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HMM20-1STD MIXER
                                                      HMM20-1STD         ML - 141157
                                               - NOTICE -
                     This Manual is prepared for the use of trained Hobart Service
                     Technicians and should not be used by those not properly
                     qualified.
                     This manual is not intended to be all encompassing. If you have
                     not attended a Hobart Service School for this product, you should
                     read, in its entirety, the repair procedure you wish to perform to
                     determine if you have the necessary tools, instruments and skills
                     required to perform the procedure. Procedures for which you do
                     not have the necessary tools, instruments and skills should be
                     performed by a trained Hobart Service Technician.
                     The reproduction, transfer, sale or other use of this manual,
                     without the express written consent of Hobart, is prohibited.
                     This manual has been provided to you by ITW Food Equipment
                     Group LLC ("ITW FEG") without charge and remains the property
                     of ITW FEG, and by accepting this manual you agree that you will
                     return it to ITW FEG promptly upon its request for such return at
                     any time in the future.
                                                            TABLE OF CONTENTS
SERVICE UPDATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
   SERVICE UPDATES PAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
   TIS DOCUMENT LIST - HMM20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .   4
  INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                  4
  SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                  4
  TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .     4
  ADDITIONAL RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                                4
ELECTRICAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                      27
   COMPONENT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                             27
   ELECTRICAL TESTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                     27
   ELECTRICAL DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .                          30
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
   POWER FLOW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
   TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
                              SERVICE UPDATES
                               SERVICE UPDATES PAGE
April 2019
•    Updated TROUBLESHOOTING TABLE.
November 2018
•  Released Service Manual
                                        SERVICE TAB
Document Title                                            Document Type
HMM20-1STD MIXER                                          Service Manual
TOUCH UP PAINTING                                         Service Manual
                                                 GENERAL
                                                               •     VOM with measuring micro amp current tester.
                INTRODUCTION                                         Any VOM with minimum of CAT III 600V, CE
                                                                     certified. Sensitivity of at least 20,000 ohms per
The HMM20 is a 20 quart mixer with a heavy duty, 1/2                 volt can be used. In addition, meter leads must
HP motor and GearSafe™ transmission. It has three                    also be a minimum of CAT III 600V.
fixed speeds plus a stir speed and is equipped with a
digital timer. It has a removable, stainless steel bowl        •     Clamp on type amp meter with minimum of
guard and large, easy to reach controls. Standard                    NFPA-70E CAT III 600V, UL/CSA/TUV listed.
accessories include a 20 quart stainless steel bowl, 20        •     Field service grounding kit.
quart beater, 20 quart whip, and 20 quart dough hook.
                                                               Special
              SPECIFICATIONS                                   •   (2x) 1/4"-20 x 2" bolts, fully threaded, preferably
                                                                   hardened, used as transmission cover jack bolts.
Motor                                                          •     Puller set, part # 528347 or equivalent.
•   1/2 HP High Torque Motor.
                                                               •     Torque wrench capable of measuring 470 inch-
Electrical                                                           lbs.
•   100-120/50/60/1 8.0 Amps.
•     200-240/50/60/1 5.0 Amps.                                       ADDITIONAL RESOURCES
•     UL Listed                                                LUBRICATION MANUAL
Controls
•   Magnetic contactor with thermal overload
    protection.
•     20-minute digital timer is standard.
Transmission
•   Gear-driven.
•     Gears are constant mesh heat-treated hardened
      alloy steel along with anti-friction ball bearings.
Attachment Hub
•   Front-mounted Hobart standard #12 taper
    attachment hub.
•     Use with Hobart #12 size attachments.
Dimensions
•  189 lbs. net; 204 lbs. domestic shipping.
                       TOOLS
Standard
•   Standard set of hand tools.
•     Metric set of hand tools.
                                                                                 Fig. 2
                                                         3.    Remove acorn nut and lock washer from
                                                               planetary shaft.
                                                         NOTE: Support planetary while removing acorn nut
                                                         and lock washer.
                          Fig. 1
2.   Lift upper lid off of mixer.
3.   Reverse procedure to replace.
PLANETARY
                                                                                 Fig. 3
               Disconnect the electrical power to
               the machine and follow lockout /          4.    Remove planetary shaft lower key (1, Fig. 4).
               tagout procedures.                        NOTE: Planetary shaft lower spacer (2, Fig. 4) may
1.   Remove agitator, bowl, and bowl guard.              fall out with key (1, Fig. 4). If so, retain spacer.
                       Fig. 4
5.   Reverse procedure to replace.
NOTE: Torque acorn nut to 372-415 in-lbs. (Approx.
31-34 ft-lbs.)
AGITATOR SHAFT
Fig. 5
CONTROL PANEL
                       Fig. 7
8.   Reverse procedure to assemble.
INTERNAL GEAR
                                                                                   Fig. 10
                                                           5.    Reverse procedure to replace.
                       Fig. 8
SHIFTER ASSEMBLY
                       Fig. 11
3.   Remove shifter lever by removing screws (2, Fig.
     11).
4.   Remove shifter lever from transmission case.
                                                                                    Fig. 13
NOTE: Ensure shifter lever is in first gear.
                                                             3.    Remove attachment hub.
5.   Reverse procedure to install.
NOTE: Do not over tighten shifter switch screws.
                                                             Paint is easily chipped during this procedure.
     ATTACHMENT HUB REMOVAL                                  NOTE: Use a rubber mallet to loosen attachment hub.
TRANSMISSION DISASSEMBLY
                       Fig. 14
4.   Reverse procedure to install.
                                                                                 Fig. 17
                       Fig. 15                            4.     Remove transmission nuts and lock washers (1,
                                                                 Fig. 18).
3.   Reverse procedure to assemble.
NOTE: Ensure o-ring stays seated in attachment hub
when assembling.
                                                                                       Fig. 20
                       Fig. 18
                                                               NOTE: All transmission cover bearings are slip fit in
5.   Remove planetary shaft top nut and lock washer            transmission cover.
     (2, Fig. 18).
                                                               8.    Remove upper shouldered spacer (1, Fig. 21).
6.   Remove transmission cover screws.
                                                                                       Fig. 21
                       Fig. 19
                                                               9.    Remove roller clutch spacer (2, Fig. 21).
7.   Remove transmission cover using 1/4" x 20 bolts
                                                               10. Remove roller clutch assembly and bevel gear
     (preferably hardened) as jack screws.
                                                                   simultaneously.
NOTE: Alternate turning each jack screw 1-2
rotations each until transmission cover frees from
transmission shafts.
NOTE: Ensure front and back sides of transmission
cover raise evenly from transmission case.
                                                                                      Fig. 24
                                                                12. Remove third gear and bushing (2,3, Fig. 24).
                                                                13. Remove transmission shaft assembly (4, Fig.
                                                                    24).
                                                                14. Remove worm gear shaft assembly.
                                                                NOTE: Gently turn motor fan to aid in worm wheel
                        Fig. 22                                 shaft assembly removal.
NOTE: Roller clutch assembly and bevel gear are
press fit on planetary shaft.
NOTE: Remove together so roller clutch assembly
does not fall apart.
                                                                                      Fig. 25
                                                                15. Remove PLANETARY.
                                                                16. Remove SHIFTER ASSEMBLY.
                        Fig. 23                                 17. Remove shifter rod nut.
11. Remove planetary shaft upper key (1, Fig. 24).
                       Fig. 26                                                      Fig. 28
18. Remove shifter rod (1, Fig. 27).                        23. Press oil seal out of transmission case from
                                                                above.
TRANSMISSION ASSEMBLY
                                                                                    Fig. 29
                                                            3.    Press planetary shaft assembly into transmission
                                                                  case from above.
                                                            4.    Replace ATTACHMENT HUB.
5.   Lower yoke assembly and clutch sleeve (2, Fig.        9.    Replace transmission shaft assembly (4, Fig.
     30) onto planetary shaft.                                   33).
                        Fig. 30                                                    Fig. 33
6.   Place shifter rod (1, Fig. 30) into yoke.             10. Replace third gear and bushing (2,3, Fig. 33).
7.   Replace shifter rod nut and washer.                   NOTE: Third gear notches face down.
                                                           11. Replace planetary shaft upper key (1, Fig. 33).
                                                           12. Replace bevel gear and roller clutch assembly.
                        Fig. 31
8.   Replace worm gear shaft assembly.
                                                                                   Fig. 34
                                                           NOTE: Shoulder of bevel gear faces down.
                                                           NOTE: Replace together so roller clutch assembly
                                                           does not fall apart.
                                                           NOTE: Bevel gear and roller clutch assembly are
                                                           press fit on planetary shaft. Attachment hub can be
                                                           used as a pressing sleeve.
                                                           NOTE: Place a rag between attachment hub and
                                                           roller clutch to prevent chipping paint. Shown without
                                                           a rag for clarity.
Fig. 32
                                                                                    Fig. 37
                                                              18. Replace planetary shaft washer and top nut (2,
                                                                  Fig. 38).
                       Fig. 35
13. Replace roller clutch spacer (2, Fig. 36) and
    upper shouldered spacer (1, ).
NOTE: Shoulder of spacer faces up.
                                                                                    Fig. 38
                                                              19. Replace transmission shaft lock washers and
                                                                  nuts (1, Fig. 38).
                                                              20. Replace planetary upper bearing retainer and
                                                                  cap
                       Fig. 36
14. Replace transmission cover.
15. Replace PLANETARY.
16. Replace transmission cover.
17. Replace transmission cover screws.
MOTOR
                     Fig. 39
21. Replace transmission shaft cap.
                                                                              Fig. 41
                                                        3.    Remove rear column cover.
                     Fig. 40
22. Replace UPPER LID.
23. Check for proper operation.
                                                                              Fig. 42
                                                        4.    Remove cable ties.
                                              Page 15 of 35                             F45701 Rev. B (0419)
                     HMM20-1STD MIXER - REMOVAL AND REPLACEMENT OF PARTS
                       Fig. 43
6.   Disconnect ground wire.
7.   Remove screws securing capacitor mounting
     plate.
                                                                                 Fig. 45
                                                           10. Discharge 500 MFD capacitor.
                                                           11. Disconnect 500 MFD capacitor leads.
                       Fig. 44
                                                                                 Fig. 46
                      Fig. 47
13. Position power board away from capacitor
    mounting plate.
14. Remove motor mounting screws (1, Fig. 48).
                                                                                  Fig. 49
                                                           2.    Remove power leads (1, Fig. 50) and motor leads
                                                                 (2, Fig. 50) from bottom of power board.
                      Fig. 48
15. Pull motor away from transmission case.
16. Carefully draw motor leads and 40 MicroFD
    capacitor out of column with motor.
17. Reverse procedure to install.
NOTE: Run 40 MicroFD capacitor down column
before replacing motor.
                                                                                  Fig. 50
                                                           3.    Remove power board by loosening mounting
                                                                 screws (3, Fig. 50).
                                                           4.    Remove harnesses (1,2,3, Fig. 51) from top of
                                                                 power board.
                                                 Page 17 of 35                              F45701 Rev. B (0419)
                      HMM20-1STD MIXER - REMOVAL AND REPLACEMENT OF PARTS
                       Fig. 51
5.   Reverse procedure to install.
             BOWL IN SWITCH
                                                                                 Fig. 53
                                                         4.    Disconnect bowl in micro switch (2, Fig. 54) from
                                                               power board.
              Disconnect the electrical power to
              the machine and follow lockout /           NOTE: It may be necessary to loosen power board
              tagout procedures.                         mounting screws and push power board up toward top
                                                         of column to disconnect.
1.   Remove UPPER LID.
2.   Remove rear head cover.
                                                                                 Fig. 54
                                                         5.    Remove bowl in micro switch by removing
                       Fig. 52                                 screws.
3.   Remove rear column cover.
                                                                                 Fig. 57
                       Fig. 55                             4.    Remove control panel.
6.   Reverse procedure to install.
7.   Check for proper operation.
                       Fig. 56
3.   Disconnect bowl guard switch (1, Fig. 57) from
     power board.                                                                Fig. 59
                                                                                    Fig. 61
              Disconnect the electrical power to            3.    Remove speed shift micro switch by removing
              the machine and follow lockout /                    screws (2, Fig. 61).
              tagout procedures.
                                                            4.    Reverse procedure to install.
1.   Remove control panel by removing screws.
                       Fig. 60
2.   Disconnect speed shift micro switch from control
     panel (1, Fig. 61).
                                                                                    Fig. 63
                                                             2.    Loosen jam nut from bowl guard switch.
                      Fig. 62
3.   Press Tab B completely inboard (towards Tabs
     A and C).
4.   Tighten Tab B screws.
5.   Replace bowl guard.
                                                                                    Fig. 64
6.   Open bowl guard enough to access Tabs A and
     C.                                                      3.    Adjust height of switch to allow a 2-4mm gap
                                                                   between switch and magnet.
7.   Repeat above procedure for Tabs A and C until
     bowl guard does not rattle and above
     specifications are met.
                        Fig. 65                                                    Fig. 67
4.   Tighten jam nut.                                     4.    Remove safety guard.
5.   Reassemble in reverse order.                         5.    Replace bowl and agitator.
6.   Check mixer for proper operation.                    6.    Loosen jam nut (1, Fig. 68).
                                                                                   Fig. 68
                                                          7.    Adjust bowl lift stop screw (2, Fig. 68) until bowl
                                                                to beater clearance of 0.054" - 0.115" is
                                                                achieved.
                                                          NOTE: Bowl to beater clearance should be conducted
                                                          with 20 quart beater.
                                                          8.    Tighten jam nut.
                                                          9.    Reassemble mixer.
                                                          10. Check for proper operation.
                                                          NOTE: If bowl lift no longer locks, perform BOWL
                        Fig. 66                           LOCK ADJUSTMENT.
3.   Remove front column cover.
                       Fig. 70
                                               Page 23 of 35                              F45701 Rev. B (0419)
                     HMM20-1STD MIXER - SERVICE PROCEDURES AND ADJUSTMENTS
                                                                                     Fig. 73
                                                              5.    Adjust bowl in switch so that actuator arm
                                                                    actuates switch when bowl is installed and bowl
                                                                    lift is raised.
                       Fig. 71
                                                              NOTE: Verify actuator arm does not bend or deform
2.   Verify bowl switch bushing depth is between              during actuation.
     2-4mm.
                                                              6.    Replace in reverse order.
     A.   If bushing is too shallow, turn bushing
          counterclockwise.                                   7.    Check mixer for proper operation.
     B.   If bushing is too deep, turn bushing
          clockwise.
                                                                        SPEED SHIFT SWITCH
                                                                           ADJUSTMENT
                       Fig. 72
3.   Install bowl.
4.   Loosen bowl in switch screws.
                       Fig. 74
2.   Place speed selector in first speed.
3.   Loosen speed shift switch screws.
                                                                                  Fig. 76
                                                           3.    Remove screw and washer from motor fan.
                       Fig. 75
4.   Adjust switch so that actuation occurs between
     grooves in shifter, but actuator arm does not
     bend or deform.
NOTE: Verify switch fully un-actuates when actuator
arm settles into grooves in shifter.
5.   Tighten speed shift switch screws.
6.   Replace in reverse order.
7.   Check mixer for proper operation.
                                                                                  Fig. 77
                                                           4.    Remove motor fan by loosening set screws.
                                                           5.    Set governor switch as close to governor switch
                                                                 plate as possible.
                        Fig. 78
6.   Press fan onto shaft until fully seated against
     governor switch.
                                                                                         Fig. 79
7.   Tighten set screws.
                                                                 3.    Replace shift fork.
NOTE: Ensure one set screw is tightened against the
flat of motor shaft.                                             4.    Assemble transmission. Refer to
                                                                       TRANSMISSION ASSEMBLY.
8.   Replace remaining parts in reverse order.
                                                                 5.    Check mixer for proper operation.
9.   Check mixer for proper operation.
                                           ELECTRICAL OPERATION
                                                     COMPONENT FUNCTION
Centrifugal Start                         Removes power from start windings when motor reaches operating speed.
Switch . . . . . . . . . . . . . . . .
Bowl In Switch . . . . . . . .            Ensures the bowl is fully inserted into bowl support and bowl support is fully raised before
                                          mixer will run.
Bowl Guard Switch . . .                   Prevents operation of agitator and attachment hub when bowl guard is open.
Speed Shift Switch . . .                  When operated, turns motor off to allow smooth shifting between gears.
Start Capacitor . . . . . . .             The capacitor shifts electrical phase between the motor start winding and run winding so
                                          the motor will start in the proper direction.
Run Capacitor . . . . . . . .             Creates a rotating magnetic field to improve performance of motor operation while
                                          running.
Motor . . . . . . . . . . . . . . . . .   Drives transmission.
Timer Control                             Allows time input and start and stop function. Also controls power board operation.
Panel . . . . . . . . . . . . . . . . .
Power Board . . . . . . . . . .           Receives input from Timer and directly controls power to motor.
ELECTRICAL TESTS
Fig. 80
Fig. 81
ELECTRICAL DIAGRAMS
CONNECTION DIAGRAM
                                        Fig. 82
F45701 Rev. B (0419)                 Page 30 of 35
HMM20-1STD MIXER - ELECTRICAL OPERATION
SCHEMATIC
Fig. 83
                                   TROUBLESHOOTING
                                               POWER FLOW
First Speed
Clutch sleeve is in neutral / low speed position. Roller clutch (low speed gear) is driven.
Fig. 84
Second Speed
Clutch sleeve is in down / second speed position and engages second gear.
Fig. 85
Third Speed
Clutch sleeve is in up / third speed position and engages third gear.
Fig. 86
TABLE