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Service Manual: Smart Manager / Central Remote Control

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0% found this document useful (0 votes)
261 views53 pages

Service Manual: Smart Manager / Central Remote Control

Uploaded by

Barak Malul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 53

FILE No.

A10-030-1
Revision 1: Sep. 2012

SMART MANAGER /
CENTRAL REMOTE CONTROL
SERVICE MANUAL
Model name:

SMART MANAGER
BMS-SM1280HTLUL

CENTRAL REMOTE CONTROL


BMS-CM1281TLUL

PRINTED IN JAPAN, Sep. 2012, TBLS


Contents
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1 PRODUCT OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2 SYSTEM CONFIGURATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3 LIST OF FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4 PRODUCT SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5 INSTALLATION OF THE Smart Manager / Central Remote Control . . . . . . . . . . . . 12

6 CONNECTION OF POWER CABLES / EARTH WIRES / COMMUNICATION CABLES . . . 15

7 PRODUCT CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

8 SWITCHES FOR SETTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

9 MODE SETTING FOR Smart Manager / Central Remote Control . . . . . . . . . . . . . . 26

10 ZONE SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

11 CHANGING RETURN-BACK TIME / TEMPERATURE SETTINGS. . . . . . . . . . . . . . . 28

12 TEST RUN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

13 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

14 TEST RUN CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

15 CHECK POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

2
SAFETY PRECAUTIONS
Important safety-related information is described on the product and in this Service Guide.
Read the following description on labels and symbols carefully and follow their directions.

[Explanation of labels]
Label Explanation

Indicates that the repair engineer and other third-party individuals in the vicinity may be
DANGER exposed to immediate risk of death or serious injury if operation is not performed correctly.

Indicates that the repair engineer and other third-party individuals in the vicinity may be
WARNING exposed to a risk of death or serious injury if operation is not performed correctly.

Indicates that the repair engineer and other third-party individuals in the vicinity may be
CAUTION exposed to a risk of injury or that property damage (*) may result if operation is not performed
correctly or from failure of product after operation.

(*): Property damage means expanded damages to assets, furniture, livestock and / or pets.

[Explanation of symbols]
Symbol Explanation

Indicates prohibited activity


Specific prohibited actions are described in statements near the symbol.

Indicates enforced action


Specific enforced actions are described in statements near the symbol.

Indicates caution (includes danger alert and warning)


Specific content of caution is indicated in a picture or statement near the symbol.

DANGER
Turn off breaker before performing work.
Otherwise, one may receive electric shock from the high-voltage electricity, resulting in death or
injury.
Turn off breaker

Do not turn on the breaker when the cover of the unit is removed.
Otherwise, one may receive electric shock from the high-voltage electricity, resulting in death or
injury.
Prohibition

WARNING
Before fault diagnosis or beginning repair work, make sure that the ground wire is
connected to the ground terminal of the unit.
If not, ground leakage may result in electric shock hazard.
Check for ground wire

Do not alter the product.


Components of the unit should also not be taken apart or altered.
Otherwise, it may result in fire, electric shock or injury.
No alteration

Use designated parts for replacement.


Using parts other than those designated may cause fire or electric shock.

Use designated parts

3
Revision 1: Sep. 2012

WARNING
Do not allow unauthorized personnel other than repair engineers to enter areas where fault
diagnosis and repair work is conducted.
Unauthorized persons may suffer injury from tools and disassembled parts.
Restricted area

Connect lead wires with crimping terminals and turn the closed end upwards to avoid
exposure to water.
Failure to perform this post-connection treatment may cause disasters, such as electricity leakage
Insulation and fire, on the client’s premises.

After repair, ensure that the assembly of disassembled parts and the connection and wiring
of removed wires are completed so as to restore them to their former state. Be careful not
to have the internal wires caught in the cover or other closures.
Assembly wiring caution A defect in assembly or wire connection may cause disasters in the client premise, such as
electricity leakage and fire.
After repair, check for insulation between the charged part and non-charged metal part
(ground terminal) using an insulation resistance tester (500 V) and ensure at least 2Ω
resistance.
Insulation check If the insulation resistance value is low, it indicates the risk of disasters, such as electricity leakage
and electric shock, on the client’s premises.
In case of performing circuit inspection while the circuit is connected to a power source (if
such condition is necessary), use rubber gloves and other measures to prevent contact
with the charged part.
Electric shock caution Otherwise, one will risk electric shock from contacting the charged part.

Upon completion of repair, ensure that there are no abnormalities.


Risks of fire, electric shock or injury may be prevented by inspection.
Turn off the breaker before performing inspection.

Check after repair


Test run the system after repair and make sure that there are no abnormalities including
smoke.
Risks of fire and electric shock may be prevented by inspection.
Repair and reinstallation must be performed by qualified professional.

Repair and Reinstall

CAUTION for Monthly Report Creation Software for Smart Manager


• Using the accumulated power meter with pulse output, this system calculates the distribution of the accumulated
power converted from pulse signal by the load ratio estimated for each air-conditioner. The result can not be used for
official purpose as the calculation is not based on the local Measurement Act.
• Even though operation time is the same, power consumption varies depending on operating conditions such as the
installation condition of the air-conditioner, the set temperature, and the outdoor temperature.
• The air-conditioner is powered on for protection, etc. even while stopped, and power is consumed. This system also
calculates power consumption while the air-conditioner is not in use.
• This system calculates the distribution of the power by load ratio estimated for each air-conditioner. The result may
differ from the actual power consumption.
• As the distribution will be calculated from total power consumption if a single power meter is installed for multiple air
conditioners, the result may be different compared with the case power meter is installed for each air conditioner.
• This system calculates the pulse output from the accumulated power meter with pulse output. The result may differ
from the actual power consumption depending on the accuracy of the power meter, especially on the low power
consuming condition such as operation OFF.
• Please note that we bear no responsibility for any damage or trouble that occurs due to this system's distribution
calculation, data loss, etc.
• This system only supports the distribution calculation of power consumption by the air-conditioner. Above conditions
have to be agreed for the use of this software.

4
1 PRODUCT OVERVIEW
This product is an air-conditioning control system to control and monitor the operation state of air conditioners in a
building by using a computer with the mouse at a customer site. The system enables intensive management,
operation control, and energy-saving operation for the air conditioners of up to 128 groups. The display and
operation are available on a Web browser. This does not require dedicated software to be installed in a PC, and
enables up to 4 units of PC to access simultaneously the system.

1-1. Main Functions


Monitoring / Controlling Air Conditioners
Enables users to monitor the operating status, setup status, and error status of all their air conditioners, to start and
stop all theirs air conditioners, and change the setup details of all their air conditioners.
The air conditioners are named and categorized in a hierarchy by each floor, tenant, area, and air conditioning
system. When controlling the air conditioners, they can be set in batch by each floor, tenant, or area, or they can
be set individually for each air conditioning system.
The air conditioners can be controlled by linking to the locking signals.

Scheduled Operation for Air Conditioners


Operation of all air conditioners can be scheduled. Up to 10 setups can be programmed for each day, and it is
possible to prevent users from forgetting to switch off by setting a stop schedule. During scheduled operation, users
can set the Power status (On / Off), Operation mode, Temperature setup, Remote control operation restricted /
allowed, and Return back.
In the master schedule, users can set weekly schedules and five types of special day schedules, as well as monthly
schedules for up to 12 months.

Distributing Power used by Air Conditioners


It is possible to distribute the power to be used for each air conditioner. In the billing schedule setup, it is possible
to monitor the operation time period and power distribution during both working hours and non-working hours
separately.
Note that power distribution requires the Energy Monitoring Relay Interface (sold separately).

Warning List
Displays all current warnings in a list. Warning history is also displayed in a list.

5
2 SYSTEM CONFIGURATION
Alarm output
TCC-LINK
Operation output

Outdoor unit
All operation

All Stop

Indoor unit

TCC-LINK

HUB RS-485

Ethernet

PC
Energy Monitoring

Relay I/F Electric energy meter


Only Smart Manager can be
connected to PC through
the Web. The Central Electric energy meter
Remote Control cannot be
connected.
Electric energy meter

Digital I/O

Relay I/F

Lock input

Alarm output

6
System Devices Configuration
EXTENDED SYSTEM
Device Name Number of Units
Model Remarks
Connected
Indoor Unit (TCC-LINK based model) Up to 64 units per line
Max 128
Up to 128 units in total for 2 lines
Energy Monitoring Relay Interface BMS-IFWH5UL Up to 8 electric energy meters per
Max 4
BMS-IFWH5UL
Digital Input / Output Relay Interface BMS-IFDD03UL Up to 8 lock inputs or fire alarm
Max 4
inputs per BMS-IFDD03UL
Central Remote Controller BMS-CM1281TLUL Max10 —
Client PC (Windows based model) Up to 4 units for simultaneous

access

OS Windows XP, Vista, 7


Client PC spec Browser Internet Explorer 6.0 / 7.0 / 8.0 or Firefox 2.0 / 3.0 / 3.5 / 3.6
Display 1,024 X 768 more

2-1. Communication Specification


TCC-LINK Topology Bus
Signal wire type 2-core shield wire
Wire size, length AWG16 (1.25 mm2), up to 3200 ft (1000 m) (Total length)
AWG14 (2.00 mm2), up to 6500 ft (2000 m)
Number of nodes Up to 100
(Total of Indoor unit, Outdoor unit, Central Remote Controllers and Interfaces)
Transmission rate 9.6 kbps
Polarity Not exist

RS-485 Topology Bus


Signal wire type 2-core shield wire
Transmission distance Up to 1600 ft (500 m) (Total length)
Number of nodes Up to 32
Transmission rate 115.2 kbps
Polarity Exist

Ethernet Network interface 10BASE-T / 100BASE-TX (Auto sensing)


Transmission rate 10 M bps (10BASE-T)
100 M bps (10BASE-TX)
Transmission media For 10BASE-T: Category 3 or Category 5
For 100BASE-TX: Category 5 (*)
Straight / Crossover Use a straight or crossover cable depending on use.
Length Maximum segment length: 320 ft (100 m)
Connection RJ-45 connector
(*) LAN cable: Unshielded twisted pair (UTP)

7
3 LIST OF FUNCTIONS
Function Details
User account Number of user registrations 32
Type of user account Administrator
Power user
Guest
Air conditioner category Category structure 3 levels
Monitoring air conditioner status Start / Stop 
Operation mode 
Set temperature 
Fan speed 
Louver 
Remote control prohibition / 
permission
Warning 
Filter sign 
Room temperature 
Return back 
Ventilation mode 
Controlling air conditioner Start / Stop 
Operation mode 
Set temperature 
Fan speed 
Louver  SWING / NO SWING
Remote control prohibition / 
permission
Filter sign reset 
Return back 
Ventilation mode 
Operation schedule Number of registrations Equivalent to the number of indoor units
Settable period 7 days, Up to 1 week later including current date
Number of set points per day 10 settings
Interval of set point 1 minute
Settable parameters Start / Stop
Operation mode
Set temperature
Remote control prohibition / permission
Return back
Ventilation mode
Master schedule Number of registrations 32
Settable period Up to 12 months later including current month
Number of set points per day 10 settings
Interval of set point 1 minute
Settable parameters Start / Stop
Operation mode
Set temperature
Remote control prohibition
Return back
Ventilation mode
Weekly schedule pattern By day schedule: 7 patterns, Monday through Sunday
Special day schedule pattern By special day schedule: 5 patterns
Schedule assigning unit By indoor unit

8
Function Details
Billing schedule Number of registrations 32
Singularity settable period Up to 12 months later including current month
Number of set points per day 10 settings
Interval of set point 1 minute
Number of days assigned 45 days per a special day schedule
special day schedule
Settable parameters Working hours / Non-working hours
Number of schedule patterns By day schedule: 7 patterns, Monday through Sunday
By singularity schedule: 5 patterns
Warning display Date / Time of warning 
Warning code 
Warning details 
Warning history display Number of cases 1024
Date / Time of warning 
Warning code 
Warning details 
Power distribution 
Data keeping period Daily report file: Stored for 45 days
Monthly report file: Stored for 3 months
Files that exceeded their keeping period are automatically
deleted.
Automatic meter reading 
Manual meter reading 
Centigrade / Fahrenheit Temperature display switching 
Set temperature unit of 1°F 
Return back  (Only settable on scheduler)
Control by linking to locking signal 
Operation mode restriction 
Time setting 

9
4 PRODUCT SPECIFICATION
 BMS-SM1280HTLUL (SMART MANAGER)
BMS-CM1281TLUL (CENTRAL REMOTE CONTROL)

Central Controller
5.51" (140)
Power supply Use the supplied power unit.
Power consumption

0.75" 1.77"
Operating 32 to 104 °F (0 to 40 °C),
7.09" (150) (19) (45) temperature / humidity 10 to 90% RH
(no condensation)
Dimensions 4.72” (H) x 7.09” (W) x 2.52”
4.72" (120)

3.54" (90)

(D) inch (120 (H) x 180 (W) x


64 (D) mm)
Mass 1.77 lb (0.8 kg)

Power Unit

7.19" (182.7) Power supply 120 VAC, 60 Hz


6.97" (177)
Power consumption 6 W (SM1280) /
4 W (CM1281)
Operating 32 to 104 °F (0 to 40 °C),
temperature / humidity 10 to 90% RH
0.236" - Ø7/32" (no condensation)
0.47" (6 - Ø5.5) 2.06" (52.4)
(12) 6.02" (153) 0.47" (12) Dimensions 4.49” (H) x 6.97” (W) x 1.97”
1.97" (D) inch (114 (H) x 177 (W) x
(50) 50 (D) mm)
Mass 1.99 lb (0.9 kg)
4.02" (102)
4.49" (114)
3.54" (90)

6.02" (153)
0.47" (12) 0.47" (12)

10
 BMS-IFWH5UL (Energy Monitoring Relay Interface)

9.68" (246) Power supply 120 VAC, 60 Hz


9.21" (234)
Power consumption 3W
0.236”-Ø7/32”
(6-Ø5.5) Operating temperature / 32 to 104 °F (0 to 40 °C),
mounting holes humidity 10 to 90% RH
(no condensation)
Storage temperature -4 to 140 °F (-20 to +60 °C)
9.68" (246) 2.59" (66)
2.5" Dimensions 2.59” (H) x 7.59” (W) x 9.68”
8.62" (219) (63.6) (D) inch (66 (H) x 193 (W) x
246 (D) mm)
Mass 2.98 lb (1.35 kg)
3.03" (77) 3.03" (77)
4.72" (120)

Power Power meter input Photo-coupler insulation

7.6" (193.4)
7.59" (193)

7.59" (193)
meter
Input points 8 points
input
Input resistance 3 k ohm
Input “ON” current 3.6 mA
1.34"
(34)

Input pulse condition 50 msec or more

 BMS-IFDD03UL (Digital Input / Output Relay Interface)

9.68" (246) Power supply 120 VAC, 60 Hz


9.21" (234) Power consumption 5W

0.236”-Ø7/32” Operating temperature / 32 to 104 °F (0 to 40 °C),


(6-Ø5.5) humidity 10 to 90% RH
mounting holes (no condensation)
Storage temperature -4 to 140 °F (-20 to +60 °C)
9.68" (246) 2.59" (66)
2.5" Dimensions 2.59” (H) x 7.59” (W) x 9.68”
8.62" (219) (63.6) (D) inch (66 (H) x 193 (W) x
246 (D) mm)
Mass 2.98 lb (1.35 kg)
3.03" (77) 3.03" (77)
4.72" (120)

Digital Input type Photo-coupler insulation


7.6" (193.4)
7.59" (193)

7.59" (193)

input
Input points 8 points
Input resistance 3 k ohm
1.34"
(34)

Input “ON” current 3.6 mA


Digital Output type Open collector
output
Output points 4 points
Output current Max. 35 mA (per point)
Output voltage Less than DC 24 V
External power supply for DC 12 V, 90 mA
Input / Output

11
5 INSTALLATION OF THE Smart Manager /
Central Remote Control
CAUTION
• Do not twist communication wires (used between indoor unit and outdoor unit and used for central control) and
input / output wires with power wires or bundle them together with power wires in a metal tube. Doing so may cause
malfunction.
• Install the Smart Manager / Central Remote Control away from a noise source.
• When noise is induced into the power supply of the Smart Manager / Central Remote Control, take proper measures
such as attaching of a noise filter.

Central Controller box Insert a flat-blade screwdriver or the like into


the right and left grooves at the bottom of the
panel, and then carefully detach the panel.

Base

Panel

This hole is provided for penetration of the


Central Controller box fixing screw.

Fix the panel by hooking the nails.

Dimensions of unit fixing holes in the wall, etc.


0.33" 0.33" Ø13-64"
(8.5) 6.1" (155) (8.5) (5)
5.59" (142)
(17.9)
0.7"
4.2" (106.6)

4.25" (108)
2.99" (76)

5)
6" (6
(12.7)

2.5
0.5"

6.77" (172)

12
 Power Unit Installation Method and Orientation
There are five installation methods for this power unit as shown below: surface mount and wall mounts. Use the
attached screws.
No good

REQUIREMENT
Do not install the unit in any of the following places.
• Humid or wet place
• Dusty place
• Place exposed to direct sunlight
• Place where there is a TV set or radio within one meter
• Place exposed to rain (outdoors, under eaves, etc.)

 Installation Space and Maintenance Space


A side space for connecting through cable inlets and an upper space for maintenance
must be reserved before installation. 3.94”
(100)
The other sides can be adjacent to surrounding objects.
7.87”
(200)

13
 Combining the Central Controller and Power Unit
You can combine the central controller and power unit using the supplied brackets as follows in order to control
them as one unit

Power unit

Bracket

Panel

Combination method

Fix the brackets and the central


controller box together using the
screws on the box.

Fix the power unit to the brackets


using the bracket screws.

14
6 CONNECTION OF POWER CABLES /
EARTH WIRES / COMMUNICATION CABLES
Connect power cables, communication cables, and earth wires to the specified terminals on the terminal block.
REQUIREMENT
Attach a ring tongue terminal to the end of each wire except those for digital input and output.

TCC-LINK U1 and U2
The power terminals on the central have no polarity.
controller have polarity. Make sure
to connect the cables correctly.
Other wise failure will occur. RS-485
The RS-485 signal wire has communication
polarity A and B. Be careful cable can be
when connecting the wire. connected to
Smart Manager
only. It can not be
connected to The
Power Supply Unit TCC-LINK1 TCC-LINK2 RS-485 Central Remote
COM

COM
DO1
DO2
DI1
DI2
DI3

WT

1 2 3 4 U1 U2 FG U1 U2 FG A B Control.

Connect the shield


wire of the RS-485
communication
cable to the FG
terminal.
RS-485
communication
cable Connect to the
Energy Monitoring
relay Interface and
This connector is not used. TCC-LINK TCC-LINK communication Digital Input / Output
communication cable 2
relay Interface
cable 1
The TCC-LINK communication
cable must be earthed on the air Outdoor
conditioner. Do not connect the Unit
Outdoor
shield wire to the terminal block. Unit
It should be open and insulated. Only Smart
Indoor
Central controller Unit Manager can be
power cable Remove the grommet from the power Indoor connected to PC
supply wire hole. Attach the conduit pipe Unit Remote through the Web.
to the plate with a lock nut. controller The Central
Use 1/2 inch conduit pipe. Remote Remote Control
controller cannot be
Lock nut connected.

Conduit pipe LAN cable


Power supply wire hole
(Ø7/8” (22.2)) Client PC

Clamp filter
Power supply
120V AC
N
L

Power
cable
4
3

Functional
2

earth
1

Fix the cable securely with Connect the earth wire securely to the
the clamp. earth terminal on the unit. Connect the functional earth terminal
with the earth near the central controller.

15
Length of stripped power cable Length of stripped TCC-LINK Length of stripped RS-485 Length of stripped digital Input /
communication cable communication cable Output communication wire
1.38" (35) 1.38" (35) 1.38" (35) 0.24"
1.38" (35) (6)
L
N

2.16" (55)
2.16" (55)
Attach a round pressure terminal to Attach the supplied clamp filter to the LAN cable. Loosen the screw with the screw
the end of each wire of the power * Wind the LAN cable around the clamp filter as shown driver, insert the digital input / output
cable, communication cable and below when attaching the filter to the cable. After communication wire, then tighten
power cable for central controller. attaching the filter, fix it to the LAN cable using a the screw again to fix the wire firmly.
supplied tie-wrap.
* Attach the clamp filter as near the main unit as possible.

Round pressure LAN cable


terminal

Smart Manager only

REQUIREMENT
• Disconnect the appliance from the main power supply.
This appliance must be connected to the main power supply by a circuit breaker or switch with a contact
separation of at least 3 mm.
• Fasten the screws to the terminal with torque of 0.5 Nm.

 Connections to External Equipment


Example of connection to external equipment which is connected to digital input / output connector.

Input / Central Controller side External equipment side


Designation Output Input / output Input / output
item Terminal name Example of circuit
conditions conditions

DO1
DO1
(Alarm output)
DO2 Allowable DO2 Digital
terminal voltage Wiring length:
Status output
(Run output) / current 320 ft (100 m) or
output
DO-COM less
DC24 V / 35 mA
(Output DO-COM
common)

5V

DI1 Pulse or static


Non-voltage A
DI1 contacts 5V
(All stop input 1) Pulse or static Pulse or static Pulse width:
DI2
DI2 300 ms or more
(All start input) Control * Non voltage 5V
DI3 input contacts must Wiring length:
(All stop input 2) be compatible DI3 Static 320 ft (100 m) or
DI-COM with minimal less
(Input common) current.
DC5 V / 3 mA
DI-COM

16
<Specifications for Wiring>
Use the following materials to connect signal lines and power lines (locally procured)
No Line Type / Wire size / Length
2-core shield wire
1 For TCC-LINK AWG16 (1.25 mm²), 3200 ft (1000 m) max. (total length including
AWG14 (2.00 mm²), 6500 ft (2000 m) max. air conditioner area)
2-core shield wire
2 For RS-485
AWG16 (1.25 mm²), 1600 ft (500 m) max. (total length)
For power H05RN-F or 245IEC57
3
(120 VAC) AWG18 (0.75 mm²), 160 ft (50 m) max.
2-core wire
4 For digital Input / Output connection AWG22 (0.3 mm²), 320 ft (100 m) max.
For power supply 4-core wire
5
(Between the power unit and central controller) AWG18 (0.75 mm²), 60 ft (20 m) max.

17
7 PRODUCT CONNECTION DIAGRAM
BMS-IFWH5UL • BMS-IFDD03UL (Energy Monitoring Relay Interface, Digital Input / Output Relay Interface)
Installation Method and Orientation Installation Space and Maintenance Space
There are five installation methods for this relay interface A side space for connecting through cable inlets
as shown below: surface mount and wall mounts. and an upper space for maintenance must be
No good
reserved before installation. The other sides can be
adjacent to surrounding objects.
3.94”
(100)

7.87”
(200)

7-1. Energy Monitoring Relay Interface (BMS-IFWH5UL)


Connect power cables, earth wires, and communication cables to the specified terminals on the terminal block.

To connect 2 cables, change the


preset cable clamp to the
provided one and fix the cables
with the cable clamp as shown in
the figure.

Smart Manager
RS-485

LED4 LED2
SW7
A SG DI1

LED5 LED3 LED1

SW3 SW2 SW1


+-

1 2 3 4
DI2
+- +-

SW6 SW4
Power meter
DI3
DI4
+- +- +-

Connect the Secure each cable with a


DI5

earth wire to the cable clamp.


DI6

earth terminal on
the chassis.
+-
DI7
DI8
+-

Remove the grommet from the power


supply wire hole. Attach the conduit
pipe to the plate with a lock nut.
Use 1/2 inch conduit pipe.
Lock nut
Power
L

supply
N

120 VAC,
Conduit pipe 60 Hz
Power supply wire hole
(Ø7/8” (22.2)) Length of stripped Length of stripped Length of stripped
power cable communication cable power meter wire
1.38" 1.38" 1.38"
(35) 0.39" (10) (35) 0.24" (6) (35) 0.24" (6)

2.17" 0.39" (10)


(55)

Insert the wire by pushing When inserting two RS-485


the lever with a communication cables into a single
screwdriver. terminal for connection to another
Check that the wire is interface, crimp them using the
inserted securely. attached pin terminal.

18
7-2. Digital Input / Output Relay Interface (BMS-IFDD03UL)
Connect power cables, earth wires, and communication cables to the specified terminals on the terminal block.

To connect 2 cables, change the


preset cable clamp to the
provided one and fix the cables
with the cable clamp as shown in
the figure.

RS-485

B
Smart Manager LED4 LED2
SW7

A SG DI1
LED5 LED3 LED1

SW3 SW2 SW1

+-
1 2 3 4

+-
DI2
SW6 SW4

DI3
+-
Digital input

+-
DI4
LED9 LED7
Secure each cable with a
cable clamp. contacts LED8 LED6

DI5
+-
DI6
+-

Remove the grommet from the power


DI7
+-

supply wire hole. Attach the conduit


pipe to the plate with a lock nut.
DI8
+-

Use 1/2 inch conduit pipe.


Lock nut 12V
Digital GND
output DO1
load DO2
DO3
Conduit pipe DO4

Power supply wire


L

hole (Ø7/8” (22.2))


N

Power supply
120 VAC, 60 Hz

Length of stripped Length of stripped Length of stripped digital


Connect the earth power cable communication cable Input / Output connector wire
wire to the earth
terminal on the 1.38" 1.38" 1.38"
chassis. (35) 0.39" (10) (35) 0.24" (6) (35) 0.24" (6)

2.17" 0.39" (10)


(55)
Insert the wire by pushing When inserting two RS-485
the lever with a communication cables into a single
screwdriver. Check that the terminal for connection to another
wire is inserted securely. interface, crimp them using the
attached pin terminal.

19
Revision 1: Sep. 2012

8 SWITCHES FOR SETTING


8-1. Smart Manager (BMS-SM1280HTLUL)
Central Remote Control (BMS-CM1281TLUL)
The settings switch is installed on the rear of the Smart Manager / Central Remote Control.

1
Must be set
4
to OFF
Normal
All stop 2
2
ON Normal
OFF All stop 2
Synchronization of
1, 2, 3 Must be set to OFF All stop input 2
Setting Zone data
switching

ON
ON
DS25
DS24
OFF

4
Must be set
to OFF

3
5 Must be set to OFF
LINE 1
screwdriver edge nor a bare hand when power is supplied.
terminal on the Printed Circuit Board with a metal rod a
To avoid an electric shock hazard. DO NOT touch any
7 * Refer to No.35 of Questions about
Functions in 13-5 on page 41.
LINE 2 ON
Control group OFF
Selection Line
Buzzer

8
DS23 DS24
ON
2 3 4 5 6
OFF
ALL groups Indicate
group 1 ~ 16

group 17 ~ 32

group 33 ~ 48
group 49 ~ 64
Control groups Selection

ON
DS23
8
OFF
PERMIT
INHIBIT
Central/Individual

1 7
MAIN MAIN
SUB SUB
Central Control Sys.con

6
CENTRAL
RCU
Central/RCU change

20
<DS23>
Factory setting: All OFF

<1> Smart Manager / Central Remote Control main / sub selection DS23
OFF: Main
1 2 3 4 5 6 7 8
ON: Sub ON

Normally, this bit is set to OFF.


OFF

When two Smart Manager / Central Remote Control units are used as a
main unit and a sub unit with the same mode setting, set this bit to OFF
(Main) for one unit and to ON (Sub) for the other unit.

<2> to <5> Control group selection

Control group selection DS24-<6> DS23


All groups OFF -
Group 1 ~ 16 ON <2> ON
Group 17 ~ 32 ON <3> ON
Group 33 ~ 48 ON <4> ON
Group 49 ~ 64 ON <5> ON

These bits specify a group range used in the control group selection.
The Smart Manager / Central Remote Control for which control group
selection is set controls only groups within the set group range.

To use the control group selection, set DS23-<2> to <5> and DS24-<5>
to <6>. For details, see “9.MODE SETTING FOR Smart Manager /
Central Remote Control”.

<6> Central control / remote controller mode selection


OFF: Central control mode
ON: Remote controller mode

Central control mode: The smart manager / central remote control is


used as the central control device.
Remote controller mode: The smart manager / central remote control is
used as the remote controller.

<7> Central control Main / Sub selection


OFF: Main
ON: Sub <8> Central button enable /
disable
This setting is required when multiple Smart Manager / Central Remote
OFF: button operation is
Control units are used or another central control unit is used.
permitted
ON: button operation is
(1) Set this bit to OFF when one Smart Manager / Central Remote
inhibited
Control unit is used.
(2) When multiple central control units are used as a main unit and sub
* The button is disabled in
units, set to OFF (Main) for one unit and set to ON (Sub) for other
the remote controller mode
units. regardless of this setting.

21
<DS24> Factory setting: All OFF

DS24

1 2 3 4 5 6 7 8
ON

OFF

<1> to <4> Always OFF


Always set this bit to OFF.

<5> Control group Selection line


OFF: LINE 1
ON: LINE 2

* Set a line number for which the control group selection is used.

<6> Control group selection enable


OFF: Normal mode
ON: Control group selection

Set this bit to ON when the control group selection is used.


* To use the control group selection, set DS23-<2> to <5> and DS24-<5> to <6>.
For details, see “9.MODE SETTING FOR Smart Manager / Central Remote
Control”.
<7> Buzzer
OFF: With buzzer sound
ON: Without buzzer sound

<8> indication
OFF: Displayed
ON: Not displayed

22
<DS25> Factory setting: All OFF

<1> Always OFF DS25


• Always set this bit to OFF. ON 1 2 3 4

<2> Synchronization of zone setting data


OFF: With synchronization OFF
ON: Without synchronization
This bit specifies whether to perform synchronous communication of zone setting
data between Smart Manager / Central Remote Controls.
* When this bit is set to ON (without synchronization), synchronous communication
is not performed, and when zone setting is made, the data is not reflected in other
Smart Manager / Central Remote Controls.

<3> Always OFF


• Always set this bit to OFF.

<4> All stop input 2 switching (Set this switch to match the all stop input 2 connection set in chapter 4.)
Set OPEN or CLOSE input junction pegged to all stop 2.
• OFF: Set CLOSE input junction pegged to all stop 2.

COM-DI COM-DI

DI3 DI3
(Normal) (All stop 2)

• ON: Set OPEN input junction pegged to all stop 2.

COM-DI COM-DI

DI3 DI3
(Normal) (All stop 2)
* All stop: All indoor units will be stopped and cannot be operated with remote control.

 Termination
The termination switches for TCC-LINK are placed in the central controller box. Detach the panel when configuring
termination setting.
NOTE
TCC-LINK connection is terminated on indoor units. Set SW 200 to “Open” for both TCC-LINK 1 and 2.

SW200 TCC-LINK termination switches


ON ON

SW200 ON 1 2 1 2
TCC-LINK1 Open TCC-LINK1 100Ω
TCC-LINK2 Open TCC-LINK2 Open
ON ON

1 2 1 2
TCC-LINK1 Open TCC-LINK1 100Ω
TCC-LINK2 100Ω TCC-LINK2 100Ω

23
8-2. Energy Monitoring Relay Interface (BMS-IFWH5UL)
The following settings are necessary to use Energy Monitoring Relay Interfaces.

Address setting SW1 Address set switch


When two or more Energy Monitoring Relay Interfaces are used, set a different address for each unit
to avoid address duplication.
RS-485 terminator resistor Set SW7 as “120 ohm” on a Energy Monitoring Relay Interface with address SW1=1, and “Open” on
setting the other interfaces.
RS-485

LED4 LED2 SW1 Address set switch


SW7
A SG DI1

LED5 LED3 LED1


1-8 Address
SW3 SW2 SW1 0, 9-F Not used
+-

SW2 Operating mode set switch (0 usually)


1 2 3 4
DI2
+-

SW6 SW4 SW3 Test switch (all OFF usually)


SW4 Test switch
DI3
+-

SW6 Reset switch


DI4
+-

RS-485 terminator resistor select switch


DI5
+-

ON ON
SW7
DI6
+-

120 ohm Open


DI7
+-

LED1 Power indicator


LED2 RS-485 communication status indicator
DI8
+-

LED3 Not used


LED4 Test indicator
LED5 Test indicator
L
N

24
8-3. Digital Input / Output Relay Interface (BMS-IFDD03UL)
The following settings are necessary to use Digital Input / Output Relay Interfaces.

Address setting SW1 Address set switch


When two or more Digital Input / Output Relay Interfaces are used, set a different address for each unit
to avoid address duplication.
RS-485 terminator resistor Set SW7 as “120 ohm” on a Digital Input / Output Relay Interface with address SW1=1, when the Digital
setting Input / Output Relay Interface is used in a system without Energy Monitoring Relay Interface. Set SW7
as “Open” on the other interfaces.

SW1 Address set switch


RS-485

LED4 LED2
SW7 1-8 Address
A SG DI1

LED5 LED3 LED1

SW3 SW2 SW1 0, 9-F Not used


+-

SW2 Operating mode set switch (0 usually)


1 2 3 4 SW3 Test switch (all OFF usually)
DI2
+-

SW6 SW4
SW4 Test switch
DI3
+-

SW6 Reset switch


RS-485 terminator resistor select switch
DI4

LED9 LED7
+-

LED8 LED6
ON ON
DI5
+-

SW7
DI6
+-

120 ohm Open


DI7
+-

LED1 Power indicator


LED2 RS-485 communication status indicator
DI8
+-

LED3 Not used


12V
GND
LED4 Test indicator
DO1 LED5 Test indicator
DO2 LED6 -LED9 Digital output indicator
DO3
DO4
L
N

25
9 MODE SETTING FOR Smart Manager /
Central Remote Control
 Operation mode
You can switch the functional mode of the smart manager / central remote control between the central control mode
and remote control mode. The mode is switched with the dip switch DS23-<6>.
OFF side: Central control mode
This Smart Manager / Central Remote Control is used as a central control unit.
Settings with the remote controller are inhibited by the setting of the Smart Manager / Central Remote
Control.
ON side: Remote control mode
This Smart Manager / Central Remote Control is used as a remote controller.
Settings with the Smart Manager / Central Remote Control are inhibited by the setting of another central
control unit.

 Control group selection


An arbitrary range of a line and 16 groups (1 to 16, 17 to 32, 33 to 48, and 49 to 64) can be selectively set.
DS23 DS24
<2> <3> <4> <5> <5> <6>
All groups OFF OFF OFF OFF OFF OFF
Group 1 to 16 ON OFF OFF OFF OFF ON
Group 17 to 32 OFF ON OFF OFF OFF ON
LINE 1
Group 33 to 48 OFF OFF ON OFF OFF ON
Group 49 to 64 OFF OFF OFF ON OFF ON
Group 1 to 16 ON OFF OFF OFF ON ON
Group 17 to 32 OFF ON OFF OFF ON ON
LINE 2
Group 33 to 48 OFF OFF ON OFF ON ON
Group 49 to 64 OFF OFF OFF ON ON ON
Example:
When setting LINE 1 (group 1 to 32) in ON ON OFF OFF OFF ON
the control group selection

* When the control group selection is not used (“ALL group”), all groups and zones on LINE 1 and LINE 2 can be
controlled.
* When the control group selection is used, only groups and zones in the set group range can be controlled.
• When the control group selection is used, groups and zones outside this range are not displayed and cannot
be operated.
• means the entire set group range.
• Zones can be registered and operated only within the set group range. (No groups outside the range can be
registered or operated.)
• The group control mode is available only for one line.
* Multiple group ranges can be specified by the control group setting.
(Example) When groups 33 to 48 and groups 49 to 64 are specified at the same time, a group range (groups
33 to 64) is set by the control group setting.

26
10 ZONE SETTING
 What is zone?
• A zone is a control unit consisting of a combination of any indoor units and the settings of indoor units in a zone
can be configured collectively.
• You can make up to 64 zones pairing any of up to 64 groups in a line. By using lines 1 and 2, you can set up to
128 zones in total.
• As factory setting, each zone contains one group to make zone numbers equal to group numbers.

 Setting zones
Register groups in a zone or cancel them.
(1) Change the mode to the zone setting mode.
• Press the button, button, and ZONE button simultaneously for at least 4 seconds.
(The displayed zone number flashes and the Smart Manager / Central Remote Control enters the zone
setting mode. Indicates CODE No. “E1”.)
(2) Select the zone to be set.
• Select the zone number to be set with the ZONE or button, and then press the button to fix the
selection.
(When the selection has been fixed, the selected zone number lights.)
• When selection of zone has been fixed, the marks of the group numbers registered in the zone light up.
(3) Change registration of groups in a zone.
Register groups in a zone.
1. Select the group number to be set with the GROUP or button. Pressing the SET TEMP. or
button skips the group number by +16 or by -16.
2. Press the button.
The registered group number stops flashing and lights still.
3. Pressing the button restores the state before the button is pressed.
4. To continue registration of groups, repeat this procedure from the 1.
NOTE
No zone data has been stored at this time. If the ZONE or button is pressed before the registration
change is fixed, the set content for registration change is discarded.

(4) Fix the registration change.


Press the button. The set content for registration change is stored in the memory.
* After the memory write operation has been completed, the Smart Manager / Central Remote Control exits the
zone setting mode.
NOTE
• Any indoor unit cannot be registered on to two or more zones at the same time.
If you register a group of a zone on to another zone, the group is eliminated from the old zone.
• Zone registration of a group cannot be cancelled. To exclude a registered group from a zone, register it on
another zone.

27
11 CHANGING RETURN-BACK TIME /
TEMPERATURE SETTINGS
 What is return-back?
When the return-back function is activated, the temperature setting exceeding the return-back temperature will
automatically be adjusted to the return-back temperature after a certain period of time to prevent extremely high /
low temperature setting.

 Setting the return-back time and temperature


Follow the procedure below to set the return-back time and temperature.
NOTE
Do not change the data of CODE No. 0A and the following item codes to prevent the remote controller from
malfunctioning.

Two sets of return-back settings, Return-back 1 and 2, can be stored. Select Return-back 1 or 2 using
buttons when activating the return-back function.

CODE Data
Item
No. Factory setting Setting range
01 Activate / deactivate the return-back function 001 (Enabled) 000 (Disabled), 001 (Enabled)
02 Time setting of Return-back 1, for heating 030 (30 minutes) 1 to 60 minutes (in units of 1 minute)
03 Time setting of Return-back 1, for cooling 030 (30 minutes) 1 to 60 minutes (in units of 1 minute)
04 Temperature setting of Return-back 1, for heating 018 (64 °F) 64 to 84 °F
05 Temperature setting of Return-back 1, for cooling 028 (82 °F) 64 to 84 °F
06 Time setting of Return-back 2, for heating 030 (30 minutes) 1 to 60 minutes (in units of 1 minute)
07 Time setting of Return-back 2, for cooling 030 (30 minutes) 1 to 60 minutes (in units of 1 minute)
08 Temperature setting of Return-back 2, for heating 018 (64 °F) 64 to 84 °F
09 Temperature setting of Return-back 2, for cooling 028 (82 °F) 64 to 84 °F

Changing settings
The following shows an example of changing the time (factory default) in the case of return-back 1 heating from 30
minutes to 45 minutes.
(1) Change the mode to the CODE No. setting change mode.
Press the , , and ZONE buttons simultaneously 4 seconds or more.
( and CODE No. flash.)
(2) Change the CODE No.
Press SET TEMP buttons to set the CODE No. to “02”.
(CODE No. “02” and time setting “30” flash.)
(3) Change the time setting.
Press GROUP buttons to set the time setting to “045”.
(4) Press the button to determine the data. and CODE No. stop flashing and stay lit.
To continuously change other settings, repeat steps (2) to (4) above.
(5) Determine the change.
Press the button to write the updated data in the memory of the remote controller.
* When the data has completely been written in the memory, the CODE No. setting change mode is exited.
NOTE
Setting adjustment is cancelled without determining the change.

28
12 TEST RUN
Start the system to perform operation check by following the procedure below.

12-1.Preparation
No. Item Details Procedure
1 Preparation Discuss with a customer to determine details of the Refer to the Owner’s manual of the Setting
following. File Creation Software.
• Select devices, and create a system diagram
• Determine the addresses of an air conditioner and
interfaces, and create an address management
table
• Set an IP address of Smart Manager / Central
Remote Control
• Create a setting file with the Setting File Creation
Software
2 Device installation Install Smart Manager / Central Remote Control and Refer to "INSTALLATION OF THE Smart
the interfaces. Manager / Central Remote Control" (page
12) in this manual.
For further details, refer to the Installation
manual of each device.
3 Wiring Connect the power cables, ground wires, and signal Refer to "CONNECTION OF POWER
wires to Smart Manager / Central Remote Control CABLES / EARTH WIRES /
and the interfaces. COMMUNICATION CABLES" (page 15) in
this manual.
For further details, refer to the Installation
manual of each device.
4 Device setting Set the air conditioner and the interfaces. Set the address of the devices according to
the address management table.
1) Air conditioner Address setting Refer to "SWITCHES FOR SETTING" (page
2) Energy Monitoring Address setting, RS-485 20) in this manual.
Relay Interface termination resistance
setting For further details, refer to the Installation
manual of each device.
3) Digital Input / Output Address setting, RS-485
Relay Interface termination resistance
setting
5 Setting file upload 1) Upload the setting file. For further details, refer to the setting file
creation software.
2) After the change, reset Smart Manager / Central
Remote Control.
6 Client PC setting Configure network and browser setting of the client For further details, refer to the Network
PCs. Configuration Guide of Smart Manager /
Central Remote Control.

29
12-2.Operation Check
Complete the test run of air conditioners before operation check.

No. Item Details Procedure


1 Start-up check • Turn on the all air conditioners. For further details, refer to the Installation
• Turn on the all interfaces. manual of each device.
• Turn on Smart Manager and check that the LCD
displays all the air conditioners where the
intensive management addresses are set.
• Check that the interfaces LEDs properly illuminate
or blink.
Energy Monitoring Relay LED1 (Red) illuminates
I/F
LED2 (Green) blinking
Digital Input / Output LED1 (Red) illuminates
Relay I / F
LED2 (Green) blinking
2 Check for electric Check for electric energy meter pulse input
energy meter input
3 Logon From the client PC browser, access Smart Manager For further details, refer to the Network
(*1) to display the logon screen. Configuration Guide of Smart Manager.
In the logon screen, enter a user name and a For further details, refer to the Owner’s
password to log on. manual of the Smart Manager.
Factory setting: user name (TCC), password (TCC)
(*) Logon in not available immediately after the start-
up. Wait for approx. 5 minutes and enter the
information to log on.
4 Check at the time of Start or stop the air conditioner from the client PC to
(*1) air conditioner check that the air conditioner operates accordingly.
setting change
5 Check air conditioner Change the operation status or the setting status of
status display the air conditioner with its remote controller and
confirm that its status will be displayed correctly on
browser screen on the client PC monitor.
Change the operation status or the setting status of
the air conditioner with its remote controller and
confirm that its status will be displayed correctly on
the remote control.

(*1) Target model of this description is Smart Manager (SM1280HTLUL).

30
13 TROUBLESHOOTING
About the check codes
If there is a problem with the air handling unit or if the controller detects anything unusual with the system, a check
code is displayed in the warning list on the computer screen or the LCD of the controller.
Check code Description Action
C06 Communication error with the air handling unit Check the communication status of TCC-Link.
S06 Communication error with BMS-IFWH Check the communication status of RS-485.
S07 Communication error with BMS-IFDD Check the communication status of RS-485.
S15 File access error Check the SD card.
S17 File load error Check the main file.
S21 Mail transmission error Check the settings of the e-mail.
S22 Internal communication error Check the internal wiring and the main file.
Code other than the above Error detected in the air handling unit Check the air handling unit.

31
13-1.Trouble with Connection
(Target model of this section is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.)

13-1-1. Logon screen is not displayed.


No. Cause Solution
1 The controller is not turned on. Turn on the controller.
2 The HUB is not turned on. Turn on the HUB.
3 The LAN cable is not connected. Check that the LAN cable is inserted into the controller and PC and connect
them.
4 The same subnet is not set for the IP address of the Check the controller and PC IP addresses, and set the same subnet for them.
controller and that of the PC. For further details, refer to “Network Configuration Guide”.
5 The browser software is set to use the proxy server. In setting the browser proxy server, add the controller IP address to the
address that does not use the proxy server.
For further details, refer to “Network Configuration Guide”.
6 The URL entered in the browser software is incorrect. Check that the URL is http://the controller's IP address/index.html, and
correctly enter this URL.
7 The controller has freezed. Turn off the controller and wait about 30 seconds. Turn it on again, then
access from the browser software after 5 minutes.
8 The controller does not work. 1.Check that the controller and HUB are turned on.
2.Check that the LAN cable is connected.
3.Check that the LED of the controller LAN connector illuminates.
* If the LED does not illuminate, the controller is defective. It needs to
be repaired.
9 The PC is malfunctioning. 1.Restart the PC and check again if it works.
2.Replace the PC and check again if it works.
10 The LAN cable is defective. Replace the LAN cable and check again if it works.

13-1-2. Unable to log on.


No. Cause Solution
1 The controller is being initialized during the startup Close the browser once. Wait for 5 minutes and log on again.
process.
The dialog message, “No response from the server.” or
“The system is being prepared.” appears.
2 The user name or password are incorrect. Enter correct user name and password.
The dialog message, “You failed in login.” appears.
3 No user name is entered. Enter a correct user name.
The dialog message, “Please input user name.”
appears.
4 No password is entered. Enter a correct password.
The dialog message, “Please input password.” appears.
5 The same user name has already logged on. 1.Use another user name to log on.
The dialog message, “The same user is logged 2.If the user logged on can be identified, ask the user to log off.
already.” appears. 3.If neither of the above two is unavailable, turn off the controller to log
off all the users.
6 The controller has freezed. Turn off the controller and wait about 30 seconds. Turn it on again, then log
The dialog message “The system is being prepared.” on after 5 minutes.
appears. Even if the browser is once closed and after 5
minutes the controller is logged on, the dialog message
“The system is being prepared.” still appears.
7 Invalid data was written to the file in the controller. Initialize the setting file with the setting file creation software. For further
• The dialog message “The system is being details, refer to the owner’s manual of the setting file creation software.
prepared.” appears. Even if the browser is once
closed and after 5 minutes the controller is logged
on, the dialog message “The system is being
prepared.” still appears.
• Even if the controller is once turned off and logged
on again after 5 minutes.

32
13-2.Trouble with Web Screen
(Target model of this section is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.)

13-2-1. Takes long time to display.


No. Cause Solution
1 The network is busy. Connection via an intra-company LAN may slow the Web screen display due
to a busy network. Use the system during off-peak hours of network use, or
use a dedicated network to connect a PC with the controller.
If a 10 BASE switching HUB is used, replace it with a 100 BASE switching
HUB.
2 PC performance has degraded. If some application programs are operating other than the browser, the PC
performance may degrade. Close the operating applications other than the
browser, and check if the PC performance improves.
3 Trouble due to the browser. The supported browsers are Internet Explorer 6.0, 7.0 and 8.0 and Firefox
2.0, 3.0, 3.5 and 3.6. If a browser other than these browsers is used, the
contents may not be displayed properly. Use one of the supported browsers
to see the contents.
4 Other users are also accessing the controller. If other users are performing schedule setting or other operation, the display
switching may slow down. Wait for a while, and access to the controller again.
5 The controller is writing a file. The controller regularly writes a file for electricity distribution. The display
may slow down during the writing process.

13-2-2. Improperly returns to the logon screen.


No. Cause Solution
1 The controller performance has degraded. If the controller is accessed from a browser while the controller internal
processing is in progress, the controller performance degrades. To prioritize
controller internal processing (writing a file or giving instruction to an air
conditioner), the system once stops the access from the browser. Log on
again.

13-2-3. After logon, the dialog message “No response from the
server.” appears.
13-2-4. After logon, the dialog message “The system is stopping.”
appears.
13-2-5. After logon, the dialog message “The system is being
prepared.” appears.
No. Cause Solution
1 The controller is not turned on. Turn on the controller. Wait for 5 minutes and logon again.
2 The HUB is not turned on. Turn on the HUB and log on again.
3 The LAN cable is not connected. Check that the LAN cable is inserted into the controller and PC and connect
them.
After that, Log on again.
4 The controller has freezed. Turn off the controller and wait about 30 seconds. Turn it on again, then
access from the browser software after 5 minutes.
5 The controller does not work. Check that the controller and HUB are turned on.
Check that the LAN cable is connected.
Check that the LED of the controller LAN connector is lit.
* If the LED of the LAN connector does not illuminate, the controller is
defective. It needs to be repaired.
6 The PC is malfunctioning. Restart the PC and check again if it works.
Replace the PC and check again if it works.
7 The LAN cable is defective. Replace the LAN cable and check again if it works.

33
13-2-6. After logon, the dialog message “Login has been disabled.”
appears.
No. Cause Solution
1 The user account has been deleted. The message appears if the user account used for the logon is deleted. Log
on with another user account.

13-2-7. The buttons or other elements are not displayed.


No. Cause Solution
1 Trouble due to browsers. The supported browsers are Internet Explorer 6.0, 7.0 and 8.0 and Firefox
2.0, 3.0, 3.5 and 3.6. If a browser other than these browsers is used, the
contents may not be displayed properly. Use one of the supported browsers
to see the contents.
2 The controller performance has degraded. If the controller is accessed from a browser while the controller internal
processing is in progress, the controller performance degrades. To prioritize
controller internal processing (writing a file or giving instruction to an air
conditioner), the system once stops the access from the browser. At this time,
the browser may fail to display buttons or other elements.
The missing GUI elements can be displayed by refreshing the browser
window.
For Internet Explorer, click [View] and then [Refresh]. For Firefox, click [View]
and then [Reload].
3 The network is busy. Connection via an intra-company LAN may slow screen display due to a busy
network, possibly causing the display failure of those elements. Use the
system during off-peak hours of network use, or use a dedicated network to
connect a PC with the controller.
If a 10 BASE switching HUB is used, replace it with a 100 BASE switching
HUB.
The missing GUI elements can be displayed by refreshing the browser
window.
For Internet Explorer, click [View] and then [Refresh]. For Firefox, click [View]
and then [Reload].
4 The PC performance has degraded. If some application programs are operating other than the browser, the PC
performance may degrade. Close the applications in operation other than the
browser, and check if the PC performance improves.

13-2-8. The screen does not switch or takes long time to switch.
No. Cause Solution
1 Operating schedule is displayed and set. If many operating schedules are displayed and set, switching the screen
takes long time after the operating schedules are set. After selecting a zone
of the air conditioner, perform “Change Operating Schedule” to reduce the
number of operating schedules performed at a time, and then display and set
the schedules.
2 The alarm history list is displayed. If many alarms are to be displayed, the display takes long time. Wait for the
list to be displayed without performing any operation.

13-2-9. The name of floor, tenant, area, or air conditioner is not


properly displayed.
No. Cause Solution
1 The inputs in the setting file are incorrect. Correct the name in the setting file, and upload the file to the controller.

34
13-2-10. The operation state does not match that displayed on the
remote controller.
No. Cause Solution
1 The inputs in the setting file are incorrect. Check if the address set in the setting file matches that in the air conditioner.
To show the address set in the air conditioner, press the [UNIT] button on the
remote controller.
Correct the address set in the air conditioner or the setting file.
2 The wiring for TCC-LINK is not properly installed. The controller has two TCC-LINK connecting terminals: TCC-LINK1 and
TCC-LINK2. Check if the setting in the setting file matches the actual
connection. If not, correct so that they match.

13-2-11. Unable to log off.


No. Cause Solution
1 The communication with the controller is unavailable. The dialog message “No response from the server” appears, and closing the
dialog displays the message “Internet Explorer cannot display the webpage.”
or “The connection has timed out.”.
Take the same action as for the case, “13-2-3. After logon, the dialog
message “No response from the server.” appears.”.

13-2-12. The browser does not close.


No. Cause Solution
1 The communication with the controller is unavailable. The browser takes some time to close. Wait for a while for the browser to
close.
2 The PC is malfunctioning. 1.The browser takes some time to close. Wait for a while for the browser
to close.
2.If it does not close after a while, start the task manager to exit the
browser.

13-2-13. The floor, tenant, area, or air conditioner is not displayed


in the proper order.
No. Cause Solution
1 The inputs in the setting file are incorrect. The floor, tenant, and area are displayed in the order of the floor number,
tenant number, and area number set in the setting file. Change the display
order as needed.
The air conditioners are displayed in the order of outdoor system number and
indoor units number set in the air conditioner. Change the display order as
needed. If the order cannot be changed, change the air conditioner number
in the setting file.

13-2-14. The date or time is not properly displayed.


No. Cause Solution
1 The controller has been off for long hours. In [Clock and calendar setting] from the option in the menu, set the current
time.

13-2-15. The value of air temperature is incorrect.


No. Cause Solution
1 The air temperature displays the intake temperature The displayed and actual temperatures differ because correction amount
corrected for the room temperature control of the air varies depending on an operation mode (cooling or heating).
conditioner.

35
13-3.Other Troubles
(Target model of this section is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.)

13-3-1. The date or time change is not applied.


No. Cause Solution
1 The internal processing of the controller is prioritized. The internal processing of the controller may be given priority over a setting
operation from the browser.
Try to change the date or time again.

13-3-2. The air conditioners do not operate as scheduled.


No. Cause Solution
1 The controller is not turned on. Turn on the controller.
2 The scheduled operation is not correctly set. Check that the operating schedule of each air conditioner is correctly set.
Check that the air conditioner for which the operating schedule is set matches
the air conditioner to be operated.
Check that the date and time setting is correct.
* Correct the settings above if necessary, and set operating schedule
so that the air conditioner operates after 3 minutes and see if it
operates as scheduled.
3 The controller has freezed. Turn off the controller, then turn it on again after 30 seconds.

13-3-3. The operation is unavailable with the remote controller.


No. Cause Solution
1 The remote controller control is set to not allowed. Check with the controller LCD that the control is set to “CENTRAL”. To
enable the operation with the remote controller, change the setting in the
controller to “No indication”.

13-3-4. The air conditioner does not operate according to the


operation setting, such as operate or stop, made from the
browser. The settings go back to the previous state after a
while.
No. Cause Solution
1 The system does not properly communicate with the air Check if the communication error with the air conditioner is detected.
conditioner.
2 The indoor unit is set as the extension unit. Change the setting in the setting file so that air conditioner is set as the main
unit.
3 The operation setting falls outside the range of the If the setting falls outside the set temperature range, the temperature will be
temperature or operation mode set in the air set to the upper or lower limit value of the set temperature range.
conditioner.
If the setting falls outside the range of the set operation mode, the air
conditioner does not operate in the mode set. It operates in the mode before
the change.

13-3-5. The details of schedule set is not displayed.


No. Cause Solution
1 The schedule setting operation failed. The setting made without selecting a schedule point in the schedule setting
window does not apply to the schedule point. Select a schedule point and
perform setting.
In the schedule setting window, if the setting is finished with [OK] without
clicking [Set], the scheduled data set is not finalized. Click [Set] and then [OK]
to finish.

36
13-3-6. Clicking [OK] or [Cancel] does not close the window or
takes some time for the window to close.
No. Cause Solution
1 Operating schedule is displayed and set. If many operating schedules are displayed and set, closing the operating
schedule window takes some time after [OK] or [Cancel] is clicked. Wait for
the window to close without performing any operation.
2 The controller performance has degraded. If the controller is accessed from a browser while the controller internal
processing is in progress, the controller performance degrades. Because the
controller internal processing (writing a file or giving an instruction to the air
conditioner) is prioritized, closing the window takes some time. Wait for the
window to close without performing any operation.

13-3-7. The User added in User Account is not applied.


No. Cause Solution
1 The controller is turned off within 20 minutes after the Setting information such as user account is written to the file in the controller
user account is added. at 20-minute intervals. Leave the controller on for 20 minutes or longer after
setting a user account.

13-3-8. The set temperature is automatically changed.


No. Cause Solution
1 The set temperature or Return Back is set in the Check if the setting details of the operating schedule is correct.
scheduled operation setting.
2 The set temperature is changed from the remote Check if the remote controller or other controller is wrongly used for
controller or other controllers. operation.

13-3-9. The cooling or heating operation does not work with “The
operation is being prepared” displayed on the remote
controller.
No. Cause Solution
1 The operating mode restriction is set. In [Operation mode restriction] from the option in the menu, check if
[HEAT,FAN] or [COOL,DRY,FAN] is selected.

13-3-10. The calculation result of electricity amount output by the


Monthly Report Creation Software is not correct.
No. Cause Solution
1 The controller cannot receive the air conditioner Check if the communication error with the air conditioner is detected.
operating information due to a communication error.
2 The controller cannot acquire the correct electricity Check if the communication error with the air conditioner is detected.
amount.
Check if pulse is input to the electricity amount meter interface from the
electricity amount meter.
3 The room takes more time to warm up or cool down than This electricity distribution system calculates electricity amount to be
other rooms. distributed based on the necessary capacity of the indoor units for controlling
temperature. This can distribute larger electricity amount to the room that is
not easily warmed up or cooled down than to other rooms in the same
operation time period.

37
13-3-11. No daily report file is found.
No. Cause Solution
1 The controller was not turned on at the time of meter- If the controller is off at the time of meter-reading, the daily report file of the
reading. day is not created. The accumulated operation hours and electricity amount
are added up to the daily report file of the next day, so the values in the daily
reports will be correctly summed up.

13-3-12. An alarm other than C06, S06, or S07 is displayed on the


air-conditioning management system window.
No. Cause Solution
1 The air conditioner has detected the alarm Check the inspection indication on the remote controller or the multi outdoor
unit board.
Identify defective parts or check the parts and wiring by following the service
guide of each air conditioner.

13-4.Trouble at Installation
13-4-1. The IP address cannot be changed.
(Target model of this section is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.)

No. Cause Solution


1 The address setting method was not changed to To change the IP address, the address setting method must be set to manual
manual setting before changing the IP address. setting “1”. Change the method to manual setting.
When the method is changed to manual setting, the IP address that was
manually set at the last time is shown. If the IP address has never been
changed, it is shown as all “0”, so the proper IP address needs to be set.
2 The IP address is being set. After the address is changed, the controller restarts for the address setting.
Wait for 5 minutes after changing the address, and check that the address
has been changed.

13-4-2. IP address is unknown.


(Target model of this section is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.)

No. Cause Solution


1 The address setting method is set to automatic After connecting to the DHCP server, check with the controller IP address
acquisition, and the DHCP server is not connected. display for the address.
Change the address setting method to manual setting, and set the IP
address.
2 The IP address has been changed. Check with the controller IP address display for the address is detected.
Set the address setting method to manual setting, and set the IP address.

13-4-3. The controller LCD displays incorrect details.


No. Cause Solution
1 None of the air conditioner is connected or turned on. When communication is unavailable with any air conditioner, any of the
following is displayed: “LINE” and “ALL”, “ZONE”, or “GROUP”. Check if the
air conditioner is turned on or communication wiring is properly installed.

38
13-4-4. Lock input does not stop the air conditioner.
No. Cause Solution
1 Communication error with the digital input / output relay 1.Check if communication error with the digital input / output relay
interface. interface is detected.
2.Check if communication error with the air conditioner is detected.
2 Communication error with the air conditioner. 1.Check if communication error with the digital input / output relay
interface is detected.
2.Check if communication error with the air conditioner is detected.
3 The inputs in the setting file are incorrect. Check if the lock input name is correctly set in the [Indoor unit group
(*1) definition] sheet of the setting file.

(*1) Target model of this description is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.

13-4-5. Communication error with the digital input / output relay


interface is displayed.
No. Cause Solution
1 The digital input / output relay interface is not turned on. Check if the “POWER” LED of the digital input / output relay interface
illuminates.
2 The RS-485 communication wiring is not connected or Check the conduction of the communication wiring.
disconnected.
3 The RS-485 communication wiring is incorrect or Check the terminal block connected.
connected with wrong polarity.
4 The terminal resistance is not connected. Check the value of the terminal resistance with a tester.
5 The wiring length is too long. Change it to the specified wiring length.
6 The communication circuit of the digital input / output Replace with the normal digital input / output relay interface and check that
relay interface failed. the communication is available.
7 The communication circuit of the controller failed. Replace with the normal controller and check that the communication is
available.
8 Noise is superposed on the communication wiring. Check the waveform between RS-485 communication wiring A and B.
If noise is superposed, identify the noise source and remove it.
9 The communication cable in use is not the specified Change it to the specified communication cable.
one. (Wire diameter is smaller)

The address switch setting of the digital input / output relay interface does not match that in the setting file.
(Target model of this section is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.)

No. Cause Solution


3 The RS-485 wiring is defective between the digital 1.Check the address switch setting of the digital input / output relay
input / output relay interface and the controller. interface and the setting in the setting file.
2.Check if the RS-485 LED (Green) of the digital input / output relay
interface blinks.

13-4-6. Communication error with the energy monitoring relay


interface is displayed.
No. Cause Solution
1 The energy monitoring relay interface is not turned on. Check if the “POWER” LED of the energy monitoring relay interface
illuminates.
2 The address switch setting of the energy monitoring 1.Check the address switch setting of the energy monitoring relay
relay interface does not match that in the setting file. interface and the setting in the setting file.
2.Check if the RS-485 LED (Green) of the energy monitoring relay
interface blinks.

39
13-5.Questions about Functions
No. Questions Answer
1 What is the procedure to create a setting file? Please read the Owner’s manual of the Setting File Creation Software.
(*1)
2 How many air conditioners can be connected? Up to 128 units of air conditioners can be connected. Note that up to 64 units
can be connected per TCC-LINK line.
3 How many air conditioners can be connected? Up to 64 units can be connected per TCC-LINK line. The controller has two
TCC-LINK lines, thus up to 128 units can be connected.
4 How many central remote controllers can be Up to 10 central remote control devices can be connected per TCC-LINK line.
connected? The central control devices include a central remote controller.
5 Can the BACnet system be used together? Not possible. However, it is possible to use BACnet system together with a
central control device other than the Web-based central remote controller.
6 Can the LONwork system be used together? Possible. Check that it works.
7 Can a remote monitoring system be used together? Not possible. However, it is possible to use a remote monitoring system
together with a central control device other than the Web-based central
remote controller.
8 Can a device in the AI-NETwork series be connected? Not possible. Use an air conditioning management system supported for the
AI-NETwork series.
9 Up to how many PCs can be connected? Up to 4 users can simultaneously log on.
(*1) Up to 4 PCs can be simultaneously connected.
Without simultaneous connection, the number of PCs connected has no
10 How many users can simultaneously access the
(*1) limitation.
system?
11 Can the system connect to an intra-company LAN? Possible. However, check with your network administrator if the connection
(*1) is available.
12 Is connection available via the Internet (WAN)? Not available.
13 Is connection available from a mobile phone?
14 If a failure occurs on the air conditioner, can mail be Not possible.
sent?
15 Can a tenant name or other names be changed? You can use the Setting File Creation Software to change the name of a floor,
(*1) a tenant, an area, and an air conditioner.
16 Up to how many characters can be used for the name For a floor name: 20 bytes,
(*1) of tenant, etc.? for a tenant name: 30 bytes,
for an area name: 20 bytes, and
for an air conditioner name: 20 bytes.
17 How many items does the alarm history save? It saves up to 1,024 items. If the alarm history items exceed 1,024, the item
(*1) is deleted sequentially from the oldest one.
18 How many days of power distribution data does the The system saves the 45 days of daily report files and the 3 months of
(*1) system save? monthly report files.
19 Can data be maintained in case of power outage? Data will be backed up before being saved. If power outage occurs during the
data saving, the backup data is restored, thus the data is protected.
20 Does turning off the controller require any specific No specific operation is necessary.
operation?
21 Does turning off the controller stop the air conditioner? The air conditioner where the remote controller or wireless adaptor is
connected does not stop when the controller is turned off.
An air conditioner other than the above stops.
22 Does a scheduled operation work only if a PC remains No. Because the power distribution data are saved inside the controller, the
(*1) connected? PC does not need to remain connected.
23 Does a PC need to remain connected to save power An alarm can be set to go off with a buzzer or other means connected to the
(*1) distribution data? alarm external output of no-voltage A contact.
24 Is it possible to know an air conditioner failure without An alarm can be set to go off with a buzzer or other means connected to the
(*1) connecting a PC? alarm external output of no-voltage A contact.
25 How many master schedules can be created? Up to 32 schedules can be created for each master schedule and billing
(*1) schedule.
26 How many billing schedules can be created?
(*1)
27 What are the PC requirements for connecting to the 1.PC running Window XP or Vista without any problem. Also, the PC
(*1) controller? must have Internet Explorer Version 6.0, 7.0 or 8.0 or Firefox 2.0, 3.0,
3.5 or 3.6.
2.If you use the Monthly Report Creation Software, you need to install
Microsoft Excel 2002 or later on your computer.

40
Revision 1: Sep. 2012

No. Questions Answer


28 Can a schedule be separately set for each air One air conditioner can register only one master schedule while 32 master
(*1) conditioner? schedules can be created.
An operating schedule can be separately set for each air conditioner.
29 What is the billing schedule? A day is divided into two time frames: on-hours and off-hours, and power is
(*1) distributed to each time frame.
For example, the billing schedule can be used to charge only for the
operation during overtime work hours.
30 Can all the indoor units be made stop at a time? Possible.
In the zone window of a PC, select all floors or all tenants and perform setting
for the stop. (Target model of this description is Smart Manager
(SM1280HTLUL).)
For all the indoor units, set lock interlocking that is activated by the same lock
input.
Apply the external input of all stop to the controller.
31 Is monitoring the operation state of the outdoor unit Not possible.
possible?
32 Does setting operation for an air conditioner have any The button pressed later receives priority.
priority?
33 Is it possible to connect an indoor unit without its remote Possible.
controller?
34 Is connection available via VPN? Available.
(*1)
35 What happens if I have inhibited the remote controller If a power failure stops the indoor unit, the remote controller inhibition setting
via a Web browser and then a power failure stops the is canceled.
indoor unit? However, if the remote controller is version 5.27 or later, you can set it to
maintain inhibition of the remote controller, even if there is a power failure that
stops the indoor unit, by turning on 3 of DS25.
Even if you do this setting, the inhibition of the remote controller may be
canceled for a period of time after the power is turned back on.
The version of the remote controller appears on the LCD for a few seconds
after Smart Manager is turned on.

(*1) Target model of this description is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.

41
14 TEST RUN CHECK
14-1.Check Items Before Trial Run
No. Check item
1 Has the electrical work (power supply and communication wiring work) been completed?

Key point
1.When the Energy Monitoring Relay Interface or Digital Input / Output Relay Interface is connected, check that the
polarity (A / B) of the wiring is correct.
2.Check that the terminal resistance has been set.
3.When a custom device is connected, check that the TCC-LINK adaptor has been connected.

2 Has the addresses of the air conditioner (Indoor units (DN=03, 12, 13, 14)) and outdoor unit (outdoor unit control board
switch 13 / 14) been set?
3 Has the setting file been created?
(*1)
4 Have the controller switch and DN been set?
5 Has the controller IP address been checked?
(*1)
6 Have the network and the browser proxy of the PC to be connected been set?
(*1)
7 Are all the devices turned on?
When the power distribution function is used:
8 Is the Monthly Report Creation Software installed?
(*1)
9 Is the network setting completed for the PC where the Monthly Report Creation Software is installed?
(*1)

(*1) Target model of this description is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.

42
14-2.Procedure of Test Run Check
No. Check item No. Procedure
1 PC connection check 1 Start the browser software of the PC to be connected.
(*1)
2 Enter http://the controller's IP address/index.html in the address bar of the browser, and
check that the logon window is displayed.

Error message
× NG1: 1) Check if the browser proxy is correctly set.
Network Error
× NG2: 1) Check if the network wiring is correctly installed. (Refer
The server is not found. to “15-1. Network Wiring”)
2) Check if the PC’s IP address is correct.
(Refer to “15-2. PC’s IP Address”)
3) Check if the controller's IP address is correct. (Refer to
“15-3. Controller’s IP Address”)
 OK: 1) Proceed to the logon check.
The logon window is
displayed.

3 After entering TCC in User Name and TCC in Password, click “Logon” and make sure that
you can successfully logon.

Error message
× NG1: 1) The user name or password entered are incorrect.
The dialog message, Logon again with all the characters in upper case.
“Logon failed.” appears.
× NG2: 1) The controller is being initialized during the startup
The dialog message “No process. Wait for 5 minutes and logon again.
response from the
server.” or “The system
is being prepared.”
appears.
× NG3: 1) Close the browser and turn off the controller. Wait for
The dialog message 30 seconds and turn on the controller. Wait for 5
“The system is stopped.” minutes and logon again.
2) If the dialog message “The system is stopping.”
appears.
appears again, initialize the setting file with the Setting
File Creation Software and turn off the controller.Wait
for 30 seconds and turn on the controller. Wait for 5
minutes and logon again.
3) When successfully logging on after the initialization,
upload again the setting file created, and check that
you can logon.
 OK: 1) Proceed to the next check.
The list window displays
the indoor units set in the
setting file.

(*1) Target model of this description is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.

43
No. Check item No. Procedure
2 Controller operation 1. 1.Turn on the controller and check that the LCD displays “Line” and “All”.
check
Error message
× NG: 1) Check if the controller is turned on.
The frame line only is Power supply voltage for this control must be 120 VAC.
displayed; no “Line” or When 208 VAC is applied, it will not operate.
“All” are displayed. (power transformer may fail)
2) Check if the controller internal wiring is defective or
connector is properly inserted.
3) Check the power line wiring between the controller and
the power unit.

2. 3.Check that the LCD displays the group numbers of all the indoor units connected.
When the indoor units are connected to Line 1 and Line 2, press the [LINE] button
to switch the line, and check the group number.
(When the air conditioner is connected to either Line 1 or Line 2, pressing the [Line
Switch] button does not switch the line.)

Error message
× NG1: Check if the TCC-LINK wiring is properly installed.
The number of line (Refer to “15-4. TCC-LINK Wiring”)
where the air conditioner
is connected is not
displayed.
× NG2: With the handy remote controller of the indoor unit
The number of group whose group number is not displayed, check if the
numbers displayed is central address setting is correct.
less than expected, or
some numbers are
missing.
 OK: Proceed to the next check.
The group numbers of all
the indoor units
connected are displayed

44
No. Check item No. Procedure
3 Air conditioner 1 In the zone window, select all the floors and display the “General” tab.
(*1) connection check
2 Check if all the indoor unit operation statuses are obtained (if the units are connected).
(Facing test)
Error message
× NG1:
The display is as follows.
Mode: blank, Set temperature: - 35, Fan: blank.
× NG2: 1) Check that the handy remote controller of the air
The alarm C06 (TCC- conditioner whose operation status is not obtained is
LINK central on.
management device 2) Check if the handy remote controller does not display
receive failure) has any check code.
occurred.
3) Press the [UNIT] button of the handy remote controller
to display the unit number, and check if the number
matches that in the setting file.
4) Check if LINE_No. of the TCC-LINK terminal blocks of
the connected controller matches that in the setting
file.
 OK: Proceed to the next check.
All the indoor units
operation statuses are
displayed.

3 Check that the air conditioner displayed on the PC matches that actually installed.

Error message
× NG1: 1) Change the setting with the handy remote controller,
An setting operation from and check if the display on the PC matches that in the
the PC does not change remote controller.
the setting in the remote 2) If the display on the PC matches, check with the handy
controller. remote controller if the main unit is set.
3) If the display on the PC does not match,
• Press the [UNIT] button of the handy remote controller to
display the unit number, and check if the number matches
that in the setting file.
• Check if LINE_No. of the TCC-LINK terminal blocks of the
connected controller matches that in the setting file.

× NG2: 1) Check if the floor, tenant, area names are correctly


The floor, tenant, and entered in the [Indoor unit group definition] sheet of the
area names do not setting file.
match those of the
installation location.
 OK: Proceed to the next check.
The air conditioner
displayed on the PC
matches the one
installed.

(*1) Target model of this description is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.

45
No. Check item No. Procedure
4 Digital Input / Output Check the connection when the Digital Input / Output Relay Interface is connected and the locking
Relay Interface or fire alarm interlocking is set.
connection check
Locking interlocking operation check
1 Display “Alarm List” on the PC, and check that the S07:BMS-IFDD communication error is
not detected. (Target model of this description is Smart Manager (SM1280HTLUL).)

Error message
× NG: 1) Check if RS-485 communication is in the normal state.
The S07 alarm is (Refer to “15-6. RS-485 Communication Check”)
displayed.
 OK: Proceed to the next check.
The S07 alarm is not
displayed.

2 Enter a locking signal in the Digital Input / Output Relay Interface, and check that the set air
conditioner stops.

Error message
× NG: 1) In the test mode, check with the LED on the Digital
The set air conditioner Input / Output Relay Interface if the locking signal has
does not stop. been input in the interface.
(For further details, refer to “7. Trial Operation Check -
Confirming external input connection” in the Owner’s
manual of Digital Input / Output Relay Interface.)
2) Check if the locking input name is correctly entered in
the [Indoor unit group definition] sheet of the setting
file.
 OK:
The set locking signals are individually input, and the air conditioners set for the
locking signals stop accordingly.

5 Energy Monitoring Check the connection when the Energy Monitoring Relay Interface is connected and an energy
Relay Interface meter input name is set in the setting file.
connection check
1 Display “Alarm List” on the PC, and check that the S06:BMS-IFWH communication error is
not detected. (Target model of this description is Smart Manager (SM1280HTLUL).)

Error message
× NG: 1) Check if RS-485 communication is in the normal state.
The S06 alarm is (Refer to “15-6. RS-485 Communication Check”)
displayed.
 OK: Proceed to the next check.
The S06 alarm is not
displayed.

2 Use the energy meter integrated value check tool to check that a pulse from the energy
meter has been input to the Energy Monitoring Relay Interface.

Error message
× NG1: 1) In the test mode, check with the LED on the Energy
After the several-hour Monitoring Relay Interface if the pulse from the energy
operation of the air meter has been input in the interface.
conditioner, the pulse (For further details, refer to “7. Trial Operation Check -
integrated value does Confirming external input connection” in the Owner’s
not change.
manual of Energy Monitoring Relay Interface.)
 OK: Proceed to the next check.
The pulse integrated
values of all the energy
meter set in the setting
file have changed.

46
No. Check item No. Procedure
6 Power distribution 1 Operate the air conditioner for several hours with the controller in operation.
(*1) check
2 Perform manual meter-reading from the PC. “Option” > “Manual Meter-Reading” > “Go”
(Do not select “don’t continue data reading”.)
3 Wait for approx. 1 minute until a manual meter-reading file is created.
4 Selecting “Option” > “Manual Meter-Reading” displays the file created in “Data reading
completed”.
5 Download a monthly report file with the Monthly Report Creation Software.
6 Select the file displayed in (4) in [File setting].
7 Check the output result of the monthly report created.
7 Scheduled operation —
(*1) check
8 PC connection check —
(*1) on site

(*1) Target model of this description is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.

47
15 CHECK POINTS
15-1.Network Wiring
(Target model of this section is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.)

No. Check point


1 Check that the LAN cable is connected to the connector on the upper side of the controller, and the connector’s LED illuminates.
Check that the LAN cable is connected to the PC that is connected to the controller via the network, and check that the PC
2
operates normally. (To check the connection, click “Control Panel” -> “Network Connections”.)
3 If a hub or router is installed between the controller and PC, check the power source, wiring, and setting of the hub or router.
4 Issue the ping command from the PC to check if the network communication is normal.

Error message
In the command prompt window, enter “ping 192.168.2.30”.
If the controller’s IP address has been changed from 192.168.2.30, enter the changed address.
 OK:
“Reply from 192.168.2.30” or “Reply from the controller’s IP address” is displayed.
× NG1: Check if the PC’s IP address is correct.
“Destination host unreachable.” is displayed.
× NG2: Check if the controller’s IP address is correct.
“Request time out” is displayed.

15-2.PC’s IP Address
(Target model of this section is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.)

No. Check point


In the command prompt window, enter “ipconfig” to show the PC’s IP address.
1
“IP Address .......192.168.2.90” or the like is displayed.
2 If no router is used, check that the subnet of the PC is the same as that of the controller.
3 If a router is used, check that the address of Default Gateway is set.

15-3.Controller’s IP Address
(Target model of this section is Smart Manager (SM1280HTLUL) which can be connected to a PC through the Web.)

No. Check point


Press the [CHECK], [CL], and [ZONE ] buttons simultaneously for 4 seconds or longer to enable the item code setting
1
change mode.
2 Use the [SET TEMP. button to switch the item code to 10 through 1B, and check the IP address.
3 For further details, refer to “4-1. Displaying IP address” in the Network Configuration Guide of the Smart Manager.

15-4.TCC-LINK Wiring
No. Check point
1 Check that the wiring is connected to the TCC-LINK terminal block of the controller.
Turn the controller’s terminal resistance switch DS1 to OFF, and check that the resistance between U1 / U3 and U2 / U4 of the
2 TCC-LINK terminal block is the terminal value (approx. 100 ohm).
This check can determine that the wiring is normal in the system where the terminal resistance is set.
For all the centre machine of the multi outdoor units, check that the relay connector between the “U1U2” and “U3U4” terminals is
3
connected.
4 If a custom air conditioner is connected, check that the TCC-LINK adaptor is connected to the main unit of the indoor unit.

48
15-5.Facing Test
No. Check point
1 At both sides of the controller and handy remote controller, perform setting and display check.
2 Before starting the check, discuss and determine the air conditioners checking order and procedure.
Check 1:
3
Check that the unit name and operation state match between the controller and the handy remote controller.
Check 2:
4
Check that the setting operation from the controller can change the setting in the handy remote controller.
Check 3:
5
Check that returning the setting to the previous state in the handy remote controller can change the setting in the controller.
6 Proceed to the next air conditioner with check.

15-6.RS-485 Communication Check


No. Check point
1 At both the Digital Input / Output Relay Interface and the Energy Monitoring Relay Interface, check that the POWER LED1 (Red)
is lit and the RS-485 LED2 (Green) is blinking.

Error message
× NG1: Check if the Digital Input / Output Relay Interface or the Energy
The POWER LED1 (Red) is off. Monitoring Relay Interface is turned on.
× NG2: Check the RS-485 wiring as shown in the step (2) and the subsequent
The RS-485 LED2 (Green) is off. steps below.
 OK: When the LED2 (Green) is blinking, if S06:BMS-IFWH communication
The RS-485 LED2 (Green) is blinking. error or S07:BMS-IFDD communication error occurs, perform (6)
shown below.

2 Check that the wiring is connected to the RS-485 terminal block of the controller.
Check that the wiring is connected to the RS-485 terminal blocks of the Digital Input / Output Relay Interface and the Energy
3
Monitoring Relay Interface.
4 Check that the wiring polarity (+), (-) is correct.
Check that the address and switch are correctly set for the Digital Input / Output Relay Interface and the Energy Monitoring Relay
5
Interface.
Check that the settings in the “System equipment configuration” and “Address Setting” sheets in the setting file match the address
6
setting of the Digital Input / Output Relay Interface or the Energy Monitoring Relay Interface.

15-7.Checking on RS-485 Send and Receive Circuit of the


Controller and Interface
No. Check point
1 Check that the RS-485 LED2 (Green) of the interface is blinking.

Error message
 OK:
The RS-485 send circuit of the controller is normal.
The RS-485 receive circuit of the interface is normal.

49
No. Check point
2 Check the RS-485 send circuit of the interface.

Error message
Enable the test mode 2 at the interface, and check that communication waveform is output between A and B of the
RS-485 terminal block of the interface.
 OK:
The RS-485 send circuit of the interface is normal.

3 Check the RS-485 send circuit of the controller.

Error message
After checking that the Digital Input / Output Relay Interface or the Energy Monitoring Relay Interface is set in the
setting file, check that communication waveform is output between A and B of the RS-485 terminal block of the
controller.
 OK:
The RS-485 send circuit of the controller is normal.

15-8.How to Identify Defective Part at C06 (Receive Failure


with TCC-LINK Central Management Device)
Occurrence
No. Check point
Check with the handy remote controller if E04 (Indoor and outdoor communication circuit failure) has occurred.

Error message
(If E04 has occurred) • Defective part:
TCC-LINK wiring
• Solution:
1 Check the connection for each outdoor unit system, and identify the
defective part (the outdoor system) in the communication wiring.
(If no E04 has occurred) • Defective part:
TCC-LINK wiring between the indoor unit and the controller.
• Solution:
Perform the following checks.

Check if the C06 occurred on all the air conditioners or on some of them.

Error message
(When occurred on some of the air • Defective part:
conditioners) TCC-LINK wiring on the air conditioners
• Solution:
2 Identify the defective part of the communication wiring based on the
C06 occurrence location and the schematic, and check the wiring
connection state and the continuity.
(When occurred on all of the air • Defective part:
conditioners) TCC-LINK wiring on the controller
• Solution:
Check the communication wiring continuity.

Check if the address setting in the setting file matches that of the air conditioner.

Error message
3 • Defective part:
The address setting in the setting file or the air conditioner.
• Solution:
Change the address in the setting file or the air conditioner.

50
15-9.How to Identify Defective Part at S06 (BMS-IFWH
Communication Error) or S07 (BMS-IFDD
Communication Error) Occurrence
No. Check point
1 Check if the RS-485 LED (Green) is blinking at the Energy Monitoring Relay Interface or the Digital Input / Output Relay Interface.

Error message
(If blinking) Defective part:
1.The RS-485 send circuit of the interface
2.Duplicate setting of the interface address
3.The RS-485 receive circuit of the controller
(If the LED is not blinking) Defective part:
1.The RS-485 wiring
2.The RS-485 send circuit of the controller
3.The power source or switch setting of the interface.
4.The RS-485 receive circuit of the interface

2 Check that S06 or S07 has occurred on all the interfaces.

Error message
(When they have occurred on some of the • Defective part:
interfaces) The RS-485 wiring on the interfaces
• Solution:
Identify the defective part of the communication wiring based on the
S06 or S07 occurrence location and the schematic, and check the
communication wiring connection state, continuity, and polarity.
(When they have occurred on all of the air • Defective part:
conditioners) The RS-485 wiring on the controller
• Solution:
Check the communication wiring continuity and polarity.

51
Revision record
First issue Jan / 2012

Revision 1 Add CAUTIONS for Monthly Report P4 Sep / 2012


Creation Software for Smart Manager

Add reference P20

Add Question and answer on No.35 P41

52
Copylight © 2012 TOSHIBA CARRIER CORPORATION ALL Rights Reserved

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