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Yesc Yesc Kaizen Catalog

Uploaded by

Deepu Chaturvedi
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0% found this document useful (0 votes)
426 views124 pages

Yesc Yesc Kaizen Catalog

Uploaded by

Deepu Chaturvedi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 124

YAZ1342.

qxd:Final_covers 9/7/05 5:41 PM Page 1

C L I C K O N YO U R S E L E C T I O N : YESC (SEALED AND UNSEALED)

YESC KAIZEN (NEW UNSEALED)

N AV I G AT I O N T I P S
BACK TO MAIN MENU

NAVIGATION TIPS
There are primarily three ways to navigate the interactive Yazaki Connector Catalog.
1. SEARCH FUNCTION — Navigate By Part Number Or Keyword
2. DOCUMENT LINKS — Navigate To Catalog Menus
3. PAGE-ADVANCE BUTTONS — Navigate Page-By-Page

1. SEARCH FUNCTION Navigate By Part Number Or Keyword


Click the SEARCH button on the PDF’s top bar.

On-the-right side of the screen, enter any part number, or keyword, into the data
field. Click SEARCH. Results are displayed in the window directly below the field.
1
Click on any result and the
corresponding page will be
displayed.

NOTE: You can also jump to


specific pages by clicking the
2
left-side BOOKMARKS tab.
Click any of the bookmarks
listed and it’s corresponding
page will be displayed.

2. DOCUMENT LINKS
Navigate To Catalog Menus

Links located on each PDF page


can help you quickly jump to
areas of interest. At the top of
page one, for example, are links
that allow you to immediately
3
access either of the catalog’s two
major CONTENT MENU’s.

From the CONTENT MENU you can


link to any connector
SERIES MENU. 3. PAGE-ADVANCE BUTTONS
Navigate Page-By-Page
The connector SERIES MENU offers a variety of
links to data about that particular series of Click on either arrow at the bottom of the PDF window. This
connectors. will allow you to view the catalog page-by-page.

RETURN to an earlier menu at any time by To jump to the first or last page of the catalog, click on the
clicking the link at the top of any page. respective outside arrow.
YAZ1342.qxd 9/27/05 9:47 AM Page 2

B A C K TO M A I N M E N U

CONNECTORS

C O N T E N T S

CLICK ON YOUR SELECTION: OVERVIEW

S Y S T E M F E AT U R E S

ADDITIONAL CONNECTORS/POLE SIZES 0.64 x 0.8 UNSEALED


AVAILABLE IN THE YESC KAIZEN 0.64 SERIES
SECTION OF THIS CATALOG 0.64 x 0.8 SEALED

1.5 x 0.8 UNSEALED


1.5 SERIES
1.5 x 0.8 SEALED

2.8 x 0.8 UNSEALED


2.8 SERIES
2.8 x 0.8 SEALED

6.3 x 0.8 UNSEALED


6.3 SERIES
6.3 x 0.8 SEALED

HYBRID HYBRID
SERIES

HEADER HEADER
SERIES

SPECIALTY UNSEALED SPECIALTY


SPECIALTY SEALED SERIES

TERMINAL REMOVAL TERMINAL


REMOVAL

PART NUMBERING METHODOLOGY

DISCLAIMER YAZAKI LOCATIONS


YAZ1342.qxd:Final_covers 9/13/05 9:33 AM Page 3

B A C K TO Y E S C
CONTENTS MENU

Yazaki’s YESC Series has evolved from decades of

intensive design refinement. As the world’s largest

supplier of vehicle power and data networks and

associated components, Yazaki is uniquely

qualified to deliver leading-edge

connector solutions. The

company continues to provide

these innovative systems to

automotive customers around

the world, for vehicles of

virtually every description.

The YESC Series represents an

important connector resource,

delivering enhanced network performance in

a broad range of applications. Standards, hybrids,

custom designs; sealed or unsealed – Yazaki has the

connector system to meet your requirements.

Y A Z A K I E N G I N E E R I N G S T A N D A R D

G O TO PA G E 2 O F 2
YAZ1342.qxd:Final_covers 9/7/05 6:03 PM Page 4

B A C K TO Y E S C C O N T E N T S M E N U

Yazaki is a premier
provider of innovative,
robust power and data
networks that are flexible,
easily configurable and
cost competitive. Our TM

global reach, along with


our collaborative approach Yazaki products, manufactured in plants on six continents,
and in-depth vehicle-
help power one out of every three passenger vehicles on the
launch support, give
road, worldwide. That translates into more than 18 million
Yazaki customers an
connectors and 110 million terminals every day. Our
unprecedented resource
leadership position reflects a commitment to excellence that
for their power and
has made Yazaki the industry’s most innovative provider of
data system needs.
power and data system components.

From our three design centers in North America, Japan and


Europe, Yazaki advances the evolution of these critical
automotive components, providing connectivity solutions
that contribute to greater customer satisfaction. Our design
centers apply specialized engineering expertise to the specific
needs of vehicle manufacturers and their tier-supply partners.
The result: Yazaki’s global customers are assured of vehicle
power and data solutions that deliver highly
effective solutions to real-world challenges.
Our benchmark product
quality – in connector
systems, wire harnesses,
electronics, and IP displays –
delivers exceptional value
and marketplace strength
to our customers.

B A C K TO PA G E 1 O F 2
YAZ1342.qxd:Final_covers 9/8/05 10:20 AM Page 6

B A C K TO Y E S C
CONTENTS MENU

S Y S T E M F E AT U R E S
• Wide Range of Advanced Connectors Available Immediately
The YESC Series includes a full range of connector systems in stock – and available
for immediate delivery worldwide – for virtually any vehicle application.
• USCAR / ISO Standard Compliant
Terminal blade sizes are in accordance with USCAR and ISO standards
(0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
• Terminal Position Assurance Device
Yazaki’s Terminal Position Assurance Device is available front-loaded and
preset to the connector housing.
WIRE SEAL (SEALED ONLY)
• Connector Position Assurance Device
The Connector Position Assurance Device is available preset to
TERMINAL (FEMALE)
the female terminal connector housing.
• Wire Gauges for Every Application HOUSING (FEMALE)
The YESC Series is compatible with a wide range of
both US (AWG) and metric (mm2) wire sizes. CPA

INTERFACE SEAL

SEALED TPA (MALE)


TPA (FEMALE)

HOUSING (MALE)

TERMINAL (MALE)

WIRE SEAL (SEALED ONLY)

TERMINAL (FEMALE)

HOUSING (FEMALE)

TPA (FEMALE)

TPA (MALE)

HOUSING (MALE) UNSEALED


TERMINAL (MALE)
ps1_12:ps1_10 9/9/05 6:21 PM Page 1

B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

0.64 SERIES
UNSEALED

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION

S P E C I F I C AT I O N S

C U R R E N T R AT I N G C U R V E

TERMINAL

R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S
ps1_12:ps1_10 9/13/05 11:41 AM Page 2

B A C K TO S E R I E S M E N U

0.64 x 0.8 unsealed connection system

Construction
HOUSING, F

HOUSING, M

SIDE SPACER, M SIDE SPACER, F


TERMINAL, M TERMINAL, F

Specifications
Connector PBT + GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 20mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Terminal-to-Connector Retention Force 75N Min
Connector-to-Connector Retention Force 110N Min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA)
vs.
Current
150
This data is based on single 140

circuit/connector evaluation. Data 130


120
should be used as reference only. 110
Temperature (ROA) (˚C)

100
Appropriate derating should be 90

considered based upon specific 80


70
18 AWG
application requirements. 60
wire

50
40
30
20
10
0
0 2 4 6 8 10 12 14 16 18

Current (A)
ps1_12 9/27/05 10:23 AM Page 3

B A C K TO S E R I E S M E N U

unsealed connection system 0.64 x 0.8


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

1.90
0.80

25.50 16.50
0.64

2.40
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4720-02 Sn 0.35 22 0.3
Male Terminal
7114-4721-02 Sn 0.35 22 0.3
7114-3286-08 Au 0.35 22 0.3
7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
7116-4720-02 Sn 0.35 22 0.3
7116-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
Female Terminal
7116-4720-08 Au 0.35 22 0.3
7116-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

Retainer Clip/Bracket Dimensions UNIT: mm


80
0.90
3.20

R 0.

0.90
2.40
10.005
7.20
4.30
10.05
5.85
2.55

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref) ␾6.5mm
ps1_12 9/27/05 10:23 AM Page 4

B A C K TO S E R I E S M E N U

0.64 x 0.8 unsealed connection system

Part Number
Summary Chart
Part Name Male Female
7114-4720-02 7116-4720-02
7114-4721-02 7116-4721-02
Terminal
7114-3286-08 7116-4720-08
7114-3287-08 7116-4721-08
Applicable Clip 7047-9580 (Ref) N/A

Pole Polarity Color Male Part # Female Part # Female Part #


(w/CPA)
4 A Light Grey 7282-6560-40 7283-6386-40 7283-6560-40
6 A Light Grey 7282-6561-40 7283-6387-40 7283-6561-40
8 A Light Grey 7282-8870-40 7283-8873-40 7283-8872-40
12 A Light Grey 7282-7696-40 7283-7696-40 7283-7697-40
20 A Light Grey 7282-6568-40 7283-6388-40 7283-6568-40

* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: 49YA000105.
ps1_12:ps1_10 9/13/05 11:41 AM Page 5

B A C K TO S E R I E S M E N U

unsealed connection system 0.64 x 0.8


Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

4
14.60
16.10

38.50
21.30
15.65 12.95

7282-6560-40 7283-6386-40

6
16.10
14.60

38.50
21.30
20.75 17.63

7282-6561-40 7283-6387-40

8
20.15
18.55

39.60
21.30
15.65 12.95

7282-8870-40 7283-8873-40

12
20.15
18.55

39.60
20.75 21.30
17.65

7282-7696-40 7283-7696-40

20
18.55

21.30
27.75

7282-6568-40 7283-6388-40
ps1_12:ps1_10 9/9/05 6:22 PM Page 6

B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

0.64 SERIES
SEALED

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION

S P E C I F I C AT I O N S

C U R R E N T R AT I N G C U R V E

TERMINAL

R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S
ps1_12:ps1_10 9/13/05 11:41 AM Page 7

B A C K TO S E R I E S M E N U

0.64 x 0.8 sealed connection system

Construction

CPA (Optional)
HOUSING, F

SHROUD, M TERMINAL, F
TERMINAL, M HOUSING, M

SERIES
D

SIDE SPACER, F MAT SEAL, F


MAT SEAL, M SIDE SPACER, M

Specifications
Connector PBT + GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 20mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 75N Min
Connector-to-Connector Retention Force 110N Min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA)
vs.
Current
150
This data is based on single 140

circuit/connector evaluation. Data 130


120
should be used as reference only. 110
Temperature (ROA) (˚C)

100
Appropriate derating should be 90

considered based upon specific 80


70
18 AWG
application requirements. 60
wire

50
40
30
20
10
0
0 2 4 6 8 10 12 14 16 18

Current (A)
ps1_12 9/27/05 10:23 AM Page 8

B A C K TO S E R I E S M E N U

sealed connection system 0.64 x 0.8


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

1.90
0.80

25.50 16.50
0.64

2.40
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4720-02 Sn 0.35 22 0.3
7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
Male Terminal
7114-3286-08 Au 0.35 22 0.3
7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
7116-4720-02 Sn 0.35 22 0.3
7116-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
Female Terminal
7116-4720-08 Au 0.35 22 0.3
7116-4721-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85

Retainer Clip/Bracket Dimensions UNIT: mm


80
0.90
3.20

R 0.

0.90
2.40
10.005
7.20
4.30
10.05
5.85
2.55

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref) ␾6.5mm
ps1_12 9/27/05 10:23 AM Page 9

B A C K TO S E R I E S M E N U

0.64 x 0.8 sealed connection system

Part Number
Summary Chart
Part Name Male Female
7114-4720-02 7116-4720-02
7114-4721-02 7116-4721-02
Terminal
7114-3286-08 7116-4720-08
7114-3287-08 7116-4721-08
Applicable Clip 7047-9580 (Ref) N/A

Pole Polarity Color Male Part # Female Part # Female Part #


(w/CPA)
2 A Black 7282-6075-30 7283-6078-30 7283-6076-30

Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

2
17.60

15.95

42.25 26.80

13.50 14.10

7282-6075-30 7283-6078-30

* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: 49YA000105.
ps11-22:ps11-22 9/12/05 1:28 PM Page 1

B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

1.5 SERIES
UNSEALED
C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
ps11-22:ps11-22 9/12/05 1:28 PM Page 2

B A C K TO S E R I E S M E N U

1. 5 x 0 . 8 unsealed connection system

Construction

HOUSING, M TERMINAL, F

TERMINAL, M

HOUSING, F

PRE-SET SECONDARY PRE-SET SECONDARY


TERMINAL LOCK (TPA), M TERMINAL LOCK (TPA), F

Specifications
Connector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 3.50mm; Vertical: 6.50mm
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA) vs. Current
150
This data is based on single 140

circuit/connector evaluation. Data 130


0.5mm2
wire
1.0mm2
wire
Temperature (ROA) (°C)

120
should be used as reference only. 110
100
Appropriate derating should be 90

considered based upon specific 80


70

application requirements. 60
50

0.35mm2 rating curve not shown.


40
30

Current capability of terminal exceeds 20


10
capacity of wire. 0
0 5 10 15 20 25 30 35 40 45

Current (A)
ps11-22:ps11-22 9/12/05 1:28 PM Page 3

B A C K TO S E R I E S M E N U

unsealed connection system 1. 5 x 0 . 8


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

2.60
1.50

25.50 20.55
0.80

2.85
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Male Terminal
7114-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Female Terminal
7116-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

Retainer Clip/Bracket Dimensions UNIT: mm


80
0.90
3.20

R 0.

0.90
2.40
10.005
7.20
4.30
10.05
5.85
2.55

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref) ␾6.5mm
ps11-22 9/28/05 12:15 PM Page 4

B A C K TO S E R I E S M E N U

1. 5 x 0 . 8 unsealed connection system

Part Number
Summary Chart
Part Name Male Female
7114-4100-02 7116-4100-02
7114-4101-02 7116-4101-02
Terminal
7114-4100-08 7116-4100-08
7114-4101-08 7116-4101-08
Applicable Clip 7047-9580 (Ref) N/A

Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap
(w/CPA)
2 A Light Grey 7283-5904-40 7282-5555-40
3 A Light Grey 7283-5905-40
4 A Light Grey 7283-5906-40
4 B Green 7283-6475-60
6 A Light Grey 7283-5907-40 7282-5944-40
8 A Light Grey 7283-5908-40
10 A Light Grey 7283-5909-40
10 B Green 7282-5683-60
12 A Light Grey 7283-5940-40
16 A Green 7283-5941-60 7282-5690-60
16 C Light Grey 7282-5536-40

Housing Material: HPA UNIT: mm

Poles Male Housing Female Housing

10
26.55
N/A
38.30

24.50

7282-5683-60
Please check YESC KAIZEN Catalog for new part.

26.55

16 38.30
35.00
N/A

7282-5536-40
Please check YESC KAIZEN Catalog for new part.

* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool. Order Number: X39899-J374.

Please check the YESC KAIZEN catalog for additional parts.


ps11-22 9/27/05 10:47 AM Page 5

B A C K TO S E R I E S M E N U
B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

1.5 SERIES
SEALED
C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
CABLE SEAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S

G O TO PA G E 2 O F 2
ps11-22:ps11-22 9/12/05 1:28 PM Page 6

B A C K TO S E R I E S M E N U

1. 5 x 0 . 8 sealed connection system

Construction
PRE-SET
SECONDARY HOUSING LOCK
TERMINAL, F
HOUSING, M (CPA) (OPTIONAL)

TERMINAL, M
INDIVIDUAL INDIVIDUAL
WIRE SEAL WIRE SEAL

HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA) PRE-SET SECONDARY
TERMINAL LOCK (TPA)
INTERFACE SEAL

Specifications
Connector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 5.50mm; Vertical: 6.50mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA) vs. Current
150
140
This data is based on single 130
0.5mm2 1.0mm2
circuit/connector evaluation. Data
wire wire
Temperature (ROA) (°C)

120
110
should be used as reference only. 100
90
Appropriate derating should be 80

considered based upon specific 70


60
application requirements. 50
40

0.35mm2 rating curve not shown. 30


20

Current capability of terminal exceeds 10


0
capacity of wire. 0 5 10 15 20 25 30 35 40 45

Current (A)
ps11-22:ps11-22 9/12/05 1:28 PM Page 7

B A C K TO S E R I E S M E N U

sealed connection system 1. 5 x 0 . 8


Te r m i n a l UNIT: mm
Male Terminal Female Terminal

2.60
1.50

26.80
19.85
0.80

2.85
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4102-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4103-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Male Terminal
7114-4102-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4103-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4102-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4103-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Female Terminal
7116-4102-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4103-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25

Cable Seal UNIT: mm


7.10 8.70

5.40 5.4
0

Description Part Number Color Material Wire O.D. Range


7158-3030-50 Red Silicone 1.19 ~ 1.70
Cable Seal
7158-3031-90 Blue Silicone 1.60 ~ 2.34
Unused Cavity Plug 7158-3032-60 Green Silicone N/A

Retainer Clip/Bracket Dimensions UNIT: mm


10.005
7.20
4.30
0.90
2.40
10.05
5.85
2.55

80
0.90
3.20

R 0.

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref.) ␾6.5mm
ps11-22:ps11-22 9/13/05 2:42 PM Page 8

B A C K TO S E R I E S M E N U

1. 5 x 0 . 8 sealed connection system

Part Number
Summary Chart
Part Name Male Female
7114-4102-02 7116-4102-02
7114-4103-02 7116-4103-02
Terminal
7114-4102-08 7116-4102-08
7114-4103-08 7116-4103-08
7158-3030-50
Cable Seal
7158-3031-90
Unused Cavity Plug 7158-3032-60
Applicable Clip N/A 7047-9580 (Ref)

Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap
Description (w/CPA)
2 A Black 7282-5548-30 7283-5548-30 7283-5549-30
2 B Dark Grey 7282-5558-10
2 Black/Direct only 7283-5689-30
2 Dark Grey/Direct only 7283-6432-10
2 Natural/Direct only 7283-6433
2 Light Grey/Direct only 7283-6434-40
3 A Black 7282-5541-30
3 B Dark Grey 7282-5691-10 7283-5691-10 7283-5880-10
3 Black/Direct only 7283-5537-30
4 2-Row A Dark Grey 7282-5543-10 7283-5543-10 7283-5544-10
4 2-Row B Black 7282-5889-30 7283-5889-30
4 2-Row B Blue 7282-5889-90 7283-5889-90
5 A Black 7283-5547-30 7283-5550-30
6 A Dark Grey 7282-5553-10 7283-5553-10 7283-5554-10
6 A Black 7282-5553-30 7283-5553-30 7283-5554-30
8 A Dark Grey 7282-5684-10
8 A Black 7282-5684-30
10 2-Row A Black 7282-5946-30 7283-5946-30 7283-5947-30
10 2-Row B Dark Grey, #1 Pin Neg. 7283-5694-10
10 2-Row B Light Grey, #1 Pin Neg. 7283-5948-40 7283-5694-40
10 2-Row B Black, #5 & #9 Pin Neg. 7283-5695-30
10 2-Row B Black, #1 & #5 Pin Neg. 7283-6472-30 7283-6473-30
10 5-Row A Black/ PBT Material 7283-6478-30 7283-6479-30
12 A Dark Grey 7283-5545-10 7283-5546-10 7282-5545-10
12 A Black 7282-5545-30 7283-5545-30 7283-5546-30
18 A Black 7282-6493-30 7283-6493-30

* Applicable Terminal Removal Tool/Dimensions


Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: X39899-J374.
ps11-22 9/27/05 10:47 AM Page 9

B A C K TO S E R I E S M E N U

sealed connection system 1. 5 x 0 . 8


Housing Material: HPA UNIT: mm

Poles Male Housing Female Housing

26.25

2
22.25

42.00

19.70 33.45
23.00

7282-5548-30 7283-5548-30

2
22.25
N/A
42.00 Please check YESC KAIZEN Catalog for the mate.
19.70

7282-5558-10

15.20

2 N/A
24.60
33.45

7283-5689-30

2 N/A
23.82

19.00
35.45

7283-6432-10

2
26.00
N/A
35.45
19.00

7283-6433

2
23.82
N/A
35.45
19.00

7283-6434-40

G O TO PA G E 2 O F 3
ps11-22:ps11-22 9/12/05 1:29 PM Page 10

B A C K TO S E R I E S M E N U

1. 5 x 0 . 8 sealed connection system

Housing Material: HPA UNIT: mm

Poles Male Housing Female Housing

26.25

3
22.25

42.00
25.20
33.45
28.50

7282-5541-30 7283-5541-30

26.25

3 42.00

25.20
22.25

28.50
33.45

7282-5691-10 7283-5691-10

21.00

3 N/A

24.50
33.45

7283-5537-30

4
30.00 34.50

46.35
33.45
22.20 25.80

7282-5543-10 7283-5543-10

4
30.00 34.50

46.35
33.45
22.20 25.80

7282-5889-30 7283-5889-30

34.50

6
30.00

46.35

28.20 33.45
31.70
7282-5553-10 7283-5553-10

G O TO PA G E 3 O F 3
B A C K TO PA G E 1 O F 3
ps11-22 9/27/05 10:47 AM Page 11

B A C K TO S E R I E S M E N U

sealed connection system 1. 5 x 0 . 8


Housing Material: HPA UNIT: mm

Poles Male Housing Female Housing

30.00

8 46.35
33.70
N/A
Please check YESC KAIZEN Catalog for the mate.

7282-5684-10

30.00 34.10

10 46.35

38.20 41.70
33.45

7282-5946-30 7283-5946-30

34.10

10 N/A

41.70
33.45

7283-5948-40

10
52.90
N/A

35.45
22.80

7283-6478-30

30.00 36.00

12 46.35
44.70
48.40
33.45

7282-5545-10 7283-5545-10

B A C K TO PA G E 1 O F 3
ps23-34:ps23-34 9/12/05 1:40 PM Page 1

B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
2.8 SERIES
C U R R E N T R AT I N G C U R V E
UNSEALED
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
ps23-34:ps23-34 9/12/05 1:41 PM Page 2

B A C K TO S E R I E S M E N U

2.8 x 0.8 unsealed connection system

Construction

HOUSING, M TERMINAL, F

TERMINAL, M

HOUSING, F

PRE-SET SECONDARY PRE-SET SECONDARY


TERMINAL LOCK (TPA), M TERMINAL LOCK (TPA), F

Specifications
Connector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch Horizontal: 5.00mm; Vertical: 6.80mm
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA)
vs.
Current

This data is based on single 150


140

circuit/connector evaluation. Data 130


0.5mm2 2.5mm2
120 wire wire
should be used as reference only. 110
Temperature (ROA) (˚C)

Appropriate derating should be 100


90

considered based upon specific 80


70
application requirements. 60
50

0.35mm2 rating curve not shown. 40


30
Current capability of terminal exceeds 20
10
capacity of wire. 0
0 10 20 30 40 50 60

Current (A)
ps23-34:ps23-34 9/12/05 1:41 PM Page 3

B A C K TO S E R I E S M E N U

unsealed connection system 2.8 x 0.8


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

4.10
2.80

3.10
27.40 19.75
0.80

Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.3
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
Male Terminal 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
Female Terminal 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0

Retainer Clip/Bracket Dimensions UNIT: mm


80
0.90
3.20

R 0.

0.90
2.40
10.005
7.20
4.30
10.05
5.85
2.55

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref) ␾6.5mm
ps23-34:ps23-34 9/12/05 1:41 PM Page 4

B A C K TO S E R I E S M E N U

2.8 x 0.8 unsealed connection system

Part Number
Summary Chart
Part Name Male Female
7114-4110-02 7116-4110-02
Terminal 7114-4111-02 7116-4111-02
7114-4112-02 7116-4112-02
Applicable Clip 7047-9580 (Ref) N/A

Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap
(w/CPA)
2 A Light Grey 7283-5910-40
3 A Light Grey 7282-5563-40 7283-5563-40 7283-5911-40
4 A Light Grey 7283-5912-40
4 B Green 7282-5566-60 7283-5566-60
6 A Light Grey 7283-5913-40
7 A Light Grey 7282-5580-40 7283-5580-40
8 Green/Direct only 7283-6382-60
8 Dark Grey/Direct only 7283-6384-10 7283-6383-10
10 A Light Grey 7283-5564-40 7283-5915-40
12 A Light Grey 7283-5916-40

* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: X39899-J374.
ps23-34:ps23-34 9/12/05 1:41 PM Page 5

B A C K TO S E R I E S M E N U

unsealed connection system 2.8 x 0.8


Housing Material: HPA UNIT: mm

Poles Male Housing Female Housing

20.25

3
17.70

38.30
24.70
25.50 23.30

7282-5563-40 7283-5563-40

4
27.05 24.50

38.30
24.70
20.80 18.30

7282-5566-60 7283-5566-60

19.25

7 38.30
47.00
45.80
16.70

24.70

7282-5580-40 7283-5580-40

8
24.95
N/A
24.70
27.30

7283-6382-60

8
24.95
N/A
24.70
27.30

7283-6384-10
ps23-34:ps23-34 9/12/05 1:41 PM Page 6

B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
2.8 SERIES
C U R R E N T R AT I N G C U R V E
SEALED
TERMINAL
CABLE SEAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
ps23-34:ps23-34 9/12/05 1:41 PM Page 7

B A C K TO S E R I E S M E N U

2.8 x 0.8 sealed connection system

Construction
PRE-SET
SECONDARY HOUSING LOCK
TERMINAL, F (CPA) (OPTIONAL)
HOUSING, M

TERMINAL, M
INDIVIDUAL INDIVIDUAL
WIRE SEAL WIRE SEAL

PRE-SET SECONDARY INTERFACE SEAL


TERMINAL LOCK (TPA) PRE-SET SECONDARY
TERMINAL LOCK (TPA) HOUSING, F

ERIES Specifications
D Connector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch Horizontal: 6.80mm; Vertical: 6.80mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA)
vs.
Current

This data is based on single 150


140

circuit/connector evaluation. Data 130


0.5mm2 2.5mm2
120 wire wire
should be used as reference only. 110
Temperature (ROA) (˚C)

Appropriate derating should be 100


90

considered based upon specific 80


70
application requirements. 60
50

0.35mm2 rating curve not shown. 40


30
Current capability of terminal exceeds 20
10
capacity of wire. 0
0 10 20 30 40 50 60

Current (A)
ps23-34:ps23-34 9/12/05 1:41 PM Page 8

B A C K TO S E R I E S M E N U

sealed connection system 2.8 x 0.8


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

4.10
2.80

29.15 21.50
0.80

3.10
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.3
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
Male Terminal 7114-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4152-02 Sn 1.5 ~ 2.5 14 2.0
7116-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
Female Terminal 7116-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4152-02 Sn 1.5 ~ 2.5 14 2.0

Cable Seal UNIT: mm


9.05 12.00

0
6.9 7.1
0

Description Part Number Color Material Wire O.D. Range


7158-3110-40 Light Grey Silicone 3.10 ~ 3.3
7158-3111-60 Green Silicone 1.19 ~ 1.9
7158-3112-70 Yellow Silicone 1.88 ~ 2.1
Cable Seal
7158-3113-40 White Silicone 2.18 ~ 3.0
7158-3115-80 Brown Silicone 1.19 ~ 1.9
7158-3116-50 Red Silicone 1.88 ~ 2.4
Unused Cavity Plug 7158-3114-90 Blue Silicone N/A
ps23-34:ps23-34 9/12/05 1:41 PM Page 9

B A C K TO S E R I E S M E N U

2.8 x 0.8 sealed connection system

Retainer Clip/Bracket Dimensions UNIT: mm


10.005
7.20
4.30

0.90
2.40
10.05
5.85
2.55

80
0.90
3.20

R 0.
80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref.) ␾6.5mm

Part Number
Summary Chart
Part Name Male Female
7114-4150-02 7116-4150-02
Terminal 7114-4151-02 7116-4151-02
7114-4152-02 7116-4152-02
7158-3110-40
7158-3111-60
7158-3112-70
Cable Seal
7158-3113-40
7158-3115-80
7158-3116-50
Unused Cavity Plug 7158-3114-90
Applicable Clip N/A 7047-9580 (Ref)

Pole Polarity Color Male Part # Female Part # Female Part #


Description (w/CPA)
2 A Dark Grey 7282-5575-10 7283-5575-10 7283-5922-10
3 A Dark Grey 7282-5576-10 7283-5576-10 7283-5923-10
4 A Dark Grey 7282-5570-10 7283-5570-10 7283-5924-10
4 B Black 7282-5571-30 7283-5571-30 7283-5925-30
5 A Black/Direct Only 7283-5918-30
6 A Dark Grey 7282-5577-10 7283-5577-10 7283-5926-10
8 A Dark Grey 7282-5574-10 7283-5574-10 7283-5927-10

* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: X39899-J374.
ps23-34:ps23-34 9/12/05 1:41 PM Page 10

B A C K TO S E R I E S M E N U

sealed connection system 2.8 x 0.8


Housing Material: HPA UNIT: mm

Poles Male Housing Female Housing

28.85

2
25.25

50.00

35.40
25.20 28.70

7282-5575-10 7283-5575-10

25.25 28.85

3 50.00

30.20 33.70
35.40

7282-5576-10 7283-5576-10

4
32.05 35.65

50.00
35.40
24.45 27.90

7282-5570-10 7283-5570-10

35.65

4
32.05

50.00
35.40
24.45 27.90

7282-5571-30 7283-5571-30

25.90

5 N/A
41.90 34.80

7283-5918-30

32.05
35.65

6 50.00

31.90
35.30
35.40

7282-5577-10 7283-5577-10

G O TO PA G E 2 O F 2
ps23-34:ps23-34 9/12/05 1:41 PM Page 11

B A C K TO S E R I E S M E N U

2.8 x 0.8 sealed connection system

Housing Material: HPA UNIT: mm

Poles Male Housing Female Housing

37.15

8
32.05

50.00
38.60 42.30 35.40

7282-5574-10 7283-5574-10

B A C K TO PA G E 1 O F 2
ps35-42:ps35-42 9/9/05 6:39 PM Page 1

B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION

S P E C I F I C AT I O N S

C U R R E N T R AT I N G C U R V E

TERMINAL

R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S 6.3 SERIES
UNSEALED
PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S
ps35-42:ps35-42 9/9/05 6:39 PM Page 2

B A C K TO S E R I E S M E N U

6.3 x 0.8 unsealed connection system

Construction

HOUSING, M TERMINAL, F

TERMINAL, M

HOUSING, F

PRE-SET SECONDARY PRE-SET SECONDARY


TERMINAL LOCK (TPA), M TERMINAL LOCK (TPA), F

Specifications
Connector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch Horizontal: 8.50mm; Vertical: 7.30mm
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA)
vs.
Current
150
This data is based on single 140

circuit/connector evaluation. Data 130


1.0mm2 4.0mm
2
120
wire wire
should be used as reference only. 110
Temperature (ROA) (˚C)

100
Appropriate derating should be 90

considered based upon specific 80


70
application requirements. 60
50
40
30
20
10
0
0 10 20 30 40 50 60 70 80

Current (A)
ps35-42:ps35-42 9/9/05 6:39 PM Page 3

B A C K TO S E R I E S M E N U

unsealed connection system 6.3 x 0.8


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

6.30

7.50
23.30
32.25
0.80

3.80
Material: Copper Alloy Thickness: t=0.4 Material: Copper Alloy Thickness: t=0.4
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
Male Terminal 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
Female Terminal 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0

Retainer Clip/Bracket Dimensions UNIT: mm


10.005
7.20
4.30

0.90
2.40
10.05
5.85
2.55

80
0.90
3.20

R 0.

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref.) ␾6.5mm

Part Number
Summary Chart
Female Part #
Part Name Male Female Pole Polarity Color Male Part # Female Part # (w/CPA)
7114-4120-02 7116-4120-02 6 A Light Grey 7282-5604-40 N/A 7283-5603-40
Terminal 7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
Applicable Clip 7047-9580 (Ref) N/A

* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: G0406 (PA Type).
ps35-42 9/27/05 11:06 AM Page 4

B A C K TO S E R I E S M E N U

6.3 x 0.8 unsealed connection system

Housing Material: HPA UNIT: mm

Poles Male Housing Female Housing

30.00

6 45.10
37.00
N/A
Please check YESC KAIZEN Catalog for the mate.

7282-5604-40
ps35-42:ps35-42 9/9/05 6:39 PM Page 5

B A C K TO S E R I E S M E N U
B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
CABLE SEAL 6.3 SERIES
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S SEALED
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
ps35-42:ps35-42 9/9/05 6:39 PM Page 6

B A C K TO S E R I E S M E N U

6.3 x 0.8 sealed connection system

Construction
HOUSING, M TERMINAL, F PRE-SET
SECONDARY HOUSING LOCK
TERMINAL, M (CPA) (OPTIONAL)
INDIVIDUAL
WIRE SEAL INDIVIDUAL
WIRE SEAL

PRE-SET SECONDARY INTERFACE SEAL


TERMINAL LOCK (TPA), M PRE-SET SECONDARY
TERMINAL LOCK (TPA) HOUSING, F

Specifications
Connector HPA
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch Horizontal: 9.80mm; Vertical: 9.80mm
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA)
vs.
Current
150
This data is based on single 140

circuit/connector evaluation. Data 130


1.0mm2 4.0mm
2
120
wire wire
should be used as reference only. 110
Temperature (ROA) (˚C)

100
Appropriate derating should be 90

considered based upon specific 80


70
application requirements. 60
50
40
30
20
10
0
0 10 20 30 40 50 60 70 80

Current (A)
ps35-42:ps35-42 9/9/05 6:39 PM Page 7

B A C K TO S E R I E S M E N U

sealed connection system 6.3 x 0.8


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

7.50
6.30

33.25 24.30
0.80

3.80
Material: Copper Alloy Thickness: t=0.4 Material: Copper Alloy Thickness: t=0.4
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
7114-4141-02 Sn 1.5 ~ 2.5 14 2.0
Male Terminal
7114-4142-02 Sn 4.0 12 3.0
7116-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
Female Terminal 7116-4141-02 Sn 1.5 ~ 2.5 14 2.0
7116-4142-02 Sn 4.0 12 3.0

Cable Seal UNIT: mm


15.00
10.70

0
9.8 0
.0
11

Description Part Number Color Material Wire O.D. Range


7158-3081-50 Red Silicone 1.4 ~ 2.1
Cable Seal 7158-3082-90 Blue Silicone 2.18 ~ 3.0
7158-3083 Black Silicone 3.1 ~ 3.7
Unused Cavity Plug 7158-3080-60 Green Silicone N/A

Retainer Clip/Bracket Dimensions UNIT: mm


10.005
7.20
4.30
0.90
2.40
10.05
5.85
2.55

80
0.90
3.20

R 0.

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref.) ␾6.5mm
ps35-42 9/27/05 11:07 AM Page 8

B A C K TO S E R I E S M E N U

6.3 x 0.8 sealed connection system

Part Number
Summary Chart
Part Name Male Female
7114-4140-02 7116-4140-02
Terminal 7114-4141-02 7116-4141-02
7114-4142-02 7116-4142-02
7158-3081-50
Cable Seal 7158-3082-90
7158-3083
Unused Cavity Plug 7158-3080-60
Applicable Clip N/A 7047-9580 (Ref)

Pole Polarity Color Male Part # Female Part # Female Part # Delete Cap
Description (w/CPA)
2 A Dark Grey 7282-5596-10 7283-5596-10 7283-5928-10
4 A Dark Grey 7282-5595-10 7283-5929-10

Housing Material: HPA UNIT: mm

Poles Male Housing Female Housing

31.15

2
27.55

49.80

30.10
33.60 38.70

7282-5596-10 7283-5596-10

35.05

4 51.80

30.10
N/A
Please check YESC KAIZEN Catalog for the mate.

7282-5595-10

* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 81 for YES Connector Terminal Removal Tool.
Order Number: G0406 (PA Type).
ps43-46:ps43_46 9/9/05 6:42 PM Page 1

B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

C L I C K O N YO U R S E L E C T I O N : S P E C I F I C AT I O N S

TERMINAL

R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S

HYBRID
SERIES
ps43-46:ps43_46 9/9/05 6:42 PM Page 2

B A C K TO S E R I E S M E N U

HYBRID connection system

Specifications
Connector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size See Specific Connector Section
Terminal-to-Connector Retention Force See Specific Connector Section
Connector-to-Connector Retention Force See Specific Connector Section

Te r m i n a l
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4720-02/-08 Sn/Au 0.35 22 0.3
0.64mm
7114-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
7114-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
1.5mm
7114-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Male 7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
Terminal
2.8mm 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 Sn 1.5 ~ 2.5 14 2.0
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
7116-4720-02/-08 Sn/Au 0.35 22 0.3
0.64mm
7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8

7116-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5


1.5mm
7116-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Female 7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
Terminal
2.8mm 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
ps43-46 9/28/05 9:06 AM Page 3

B A C K TO S E R I E S M E N U

connection system HYBRID


Retainer Clip/Bracket Dimensions UNIT: mm

80
0.90
3.20

R 0.

0.90
2.40
10.00
7.20
4.30

10.05
5.85
2.55

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref) ␾6.5mm

Part Number
Summary Chart
Part Name Male Female
7114-4720-02 7116-4720-02
7114-4721-02 7116-4721-02
0.64mm
7114-3286-08 7116-4721-08
7114-3287-08 7116-4721-08
7114-4100-02/-08 7116-4100-02/-08
1.5mm
7114-4101-02/-08 7116-4101-02/-08
Terminal
7114-4110-02 7116-4110-02
2.8mm 7114-4111-02 7116-4111-02
7114-4112-02 7116-4112-02
7114-4120-02 7116-4120-02
6.3mm 7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
Applicable Clip 7047-9580 (Ref) N/A
ps43-46:ps43_46 9/9/05 6:42 PM Page 4

B A C K TO S E R I E S M E N U

HYBRID connection system

Part Number
Summary Chart (cont.)
Female Part #
Pole Polarity Color/Description Male Part # Female Part # w/(CPA)
3 A Light Grey 7282-5628-40 7283-5628-40
1x1.5, 2x6.3
10 A Light Grey 7283-5637-40
6x1.5, 4x2.8
Light Grey
13 A 7282-5625-40 7283-5625-40 7283-5643-40
11x2.8, 2x6.3
Light Grey
14 A 7283-5639-40
10x1.5, 4x2.8
Green
14 B 7282-5623-60 7283-5623-60
10x1.5, 4x2.8
14 B Black 7282-5623-30 7283-5623-30
10x1.5, 4x2.8

14 C Blue 7282-5624-90 7283-5624-90


10x1.5, 4x2.8
14 C Brown 7282-5624-80 7283-5624-80
10x1.5, 4x2.8

Housing Material: HPA UNIT: mm

Poles Male Housing Female Housing

21.25

3
17.15

45.10
27.30
24.40
27.60

7282-5628-40 7283-5628-40

27.10

14
23.20

38.30
26.60
38.60 37.20

7282-5623-60 7283-5623-60

27.10

14
23.20

38.30
26.60
38.60 37.20

7282-5624-90 7283-5624-90

* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal),
X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
ps47-52:ps47-52 9/9/05 6:45 PM Page 1

B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION

S P E C I F I C AT I O N S

C U R R E N T R AT I N G C U R V E

TERMINAL

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S

HEADER
SERIES
ps47-52:ps47-52 9/9/05 6:45 PM Page 2

B A C K TO S E R I E S M E N U

HEADER connection system

Construction
TERMINAL, F

PCB TERMINAL

HOUSING, F

PRE-SET SECONDARY
PCB HOUSING TERMINAL LOCK (TPA), F

Specifications
Connector See Section
Material Male Terminal Brass
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (125°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min

Current Rating Curve

SEE APPLICABLE BLADE SIZE SECTION


ps47-52:ps47-52 9/9/05 6:45 PM Page 3

B A C K TO S E R I E S M E N U

connection system HEADER


Te r m i n a l UNIT: mm

Male PCB Terminal Female Terminal

PURCHASED IN ASSEMBLY SEE APPLICABLE BLADE SIZE SECTION

Material: Brass Material: Copper Alloy Thickness: t=0.3


Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
Male Terminal N/A
7116-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
1.5mm
7116-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Female
Terminal 7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
ps47-52:ps47-52 9/13/05 4:09 PM Page 4

B A C K TO S E R I E S M E N U

HEADER connection system

Part Number
Summary Chart
Part Name Male Female
N/A 7116-4100-02
1.5mm N/A 7116-4101-02
Terminal N/A 7116-4100-08
N/A 7116-4101-08
N/A 7116-4110-02
2.8mm N/A 7116-4111-02
N/A 7116-4112-02
N/A 7116-4120-02
N/A 7116-4121-02
6.3mm
N/A 7116-4122-02

YESC KAIZEN Female Part #


Pole Polarity Color/Description Male Part # Female Part # w/(CPA)

Light Grey
2 A 7382-5597-40 7283-6458-40 7283-5601-40
6.3mm Header
2 A Black 7382-5608-30 7283-6458-40 7283-5601-40
6.3mm Header
Light Grey
10 A 7382-5884-40 7283-6455-40 7283-5909-40
1.5mm Header
10 B Black 7382-6379-30 7283-6455-40 7283-5909-40
1.5mm Header
Light Grey
12 A 7382-5568-40 7283-6467-40 7283-5916-40
2.8mm H-Header
Black
12 A 7382-5957-30 7382-5957-30 7283-5940-40
1.5mm Header
Light Grey
14 A 7382-5627-40 7283-6447-40 7283-5639-40
Hybrid 10x1.5, 4x2.8
Green/Config 1
16 A 7382-5551-60 7283-6453-60 7283-5941-60
1.5mm Header
Green/Config 2
16 A 7382-5681-60 7283-6453-60
1.5mm Header
Green/Config 3
16 A 7382-5682-60 7283-6453-60
1.5mm Header
Black 7283-6456-90
32 A 7382-5552-30
1.5mm Header 7283-3585-40
32 B Light Grey 7382-5881-40 7283-6456-90
1.5mm Header 7283-3585-40

* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 68 for YES Connector Terminal Removal Tool.
Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
ps47-52:ps47-52 9/13/05 4:10 PM Page 5

B A C K TO S E R I E S M E N U

connection system HEADER


H o u s i n g M a t e r i a l : PPA-GF16 Material: HPA UNIT: mm

Poles Male Housing Female Housing

19.20

2 25.70

26.50
SEE YESC KAIZEN CATALOG FOR MATES

7382-5608-30

19.20

2 25.70

40.70
SEE YESC KAIZEN CATALOG FOR MATES

7382-5597-40

26.15

10 30.20
38.50
SEE YESC KAIZEN CATALOG FOR MATES

7382-5884-40

24.55

10 33.10
37.60
SEE YESC KAIZEN CATALOG FOR MATES

7382-6379-30

26.45

12 22.30

35.00
SEE YESC KAIZEN CATALOG FOR MATES

7382-5957-30

27.10

12 31.30
52.70
SEE YESC KAIZEN CATALOG FOR MATES

7382-5568-40

G O TO PA G E 2 O F 2
ps47-52:ps47-52 9/9/05 6:45 PM Page 6

B A C K TO S E R I E S M E N U

HEADER connection system

H o u s i n g M a t e r i a l : PPA-GF16 Material: HPA UNIT: mm

Poles Male Housing Female Housing

27.20

14
23.20

49.10 26.60
30.20 37.20

7382-5627-40 7283-5622-40

26.15

16 30.20 48.80
SEE YESC KAIZEN CATALOG FOR MATES

7382-5551-60

29.20

16 30.20
48.80
SEE YESC KAIZEN CATALOG FOR MATES

7382-5681-60

31.20

16 31.60
34.80
SEE YESC KAIZEN CATALOG FOR MATES

7382-5682-60

26.15

32 30.20
82.00
SEE YESC KAIZEN CATALOG FOR MATES

7382-5552-30

22.55

32 22.30 82.00
SEE YESC KAIZEN CATALOG FOR MATES

7382-5881-40

B A C K TO PA G E 1 O F 2
pg53-74:pg53-74 9/9/05 6:49 PM Page 1

B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

C L I C K O N YO U R S E L E C T I O N : S P E C I F I C AT I O N S

TERMINAL

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S

SPECIALTY
SERIES
UNSEALED
pg53-74 9/27/05 11:28 AM Page 2

B A C K TO S E R I E S M E N U

S P E C I A LT Y S E R I E S unsealed connection system

Specifications
Connector HPA
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size See Specific Connector Section
Terminal-to-Connector Retention Force See Specific Connector Section
Connector-to-Connector Retention Force See Specific Connector Section

Te r m i n a l
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4720-02 Sn 0.35 22 0.3
7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
0.64mm
7114-3286-08 Au 0.35 22 0.3
7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
7114-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
1.5mm
Male 7114-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Terminal 7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4112-02 Sn 1.5 ~ 2.5 14 2.0
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
7116-4720-02/-08 Sn/Au 0.35 22 0.3
0.64mm
7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
7116-4100-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
1.5mm
7116-4101-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Female 7116-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
Terminal
2.8mm 7116-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0
pg53-74 9/27/05 11:28 AM Page 3

B A C K TO S E R I E S M E N U

unsealed connection system S P E C I A LT Y S E R I E S


Part Number
Summary Chart
Part Name Male Female
7114-4720-02 7116-4720-02
7114-4721-02 7116-4721-02
7114-3286-08 7116-4720-08
0.64mm
7114-3287-08 7116-4721-08
Terminal 7114-4100-02/-08 7116-4100-02/-08
1.5mm
7114-4101-02/-08 7116-4101-02/-08
7114-4110-02 7116-4110-02
2.8mm 7114-4111-02 7116-4111-02
7114-4112-02 7116-4112-02
7114-4120-02 7116-4120-02
6.3mm 7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
Applicable Clip 7047-9580 (Ref) N/A

Specialty Pole Polarity Color/Description Male Part # Female Part # Wire Shield

Axial Black
12 A 7282-4848-30 7283-4848-30
Adjustable 12x1.5
Black
26 A 20x2.8, 6x6.3/HPA 7283-5631-30
Light Grey
26 B 7283-5632-40
20x2.8, 6x6.3/HPA
Bolt Assist
36 A Black 7283-4846-30 7134-4691
20x1.5, 12x2.8, 4x6.3/PBT
Black
68 A 7283-4847-30 7134-4692
56x1.5, 8x2.8, 4x6.3/PBT
Black
15 A 9x2.8, 6x6.3 N/A 7283-6372-30
Natural
15 B 9x2.8, 6x6.3 N/A 7283-6373
Light Grey
26 A 22x1.5, 2x2.8, 2x6.3 N/A 7283-6436-40
Blue
26 B 22x1.5, 2x2.8, 2x6.3 N/A 7283-6437-90
Green
26 C 22x1.5, 2x2.8, 2x6.3 N/A 7283-6438-60
LIF
Black
26 A 22x1.5, 2x2.8, 2x6.3 7282-6376-30 7283-6376-30
Black
26 A 22x1.5, 2x2.8, 2x6.3 7282-6537-30 7283-6537-30
Natural
26 B 22x1.5, 2x2.8, 2x6.3 7282-8390 7283-8390
Light Grey
26 C 22x1.5, 2x2.8, 2x6.3 7282-8391-40 7283-8391-40
Green
26 D 22x1.5, 2x2.8, 2x6.3 7282-8392-60 7283-8392-60
Brown
26 E 22x1.5, 2x2.8, 2x6.3 7282-8393-80 7283-8393-80

* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 70-71 for YES Connector Terminal Removal Tool.
Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and
G0406 (PA Type) (for 6.3 terminal).
pg53-74:pg53-74 9/9/05 6:50 PM Page 4

B A C K TO S E R I E S M E N U

S P E C I A LT Y S E R I E S unsealed connection system

Axial Adjustable
Housing Material: PBT UNIT: mm

Poles Male Housing Female Housing

51.80

12
51.80

41.50
71.40 71.40 41.50

7282-4848-30 7283-4848-30

Bolt Assist
Housing Material: HPA/PBT UNIT: mm

Poles Male Housing Female Housing

26 N/A

46.55
60.35

50.15

7283-5631-30

26 N/A

46.55
60.35

50.15

7283-5632-40

36 N/A 28.90

108.00 40.30

7283-4846-30

68 N/A 40.15

109.60 40.30

7283-4847-30

G O TO PA G E 2 O F 2
pg53-74:pg53-74 9/9/05 6:50 PM Page 5

B A C K TO S E R I E S M E N U

unsealed connection system S P E C I A LT Y S E R I E S


LIF
Housing Material: PBT UNIT: mm

Poles Male Housing Female Housing

15
45.00
N/A
49.90
59.70

7283-6372-30

15
45.00
N/A
49.90
59.70

7283-6373

26
40.65
N/A

49.90
59.70

7283-6436-40

26
40.65
N/A

49.90
59.70

7283-6437-90

26
40.65
N/A
49.90
59.70

7283-6438-60

26
31.35
45.00

46.54
49.90
55.40 59.70

7282-6376-30 7283-6376-30
B A C K TO PA G E 1 O F 2
pg53-74:pg53-74 9/12/05 11:13 AM Page 7

B A C K TO S E R I E S M E N U
B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

C L I C K O N YO U R S E L E C T I O N : S P E C I F I C AT I O N S

TERMINAL

CABLE SEAL

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S

SPECIALTY
SERIES
SEALED

B A C K TO PA G E 2 O F 3
B A C K TO PA G E 1 O F 3
pg53-74 9/27/05 11:30 AM Page 8

B A C K TO S E R I E S M E N U

S P E C I A LT Y S E R I E S sealed connection system

Specifications
Connector See Section
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Isolation Resistance 500VDC, 20MΩ Min
Dielectric Resistance 1000VAC (1 min.)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 5.50mm; Vertical: N/A
Sealing Performance (Air Leak Pressure) 48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N Min
Connector-to-Connector Retention Force 110N Min

Te r m i n a l
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4720-02 Sn 0.35 22 0.3
7114-4721-02 Sn 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
0.64mm
7114-3286-08 Au 0.35 22 0.3
7114-3287-08 Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.8
7114-4102-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
1.5mm
7114-4103-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Male
Terminal 7114-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7114-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4152-02 Sn 1.5 ~ 2.5 14 2
7114-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7114-4141-02 Sn 1.5 ~ 2.5 14 2.0
7114-4142-02 Sn 4.0 12 3.0
7116-4720-02/-08 Sn/Au 0.35 22 0.3
0.64mm
7116-4721-02/-08 Sn/Au 0.5 ~ 0.75 20 ~ 18 0.5 ~ 0.85
7116-4102-02/-08 Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
1.5mm
7116-4103-02/-08 Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Female 7116-4150-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
Terminal
2.8mm 7116-4151-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4152-02 Sn 1.5 ~ 2.5 14 2.0
7116-4140-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4141-02 Sn 1.5 ~ 2.5 14 2.0
7116-4142-02 Sn 4.0 12 3.0
pg53-74:pg53-74 9/9/05 6:50 PM Page 9

B A C K TO S E R I E S M E N U

sealed connection system S P E C I A LT Y S E R I E S


Lamp Socket
Cable Seal UNIT: mm

7.10 8.70

5.40 5.4
0

Description Part Number Color Material Wire O.D. Range

Cable Seal 7158-3030-50 Red Silicone 1.19 ~ 1.70


(Female Only) 7158-3031-90 Blue Silicone 1.60 ~ 2.34
Unused Cavity Plug 7158-3032-60 Green Silicone N/A
pg53-74 9/27/05 11:30 AM Page 10

B A C K TO S E R I E S M E N U

S P E C I A LT Y S E R I E S sealed connection system

Part Number
Summary Chart
Part Name Male Female
7114-4720-02 7116-4720-02
7114-4721-02 7116-4721-02
0.64mm
7114-3286-08 7116-4720-08
7114-3287-08 7116-4721-08
7114-4102-02/-08 7116-4102-02/-08
1.5mm
Terminal 7114-4103-02/-08 7116-4103-02/-08
7114-4150-02 7116-4150-02
2.8mm 7114-4151-02 7116-4151-02
7114-4152-02 7116-4152-02
7114-4140-02 7116-4140-02
6.3mm 7114-4141-02 7116-4141-02
7114-4142-02 7116-4142-02
Cable Lamp 7158-3030-50
Seal Socket 7158-3031-90
Unused Lamp 7158-3032-60
Cavity Plug Socket

Color/ Male Female


Specialty Pole Polarity Description Part # Part #
Black
30 #7, #9-11, #17-19 N/A 7283-5635-30
CAM
Lever & #26-28 Pin Neg.
30 Black N/A 7283-5810-30
30 Black N/A 7283-5875-30
Axial
2 A 1.5mm 7341-5270-40 7283-5689-30
Lamp Right Angle
Socket 2 A 7341-5271-40 7283-5689-30
1.5mm
Axial
2 A 1.5mm 7341-5272-40 7283-5689-30
Black
2 N/A N/A
1.5mm/PBT
Black
2 N/A 7283-6430-30
Fuel 1.5mm/HPA
Injector Black
2 N/A 7283-6647-30
1.5mm/HPA
Black
2 N/A 7283-8492-30
1.5mm/PBT

* A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 70-71 for YES Connector Terminal Removal Tool.
Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal)
and G0406 (PA Type) (for 6.3 terminal).
pg53-74:pg53-74 9/9/05 6:50 PM Page 11

B A C K TO S E R I E S M E N U

sealed connection system S P E C I A LT Y S E R I E S


CAM Lever
Housing Material: HPA UNIT: mm

Poles Male Housing Female Housing

30 N/A

91.30
40.90

35.40

7283-5635-30

30 N/A

81.30
40.90

35.40

7283-5810-30

30 N/A

91.30
40.90

35.40

7283-5875-30

G O TO PA G E 2 O F 3
pg53-74:pg53-74 9/9/05 6:50 PM Page 12

B A C K TO S E R I E S M E N U

S P E C I A LT Y S E R I E S sealed connection system

Lamp Socket Nylon


Housing Material: PA66 Material: HPA UNIT: mm

Poles Male Housing Female Housing

2
15.20

33.45
24.60

7341-5270-40 7283-5689-30

26.20

2
15.20

29.15
37.50 33.45
24.60

7341-5271-40 7283-5689-30
22.00

2
15.20
22.00

34.90
33.45
24.60

7341-5272-40 7283-5689-30

G O TO PA G E 3 O F 3
B A C K TO PA G E 1 O F 3
pg53-74:pg53-74 9/9/05 6:50 PM Page 13

B A C K TO S E R I E S M E N U

sealed connection system S P E C I A LT Y S E R I E S


Fuel Injector
Housing Material:PBT/HPA UNIT: mm

Poles Male Housing Female Housing

2
23.82

N/A
35.45
16.85

7283-6430-30

2
23.82

N/A
35.45
16.85
7283-6647-30

2
23.27

36.95
16.35

7283-8492-30

B A C K TO PA G E 1 O F 3
pg53-74 9/27/05 11:31 AM Page 14

B A C K TO Y E S C
CONTENTS MENU

CONNECTORS

C L I C K O N YO U R S E L E C T I O N : TO O L F O R 0 . 6 4 S E R I E S

TO O L F O R 1. 5 A N D 2 . 8 S E R I E S

TO O L F O R 6 . 3 A N D 9 . 5 S E R I E S

N AV I G AT I O N T I P S

TERMINAL
REMOVAL
pg53-74:pg53-74 9/9/05 6:51 PM Page 15

B A C K TO M E N U

TERMINAL REMOVAL
A p p l i c a b l e Te r m i n a l
R e m o v a l To o l / D i m e n s i o n s
UNIT: mm

00
0. .05
-0 1.90 ±0.05
0 0.70
.1 ±0.05
RO 1.20 ±0.05
RO
.5
0

60

±0.02
±0.02
±0.10
º
29.50 ±0.05
16.00 ±0.10 R3 R1
.00 .00

0.63
1.28
2.00

(17.00)
5.50
DETAIL A(5/1) A

YAZAKI 0.64 SYSTEM


G
0.5

6.00
11.60
.60 0
R0
25.00 ±0.10

Description Order Number


YES Connector Terminal Removal Tool for 0.64 series. 49YA000105

UNIT: mm
1.05 -0.05

20.00
45⬚
0

(20.55) R

60
0.

1.20 -0.05
3.00 ±0.1
1.00 ±0.1
0


(17.00)
30
.3

0
R0

Description Order Number


YES Connector Terminal Removal Tool for 1.5 and 2.8 series. X39899-J374

UNIT: mm
1.40
1.00

0
2.3
INAL
R 1.50

OVAL 35
.00
.00
1.8 12
0 0
–0
.1

Description Order Number


YES Connector Terminal Removal Tool for 6.3 series. G0406 (PA Type)
YAZ1342.qxd:Final_covers 9/7/05 5:43 PM Page 7

B A C K TO M A I N M E N U

C O N T E N T S

CLICK ON YOUR SELECTION: OVERVIEW

S Y S T E M F E AT U R E S

0.64 x 0.64 UNSEALED


0.64 SERIES
0.64 x 0.64 SEALED

1.5 x 0.8 UNSEALED 1.5 SERIES

2.8 x 0.8 UNSEALED 2.8 SERIES

6.3 x 0.8 UNSEALED 6.3 SERIES

9.5 x 1.2 SEALED 9.5 SERIES

HYBRID
HYBRID
SERIES

HEADER
HEADER
SERIES

TERMINAL REMOVAL TERMINAL


REMOVAL

PART NUMBERING METHODOLOGY


YAZAKI LOCATIONS
DISCLAIMER
YAZ1342.qxd:Final_covers 9/8/05 10:20 AM Page 9

B A C K TO Y E S C K A I Z E N C O N T E N T S M E N U

YESC KAIZEN stands for continuous improvement – the

heart of a tradition that’s helped make Yazaki the world’s

largest supplier of vehicle power and data

networks, and related components. Now

we’ve extended that tradition, combining

Yazaki quality standards with highly

cost-efficient engineering, to create

the new YESC KAIZEN connector

series. The latest addition to the

Yazaki Engineering Standard Connectors

(YESC) line, YESC KAIZEN connectors help

engineers meet the aggressive performance, cost,

and serviceability requirements of today’s more

capable, feature-rich vehicles. When it comes to

continuous improvement in connectors,

look to YESC KAIZEN from Yazaki.


YAZ1342.qxd:Final_covers 9/8/05 1:13 PM Page 10

B A C K TO Y E S C K A I Z E N
CONTENTS MENU

S Y S T E M F E AT U R E S
• Popular-Size Sealed and Unsealed Connectors • Wire Gauges for Every Application
Available Immediately The YESC KAIZEN connector series is compatible
The YESC KAIZEN connector series includes a full range with a wide range of both US (AWG) and metric
of sealed and unsealed connector styles in stock, (mm2 ) wire sizes.
available for immediate delivery worldwide – for
• Interchangeable With YESC
virtually any vehicle application. All YESC KAIZEN connectors (except for the 0.64
• USCAR / ISO Standard Compliant series) have the same footprint as, and are fully
Terminal blade sizes meet USCAR and ISO standards interchangeable with, equivalent standard YESC.
(0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
• Designed to Perform
• Terminal Position Assurance Device All YESC KAIZEN connectors are
Yazaki’s Terminal Position Assurance Device is available designed to meet USCAR
WIRE SEAL (SEALED ONLY)
front-loaded and preset to the connector housing. performance specifications.
TERMINAL (FEMALE)

HOUSING (FEMALE)
CPA

INTERFACE SEAL

SEALED TPA (FEMALE)

TPA (MALE)

HOUSING (MALE)

TERMINAL (MALE)

WIRE SEAL (SEALED ONLY)

TERMINAL (FEMALE)

HOUSING (FEMALE)

TPA (FEMALE)

TPA (MALE)

TERMINAL (MALE)
HOUSING (MALE)
UNSEALED
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:19 PM Page 1

B A C K TO Y E S C K A I Z E N
CONTENTS MENU

0.64 SERIES
UNSEALED

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION

S P E C I F I C AT I O N S

C U R R E N T R AT I N G C U R V E

TERMINAL

R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:19 PM Page 2

B A C K TO S E R I E S M E N U

0.64 x 0.64 unsealed connection system

Construction

HOUSING, F
HOUSING, M

TERMINAL, M
PRE-SET SECONDARY TERMINAL, F
PRE-SET SECONDARY TERMINAL LOCK (TPA), F
TERMINAL LOCK (TPA), M

Specifications
Connector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~ 100°C (120°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 20mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Terminal-to-Connector Retention Force 75N min
Connector-to-Connector Retention Force 110N min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA) vs. Current

150
This data is based on single 140

circuit/connector evaluation. Data 130


Temperature (ROA) (ºC)

120
should be used as reference only. 110
100 0.35mm2 0.5mm2
Appropriate derating should be 90
wire wire

80
considered based upon specific 70

application requirements. 60
50
40
30
20
10
0
0 2 4 6 8 10 12 14 16 18

Current (A)
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 3

B A C K TO S E R I E S M E N U

unsealed connection system 0.64 x 0.64


Te r m i n a l UNIT: mm
Male Terminal Female Terminal

1.60
0.64

21.35 14.00
0.64

2.25
Material: Copper Alloy Thickness: t=0.2 Material: Copper Alloy Thickness: t=0.2
This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-02 Sn 0.75 18 0.85
Male Terminal
7114-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-08 Au 0.75 18 0.85
7116-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-02 Sn 0.75 18 0.85
Female Terminal
7116-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-08 Au 0.75 18 0.85

Retainer Clip/Bracket Dimensions UNIT: mm


80
0.90
3.20

R 0.

0.90
2.40
10.00
7.20
4.30
10.05
5.85
2.55

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref ) ␾6.5mm
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 4

B A C K TO S E R I E S M E N U

0.64 x 0.64 unsealed connection system

Part Number
Summary Chart
Part Name Male Female
7114-4618-02 7116-4618-02
7114-4619-02 7116-4619-02
Terminal
7114-4618-08 7116-4618-08
7114-4619-08 7116-4619-08
____
Applicable Clip 7047-9580 (Ref )

Color/ Male Part Female Part


Pole Polarity Description Number Number Delete Caps
4 A Black ____ 7283-9016-30 ____
8 A Black 7282-9022-30 7283-9028-30 ____
8 B Light Grey ____ 7283-9029-40 ____
10 A Black ____ 7283-9040-30 ____
10 D Green ____ 7283-9043-60 ____
10 Natural ____ 7283-9045 ____
F
10 A Black 7282-9082-30 7283-9088-30 ____
14 B Light Grey ____ 7283-9065-40 ____
14 E Blue ____ 7283-9068-90 ____
16 A Black ____ 7283-9076-30 ____
16 C Brown 7282-9072-80 7283-9078-80 ____
16 D Green ____ 7283-9079-60 ____
16 E Blue ____ 7283-9080-90 ____
16 F Natural ____ 7283-9081 ____
16 A Black ____ 7283-9282-30 ____
16 B Light Grey ____ 7283-9283-40 ____
16 C Brown ____ 7283-9284-80 ____
18 A Black ____ 7283-4544-30 ____
18 D Green ____ 7283-4548-60 ____
18 A Black ____ 7283-9110-30 ____
20 B Light Grey ____ 7283-9111-40 ____
20 C Brown ____ 7283-9112-80 ____

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: 49YA000263.
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 5

B A C K TO S E R I E S M E N U

unsealed connection system 0.64 x 0.64


Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

4 N/A

15.00
21.35
17.35

7283-9016-30 *

8
23.80
22.35

36.40 21.35
17.70 15.00

7282-9022-30 7283-9028-30 *

8
22.35
N/A
21.35
15.00

7283-9029-40 *

10 N/A

16.05
21.35
22.35

7283-9040-30 *

10 N/A

16.05
21.35
22.35

7283-9043-60 *

10
22.35
N/A
21.35
16.05

*
7283-9045

G O TO PA G E 2 O F 4

*Part meets USCAR interface standard at time of printing.


YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 6

B A C K TO S E R I E S M E N U

0.64 x 0.64 unsealed connection system

Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

10 16.43 17.38

54.40 28.72 21.33


32.92

7282-9082-30 7283-9088-30

14 N/A

21.15 21.35
22.35

7283-9065-40 *

14 N/A

21.15 21.35
22.35

7283-9068-90 *

16
22.35
N/A
21.35
23.70

7283-9076-30 *

16
23.80
22.35

36.40
21.35
27.90 23.70

7282-9072-80 7283-9078-80 *
*Part meets USCAR interface standard at time of printing.

G O TO PA G E 3 O F 4
B A C K TO PA G E 1 O F 4
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 7

B A C K TO S E R I E S M E N U

unsealed connection system 0.64 x 0.64


Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

16 N/A

23.70
21.35
22.35

7283-9079-60 *

16 N/A

23.70
21.35
22.35

7283-9080-90 *

16 N/A

23.70 21.35
22.35

7283-9081 *

16
21.90
N/A
26.00
23.66

7283-9282-30

16
21.90
N/A
26.00
23.66

7283-9283-40

*Part meets USCAR interface standard at time of printing.

G O TO PA G E 4 O F 4
B A C K TO PA G E 2 O F 4
YAZ1342-A.qxd:YAZ1310-A.qxd 9/8/05 11:09 AM Page 8

B A C K TO S E R I E S M E N U

0.64 x 0.64 unsealed connection system

Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

16 N/A

23.66
21.90

26.00

7283-9284-80

18
22.35
N/A

26.20 21.35

7283-4544-30*

18 N/A

26.20
21.35
22.35

7283-4548-60*

18
22.35
N/A
21.33
28.74

7283-9110-30

20 N/A
28.74
22.35

21.33

7283-9111-40

20
22.35
N/A
21.33
28.74

7283-9112-80
B A C K TO PA G E 1 O F 4
YAZ1342-A.qxd:YAZ1310-A.qxd 9/13/05 4:38 PM Page 9

B A C K TO Y E S C K A I Z E N
CONTENTS MENU

0.64 SERIES
SEALED

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION

S P E C I F I C AT I O N S

C U R R E N T R AT I N G C U R V E

TERMINAL

R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S
YAZ1342-A.qxd:YAZ1310-A.qxd 9/7/05 3:20 PM Page 10

B A C K TO S E R I E S M E N U

0.64 x 0.64 sealed connection system

Construction
HOUSING, F

HOUSING, M
TERMINAL, M

MAT SEAL, M
MAT SEAL, F
PRE-SET SECONDARY PRE-SET SECONDARY
TERMINAL LOCK (TPA), M TERMINAL LOCK (TPA), F
INTERFACE SEAL, F

Specifications
Connector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 20mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
Terminal Pitch Horizontal: 2.54mm; Vertical: 2.54mm
Sealing Performance (Air-Leak Pressure) 48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 75N min
Connector-to-Connector Retention Force 110N min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA) vs. Current
150
This data is based on single 140
130
circuit/connector evaluation. Data
Temperature (ROA) (°C)

120
110
should be used as reference only. 100
0.35mm2
wire
0.5mm2
wire

Appropriate derating should be 90


80
considered based upon specific 70
60
application requirements. 50
40
30
20
10
0
0 2 4 6 8 10 12 14 16 18

Current (A)
YAZ1342-A.qxd:YAZ1310-A.qxd 9/13/05 3:20 PM Page 11

B A C K TO S E R I E S M E N U

sealed connection system 0.64 x 0.64


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

1.60
0.64

14.00
21.35
0.64

2.25
Material: Copper Alloy Thickness: t=0.2 Material: Copper Alloy Thickness: t=0.2
This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-02 Sn 0.75 18 0.85
Male Terminal
7114-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7114-4619-08 Au 0.75 18 0.85
7116-4618-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-02 Sn 0.75 18 0.85
Female Terminal
7116-4618-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4619-08 Au 0.75 18 0.85

Retainer Clip/Bracket Dimensions UNIT: mm


0
0.90
3.20

R 0.8

0.90
2.40
10.00
7.20
4.30
10.05
5.85
2.55

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref ) ␾6.5mm
YAZ1342-A.qxd:YAZ1310-A.qxd 9/13/05 3:20 PM Page 12

B A C K TO S E R I E S M E N U

0.64 x 0.64 sealed connection system

Part Number
Summary Chart
Part Name Male Female
7114-4618-02 7116-4618-02
7114-4619-02 7116-4619-02
Terminal
7114-4618-08 7116-4618-08
7114-4619-08 7116-4619-08
____
Applicable Clip 7047-9580 (Ref )

Color/ Male Part Female Part


Pole Polarity Description Number Number Delete Caps
5 A Black 7282-2004-30 7283-2004-30 ____
5 A Black 7282-2005-30 7283-2005-30 ____
5 A Black 7282-2006-30 7283-2006-30 ____

Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

5 PHOTO UNAVAILABLE

25.04
36.05
24.40

7282-2004-30 7283-2004-30

5
24.40
PHOTO UNAVAILABLE
36.05
25.04

7282-2005-30 7283-2005-30

5
24.40
PHOTO UNAVAILABLE
36.05
25.04

7282-2006-30 7283-2006-30

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: 49YA000263.
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 1

B A C K TO Y E S C K A I Z E N
CONTENTS MENU

1.5 SERIES
UNSEALED

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION

S P E C I F I C AT I O N S

C U R R E N T R AT I N G C U R V E

TERMINAL

R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 2

B A C K TO S E R I E S M E N U

1. 5 x 0 . 8 unsealed connection system

Construction

HOUSING, M TERMINAL, F

TERMINAL, M

PRE-SET SECONDARY
TERMINAL LOCK (TPA), F HOUSING, F
PRE-SET SECONDARY
TERMINAL LOCK (TPA), M

Specifications
Connector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
Terminal Pitch Horizontal: 3.50mm; Vertical: 6.50mm
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA) vs. Current
150
140
This data is based on single 130
0.5mm2 1.0mm2
circuit/connector evaluation. Data
wire wire
Temperature (ROA) (°C)

120
110
should be used as reference only. 100
90
Appropriate derating should be 80

considered based upon specific 70


60
application requirements. 50
40

0.35mm2 rating curve not shown. 30


20

Current capability of terminal exceeds 10


0
capacity of wire. 0 5 10 15 20 25 30 35 40 45

Current (A)
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 3

B A C K TO S E R I E S M E N U

unsealed connection system 1. 5 x 0 . 8


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

2.60
1.50

25.50 20.55
0.80

2.85
Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.25
Applicable Wire Size
YESC YESC KAIZEN
Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
____
7114-4100-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
____
7114-4101-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Male Terminal ____
7114-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
____
7114-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Female Terminal ____
7116-4100-08 Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
____
7116-4101-08 Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
YESC KAIZEN is preferred (equal performance/lower insertion force)

Retainer Clip/Bracket Dimensions UNIT: mm


80
0.90
3.20

R 0.

0.90
2.40

10.00
7.20
4.30
10.05
5.85
2.55

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref ) ␾6.5mm
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 4

B A C K TO S E R I E S M E N U

1. 5 x 0 . 8 unsealed connection system

Part Number
Summary Chart
YESC YESC KAIZEN YESC YESC KAIZEN
Part Name Male Male Female Female
____
7114-4100-02 7116-4100-02 7116-4780-02
____
Terminal 7114-4101-02 7116-4101-02 7116-4781-02
____ ____
7114-4100-08 7116-4100-08
____ ____
7114-4101-08 7116-4101-08
____ ____ ____
Applicable Clip 7047-9580 (Ref )

YESC YESC KAIZEN YESC YESC KAIZEN


Color/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number Delete Caps
2 A Light Grey ____ 7282-6443-40 ____ 7283-6443-40 ____
2 A Orange ____ 7282-6443-50 ____ 7283-6443-50 ____
2 B Green ____ 7282-6444-60 ____ 7283-6444-60 ____
2 B Yellow ____ 7282-6444-70 ____ 7283-6444-70 ____
3 A Light Grey ____ 7282-3440-40 ____ 7283-3440-40
4 A Light Grey ____ 7282-6449-40 ____ 7283-6449-40 ____
4 A Orange ____ ____ ____ 7283-6449-50 ____
4 A Yellow ____ ____ ____ 7283-6449-70 ____
4 B Green ____ 7282-3443-60 ____ 7283-3443-60 ____
6 A Light Grey ____ 7282-6454-40 ____ 7283-6454-40 ____
6 B Green ____ ____ ____ 7283-4016-60 ____
8 A Light Grey ____ 7282-3441-40 ____ 7283-3441-40 ____
10 A Light Grey ____ 7282-6455-40 ____ 7283-6455-40 ____
12 A Light Grey ____ 7282-3442-40 ____ 7283-3442-40
16 A Green ____ 7282-6453-60 ____ 7283-6453-60 7282-5690-60
16 B Blue ____ 7282-6456-90 ____ 7283-6456-90 ____
16 C Light Grey 7282-5536-40 ____ ____ 7283-3585-40 ____

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: X39899-J374.
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 5

B A C K TO S E R I E S M E N U

unsealed connection system 1. 5 x 0 . 8


Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

2 38.35
15.70
19.80

14.70
24.75
19.65

7282-6443-40 7283-6443-40 *

2
19.80 19.65

38.35
24.75
15.70 14.70

7282-6444-60 7283-6444-60 *

3
19.80 18.65

38.35
24.75
19.25 16.70

7282-3440-40 7283-3440-40 *

4
26.50
26.15

38.35
15.70 24.75
14.70

7282-6449-40 7283-6449-40 *

4
26.50 26.15

38.35
24.75
14.70
15.70

7282-3443-60 7283-3443-60 *
*Part meets USCAR interface standard at time of printing.

G O TO PA G E 2 O F 3
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 6

B A C K TO S E R I E S M E N U

1. 5 x 0 . 8 unsealed connection system

Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

6
26.50
26.15

38.35
24.75
19.20 16.70

7282-6454-40 7283-6454-40 *

6 N/A

16.70
24.75
26.15

7283-4016-60 *

8
26.50
25.15

38.35
24.75
22.65 19.75

7282-3441-40 7283-3441-40 *

10
26.55 23.60

38.35 26.60
23.10
24.50

7282-6455-40 7283-6455-40 *

12
26.55 23.60

38.35
26.60 26.60
28.00

7282-3442-40 7283-3442-40 *
*Part meets USCAR interface standard at time of printing.

G O TO PA G E 3 O F 3
B A C K TO PA G E 1 O F 3
YAZ1342-B.qxd:YAZ1310-B.qxd 9/7/05 3:43 PM Page 7

B A C K TO S E R I E S M E N U

unsealed connection system 1. 5 x 0 . 8


Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

16
26.55
23.60

38.35 26.60
33.60
35.00

7282-6453-60 7283-6453-60 *

16
26.55
23.60

38.35 33.60 26.60


35.00

7282-6456-90 7283-6456-90 *

16 N/A

33.60 26.60
23.60

7283-3585-40 *
*Part meets USCAR interface standard at time of printing.

B A C K TO PA G E 1 O F 3
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 1

B A C K TO Y E S C K A I Z E N
CONTENTS MENU

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
2.8 SERIES
S P E C I F I C AT I O N S UNSEALED

C U R R E N T R AT I N G C U R V E

TERMINAL

R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 2

B A C K TO S E R I E S M E N U

2.8 x 0.8 unsealed connection system

Construction
HOUSING, M
TERMINAL, F
TERMINAL, M

HOUSING, F
PRE-SET SECONDARY PRE-SET SECONDARY
TERMINAL LOCK (TPA), M TERMINAL LOCK (TPA), F

Specifications
Connector PBT + GF
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
Terminal Pitch Horizontal: 5.00mm; Vertical: 6.80mm
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA) vs. Current
150

This data is based on single 140


130
circuit/connector evaluation. Data
Temperature (ROA) (°C)

120
0.5mm2 2.5mm2
wire wire
should be used as reference only. 110
100

Appropriate derating should be 90


80
considered based upon specific 70
60
application requirements. 50
40
0.35mm rating curve not shown.
2
30
20
Current capability of terminal exceeds 10

capacity of wire. 0
0 10 20 30 40 50 60

Current (A)
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 3

B A C K TO S E R I E S M E N U

unsealed connection system 2.8 x 0.8


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

4.10
2.80

3.10
27.40 19.75
0.80

Material: Copper Alloy Thickness: t=0.3 Material: Copper Alloy Thickness: t=0.3
Applicable Wire Size
YESC YESC KAIZEN
Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
____
7114-4110-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
____
Male Terminal 7114-4111-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
____
7114-4112-02 Sn 1.5 ~ 2.5 14 2.0
7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
Female Terminal 7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0
YESC KAIZEN is preferred (equal performance/lower insertion force)

Retainer Clip/Bracket Dimensions UNIT: mm


0
0.90
3.20

R 0.8

0.90
2.40
10.00
7.20
4.30
10.05
5.85
2.55

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref ) ␾6.5mm
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 4

B A C K TO S E R I E S M E N U

2.8 x 0.8 unsealed connection system

Part Number
Summary Chart
YESC YESC KAIZEN YESC YESC KAIZEN
Part Name Male Male Female Female
7114-4110-02 ____ 7116-4110-02 7116-4270-02
7114-4111-02 ____ 7116-4111-02 7116-4271-02
Terminal
7114-4112-02 ____ 7116-4112-02 7116-4272-02
____ ____ ____
Applicable Clip 7047-9580 (Ref)

YESC YESC KAIZEN YESC YESC KAIZEN


Color/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number Delete Caps
2 A Light Grey ____ 7282-6445-40 ____ 7283-6445-40 ____
4 A Light Grey ____ 7282-6446-40 ____ 7283-6446-40 ____
6 A Light Grey ____ 7282-6466-40 ____ 7283-6466-40 ____
Green/ ____ ____ ____ 7283-3242-60 ____
6 B Direct only
8 A Light Grey ____ 7282-3243-40 ____ 7283-3243-40 ____
Green/ ____ ____ ____ 7283-3244-60 ____
8 B Direct only
10 A Light Grey ____ 7282-6457-40 ____ 7283-6457-40 ____
12 A Light Grey ____ 7282-6467-40 ____ 7283-6467-40 ____
12 B Green ____ 7282-6468-60 ____ 7283-6468-60 ____

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: X39899-J374.
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 5

B A C K TO S E R I E S M E N U

unsealed connection system 2.8 x 0.8


Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

2
20.25
18.55

38.35
24.75
20.50 18.25

7282-6445-40 7283-6445-40

27.05

4
25.35

38.35
24.75
20.85 18.25

7282-6446-40 7283-6446-40

6
25.80
24.10

38.35
26.60
22.30
23.70

7282-6466-40 7283-6466-40

6 N/A
22.30
26.60
24.10

7283-3242-60

27.10

8
24.10

38.35 26.60
27.30
28.70

7282-3243-40 7283-3243-40

8
24.10
N/A
26.60
27.30

7283-3244-60

G O TO PA G E 2 O F 2
YAZ1342-C.qxd:YAZ1310-C.qxd 9/7/05 3:50 PM Page 6

B A C K TO S E R I E S M E N U

2.8 x 0.8 unsealed connection system

Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

27.10

10 38.35
33.70 32.30
26.60
24.10

7282-6457-40 7283-6457-40

27.10

12
24.10

38.35 26.60
37.30
38.70

7282-6467-40 7283-6467-40

12 38.35
38.70
27.10

37.30
26.60
24.10

7282-6468-60 7283-6468-60

B A C K TO PA G E 1 O F 2
YAZ1342-D.qxd:YAZ1310-D.qxd 9/13/05 4:54 PM Page 1

B A C K TO Y E S C
CONTENTS MENU

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION

S P E C I F I C AT I O N S

C U R R E N T R AT I N G C U R V E

TERMINAL 6.3 SERIES


UNSEALED
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S
YAZ1342-D.qxd:YAZ1310-D.qxd 9/7/05 3:52 PM Page 2

B A C K TO S E R I E S M E N U

6.3 x 0.8 unsealed connection system

Construction

HOUSING, M TERMINAL, F

TERMINAL, M

HOUSING, F

PRE-SET SECONDARY PRE-SET SECONDARY


TERMINAL LOCK (TPA), M TERMINAL LOCK (TPA), F

Specifications
Connector PBT+GF
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-To-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
Terminal Pitch Horizontal: 8.50mm; Vertical: 7.30mm
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA) vs. Current
150

This data is based on single 140


130
circuit/connector evaluation. Data
Temperature (ROA) (°C)

120
1.0mm2 4.0mm2
wire wire
110
should be used as reference only. 100

Appropriate derating should be 90


80
considered based upon specific 70
60
application requirements. 50
40
30
20
10
0
0 10 20 30 40 50 60 70 80

Current (A)
YAZ1342-D.qxd:YAZ1310-D.qxd 9/7/05 3:52 PM Page 3

ENU B A C K TO S E R I E S M E N U

unsealed connection system 6.3 x 0.8


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

6.30

7.50
23.30
32.25
0.80

3.80
Material: Copper Alloy Thickness: t=0.4 Material: Copper Alloy Thickness: t=0.4
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
Male Terminal 7114-4121-02 Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 Sn 4.0 12 3.0
7116-4120-02 Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
Female Terminal 7116-4121-02 Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 Sn 4.0 12 3.0

Retainer Clip/Bracket Dimensions UNIT: mm


10.00
7.20
4.30

0.90
2.40
10.05
5.85
2.55

0
0.90
3.20

R 0.8

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref) ␾6.5mm

Part Number
Summary Chart
Part Name Male Female
7114-4120-02 7116-4120-02
Terminal 7114-4121-02 7116-4121-02
7114-4122-02 7116-4122-02
____
Applicable Clip 7047-9580 (Ref)

YESC YESC KAIZEN YESC YESC KAIZEN


Color/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number
2 A Light Grey ____ 7282-6458-40 ____ 7283-6458-40
4 A Light Grey ____ 7282-6469-40 ____ 7283-6469-40
6 A Light Grey 7282-5604-40 ____ ____ 7283-3740-40
6 B Green ____ ____ ____ 7283-3741-60

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).
YAZ1342-D.qxd:YAZ1310-D.qxd 9/7/05 3:52 PM Page 4

B A C K TO S E R I E S M E N U

6.3 x 0.8 unsealed connection system

Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

22.70

2
18.70

45.15
27.35
26.70 24.30

7282-6458-40 7283-6458-40 *

30.00

4 45.15
28.50 26.10
27.35
26.00

7282-6469-40 7283-6469-40

6 N/A

34.60
27.35
26.00

7283-3740-40

6 N/A

34.60
27.35
26.00

7283-3741-60

*Part meets USCAR interface standard at time of printing.


YAZ1342-E.qxd:YAZ1310-E.qxd 9/8/05 10:35 AM Page 1

B A C K TO Y E S C K A I Z E N
CONTENTS MENU

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
C A B L E S E A L & C AV I T Y P LU G
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
9.5 SERIES
PA R T N U M B E R S U M M A R Y C H A R T SEALED
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
YAZ1342-E.qxd:YAZ1310-E.qxd 9/7/05 3:54 PM Page 2

B A C K TO S E R I E S M E N U

9 . 5 x 1. 2 sealed connection system

Construction
PRE-SET SECONDARY
HOUSING, M HOUSING (CPA) (OPTIONAL), F

END-SEAL RETAINER, M
(2 PER ASSEMBLY) END-SEAL RETAINER, F
(2 PER ASSEMBLY)
TERMINAL, M TERMINAL, F

INDIVIDUAL
INDIVIDUAL WIRE SEAL, F
WIRE SEAL, M
PRE-SET SECONDARY INTERFACE
PRE-SET SECONDARY TERMINAL LOCK (TPA), F SEAL, F
TERMINAL LOCK (TPA), M HOUSING, F

Specifications
Connector PBT+GF
Material Male Terminal Copper Alloy (Sn Plate)
Female Terminal Copper Alloy (Sn Plate)
Operating Temperature Range -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size 12AWG ~ 8AWG (4mm2 ~ 8mm2)
Terminal Pitch Horizontal: 14.00 mm
Sealing Performance (Air-Leak Pressure) 48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min

Current Rating Curve (Reference Only)


Temperature: Rise Over Ambient (ROA) vs. Current
150
This data is based on single 140
130
circuit/connector evaluation. Data
Temperature (ROA) (°C)

120

should be used as reference only. 110


100
4mm2
wire
10mm2
wire

Appropriate derating should be 90


80
considered based upon specific 70
60
application requirements. 50
40
30
20
10
0
0 10 20 30 40 50 60 70 80 90 100

Current (A)
YAZ1342-E.qxd:YAZ1310-E.qxd 9/7/05 3:55 PM Page 3

ENU B A C K TO S E R I E S M E N U

sealed connection system 9 . 5 x 1. 2


Te r m i n a l UNIT: mm

Male Terminal Female Terminal

9.50

11.30
11.30
40.00
40.00
29.00
29.00
1.20

4.4
Material: Copper Alloy Thickness: t=0.6 Material: Copper Alloy Thickness: t=0.6
Applicable Wire Size
Description Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-3273-02 Sn 10 8 10
Male Terminal 7114-3250 Sn 6 10 6
7114-3251 Sn 4 12 4
7116-3285-02 Sn 10 8 10
Female Terminal 7116-3250 Sn 6 10 6
7116-3251 Sn 4 12 4

Cable Seal & Cavity Plug UNIT: mm


9.0 16.1

.3
.6

14
13


Description Part Number Color Material Wire O.D. Range


7157-3581-80 Orange Silicone 4.3 ~ 5.8
Cable Seal 7157-3580-60 Green Silicone 3.4 ~ 4.6
7157-3582-90 Blue Silicone 2.5 ~ 3.5
____
Unused Cavity Plug 7157-3583 Black Silicone

Retainer Clip/Bracket Dimensions UNIT: mm


10.00
7.20
4.30
0.90
2.40
10.05
5.85
2.55

0
0.90
3.20

R 0.8

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref ) ␾6.5mm

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: G0406 (PA Type).
YAZ1342-E.qxd:YAZ1310-E.qxd 9/7/05 3:55 PM Page 4

B A C K TO S E R I E S M E N U

9 . 5 x 1. 2 sealed connection system

Part Number
Summary Chart
Part Name Male Female
7114-3273-02 7116-3285-02
Terminal 7114-3250 7116-3250
7114-3251 7116-3251
7157-3581-80
Cable Seal 7157-3580-60
7157-3582-90
Unused 7157-3583
Cavity Plug
Applicable Clip ____ 7047-9580 (Ref)
End-Seal 7158-6174-40 7158-6174-40
Retainer

Color/ Male Part Female Part Delete


Pole Polarity Description Number Number Caps
2 A Black 7282-3214-30 7283-3214-30 ____

Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

2
28.25
31.55

57.70
48.50
37.70 41.20

7282-3214-30 7283-3214-30
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:25 PM Page 1

B A C K TO Y E S C K A I Z E N
CONTENTS MENU

C L I C K O N YO U R S E L E C T I O N : S P E C I F I C AT I O N S

TERMINAL

R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S

HYBRID
SERIES
YAZ1342-F.qxd 9/28/05 12:09 PM Page 2

B A C K TO S E R I E S M E N U

HYBRID connection system

Specifications
Connector PBT+GF
Material Male Terminal Copper Alloy (Sn/Au Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (120°C max temp.) (USCAR Class II)
Operating Temperature Range -40°C ~125°C (145°C max temp.) (USCAR Class III)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.) (Crimp-to-Crimp)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Applicable Wire Size See Specific Connector Section
Terminal-to-Connector Retention Force See Specific Connector Section
Connector-to-Connector Retention Force See Specific Connector Section

Te r m i n a l UNIT: mm
Applicable Wire Size
YESC YESC KAIZEN
Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
7114-4100-02/-08 ——— Sn/Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
1.5mm
7114-4101-02/-08 ——— Sn/Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7114-4110-02 ——— Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
Male 2.8mm 7114-4111-02 ——— Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Terminal
7114-4112-02 ——— Sn 1.5 ~ 2.5 14 2.0
7114-4120-02 ——— Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7114-4121-02 ——— Sn 1.5 ~ 2.5 14 2.0
7114-4122-02 ——— Sn 4.0 12 3.0
7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
7116-4100-08 ——— Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
1.5mm
7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4101-08 ——— Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Female
Terminal 7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 ——— Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4121-02 ——— Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 ——— Sn 4.0 12 3.0

There are many different terminals and cable seals that can be used with Hybrid connectors. Please refer to the
terminal and cable seal pages for 1.5, 2.8 and 6.3 sealed and unsealed connectors. If you have questions, please
call 1-888-942-9152 for assistance.
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:25 PM Page 3

B A C K TO S E R I E S M E N U

connection system HYBRID


Retainer Clip/Bracket Dimensions UNIT: mm

80
0.90
3.20

R 0.

0.90
2.40
10.00
7.20
4.30

10.05
5.85
2.55

80
0.
R

Part Number Panel Hole Requirements


7047-9580 (Ref ) ␾6.5mm

Part Number
Summary Chart
YESC YESC KAIZEN YESC YESC KAIZEN
Male Part Male Part Female Part Female Part
Part Name Number Number Number Number
7114-4100-02 ——— 7116-4100-02 7116-4780-02
1.5mm
7114-4100-08 ——— 7116-4100-08 ———
7114-4101-02 ——— 7116-4101-02 7116-4781-02
7114-4101-08 ——— 7116-4101-08 ———
7114-4110-02 ——— 7116-4110-02 7116-4270-02
2.8mm
Terminal 7114-4111-01 ——— 7116-4111-02 7116-4271-02
7114-4112-02 ——— 7116-4112-02 7116-4272-02
7114-4120-02 ——— 7116-4120-02 ———
6.3mm
7114-4121-02 ——— 7116-4121-02 ———
7114-4122-02 ——— 7116-4122-02 ———
Applicable Clip 7047-9580 (Ref) ——— ——— ———
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:25 PM Page 4

B A C K TO S E R I E S M E N U

HYBRID connection system

Part Number
Summary Chart (cont.)
YESC YESC KAIZEN YESC YESC KAIZEN
Color/ Male Part Male Part Female Part Female Part
Pole Polarity Description Number Number Number Number
Light Grey ____ ____
8 A 7282-6448-40 7283-6448-40
6 x1.5, 2x2.8
Light Grey ____ ____
10 A 7282-6459-40 7283-6459-40
6x1.5, 4x2.8
Black ____ ____ ____
13 A 7283-3522-30
9x0.64, 4x1.5
Light Grey ____ ____ ____
13 B 7283-3523-40
9x0.64, 4x1.5
Light Grey ____ ____
13 A 7282-6569-40 7283-6569-40
11x2.8,2x6.3
Black ____ ____ ____
14 A 7283-4490-30
12x0.64, 2x1.5
Light Grey ____ ____
14 A 7282-6447-40 7283-6447-40
10x1.5, 4x2.8
Black ____ ____ ____
14 A 7283-9281-30
12x0.64, 2x1.5
Black ____ ____
20 A 7282-9450-30 7283-9450-30
6x2.8, 14x1.5
Black ____ ____ ____
28 A 7283-9504-30
4x6.3, 24x0.64
Black
34 A 1x6.3, 6x2.8, ____ 7282-9150-30 ____ 7283-9151-30
27x1.5
Light Grey
34 B 1x6.3, 6x2.8, ____ 7282-9152-40 ____ 7283-9153-40
27x1.5
Black ____ ____
38 A 7282-2784-30 7283-2784-30
30x0.64, 8.2.8
Black
43 A 34x1.5, 6x2.8, ____ 7282-4190-30 ____ 7283-4190-30
3x6.3
Light Grey
43 B 34x1.5, 6x2.8, ____ 7282-4192-40 ____ 7283-4192-40
3x6.3

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: 49YA000263 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal),
and G0406 (PA Type) (for 6.3 terminal).
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:25 PM Page 5

B A C K TO S E R I E S M E N U

connection system HYBRID


Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

8
27.10
24.10

38.35
26.60
24.50 23.10

7282-6448-40 7283-6448-40

27.10

10
24.10

38.35
26.60
31.60 30.20

7282-6459-40 7283-6459-40

13
19.81
N/A
26.20 24.75

7283-3522-30

13 N/A
26.20
24.75
19.81

7283-3523-40

28.10

13 45.15
51.20
48.80 27.35
24.10

7282-6569-40 7283-6569-40

14
22.35
N/A
21.80
23.28

7283-4490-30
G O TO PA G E 2 O F 3
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:26 PM Page 6

B A C K TO S E R I E S M E N U

HYBRID connection system

Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

27.10

14 38.35
38.60 37.20 26.60
24.10

7282-6447-40 7283-6447-40

14
23.50

N/A
26.00
23.28

7283-9281-30

20
65.70
39.90

49.90
68.23 60.00
72.70

7282-9450-30 7283-9450-30

28
41.51
N/A

86.20 53.97

7283-9504-30

34
60.40
47.90

55.90
68.23 64.80
72.70

7282-9150-30 7283-9151-30

G O TO PA G E 3 O F 3
B A C K TO PA G E 1 O F 3
YAZ1342-F.qxd:YAZ1310-F.qxd 9/12/05 2:26 PM Page 7

B A C K TO S E R I E S M E N U

connection system HYBRID


Housing Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

34
60.40
47.90

55.90
68.23 64.80
72.70

7282-9152-40 7283-9153-40

38
34.65 21.50

40.95
82.00 76.40 24.75

7282-2784-30 7283-2784-30

43
41.30
45.25

46.50
63.45 44.42
67.90

7282-4190-30 7283-4190-30

43 46.50
63.45
41.30

67.90
44.42
45.25

7282-4192-40 7283-4192-40

B A C K TO PA G E 1 O F 3
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:17 PM Page 1

B A C K TO Y E S C K A I Z E N
CONTENTS MENU

C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION

S P E C I F I C AT I O N S

C U R R E N T R AT I N G C U R V E

TERMINAL

PA R T N U M B E R S U M M A R Y C H A R T

P H OTO S / D I M E N S I O N S

N AV I G AT I O N T I P S

HEADER
SERIES
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 2

B A C K TO S E R I E S M E N U

connection system HEADER


Construction
TERMINAL, F

PCB TERMINAL, M

HOUSING, F
PRE-SET SECONDARY
PCB HOUSING, M TERMINAL LOCK (TPA), F

Specifications
Connector See Section
Material Male Terminal Brass (Sn Plate)
Female Terminal Copper Alloy (Sn/Au Plate)
Operating Temperature Range -40°C ~100°C (125°C max temp.) (USCAR Class II)
Current Capacity (See Chart)
Voltage Drop 10mΩ max (Term./Term.)
Isolation Resistance 500VDC, 20MΩ min
Dielectric Resistance 1000VAC (1 minute)
Terminal-to-Connector Retention Force 90N min
Connector-to-Connector Retention Force 110N min

Current Rating Curve

SEE APPLICABLE BLADE SIZE SECTION

0
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 3

B A C K TO S E R I E S M E N U

connection system HEADER


Te r m i n a l UNIT: mm

Male PCB Terminal Female Terminal

PURCHASED IN ASSEMBLY SEE APPLICABLE BLADE SIZE SECTION

Material: Brass Material: Copper Alloy Thickness: t=0.3

YESC YESC KAIZEN Applicable Wire Size


Description Part Number Part Number Plating Europe (mm2) U.S.A. (AWG) Japan (mm2)
Male Terminal ____ ____ ____ ____ ____ ____

7116-4100-02 7116-4780-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5


7116-4100-08 ____ Au 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
1.5mm
7116-4101-02 7116-4781-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4101-08 ____ Au 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
Female
Terminal 7116-4110-02 7116-4270-02 Sn 0.35 ~ 0.5 22 ~ 20 0.3 ~ 0.5
2.8mm 7116-4111-02 7116-4271-02 Sn 0.75 ~ 1.0 18 ~ 16 0.85 ~ 1.25
7116-4112-02 7116-4272-02 Sn 1.5 ~ 2.5 14 2.0
7116-4120-02 ____ Sn 0.5 ~ 1.0 20 ~ 16 0.5 ~ 1.25
6.3mm 7116-4121-02 ____ Sn 1.5 ~ 2.5 14 2.0
7116-4122-02 ____ Sn 4.0 12 3.0
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 4

B A C K TO S E R I E S M E N U

connection system HEADER


Part Number
Summary Chart
YESC YESC KAIZEN
Part Name Male Female Female
____ 7116-4100-02 7116-4780-02
____ 7116-4100-08 ____
1.5mm
____ 7116-4101-02 7116-4781-02
____ 7116-4101-08 ____
____ 7116-4110-02 7116-4270-02
Terminal
2.8mm ____ 7116-4111-02 7116-4271-02
____ 7116-4112-02 7116-4272-02
____ 7116-4120-02 ____
6.3mm ____ 7116-4211-02 ____
____ 7116-4122-02 ____

Male Part YESC YESC KAIZEN


Pole Polarity Color/Description Number Female Part Number Female Part Number
2 A Black 7382-5597-40 7283-6458-40
6.3mm Header

2 A Light Grey 7282-5608-30 7283-6458-40


6.3mm Header

4 A Black 7382-5613-30 7283-6469-40


6.3mm Header

10 A Light Grey
1.5mm Header 7382-5884-40 7283-6455-40

10 B Black 7382-6379-30 7283-6455-40


1.5mm Header

12 A Light Grey
2.8mm Header 7382-5568-40 7283-6467-40

12 A Black
1.5mm Header 7382-5957-30 7382-5957-30

14 A Light Grey 7382-5627-40 7283-6447-40


6.3mm Header

16 A Green/Config 1 7382-5551-60 7283-6453-60


1.5mm Header

16 A Green/Config 2
1.5mm Header 7382-5681-60 7283-6453-60

16 A Green/Config 3
1.5mm Header 7382-5682-60 7283-6453-60

32 A Black 7283-6456-90
7382-5552-30
1.5mm Header 7283-3585-40
Light Grey 7283-6456-90
32 B 7382-5881-40
1.5mm Header 7283-3585-40

A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).

0
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 5

B A C K TO S E R I E S M E N U

connection system HEADER


H o u s i n g M a t e r i a l : PPA-GF16 Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

19.20

2
18.70

25.70
27.35
40.70 24.30

7382-5597-40 * 7283-6458-40 *

2
19.20
18.70

25.70 27.35
24.30
26.50

7382-5608-30 * 7283-6458-40 *

4 26.05 26.00

41.50 27.35
25.70 26.10

7382-5613-30 7283-6469-40

26.15

10 30.20
38.50 23.10
26.60
23.60

7382-5884-40 * 7283-6455-40 *

24.55

10
23.60

33.10
26.60
37.60 23.10

7382-6379-30 * 7283-6455-40 *
*Part meets USCAR interface standard at time of printing.

G O TO PA G E 2 O F 3
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 6

B A C K TO S E R I E S M E N U

HEADER connection system

H o u s i n g M a t e r i a l : PPA-GF16 Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

27.10

12
24.10

31.30 26.60
37.30
52.70

7382-5568-40 7283-6467-40

26.45

12
23.60

22.30
26.60 26.60
35.00

7382-5957-30 * 7382-5957-30 *
27.20

14
24.10

49.10
30.20 37.20 26.60

7382-5627-40 7283-6447-40

26.15

16
23.60

33.60 26.60
30.20 48.80

7382-5551-60 * 7283-6453-60 *
29.20

16
23.60

48.80 33.60 26.60


30.20

7382-5681-60 * 7283-6453-60 *
*Part meets USCAR interface standard at time of printing.

G O TO PA G E 3 O F 3
B A C K TO PA G E 1 O F 3
YAZ1342-G.qxd:YAZ1310-G.qxd 9/7/05 4:18 PM Page 7

B A C K TO S E R I E S M E N U

connection system HEADER


H o u s i n g M a t e r i a l : PPA-GF16 Material: PBT+GF UNIT: mm

Poles Male Housing Female Housing

31.20

16 31.60
34.80 33.60 26.60
23.60

7382-5682-60 * 7283-6453-60 *
26.15
23.60

32 30.20
82.00
33.60 26.60

33.60 26.60
23.60

7382-5552-30 * 7283-6456-90 (16P) * 7283-3585-40 (16P) *


22.55
23.60

32 22.30 82.00
33.60 26.60

33.60 26.60
23.60

7382-5881-40 * 7283-6456-90 (16P) * 7283-3585-40 (16P) *


*Part meets USCAR interface standard at time of printing.

B A C K TO PA G E 1 O F 3
YAZ1342-H.qxd:YAZ1310-H.qxd 9/7/05 4:12 PM Page 1

B A C K TO Y E S C K A I Z E N
CONTENTS MENU

C L I C K O N YO U R S E L E C T I O N : TO O L F O R 0 . 6 4 S E R I E S

TO O L F O R 1. 5 A N D 2 . 8 S E R I E S

TO O L F O R 6 . 3 A N D 9 . 5 S E R I E S

TERMINAL
REMOVAL
YAZ1342-H.qxd:YAZ1310-H.qxd 9/7/05 4:13 PM Page 2

B A C K TO M E N U

TERMINAL REMOVAL
A p p l i c a b l e Te r m i n a l
R e m o v a l To o l / D i m e n s i o n s UNIT: mm

Description Order Number


YESC KAIZEN Connector Terminal Removal Tool for 0.64 series. 49YA000263

UNIT: mm
1.05 -0.05

20.00
45⬚
0

(20.55)
R

60
0.

1.20 -0.05
3.00 ±0.1
1.00 ±0.1
0


(17.00)
30
.3

0
R0

Description Order Number


YESC KAIZEN Connector Terminal Removal Tool for 1.5 and 2.8 series. X39899-J374

UNIT: mm
1.40
1.00

0
2.3
R 1.50

.00
35
0
1.8 12.0
0 0
–0
.1

Description Order Number


YESC KAIZEN Connector Terminal Removal Tool for 6.3 and 9.5 series. G0406 (PA Type)
YAZ1310-PG51_59.qxd:YAZ1310-PG51_59.qxd 9/12/05 12:45 PM Page 7

B A C K TO Y E S C C O N T E N T S M E N U
B A C K TO Y E S C K A I Z E N C O N T E N T S M E N U

PA R T N U M B E R I N G M E T H O D O L O G Y

7XXX-XXXX-XX:

Degree of Assembly
1 = Single Component
2 = Sub-Assembly
3 = Full Assembly
(ex. Header, Connector w/
terminated wire, etc.)

Base Number:
Sequential
(No specific meaning)

Component Description: Suffix, Denotes Part Color or Plating Type:


14 = Terminal, Male -__
16 = Terminal, Female -02 = Sn Plating
82 = Connector, Male (newer) -08 = Precious Metal Plating
83 = Connector, Female (newer) -10 = Dark Grey
-20 = Purple
-30 = Black
-40 = Light Grey
-50 = Orange / Red / Pink
-60 = Green
-70 = Yellow
-80 = Brown
-90 = Blue

No suffix indicates: Natural Color


for plastic, and black for rubber.

Miscellaneous Component* = Cable Seal, Clip, Wire Shield, TPA, CPA, etc.
YAZ1310-Kaizen1stSect.qxd:YAZ1310-Kaizen1stSect.qxd 9/12/05 12:41 PM Page 6

B A C K TO Y E S C C O N T E N T S M E N U
B A C K TO Y E S C K A I Z E N C O N T E N T S M E N U

DISCLAIMER: The information contained in this catalog is for reference purposes only, is subject to change without notice, and is not guaranteed by Yazaki
Corporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes no
warranty as to the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.
Current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.
The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the
customer and for all design and related matters.
Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be
specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and any
such express warranty shall be the sole and exclusive liability of Yazaki. Yazaki makes no other warranty. Whether express, implied, statutory or otherwise,
including but not limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products.
SEPTEMBER 2005 © 2005 Yazaki North America, Inc.
YAZ1342.qxd:Final_covers 9/8/05 1:13 PM Page 11

B A C K TO M A I N M E N U

NORTH AMERICA EUROPE


Headquarters: Components Business Unit
6801 Haggerty Road, Cologne:
Canton, MI 48187, USA Robert-Bosch-Strasse 43
734.983.1000 D-50769 Cologne, GERMANY
888.942.9152 49.221.59799.0
El Paso Division: Components Business Unit
1265 Peter Cooper, CIMS 711-00-00 Croatia:
El Paso, Texas 79936, USA HR-10000 Zagreb
915.858.8100 Budmanijeva 1
ASIA & SOUTH AMERICA Zagreb, CROATIA
385.1.6323.100
Singapore Component PET, LTD.:
(SINCOM) Hemel Hempstead:
79 Anson Road #08-01 Unit 1. The Willows, Mark Road
SINGAPORE 079906 Hemel Hempstead, Hertfordshire
65.622.6.6910 HP1 7AV UNITED KINGDOM
44.1442.29.2400
Japan:
World Headquarters Belgium:
Component Operations: Bedrijfsstraat 1220, B-3660
1500 Mishuku, Susono-City Opglabbeek, BELGIUM
Shizuoka-Ken 32.89.85.21.40
410-1194 JAPAN Barcelona:
81.559.65.3026 Gran Via de Les Corts Catalanes 184
Atico 2A,
E-08038 Barcelona, SPAIN
34.93.432.9200
Gothenburg:
Exportgatan 38B
SE-422 46 Hisings-Backa, SWEDEN
46.31.742.0600
Torino:
Via Leonardo da Vinci, 29
I-10095 Grugliasco
Torino, ITALY
39.011.780.4848

www.yazaki-na.com
888.942.9152

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