Cummins-Qsb6.7 Etk
Cummins-Qsb6.7 Etk
QSB6.7 CM850
CONSTRUCTION
SENNEBOGEN MASCHINENFABRIK
GMBH
QSB6.7 CM850
CONSTRUCTION
SENNEBOGEN MASCHINENFABRIK
GMBH
Cummins Inc.
Box 3005
Columbus, Indiana, U.S.A., 47202
Copyright姝 2008
Cummins Inc. Bulletin No.21959874 Printed in U.S.A.
Cummins Inc.
New Parts Warranty
Midrange
COVERAGE
PRODUCTS WARRANTED
This warranty applies to New Parts marketed by Cummins for its A, B, and C Series engines. It applies anywhere in the world where
service is available through a Cummins distributor or A, B, and C Series dealer.*
COVERAGE
This warranty covers any failures of parts on or after December 1, 1986, which result, under normal use and service, from defects
in workmanship or material (Warrantable Failures). The coverage extends six months from the date of first installation.
This warranty continues to all subsequent Owners until the end of the period of coverage.
CUMMINS RESPONSIBILITIES
Cummins will pay for all parts and labor needed to repair the damage to the engine resulting from the Warrantable Failure. All labor
costs will be paid in accordance with Cummins published Standard Repair Time guidelines.
Cummins will pay for the lubricating oil, antifreeze, filter elements, and other maintenance items that are not reusable due to the
Warrantable Failure.
Cummins will pay reasonable labor costs for engine removal and reinstallation when necessary to make the warranty repair.
OWNER RESPONSIBILITIES
At the time when the parts are installed, Owner is responsible for the preparation of a written record containing the following: (1) the
date of installation of the parts; (2) the engine serial number; (3) the engine miles, hours or kilometers of operation; (4) the parts
installed, and (5) the location of the parts in the engine. The purpose of this record is to protect Owner’s interests and support any
claim for a Warrantable Failure.
Owner is responsible for the operation and maintenance of the engine as specified in Cummins Operation and Maintenance
Manuals.
Before expiration of the warranty, Owner must give notice to a Cummins distributor or A, B, and C Series dealer* of a failure
considered to be warrantable and deliver the engine to such facility for repair.
Owner is responsible for the cost of lubricating oil, antifreeze, filter elements and other maintenance items replaced during warranty
repairs except where such items are not reusable due to a Warrantable Failure.
Owner is responsible for communication expenses, meals, lodging and similar costs incurred by Owner as a result of a Warrantable
Failure. Owner is responsible for non-engine repairs and for ‘‘downtime’’ expenses, cargo damage and all business costs and losses
resulting from a Warrantable Failure. CUMMINS IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
(In the United States, some states do not allow the exclusion or limitation of incidental or consequential damages relating to
Consumer Products, so the above limitation or exclusion may not apply to you.)
LIMITATIONS
Cummins is not responsible for failures resulting from Owner or Operator abuse or neglect, such as: operation without adequate
coolant or lubricants; overfueling; overspeeding; lack of maintenance of lubricating, cooling or air intake systems; improper storage,
starting, warm-up, run-in or shutdown practices. Cummins is also not responsible for failures caused by incorrect fuel, or by water,
dirt or other contaminants in the fuel.
Except for fuel pumps, Cummins does not warrant parts supplied by Cummins which bear the name of another company. These parts
are warranted by their manufacturers and not by Cummins. This category of parts includes, but is not limited to: hydraulic pumps,
alternators, starters, fans, air conditioning compressors, clutches, filters, transmissions, torque converters, marine gears, air cleaners
and non-Cummins air compressors, engine compression brakes, and steering pumps.
Parts used in warranty repairs may be new Cummins, Cummins approved rebuilt parts, or repaired parts. Cummins is not responsible
for failures resulting from the use of parts not approved by Cummins.
Before a claim for excessive oil consumption will be considered, Owner must submit adequate documentation to show that
consumption exceeds Cummins published standards.
This warranty does not apply to parts furnished by Cummins at no charge to the Owner.
THIS WARRANTY IS THE SOLE WARRANTY MADE BY CUMMINS IN REGARD TO THESE PARTS. CUMMINS MAKES NO
OTHER WARRANTIES, EXPRESS OR IMPLIED, OR OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Page ii
Customer Service Information
This Customized Parts Catalog contains parts information for the following Cummins Engine:
Engine Data
Certain basic engine components have been matched to give optimum performance to your engine. The part numbers
listed in this catalog for these components are for a standard engine configuration. When ordering any of the Control
Parts List (CPL) components listed below, please order by part description and engine serial number. Reference to the
CPL number stamped on the engine data (name) plate will also help identify the proper service parts for your engine.
This catalog was compiled using the most current information as of 30-SEP-10.
USER INFORMATION
. Parts numbers appearing in ( ) are for identification purposes only and should not be used when ordering
service replacement parts.
. The reference numbers appearing on the art pages is for publication use only.
. Assembly content is shown by part number indentation.
. Options are engineered production part groupings, specifically used for compiling engine orders.
. Option numbers are for reference only and are not sold for service.
. Use assembly and not option content to determine service parts replacement.
. Always specify engine model and serial number when ordering parts from this catalog.
. Continual product improvement causes the obsoletion and replacement of part numbers. Service Parts you
receive may not be the part number as those listed in this parts catalog.
Page iii
Page iv
Table of Contents
Page Page
No. No.
Page 1
Group No. 10.02 Air Heater Starting Aid Option No. AH9160
Page 2
Group No. 10.02 Air Heater Starting Aid Option No. AH9160
Ref
No. Part Number Part Name Req Remarks
Page 3
Group No. 01.06.1 Agency Approval Option No. AP9510
1 4996959 Dataplate 1
Page 4
Group No. 01.06.1 Incorporation Documentation Option No. AP9980
Page 5
Group No. 01.06 Rear Gear Housing Option No. BB9131
Page 6
NOTES
Group No. 01.01 Cylinder Block Option No. BB9206
Page 8
Group No. 01.01 Cylinder Block Option No. BB9206
Ref
No. Part Number Part Name Req Remarks
CYLINDER BLOCK
OPTION BB9206 Cylinder Block
Cylinders: 6
High Speed Balancer: No water pump
location: Low
Crank Gear Material: Steel
Fuel Type: Diesel premium block: No tapped
fittings: Storm structural block: No thrust face:
180 degrees main bearing type: Standard
valves per cylinder: 4 rear gear train provision:
Yes front gear train provision: No
Front PTO Provision: Yes tappet diameter:
30mm block oil pan flange bolt pattern
spacing: 60mm block oil pan flange bolt
pattern width: 299mm block oil pan flange bolt
pattern quantity: 24 components included in
oil pan flange bolt pattern block: Yes rear gear
housing: Yes oil pump: No front gear cover:
Yes cast rear drive provision: No
Additional Rear Structural Member: No
DEP may use 4934861 crankshaft assembly in
place of 3974635 crankshaft assembly.
1 3902460 Screw, Hex Flange Head Cap 10 M10 X 1.50 X 25
2 3977851 Plug, Threaded 1
3 3965764 Stiffener, Cylinder Block 1
4955412 Kit, Cylinder Block 1
(4089502) Kit, Cyl Block Hardware 1
3678873 Plug, Threaded 2
4 3678786 Seal, O Ring 1
5 (3678791) Plug, Threaded 1
3678923 Plug, Threaded 2 M10 X 1 X 13.5
6 (3678924) Plug, Threaded 1 M10 x 1 x 13.5
7 3678925 Seal, O Ring 1 M10
3680420 Plug, Threaded 1
8 3678912 Seal, O Ring 1
9 (3680419) Plug, Threaded 1
10 3900630 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 20
11 3902343 Dowel, Ring 2
12 3939258 Gasket, Cover Plate 1
13 3948083 Plate, Cover 1
14 3949830 Screw, Round Head Cap 1
15 3959574 Plug, Piston Cooling 6
16 3964817 Screw, Banjo Connector 6
17 4937308 Nozzle, Piston Cooling 6
(4991099) Block, Cylinder 1 Serviced as 4955412
18 3900956 Plug, Expansion 2
19 3905401 Plug, Expansion 3
20 (3914035) Plug, Expansion 3
21 3927948 Screw, Hex Flange Head Cap 14
22 4983253 Bushing 2
3974157 Cap, Main Bearing 6
23 (3974156) Cap, Main Bearing 1
24 3900068 Dowel, Ring 2
3974159 Cap, Main Bearing 1
25 (3974158) Cap, Main Bearing 1
26 4938189 Plug, Expansion 4
27 (4990447) Block, Cylinder 1
28 3936352 Screw, Hex Flange Head Cap 2
Page 9
Group No. 01.01 Cylinder Block Option No. BB9206
Page 10
Group No. 01.01 Cylinder Block Option No. BB9206
Ref
No. Part Number Part Name Req Remarks
Page 11
Group No. 01.02 Crankshaft and Bearings Option No. BB9206
Page 12
Group No. 01.02 Crankshaft and Bearings Option No. BB9206
Ref
No. Part Number Part Name Req Remarks
SERVICE PARTS
10 3802820 Front Seal, Wearsleeve Kit A/R Front
11 3926126 Rear Seal, Wear Sleeve Kit A/R Rear
Page 13
Group No. 04.01 Valve Tappets Option No. BB9206
Page 14
Group No. 03.02 Crankcase Breather Option No. BR9191
Page 15
Group No. 17.08 Refrigerant Compressor Option No. CF9127
Page 16
Group No. 10.02 Coolant Heater Starting Aid Option No. CH9070
Page 17
Group No. 01.02.2 DAMPER,VIBRATION Option No. DA9227
Page 18
Group No. 01.02.2 DAMPER,VIBRATION Option No. DA9227
Ref
No. Part Number Part Name Req Remarks
DAMPER,VIBRATION
OPTION DA9227 Mr - vibration damper
Structure Code: 03 EBM
Crank Pulley Type: Cast 8 Groove
Crank Pulley Groove Profile: Poly Vee 8rib K
Crank Pulley Diameter (mm): 174.75 over
balls (mm): 2.5 engine speed sensing: Yes
Engine Position Sensing: Yes front face of
block (mm) to centerline of first crank pulley
groove: 51.78 crank bolt circle (mm): 50
natural frequency (@ 40 degrees C): N/A
Damper Type: Rubber damper diameter (mm):
210
Damper RPM Limitation: 220 HP At 2200 Max
Rated
PTO Provision: Yes customer mounting
thread: M10 x 1.5 customer mounting bolt
circle (mm): 84 customer mounting face from
front face of block (mm): 115.65 auxilary drive
pulley type: None auxilary drive pulley
diameter (mm): N/A over balls (mm): N/A front
face of block (mm) to centerline of first
auxilary pulley groove: N/A
Additional Info:.
1 4896768 Screw, Hex Flange Head Cap 6
2 3978478 Flange, Crankshaft 1
3 3977785 Damper, Vibration 1
Page 19
Group No. 99.01 SOFTWARE,CUS INTERFACE Option No. DO90087
Ref
No. Part Number Part Name Req Remarks
SOFTWARE,CUS INTERFACE
OPTION DO90087 Mr - customer interface software
Engine Control System: E2 I
Transmission: Generic
Commun Support: J1939 cust/OEM name:
Generic cust/OEM model: Generic cust/OEM
app: Generic
Remote Throttle: No
High Idle: 2386
Low Idle: 750 ISC enable: Yes
ISC Validation: No switch speed input: No
Torque Curve Selection: None ASG/axg/min/
max: ASG governor droop: 7% idle validation:
No
Multiple Unit Sychronization: None
Output Driver Setup: Yes
Calibration Voltage: 24
Throttle Type: William Pedal comment: None
power match: N/A guid: None.
Page 20
Group No. 09.04 Rear Gear Train Mounting Option No. DR9028
Page 21
Group No. 08.07 THERMOSTAT Option No. EC9045
Page 22
Group No. 01.06.1 DATAPLATE,CUSTOMER Option No. ED9040
Ref
No. Part Number Part Name Req Remarks
DATAPLATE,CUSTOMER
OPTION ED9040 Mr customer dataplate mounting location:
Supplied in kit
This option provides a supplemental dataplate
in addition to the required engine dataplate
NO CONTENT OPTION No content option used to drive the selection
of the appropriate dataplate dependent option.
Page 23
Group No. 01.06.1 Dataplate Option No. ED9069
Page 24
NOTES
Group No. 13.02 Alternator Option No. EE9121
Page 26
Group No. 13.02 Alternator Option No. EE9121
Ref
No. Part Number Part Name Req Remarks
ALTERNATOR
OPTION EE9121 Alternator
alternator manufacturer/model:
Bosch/ncb 2
Voltage: 28
Amperage: 90
Engine Family: ″B″ Series build phase
compatibility : P4.
Nameplate brand; Cummins
1 5259578 Alternator 1
Page 27
Group No. 13.02.3 Alternator Mounting Option No. EH97463
Page 28
Group No. 13.02.3 Alternator Mounting Option No. EH97463
Ref
No. Part Number Part Name Req Remarks
ALTERNATOR MOUNTING
OPTION EH97463 Alternator Mounting
Design Phase: Tier3 B
Engine Family: B
Engine Cylinders: 4 And 6 alternator
manufacturer/model:
Bosch ncb support interface type: 80mm
spool alternator location: From engine
centerline (mm): -273.75 from crank
centerline(mm): 250.7 alternator spool loca-
tion: From engine centerline (mm): -210.5 from
crank centerline(mm): 179.5 from front face of
block (mm): 14.74 alt pulley diameter over
balls(mm): 55 effective diameter alternator
pulley location: Front face of block to
centerline 1 ST pulley groove(mm): 76.7
Pulley Groove Profile: 8rib Poly-V altitude
drive ratio: 3.16:1 rqrd drive pulley diameter
over balls (mm): 174.75 over 2.5mm balls
refrigerant compressor mounting provision: 3
point pad mount
Reference CPR mounting hole description:
M10 x 1.5 mounting holes refrigerant com-
pressor support type: 128 x 87 refrigerant
compressor mounting location: Top right
mounting hole centerline from engine
centerline (mm): - 197.5 from crank
centerline(mm): 501.0 from front face of block
(mm): 24.7 refrigerant compressor pulley: 119
diameter
Tensioner Pulley Diameter Over Balls(mm):
73.96 over 2.5mm balls tensioner pivot
location: From engine centerline (mm): -225.0
from crank centerline(mm): 115.0
Tensioner Pulley Location: From engine
centerline (mm): -197.6 from crank
centerline(mm): 29.3
Tensioner Pulley Type: Grooved
Unique Characteristics:.
1 3093828 Nut, Hexagon Flange 1
2 3903112 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 30
3 3922863 Screw, Hex Flange Head Cap 1 M10 X 1.50 X 110
4 4932559 Brace, Alternator 1
Page 29
Group No. 08.03 Fan Drive Option No. FA9335
Page 30
Group No. 08.03 Fan Drive Option No. FA9335
Ref
No. Part Number Part Name Req Remarks
FAN DRIVE
OPTION FA9335 Fan Drive
Fan Drive Ratio: 1.1:1 Fan Drive CL From
Crank CL (mm): 345 fan Fan Drive CL From
Engine CL (mm): 0 Fan Pilot Diameter(mm):
25.4 Fan Mounting Bolt Circle (mm): 60
Fan Pulley Thickness (mm): 5
Fan Pulley Diameter Over 2.5mm Gage Balls
(mm): 159.13
1 3928873 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 40
2 2830411 Screw, Hex Flange Head Cap 2
3958412 Support, Fan 1
3 3035960 Ring, Retaining 2
4 3907769 Screw, Hexagon Head Cap 1 M10 X 1.75 X 70
5 (3958413) Support, Fan 1
6 3923044 Retainer, Fan Hub 1
7 3910739 Bearing, Ball 1
8 3911924 Hub, Fan 1
9 3914462 Pulley, Fan 1
Page 31
Group No. 08.03 Fan Drive Mounting Option No. FA9734
Page 32
NOTES
Group No. 06.04 Fuel Filter Location Option No. FF9515
Page 34
Group No. 06.04 Fuel Filter Location Option No. FF9515
Ref
No. Part Number Part Name Req Remarks
Page 35
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF9605
Page 36
NOTES
Group No. 16.01 Flywheel Housing Option No. FH9490
Page 38
Group No. 16.01 Flywheel Housing Option No. FH9490
Ref
No. Part Number Part Name Req Remarks
FLYWHEEL HOUSING
OPTION FH9490 Flywheel Housing
Structure Code: Mr 03 Opt
Engine Family: B
Clutch Type: Dry
Starter Bore Position (deg): 92 fly housing to
block mounting pattern: 8 x m12 x1.75 and 2
x M10X1.5 starter motor flange SAE type: #1 -
3 bolt 90 degree fly. Housing SAE size: 2
starter pilot bore diameter (mm): 88.9
Item Supplied:
Flywheel Housing
Starter Bore Location (mm): From engine CL
(mm): -234.1 from cranshaft CL (mm): -8.0
angle to starter bore mounting hole pattern: 0
degrees
Starter mounting hole thread size: M10X1.5
Starter mounting face offset(mm): 5.8
Starter Bore Center Distance (mm): 234.2
Starter Bore Angle From Horiz. CL (deg): -2
rear engine PTO included: No REPTO gear
thickness (mm): N/A REPTO gear drive ratio:
N/A
Tachometer sensor mounting hole count: 1
Material: Aluminium
Engine Mount Type: Pad mounting pad hole
description: 6 x m12 x1.75 mounting pad top
hole location (mm): 179.0 mounting pad
angle: 0 degrees mounting arm hole size: N/A
trunnion diameter (mm): N/A trunnion location:
N/A trans mounting hole count/thread descrip-
tion: 12 x M10X1.5
Tachometer drive location/size: 150 degrees,
3/4-16 UNF
Additional Info/features: 3/4-NPTF Drain Hole
Suitable for general duty cycle with 180 kg
transmission.
1 3089188 Screw, Hex Flange Head Cap 2
2 3901757 Screw, Hex Flange Head Cap 2 M10 X 1.50 X 75
3 3914177 Screw, Hex Flange Head Cap 6 M12 X 1.75 X 80
3973062 Housing, Flywheel 1
4 3900629 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 16
5 3904181 Plug, Threaded 1 3/4 - 16 UNF
6 3910260 Seal, O Ring 1
7 3908095 Plate, Cover 1
8 3973061 Housing, Flywheel 1
9 3910248 Plug, O Ring 1
10 3973745 Seal, Oil 1 Serviced as 4955566
11 3903464 Screw, Hex Flange Head Cap 9 M10 X 1.50 X 40
SERVICE PARTS
4955566 Kit, Crankshaft Seal A/R
10 3973745 Seal, Oil 1 Serviced as 4955566
(4089425) Tool, Seal Installation 1
Page 39
Group No. 16.01 Flywheel Housing Option No. FH9490
Page 40
Group No. 16.01 Flywheel Housing Option No. FH9490
Ref
No. Part Number Part Name Req Remarks
Page 41
Group No. 16.01 Flywheel Housing Mounting Option No. FH9629
Page 42
NOTES
Group No. 05.01 Fuel Pump Option No. FP90312
Page 44
Group No. 05.01 Fuel Pump Option No. FP90312
Ref
No. Part Number Part Name Req Remarks
FUEL PUMP
OPTION FP90312 Fuel Pump
Structure Code: Mr 03 BM fuel pump
manufacturer/model:
Bosch common rail pressure capability: 1600
BAR SAE flange type: SAE j626 aug 93
non-standard type 2 pilot shaft diameter (mm):
80 fuel pump inlet: M12 x 1.5 fuel pump
drain: SAE j2044
Location: Low engine design phase: Tier 3
DEP may substitute gear 4893389 for
3955153.
1 3949419 Stud 3
2 3955153 Gear, Fuel Pump 1
3 3900589 Nut, Hexagon Flange 3 M8 X 1.25
4 3900630 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 20
5 3939258 Gasket, Cover Plate 1
6 3948083 Plate, Cover 1
(5256607) Pump, Fuel 1 Recon Equivalent 5256607 NX
7 3974765 Connector, Qck Disconnect 4
8 2830977 Seal, O Ring 1
9 5256608 Pump, Fuel 1 Komatsu Only
10 4890634 Nut, Regular Hexagon 1
11 5256193 Washer, Spring 1
12 4891385 Washer, Sealing 1
Page 45
Group No. 99.01 RATING,FUEL Option No. FR91598
Ref
No. Part Number Part Name Req Remarks
RATING,FUEL
OPTION FR91598 Mr - fuel rating rated power: 193 BHP at 2200
RPM
Peak Torque: 698 Lbs. FT At 1400 RPM
Governed Power: 193 BHP At 2200 RPM
CPL: 8610
Certified By: EPA,CARB,Eu cal. Restr: No
Power Rating: No
Engine Control System: E2 I
Application: Non Road cert level: Tier 3,tier
3,stiiia
Engine Family: ″B″ Series
Cylinders: 6 engine design phase: Tier3 b
Engine Aspiration: Charged Air Cooled fuel
pump manufacturer/model:
Bosch CP3.3 ECM version: CM850 manufac-
turer of record: Cummins ambient air pressure
sensor: Yes
Fuel Type: Diesel FP gear timing (deg crank):
N/A
Speed Sensor Location: Crank cylinder head
valve seat inserts: Yes
Turbocharger ID17 P/N: 4039043, 4039630,
4039631
4043956.
Page 46
NOTES
Group No. 05.19 Fuel System Accessories Option No. FS9843
Page 48
Group No. 05.19 Fuel System Accessories Option No. FS9843
Ref
No. Part Number Part Name Req Remarks
Page 49
Group No. 06.03 Fuel Plumbing Option No. FT9113
Page 50
Group No. 06.03 Fuel Plumbing Option No. FT9113
Ref
No. Part Number Part Name Req Remarks
FUEL PLUMBING
OPTION FT9113 Fuel Plumbing
Structure Code: Mr 03 EBM
Engine Cylinders: 6 fitting type: N/A4 fitting
supplier: Customer orientation: N/A
OEM Attachment: M12 X 1.5-6 H Female
OEM Drain Fitting Location:
CL of engine (mm): 307.0
CL of crank (mm): 373.0 FFOB (mm): -532.0
Cylinder head Fuel Drain Location: CL of
Engine
(mm): 16.0
CL of crank (mm): 391.5 FFOB (mm): -756.5
Common rail fuel Drain Location: CL of
Engine
(mm): 216.0
CL of crank (mm): 412.0 FFOB (mm): -289.5
Fuel pump fuel drain location:
CL of engine (mm): 291.5
CL of crank (mm): 55.0 FFOB (mm): -695.0
ECM fuel manifold drain port:
CL of engine (mm): N/A
CL of crank (mm): N/A FFOB (mm): N/A
Unique Characteristics:
For Use With Low mount pump.
1 68152 Clip 2 #4
2 3900632 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 35
3 3902112 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 80
4 3903035 Screw, Banjo Connector 2 M12 X 1.50 X 24
5 3913638 Screw, Hex Flange Head Cap 2 M6 X 1.00 X 16
6 3900629 Screw, Hex Flange Head Cap 1 M8 X 1.25 X 16
7 3955080 Connection, Fuel Block 1
8 3957290 Valve, Check 1
9 3863988 Washer, Sealing 1
10 3963990 Washer, Sealing 6
11 3955171 Coupling, Plain Hose 1
12 4994932 Tube, Fuel Drain 1
13 4899743 Clip 1 Mechelen Part
14 4929065 Stud 2
15 4929619 Plug, Threaded 1
16 4940552 Tube, Fuel Supply 1
Page 51
Group No. 16.02 Flywheel Option No. FW9878
Page 52
Group No. 16.02 Flywheel Option No. FW9878
Ref
No. Part Number Part Name Req Remarks
FLYWHEEL
OPTION FW9878 Flywheel
ring gear diametral pitch: 8/10 ring gear tooth
count: 138 ring gear outside diameter(mm):
442.77 supplier: Cummins type: Flywheel max
full load rated speed(not to exceed): 2804
flywheel inertia: 1.07 flywheel mounting flange
to ring gear leading edge (mm): 16.13 mount-
ing web thickness (mm): 16
Pilot Bearing Bore Diameter (mm): 71.968
clutch/t. C.Mounting bolt circle count: 4
clutch/t. C.Mounting hole count: 8 clutch/t.
C.Bolt circle diameter (mm): 333.38 clutch/t.
C.Mounting hole spacing: Equal clutch/t.
C.Mounting hole size: 3/8-16 UNC 2 nd
clutch/t. C.Mounting hole count: 4 2 nd
clutch/t. C.Bolt circle diameter (mm): 214.99 2
nd clutch/t. C.Mounting hole spacing: Equal 2
nd clutch/t. C.Mounting hole size: M20 x 2.5 6
h 3 RD clutch/t. C.Mounting hole count: 4 3
RD clutch/t. C.Bolt circle diameter (mm):
165.00 3 RD clutch/t. C.Mounting hole
spacing: Equal 3 RD clutch/t. C.Mounting hole
size: M16 x 2.0 6 h 4 TH clutch/t. C.Mounting
hole count: 3 4 TH clutch/t. C.Bolt circle
diameter (mm): 165.00 4 TH clutch/t.
C.Mounting hole spacing: Equal 4 TH clutch/t.
C.Mounting hole size: M16 x 2.0 6 h Cum-
mins material standard: 41044
Intended Drive Hardware: 11 1/2in. overcenter
clutch Lovejoy CF140-w/s-50 a coupling mikki
pulley coupling (h160) 3 or 4 bolt Lovejoy
centaflex coupling.
3973497 Flywheel 1
1 (3973496) Flywheel 1
2 3908546 Gear, Flywheel Ring 1
Page 53
Group No. 16.02.1 Flywheel Mounting Option No. FW9934
Page 54
Group No. 01.06 Front Gear Cover Option No. GG9836
Page 55
Group No. 08.13.1 Cabin Heater Plumbing Option No. HC9072
Page 56
Group No. 99.01 PUMP,AUXILIARY Option No. HD9150
Ref
No. Part Number Part Name Req Remarks
PUMP,AUXILIARY
OPTION HD9150 Mr - auxiliary pump auxiliary pump included:
No gear included: Yes gear driven pump drive
flange type: SAE 82-2 SAE 82-2 a gear driven
pump drive shaft type: SAE 19-4 (11 tooth)
pump drive ratio: 1.00:1
Maximum Torque : 105 Lbs. FT pump weight :
21 LB must use tail support.
Page 57
Group No. 12.04 Auxiliary Pump Mounting Option No. HD9716
Page 58
Group No. 10.01.2 Air Intake Connection Option No. IC9480
Page 59
Group No. 10.01 Air Intake Manifold Option No. IM9111
Page 60
Group No. 10.01 Air Intake Manifold Option No. IM9111
Ref
No. Part Number Part Name Req Remarks
Page 61
Group No. 10.01.2 Air Transfer Connection Option No. IT9039
Page 62
Group No. 10.01.2 Air Transfer Connection Option No. IT9039
Ref
No. Part Number Part Name Req Remarks
Page 63
Group No. 17.06 Lifting Arrangement Option No. LA9145
Page 64
Group No. 17.06 Lifting Arrangement Option No. LA9145
Ref
No. Part Number Part Name Req Remarks
LIFTING ARRANGEMENT
OPTION LA9145 Lifting Arrangement
Engine Family: ″B″ Series max lifting
load(lbs): 3145 bracket(s) provided:
Front and rear accommodates pad mount
alternator bracket: Y accommodates spool,
hinge and customer supplied mount alternator
bracket: Y this bracket is designed for engine
mounting on tier3 6B engines.
Maximum allowable load for a single bracket
is 2450 lbs. front bracket eyelet coordinates as
viewed from the front, using front face of block
and centerline of crank: X = -144.35; y =
455.73; z = 78.00 rear bracket eyelet coordi-
nates as viewed from the front, using front
face of block and centerline of crank: X = -
123.75; y = 444.45; z = 785.58.
1 4894100 Bracket, Lifting 1
2 4933232 Bracket, Lifting 1
Page 65
Group No. 17.06 Lifting Bracket Mounting Option No. LA9146
Page 66
NOTES
Group No. 07.05 Engine Oil Cooler Option No. LC9244
Page 68
Group No. 07.05 Engine Oil Cooler Option No. LC9244
Ref
No. Part Number Part Name Req Remarks
Page 69
Group No. 07.03 Full Flow Oil Filter Option No. LF9136
Page 70
NOTES
Group No. 07.02 Oil Level Gauge Option No. LG90117
Page 72
Group No. 07.02 Oil Level Gauge Option No. LG90117
Ref
No. Part Number Part Name Req Remarks
Page 73
Group No. 07.01.3 Lube Oil Option No. LO9701
Page 74
Group No. 07.06 Lubricating Oil Pump Option No. LP9065
Page 75
Group No. 07.02 Oil Filler Arrangement Option No. OB9169
Page 76
Group No. 07.02 Oil Filler Arrangement Option No. OB9169
Ref
No. Part Number Part Name Req Remarks
Page 77
Group No. 07.01 Oil Pan Option No. OP9457
Page 78
Group No. 07.01 Oil Pan Option No. OP9457
Ref
No. Part Number Part Name Req Remarks
OIL PAN
OPTION OP9457 Oil Pan
Design Phase: EBM 03
Engine Family: ″B″ Series
Engine Cylinders: 6 sump location: Rear oil
pan material: Stamped steel pan capacity
value high(qt): 18.5 (17.5 l) low (qt): 15.85 (15
l) oil pan angularity value up: 41 down: 47
side to side: 41 drain size: M22
Drain Location: Bottom heater provision: Yes
heater boss size: M22X1.5 heater boss
location: Exhaust side
Oil Level Sensor Provision: None
Oil Level Sensor Tapping Size: None
Oil Level Sensor Location: N/A block flange
(width/length hole to hole): 299 x 775.4
Unique Characteristics: Isolated Oil Pan sump
style: Standard oil pan type: Isolated sus-
pended internally cast suction tube: No
required oil filter medium: Stratapore suction
tube flange thickness (mm): 15.0 doweled for
flywheel housing: No corner pan stiffener
provided: No.
1 3025806 Screw, Socket Head Cap 2 M8 X 1.25 X 30
2 3901445 Screw, Hex Flange Head Cap 18 M8 X 1.25 X 45
3 4942685 Tube, Lub Oil Suction 1
4 4938655 Adapter, Oil Pan 1
5 4934344 Gasket, Oil Pan 1
4898036 Pan, Oil 1 Mechelen Parts
6 3287561 Washer, Sealing 2
7 3282266 Plug, Threaded 2
8 (4898037) Pan, Oil 1
9 4898301 Gasket, Oil Suc Connection 1
Page 79
Group No. 05.06.1 Engine Control Module Option No. PH9114
Page 80
Group No. 05.06.1 Engine Control Module Option No. PH9114
Ref
No. Part Number Part Name Req Remarks
Page 81
Group No. 01.04 Connecting Rod and Piston Option No. PP8610
Page 82
Group No. 01.04 Connecting Rod and Piston Option No. PP8610
Ref
No. Part Number Part Name Req Remarks
Page 83
Group No. 01.07 Camshaft Option No. PP8610
Page 84
NOTES
Group No. 02.01 Cylinder Head Option No. PP8610
Page 86
Group No. 02.01 Cylinder Head Option No. PP8610
Ref
No. Part Number Part Name Req Remarks
CYLINDER HEAD
OPTION PP8610 Cylinder Head
Page 87
Group No. 06.01 Injector Option No. PP8610
Page 88
NOTES
Group No. 06.01.2 Injector Plumbing Option No. PP8610
Page 90
Group No. 06.01.2 Injector Plumbing Option No. PP8610
Ref
No. Part Number Part Name Req Remarks
INJECTOR PLUMBING
OPTION PP8610 Injector Plumbing
Page 91
Group No. 02.01 Cylinder Head Option No. PP98291
Page 92
Group No. 02.01 Cylinder Head Option No. PP98291
Ref
No. Part Number Part Name Req Remarks
CYLINDER HEAD
OPTION PP98291 Cylinder Head
Page 93
Group No. 10.05 Turbocharger Option No. PP98725
Page 94
Group No. 10.05 Turbocharger Option No. PP98725
Ref
No. Part Number Part Name Req Remarks
TURBOCHARGER
OPTION PP98725 Turbocharger
Engine Cylinders: 6
Engine Family: ″B″ Series engine design
phase: Tier 3
Exhaust Outlet Location: HMRO x= -178 y=
528 z= -504 base ID17 turbocharger:
4039043
Turbocharger Type: Wastegate wastegate
pressure setting (BAR): 1.93
Turbocharger model: HX35 w fixed compres-
sor outlet orientation (deg): 180 compressor
angle (shipping (deg): 160 turbine angle (deg):
20
Engine Aspiration: Charged Air Cooled heat
shield provision: No
1 3818823 Stud 4 M10 X 1.5-6G Both Ends
2 3818824 Nut, Hexagon Flange 4 M10 X 1.50
4955158 Kit, Turbocharger 1 Recon Equivalent 4955158 RX
3 3678603 Seal, O Ring 1
4 3922794 Seal, O Ring 1
5 3949530 Gasket, Turbocharger 1
6 (4039043) Turbocharger 1 Serviced as 4955158
7 4891288 Gasket, Oil Drain 1
Page 95
Group No. 10.06 Turbocharger Option No. PP98725
Page 96
Group No. 10.06 Turbocharger Option No. PP98725
Ref
No. Part Number Part Name Req Remarks
TURBOCHARGER
OPTION PP98725 Turbocharger
Page 97
Group No. 03.01 Rocker Lever Option No. RL9765
Page 98
Group No. 03.01 Rocker Lever Option No. RL9765
Ref
No. Part Number Part Name Req Remarks
ROCKER LEVER
OPTION RL9765 Rocker Lever
Structure Code: 03 EBM engine design: Tier3
Engine Family: ″B″ Series
Cylinders: 6 compression brake compatible:
No pressure diameter cast rocker housing
with
Additional mounting holes
1 3900633 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 50
2 3903096 Screw, Hex Flange Head Cap 5 M8 X 1.25 X 70
3 3941253 Rod, Push 12
4 3943626 Crosshead, Valve 12
5 4899231 Gasket, Rkr Lever Housing 1
4938657 Housing, Rocker Lever 1
6 4938658 Housing, Rocker Lever 1
7 4938676 Sleeve 5
4995602 Assembly, Rocker Lever 6
4995603 Lever, Rocker 1
8 (4994198) Socket, Rocker Lever 1
(4995605) Lever, Rocker 1
9 3927692 Nut, Heavy Hexagon 1
10 3941928 Lever, Rocker 1 Exhaust
11 (4994197) Ball, Rocker Lever 1
12 3959128 Screw, Rkr Lever Adjusting 1
4995604 Lever, Rocker 1
8 (4994198) Socket, Rocker Lever 1
(4995606) Lever, Rocker 1
9 3927692 Nut, Heavy Hexagon 1
11 (4994197) Ball, Rocker Lever 1
12 3959128 Screw, Rkr Lever Adjusting 1
13 (3941927) Lever, Rocker 1 Intake
14 3964908 Support, Rocker Lever 1
15 3990127 Screw, Hex Flange Head Cap 2
16 4928699 Shaft, Rocker Lever 2
Page 99
Group No. 08.13.1 VENT,ENGINE COOLANT Option No. RP9046
Page 100
Group No. 99.01 SOFTWARE,CALIBRATION Option No. SC9538
Ref
No. Part Number Part Name Req Remarks
SOFTWARE,CALIBRATION
OPTION SC9538 Mr - software calibration
CPL: 8610
Engine Control System: E2 I rated power: 193
BHP at 2200 RPM
Peak torque: 685 lbs. FT at 1400 RPM
Governed Power: 193 BHP At 2200 RPM
Governed Torque: 461 Lbs. FT
Certified By: EPA,CARB,Eu
Application: Nonroad cal restr: No
Power Rating: Yes
Calibration Voltage: 12 Or 24 speed input: N/A
comment: Gen SC FR91598 cert level: Tier
3,tier 3,stiiia not used: ECM controlled start
aid: Yes
Engine Family: ″B″ Series ambient air pres-
sure sensor: Yes software phase: P14010011
SC history: N/A manufacturer of record:
Cummins.
Page 101
Group No. 21.02 Heat Shield Option No. SH9047
Page 102
Group No. 13.05.1 Starting Motor Mounting Option No. SM9790
Page 103
Group No. 06.01 Paint Option No. SS9190
Ref
No. Part Number Part Name Req Remarks
PAINT
OPTION SS9190 Paint
Engine Families: B,C, and D
Paint Color: Titantium Black
Valve Cover Type:Ti-Black and
No Content Option Red
Hue 9
Value: 1.44
Chroma: .95
Gloss Level @ 60 Degrees: 95
Structure Language: 03 EBM
Unique Characteristics
Page 104
NOTES
Group No. 13.05 Starting Motor Option No. ST9318
Page 106
Group No. 13.05 Starting Motor Option No. ST9318
Ref
No. Part Number Part Name Req Remarks
STARTING MOTOR
OPTION ST9318 Starting Motor
Pinion Diametral Pitch: 8/10
Pinion Gear Outside Diameter (mm): 40.5
Pinion Gear Offset (mm): 3.2
Pinion Drive Type: Offset
Mounting Flange Type: SAE #1 2 Bolt 180
Frame Size Diameter: 90mm
Pilot Diameter: 88.9mm
Starter Motor Length: 221.5mm
Starter Motor Engine Mounted Angle (deg): 83
(+/- 15)
Sealing Provision: Sealed
Supply Method: Mounted
Removal Length: 74.5
Manufacturer: Denso
Model: R4.5
Voltage: 24
Kilowatt Rating: 3.7
Nameplate Brand: Cummins
Unique Characteristics: Jump Start Protection
1 3957592 Motor, Starting 1 Recon equivalent 3957592 N.
Page 107
Group No. 10.06.1 Turbocharger Arrangement Option No. TB91059
Page 108
NOTES
Group No. 08.09 Torque Converter Oil Cooler Option No. TK9036
Page 110
Group No. 08.09 Torque Converter Oil Cooler Option No. TK9036
Ref
No. Part Number Part Name Req Remarks
Page 111
Group No. 10.06.2 Turbocharger Plumbing Option No. TP97318
Page 112
Group No. 10.06.2 Turbocharger Plumbing Option No. TP97318
Ref
No. Part Number Part Name Req Remarks
TURBOCHARGER PLUMBING
OPTION TP97318 Turbocharger Plumbing
engine design phase: Echo
Engine Cylinders: 6
Engine Family: ″B″ Series
Turbocharger exhaust location (mm): HMRO
x= TBD y= TBD z=TBD
Turbocharger Type: Wgt
Oil Filter Mounted Location: Vertical
Turbocharger supply line routing: Inboard
exhaust brake capable: ? Block drain location:
Front drain required exhaust manifold type:
Dry bearing housing manufacturer:
Holset
Turbocharger Drain Line Type: Flexible
bearing housing cooling provision: Oil cooled
1 3976464 Hose, Flexible 1
2 3920706 Plug, Expansion 1
4940183 Union, Male 2
3 3678603 Seal, O Ring 1
4 (4940182) Connector, Male 1
5 3922794 Seal, O Ring 1
6 3900630 Screw, Hex Flange Head Cap 2 M8 X 1.25 X 20
7 4931365 Gasket, Oil Drain 1
3975076 Connection, Tur Oil Drain 1
8 3928624 Seal, O Ring 2
9 (3975077) Connection, Tur Oil Drain 1
Page 113
Group No. 03.01.1 Valve Cover Arrangement Option No. VC9304
Page 114
Group No. 03.01.1 Valve Cover Arrangement Option No. VC9304
Ref
No. Part Number Part Name Req Remarks
Page 115
Group No. 08.07.1 Water Inlet Connection Option No. WI9260
Page 116
Group No. 08.07.1 Water Inlet Connection Option No. WI9260
Ref
No. Part Number Part Name Req Remarks
Page 117
Group No. 08.07.1 CONNECTION,WATER OUTLET Option No. WO9068
Page 118
Group No. 13.02.3 Belt Tensioner Option No. WP9427
Page 119
Group No. 08.01 Water Pump Drive Option No. WP9436
Page 120
Group No. 08.01 Water Pump Drive Option No. WP9436
Ref
No. Part Number Part Name Req Remarks
Page 121
Group No. 08.01 PUMP,WATER Option No. WP9757
Page 122
NOTES
Group No. 05.06.1 Etr Cnt Mdl Wrg Harness Option No. WR9359
Page 124
Group No. 05.06.1 Etr Cnt Mdl Wrg Harness Option No. WR9359
Ref
No. Part Number Part Name Req Remarks
Page 125
Group No. 11.01.1 Exhaust Outlet Connection Option No. XS9290
Page 126
Option Index
Option No. Description Page No.
AH9160 . . . . . . . . . . . . . . . . . . . . . . . . . . Air Heater Starting Aid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
AP9510 . . . . . . . . . . . . . . . . . . . . . . . . . . Agency Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
AP9980 . . . . . . . . . . . . . . . . . . . . . . . . . . Incorporation Documentatio . . . . . . . . . . . . . . . . . . . . . . . . . 5
BB9131 . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Gear Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
BB9206 . . . . . . . . . . . . . . . . . . . . . . . . . . Crankshaft and Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
......................... Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
......................... Valve Tappets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
BR9191 . . . . . . . . . . . . . . . . . . . . . . . . . . Crankcase Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
CF9127 . . . . . . . . . . . . . . . . . . . . . . . . . . Refrigerant Compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
CH9070 . . . . . . . . . . . . . . . . . . . . . . . . . . Coolant Heater Starting Ai . . . . . . . . . . . . . . . . . . . . . . . . . . 17
DA9227 . . . . . . . . . . . . . . . . . . . . . . . . . . DAMPER,VIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
DO90087 . . . . . . . . . . . . . . . . . . . . . . . . . SOFTWARE,CUS INTERFACE . . . . . . . . . . . . . . . . . . . . . . 20
DR9028 . . . . . . . . . . . . . . . . . . . . . . . . . . Rear Gear Train Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 21
EC9045 . . . . . . . . . . . . . . . . . . . . . . . . . . THERMOSTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ED9040 . . . . . . . . . . . . . . . . . . . . . . . . . . DATAPLATE,CUSTOMER . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ED9069 . . . . . . . . . . . . . . . . . . . . . . . . . . Dataplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
EE9121 . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
EH97463 . . . . . . . . . . . . . . . . . . . . . . . . . Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
FA9335 . . . . . . . . . . . . . . . . . . . . . . . . . . Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
FA9734 . . . . . . . . . . . . . . . . . . . . . . . . . . Fan Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
FF9515 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
FF9605 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Filter Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
FH9490 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
FH9629 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Housing Mounting . . . . . . . . . . . . . . . . . . . . . . . . 42
FP90312 . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
FR91598 . . . . . . . . . . . . . . . . . . . . . . . . . RATING,FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
FS9843 . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel System Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 49
FT9113. . . . . . . . . . . . . . . . . . . . . . . . . . . Fuel Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
FW9878 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
FW9934 . . . . . . . . . . . . . . . . . . . . . . . . . . Flywheel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
GG9836 . . . . . . . . . . . . . . . . . . . . . . . . . . Front Gear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
HC9072 . . . . . . . . . . . . . . . . . . . . . . . . . . Cabin Heater Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
HD9150 . . . . . . . . . . . . . . . . . . . . . . . . . . PUMP,AUXILIARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
HD9716 . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Pump Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 58
IC9480. . . . . . . . . . . . . . . . . . . . . . . . . . . Air Intake Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
IM9111 . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Intake Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
IT9039 . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Transfer Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
LA9145 . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
LA9146 . . . . . . . . . . . . . . . . . . . . . . . . . . Lifting Bracket Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
LC9244 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
LF9136 . . . . . . . . . . . . . . . . . . . . . . . . . . Full Flow Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
LG90117 . . . . . . . . . . . . . . . . . . . . . . . . . Oil Level Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
LO9701 . . . . . . . . . . . . . . . . . . . . . . . . . . Lube Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
LP9065 . . . . . . . . . . . . . . . . . . . . . . . . . . Lubricating Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
OB9169 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Filler Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
OP9457 . . . . . . . . . . . . . . . . . . . . . . . . . . Oil Pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
PH9114 . . . . . . . . . . . . . . . . . . . . . . . . . . Engine Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
PP8610 . . . . . . . . . . . . . . . . . . . . . . . . . . Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
......................... Connecting Rod and Piston . . . . . . . . . . . . . . . . . . . . . . . . . 83
......................... Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
......................... Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
......................... Injector Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
PP98291 . . . . . . . . . . . . . . . . . . . . . . . . . Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
PP98725 . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95, 97
RL9765 . . . . . . . . . . . . . . . . . . . . . . . . . . Rocker Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Page A-1
Option No. Description Page No.
RP9046 . . . . . . . . . . . . . . . . . . . . . . . . . . VENT,ENGINE COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . 100
SC9538 . . . . . . . . . . . . . . . . . . . . . . . . . . SOFTWARE,CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . 101
SH9047 . . . . . . . . . . . . . . . . . . . . . . . . . . Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
SM9790 . . . . . . . . . . . . . . . . . . . . . . . . . . Starting Motor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
SS9190 . . . . . . . . . . . . . . . . . . . . . . . . . . Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
ST9318 . . . . . . . . . . . . . . . . . . . . . . . . . . Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
TB91059 . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . 108
TK9036 . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Converter Oil Coole . . . . . . . . . . . . . . . . . . . . . . . . . 111
TP97318 . . . . . . . . . . . . . . . . . . . . . . . . . Turbocharger Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
VC9304 . . . . . . . . . . . . . . . . . . . . . . . . . . Valve Cover Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . 115
WI9260 . . . . . . . . . . . . . . . . . . . . . . . . . . Water Inlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
WO9068 . . . . . . . . . . . . . . . . . . . . . . . . . CONNECTION,WATER OUTLET . . . . . . . . . . . . . . . . . . . . . 118
WP9427. . . . . . . . . . . . . . . . . . . . . . . . . . Belt Tensioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
WP9436. . . . . . . . . . . . . . . . . . . . . . . . . . Water Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
WP9757. . . . . . . . . . . . . . . . . . . . . . . . . . PUMP,WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
WR9359. . . . . . . . . . . . . . . . . . . . . . . . . . Etr Cnt Mdl Wrg Harness . . . . . . . . . . . . . . . . . . . . . . . . . . 125
XS9290 . . . . . . . . . . . . . . . . . . . . . . . . . . Exhaust Outlet Connection . . . . . . . . . . . . . . . . . . . . . . . . . 126
Page A-2
INDEX
Part No. Description Page No. Part No. Description Page No.
7067 Dowel, Pin 117 3535001 Gasket, Adapter 97
68152 Clip 51 3535215 Clamp, Hose 97
145530 Seal, O Ring 15 3537726 Housing, Compressor 97
201351 Clamp, Wire Tie 5 3538468 Hose, Plain 97
204048 Plate, Cover 58 3539209 Screw, Hexagon Head Set 97
2830411 Screw, Hex Flange Head 3592050 Nut, Hexagon Flange 97
Cap 31 3595651 Bearing, Tur Thrust 97
2830559 Gasket, Oil Cooler Core 69 3596402 Nut, Lock 97
2830977 Seal, O Ring 45 3598471 Actuator, Turbocharger 97
2831066 Collar, Shaft 13 3678603 Seal, O Ring 95, 113
2831474 Head, Cylinder 87, 93 3678786 Seal, O Ring 9
2831475 Head, Cylinder 87, 93 3678791 Plug, Threaded 9
2831476 Head, Cylinder 87, 93 3678873 Plug, Threaded 9
2872277 Sensor, Position 81 3678912 Seal, O Ring 9
3008465 Plug, Pipe 63 3678923 Plug, Threaded 9, 35
3008468 Plug, Pipe 56 3678924 Plug, Threaded 9, 35
3008469 Plug, Pipe 17, 111 3678925 Seal, O Ring 9, 35
3018920 Clamp, Wire Tie 24 3680419 Plug, Threaded 9
3025806 Screw, Socket Head Cap 79 3680420 Plug, Threaded 9
3035960 Ring, Retaining 31 3756754 Seal, Split Ring 97
3052587 Seal, O Ring 15 3758848 Seal, Split Ring 97
3069053 Clamp, V Band 63 3759917 Screw, Hexagon Head Set 97
3089188 Screw, Hex Flange Head 3762259 Ring, Retaining 97
Cap 39 3800984 Pump, Water 122
3089232 Screw, Hex Flange Head 3802820 Front Seal, Wearsleeve Kit 13
Cap 117 3802924 Kit, Intake Valve 87, 93
3089238 Plug, Threaded 111 3802967 Kit, Exhaust Valve 87, 93
3089239 Plug, Threaded 111 3818823 Stud 95
3089240 Seal, O Ring 111 3818824 Nut, Hexagon Flange 95
3093730 Screw, Hex Flange Head 3863988 Washer, Sealing 51
Cap 84, 122 3867646 Seal, O Ring 59
3093775 Screw, Hex Flange Head 3883284 Seal, O Ring 63
Cap 66 3900068 Dowel, Ring 9
3093828 Nut, Hexagon Flange 29 3900589 Nut, Hexagon Flange 45
3093956 Screw, Hex Flange Head 3900625 Screw, Hex Flange Head
Cap 81 Cap 3
3282266 Plug, Threaded 79 3900628 Screw, Hex Flange Head
3287561 Washer, Sealing 79 Cap 88
3287699 Harness, Wiring 125 3900629 Screw, Hex Flange Head
3287727 Clip, Wire Retaining 125 Cap 39, 51
3289886 Belt, V Ribbed 121 3900630 Screw, Hex Flange Head
3503100 Bearing, Turbocharger 97 Cap 9, 45, 113
3504967 Washer, Plain 97 3900631 Screw, Hex Flange Head
3519163 Screw, Drive 97 Cap 35
3519302 Shield, Turbocharger Heat 97 3900632 Screw, Hex Flange Head
3519336 Shaft & Wheel 97 Cap 51
3522597 Pin, Roll 97 3900633 Screw, Hex Flange Head
3527566 Ring, Retaining 97 Cap 61, 99
3527619 Dataplate 97 3900635 Screw, Hex Flange Head
3527759 Connection, Adapter 97 Cap 117
3528104 Baffle, Oil 97 3900637 Screw, Hex Flange Head
3528121 Coupling, Elbow Hose 97 Cap 21
3528177 End, Adjusting Link 97 3900677 Screw, Hexagon Head Cap 75
3528221 Ring, Retaining 97 3900679 Screw, Hex Flange Head
3528933 Seal, O Ring 97 Cap 119
3529882 Housing, Turbine 97 3900955 Plug, Expansion 73
3530556 Screw, Hexagon Head Set 97 3900956 Plug, Expansion 9
3530923 Plate, Oil Seal 97 3900958 Plug, Expansion 77
3530924 Slinger, Oil 97 3901171 Bearing, Connecting Rod 83
3531238 Ring, Retaining 97 3901172 Bearing, Connecting Rod 83
3532195 Spacer, Mounting 97 3901173 Bearing, Connecting Rod 83
3532196 Spacer, Mounting 97 3901174 Bearing, Connecting Rod 83
3532217 Collar, Thrust 97 3901445 Screw, Hex Flange Head
3532427 Baffle, Turbocharger Noise 97 Cap 6, 55, 69, 79,
3533163 Ring, Retaining 97 81
3534291 Screw, Hexagon Head Set 97 3901757 Screw, Hex Flange Head
3534309 Plate, Clamping 97 Cap 39
Page B-1
INDEX
Part No. Description Page No. Part No. Description Page No.
3901865 Screw, Hex Flange Head 3925883 Screw, Hex Flange Head
Cap 118 Cap 84
3902112 Screw, Hex Flange Head 3926126 Rear Seal, Wear Sleeve Kit 13
Cap 51 3926846 Screw, Hex Flange Head
3902114 Screw, Hex Flange Head Cap 102
Cap 55 3927063 Screw, Hex Flange Head
3902343 Dowel, Ring 9 Cap 87, 93
3902460 Screw, Hex Flange Head 3927692 Nut, Heavy Hexagon 99
Cap 9, 32 3927948 Screw, Hex Flange Head
3903035 Screw, Banjo Connector 49, 51 Cap 9
3903096 Screw, Hex Flange Head 3928624 Seal, O Ring 113
Cap 99 3928873 Screw, Hex Flange Head
3903112 Screw, Hex Flange Head Cap 31, 81
Cap 6, 29 3929457 Seal, O Ring 69
3903464 Screw, Hex Flange Head 3930837 Screw, Hex Flange Head
Cap 39, 42 Cap 91
3903552 Tube, Exhaust Outlet 126 3935229 Shaft, Idler 121
3903652 Clamp, V Band 126 3935644 Bearing, Roller 21
3903990 Screw, Hex Flange Head 3935646 Shaft, Accessory Drive 21
Cap 58, 66 3936352 Screw, Hex Flange Head
3904181 Plug, Threaded 39 Cap 9
3904483 Dowel, Pin 84 3936365 Valve, Pressure Relief 69
3905401 Plug, Expansion 9 3937736 Cartridge, Lub Oil Filter 70
3906391 Screw, Socket Head Cap 81 3939258 Gasket, Cover Plate 9, 45
3906619 Plug, Pipe 69 3940123 Collet, Valve 87, 93
3906697 Seal, Rectangular Ring 117 3940734 Valve, Exhaust 87, 93
3906698 Seal, Rectangular Ring 122 3940735 Valve, Intake 87, 93
3907769 Screw, Hexagon Head Cap 31 3941253 Rod, Push 99
3908095 Plate, Cover 39 3941927 Lever, Rocker 99
3908546 Gear, Flywheel Ring 53 3941928 Lever, Rocker 99
3910248 Plug, O Ring 39 3942367 Adapter, Filter Head 69
3910260 Seal, O Ring 39 3943133 Connection, Water Outlet 118
3910495 Screw, Hex Flange Head 3943198 Retainer, Valve Spring 87, 93
Cap 6 3943626 Crosshead, Valve 99
3910739 Bearing, Ball 31 3943670 Fitting, Orifice 100
3911924 Hub, Fan 31 3944458 Hose, Flexible 49
3913034 Screw, Hex Flange Head 3944593 Screw, Hex Flange Head
Cap 16 Cap 108, 121
3913638 Screw, Hex Flange Head 3945093 Plug, Expansion 87, 93
Cap 51 3945094 Plug, Expansion 87, 93
3914035 Plug, Expansion 9 3945252 Spacer, Mounting 108
3914035 Plug, Expansion 87 3946947 Plug, Threaded 69
3914035 Plug, Expansion 93 3947206 Screw, Studded Flange Cap 81
3914177 Screw, Hex Flange Head 3947287 Plunger, Prs Regulator 69
Cap 39 3947759 Tappet, Valve 14
3914462 Pulley, Fan 31 3948083 Plate, Cover 9, 45
3915490 Plate, Clamping 32 3949326 Dowel, Ring 55
3916103 Tag, Instruction 74 3949419 Stud 45
3917995 Clamp, Spring Hose 15 3949530 Gasket, Turbocharger 95
3918109 Screw, Hex Flange Head 3949830 Screw, Round Head Cap 9
Cap 61 3954099 Camshaft 84
3918153 Screw, Hex Flange Head 3954100 Camshaft 84
Cap 6 3954111 Dowel, Ring 84
3918614 Hose, Plain 15 3954616 Dowel, Ring 6
3918685 Pipe, Air Transfer 63 3954829 Seal, Thermostat 22
3919995 Screw, Hex Flange Head 3955030 Dowel, Pin 13
Cap 61 3955034 Head, Lub Oil Filter 69
3920691 Ring, Retaining 83 3955069 Ring, Speed Indicator 84
3920706 Plug, Expansion 87, 93, 113 3955080 Connection, Fuel Block 51
3920854 Screw, Captive Washer Cap 81 3955152 Gear, Camshaft 84
3921533 Shield, Dust 121 3955153 Gear, Fuel Pump 45
3922794 Seal, O Ring 95, 113 3955171 Coupling, Plain Hose 51
3922863 Screw, Hex Flange Head 3955339 Gasket, Exhaust Manifold 108
Cap 29 3955393 Seal, Valve Stem 87, 93
3923041 Nut, Lock 59, 63 3957290 Valve, Check 51
3923044 Retainer, Fan Hub 31 3957592 Motor, Starting 107
3925009 Spring, Compression 69 3957849 Screw, Socket Head Cap 81
Page B-2
INDEX
Part No. Description Page No. Part No. Description Page No.
3958412 Support, Fan 31 3978820 Bearing, Main 13
3958413 Support, Fan 31 3978822 Bearing, Thrust 13
3958414 Seal, O Ring 15 3978824 Bearing, Thrust 13
3959128 Screw, Rkr Lever Adjusting 99 3979410 Coupling, Elbow Hose 56
3959574 Plug, Piston Cooling 9 3979506 Camshaft 84
3963983 Washer, Sealing 49 3990127 Screw, Hex Flange Head
3963990 Washer, Sealing 51 Cap 99
3964337 Connector, Qck Disconnect 36 4010519 Seal, O Ring 81
3964817 Screw, Banjo Connector 9, 83 4035699 Impeller, Tur Compressor 97
3964908 Support, Rocker Lever 99 4035900 Housing, Tur Bearing 97
3965153 Head, Lub Oil Filter 69 4039043 Turbocharger 95, 97
3965764 Stiffener, Cylinder Block 9 4041846 Bracket, Actuator 97
3966164 Breather, Crankcase 15 4062328 Seal, O Ring 91
3968164 Crankshaft, Engine 13 4076493 Sensor, Pressure 81
3968470 Screw, Twelve Point Cap 103 4076930 Switch, Pressure 81
3968786 Tube, Breather 15 4089425 Tool, Seal Installation 39
3969562 Bearing, Connecting Rod 83 4089502 Kit, Cyl Block Hardware 9
3971371 Tube, Breather 15 4890404 Clip, Wire Retaining 125
3973061 Housing, Flywheel 39 4890634 Nut, Regular Hexagon 45
3973062 Housing, Flywheel 39 4890832 Seal, Oil 55
3973233 Filter, Fuel 49 4891178 Bushing 83
3973422 Manifold, Exhaust 108 4891179 Screw, Connecting Rod Cap 83
3973496 Flywheel 53 4891252 Pump, Water 122
3973497 Flywheel 53 4891288 Gasket, Oil Drain 95
3973745 Seal, Oil 39 4891385 Washer, Sealing 45
3974093 Valve, Pressure Relief 91 4892795 Bearing, Connecting Rod 83
3974127 Gasket, Filter Head 69 4892796 Bearing, Connecting Rod 83
3974156 Cap, Main Bearing 9 4892797 Bearing, Connecting Rod 83
3974157 Cap, Main Bearing 9 4892798 Bearing, Connecting Rod 83
3974158 Cap, Main Bearing 9 4893244 Insert, Valve 87, 93
3974159 Cap, Main Bearing 9 4893693 Bearing, Connecting Rod 83
3974254 Tube, Oil Gauge 73 4893936 Nut, Hexagon Flange 115
3974765 Connector, Qck Disconnect 45 4894100 Bracket, Lifting 65
3974847 Gear, Accessory Drive 21 4894306 Compressor, Refrigerant 16
3974850 Adapter, Hydraulic Pump 21 4894641 Screw, Captive Washer Cap 54
3975076 Connection, Tur Oil Drain 113 4894721 Washer, Sealing 36
3975077 Connection, Tur Oil Drain 113 4895227 Dowel, Ring 16
3975311 Adapter, Hydraulic Pump 21 4895459 Cap, Filler 115
3975405 Adapter, Filter Head 49 4895460 Cap, Filler 115
3975702 Connector, Inj Fuel Supply 91 4895461 Gasket, Filler Cap 115
3975703 Connector, Inj Fuel Supply 91 4895877 Screw, Socket Head Cap 84
3975818 Cooler, Oil 69 4896355 Retainer, Cover 3
3976167 Cover, Valve 115 4896768 Screw, Hex Flange Head
3976339 Ring, Compression Piston 83 Cap 19
3976370 Clamp, Injector 88 4896897 Gasket, Acc Drive Cover 21
3976371 Seal, Injector 88 4896991 Stud 115
3976464 Hose, Flexible 113 4898036 Pan, Oil 79
3976834 Tensioner, Belt 119 4898037 Pan, Oil 79
3976997 Dipstick 73 4898301 Gasket, Oil Suc Connection 79
3976998 Dipstick 73 4899226 Gasket, Valve Cover 115
3977357 Wire, Ground 81 4899231 Gasket, Rkr Lever Housing 99
3977393 Seal, O Ring 88 4899239 Isolator, Noise 115
3977530 Manifold, Fuel 91 4899498 Plate, Clamping 15
3977785 Damper, Vibration 19 4899706 Screw, Round Head Cap 15
3977851 Plug, Threaded 9 4899743 Clip 51
3977853 Plug, Threaded 11 4899791 Isolator, Vibration 81
3977854 Plug, Threaded 11, 117 4903482 Seal, O Ring 81
3977855 Plug, Threaded 11 4921322 Sensor, Prs Temperature 81
3978031 Tube, Injector Fuel Supply 91 4921574 Seal, O Ring 81
3978032 Tube, Injector Fuel Supply 91 4921776 Module, Electronic Control 81
3978034 Tube, Injector Fuel Supply 91 4928599 Seal, O Ring 81
3978036 Tube, Injector Fuel Supply 91 4928699 Shaft, Rocker Lever 99
3978324 Pulley, Idler 121 4929065 Stud 51
3978448 Manifold, Fuel 91 4929128 Insert, Threaded 6
3978478 Flange, Crankshaft 19 4929619 Plug, Threaded 51
3978702 Bracket, Filter 35 4929641 Thermostat 22
3978818 Bearing, Main 13 4929642 Thermostat 22
Page B-3
INDEX
Part No. Description Page No. Part No. Description Page No.
4930960 Connector, Female 56 4940119 Washer, Insulating 3
4931041 Pin, Piston 83 4940182 Connector, Male 113
4931365 Gasket, Oil Drain 113 4940183 Union, Male 113
4931529 Shield, Heat 102 4940231 Tool, Seal Installation 41
4932210 Gasket, Cylinder Head 87, 93 4940552 Tube, Fuel Supply 51
4932211 Clip 81 4941307 Adapter, Elc Connector 3
4932559 Brace, Alternator 29 4941308 Washer, Plain 3
4932587 Ring, Compression Piston 83 4941309 Aid, Starting 3
4932801 Ring, Oil Piston 83 4942685 Tube, Lub Oil Suction 79
4933232 Bracket, Lifting 65 4943978 Rod, Engine Connecting 83
4933532 Plug, Pipe 117 4943979 Rod, Engine Connecting 83
4933777 Pipe, Air Transfer 59 4946443 Dataplate 81
4934344 Gasket, Oil Pan 79 4946959 Gasket, Filter 49
4934418 Gear, Crankshaft 13 4954905 Sensor, Temperature 81
4934419 Gear, Crankshaft 13 4955158 Kit, Turbocharger 95, 97
4934489 Rivet 3 4955160 Kit, Engine Piston 83
4934816 Piston, Engine 83 4955251 Set, Piston Ring 83
4934860 Piston, Engine 83 4955412 Kit, Cylinder Block 9
4934861 Crankshaft, Engine 13 4955480 Set, Piston Ring .50 Mm 83
4934862 Crankshaft, Engine 13 4955481 Kit, Engine Piston .50 Mm 83
4936080 Spring, Valve 87, 93 4955566 Kit, Crankshaft Seal 39
4936420 Housing, Gear 6 4981331 Manifold, Air Intake 61
4936423 Housing, Gear 6 4983253 Bushing 9
4937308 Nozzle, Piston Cooling 9, 83 4988280 Gasket, Hydraulic Pump 58
4937420 Screw, Round Head Cap 15, 125 4988598 Harness, Wiring 125
4938189 Plug, Expansion 9, 17 4989106 Filter, Fuel 35
4938353 Housing, Starting Aid 3 4990447 Block, Cylinder 9
4938355 Element, Heating 3 4990848 Head, Fuel Filter 35
4938356 Element, Heating 3 4991099 Block, Cylinder 9
4938357 Retainer, Element 3 4993966 Bracket, Etr Cnt Module 81
4938358 Spring, Leaf 3 4994197 Ball, Rocker Lever 99
4938359 Washer, Insulating 3 4994198 Socket, Rocker Lever 99
4938360 Washer, Insulating 3 4994932 Tube, Fuel Drain 51
4938362 Washer, Plain 3 4995590 Harness, Wiring 49
4938364 Washer, Insulating 3 4995602 Assembly, Rocker Lever 99
4938370 Washer, Plain 3 4995603 Lever, Rocker 99
4938655 Adapter, Oil Pan 79 4995604 Lever, Rocker 99
4938657 Housing, Rocker Lever 99 4995605 Lever, Rocker 99
4938658 Housing, Rocker Lever 99 4995606 Lever, Rocker 99
4938676 Sleeve 99 4996959 Dataplate 4, 24
4938933 Bearing, Main 13 5256193 Washer, Spring 45
4938934 Bearing, Main 13 5256607 Pump, Fuel 45
4938935 Bearing, Main 13 5256608 Pump, Fuel 45
4938936 Bearing, Main 13 5258751 Cover, Front 55
4938937 Bearing, Main 13 5258931 Support, Camshaft Thrust 84
4938938 Bearing, Main 13 5259578 Alternator 27
4938939 Bearing, Main 13 5259795 Decal 70
4938940 Bearing, Main 13 5260166 Connection, Water Inlet 117
4938942 Bearing, Thrust 13 5260167 Connection, Water Inlet 117
4938943 Bearing, Thrust 13 5260246 Sensor, Pressure 91
4938944 Bearing, Thrust 13 5263262 Injector 88
4938945 Bearing, Thrust 13 5264163 Head, Fuel Filter 49
4938946 Bearing, Thrust 13 5264164 Filter, Fuel 49
4938947 Bearing, Thrust 13 5264181 Retainer, Inj Ful Sup Cnr 91
4938949 Bearing, Thrust 13 5264205 Filter, Fuel 35
4938950 Bearing, Thrust 13 5264206 Adapter, Filter Head 35
4938951 Bearing, Thrust 13
4938952 Bearing, Thrust 13
4938953 Bearing, Thrust 13
4938954 Bearing, Thrust 13
4938989 Clamp, V Band 59
4939473 Hose, Flexible 36
4939588 Pump, Lubricating Oil 75
4939895 Cover, Valve 115
4940117 Screw, Hex Flange Head
Cap 3
4940118 Retainer, Cap Screw 3
Page B-4
Serial No. 21959874 !21959874!