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Diamec U6: Service Kits For

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0% found this document useful (0 votes)
505 views47 pages

Diamec U6: Service Kits For

Uploaded by

peter_157608700
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 47

Service kits

for

DIAMEC® U6

Printed Matter No. 6991 1205 01e


Service kits
for

DIAMEC® U6

This publication is an information about service kits available for the DIAMEC® U6.
For further information concerning service measures for the flush pumps, please
contact your nearest Atlas Copco representative.

All rights reserved.


The owner of the equipment is granted the permission to take copies of this
publication solely for internal use.
It is recommended, however, to order additional copies from Atlas Copco
representative in order to benefit from the latest revision.
Atlas Copco Craelius AB reserves the right to make changes in its products in order
to improve design or performance characteristics without notice.
The information in this publication is assumed to be accurate at the time of
publication,
but is subject to changes in order to remedy detected deficiencies or to follow
changes in the product.
Any user of this publication is requested to inform Atlas Copco Craelius AB about
deficiencies found, particularly in matters concerning product safety.

ATLAS COPCO CRAELIUS AB


MÄRSTA - SWEDEN 2005-01

Printed Matter No. 6991 1205 01e


How to order spare parts and service kits.

To be read before ordering:


1. When ordering spare parts, please state Description and part number of the spare part (not the
Ref. no.) as well as type designation and serial number.

2. Parts which are included in a subassembly are given immediately after this part and are preceded
by a dash in the description column.

Symbols that may occur:


*) Placed instead of part number in part number column, means that the indicated part is normally not
delivered separately. Can be ordered as a kit, see point 2.

**) Optional , equipment not included in standard delivery.

-) Cannot be purshased separately

A) When ordering, please state part number, hose dimension and length.
B) Se separate list according to “Service Kits for flush pumps”.

4
Service kits for DIAMEC® U6

Kit no Description Page

3719 0004 02 Overhaul kit, feed 1800 DH 6


3719 0004 05 Overhaul kit, feed 1800 std 8
3719 0004 06 Overhaul kit, feed 850mm 10
3719 0003 75 Packing kit, feed cylinder 1800/850 12
3719 0004 08 Overhaul kit, cradle 14
3719 0003 76 Packing kit, positioner cylinder 16
3719 0004 16 Overhaul kit, chuck A-N 18
3719 0004 09 Overhaul kit, rotation unit A-N 20
3719 0004 10 Packing kit, rotation unit A-N 22
3719 0009 28 Overhaul kit, chuck B-H 24
3719 0009 29 Overhaul kit, rotation unit B-H 26
3719 0009 27 Packing kit, rotation unit B-H 28
3719 000x xx Packing kit, rotation motor A-N 30
3719 000x xx Packing kit, rotation motor B-H 34
3719 0004 07 Overhaul kit, rod holder 38
3719 0004 15 Overhaul kit, rod holder 40
3719 0004 11 Overhaul kit, wire guide 42
3719 0004 18 Packing kit, WL 1000 motor 44
3719 0004 46 Replacement kit, pressure filter 46

5
Overhaul Kit, feed 1800 DH

3719 0004 02

27,28

17

15,16
13
12
26

6
Overhaul Kit, feed 1800 DH

3719 0004 02

Ref. No. Part No. Qty. Description Notes

5 3719 0002 61 2 End Cushion ....................................... ............................................................


6 3719 0002 62 2 Intermediate cushion ........................ ............................................................
8 3719 0000 45 2 Wear liner 1800 .................................. ............................................................
12 0211 1483 03 8 Cap screw ........................................... ............................................................
13 0211 1409 03 8 Cap screw ........................................... ............................................................

15 0147 1244 03 8 Screw .................................................. ............................................................


16 0301 2321 00 8 Washer................................................ ............................................................
17 0129 3151 00 16 Blind rivet ........................................... ............................................................

26 0663 2130 00 4 O-ring.................................................. ............................................................


27 0211 1245 00 2 Cap screw ........................................... ............................................................
28 3719 0000 27 2 Trunnion block ................................... ............................................................

Packing kit (3719 0005 37) for feed cylinder not included, to be ordered separately.

7
Overhaul Kit, feed 1800 std

3719 0004 05

27,28

17

15,16
13
12
26

8
Overhaul Kit, feed 1800 std

3719 0004 05

Ref. No. Part No. Qty. Description Notes

5 3719 0000 32 2 End Cushion ....................................... ............................................................


6 3719 0000 33 2 Intermediate cushion ........................ ............................................................
8 3719 0000 45 2 Wear liner 1800 .................................. ............................................................
12 0211 1483 03 8 Cap screw ........................................... ............................................................
13 0211 1409 03 8 Cap screw ........................................... ............................................................

15 0147 1244 03 8 Screw .................................................. ............................................................


16 0301 2321 00 8 Washer................................................ ............................................................
17 0129 3151 00 16 Blind rivet ........................................... ............................................................

26 0663 2130 00 4 O-ring.................................................. ............................................................


27 0211 1245 00 2 Cap screw ........................................... ............................................................
28 3719 0000 27 2 Trunnion block ................................... ............................................................

Packing kit (3719 0003 75) for feed cylinder not included, to be ordered separately.

9
Overhaul kit, Feed 850 mm.

3719 0004 06

17

15,16
13
12
26

10
Overhaul kit, Feed 850 mm.

3719 0004 06

Ref. No. Part No. Qty. Description Notes

5 3719 0000 32 2 End cushion ....................................... ............................................................


8 3719 0001 41 2 Wear liner 850 .................................... ............................................................
12 0211 1483 03 8 Cap screw ........................................... ............................................................
13 0211 1409 03 8 Cap screw ........................................... ............................................................
15 0147 1244 03 8 Screw .................................................. ............................................................

16 0301 2321 00 8 Washer................................................ ............................................................


17 0129 3151 00 12 Blind rivet ........................................... ............................................................
26 0663 2130 00 4 O-ring.................................................. ............................................................
27 0211 1245 00 2 Cap screw ........................................... ............................................................
28 3719 0000 27 2 Trunnion block ................................... ............................................................

Packing kit (3719 0007 90) for feed cylinder not included, to be ordered separately.

11
12
C E 1 21 3 5 4 B 7 8 A B 23 24 13 12 23 C 26 25
D
Packing kit, feed cylinder 1800/850.

22 21 20 19 11 9
Packing kit, feed cylinder 1800/850.

Ref. Part Number Qty. Description Notes


No
- 3719 0007 90 PACKING KIT, FEED CYLINDER 850

9 - 1 WIPER ........................................................... 40 / 48.8 x 6.3


11 - 2 PISTON ROD SEAL ..................................... 40 / 55.1 x 6.3
12 - 2 SUPPORT RING .......................................... 40 / 45 x 9.7
13 - 2 PISTON ROD SEAL ...................................... 40 / 55.1 x 6.3
19 - 2 SUPPORT RING............................................ 65 / 60 x 5.6

20 - 1 PISTON SEAL............................................... 65 / 49.5 x 6,3


23 - 4 O-RING.......................................................... 59.0 x 3.0
24 - 2 SUPPORT RING............................................ 60 / 65 x 1.3
25 - 2 O-RING.......................................................... 26.2 x 3.0
26 - 4 SUPPORT RING............................................ 27 / 32 x 1.3

- 3719 0003 75 PACKING KIT, FEED CYLINDER 1800

1 - 1 WIPER ........................................................... 80 / 92 x 8.1


3 - 2 PISTON SEAL .............................................. 80 / 95.1 x 6,3
4 - 2 SUPPORT RING .......................................... 80 / 85 x 9.7
5 - 2 PISTON SEAL............................................... 80 / 95.1 x 6.3

7 - 2 SUPPORT RING............................................ 95 / 90 x 9.7


8 - 1 PISTON SEAL............................................... 95 / 84 x 4.2
9 - 2 WIPER ........................................................... 40 / 48.8 x 6.3
11 - 2 PISTON SEAL............................................... 40 / 55.1 x 6.3
12 - 4 SUPPORT RING............................................ 40 / 45 x 9.7

13 - 2 PISTON SEAL............................................... 40 / 55.1 x 6.3


19 - 2 SUPPORT RING............................................ 65 / 60 x 5.6
20 - 1 PISTON SEAL............................................... 65 / 49.5 x 6.3
21 - 4 O-RING.......................................................... 99.5 x 3.0
22 - 2 SUPPORT RING............................................ 100 / 105 x 1.3

23 - 4 O-RING.......................................................... 59.0 x 3.0


24 - 2 SUPPORT RING............................................ 60 / 65 x 3.1
25 - 2 O-RING.......................................................... 26.2 x 3.0
26 - 4 SUPPORT RING............................................ 27 / 32 x 3.1

- 3719 0005 37 PACKING KIT, FEED CYLINDER 1800 DH

1 - 2 WIPER........................................................... 92.5 x 104.7 x 8.1


3 - 2 PISTON SEAL ............................................... 92.5 x 107.6 x 6.3
4 - 2 WEAR RING.................................................. 92.5 x 97.5 x 9.7
5 - 2 PISTON SEAL ............................................... 92.5 x 108 x 6.3

7 - 2 WEAR RING.................................................. 105 x 110 x 9.7


8 - 1 PISTON SEAL ............................................... 110 x 99 x 4.2
9 - 2 WIPER........................................................... 47.6 x 56.4 x 6.3
11 - 2 PISTON SEAL ............................................... 47.6 x 62.7 x 6.3
12 - 4 WEAR RING.................................................. 47.6 x 52.6 x 9.7

13 - 2 PISTON SEAL ............................................... 47.6 x 58.6 x 4.2


19 - 2 WEAR RING.................................................. 76.2 x 81.2 x 5.6
20 - 1 PISTON SEAL ............................................... 76.2 x 60.7 x 6.3
21 - 4 O-RING.......................................................... 109,5 x 3,0
22 - 2 SUPPORT RING ........................................... 110 / 115 x 1.3

23 - 4 O-RING.......................................................... 69,44 X 3,53


24 - 2 SUPPORT RING ........................................... 69.85 x 76.2
25 - 2 O-RING.......................................................... 26,2 x 3,0
26 - 4 SUPPORT RING ........................................... 27 / 32 x 1.3

13
Overhaul kit, Cradle.

3719 0004 08

1
15
11

14

16

18
17

9 7 5
6

14
Overhaul kit, Cradle.

3719 0004 08

Ref. No. Part No. Qty. Description Notes

6 3719 0000 29 8 SLIDING PAD...................................... ............................................................


7 3719 0000 31 4 PIN....................................................... ............................................................
9 0261 1099 23 4 HEX. NUT ML6M 24 FZB ................. M24 x2 H=12 DIN 439 B .................
10 0211 1359 03 16 CAP SCREW ....................................... MC6S 10 x 16 8.8 FZB.......................
11 0211 1411 03 4 CAP SCREW ....................................... MC6S 12 x 80 8.8 FZB.......................

15
Packing kit, positioner cylinder.

3719 0003 76

14

12
10

13
7
16
6
51

14

16
Packing kit, positioner cylinder.

3719 0003 76

Ref. No. Part No. Qty. Description Notes

3719 0003 76 1 Packing kit, positioner cylinder ..................................................

1 - 1 Wiper .................................................. ............................................................


5 - 1 Support ring ....................................... ............................................................
6 - 1 O-ring.................................................. ............................................................
7 - 1 Piston seal ......................................... ............................................................
10 - 1 O-ring.................................................. ............................................................

12 - 1 Piston seal ......................................... ............................................................


13 - 1 Guide ring .......................................... ............................................................
14 - 2 Bushing............................................... ............................................................
16 - 1 Guide ring .......................................... ............................................................

17
Overhaul kit, chuck A-N.

3719 0004 16

8,54
24
23

20

60

42
53
6

21
42

18
Overhaul kit, chuck A-N.

3719 0004 16

Ref. No. Part No. Qty. Description Notes

6 3719 0000 19 1 WEAR WASHER ................................. ............................................................


8 3719 0000 17 1 FLANGE .............................................. ............................................................
20 3716 5879 00 4 GUIDE PIN .......................................... ............................................................
21 3716 6128 00 1 RUBBER MUFF................................... ............................................................
23 3715 8730 00 16 SPRING ............................................... ............................................................

24 3719 0000 36 4 JAW HOLDER..................................... ............................................................


42 0663 2111 49 2 O-RING................................................ 160 x 3,55...........................................
53 0211 1957 74 8 CAP SCREW ....................................... MC6S 10 x 45 10.9 ............................
54 0211 1964 33 8 CAP SCREW ....................................... MC6S 12 x 35 10.9 ............................
60 0211 1957 56 4 CAP SCREW ....................................... MC6S 8 x 20 10.9 Din 912 ................

19
20
59 66 65 27 14 26 61 25 Overhaul kit, rotation unit A-N.

58

52

42
45

34 31 39 56 51 32 41 46 40 44 33 43 41 32 51 43 47 42
3719 0004 09
Overhaul kit, rotation unit A-N.

3719 0004 09

Ref. No. Part No. Qty. Description Notes

14 3719 0000 10 1 RING.................................................... ............................................................


25 0509 0121 20 1 BEARING ............................................ (SKF 30222 J2)...................................
26 0509 0121 19 1 BEARING ............................................ (SKF 30221 J2)...................................
27 0333 6121 00 1 LOCK WASHER .................................. MB-20 .................................................
31 0666 6000 22 1 SEAL ................................................... 90 x 110 x 7.5/8.5...............................

32 0666 6000 44 3 SEAL ................................................... TRU 001400 140,0 X 170,0 X 12,0...


33 3719 0015 06 4 SEAL RING ......................................... ............................................................
34 3715 3042 00 1 V-RING ................................................ V-90.....................................................
35 0666 8000 17 1 SEAL ................................................... V-140S ................................................
37 3715 3202 00 4 PLUG................................................... 8.4 X 10 ..............................................

38 3719 0009 73 4 PLUG................................................... ............................................................


39 0663 2111 48 1 O-RING................................................ 134 x 3.0.............................................
40 0663 2111 22 1 O-RING................................................ 183,74 x 3,53......................................
41 9126 6071 00 2 O-RING................................................ 190.09 x 3.53......................................
42 0663 2111 49 2 O-RING................................................ 160 x 3,55...........................................

43 0663 2149 00 3 O-RING................................................ 109.1 x 5.7 70 GR ..............................


44 0663 2112 11 2 O-RING................................................ 158,34 x 3,53 90SH............................
45 0663 2109 16 1 O-RING................................................ 110 x 3,00...........................................
46 0663 2103 72 2 O-RING................................................ 104.4 x 3.53........................................
47 0661 1567 00 1 BACK-UP RING .................................. PTFE 110 x 120 x 1. 7........................

51 0211 1957 57 12 CAP SCREW ....................................... MC6S 8 x 25 10.9 Din 912 ................
52 0211 1253 00 4 CAP SCREW ....................................... MC6S 6 x 45.......................................
56 0211 1957 71 7 CAP SCREW ....................................... MC6S 10 x 30 10.9 ............................
58 0211 1964 34 2 CAP SCREW ....................................... MC6S 12 x 45 10.9 ............................
59 0211 1964 36 2 CAP SCREW ....................................... MC6S 12 x 60 10.9 ............................

61 0102 0951 25 4 PARALLEL PIN.................................... 3 x 18 ISO A2.....................................


65 3719 0001 73 1 GASKET .............................................. ............................................................
66 0663 6149 00 1 O-RING................................................ 124.5 x 3.............................................

Chuck nuts and shaft rod included.

21
Packing kit, rotation unit A-N.

3719 0004 10

42

42
47
43
33 43 41 32
44
46 40
41
65

32
66

39
31
34
45

22
Packing kit, rotation unit A-N.

3719 0004 10

Ref. No. Part No. Qty. Description Notes

3719 0004 10 1 Packing kit, rotation unit A-N

31 0666 6000 22 1 Seal ..................................................... ............................................................


32 0666 6000 44 3 Seal .................................................... ............................................................
33 3719 0015 06 4 Seal ring ............................................. ............................................................
34 3715 3042 00 1 V-ring .................................................. ............................................................
35 0666 8000 17 1 Seal .................................................... ............................................................

39 0663 2111 48 1 O-ring.................................................. ............................................................


40 0663 2111 22 1 O-ring.................................................. ............................................................
41 9126 6071 00 2 O-ring.................................................. ............................................................
42 0663 2111 49 2 O-ring.................................................. ............................................................
43 0663 2149 00 3 O-ring.................................................. ............................................................

44 0663 2112 11 2 O-ring.................................................. ............................................................


45 0663 2109 16 1 O-ring.................................................. ............................................................
46 0663 2103 72 1 O-ring.................................................. ............................................................
47 0661 1567 00 2 Backup ring ........................................ ............................................................
61 0102 0951 25 4 Parallel pin ......................................... ............................................................
65 3719 0001 73 1 Gasket ................................................. ............................................................
66 0663 6149 00 1 O-ring.................................................. ............................................................

23
Overhaul kit, chuck B-H.

3719 0009 28
60
53
59
31
50
49

56
48
47
31

24
Overhaul kit, chuck B-H.

3719 0009 28

Ref. No. Part No. Qty. Description Notes

- 3715 0954 00 1 WRENCH SET..................................... 1.5-12MM 4323-0101


31 0663 2111 71 2 O-RING................................................ 196,44 x 3,53
47 3719 0004 58 1 WEAR PLATE......................................
48 3716 5018 00 1 RUBBER MUFF...................................
49 3715 9273 00 4 JAW HOLDER.....................................

50 3716 5200 00 24 SPRING ............................................... Dy 12.5 Di 6.3 L=76


53 3716 5126 00 1 COVER ................................................
56 0102 0626 00 4 PARALLEL PIN.................................... CPK 16M6 x 40
59 0211 1957 55 4 CAP SCREW ....................................... MC6S 8 x 16 10.9 Din 912
60 0211 1403 03 16 CAP SCREW ....................................... MC6S 12 x 40 8.8

25
26
22 35 14 8 21 20 6 55 31 31

23
Overhaul kit, rotation unit B-H.

39

36

27

26

40 35 42 25 41 34 32 33 31 4 30 41 25 29 28 57 58
3719 0009 29
Overhaul kit, rotation unit B-H.

3719 0009 29

Ref. No. Part No. Qty. Description Notes

- 3715 0954 00 1 WRENCH SET..................................... 1.5-12MM 4323-0101


4 3719 0015 21 4 SEAL RING ......................................... ............................................................
6 3719 0001 29 1 SPACER RING..................................... ............................................................
8 3719 0001 30 1 REAR SPACER RING.......................... ............................................................
14 3719 0000 43 1 GASKET .............................................. ............................................................

20 0509 0121 22 1 BEARING ............................................ (SKF 30228 J2)...................................


21 0509 0121 21 1 BEARING ............................................ (SKF 30226 J2)...................................
22 0337 8349 00 1 PARALLEL KEY................................... 20 x 12 x 65, TYPE A.........................
23 0333 6136 01 1 LOCK WASHER .................................. MB-25 .................................................
25 0666 6000 46 3 SEAL ................................................... TRU001600 160,0 X 190,0 X 15,0....

26 0666 6000 25 1 SEAL ................................................... TRU001200 120,0 X 150,0 X 12,0....


27 0666 8000 26 1 SEAL ................................................... V-120S ................................................
28 0666 8000 00 1 SEAL ................................................... V-160S ................................................
29 0663 2111 72 1 O-RING................................................ 139,29 x 3,53......................................
30 0663 2111 62 1 O-RING................................................ 240,89 x 3,53; NBR 70 Shore............

31 0663 2111 71 2 O-RING................................................ 196,44 x 3,53......................................


32 0663 2111 60 1 O-RING................................................ 129,77 x 3,53; NBR 70 Shore............
33 0663 2111 61 1 O-RING................................................ 221,84 x 3,53; NBR 70 Shore............
34 0663 2100 30 1 O-RING................................................ 228,19 x 3,53, NBR 70 Shore............
35A 0663 2111 59 2 O-RING................................................ 160 x 3, NBR 70 Shore......................

35B 0663 2108 97 1 O-RING................................................ 152.07 X 2.62 NBR 70 Shore ............


36 0663 6152 00 1 O-RING................................................ 139.5 x 3.............................................
39 0211 1957 51 4 CAP SCREW ....................................... MC6S 6 x 40 10.9 ..............................
40 0211 1320 03 5 CAP SCREW ....................................... MC6S 8 x 12 8.8 Helgängad .............
41 0211 1957 56 12 CAP SCREW ....................................... MC6S 8 x 20 10.9 Din 912 ................

42 0211 1400 03 9 CAP SCREW ....................................... MC6S 12 x 25 8.8 HELGÄNGAD ......


43 0661 1005 00 1 SEAL WASHER................................... TREDO 112
55 3715 9032 00 4 PLUG................................................... ............................................................
57 0661 1573 00 2 BACK-UP RING .................................. 140 x 150 x 1.7 PTFE .........................
58 0663 2155 00 2 O-RING................................................ 139.3 x 5.7 70 GR
64 3719 0002 03 4 PLUG................................................... ............................................................

Chuck nuts and shaft rod included.

27
Packing kit, rotation unit B-H.

3719 0009 27
31
31

58
28
29
25
30
4
31
33
32
34
14

25
35

35
36

27

26

28
Packing kit, rotation unit B-H.

3719 0009 27

Ref. No. Part No. Qty. Description Notes

4 3719 0015 21 4 SEAL RING .........................................


14 3719 0000 43 1 GASKET ..............................................
25 0666 6000 46 3 SEAL ................................................... TRU001600 160,0 X 190,0 X 15,0
26 0666 6000 25 1 SEAL ................................................... TRU001200 120,0 X 150,0 X 12,0
27 0666 8000 26 1 SEAL ................................................... V-120S
28 0666 8000 00 1 SEAL ................................................... V-160S

29 0663 2111 72 1 O-RING................................................ 139,29 x 3,53


30 0663 2111 62 1 O-RING................................................ 240,89 x 3,53; NBR 70 Shore
31 0663 2111 71 4 O-RING................................................ 196,44 x 3,53
32 0663 2111 60 1 O-RING................................................ 129,77 x 3,53; NBR 70 Shore
33 0663 2111 61 1 O-RING................................................ 221,84 x 3,53; NBR 70 Shore

34 0663 2100 30 1 O-RING................................................ 228,19 x 3,53, NBR 70 Shore


35A 0663 2111 59 2 O-RING................................................ 160 x 3, NBR 70 Shore
35B 0663 2108 97 1 O-RING................................................ 152.07 X 2.62 NBR 70 Shore
36 0663 6152 00 1 O-RING................................................ 139.5 x 3
58 0663 2155 00 2 O-RING................................................ 139.3 x 5.7 70 GR

29
Packing kit, rotation motor 60 cc.

3719 0004 19

30
Packing kit, rotation motor 60 cc.

3719 0004 19

Ref. No. Part No. Qty. Description Notes

3719 0004 19 1 Packing kit, rotation motor A-N ..................................................

123 - 1 Seal nut .............................................. ............................................................


124 - 1 Seal washer ....................................... ............................................................
125 - 1 O-ring.................................................. ............................................................
224 - 1 O-ring.................................................. ............................................................
225 - 1 O-ring.................................................. ............................................................

227 - 1 Gasket ................................................. ............................................................


227 - 1 O-ring.................................................. ............................................................
229 - 1 O-ring.................................................. ............................................................
229 - 1 O-ring.................................................. ............................................................
229 - 1 O-ring.................................................. ............................................................

233 - 1 Shaft seal............................................ ............................................................


245 - 8 Seal washer........................................ ............................................................
495 - 1 Gasket ................................................. ............................................................
714 - 1 Seal nut .............................................. ............................................................
715 - 1 Seal washer........................................ ............................................................

717 - 3 O-ring.................................................. ............................................................


719 - 1 O-ring.................................................. ............................................................
720 - 1 Support ring ....................................... ............................................................
729 - 1 O-ring.................................................. ............................................................
737 - 4 O-ring.................................................. ............................................................

742 - 1 O-ring.................................................. ............................................................


746 - 1 Piston seal assy.................................. ............................................................
762 - 1 O-ring.................................................. ............................................................
775 - 1 O-ring.................................................. ............................................................
793 - 1 Seal nut .............................................. ............................................................

843 - 1 O-ring.................................................. ............................................................

31
Packing kit, rotation motor 80 cc.

3719 0014 55

32
Packing kit, rotation motor 80 cc.

3719 0014 55

Ref. No. Part No. Qty. Description Notes

3719 0014 55 1 Packing kit, rotation motor A-N..................................................

123 - 1 Seal nut .............................................. ............................................................


124 - 1 Seal washer ....................................... ............................................................
125 - 1 O-ring.................................................. ............................................................
224 - 1 O-ring.................................................. ............................................................
225 - 1 O-ring.................................................. ............................................................

227 - 1 Gasket ................................................. ............................................................


227 - 1 O-ring.................................................. ............................................................
229 - 1 O-ring.................................................. ............................................................
229 - 1 O-ring.................................................. ............................................................
229 - 1 O-ring.................................................. ............................................................

233 - 1 Shaft seal............................................ ............................................................


245 - 8 Seal washer........................................ ............................................................
495 - 1 Gasket ................................................. ............................................................
714 - 1 Seal nut .............................................. ............................................................
715 - 1 Seal washer........................................ ............................................................

717 - 3 O-ring.................................................. ............................................................


719 - 1 O-ring.................................................. ............................................................
720 - 1 Support ring ....................................... ............................................................
729 - 1 O-ring.................................................. ............................................................
737 - 4 O-ring.................................................. ............................................................

742 - 1 O-ring.................................................. ............................................................


746 - 1 Piston seal assy.................................. ............................................................
762 - 1 O-ring.................................................. ............................................................
775 - 1 O-ring.................................................. ............................................................
793 - 1 Seal nut .............................................. ............................................................

843 - 1 O-ring.................................................. ............................................................

33
Packing kit, rotation motor 110 cc.

3742 0514 94

34
Packing kit, rotation motor 110 cc.

3742 0514 94

Ref. No. Part No. Qty. Description Notes

3742 0514 94 1 Packing kit, rotation motor B-H ..................................................

123 - 1 Seal nut .............................................. ............................................................


124 - 1 Seal washer ....................................... ............................................................
125 - 1 O-ring.................................................. ............................................................
225 - 1 O-ring.................................................. ............................................................
227 - 1 Gasket ................................................. ............................................................

227 - 1 O-ring.................................................. ............................................................


229 - 1 O-ring.................................................. ............................................................
233 - 1 Shaft seal............................................ ............................................................
245 - 8 Seal washer........................................ ............................................................
495 - 1 Gasket ................................................. ............................................................

714 - 1 Seal nut .............................................. ............................................................


715 - 1 Seal washer........................................ ............................................................
717 - 3 O-ring.................................................. ............................................................
719 - 1 O-ring.................................................. ............................................................
720 - 1 Support ring ....................................... ............................................................

729 - 1 O-ring.................................................. ............................................................


737 - 4 O-ring.................................................. ............................................................
742 - 1 O-ring.................................................. ............................................................
746 - 1 Piston seal assy.................................. ............................................................
762 - 1 O-ring.................................................. ............................................................

775 - 1 O-ring.................................................. ............................................................


793 - 1 Seal nut .............................................. ............................................................
843 - 1 O-ring.................................................. ............................................................

35
Packing kit, rotation motor 160 cc.

3719 0014 56

36
Packing kit, rotation motor 160 cc.

3719 0014 56

Ref. No. Part No. Qty. Description Notes

3719 0014 56 1 Packing kit, rotation motor B-H ..................................................

123 - 1 Seal nut .............................................. ............................................................


124 - 1 Seal washer ....................................... ............................................................
125 - 1 O-ring.................................................. ............................................................
225 - 1 O-ring.................................................. ............................................................
227 - 1 Gasket ................................................. ............................................................

233 - 1 Shaft seal............................................ ............................................................


495 - 1 Gasket ................................................. ............................................................
714 - 1 Seal nut .............................................. ............................................................
715 - 1 Seal washer........................................ ............................................................
717 - 3 O-ring.................................................. ............................................................

719 - 1 O-ring.................................................. ............................................................


720 - 1 Support ring ....................................... ............................................................
729 - 1 O-ring.................................................. ............................................................
737 - 4 O-ring.................................................. ............................................................
742 - 1 O-ring.................................................. ............................................................

746 - 1 Piston seal assy.................................. ............................................................


762 - 1 O-ring.................................................. ............................................................
775 - 1 O-ring.................................................. ............................................................
793 - 1 Seal nut .............................................. ............................................................
843 - 1 O-ring.................................................. ............................................................

37
Overhaul kit, rod holder.

3719 0004 07

14 20 15 9 8 3 10 21 16 7 12

19 18 13 12 13 12 11

38
Overhaul kit, rod holder.

3719 0004 07

Ref. No. Part No. Qty. Description Notes

3719 0004 07 1 Overhaul kit, rod holder A-N....

3 3719 0001 84 2 LINER .................................................. ............................................................


7 0211 1400 03 6 CAP SCREW ....................................... MC6S 12 x 25 8.8 ..............................
8 0216 1957 69 4 CAP SCREW ....................................... MF6S 6 x 30 10.9 FZB .......................
9 0216 1957 70 4 CAP SCREW ....................................... MF6S 6 x 35 10.9 FZB .......................
10 0291 1108 00 8 LOCK NUT .......................................... M6 LM6M..........................................

11 0147 1407 03 2 SCREW................................................ M6S 12 x 60 .......................................


12 0301 2358 00 10 WASHER ............................................. BRB 13 x 24 x 2 .................................
13 0291 1128 22 8 LOCK NUT .......................................... M12.....................................................
14 0211 1401 03 3 CAP SCREW ....................................... MC6S 12 x 30 8.8 din912 ..................
15 0211 1405 03 6 CAP SCREW ....................................... MC6S 12 x 50 8.8 FZB.......................

16 0147 1405 03 6 SCREW................................................ M6S 12 x 50 ....................................... Rot Unit A-N


16 0147 1410 03 6 SCREW................................................ M6S M12 x 75 8.8 FZB...................... Rot Unit B-H
18 0502 1121 00 1 BALL BEARING .................................. 6021 2RS1 ..........................................
19 0335 2162 00 1 CIRCLIP ............................................... SGH 85 DIN 472.................................
20 0544 1100 12 1 LUB. NIPPLE ....................................... H1 M10 X 1 ........................................

21 0301 2321 00 8 WASHER ............................................. BRFB 6.4 x 12.5 x 1.5 ........................

39
Overhaul kit, rod holder insert.

3719 0004 15

40
Overhaul kit, rod holder insert.

3719 0004 15

Ref. No. Part No. Qty. Description Notes

3719 0004 15 1 Overhaul kit, rod holder insert.

3 3719 0000 97 4 TIE ROD .............................................. ............................................................


5 3719 0001 82 8 SPACER............................................... ............................................................
8 3719 0001 83 1 CAP ..................................................... ............................................................
9 0291 1128 27 8 LOCK NUT .......................................... M6MF M18 FZB ISO 7043.................
12 0211 1401 03 2 CAP SCREW ....................................... MC6S 12 x 30 8.8 din912 ..................

13 0211 1400 03 2 CAP SCREW ....................................... MC6S 12 x 25 8.8 HELGÄNGAD


14 0261 2112 00 2 HEX. NUT ........................................... ML6M M12 FZB .................................
15 0301 2198 00 8 WASHER ............................................. 23 x 39 x 3 HB200 ............................
16 0301 2344 00 4 WASHER ............................................. BRB 10.5 x 20 x 2 ..............................
17 0211 1366 03 4 CAP SCREW ....................................... MC6S 10 x 45 8.8 ..............................

18 0108 1296 00 4 SPRING PIN ........................................ FRP 5 x 20 ..........................................


19 0301 2386 00 8 WASHER ............................................. BRB 19x34x3 FZB ..............................

Gas spring kit


3719 0000 88

- 3719 0005 67 1 REPAIR KIT - GAS SPRING ............... FOR 3719000088 GAS SPRING CARTRIDGE
- 3719 0005 68 1 TOOL KIT - GAS SPRING .................. FOR 3719000088 GAS SPRING CARTRIDGE
- 3719 0005 42 1 VALVE INSERT - GAS SPRING.......... FOR 3719000088 GAS SPRING CARTRIDGE
- 3719 0014 85 1 GAS SPRING CHARGING KIT ........... FOR 3719000088 GAS SPRING CARTRIDGE

41
Overhaul kit, wire guide.

3719 0004 11

43

A
A
A-A
36

24
12
13
15

42
Overhaul kit, wire guide.

3719 0004 11

Ref. No. Part No. Qty. Description Notes

3719 0004 11 1 Overhaul kit, wire guide...........

12 3719 0000 65 4 Roller................................................... ............................................................


13 3719 0000 66 4 Roller shaft ......................................... ............................................................
15 3719 0000 68 4 Spacer................................................. ............................................................
24 0502 1090 68 8 Ball bearing ........................................ ............................................................
36 0108 1690 39 4 Spring pin........................................... ............................................................

43 0544 1106 00 1 Lub.nipple........................................... ............................................................

43
Packing kit, WL1000 Motor.

3719 0004 18

44
Packing kit, WL1000 Motor.

3719 0004 18

Ref. No. Part No. Qty. Description Notes

3719 0004 18 1 Packing kit, WL1000 Motor .....

1 - 1 Dust seal ring ..................................... ............................................................


5 - 1 Shaft seal ........................................... ...........................................................
13 - 1 Seal ring ............................................. ............................................................
14 - 1 O-ring.................................................. ............................................................
21 - 3 O-ring.................................................. ............................................................
30 - 1 O-ring.................................................. ............................................................
31 - 1 O-ring ................................................. ............................................................

45
Replacement kit, pressure filter

3719 0004 46

46
Replacement kit, pressure filter

3719 0004 46

Ref. No. Part No. Qty. Description Notes

3719 0004 46 1 REPLACEMENT KIT, PRESSURE FILTER .........................................

1 - 1 MAIN FILTER INSERT ........................ KZX25 High crush ............................


2 - 1 SERVICE FILTER INSERT .................. KZ25 no high crush..........................

4 - 4 O-RING................................................ ............................................................
5 - 4 BACKUP RING.................................... ............................................................

6 3719 0004 60 2 DIRT INDICATOR................................ (Not included in this packing kit, but recommended)

47

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