MACHINES FOR DYEING PROCESS
FABRIC –DYEING OPENWIDTH BATCH DYEING
• ATMOSPHERIC JIGGER
INDIAN
AUTOMATIC HYDRAULIC JIGGER OF YAMUNA, INDIA
250 kgs - Rs.10 - 12 lakh, 500 kgs - Rs.14 - 16 lakh, 900 kgs - Rs.18 - 20 lakh
MAXI ELECTRONIC JIGGER OF SWASTIK
250 kgs - Rs.16 - 17 lakh, 450 kgs - Rs.22 - 25 lakh, 900 kgs - Rs.32 - 35 lakh
INDIAN - FOREIGN
MAXI JIGGER -PACIFIC - HARISH
300 kgs - Rs.13 - 14 lakh, 600 kgs - Rs.15 - 18 lakh
FOREIGN
HIGH TEMPERATURE JIGGER
COMBY H.T. JIGGER OF MCS, ITALY
250 kgs - Rs.70 Lakh - 1 cr. 400 kgs- Rs.80L - 1.2 cr. 600 kgs - Rs.80L - 1.5 cr.
(HT Jiggers - Not Popular in India)
BEAM DYEING MACHINE
INDIAN
NAVYUG, DALAL, KUMAR, BALTEX - Rs.15 - 20 lakh
FOREIGN
HST HIGH TEMPERATURE BEAM DYEING MACHINE OF THEN, GERMANY
(Rs.70 - 80 lakh)
(Beam Dyeing Is An Outdated Technology)
ADVANTAGES OF ELECTRONIC JIGGER OVER HYRAULIC
JIGGER
• Maxi electronic jigger contains no hydraulic system
• In hydraulic system machine is to be stopped for some time for cooling with
hydraulic device
• With electronic system machine can be run continuously
Power consumption very low in electronic
• Installation of Photo cell possible in electronic system to correct any disalignment
- Photo cell cost - 0.6 - 1 L. Electronic system - low maintenance
• No tension on the fabric
• PLC (Programmable Light Display controls) Based
• Continuous running, no downtime
AUTOMATIC HYDRAULIC JIGGER OF YAMUNA, INDIA
• Totally enclosed hydraulic jigger with pneumatic door closing/ opening; large
glass windows
• Hydraulic drive with jerkless cushion start/stop
• Batch balancing by pendulum device & batching system for feeding/delivery
direct/indirect liquor heating; steam coil roof heating to prevent condensation
• Liquor circulation by pump & filtering device
• Provided with level sensor, digital tension controller & plc
• Autocontrol of speed, temperataure, turns, batch reversal, process
stops/sampling,filling/draining
• Standard roller width of 2000 mm; speeds up to 140 mtr/min; versions with 250-
960 kg capacities; batch dia from 800-1400 mm
COMBY H.T. JIGGER OF MCS, ITALY
• Closed jigger (autoclave) under ht/hp for dyeing of polyester,.its blends etc. With
movement of both liquor & fabric as in jet & in open width as in beam
• Devices for liquor circulation & high efficiency rinsing
• Hydraulic/electronic drive with high reliability with slow start/stop
• High efficiency heating up to 143o c & cooling with external heat exchanger
• Fully automatic with programming of complete operational cycle
• Programmable & constant fabric speeds from 15-150 mtr/min & constant tension
on fabric
• Liquor ratio as low as 1:2 versions with working widths 1600-3200 mm & roll dia
up to 1100 mm
HST HIGH TEMPERATURE BEAM DYEING MACHINE OF THEN, GERMANY
• Compact & versatile machine for economic dyeing in open width; can have
coupled dye beams
• Dyebath circulation by axial-reversible flow pump with reversible liquor flow by
heavy duty centrifugal pump
• Optimized bath distribution
• Semi-automatic model has automatic valves & temperature controller
• Fully automatic model has automatic process controller connectable to host
computer
HST high temperature beam dyeing machine of THEN, Germany is
equipped with :-
• pressure & injection pump with pressure regulation valve
• preparation & expansion tanks
• flow rate controller
• overflow rinse device
• sampling device
• mobile dye beam carrier
• complete switch installation in watertight plastic switch cabinet
ROPE DYEING MACHINES
INDIAN
JET DYEING MACHINES (HT/HP HYDRAULIC)
MULTINOZZLE SOFTFLOW JET OF DEVREKHA, JAYBHARAT
VIKRAM, SEM ITRONIK,NAVYUG INDIA - Rs.6 - 10 lakh
HI-TECH LONG TUBE TURBO DYEING MACHINE OF ANJANI - Rs.20 - 30 lakh
FOREIGN
MULTIFLOW OF MCS, ITALY - Rs.50 - 70 lakh
HT AIRFLOW MACHINE (HT/HP AERODYNAMIC) ROPE DYEING
FOREIGN
AIRFLOW AFS OF THEN, GERMANY -Rs.1 - 1.2 crore
HT OVERFLOW MACHINE (HT SOFTFLOW) – ROPE DYEING
INDIAN
HT SOFT / OVERFLOW K-2002 RH OF KRSNA INDIA, COLORSOFT,
PUNE
(30 kgs - Rs.5 - 6 lakh, 50 kgs - Rs.7 - 8 lakh, 100 kgs - Rs.9 - 10 lakh, 200
kgs - Rs.14 - 15 lakh, 400 kgs - Rs.22 - 25 lakh, 600 kgs - Rs.28 - 30 lakh, 800
kgs - Rs.32 - 35 lakh, 1000 kgs - Rs.36 - 40 lakh, 1200 kgs - Rs.45 - 50 lakh)
ATMOSPHERIC OVERFLOW MACHINE (SOFTFLOW) – ROPE DYEING
(Atm. Softflow machines generally 20 - 25% cheaper than HT machines)
FOREIGN
ECO-38 ATMOSPHERIC DYEING MACHINE OF FONG’S, HONG KONG
(Upto 1.5 Times The Cost Of Indian Atmospheric Machines)
THEN - Germany - 2.5 - 3 times the cost of indian atmospheric machines
SCHLAVOS (GREECE - Germany) about 2.5 - 3 times the cost of indian
atmospheric machines
MULTI-NOZZLE SOFT FLOW JET DYEING OF DEVREKHA, INDIA
• Can dye all types of fabric sorts made of cotton – woven and knitted, silk and very
light weight materials of as low as 30 gm/sq mtr
• Can work as jet dyeing machine for polyester and its blends
• A number of very soft flow nozzles
• Very low liquor ratio of 1:1 (wet fabric)
• Can work with both counterflow and reverse flow
Savings in energy, colors and chemicals – payback within one year
HIGH-TECH LONG TUBE TURBO FABRIC DYEING MACHINE OF
ANJANI, INDIA
• Unique innovative design of big angle delivery tube to prevent interference of
turbulent liquor & rope speed loss to give 40 to 45% higher output
• Single/double tube versions with capacities 200 to 300and 400 to 600 kg; ss316
for body and wetted parts
• Heavy duty ss centrifugal pump giving high flow rate for high fabric speeds of
600 to 800 mtr/min
• Efficient heat exchanger for fast heating/cooling
• Suitable for various fabrics including crease sensitive & lycra
MULTIFLOW OF MCS, ITALY
• “Multiflow” machine: single rope with repeat runs through fabric chambers
• Faster level dyeing due to more liquor exchages with fabric: shorter dyeing cycles
by 40-60%
• Up to 143oc at 3 bar; rope speed: 450 m/min; liquor ratios: 1:3 for dyeing, 1:8-
1:10 for rinsing
• No rope tension & abrasion due to: properly sized inner reels, proper flow jet
nozzles transport tube design & fabric deposit troughs
• Fabric & liquor flow control systems in each section
‘charge-tank’ attachment for quick dyebath additions, overflow rinse & liquid
recovery
AIRFLOW AFS OF THEN, GERMANY
• “Airflow”: ‘aerodynamic’ dyeing system vs. Hydraulic of conventional jet &
overflow machines
• Liquor with dyes & chemicals injected directly on textiles in an air stream
• Low m:l ratio (less by 50%); less water, chemicals & dyes: ecological &
economical
• Draining at high temperature
• Various loads at same m:l ratio: sample runs give bulk-reproducible data
• Unique rinsing with atomized fresh water
• Less cycle time
• DQC (Dynamic Quality Control) principle for control of operations based on
continuous dyebath monitoring & uniform bath exhastion for quality results
HT SOFT/OVERFLOW K-2002 RH OF KRSNA, INDIA
• KRS flow nozzle designed to work at zero/near zero water pressure on fabraic to
prevent pilling
• Soft/overflow section (KRS flow) flooded with nearly 10 times fabric weight of
liquor to carry it to teflon-coated rear end & get plaited in its j-box
• Liquor ratio of 1:6; rapid heating/cooling at 5o c/min; speeds up to 300 mtr/min;
temperature up to 140o c; capacities of 150/200 kg with coupling arrangement
• Can have water tank & salt addition tank to reduce cycle time; dye-alkali dosing
system & microprocessor-linked automation
• Ideal machine for tensionless dyeing of even surface- sensitive fabrics
ECO-38 ATMOSPHERIC DYEING MACHINE OF FONG’S, HONG KONG
• Ecologically friendly
• Extra low liquor ratio of 1:4.5
• Higher savings in water, steam, dyes, chemicals & electric power
• Heavy-duty ss centrifugal pump with frequency inverter-controlled motor
• Lifter reel driven by frequency inverter-controlled gear reduction motor
• Pneumatically controlled valves for heating, cooling, filling, draining and rinsing
• Motorized spray cleaning device
• High efficiency tubular heat exchanger
• Main control cabinet with fc 28 microprocessor
