 RIETER SWITZERLAND 2019 1000

1 VALVAN BALE V7553250 VALVAN BELGIUM 2005 1500

PRESS M/C -SKR

>UNIT 5 CARDING M/C SPECIFICATIONS:

 M/C M/C MODEL BRAND NO OF ORIGIN YEAR
NO NAME FLATS OF
MENUFACTURE

1 CARDING C-70 RIETER 99 SWITZERLAND 2018

8,17 CARDING C-70 RIETER 99 SWITZERLAND 2013

2,3,4, CARDING C-60 RIETER 79 SWITZERLAND 2006
5,6,7,
9,10,
11,12,
13,14,
15,16
18,19, CARDING C-50 RIETER 104 SWITZERLAND 1996
20,21,
22,23

>CARDING M/C DATA:

M/C PROCESS SPEED COUNT DELEVERY CYLINDER FLAT

NO (Kg/h) (Ktex) SPEED (RPM) SPEED
(m/min) (m/min)

K1 100% PSF 55 6.5 141 600 0.28

K (2-8) CVC 40 (k 2) 7.5 89 825 0.35

75 (k 3-8)

K (9-13) CM 30 6.5 77 850 0.37

K (14-17) MH 65 6.5 167 850 0.35

K (18-23) CM 20 5.2 64 505 0.35

>>DIFFERENT ROLLERS SPECIFICATIONS OF CARDING M/C:

 1. CYLINDER:
A. DIA: 814mm
B. WIRE HEIGHT: 2 mm
C. BASE WIDTH:0.4mm
D. WORKING ANGLE: 40`
E. WIRE TYPE: SAW TOOTH
F. Ppsi : (k 1-2) =740 100% PSF,
(k 2-23)= 966 MELANGE & CVC
G. CARD MOUNTING: 800 ton
2. DOFFER:
A. DIA: 680mm
B. WIRE HEIGHT: 4.60 mm
C. BASE WIDTH: 1mm
D. WORKING ANGLE: 30`
E. WIRE TYPE: SAW TOOTH
F. CARD MOUNTING: CVC= 1600 ton ,MELANGE= 1200ton
3. LICKER-IN:
A. DIA: 253mm
B. WIRE HEIGHT: 5mm
C. BASE WIDTH: 1mm
D. WORKING ANGLE: 10`
E. WIRE TYPE: INTERLINKED CLOTHING
F. CARD MOUNTING: 300ton
4. FLAT BAR:
A. BELT LENGTH: 1712mm
B. MOTOR: M1
C. RPM: 197 – 390 mm/min
D. CLOTHING TYPES: CARD CLOTH

>MOTOR OF CARDING:

1) M1 = CYLINDER, WASHER R/R, FLAT,FLAT CLEARER R/R

2) M10 =FEED R/R

3) M11 = DISE R/R , DOFFER

4) M12 = CAN COILER R/R

5) M13 = LICKER-IN

6) M14 = BRUSH R/R

7) M41 = CLEARING R/R IN CHUTE FEET

8) M42 = OPENING R/R IN CHUTE FEET

>BREAKER DRAWFRAME SPECIFICATIONS:

M/C M/C MODEL: BRAND ORIGIN YEAR OF
NO NAME MENUFACTURE
01 BREAKER SB-951 RIETER SWITZERLAND 1996
DRAWFRAME

02 BREAKER SB-D40 RIETER SWITZERLAND 2007

DRAWFRAME

03 BREAKER SB-D45 RIETER SWITZERLAND 2015

DRAWFRAME

04 BREAKER SB-D40 RIETER SWITZERLAND 2006

DRAWFRAME
05 BREAKER RSB-1 RIETER SWITZERLAND 1996
DRAWFRAME

06 BREAKER SB-D40 RIETER SWITZERLAND 2006

DRAWFRAME

07 BREAKER SB-D40 RIETER SWITZERLAND 2006

DRAWFRAME

08 BREAKER RSB-D30 RIETER SWITZERLAND 1998

DRAWFRAME

09 BREAKER RSB-D30 RIETER SWITZERLAND 2001

DRAWFRAME
>BREAKER DRAWFRAME M/C DATA:

DRAWFRAME DELEVERY SLIVER DOUBLING DRAFTING CAN PROCESS

SPEED HANK SYSTEM CAPACITY
(m/min) (ktex) (m)
800 4.9 4 3over3 5000 CVC
1B

2B 600 5.13 5 4over3 3000 100%PSF

3B 800 4.9 4 4over3 5000 CVC

4B 800 5.26 4 4over3 5000 CVC

5B 500 4.9 6 3over3 4000 CM

6B 460 4.9 4 4over3 4000 VM

7B 600 4.9 4 4over3 5000 MH

8B 490 4.9 6 4over3 4000 MH

9B --- 4.89 4 4over3 4000 MH

>ROLLER SETTING: FRONT/BACK

1. CM = 39/44

2. MH= 41/46

3. PSF= 43/5

4. MOD/TEN/ VIS/PC/CVC = 43/49

5. PSF = 43/5

>BREAKER DRAW FRAME:

1) PSF NORMAL PROCESS = 600 m/min

VORTEX PROCESS = 400 m/min

2) PC/CVC NORMAL PROCESS =750 m/min

3) CM = 500 m/min
4) MH = 600 m/min

>COT ROLLER DIA = 36 mm

>LAP FORMER M/C SPECIFICATIONS:

M/C M/C MODEL BRAND ORIGIN YEAR OF

NO NAME MENUFACTURE

1 UNILAP E-30 RIETER SWITZERLAND 1995

2 UNILAP E-32 RIETER SWITZERLAND 2006

>COMBER M/C SPECIFICATIONS:

M/C M/C MODEL BRAND ORIGIN YEAR OF

NO NAME MENUFACTURE
1 COMBER E-60H RIETER SWITZERLAND 1998

2 COMBER E-62 RIETER SWITZERLAND 2000

3 COMBER E-60H RIETER SWITZERLAND 1998

4 COMBER E-60H RIETER SWITZERLAND 1998

5 COMBER E-60H RIETER SWITZERLAND 1998

6 COMBER E-60H RIETER SWITZERLAND 1998

7 COMBER E-60H RIETER SWITZERLAND 1998

8 COMBER E-60H RIETER SWITZERLAND 1998

9 COMBER E-62 RIETER SWITZERLAND 2004

10 COMBER E-62 RIETER SWITZERLAND 2004

11 COMBER E-62 RIETER SWITZERLAND 2004

>OTHERS SPECIFICATIONS:

1. DELEVERY SPEED: 128.9 m/min

2. LAP LENGTH: 250m
3. NIPS SET VALUE:300/min
4. FEED AMOUNT: 5.2 mm
5. LAP DIA: 550 mm
6. DRAFTING ZONE : 3OVER 4
7. CAN CAPACITY: 6000m
>FINISHER DRAW FRAME SPECIFICATION:

M/C M/C MODEL BRAND ORIGIN YEAR OF

NO NAME MENUFACTURE

1F FINISHER RSB-D50 RIETER SWITZERLAND 2017

DRAW FRAME

2F FINISHER RSB-D40 RIETER SWITZERLAND 2006

DRAW FRAME

3F FINISHER RSB-50 RIETER SWITZERLAND 2018

DRAW FRAME

4F FINISHER RSB-D40 RIETER SWITZERLAND 2007

DRAW FRAME

5F FINISHER RSB-D40 RIETER SWITZERLAND 2006

DRAW FRAME

6F FINISHER RSB-D40 RIETER SWITZERLAND 2006

DRAW FRAME

7F FINISHER RSB-D45 RIETER SWITZERLAND 2015

DRAW FRAME

8F FINISHER RSB-D40 RIETER SWITZERLAND 2006

DRAW FRAME

9F FINISHER RSB-D40 RIETER SWITZERLAND 2006

DRAW FRAME

10F FINISHER RSB-D45 RIETER SWITZERLAND 2013

DRAW FRAME

11F FINISHER RSB-D45 RIETER SWITZERLAND 2013

DRAW FRAME
>FINISHER DRAWFRAME M/C DATA:

M/C DELEVERY DRAFTING DOUBLING CAN PROCESS SLIVER

NO SPEED ZONE CAPACITY HANK
(m/min) (m) (ktex)
1F 400 4 OVER 3 6:1 4000 PSF 4.25

2F 400 4 OVER 3 6:1 4000 PSF 4.25

3F 750 4 OVER 3 8:1 1500 CVC 4.25

4F 760 4 OVER 3 8:1 1500 CVC 4.82

5F 760 4 OVER 3 8:1 1500 CVC 4.82

6F 500 4 OVER 3 8:1 4000 CM 4.82

7F 500 4 OVER 3 8:1 4100 CM 4.82

8F 500 4 OVER 3 8:1 4000 CM 4.25

9F 420 4 OVER 3 6:1 3150 VM 4.25

10F 600 4 OVER 3 8:1 4000 MH 4.82

11F 600 4 OVER 3 8:1 4000 MH 4.82

SLIVER WEIGHT: 100% PSF (F/D) =60grs/yd , OTHERS (F/D) =68 grs/yd
>SIMPLEX M/C SPECIFICATIONS:

M/C M/C BRAND ORIGIN MODEL YEAR OF

NO NAME MENUFACTURE

1 SIMPLEX TOYOTA CHINA FL-100 2007

2 SIMPLEX ELECTRO JET SPAIN CAP 2006

ROVEMATIC

3 SIMPLEX ELECTRO JET SPAIN CAP 2006

ROVEMATIC

4 SIMPLEX ELECTRO JET SPAIN CAP 2006

ROVEMATIC

5 SIMPLEX ELECTRO JET SPAIN CAP 2006

ROVEMATIC

6 SIMPLEX ELECTRO JET SPAIN CAP 2006

ROVEMATIC

7 SIMPLEX ELECTRO JET SPAIN CAP 2006

ROVEMATIC

8 SIMPLEX ELECTRO JET SPAIN CAP 2007

ROVEMATIC

9 SIMPLEX TOYOTA CHINA FL-16 2007

10 SIMPLEX TOYOTA CHINA FL-16 1995

HEAD (ELECTROJET) = 128

HEAD (TOYOTA) = 120

>SIMPLEX M/C DATA:

M/C PROCESS FLYER ROVING DRAFTING ROVING TPM BOBBIN DELRVERY

NO RPM HANK SYSTEM LENGTH ANGLE SPEED
(Ne) (m) (m/min)
1 CVC 1000 0.75 4 OVER 4 2000 37 62 26.7
(60/40)
2 CVC 1049 0.75 4 OVER 4 2200 37 62 28.4
(60/40)

3 CVC 1053 0.75 4 OVER 4 2500 37 62 28.5

(60/40)
4 MH 967 0.75 4 OVER 4 2000 48 64 20.2
(95/5)
5 CM 750 0.75 4 OVER 4 1630 48 64 15.6

6 MH 928 0.75 4 OVER 4 2000 46 62 20.2

(95/5)
7 CM 824 0.75 4 OVER 4 2000 49 62 ---

8 MH 948 0.75 4 OVER 4 2000 46 62 20.2

(90/10)
10 MH 940 0.75 4 OVER 4 1630 --- --- ---
(98/2)

>SIMPLEX BOBBIN SPECIFICATION:

M/C EMPTY BOBBIN OUTER INNER MAGIC TAPE

NAME BOBBIN wt. HEIGHT DIA DIA POSITION & WIDTH
(gm) (mm) (mm) (mm) (mm)
TOYOTA (FL-100) 207.88 445 45 39 BOTTOM
(25 mm)
ELECTRO-JET 231.47 445 45.5 39.5 TOP
(5 mm)
TOYOTA (FL-16) 278.723 440 48 39.5 TOP
(25 mm)
 TOYOTA FL-16 ELECTRO-JET TOYOTA FL 100

>COT ROLLER HARDNESS:

1) BLACK =75`SHORE
2) GREEN =80`SHORE
3) GREY =83`SHORE
4) YELLOW = 85`SHORE

>RING FRAME SPECIFICATIONS:

M/C M/C MODEL BRAND ORIGIN YEAR OF

NO NAME MENUFACTURE
1-26 RING FRAME EJM138 JLA SHANGHAI CHINA 2006
ERFANGJI
27-31 RING FRAME LR 6/A LAKSHMI INDIA 2007

32-51 RING FRAME FA507A SHANGHAI CHINA 1995

ERFANGJI

>UNIT-5 RING ATTACHMENT LIST:

SLUB INJECT SIRO COMPACT CORE

BEA MRT123A CAIPO SLUB BEA CHINA SUSSEN ROCOS
ELECTRONICS 2HSL AND TWIST ELECTRONICS
(INDIA) (CHINA) UNIT (INDIA)
(PINTER)
LONG 9,10 --- 1,17,18,20 8,9 --- 9,12 7 11,27,2 ---
FRAME 8,29,30
,31
SHORT --- 32,33,39,4 42,43,44,45 34,35,36,37, 32,33,3 --- --- 50,51 42,43,
FRAME 0,41,48 38 9,40,41 ,44,45,
,48 46, 47
>OTHERS SPECIFICATIONS:

1) SPINDLE RPM: 17542

2) COUNT: 30 Ne
3) TPI: 18.76
4) DOFFING LENGTH: 3000m
5) FRONT ROLLER RPM: 280
6) PROCESS: 100%PSF
7) RING CUP DIA: 42mm (4,5,6) & 40mm OTHERS
8) WHARVE DIA: 18.5mm ( LAKSHMI+ SHANGHAI)

>RING BOBBIN SPECIFICATIONS:

M/C NAME BOBBIN HEIGHT EMPTY BOBBIN WEIGHT INNER BASE DIA
(mm) (gm) (mm)
LAKSHMI 198 33.06 15
LONG FRAME
SHANGHAI 200 38.46 16
LONG FRAME
SHANGHAI 200 39.41 16
SHORT FRAME

SHANGHAI LAKSHMI SHANGHAI

LONG FRAME LONG FRAME SHORT FRAME

>DRAFTING NAME AND PRESSURE: 3OVER 3 DRAFTING ZONE

RING FRAME NO DRAFTING ZONE NAME DRAFTING ZONE PRESSURE

1-26 TEXPARTS WHITE:10KG
GREEN:14KG
RED:18 KG
7&11 (FRONT,COMPACT R/r) ROTORCRAFT 12KG
27-31 P3-1 (PNEUMATIC) 8.5 kg/cm²
32-49& 51 SKF WHITE:10KG
GREEN:14KG
RED:18 KG
50 TEXPARTS WHITE:10KG
GREEN:14KG
RED:18 KG
ROTORCRAFT 12KG
(FRONT,COMPACT R/r)

>SPACER SIZE:

COLOR NORMAL M/C COMPACT M/C

DIA COUNT DIA COUNT

(mm) (Ne) (mm) (Ne)
WHITE 2.8 30- 3 20-28
36(melange)
ASH 3.3 24-28 4
(melange)
ORANGE 3.25
CHOCOLATE 3.5
GREEN 5.5 4.5 22-24
(compact)
CREAM 3.75 30-32
(compact)
BLACK 4 20-22 3.5 34-42
(melange) (compact)
YELLOW 2.2 3
LILAC 2.5 4
RED 2.8 3.25 26-28
(compact)
BEIGE 4.8 3.5
>BOTTOM ROLLER DIA (DRAFTING ZONE): 27 mm

>TOP ROLLER DIA (DRAFTING ZONE): 30 mm

>PRESSURE (DRAFTING ZONE):

1. GREEN: 14KG
2. RED: 18KG
3. WHITE: 10 KG

>DISTANCE BETWEEN BOBBIN TO LAPPET: 24-30 mm

>EMPTY BOBBIN WEIGHT: 38-40 gm

>YARN WEIGHT IN COP: 50-52 gm

>AUTO DOFFER:

A. R/F (1-26) = ASPIRE EXCEL

B. R/F (27-31) = SIEGER ADOFV3
C. R/F (32-51) = SOBONE ADS –S9D

>TRAVELLER DATA:

COUNT TPI TM TRAVELLER

20 16.73 3.74 1/0
22 17.34 3.70 2/0
24 18.21 3.72 2/0
26 19.11 3.75 3/0
28 19.58 3.70 3/0
30 20.06 3.66 3/0
34 21.06 3.72 5/0
36 22.13 3.80 5/0
38 22.78 3.80 5/0
>WINDING MACHINE SPECIFICATIONS:

M/C M/C MODEL BRAND ORIGIN YEAR OF HEAD EYC

NO NAME MENUFACTURE
1 AUTO 21C MURATEC JAPAN 2002 60 UQ-2
CONER
2 AUTO QPRO MURATEC JAPAN 2015 60 UQ-3
CONER
3 AUTO ORION M SAVIO ITALY 2006 64 LOEPFE
CONER
4 AUTO ORION M SAVIO ITALY 2006 64 LOEPFE
CONER
5 AUTO ORION M SAVIO ITALY 2010 64 UQ-3
CONER
6 AUTO ORION M SAVIO ITALY 2006 64 LOEPFE
CONER

7 AUTO ORION M SAVIO ITALY 2006 64 LOEPFE

CONER
8 AUTO AC 338 SCHLAFHORST GERMANY 1998 60 UQ-2
CONER
9 AUTO ORION M SAVIO ITALY 2006 64 UQ-2
CONER
10 AUTO ORION M SAVIO ITALY 2006 64 UQ-2
CONER
11 AUTO Eca SAVIO ITALY 2020 64 UQ-3
CONER PLUSARS
12 AUTO QPRO MURATEC JAPAN 2014 60 UQ-3
CONER
13 AUTO ACC338 SCHLAFHORST GERMANY 1998 60 UQ-2
CONER
14 AUTO X5 SCHLAFHORST GERMANY 2013 60 UQ-3
CONER
15 AUTO AC 338 SCHLAFHORST GERMANY 1998 60 UQ-2
CONER
>PAPER CONE SPECIFICATIONS:

M/C WEIGHT (gm) ANGLE HEIGHT ( mm) TOP DIA (mm) BOTTOM DIA (mm)
VORTEX (PSF) 50 5.2 172 27 59
2,11,12,14 46.63 5.2 172 27 59
WINDING M/C
1, 3-10, 13, 15 47 4.8 172 28 67
WINDING M/C

>HEAT SETTING:

A. M/C NAME: SIEGER YARN CONDITIONING PLANT

B. MODEL: ELEHTG/YCP
C. ORIGIN: INDIA
D. CAPACITY: 1200KG
E. POWER:138.25KW
F. YEAR OF PRECUREMENT: 2014

>HEAT SETTING PROGRAM:

PROCESS CYCLE TEMPERATURE TIME PRESSURE REMARKS

NAME (®C) (min) Kg/cm²
COTTON 1ST 53 5 620 NORMAL, PC, CVC & COTTON
100% 2ND 55 20 620 KNITTED YARN
WOVEN-3
100% HANK 1ST 75 5 590 100% PSF
2ND 80 20 590
100%COTTON 1ST 58 10 620 WEAVING PROCESS
WOVEN-2 2ND 65 25 620

WOVEN-1 1ST 50 25 590 LYCRA ECEPT COTTON

2ND 55 30 590

>WEIGHT CALCULATIONS:
24 POLY+ 24 PAPER CONE + YARN WEIGHT = GROSS WEIGHT

>PACKET DESCRIPTIONS:

A. BUYER NAME
B. COUNT & PROCESS
C. NO OF CONES
D. NET WEIGHT
E. LOT NO
F. BAG NO
G. KARDED OR COMBED YARN
H. UNIT NO

>FDP (FIBRE DEPOSIT PLANT)

M/C M/C BRAND ORIGIN YEAR OF REMARKS

NO NAME MENUFACTURE
01 FDP LUWA SWITZERLAND 2006 UNIFLOCK LINE 1&2+
CARDING MELANGE
K(9-13)+ CARDING
PC/CVC K(1-9)
LICKER-IN + CARDING
PC/ CVC FLAT K(1-8)
02 FDP LUWA SWITZERLAND 2006 BLOWING LINE (4,5,6)

03 FDP CHANGSHU CHINA 2014 CARDING

FAN
04 FDP CHANGSHU CHINA 2014 BLOWING LINE (1,2,3)
FAN
05 FDP LUWA SWITZERLAND 2006 COMBING

06 FDP LUWA SWITZERLAND 2005 RING

>VORTEX:

A. M/C NAME : VORTEX-1 & VORTEX-2

B. MODEL: VORTEX III 870
C. BRAND: MURATEC
D. ORIGIN: JAPAN
E. YEAR OF MENUFACTURE: 2017
F. HEAD: 96
G. SPLICING UNIT: 05
H. DRAFTING SYSTEM: 4 OVER 4
I. DELIVERY SPEED: 420 m/min. (32CVC)