Yesc Yesc Kaizen Catalog
Yesc Yesc Kaizen Catalog
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YAZ1342.qxd   9/27/05   9:47 AM   Page 2
B A C K TO M A I N M E N U
CONNECTORS
C O N T E N T S
S Y S T E M F E AT U R E S
                                           HYBRID                                       HYBRID
                                                                                        SERIES
                                           HEADER                                       HEADER
                                                                                        SERIES
                                                                                              B A C K TO Y E S C
                                                                                          CONTENTS MENU
Y A Z A K I E N G I N E E R I N G S T A N D A R D
       G O TO PA G E 2 O F 2
YAZ1342.qxd:Final_covers   9/7/05   6:03 PM      Page 4
B A C K TO Y E S C C O N T E N T S M E N U
                           Yazaki is a premier
                           provider of innovative,
                           robust power and data
                           networks that are flexible,
                           easily configurable and
                           cost competitive. Our                                                                                                                  TM
      B A C K TO PA G E 1 O F 2
YAZ1342.qxd:Final_covers    9/8/05   10:20 AM    Page 6
                                                                                                                          B A C K TO Y E S C
                                                                                                                      CONTENTS MENU
          S Y S T E M F E AT U R E S
        • Wide Range of Advanced Connectors Available Immediately
          The YESC Series includes a full range of connector systems in stock – and available
          for immediate delivery worldwide – for virtually any vehicle application.
        • USCAR / ISO Standard Compliant
          Terminal blade sizes are in accordance with USCAR and ISO standards
          (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
        • Terminal Position Assurance Device
          Yazaki’s Terminal Position Assurance Device is available front-loaded and
          preset to the connector housing.
                                                                                                                WIRE SEAL (SEALED ONLY)
        • Connector Position Assurance Device
          The Connector Position Assurance Device is available preset to
                                                                                                     TERMINAL (FEMALE)
          the female terminal connector housing.
        • Wire Gauges for Every Application                                           HOUSING (FEMALE)
          The YESC Series is compatible with a wide range of
          both US (AWG) and metric (mm2) wire sizes.                                                      CPA
INTERFACE SEAL
HOUSING (MALE)
TERMINAL (MALE)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
TPA (MALE)
                                                                                                              B A C K TO Y E S C
                                                                                                          CONTENTS MENU
CONNECTORS
                                                                                                                       0.64 SERIES
                                                                                                                       UNSEALED
C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
                                                            N AV I G AT I O N T I P S
ps1_12:ps1_10     9/13/05    11:41 AM    Page 2
B A C K TO S E R I E S M E N U
          Construction
                                                                                                                       HOUSING, F
HOUSING, M
          Specifications
                                                          Connector                                 PBT + GF
                     Material                         Male Terminal                                 Copper Alloy (Sn/Au Plate)
                                                     Female Terminal                                Copper Alloy (Sn/Au Plate)
                                     Operating Temperature Range                                    -40°C ~100°C (120°C max temp.) (USCAR Class II)
                                                   Current Capacity                                 (See Chart)
                                                        Voltage Drop                                20mΩ Max (Term./Term.) (Crimp-To-Crimp)
                                                Isolation Resistance                                500VDC, 20MΩ Min
                                               Dielectric Resistance                                1000VAC (1 min.)
                                               Applicable Wire Size                                 22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
                                                      Terminal Pitch                                Horizontal: 2.54mm; Vertical: 2.54mm
                            Terminal-to-Connector Retention Force                                   75N Min
                          Connector-to-Connector Retention Force                                    110N Min
                                                                                          100
                Appropriate derating should be                                            90
                                                                                          50
                                                                                          40
                                                                                          30
                                                                                          20
                                                                                          10
                                                                                          0
                                                                                                0      2       4      6           8             10            12       14        16   18
                                                                                                                                      Current (A)
ps1_12   9/27/05   10:23 AM               Page 3
B A C K TO S E R I E S M E N U
                                                                                                                               1.90
                           0.80
                                                                  25.50                                                                                 16.50
                            0.64
                                                                                                                             2.40
               Material: Copper Alloy                                                Thickness: t=0.3   Material: Copper Alloy                                  Thickness: t=0.25
                                                                                                                                      Applicable Wire Size
                    Description                         Part Number                       Plating           Europe (mm2)                 U.S.A. (AWG)           Japan (mm2)
                                                        7114-4720-02                         Sn                   0.35                        22                     0.3
                   Male Terminal
                                                         7114-4721-02                        Sn                   0.35                        22                     0.3
                                                        7114-3286-08                         Au                   0.35                        22                     0.3
                                                        7114-3287-08                         Au                 0.5 ~ 0.75                  20 ~ 18              0.5 ~ 0.85
                                                        7116-4720-02                         Sn                   0.35                        22                     0.3
                                                         7116-4721-02                        Sn                 0.5 ~ 0.75                  20 ~ 18              0.5 ~ 0.85
                   Female Terminal
                                                        7116-4720-08                         Au                   0.35                        22                     0.3
                                                        7116-4721-08                         Au                 0.5 ~ 0.75                  20 ~ 18              0.5 ~ 0.85
R 0.
                                                                                                                                                                    0.90
                                                                                                                                                                           2.40
                                                              10.005
                                                                  7.20
                                                              4.30
                                                                                                        10.05
                                   5.85
                                          2.55
                                                                                80
                                                                           0.
                                                                       R
B A C K TO S E R I E S M E N U
           Part Number
           Summary Chart
                   Part Name                  Male            Female
                                           7114-4720-02     7116-4720-02
                                           7114-4721-02     7116-4721-02
                      Terminal
                                           7114-3286-08     7116-4720-08
                                           7114-3287-08     7116-4721-08
                   Applicable Clip        7047-9580 (Ref)       N/A
           * A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
            Refer to Page 68 for YES Connector Terminal Removal Tool.
            Order Number: 49YA000105.
ps1_12:ps1_10   9/13/05   11:41 AM   Page 5
B A C K TO S E R I E S M E N U
                  4
                                                                                                        14.60
                                                                       16.10
                                         38.50
                                                                                                21.30
                                                               15.65             12.95
7282-6560-40 7283-6386-40
                  6
                                                                         16.10
                                                                                                          14.60
                                           38.50
                                                                                                    21.30
                                                                20.75               17.63
7282-6561-40 7283-6387-40
                  8
                                                                  20.15
                                                                                                     18.55
                                       39.60
                                                                                                21.30
                                                              15.65                12.95
7282-8870-40 7283-8873-40
                 12
                                                                        20.15
                                                                                                        18.55
                                         39.60
                                                                20.75                            21.30
                                                                                 17.65
7282-7696-40 7283-7696-40
                 20
                                                                                                            18.55
                                                                                                     21.30
                                                                                  27.75
                                               7282-6568-40                          7283-6388-40
ps1_12:ps1_10   9/9/05   6:22 PM   Page 6
                                                                                                              B A C K TO Y E S C
                                                                                                          CONTENTS MENU
CONNECTORS
                                                                                                                       0.64 SERIES
                                                                                                                       SEALED
C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
                                                            N AV I G AT I O N T I P S
         ps1_12:ps1_10    9/13/05     11:41 AM    Page 7
B A C K TO S E R I E S M E N U
Construction
                                                                                                                                                              CPA (Optional)
                                                                                                                                  HOUSING, F
                                                                                            SHROUD, M                                                                       TERMINAL, F
                                 TERMINAL, M         HOUSING, M
SERIES
 D
                   Specifications
                                                                   Connector                                  PBT + GF
                              Material                         Male Terminal                                  Copper Alloy (Sn/Au Plate)
                                                              Female Terminal                                 Copper Alloy (Sn/Au Plate)
                                               Operating Temperature Range                                    -40°C ~125°C (145°C max temp.) (USCAR Class III)
                                                           Current Capacity                                   (See Chart)
                                                                 Voltage Drop                                 20mΩ Max (Term./Term.) (Crimp-To-Crimp)
                                                        Isolation Resistance                                  500VDC, 20MΩ Min
                                                        Dielectric Resistance                                 1000VAC (1 min.)
                                                        Applicable Wire Size                                  22AWG ~ 18AWG (0.22mm2 ~ 0.76mm2)
                                                               Terminal Pitch                                 Horizontal: 2.54mm; Vertical: 2.54mm
                                     Sealing Performance (Air Leak Pressure)                                  48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
                                     Terminal-to-Connector Retention Force                                    75N Min
                                   Connector-to-Connector Retention Force                                     110N Min
                                                                                                    100
                         Appropriate derating should be                                             90
                                                                                                    50
                                                                                                    40
                                                                                                    30
                                                                                                    20
                                                                                                    10
                                                                                                    0
                                                                                                          0      2          4        6          8             10            12       14     16    18
                                                                                                                                                    Current (A)
ps1_12   9/27/05   10:23 AM               Page 8
B A C K TO S E R I E S M E N U
                                                                                                                           1.90
                                0.80
                                                                          25.50                                                                     16.50
                                 0.64
                                                                                                                         2.40
               Material: Copper Alloy                                             Thickness: t=0.3       Material: Copper Alloy                             Thickness: t=0.25
                                                                                                                                  Applicable Wire Size
                    Description                    Part Number                         Plating            Europe (mm2)               U.S.A. (AWG)           Japan (mm2)
                                                   7114-4720-02                           Sn                   0.35                       22                         0.3
                                                   7114-4721-02                           Sn                0.5 ~ 0.75                  20 ~ 18              0.5 ~ 0.85
                   Male Terminal
                                                   7114-3286-08                           Au                   0.35                       22                         0.3
                                                   7114-3287-08                           Au                0.5 ~ 0.75                  20 ~ 18              0.5 ~ 0.85
                                                   7116-4720-02                           Sn                   0.35                       22                         0.3
                                                   7116-4721-02                           Sn                0.5 ~ 0.75                  20 ~ 18              0.5 ~ 0.85
                   Female Terminal
                                                   7116-4720-08                           Au                   0.35                       22                         0.3
                                                   7116-4721-08                           Au                0.5 ~ 0.75                  20 ~ 18              0.5 ~ 0.85
R 0.
                                                                                                                                                              0.90
                                                                                                                                                                      2.40
                                                   10.005
                                                       7.20
                                                   4.30
                                                                                                 10.05
                         5.85
                                  2.55
                                                                     80
                                                                0.
                                                            R
B A C K TO S E R I E S M E N U
           Part Number
           Summary Chart
                    Part Name                 Male              Female
                                           7114-4720-02       7116-4720-02
                                           7114-4721-02       7116-4721-02
                      Terminal
                                           7114-3286-08       7116-4720-08
                                           7114-3287-08       7116-4721-08
                   Applicable Clip        7047-9580 (Ref)         N/A
                    2
                                                                                                                                           17.60
15.95
42.25 26.80
13.50 14.10
7282-6075-30 7283-6078-30
           * A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
            Refer to Page 68 for YES Connector Terminal Removal Tool.
            Order Number: 49YA000105.
ps11-22:ps11-22   9/12/05   1:28 PM   Page 1
                                                                                                               B A C K TO Y E S C
                                                                                                           CONTENTS MENU
CONNECTORS
                                                                                                                        1.5 SERIES
                                                                                                                        UNSEALED
                  C L I C K O N YO U R S E L E C T I O N :   CONSTRUCTION
                                                             S P E C I F I C AT I O N S
                                                             C U R R E N T R AT I N G C U R V E
                                                             TERMINAL
                                                             R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
                                                             PA R T N U M B E R S U M M A R Y C H A R T
                                                             P H OTO S / D I M E N S I O N S
                                                             N AV I G AT I O N T I P S
ps11-22:ps11-22   9/12/05     1:28 PM    Page 2
B A C K TO S E R I E S M E N U
Construction
HOUSING, M TERMINAL, F
TERMINAL, M
HOUSING, F
          Specifications
                                                        Connector                                  HPA
                   Material                         Male Terminal                                  Copper Alloy (Sn/Au Plate)
                                                  Female Terminal                                  Copper Alloy (Sn/Au Plate)
                                  Operating Temperature Range                                      -40°C ~125°C (145°C max temp.) (USCAR Class III)
                                                  Current Capacity                                 (See Chart)
                                                      Voltage Drop                                 10mΩ Max (Term./Term.) (Crimp-To-Crimp)
                                             Isolation Resistance                                  500VDC, 20MΩ Min
                                            Dielectric Resistance                                  1000VAC (1 min.)
                                            Applicable Wire Size                                   22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
                                                    Terminal Pitch                                 Horizontal: 3.50mm; Vertical: 6.50mm
                         Terminal-to-Connector Retention Force                                     90N Min
                        Connector-to-Connector Retention Force                                     110N Min
                                                                                        120
             should be used as reference only.                                          110
                                                                                        100
             Appropriate derating should be                                              90
             application requirements.                                                   60
                                                                                         50
                                                                                                                                      Current (A)
ps11-22:ps11-22     9/12/05           1:28 PM    Page 3
B A C K TO S E R I E S M E N U
                                                                                                                             2.60
                                      1.50
                                                                       25.50                                                                          20.55
                                      0.80
                                                                                                                             2.85
              Material: Copper Alloy                                           Thickness: t=0.3           Material: Copper Alloy                              Thickness: t=0.25
                                                                                                                               Applicable Wire Size
                     Description                Part Number                         Plating                Europe (mm2)             U.S.A. (AWG)              Japan (mm2)
                                                 7114-4100-02                          Sn                    0.35 ~ 0.5               22 ~ 20                    0.3 ~ 0.5
                                                 7114-4101-02                          Sn                    0.75 ~ 1.0               18 ~ 16                 0.85 ~ 1.25
                  Male Terminal
                                                 7114-4100-08                          Au                    0.35 ~ 0.5               22 ~ 20                    0.3 ~ 0.5
                                                 7114-4101-08                          Au                    0.75 ~ 1.0               18 ~ 16                 0.85 ~ 1.25
                                                 7116-4100-02                          Sn                    0.35 ~ 0.5               22 ~ 20                    0.3 ~ 0.5
                                                 7116-4101-02                          Sn                    0.75 ~ 1.0               18 ~ 16                 0.85 ~ 1.25
                  Female Terminal
                                                 7116-4100-08                          Au                    0.35 ~ 0.5               22 ~ 20                    0.3 ~ 0.5
                                                 7116-4101-08                          Au                    0.75 ~ 1.0               18 ~ 16                 0.85 ~ 1.25
R 0.
                                                                                                                                                              0.90
                                                                                                                                                                     2.40
                                                10.005
                                                    7.20
                                                 4.30
                                                                                                  10.05
                        5.85
                               2.55
                                                                  80
                                                             0.
                                                         R
B A C K TO S E R I E S M E N U
           Part Number
           Summary Chart
                    Part Name              Male                     Female
                                       7114-4100-02             7116-4100-02
                                       7114-4101-02             7116-4101-02
                     Terminal
                                       7114-4100-08             7116-4100-08
                                       7114-4101-08             7116-4101-08
                  Applicable Clip     7047-9580 (Ref)               N/A
                                    Pole    Polarity                    Color                      Male Part #    Female Part #   Female Part #    Delete Cap
                                                                                                                                    (w/CPA)
                                      2         A                     Light Grey                                                  7283-5904-40     7282-5555-40
                                      3        A                      Light Grey                                                   7283-5905-40
                                      4        A                      Light Grey                                                   7283-5906-40
                                      4        B                         Green                                                     7283-6475-60
                                      6        A                      Light Grey                                                   7283-5907-40   7282-5944-40
                                      8         A                     Light Grey                                                   7283-5908-40
                                     10        A                      Light Grey                                                   7283-5909-40
                                     10        B                         Green                     7282-5683-60
                                     12        A                      Light Grey                                                   7283-5940-40
                                     16        A                         Green                                                     7283-5941-60   7282-5690-60
                                     16        C                      Light Grey                   7282-5536-40
                 10
                                                                                       26.55
                                                                                                                                   N/A
                                                38.30
24.50
                                                        7282-5683-60
                                              Please check YESC KAIZEN Catalog for new part.
26.55
                 16                         38.30
                                                                               35.00
                                                                                                                                    N/A
                                                        7282-5536-40
                                              Please check YESC KAIZEN Catalog for new part.
           * A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
            Refer to Page 68 for YES Connector Terminal Removal Tool. Order Number: X39899-J374.
                                                                                                      B A C K TO S E R I E S M E N U
                                                                                                                   B A C K TO Y E S C
                                                                                                             CONTENTS MENU
CONNECTORS
                                                                                                                          1.5 SERIES
                                                                                                                          SEALED
                    C L I C K O N YO U R S E L E C T I O N :   CONSTRUCTION
                                                               S P E C I F I C AT I O N S
                                                               C U R R E N T R AT I N G C U R V E
                                                               TERMINAL
                                                               CABLE SEAL
                                                               R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
                                                               PA R T N U M B E R S U M M A R Y C H A R T
                                                               P H OTO S / D I M E N S I O N S
                                                               N AV I G AT I O N T I P S
             G O TO PA G E 2 O F 2
ps11-22:ps11-22     9/12/05     1:28 PM      Page 6
B A C K TO S E R I E S M E N U
          Construction
                                                                                                                                                         PRE-SET
                                                                                                                                                           SECONDARY HOUSING LOCK
                                                                                                                    TERMINAL, F
                                  HOUSING, M                                                                                                                   (CPA) (OPTIONAL)
                            TERMINAL, M
             INDIVIDUAL                                                                                                                                         INDIVIDUAL
              WIRE SEAL                                                                                                                                          WIRE SEAL
                                                                                                                                                                HOUSING, F
                  PRE-SET SECONDARY
                  TERMINAL LOCK (TPA)                                                                    PRE-SET SECONDARY
                                                                                                         TERMINAL LOCK (TPA)
                                                                                                                                               INTERFACE SEAL
          Specifications
                                                           Connector                                HPA
                     Material                          Male Terminal                                Copper Alloy (Sn/Au Plate)
                                                      Female Terminal                               Copper Alloy (Sn/Au Plate)
                                        Operating Temperature Range                                 -40°C ~125°C (145°C max temp.) (USCAR Class III)
                                                   Current Capacity                                 (See Chart)
                                                         Voltage Drop                               10mΩ Max (Term./Term.) (Crimp-To-Crimp)
                                                 Isolation Resistance                               500VDC, 20MΩ Min
                                                Dielectric Resistance                               1000VAC (1 min.)
                                                Applicable Wire Size                                22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
                                                       Terminal Pitch                               Horizontal: 5.50mm; Vertical: 6.50mm
                          Sealing Performance (Air Leak Pressure)                                   48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
                            Terminal-to-Connector Retention Force                                   90N Min
                          Connector-to-Connector Retention Force                                    110N Min
                                                                                         120
                                                                                         110
             should be used as reference only.                                           100
                                                                                          90
             Appropriate derating should be                                               80
                                                                                                                                        Current (A)
ps11-22:ps11-22       9/12/05             1:28 PM             Page 7
B A C K TO S E R I E S M E N U
                                                                                                                                                2.60
                                              1.50
                                                                         26.80
                                                                                                                                                                 19.85
                                              0.80
                                                                                                                                                2.85
                  Material: Copper Alloy                                              Thickness: t=0.3                 Material: Copper Alloy                               Thickness: t=0.25
                                                                                                                                           Applicable Wire Size
                            Description                      Part Number                             Plating            Europe (mm2)          U.S.A. (AWG)                  Japan (mm2)
                                                             7114-4102-02                               Sn                0.35 ~ 0.5                   22 ~ 20                0.3 ~ 0.5
                                                             7114-4103-02                               Sn                0.75 ~ 1.0                   18 ~ 16              0.85 ~ 1.25
                            Male Terminal
                                                             7114-4102-08                              Au                 0.35 ~ 0.5                   22 ~ 20                0.3 ~ 0.5
                                                             7114-4103-08                              Au                 0.75 ~ 1.0                   18 ~ 16              0.85 ~ 1.25
                                                             7116-4102-02                               Sn                0.35 ~ 0.5                   22 ~ 20                0.3 ~ 0.5
                                                             7116-4103-02                               Sn                0.75 ~ 1.0                   18 ~ 16              0.85 ~ 1.25
                      Female Terminal
                                                             7116-4102-08                              Au                 0.35 ~ 0.5                   22 ~ 20                0.3 ~ 0.5
                                                             7116-4103-08                              Au                 0.75 ~ 1.0                   18 ~ 16              0.85 ~ 1.25
                     5.40                                                                                                5.4
                                                                                                                            0
                                                                                                       80
                                                                                              0.90
                                                                                       3.20
R 0.
                                                       80
                                                  0.
                                              R
B A C K TO S E R I E S M E N U
          Part Number
          Summary Chart
                  Part Name                Male          Female
                                        7114-4102-02   7116-4102-02
                                        7114-4103-02   7116-4103-02
                   Terminal
                                        7114-4102-08   7116-4102-08
                                        7114-4103-08   7116-4103-08
                                               7158-3030-50
                  Cable Seal
                                               7158-3031-90
              Unused Cavity Plug               7158-3032-60
               Applicable Clip              N/A       7047-9580 (Ref)
                                Pole        Polarity          Color               Male Part #    Female Part #   Female Part #   Delete Cap
                                                            Description                                            (w/CPA)
                                    2          A                  Black           7282-5548-30   7283-5548-30    7283-5549-30
                                    2          B               Dark Grey          7282-5558-10
                                    2                       Black/Direct only                    7283-5689-30
                                    2                    Dark Grey/Direct only                                   7283-6432-10
                                    2                     Natural/Direct only                                     7283-6433
                                    2                    Light Grey/Direct only                                  7283-6434-40
                                    3          A                  Black           7282-5541-30
                                    3          B               Dark Grey          7282-5691-10   7283-5691-10    7283-5880-10
                                    3                       Black/Direct only                    7283-5537-30
                                    4       2-Row A            Dark Grey          7282-5543-10   7283-5543-10    7283-5544-10
                                    4       2-Row B               Black           7282-5889-30   7283-5889-30
                                    4       2-Row B               Blue            7282-5889-90   7283-5889-90
                                    5          A                  Black                          7283-5547-30    7283-5550-30
                                    6          A               Dark Grey          7282-5553-10   7283-5553-10    7283-5554-10
                                    6          A                  Black           7282-5553-30   7283-5553-30    7283-5554-30
                                    8          A               Dark Grey          7282-5684-10
                                    8          A                  Black           7282-5684-30
                                   10       2-Row A               Black           7282-5946-30   7283-5946-30    7283-5947-30
                                   10       2-Row B     Dark Grey, #1 Pin Neg.                                   7283-5694-10
                                   10       2-Row B     Light Grey, #1 Pin Neg.                  7283-5948-40    7283-5694-40
                                   10       2-Row B     Black, #5 & #9 Pin Neg.                                  7283-5695-30
                                   10       2-Row B     Black, #1 & #5 Pin Neg.                  7283-6472-30    7283-6473-30
                                   10       5-Row A       Black/ PBT Material                    7283-6478-30    7283-6479-30
                                   12          A               Dark Grey          7283-5545-10   7283-5546-10    7282-5545-10
                                   12          A                  Black           7282-5545-30   7283-5545-30    7283-5546-30
                                   18          A                  Black           7282-6493-30   7283-6493-30
B A C K TO S E R I E S M E N U
26.25
                    2
                                                               22.25
42.00
                                                           19.70                                               33.45
                                                                             23.00
7282-5548-30 7283-5548-30
                    2
                                                                   22.25
                                                                                                    N/A
                                         42.00                                Please check YESC KAIZEN Catalog for the mate.
                                                            19.70
7282-5558-10
15.20
                    2                                N/A
                                                                                     24.60
                                                                                                                    33.45
7283-5689-30
                    2                                N/A
                                                                               23.82
                                                                                           19.00
                                                                                                                  35.45
7283-6432-10
                    2
                                                                                   26.00
                                                     N/A
                                                                                                                   35.45
                                                                                           19.00
7283-6433
                    2
                                                                                    23.82
                                                     N/A
                                                                                                                     35.45
                                                                                            19.00
7283-6434-40
             G O TO PA G E 2 O F 3
ps11-22:ps11-22   9/12/05   1:29 PM   Page 10
B A C K TO S E R I E S M E N U
26.25
                  3
                                                                 22.25
                                      42.00
                                                          25.20
                                                                                                                       33.45
                                                                                                    28.50
7282-5541-30 7283-5541-30
26.25
3 42.00
                                                          25.20
                                                                  22.25
                                                                                                      28.50
                                                                                                                       33.45
7282-5691-10 7283-5691-10
21.00
3 N/A
                                                                                               24.50
                                                                                                                         33.45
7283-5537-30
                  4
                                                                   30.00               34.50
                                         46.35
                                                                                                                       33.45
                                                              22.20                                 25.80
7282-5543-10 7283-5543-10
                  4
                                                                   30.00                     34.50
                                          46.35
                                                                                                                         33.45
                                                          22.20                                      25.80
7282-5889-30 7283-5889-30
34.50
                  6
                                                                  30.00
46.35
                                                         28.20                                                                 33.45
                                                                                                            31.70
                                               7282-5553-10                                          7283-5553-10
                                                                                                               G O TO PA G E 3 O F 3
                                                                                                            B A C K TO PA G E 1 O F 3
ps11-22   9/27/05   10:47 AM   Page 11
B A C K TO S E R I E S M E N U
30.00
                    8                      46.35
                                                                 33.70
                                                                                                           N/A
                                                                                    Please check YESC KAIZEN Catalog for the mate.
7282-5684-10
30.00 34.10
10 46.35
                                                              38.20                                41.70
                                                                                                                             33.45
7282-5946-30 7283-5946-30
34.10
10 N/A
                                                                                                     41.70
                                                                                                                                33.45
7283-5948-40
                    10
                                                                                                 52.90
                                                       N/A
                                                                                                                     35.45
                                                                                                          22.80
7283-6478-30
30.00 36.00
                    12           46.35
                                                              44.70
                                                                                                  48.40
                                                                                                                             33.45
7282-5545-10 7283-5545-10
             B A C K TO PA G E 1 O F 3
ps23-34:ps23-34   9/12/05   1:40 PM   Page 1
                                                                                                               B A C K TO Y E S C
                                                                                                           CONTENTS MENU
CONNECTORS
                  C L I C K O N YO U R S E L E C T I O N :   CONSTRUCTION
                                                             S P E C I F I C AT I O N S
                                                                                                                        2.8 SERIES
                                                             C U R R E N T R AT I N G C U R V E
                                                                                                                        UNSEALED
                                                             TERMINAL
                                                             R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
                                                             PA R T N U M B E R S U M M A R Y C H A R T
                                                             P H OTO S / D I M E N S I O N S
                                                             N AV I G AT I O N T I P S
ps23-34:ps23-34   9/12/05     1:41 PM   Page 2
B A C K TO S E R I E S M E N U
Construction
HOUSING, M TERMINAL, F
TERMINAL, M
HOUSING, F
          Specifications
                                                       Connector                                 HPA
                   Material                        Male Terminal                                 Copper Alloy (Sn Plate)
                                                  Female Terminal                                Copper Alloy (Sn Plate)
                                  Operating Temperature Range                                    -40°C ~125°C (145°C max temp.) (USCAR Class III)
                                                Current Capacity                                 (See Chart)
                                                     Voltage Drop                                10mΩ Max (Term./Term.) (Crimp-To-Crimp)
                                             Isolation Resistance                                500VDC, 20MΩ Min
                                            Dielectric Resistance                                1000VAC (1 min.)
                                            Applicable Wire Size                                 22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
                                                   Terminal Pitch                                Horizontal: 5.00mm; Vertical: 6.80mm
                         Terminal-to-Connector Retention Force                                   90N Min
                       Connector-to-Connector Retention Force                                    110N Min
                                                                                                                                 Current (A)
ps23-34:ps23-34    9/12/05              1:41 PM        Page 3
B A C K TO S E R I E S M E N U
                                                                                                                                           4.10
                                               2.80
                                                                                                                                           3.10
                                                                             27.40                                                                          19.75
                                               0.80
                  Material: Copper Alloy                                             Thickness: t=0.3           Material: Copper Alloy                              Thickness: t=0.3
                                                                                                                                    Applicable Wire Size
                      Description                      Part Number                        Plating                Europe (mm2)            U.S.A. (AWG)         Japan (mm2)
                                                       7114-4110-02                         Sn                     0.35 ~ 0.5               22 ~ 20                 0.3 ~ 0.5
                     Male Terminal                     7114-4111-02                         Sn                     0.75 ~ 1.0               18 ~ 16             0.85 ~ 1.25
                                                       7114-4112-02                         Sn                     1.5 ~ 2.5                      14                        2.0
                                                       7116-4110-02                         Sn                     0.35 ~ 0.5               22 ~ 20                 0.3 ~ 0.5
                    Female Terminal                    7116-4111-02                         Sn                     0.75 ~ 1.0               18 ~ 16             0.85 ~ 1.25
                                                       7116-4112-02                         Sn                     1.5 ~ 2.5                      14                        2.0
R 0.
                                                                                                                                                             0.90
                                                                                                                                                                     2.40
                                                      10.005
                                                          7.20
                                                       4.30
                                                                                                        10.05
                          5.85
                                 2.55
                                                                        80
                                                                   0.
                                                               R
B A C K TO S E R I E S M E N U
          Part Number
          Summary Chart
                  Part Name                Male             Female
                                        7114-4110-02     7116-4110-02
                     Terminal           7114-4111-02     7116-4111-02
                                       7114-4112-02      7116-4112-02
                  Applicable Clip     7047-9580 (Ref)        N/A
                                    Pole   Polarity              Color                 Male Part #   Female Part #   Female Part #   Delete Cap
                                                                                                                       (w/CPA)
                                     2         A               Light Grey                                            7283-5910-40
                                     3         A               Light Grey             7282-5563-40   7283-5563-40    7283-5911-40
                                     4         A               Light Grey                                            7283-5912-40
                                     4         B                 Green                7282-5566-60   7283-5566-60
                                     6         A               Light Grey                                            7283-5913-40
                                     7         A               Light Grey             7282-5580-40   7283-5580-40
                                     8                     Green/Direct only                         7283-6382-60
                                     8                    Dark Grey/Direct only                      7283-6384-10    7283-6383-10
                                    10         A               Light Grey                            7283-5564-40    7283-5915-40
                                    12         A               Light Grey                                            7283-5916-40
          * A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
           Refer to Page 68 for YES Connector Terminal Removal Tool.
           Order Number: X39899-J374.
ps23-34:ps23-34   9/12/05   1:41 PM   Page 5
B A C K TO S E R I E S M E N U
20.25
                  3
                                                                                                          17.70
                                       38.30
                                                                                                  24.70
                                                          25.50               23.30
7282-5563-40 7283-5563-40
                  4
                                                              27.05                                      24.50
                                       38.30
                                                                                                  24.70
                                                          20.80                       18.30
7282-5566-60 7283-5566-60
19.25
                  7                   38.30
                                                          47.00
                                                                                      45.80
                                                                                                          16.70
24.70
7282-5580-40 7283-5580-40
                  8
                                                                                                    24.95
                                                 N/A
                                                                                                 24.70
                                                                                 27.30
7283-6382-60
                  8
                                                                                                    24.95
                                                 N/A
                                                                                                 24.70
                                                                                 27.30
                                                                                        7283-6384-10
ps23-34:ps23-34   9/12/05   1:41 PM   Page 6
                                                                                                               B A C K TO Y E S C
                                                                                                           CONTENTS MENU
CONNECTORS
                  C L I C K O N YO U R S E L E C T I O N :   CONSTRUCTION
                                                             S P E C I F I C AT I O N S
                                                                                                                        2.8 SERIES
                                                             C U R R E N T R AT I N G C U R V E
                                                                                                                        SEALED
                                                             TERMINAL
                                                             CABLE SEAL
                                                             R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
                                                             PA R T N U M B E R S U M M A R Y C H A R T
                                                             P H OTO S / D I M E N S I O N S
                                                             N AV I G AT I O N T I P S
        ps23-34:ps23-34   9/12/05     1:41 PM    Page 7
B A C K TO S E R I E S M E N U
                  Construction
                                                                                                                                                      PRE-SET
                                                                                                                                                        SECONDARY HOUSING LOCK
                                                                                                                        TERMINAL, F                         (CPA) (OPTIONAL)
                                       HOUSING, M
                                 TERMINAL, M
                    INDIVIDUAL                                                                                                                                     INDIVIDUAL
                     WIRE SEAL                                                                                                                                      WIRE SEAL
ERIES             Specifications
 D                                                              Connector                              HPA
                           Material                         Male Terminal                              Copper Alloy (Sn Plate)
                                                          Female Terminal                              Copper Alloy (Sn Plate)
                                          Operating Temperature Range                                  -40°C ~125°C (145°C max temp.) (USCAR Class III)
                                                          Current Capacity                             (See Chart)
                                                             Voltage Drop                              10mΩ Max (Term./Term.) (Crimp-To-Crimp)
                                                    Isolation Resistance                               500VDC, 20MΩ Min
                                                    Dielectric Resistance                              1000VAC (1 min.)
                                                    Applicable Wire Size                               22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
                                                            Terminal Pitch                             Horizontal: 6.80mm; Vertical: 6.80mm
                                 Sealing Performance (Air Leak Pressure)                               48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
                                  Terminal-to-Connector Retention Force                                90N Min
                                 Connector-to-Connector Retention Force                                110N Min
                                                                                                                                     Current (A)
ps23-34:ps23-34    9/12/05          1:41 PM   Page 8
B A C K TO S E R I E S M E N U
                                                                                                                    4.10
                             2.80
                                                        29.15                                                                             21.50
                             0.80
                                                                                                                    3.10
                  Material: Copper Alloy                        Thickness: t=0.3           Material: Copper Alloy                                  Thickness: t=0.3
                                                                                                               Applicable Wire Size
                      Description             Part Number              Plating              Europe (mm2)                   U.S.A. (AWG)           Japan (mm2)
                                              7114-4150-02               Sn                      0.35 ~ 0.5                  22 ~ 20                0.3 ~ 0.5
                    Male Terminal             7114-4151-02               Sn                      0.75 ~ 1.0                  18 ~ 16               0.85 ~ 1.25
                                              7114-4152-02               Sn                      1.5 ~ 2.5                     14                     2.0
                                              7116-4150-02               Sn                      0.35 ~ 0.5                  22 ~ 20                0.3 ~ 0.5
                    Female Terminal           7116-4151-02               Sn                      0.75 ~ 1.0                  18 ~ 16               0.85 ~ 1.25
                                              7116-4152-02               Sn                      1.5 ~ 2.5                     14                     2.0
                        0
                     6.9                                                                   7.1
                                                                                              0
B A C K TO S E R I E S M E N U
                                                                                                                                                                     0.90
                                                                                                                                                                            2.40
                                                                                   10.05
              5.85
                     2.55
                                                                                                          80
                                                                                                  0.90
                                                                                           3.20
                                                                                                         R 0.
                                                         80
                                                    0.
                                                R
          Part Number
          Summary Chart
                       Part Name                                 Male          Female
                                                              7114-4150-02 7116-4150-02
                            Terminal                          7114-4151-02   7116-4151-02
                                                              7114-4152-02 7116-4152-02
                                                                     7158-3110-40
                                                                     7158-3111-60
                                                                     7158-3112-70
                            Cable Seal
                                                                     7158-3113-40
                                                                     7158-3115-80
                                                                     7158-3116-50
              Unused Cavity Plug                                     7158-3114-90
               Applicable Clip                                    N/A       7047-9580 (Ref)
          * A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
            Refer to Page 68 for YES Connector Terminal Removal Tool.
            Order Number: X39899-J374.
ps23-34:ps23-34   9/12/05   1:41 PM    Page 10
B A C K TO S E R I E S M E N U
28.85
                  2
                                                                   25.25
50.00
                                                                                                              35.40
                                                               25.20                      28.70
7282-5575-10 7283-5575-10
25.25 28.85
3 50.00
                                                               30.20                        33.70
                                                                                                                35.40
7282-5576-10 7283-5576-10
                  4
                                                                       32.05    35.65
                                       50.00
                                                                                                               35.40
                                                                24.45                     27.90
7282-5570-10 7283-5570-10
35.65
                  4
                                                                       32.05
                                        50.00
                                                                                                              35.40
                                                               24.45                      27.90
7282-5571-30 7283-5571-30
25.90
                  5                                 N/A
                                                                                                  41.90           34.80
7283-5918-30
                                                                       32.05
                                                                                35.65
6 50.00
                                                               31.90
                                                                                          35.30
                                                                                                              35.40
7282-5577-10 7283-5577-10
          G O TO PA G E 2 O F 2
ps23-34:ps23-34   9/12/05   1:41 PM     Page 11
B A C K TO S E R I E S M E N U
37.15
                  8
                                                                32.05
                                      50.00
                                                             38.60                         42.30          35.40
7282-5574-10 7283-5574-10
                                                                                             B A C K TO PA G E 1 O F 2
ps35-42:ps35-42   9/9/05   6:39 PM   Page 1
                                                                                                               B A C K TO Y E S C
                                                                                                           CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
                                                             R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S   6.3 SERIES
                                                                                                                        UNSEALED
                                                             PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
                                                             N AV I G AT I O N T I P S
ps35-42:ps35-42   9/9/05      6:39 PM   Page 2
B A C K TO S E R I E S M E N U
Construction
HOUSING, M TERMINAL, F
TERMINAL, M
HOUSING, F
          Specifications
                                                       Connector                                 HPA
                   Material                        Male Terminal                                 Copper Alloy (Sn Plate)
                                                  Female Terminal                                Copper Alloy (Sn Plate)
                                   Operating Temperature Range                                   -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
                                                 Current Capacity                                (See Chart)
                                                     Voltage Drop                                10mΩ Max (Term./Term.) (Crimp-To-Crimp)
                                             Isolation Resistance                                500VDC, 20MΩ Min
                                            Dielectric Resistance                                1000VAC (1 min.)
                                            Applicable Wire Size                                 20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
                                                   Terminal Pitch                                Horizontal: 8.50mm; Vertical: 7.30mm
                           Terminal-to-Connector Retention Force                                 90N Min
                       Connector-to-Connector Retention Force                                    110N Min
                                                                                       100
             Appropriate derating should be                                            90
                                                                                                                                      Current (A)
ps35-42:ps35-42           9/9/05    6:39 PM                 Page 3
B A C K TO S E R I E S M E N U
6.30
                                                                                                                                                   7.50
                                                                                                                                                                      23.30
                                                                            32.25
                                            0.80
                                                                                                                                                   3.80
                  Material: Copper Alloy                                               Thickness: t=0.4                   Material: Copper Alloy                               Thickness: t=0.4
                                                                                                                                              Applicable Wire Size
                            Description                      Part Number                          Plating                  Europe (mm2)               U.S.A. (AWG)            Japan (mm2)
                                                             7114-4120-02                              Sn                    0.5 ~ 1.0                    20 ~ 16              0.5 ~ 1.25
                          Male Terminal                      7114-4121-02                              Sn                    1.5 ~ 2.5                      14                    2.0
                                                             7114-4122-02                              Sn                        4.0                        12                    3.0
                                                             7116-4120-02                              Sn                    0.5 ~ 1.0                    20 ~ 16              0.5 ~ 1.25
                     Female Terminal                         7116-4121-02                              Sn                    1.5 ~ 2.5                      14                    2.0
                                                             7116-4122-02                              Sn                        4.0                        12                    3.0
                                                                                                                                                                                        0.90
                                                                                                                                                                                               2.40
                                                                               10.05
                   5.85
                          2.55
                                                                                                          80
                                                                                               0.90
                                                                                        3.20
R 0.
                                                       80
                                                  0.
                                              R
            Part Number
            Summary Chart
                                                                                                                                                                                 Female Part #
              Part Name                       Male                    Female                   Pole            Polarity      Color       Male Part #          Female Part #        (w/CPA)
                                     7114-4120-02                   7116-4120-02                      6           A        Light Grey    7282-5604-40                N/A          7283-5603-40
                  Terminal           7114-4121-02                   7116-4121-02
                                     7114-4122-02                   7116-4122-02
             Applicable Clip        7047-9580 (Ref)                     N/A
            * A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
             Refer to Page 68 for YES Connector Terminal Removal Tool.
             Order Number: G0406 (PA Type).
ps35-42   9/27/05   11:06 AM   Page 4
B A C K TO S E R I E S M E N U
30.00
                    6               45.10
                                                           37.00
                                                                                                     N/A
                                                                                  Please check YESC KAIZEN Catalog for the mate.
                                            7282-5604-40
ps35-42:ps35-42   9/9/05   6:39 PM   Page 5
                                                                                                    B A C K TO S E R I E S M E N U
                                                                                                                 B A C K TO Y E S C
                                                                                                           CONTENTS MENU
CONNECTORS
                  C L I C K O N YO U R S E L E C T I O N :   CONSTRUCTION
                                                             S P E C I F I C AT I O N S
                                                             C U R R E N T R AT I N G C U R V E
                                                             TERMINAL
                                                             CABLE SEAL                                                 6.3 SERIES
                                                             R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S   SEALED
                                                             PA R T N U M B E R S U M M A R Y C H A R T
                                                             P H OTO S / D I M E N S I O N S
                                                             N AV I G AT I O N T I P S
ps35-42:ps35-42     9/9/05       6:39 PM      Page 6
B A C K TO S E R I E S M E N U
          Construction
                                      HOUSING, M                                                                               TERMINAL, F           PRE-SET
                                                                                                                                                       SECONDARY HOUSING LOCK
                                TERMINAL, M                                                                                                                (CPA) (OPTIONAL)
                  INDIVIDUAL
                   WIRE SEAL                                                                                                                                             INDIVIDUAL
                                                                                                                                                                          WIRE SEAL
          Specifications
                                                             Connector                                HPA
                     Material                            Male Terminal                                Copper Alloy (Sn Plate)
                                                       Female Terminal                                Copper Alloy (Sn Plate)
                                       Operating Temperature Range                                    -40°C ~125°C (145°C max temp.) (USCAR Class III)
                                                       Current Capacity                               (See Chart)
                                                          Voltage Drop                                10mΩ Max (Term./Term.) (Crimp-To-Crimp)
                                                  Isolation Resistance                                500VDC, 20MΩ Min
                                                 Dielectric Resistance                                1000VAC (1 min.)
                                                 Applicable Wire Size                                 20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
                                                         Terminal Pitch                               Horizontal: 9.80mm; Vertical: 9.80mm
                          Sealing Performance (Air Leak Pressure)                                     48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
                               Terminal-to-Connector Retention Force                                  90N Min
                          Connector-to-Connector Retention Force                                      110N Min
                                                                                            100
            Appropriate derating should be                                                  90
                                                                                                                                           Current (A)
ps35-42:ps35-42       9/9/05         6:39 PM                Page 7
B A C K TO S E R I E S M E N U
                                                                                                                                                  7.50
                                              6.30
                                                                         33.25                                                                                          24.30
                                              0.80
                                                                                                                                                  3.80
                  Material: Copper Alloy                                                Thickness: t=0.4                 Material: Copper Alloy                                     Thickness: t=0.4
                                                                                                                                             Applicable Wire Size
                            Description                      Part Number                             Plating              Europe (mm2)                   U.S.A. (AWG)              Japan (mm2)
                                                             7114-4140-02                                 Sn                0.5 ~ 1.0                      20 ~ 16                  0.5 ~ 1.25
                                                             7114-4141-02                                 Sn                1.5 ~ 2.5                        14                         2.0
                            Male Terminal
                                                             7114-4142-02                                 Sn                    4.0                          12                         3.0
                                                             7116-4140-02                                 Sn                0.5 ~ 1.0                      20 ~ 16                  0.5 ~ 1.25
                      Female Terminal                        7116-4141-02                                 Sn                1.5 ~ 2.5                        14                         2.0
                                                             7116-4142-02                                 Sn                    4.0                          12                         3.0
                                 0
                              9.8                                                                                                    0
                                                                                                                                .0
                                                                                                                             11
                                                                                                           80
                                                                                                   0.90
                                                                                            3.20
R 0.
                                                       80
                                                  0.
                                              R
B A C K TO S E R I E S M E N U
           Part Number
           Summary Chart
                    Part Name               Male             Female
                                         7114-4140-02     7116-4140-02
                     Terminal            7114-4141-02     7116-4141-02
                                         7114-4142-02     7116-4142-02
                                                7158-3081-50
                    Cable Seal                  7158-3082-90
                                                 7158-3083
                Unused Cavity Plug              7158-3080-60
                 Applicable Clip             N/A       7047-9580 (Ref)
                                  Pole       Polarity          Color                    Male Part #    Female Part # Female Part #                     Delete Cap
                                                             Description                                               (w/CPA)
                                     2          A              Dark Grey                7282-5596-10   7283-5596-10          7283-5928-10
                                     4          A              Dark Grey                7282-5595-10                         7283-5929-10
31.15
                    2
                                                                                27.55
49.80
                                                                       30.10
                                                                                                                   33.60                               38.70
7282-5596-10 7283-5596-10
35.05
4 51.80
                                                                        30.10
                                                                                                                               N/A
                                                                                                            Please check YESC KAIZEN Catalog for the mate.
7282-5595-10
           * A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
            Refer to Page 81 for YES Connector Terminal Removal Tool.
            Order Number: G0406 (PA Type).
ps43-46:ps43_46   9/9/05   6:42 PM   Page 1
                                                                                                               B A C K TO Y E S C
                                                                                                           CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N : S P E C I F I C AT I O N S
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
                                                                                                                        HYBRID
                                                                                                                        SERIES
ps43-46:ps43_46   9/9/05       6:42 PM    Page 2
B A C K TO S E R I E S M E N U
          Specifications
                                                           Connector       HPA
                    Material                            Male Terminal      Copper Alloy (Sn/Au Plate)
                                                   Female Terminal         Copper Alloy (Sn/Au Plate)
                                    Operating Temperature Range            -40°C ~100°C (120°C max temp.) (USCAR Class II)
                                    Operating Temperature Range            -40°C ~125°C (145°C max temp.) (USCAR Class III)
                                                   Current Capacity        (See Chart)
                                                         Voltage Drop      10mΩ Max (Term./Term.) (Crimp-To-Crimp)
                                                Isolation Resistance       500VDC, 20MΩ Min
                                                Dielectric Resistance      1000VAC (1 min.)
                                               Applicable Wire Size        See Specific Connector Section
                          Terminal-to-Connector Retention Force            See Specific Connector Section
                        Connector-to-Connector Retention Force             See Specific Connector Section
          Te r m i n a l
                                                                                                 Applicable Wire Size
                  Description            Part Number             Plating         Europe (mm2)        U.S.A. (AWG)          Japan (mm2)
                                     7114-4720-02/-08             Sn/Au               0.35                  22                 0.3
                         0.64mm
                                     7114-4721-02/-08             Sn/Au            0.5 ~ 0.75           20 ~ 18              0.5 ~ 0.8
                                     7114-4100-02/-08             Sn/Au            0.35 ~ 0.5           22 ~ 20              0.3 ~ 0.5
                         1.5mm
                                     7114-4101-02/-08             Sn/Au            0.75 ~ 1.0           18 ~ 16             0.85 ~ 1.25
               Male                      7114-4110-02              Sn              0.35 ~ 0.5           22 ~ 20              0.3 ~ 0.5
             Terminal
                         2.8mm           7114-4111-02              Sn              0.75 ~ 1.0           18 ~ 16             0.85 ~ 1.25
                                         7114-4112-02              Sn               1.5 ~ 2.5               14                 2.0
                                         7114-4120-02              Sn               0.5 ~ 1.0           20 ~ 16             0.5 ~ 1.25
                         6.3mm           7114-4121-02              Sn               1.5 ~ 2.5               14                 2.0
                                       7114-4122-02                Sn                  4.0                12                    3.0
                                     7116-4720-02/-08             Sn/Au               0.35                22                    0.3
                         0.64mm
                                     7116-4721-02/-08             Sn/Au            0.5 ~ 0.75           20 ~ 18              0.5 ~ 0.8
B A C K TO S E R I E S M E N U
                                       80
                           0.90
                    3.20
R 0.
                                                                                                                           0.90
                                                                                                                                  2.40
                                                 10.00
                                                      7.20
                                                 4.30
                                                                            10.05
                    5.85
                           2.55
                                                               80
                                                             0.
                                                         R
             Part Number
             Summary Chart
                    Part Name                                       Male            Female
                                                           7114-4720-02         7116-4720-02
                                                           7114-4721-02         7116-4721-02
                                  0.64mm
                                                           7114-3286-08         7116-4721-08
                                                           7114-3287-08         7116-4721-08
                                                         7114-4100-02/-08     7116-4100-02/-08
                                  1.5mm
                                                         7114-4101-02/-08     7116-4101-02/-08
               Terminal
                                                           7114-4110-02         7116-4110-02
                                  2.8mm                    7114-4111-02         7116-4111-02
                                                           7114-4112-02         7116-4112-02
                                                           7114-4120-02         7116-4120-02
                                  6.3mm                    7114-4121-02         7116-4121-02
                                                           7114-4122-02         7116-4122-02
               Applicable Clip                           7047-9580 (Ref)            N/A
ps43-46:ps43_46    9/9/05     6:42 PM        Page 4
B A C K TO S E R I E S M E N U
          Part Number
          Summary Chart (cont.)
                                                                                                                         Female Part #
                  Pole         Polarity       Color/Description            Male Part #          Female Part #              w/(CPA)
                   3               A                Light Grey           7282-5628-40          7283-5628-40
                                                   1x1.5, 2x6.3
                  10               A                Light Grey                                                           7283-5637-40
                                                   6x1.5, 4x2.8
                                                    Light Grey
                  13               A                                     7282-5625-40          7283-5625-40              7283-5643-40
                                                   11x2.8, 2x6.3
                                                    Light Grey
                  14               A                                                                                     7283-5639-40
                                                   10x1.5, 4x2.8
                                                      Green
                  14               B                                     7282-5623-60          7283-5623-60
                                                   10x1.5, 4x2.8
                  14               B                  Black              7282-5623-30          7283-5623-30
                                                   10x1.5, 4x2.8
21.25
                  3
                                                                                                                               17.15
                                          45.10
                                                                                                                         27.30
                                                                                                     24.40
                                                                       27.60
7282-5628-40 7283-5628-40
27.10
               14
                                                                                                                                 23.20
                                           38.30
                                                                                                                             26.60
                                                                          38.60                     37.20
7282-5623-60 7283-5623-60
27.10
               14
                                                                                                                                 23.20
                                          38.30
                                                                                                                             26.60
                                                                      38.60                          37.20
7282-5624-90 7283-5624-90
          * A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
            Refer to Page 68 for YES Connector Terminal Removal Tool. Order Number: 49YA00105 (for 0.64 terminal),
            X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
ps47-52:ps47-52    9/9/05   6:45 PM   Page 1
                                                                                                         B A C K TO Y E S C
                                                                                                     CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
                                                                                                                 HEADER
                                                                                                                 SERIES
ps47-52:ps47-52   9/9/05      6:45 PM   Page 2
B A C K TO S E R I E S M E N U
          Construction
                                                                                                    TERMINAL, F
PCB TERMINAL
HOUSING, F
                                                                                             PRE-SET SECONDARY
                                   PCB HOUSING                                              TERMINAL LOCK (TPA), F
          Specifications
                                                       Connector     See Section
                   Material                        Male Terminal     Brass
                                                 Female Terminal     Copper Alloy (Sn/Au Plate)
                                   Operating Temperature Range       -40°C ~100°C (125°C max temp.) (USCAR Class II)
                                                 Current Capacity    (See Chart)
                                                    Voltage Drop     10mΩ Max (Term./Term.)
                                            Isolation Resistance     500VDC, 20MΩ Min
                                            Dielectric Resistance    1000VAC (1 min.)
                           Terminal-to-Connector Retention Force     90N Min
                       Connector-to-Connector Retention Force        110N Min
B A C K TO S E R I E S M E N U
B A C K TO S E R I E S M E N U
          Part Number
          Summary Chart
                  Part Name                 Male                Female
                                            N/A              7116-4100-02
                         1.5mm              N/A              7116-4101-02
             Terminal                       N/A              7116-4100-08
                                            N/A              7116-4101-08
                                            N/A              7116-4110-02
                         2.8mm              N/A              7116-4111-02
                                            N/A              7116-4112-02
                                            N/A              7116-4120-02
                                            N/A              7116-4121-02
                         6.3mm
                                            N/A              7116-4122-02
                                                       Light Grey
                         2              A                                      7382-5597-40      7283-6458-40               7283-5601-40
                                                     6.3mm Header
                         2              A                 Black                7382-5608-30      7283-6458-40               7283-5601-40
                                                     6.3mm Header
                                                       Light Grey
                         10             A                                      7382-5884-40      7283-6455-40               7283-5909-40
                                                     1.5mm Header
                         10             B                 Black                7382-6379-30      7283-6455-40               7283-5909-40
                                                     1.5mm Header
                                                       Light Grey
                        12              A                                      7382-5568-40      7283-6467-40               7283-5916-40
                                                    2.8mm H-Header
                                                          Black
                        12              A                                      7382-5957-30      7382-5957-30               7283-5940-40
                                                     1.5mm Header
                                                       Light Grey
                        14              A                                      7382-5627-40      7283-6447-40               7283-5639-40
                                                   Hybrid 10x1.5, 4x2.8
                                                     Green/Config 1
                        16              A                                      7382-5551-60      7283-6453-60               7283-5941-60
                                                     1.5mm Header
                                                     Green/Config 2
                        16              A                                      7382-5681-60      7283-6453-60
                                                     1.5mm Header
                                                     Green/Config 3
                        16              A                                      7382-5682-60      7283-6453-60
                                                     1.5mm Header
                                                          Black                                  7283-6456-90
                        32              A                                      7382-5552-30
                                                     1.5mm Header                                7283-3585-40
                        32              B              Light Grey              7382-5881-40      7283-6456-90
                                                     1.5mm Header                                7283-3585-40
          * A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
           Refer to Page 68 for YES Connector Terminal Removal Tool.
           Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
ps47-52:ps47-52    9/13/05   4:10 PM     Page 5
B A C K TO S E R I E S M E N U
19.20
2 25.70
                                                           26.50
                                                                               SEE YESC KAIZEN CATALOG FOR MATES
7382-5608-30
19.20
2 25.70
                                                          40.70
                                                                               SEE YESC KAIZEN CATALOG FOR MATES
7382-5597-40
26.15
                  10                   30.20
                                                                   38.50
                                                                               SEE YESC KAIZEN CATALOG FOR MATES
7382-5884-40
24.55
                  10                       33.10
                                                              37.60
                                                                               SEE YESC KAIZEN CATALOG FOR MATES
7382-6379-30
26.45
12 22.30
                                                          35.00
                                                                               SEE YESC KAIZEN CATALOG FOR MATES
7382-5957-30
27.10
                  12               31.30
                                                              52.70
                                                                               SEE YESC KAIZEN CATALOG FOR MATES
7382-5568-40
            G O TO PA G E 2 O F 2
ps47-52:ps47-52   9/9/05   6:45 PM       Page 6
B A C K TO S E R I E S M E N U
27.20
              14
                                                                                                                    23.20
                                                         49.10                                                 26.60
                                      30.20                                                37.20
7382-5627-40 7283-5622-40
26.15
              16                       30.20                   48.80
                                                                                        SEE YESC KAIZEN CATALOG FOR MATES
7382-5551-60
29.20
              16                        30.20
                                                           48.80
                                                                                        SEE YESC KAIZEN CATALOG FOR MATES
7382-5681-60
31.20
              16                      31.60
                                                                34.80
                                                                                        SEE YESC KAIZEN CATALOG FOR MATES
7382-5682-60
26.15
              32                     30.20
                                                           82.00
                                                                                        SEE YESC KAIZEN CATALOG FOR MATES
7382-5552-30
22.55
              32             22.30                     82.00
                                                                                        SEE YESC KAIZEN CATALOG FOR MATES
7382-5881-40
                                                                                                      B A C K TO PA G E 1 O F 2
pg53-74:pg53-74   9/9/05   6:49 PM   Page 1
                                                                                                         B A C K TO Y E S C
                                                                                                     CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N : S P E C I F I C AT I O N S
TERMINAL
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
                                                                                                                 SPECIALTY
                                                                                                                 SERIES
                                                                                                                 UNSEALED
pg53-74   9/27/05     11:28 AM     Page 2
B A C K TO S E R I E S M E N U
           Specifications
                                                           Connector       HPA
                      Material                         Male Terminal       Copper Alloy (Sn/Au Plate)
                                                  Female Terminal          Copper Alloy (Sn/Au Plate)
                                     Operating Temperature Range           -40°C ~100°C (120°C max temp.) (USCAR Class II)
                                     Operating Temperature Range           -40°C ~125°C (145°C max temp.) (USCAR Class III)
                                                  Current Capacity         (See Chart)
                                                         Voltage Drop      10mΩ Max (Term./Term.) (Crimp-To-Crimp)
                                               Isolation Resistance        500VDC, 20MΩ Min
                                               Dielectric Resistance       1000VAC (1 min.)
                                              Applicable Wire Size         See Specific Connector Section
                            Terminal-to-Connector Retention Force          See Specific Connector Section
                          Connector-to-Connector Retention Force           See Specific Connector Section
           Te r m i n a l
                                                                                                 Applicable Wire Size
                    Description        Part Number               Plating         Europe (mm2)        U.S.A. (AWG)          Japan (mm2)
                                       7114-4720-02                Sn                 0.35                  22                 0.3
                                       7114-4721-02                Sn              0.5 ~ 0.75           20 ~ 18              0.5 ~ 0.8
                          0.64mm
                                       7114-3286-08                Au                 0.35                  22                 0.3
                                       7114-3287-08                Au              0.5 ~ 0.75           20 ~ 18              0.5 ~ 0.8
                                     7114-4100-02/-08             Sn/Au            0.35 ~ 0.5           22 ~ 20              0.3 ~ 0.5
                          1.5mm
                Male                  7114-4101-02/-08            Sn/Au            0.75 ~ 1.0           18 ~ 16             0.85 ~ 1.25
              Terminal                 7114-4110-02                Sn              0.35 ~ 0.5           22 ~ 20              0.3 ~ 0.5
                          2.8mm         7114-4111-02               Sn              0.75 ~ 1.0           18 ~ 16             0.85 ~ 1.25
                                       7114-4112-02                Sn               1.5 ~ 2.5               14                 2.0
                                       7114-4120-02                Sn               0.5 ~ 1.0           20 ~ 16             0.5 ~ 1.25
                          6.3mm        7114-4121-02                Sn               1.5 ~ 2.5               14                 2.0
                                       7114-4122-02                Sn                 4.0                   12                 3.0
                                     7116-4720-02/-08             Sn/Au               0.35                  22                 0.3
                          0.64mm
                                     7116-4721-02/-08             Sn/Au            0.5 ~ 0.75           20 ~ 18              0.5 ~ 0.8
                                     7116-4100-02/-08             Sn/Au            0.35 ~ 0.5           22 ~ 20              0.3 ~ 0.5
                          1.5mm
                                      7116-4101-02/-08            Sn/Au            0.75 ~ 1.0           18 ~ 16             0.85 ~ 1.25
               Female                  7116-4110-02                Sn              0.35 ~ 0.5           22 ~ 20              0.3 ~ 0.5
              Terminal
                          2.8mm         7116-4111-02               Sn              0.75 ~ 1.0           18 ~ 16             0.85 ~ 1.25
                                       7116-4112-02                Sn               1.5 ~ 2.5               14                 2.0
                                       7116-4120-02                Sn               0.5 ~ 1.0           20 ~ 16             0.5 ~ 1.25
                          6.3mm        7116-4121-02                Sn               1.5 ~ 2.5               14                 2.0
                                       7116-4122-02                Sn                    4.0                12                 3.0
pg53-74   9/27/05    11:28 AM        Page 3
B A C K TO S E R I E S M E N U
Specialty Pole Polarity Color/Description Male Part # Female Part # Wire Shield
                        Axial                                                    Black
                                               12             A                                     7282-4848-30   7283-4848-30
                      Adjustable                                                12x1.5
                                                                                 Black
                                               26             A          20x2.8, 6x6.3/HPA                         7283-5631-30
                                                                              Light Grey
                                               26             B                                                    7283-5632-40
                                                                         20x2.8, 6x6.3/HPA
                      Bolt Assist
                                               36             A                  Black                             7283-4846-30    7134-4691
                                                                      20x1.5, 12x2.8, 4x6.3/PBT
                                                                                 Black
                                               68             A                                                    7283-4847-30    7134-4692
                                                                      56x1.5, 8x2.8, 4x6.3/PBT
                                                                                 Black
                                               15             A              9x2.8, 6x6.3               N/A        7283-6372-30
                                                                               Natural
                                               15             B              9x2.8, 6x6.3               N/A         7283-6373
                                                                              Light Grey
                                               26             A         22x1.5, 2x2.8, 2x6.3            N/A        7283-6436-40
                                                                                 Blue
                                               26             B         22x1.5, 2x2.8, 2x6.3            N/A        7283-6437-90
                                                                                Green
                                               26             C         22x1.5, 2x2.8, 2x6.3            N/A        7283-6438-60
                           LIF
                                                                                 Black
                                               26             A         22x1.5, 2x2.8, 2x6.3        7282-6376-30   7283-6376-30
                                                                                 Black
                                               26             A         22x1.5, 2x2.8, 2x6.3        7282-6537-30   7283-6537-30
                                                                               Natural
                                               26             B         22x1.5, 2x2.8, 2x6.3         7282-8390      7283-8390
                                                                              Light Grey
                                               26             C         22x1.5, 2x2.8, 2x6.3        7282-8391-40   7283-8391-40
                                                                                Green
                                               26             D         22x1.5, 2x2.8, 2x6.3        7282-8392-60   7283-8392-60
                                                                                Brown
                                               26             E         22x1.5, 2x2.8, 2x6.3        7282-8393-80   7283-8393-80
             * A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
              Refer to Page 70-71 for YES Connector Terminal Removal Tool.
              Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal) and
              G0406 (PA Type) (for 6.3 terminal).
pg53-74:pg53-74   9/9/05   6:50 PM    Page 4
B A C K TO S E R I E S M E N U
           Axial Adjustable
           Housing Material: PBT                                                                                         UNIT: mm
51.80
                  12
                                                                                  51.80
                                     41.50
                                                       71.40                                71.40                41.50
7282-4848-30 7283-4848-30
          Bolt Assist
          Housing Material: HPA/PBT                                                                                      UNIT: mm
26 N/A
                                                                                           46.55
                                                                                                             60.35
50.15
7283-5631-30
26 N/A
                                                                                          46.55
                                                                                                             60.35
50.15
7283-5632-40
36 N/A 28.90
108.00 40.30
7283-4846-30
68 N/A 40.15
109.60 40.30
7283-4847-30
                                                                                                      G O TO PA G E 2 O F 2
pg53-74:pg53-74    9/9/05   6:50 PM   Page 5
B A C K TO S E R I E S M E N U
                  15
                                                                                                         45.00
                                                   N/A
                                                                                                   49.90
                                                                                 59.70
7283-6372-30
                  15
                                                                                                         45.00
                                                   N/A
                                                                                                      49.90
                                                                                 59.70
7283-6373
                  26
                                                                                                         40.65
                                                   N/A
                                                                                                      49.90
                                                                                  59.70
7283-6436-40
                  26
                                                                                                         40.65
                                                   N/A
                                                                                                      49.90
                                                                                  59.70
7283-6437-90
                  26
                                                                                                          40.65
                                                   N/A
                                                                                                       49.90
                                                                                   59.70
7283-6438-60
                  26
                                                                 31.35
                                                                                                           45.00
                                      46.54
                                                                                                       49.90
                                                         55.40                     59.70
                                               7282-6376-30                          7283-6376-30
            B A C K TO PA G E 1 O F 2
pg53-74:pg53-74   9/12/05   11:13 AM   Page 7
                                                                                               B A C K TO S E R I E S M E N U
                                                                                                            B A C K TO Y E S C
                                                                                                      CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N : S P E C I F I C AT I O N S
TERMINAL
CABLE SEAL
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
                                                                                                                  SPECIALTY
                                                                                                                  SERIES
                                                                                                                  SEALED
            B A C K TO PA G E 2 O F 3
            B A C K TO PA G E 1 O F 3
pg53-74   9/27/05    11:30 AM       Page 8
B A C K TO S E R I E S M E N U
           Specifications
                                                           Connector        See Section
                      Material                          Male Terminal       Copper Alloy (Sn Plate)
                                                   Female Terminal          Copper Alloy (Sn Plate)
                                      Operating Temperature Range           -40°C ~125°C (145°C max temp.) (USCAR Class III)
                                                Isolation Resistance        500VDC, 20MΩ Min
                                               Dielectric Resistance        1000VAC (1 min.)
                                               Applicable Wire Size         22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
                                                        Terminal Pitch      Horizontal: 5.50mm; Vertical: N/A
                           Sealing Performance (Air Leak Pressure)          48kPa Min (Pre-Heat Soak); 28kPa (Post-Heat Soak)
                            Terminal-to-Connector Retention Force           90N Min
                          Connector-to-Connector Retention Force            110N Min
            Te r m i n a l
                                                                                                  Applicable Wire Size
                    Description         Part Number               Plating         Europe (mm2)        U.S.A. (AWG)          Japan (mm2)
                                        7114-4720-02                Sn                    0.35            22                     0.3
                                        7114-4721-02                Sn              0.5 ~ 0.75          20 ~ 18               0.5 ~ 0.8
                          0.64mm
                                        7114-3286-08                Au                    0.35            22                     0.3
                                        7114-3287-08                Au              0.5 ~ 0.75          20 ~ 18               0.5 ~ 0.8
                                       7114-4102-02/-08            Sn/Au            0.35 ~ 0.5          22 ~ 20               0.3 ~ 0.5
                          1.5mm
                                       7114-4103-02/-08            Sn/Au            0.75 ~ 1.0          18 ~ 16              0.85 ~ 1.25
                Male
              Terminal                  7114-4150-02                Sn              0.35 ~ 0.5          22 ~ 20               0.3 ~ 0.5
                           2.8mm         7114-4151-02               Sn              0.75 ~ 1.0          18 ~ 16              0.85 ~ 1.25
                                        7114-4152-02                Sn                1.5 ~ 2.5           14                      2
                                        7114-4140-02                Sn                0.5 ~ 1.0         20 ~ 16               0.5 ~ 1.25
                           6.3mm         7114-4141-02               Sn                1.5 ~ 2.5           14                     2.0
                                        7114-4142-02                Sn                    4.0             12                     3.0
                                       7116-4720-02/-08            Sn/Au                  0.35            22                     0.3
                           0.64mm
                                       7116-4721-02/-08            Sn/Au            0.5 ~ 0.75          20 ~ 18               0.5 ~ 0.85
                                       7116-4102-02/-08            Sn/Au            0.35 ~ 0.5          22 ~ 20               0.3 ~ 0.5
                           1.5mm
                                       7116-4103-02/-08            Sn/Au            0.75 ~ 1.0          18 ~ 16              0.85 ~ 1.25
               Female                   7116-4150-02                Sn              0.35 ~ 0.5          22 ~ 20               0.3 ~ 0.5
              Terminal
                           2.8mm         7116-4151-02               Sn              0.75 ~ 1.0          18 ~ 16              0.85 ~ 1.25
                                        7116-4152-02                Sn                1.5 ~ 2.5           14                     2.0
                                        7116-4140-02                Sn                0.5 ~ 1.0         20 ~ 16               0.5 ~ 1.25
                           6.3mm         7116-4141-02               Sn                1.5 ~ 2.5           14                     2.0
                                        7116-4142-02                Sn                    4.0             12                     3.0
pg53-74:pg53-74     9/9/05     6:50 PM   Page 9
B A C K TO S E R I E S M E N U
7.10 8.70
                     5.40                                               5.4
                                                                           0
B A C K TO S E R I E S M E N U
           Part Number
           Summary Chart
                Part Name                       Male                   Female
                                          7114-4720-02             7116-4720-02
                                          7114-4721-02             7116-4721-02
                          0.64mm
                                          7114-3286-08             7116-4720-08
                                          7114-3287-08             7116-4721-08
                                        7114-4102-02/-08         7116-4102-02/-08
                           1.5mm
             Terminal                   7114-4103-02/-08         7116-4103-02/-08
                                          7114-4150-02             7116-4150-02
                           2.8mm          7114-4151-02             7116-4151-02
                                          7114-4152-02             7116-4152-02
                                          7114-4140-02             7116-4140-02
                           6.3mm          7114-4141-02             7116-4141-02
                                          7114-4142-02             7116-4142-02
               Cable         Lamp                      7158-3030-50
               Seal         Socket                     7158-3031-90
             Unused          Lamp                      7158-3032-60
            Cavity Plug      Socket
           * A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
             Refer to Page 70-71 for YES Connector Terminal Removal Tool.
             Order Number: 49YA00105 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal)
             and G0406 (PA Type) (for 6.3 terminal).
pg53-74:pg53-74   9/9/05   6:50 PM   Page 11
B A C K TO S E R I E S M E N U
30 N/A
                                                                     91.30
                                                                                         40.90
35.40
7283-5635-30
30 N/A
                                                                    81.30
                                                                                      40.90
35.40
7283-5810-30
30 N/A
                                                                     91.30
                                                                                             40.90
35.40
7283-5875-30
            G O TO PA G E 2 O F 3
pg53-74:pg53-74   9/9/05   6:50 PM   Page 12
B A C K TO S E R I E S M E N U
                  2
                                                                               15.20
                                                                                                          33.45
                                                                                       24.60
7341-5270-40 7283-5689-30
26.20
                  2
                                                                               15.20
                                                        29.15
                                     37.50                                                                33.45
                                                                                       24.60
                                             7341-5271-40                                7283-5689-30
                                              22.00
                  2
                                                                               15.20
                                                            22.00
                                         34.90
                                                                                                          33.45
                                                                                       24.60
7341-5272-40 7283-5689-30
                                                                                                  G O TO PA G E 3 O F 3
                                                                                               B A C K TO PA G E 1 O F 3
pg53-74:pg53-74   9/9/05   6:50 PM   Page 13
B A C K TO S E R I E S M E N U
                   2
                                                                    23.82
                                               N/A
                                                                                                35.45
                                                                             16.85
7283-6430-30
                   2
                                                                     23.82
                                               N/A
                                                                                                 35.45
                                                                              16.85
                                                                                 7283-6647-30
                   2
                                                                      23.27
                                                                                                36.95
                                                                              16.35
7283-8492-30
            B A C K TO PA G E 1 O F 3
pg53-74   9/27/05    11:31 AM   Page 14
                                                                                                                B A C K TO Y E S C
                                                                                                            CONTENTS MENU
CONNECTORS
C L I C K O N YO U R S E L E C T I O N : TO O L F O R 0 . 6 4 S E R I E S
TO O L F O R 1. 5 A N D 2 . 8 S E R I E S
TO O L F O R 6 . 3 A N D 9 . 5 S E R I E S
N AV I G AT I O N T I P S
                                                                                                                        TERMINAL
                                                                                                                        REMOVAL
        pg53-74:pg53-74    9/9/05    6:51 PM        Page 15
B A C K TO M E N U
                  TERMINAL REMOVAL
                  A p p l i c a b l e Te r m i n a l
                  R e m o v a l To o l / D i m e n s i o n s
                                                                                                                                                                                                             UNIT: mm
                                                                                             00
                                                                                           0. .05
                                                                                             -0                  1.90           ±0.05
                                                                                       0                         0.70
                                                                                     .1                                         ±0.05
                          RO                           1.20    ±0.05
                                                                                   RO
                            .5
                              0
60
                                                                                  ±0.02
                                                                                  ±0.02
                                                                                  ±0.10
                                                           º
                                                                                                                                                                                 29.50   ±0.05
                                              16.00   ±0.10                                                                                 R3 R1
                                                                                                                                              .00 .00
                                                                                  0.63
                                                                                  1.28
                                                                                  2.00
                                                                                                                                                                                                       (17.00)
                                                                                                                                                                                                         5.50
                                         DETAIL A(5/1)                                                                                                                                           A
                                                                                                                                                                                                      6.00
                                                                                                                                                                                                     11.60
                                                                                                                                                           .60                               0
                                                                                                                                                        R0
                                                                                                                                                                 25.00   ±0.10
                                                                                                                                                                                                             UNIT: mm
                                                                                                                 1.05 -0.05
                                                                           20.00
                                              45⬚
                                                                                                                       0
(20.55) R
                                                                                                                                                                                          60
                                                                                                                                                                  0.
                                                                                                                                                                                                      1.20 -0.05
                                                                                                                                                                                                      3.00 ±0.1
                                                                                                                                                                                                      1.00 ±0.1
                                                                                                                                     0
                                                                                                                                                                                             ⬚
                                                                                                                                                                            (17.00)
                                                                                                                                                                   30
                                                                                                                                     .3
                                                                                                                                                                                                            0
                                                                                                                                    R0
                                                                                                                                                                                                              UNIT: mm
                                                                                                          1.40
                                                                                 1.00
                                                                       0
                                                                 2.3
 INAL
                                                                                        R 1.50
OVAL                                                                                                               35
                                                                                                                              .00
                                                                                                    .00
                                                               1.8                               12
                                                                   0         0
                                                                       –0
                                                                            .1
B A C K TO M A I N M E N U
C O N T E N T S
S Y S T E M F E AT U R E S
                                                                                                    HYBRID
                                                       HYBRID
                                                                                                    SERIES
                                                                                                    HEADER
                                                       HEADER
                                                                                                    SERIES
B A C K TO Y E S C K A I Z E N C O N T E N T S M E N U
                                                                                                           B A C K TO Y E S C K A I Z E N
                                                                                                               CONTENTS MENU
          S Y S T E M F E AT U R E S
        • Popular-Size Sealed and Unsealed Connectors                • Wire Gauges for Every Application
          Available Immediately                                       The YESC KAIZEN connector series is compatible
          The YESC KAIZEN connector series includes a full range      with a wide range of both US (AWG) and metric
          of sealed and unsealed connector styles in stock,           (mm2 ) wire sizes.
          available for immediate delivery worldwide – for
                                                                     • Interchangeable With YESC
          virtually any vehicle application.                          All YESC KAIZEN connectors (except for the 0.64
        • USCAR / ISO Standard Compliant                              series) have the same footprint as, and are fully
          Terminal blade sizes meet USCAR and ISO standards           interchangeable with, equivalent standard YESC.
          (0.64 x 0.64, 1.5 x 0.8, 2.8 x 0.8, 6.3 x 0.8).
                                                                     • Designed to Perform
        • Terminal Position Assurance Device                          All YESC KAIZEN connectors are
          Yazaki’s Terminal Position Assurance Device is available    designed to meet USCAR
                                                                                                     WIRE SEAL (SEALED ONLY)
          front-loaded and preset to the connector housing.           performance specifications.
                                                                                                  TERMINAL (FEMALE)
                                                                                  HOUSING (FEMALE)
                                                                                                     CPA
INTERFACE SEAL
TPA (MALE)
HOUSING (MALE)
TERMINAL (MALE)
TERMINAL (FEMALE)
HOUSING (FEMALE)
TPA (FEMALE)
TPA (MALE)
                              TERMINAL (MALE)
                                              HOUSING (MALE)
                                                                      UNSEALED
YAZ1342-A.qxd:YAZ1310-A.qxd   9/7/05   3:19 PM   Page 1
                                                                                                     B A C K TO Y E S C K A I Z E N
                                                                                                         CONTENTS MENU
                                                                                                                      0.64 SERIES
                                                                                                                      UNSEALED
C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
                                                           N AV I G AT I O N T I P S
YAZ1342-A.qxd:YAZ1310-A.qxd     9/7/05      3:19 PM    Page 2
B A C K TO S E R I E S M E N U
Construction
                                                                                                                         HOUSING, F
                          HOUSING, M
            TERMINAL, M
                                                                                                            PRE-SET SECONDARY                                     TERMINAL, F
                    PRE-SET SECONDARY                                                                       TERMINAL LOCK (TPA), F
                    TERMINAL LOCK (TPA), M
          Specifications
                                                       Connector    PBT+GF
                  Material                         Male Terminal    Copper Alloy (Sn/Au Plate)
                                                  Female Terminal   Copper Alloy (Sn/Au Plate)
                                  Operating Temperature Range       -40°C ~ 100°C (120°C max temp.) (USCAR Class II)
                                               Current Capacity     (See Chart)
                                                     Voltage Drop   20mΩ max (Term./Term.) (Crimp-to-Crimp)
                                             Isolation Resistance   500VDC, 20MΩ min
                                            Dielectric Resistance   1000VAC (1 minute)
                                            Applicable Wire Size    22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
                                                   Terminal Pitch   Horizontal: 2.54mm; Vertical: 2.54mm
                        Terminal-to-Connector Retention Force       75N min
                       Connector-to-Connector Retention Force       110N min
                                                                                              150
             This data is based on single                                                     140
                                                                                              120
             should be used as reference only.                                                110
                                                                                              100                        0.35mm2                     0.5mm2
             Appropriate derating should be                                                    90
                                                                                                                           wire                       wire
                                                                                               80
             considered based upon specific                                                    70
             application requirements.                                                         60
                                                                                               50
                                                                                               40
                                                                                               30
                                                                                               20
                                                                                               10
                                                                                                0
                                                                                                    0   2     4      6             8     10     12           14      16    18
                                                                                                                                  Current (A)
YAZ1342-A.qxd:YAZ1310-A.qxd                      9/7/05        3:20 PM               Page 3
B A C K TO S E R I E S M E N U
                                                                                                                                1.60
                           0.64
                                                                          21.35                                                                          14.00
                            0.64
                                                                                                                                  2.25
              Material: Copper Alloy                                                    Thickness: t=0.2   Material: Copper Alloy                                 Thickness: t=0.2
              This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
                                                                                                                                         Applicable Wire Size
                   Description                              Part Number                       Plating          Europe (mm2)                 U.S.A. (AWG)         Japan (mm2)
                                                            7114-4618-02                        Sn                 0.35 ~ 0.5                  22 ~ 20             0.3 ~ 0.5
                                                            7114-4619-02                        Sn                   0.75                        18                  0.85
                  Male Terminal
                                                            7114-4618-08                        Au                 0.35 ~ 0.5                  22 ~ 20             0.3 ~ 0.5
                                                            7114-4619-08                        Au                   0.75                        18                  0.85
                                                            7116-4618-02                        Sn                 0.35 ~ 0.5                  22 ~ 20             0.3 ~ 0.5
                                                            7116-4619-02                        Sn                   0.75                        18                  0.85
                 Female Terminal
                                                            7116-4618-08                        Au                 0.35 ~ 0.5                  22 ~ 20             0.3 ~ 0.5
                                                            7116-4619-08                        Au                   0.75                        18                  0.85
R 0.
                                                                                                                                                                     0.90
                                                                                                                                                                            2.40
                                                                  10.00
                                                                      7.20
                                                                  4.30
                                                                                                           10.05
                                   5.85
                                          2.55
                                                                                80
                                                                              0.
                                                                          R
B A C K TO S E R I E S M E N U
          Part Number
          Summary Chart
              Part Name                 Male                Female
                                    7114-4618-02         7116-4618-02
                                    7114-4619-02         7116-4619-02
                Terminal
                                    7114-4618-08         7116-4618-08
                                    7114-4619-08         7116-4619-08
                                                             ____
             Applicable Clip       7047-9580 (Ref )
          A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
          Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
          Order Number: 49YA000263.
YAZ1342-A.qxd:YAZ1310-A.qxd   9/7/05   3:20 PM    Page 5
B A C K TO S E R I E S M E N U
4 N/A
                                                                                                              15.00
                                                                                                                                  21.35
                                                                                                                                          17.35
7283-9016-30 *
                 8
                                                                    23.80
                                                                                                                                          22.35
                                   36.40                                                                                           21.35
                                                            17.70                                              15.00
7282-9022-30 7283-9028-30 *
                 8
                                                                                                                                       22.35
                                                 N/A
                                                                                                                                  21.35
                                                                                                              15.00
7283-9029-40 *
10 N/A
                                                                                                              16.05
                                                                                                                                  21.35
                                                                                                                                          22.35
7283-9040-30 *
10 N/A
                                                                                                              16.05
                                                                                                                                  21.35
                                                                                                                                          22.35
7283-9043-60 *
                10
                                                                                                                                       22.35
                                                 N/A
                                                                                                                              21.35
                                                                                                             16.05
                                                                                                                              *
                                                                                                                      7283-9045
G O TO PA G E 2 O F 4
B A C K TO S E R I E S M E N U
10 16.43 17.38
7282-9082-30 7283-9088-30
14 N/A
                                                                                                  21.15                 21.35
                                                                                                                              22.35
7283-9065-40 *
14 N/A
                                                                                                   21.15                21.35
                                                                                                                                22.35
7283-9068-90 *
              16
                                                                                                                                  22.35
                                               N/A
                                                                                                                           21.35
                                                                                                23.70
7283-9076-30 *
              16
                                                                    23.80
                                                                                                                                  22.35
                                 36.40
                                                                                                                           21.35
                                                            27.90                                23.70
                                          7282-9072-80                                                    7283-9078-80    *
                                                                                *Part meets USCAR interface standard at time of printing.
                                                                                                                 G O TO PA G E 3 O F 4
                                                                                                              B A C K TO PA G E 1 O F 4
YAZ1342-A.qxd:YAZ1310-A.qxd   9/7/05   3:20 PM   Page 7
B A C K TO S E R I E S M E N U
16 N/A
                                                                                  23.70
                                                                                                             21.35
                                                                                                                     22.35
7283-9079-60 *
16 N/A
                                                                                  23.70
                                                                                                               21.35
                                                                                                                       22.35
7283-9080-90 *
16 N/A
                                                                                   23.70                        21.35
                                                                                                                       22.35
7283-9081 *
                16
                                                                                                                   21.90
                                                 N/A
                                                                                                            26.00
                                                                                          23.66
7283-9282-30
                16
                                                                                                                    21.90
                                                 N/A
                                                                                                               26.00
                                                                                           23.66
7283-9283-40
            G O TO PA G E 4 O F 4
            B A C K TO PA G E 2 O F 4
YAZ1342-A.qxd:YAZ1310-A.qxd   9/8/05   11:09 AM   Page 8
B A C K TO S E R I E S M E N U
16 N/A
                                                                           23.66
                                                                                               21.90
26.00
7283-9284-80
              18
                                                                                                      22.35
                                            N/A
26.20 21.35
7283-4544-30*
18 N/A
                                                                       26.20
                                                                                               21.35
                                                                                                     22.35
7283-4548-60*
              18
                                                                                               22.35
                                            N/A
                                                                                           21.33
                                                                       28.74
7283-9110-30
              20                            N/A
                                                                        28.74
                                                                                               22.35
21.33
7283-9111-40
              20
                                                                                                   22.35
                                            N/A
                                                                                            21.33
                                                                         28.74
                                                                               7283-9112-80
                                                                                   B A C K TO PA G E 1 O F 4
YAZ1342-A.qxd:YAZ1310-A.qxd   9/13/05   4:38 PM   Page 9
                                                                                                      B A C K TO Y E S C K A I Z E N
                                                                                                          CONTENTS MENU
                                                                                                                       0.64 SERIES
                                                                                                                       SEALED
C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
                                                            N AV I G AT I O N T I P S
YAZ1342-A.qxd:YAZ1310-A.qxd    9/7/05    3:20 PM      Page 10
B A C K TO S E R I E S M E N U
          Construction
                                                                                                                           HOUSING, F
                               HOUSING, M
               TERMINAL, M
             MAT SEAL, M
                                                                                                                                                                  MAT SEAL, F
                     PRE-SET SECONDARY                                                                   PRE-SET SECONDARY
                     TERMINAL LOCK (TPA), M                                                              TERMINAL LOCK (TPA), F
                                                                                                                                                           INTERFACE SEAL, F
          Specifications
                                                      Connector     PBT+GF
                 Material                         Male Terminal     Copper Alloy (Sn/Au Plate)
                                               Female Terminal      Copper Alloy (Sn/Au Plate)
                                 Operating Temperature Range        -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
                                               Current Capacity     (See Chart)
                                                   Voltage Drop     20mΩ max (Term./Term.) (Crimp-to-Crimp)
                                            Isolation Resistance    500VDC, 20MΩ min
                                            Dielectric Resistance   1000VAC (1 minute)
                                            Applicable Wire Size    22AWG ~ 18AWG (0.30mm2 ~ 0.85mm2) 1.90mm max Wire O.D.
                                                  Terminal Pitch    Horizontal: 2.54mm; Vertical: 2.54mm
                       Sealing Performance (Air-Leak Pressure)      48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
                        Terminal-to-Connector Retention Force       75N min
                       Connector-to-Connector Retention Force       110N min
                                                                                               120
                                                                                               110
             should be used as reference only.                                                 100
                                                                                                                                0.35mm2
                                                                                                                                  wire
                                                                                                                                                 0.5mm2
                                                                                                                                                    wire
                                                                                                                                         Current (A)
YAZ1342-A.qxd:YAZ1310-A.qxd                       9/13/05      3:20 PM            Page 11
B A C K TO S E R I E S M E N U
                                                                                                                            1.60
                            0.64
                                                                                                                                                      14.00
                                                                          21.35
                                0.64
                                                                                                                            2.25
              Material: Copper Alloy                                                Thickness: t=0.2       Material: Copper Alloy                              Thickness: t=0.2
              This terminal system mates to either a 0.64mm or 0.8mm wide terminal blade.
                                                                                                                                    Applicable Wire Size
                   Description                         Part Number                       Plating            Europe (mm2)               U.S.A. (AWG)           Japan (mm2)
                                                       7114-4618-02                         Sn                0.35 ~ 0.5                  22 ~ 20              0.3 ~ 0.5
                                                       7114-4619-02                         Sn                   0.75                       18                     0.85
                  Male Terminal
                                                       7114-4618-08                         Au                0.35 ~ 0.5                  22 ~ 20              0.3 ~ 0.5
                                                       7114-4619-08                         Au                   0.75                       18                     0.85
                                                       7116-4618-02                         Sn                0.35 ~ 0.5                  22 ~ 20              0.3 ~ 0.5
                                                       7116-4619-02                         Sn                   0.75                       18                     0.85
                 Female Terminal
                                                       7116-4618-08                         Au                0.35 ~ 0.5                  22 ~ 20              0.3 ~ 0.5
                                                       7116-4619-08                         Au                   0.75                       18                     0.85
R 0.8
                                                                                                                                                                0.90
                                                                                                                                                                       2.40
                                                       10.00
                                                            7.20
                                                       4.30
                                                                                                   10.05
                         5.85
                                   2.55
                                                                     80
                                                                   0.
                                                               R
B A C K TO S E R I E S M E N U
          Part Number
          Summary Chart
               Part Name                 Male                Female
                                     7114-4618-02          7116-4618-02
                                     7114-4619-02          7116-4619-02
                 Terminal
                                     7114-4618-08          7116-4618-08
                                     7114-4619-08          7116-4619-08
                                                               ____
              Applicable Clip       7047-9580 (Ref )
5 PHOTO UNAVAILABLE
                                                                                                            25.04
                                                                                                                         36.05
                                                                                                                                 24.40
7282-2004-30 7283-2004-30
                   5
                                                                                                                                 24.40
                                                 PHOTO UNAVAILABLE
                                                                                                                         36.05
                                                                                                            25.04
7282-2005-30 7283-2005-30
                   5
                                                                                                                                 24.40
                                                 PHOTO UNAVAILABLE
                                                                                                                          36.05
                                                                                                            25.04
7282-2006-30 7283-2006-30
           A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
           Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
           Order Number: 49YA000263.
YAZ1342-B.qxd:YAZ1310-B.qxd   9/7/05   3:43 PM   Page 1
                                                                                                      B A C K TO Y E S C K A I Z E N
                                                                                                          CONTENTS MENU
                                                                                                                       1.5 SERIES
                                                                                                                       UNSEALED
C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
                                                           N AV I G AT I O N T I P S
YAZ1342-B.qxd:YAZ1310-B.qxd      9/7/05   3:43 PM      Page 2
B A C K TO S E R I E S M E N U
Construction
HOUSING, M TERMINAL, F
TERMINAL, M
                                                                                                                         PRE-SET SECONDARY
                                                                                                                         TERMINAL LOCK (TPA), F                            HOUSING, F
                          PRE-SET SECONDARY
                          TERMINAL LOCK (TPA), M
          Specifications
                                                        Connector                                   PBT+GF
                   Material                         Male Terminal                                   Copper Alloy (Sn/Au Plate)
                                                  Female Terminal                                   Copper Alloy (Sn/Au Plate)
                                  Operating Temperature Range                                       -40°C ~125°C (145°C max temp.) (USCAR Class III)
                                                  Current Capacity                                  (See Chart)
                                                      Voltage Drop                                  10mΩ max (Term./Term.) (Crimp-to-Crimp)
                                              Isolation Resistance                                  500VDC, 20MΩ min
                                             Dielectric Resistance                                  1000VAC (1 minute)
                                             Applicable Wire Size                                   22AWG ~ 16AWG (0.35mm2 ~ 1.0mm2)
                                                    Terminal Pitch                                  Horizontal: 3.50mm; Vertical: 6.50mm
                         Terminal-to-Connector Retention Force                                      90N min
                       Connector-to-Connector Retention Force                                       110N min
                                                                                         120
                                                                                         110
             should be used as reference only.                                           100
                                                                                          90
             Appropriate derating should be                                               80
                                                                                                                                          Current (A)
YAZ1342-B.qxd:YAZ1310-B.qxd                  9/7/05      3:43 PM             Page 3
B A C K TO S E R I E S M E N U
                                                                                                                                   2.60
                                    1.50
                                                                     25.50                                                                                20.55
                                    0.80
                                                                                                                                   2.85
              Material: Copper Alloy                                            Thickness: t=0.3                Material: Copper Alloy                            Thickness: t=0.25
                                                                                                                                          Applicable Wire Size
                                                    YESC                     YESC KAIZEN
                  Description                   Part Number                  Part Number             Plating             Europe (mm2)        U.S.A. (AWG)           Japan (mm2)
                                                                                  ____
                                                7114-4100-02                                               Sn              0.35 ~ 0.5           22 ~ 20                   0.3 ~ 0.5
                                                                                  ____
                                                7114-4101-02                                               Sn              0.75 ~ 1.0           18 ~ 16                  0.85 ~ 1.25
                Male Terminal                                                     ____
                                                7114-4100-08                                               Au              0.35 ~ 0.5           22 ~ 20                   0.3 ~ 0.5
                                                                                  ____
                                                7114-4101-08                                               Au              0.75 ~ 1.0           18 ~ 16                  0.85 ~ 1.25
                                                7116-4100-02                  7116-4780-02                 Sn              0.35 ~ 0.5           22 ~ 20                   0.3 ~ 0.5
                                                7116-4101-02                  7116-4781-02                 Sn              0.75 ~ 1.0           18 ~ 16                  0.85 ~ 1.25
               Female Terminal                                                    ____
                                                7116-4100-08                                               Au              0.35 ~ 0.5           22 ~ 20                   0.3 ~ 0.5
                                                                                  ____
                                                7116-4101-08                                               Au              0.75 ~ 1.0           18 ~ 16                  0.85 ~ 1.25
              YESC KAIZEN is preferred (equal performance/lower insertion force)
R 0.
                                                                                                                                                                  0.90
                                                                                                                                                                          2.40
                                                  10.00
                                                      7.20
                                                  4.30
                                                                                                   10.05
                      5.85
                             2.55
                                                                80
                                                              0.
                                                          R
B A C K TO S E R I E S M E N U
          Part Number
          Summary Chart
                                        YESC            YESC KAIZEN                YESC       YESC KAIZEN
              Part Name                 Male                Male                  Female         Female
                                                              ____
                                    7114-4100-02                               7116-4100-02    7116-4780-02
                                                              ____
                Terminal            7114-4101-02                               7116-4101-02    7116-4781-02
                                                              ____                                 ____
                                    7114-4100-08                               7116-4100-08
                                                              ____                                 ____
                                    7114-4101-08                               7116-4101-08
                                        ____                                       ____            ____
             Applicable Clip                            7047-9580 (Ref )
          A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
          Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
          Order Number: X39899-J374.
YAZ1342-B.qxd:YAZ1310-B.qxd   9/7/05   3:43 PM   Page 5
B A C K TO S E R I E S M E N U
                 2                       38.35
                                                          15.70
                                                                  19.80
                                                                                           14.70
                                                                                                                 24.75
                                                                                                                         19.65
7282-6443-40 7283-6443-40 *
                 2
                                                                  19.80                                                  19.65
                                         38.35
                                                                                                                 24.75
                                                            15.70                           14.70
7282-6444-60 7283-6444-60 *
                 3
                                                                  19.80                                                  18.65
                                         38.35
                                                                                                                 24.75
                                                            19.25                          16.70
7282-3440-40 7283-3440-40 *
                 4
                                                                  26.50
                                                                                                                         26.15
                                         38.35
                                                           15.70                                                24.75
                                                                                          14.70
7282-6449-40 7283-6449-40 *
                 4
                                                                  26.50                                                  26.15
                                         38.35
                                                                                                                 24.75
                                                                                              14.70
                                                          15.70
                                           7282-3443-60                                            7283-3443-60     *
                                                                          *Part meets USCAR interface standard at time of printing.
           G O TO PA G E 2 O F 3
YAZ1342-B.qxd:YAZ1310-B.qxd   9/7/05      3:43 PM   Page 6
B A C K TO S E R I E S M E N U
              6
                                                             26.50
                                                                                                                           26.15
                                  38.35
                                                                                                                   24.75
                                                        19.20                                     16.70
7282-6454-40 7283-6454-40 *
6 N/A
                                                                                                  16.70
                                                                                                                   24.75
                                                                                                                          26.15
7283-4016-60 *
              8
                                                             26.50
                                                                                                                           25.15
                                 38.35
                                                                                                                   24.75
                                                        22.65                                19.75
7282-3441-40 7283-3441-40 *
             10
                                                             26.55                                                      23.60
                                 38.35                                                                            26.60
                                                                                            23.10
                                                           24.50
7282-6455-40 7283-6455-40 *
             12
                                                              26.55                                                        23.60
                                    38.35
                                                                                          26.60                    26.60
                                                        28.00
                                            7282-3442-40                                            7283-3442-40    *
                                                                          *Part meets USCAR interface standard at time of printing.
                                                                                                             G O TO PA G E 3 O F 3
                                                                                                          B A C K TO PA G E 1 O F 3
YAZ1342-B.qxd:YAZ1310-B.qxd   9/7/05     3:43 PM    Page 7
B A C K TO S E R I E S M E N U
                16
                                                                  26.55
                                                                                                                               23.60
                                       38.35                                                                          26.60
                                                                                                  33.60
                                                              35.00
7282-6453-60 7283-6453-60 *
                16
                                                                      26.55
                                                                                                                        23.60
7282-6456-90 7283-6456-90 *
16 N/A
                                                                                                 33.60                     26.60
                                                                                                                                 23.60
                                                                                                     7283-3585-40          *
                                                                              *Part meets USCAR interface standard at time of printing.
           B A C K TO PA G E 1 O F 3
YAZ1342-C.qxd:YAZ1310-C.qxd   9/7/05   3:50 PM   Page 1
                                                                                                      B A C K TO Y E S C K A I Z E N
                                                                                                          CONTENTS MENU
                C L I C K O N YO U R S E L E C T I O N :   CONSTRUCTION
                                                                                                                       2.8 SERIES
                                                           S P E C I F I C AT I O N S                                  UNSEALED
C U R R E N T R AT I N G C U R V E
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
                                                           N AV I G AT I O N T I P S
YAZ1342-C.qxd:YAZ1310-C.qxd      9/7/05   3:50 PM      Page 2
B A C K TO S E R I E S M E N U
          Construction
                                  HOUSING, M
                                                                                                                                     TERMINAL, F
              TERMINAL, M
                                                                                                                                                             HOUSING, F
                   PRE-SET SECONDARY                                                                                    PRE-SET SECONDARY
                   TERMINAL LOCK (TPA), M                                                                               TERMINAL LOCK (TPA), F
          Specifications
                                                       Connector                                   PBT + GF
                  Material                         Male Terminal                                   Copper Alloy (Sn Plate)
                                                  Female Terminal                                  Copper Alloy (Sn Plate)
                                  Operating Temperature Range                                      -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
                                               Current Capacity                                    (See Chart)
                                                     Voltage Drop                                  10mΩ max (Term./Term.) (Crimp-to-Crimp)
                                            Isolation Resistance                                   500VDC, 20MΩ min
                                            Dielectric Resistance                                  1000VAC (1 minute)
                                            Applicable Wire Size                                   22AWG ~ 14AWG (0.35mm2 ~ 2.5mm2)
                                                   Terminal Pitch                                  Horizontal: 5.00mm; Vertical: 6.80mm
                          Terminal-to-Connector Retention Force                                    90N min
                         Connector-to-Connector Retention Force                                    110N min
                                                                                         120
                                                                                                              0.5mm2                           2.5mm2
                                                                                                                 wire                           wire
             should be used as reference only.                                           110
                                                                                         100
             capacity of wire.                                                             0
                                                                                               0         10              20          30                 40          50        60
                                                                                                                                 Current (A)
YAZ1342-C.qxd:YAZ1310-C.qxd                  9/7/05        3:50 PM         Page 3
B A C K TO S E R I E S M E N U
                                                                                                                                               4.10
                                               2.80
                                                                                                                                               3.10
                                                                           27.40                                                                                     19.75
                                               0.80
               Material: Copper Alloy                                              Thickness: t=0.3                  Material: Copper Alloy                                  Thickness: t=0.3
                                                                                                                                         Applicable Wire Size
                                                          YESC               YESC KAIZEN
                   Description                        Part Number            Part Number                      Plating        Europe (mm2)             U.S.A. (AWG)           Japan (mm2)
                                                                                  ____
                                                      7114-4110-02                                              Sn              0.35 ~ 0.5              22 ~ 20                  0.3 ~ 0.5
                                                                                    ____
                  Male Terminal                       7114-4111-02                                              Sn              0.75 ~ 1.0              18 ~ 16               0.85 ~ 1.25
                                                                                    ____
                                                      7114-4112-02                                              Sn              1.5 ~ 2.5                 14                         2.0
                                                      7116-4110-02            7116-4270-02                      Sn              0.35 ~ 0.5              22 ~ 20                  0.3 ~ 0.5
                 Female Terminal                      7116-4111-02            7116-4271-02                      Sn              0.75 ~ 1.0              18 ~ 16               0.85 ~ 1.25
                                                      7116-4112-02            7116-4272-02                      Sn              1.5 ~ 2.5                 14                         2.0
               YESC KAIZEN is preferred (equal performance/lower insertion force)
R 0.8
                                                                                                                                                                      0.90
                                                                                                                                                                              2.40
                                                        10.00
                                                            7.20
                                                        4.30
                                                                                                      10.05
                       5.85
                              2.55
                                                                      80
                                                                    0.
                                                                R
B A C K TO S E R I E S M E N U
          Part Number
          Summary Chart
                                        YESC             YESC KAIZEN                YESC        YESC KAIZEN
               Part Name                Male                  Male                Female           Female
                                    7114-4110-02               ____             7116-4110-02    7116-4270-02
                                    7114-4111-02               ____             7116-4111-02    7116-4271-02
                 Terminal
                                    7114-4112-02               ____             7116-4112-02    7116-4272-02
                                        ____                                        ____            ____
              Applicable Clip                            7047-9580 (Ref)
          A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
          Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
          Order Number: X39899-J374.
YAZ1342-C.qxd:YAZ1310-C.qxd   9/7/05    3:50 PM     Page 5
B A C K TO S E R I E S M E N U
                 2
                                                                     20.25
                                                                                                        18.55
                                       38.35
                                                                                               24.75
                                                             20.50            18.25
7282-6445-40 7283-6445-40
27.05
                 4
                                                                                                       25.35
                                        38.35
                                                                                               24.75
                                                             20.85            18.25
7282-6446-40 7283-6446-40
                 6
                                                                      25.80
                                                                                                       24.10
                                        38.35
                                                                                                26.60
                                                                              22.30
                                                                23.70
7282-6466-40 7283-6466-40
                 6                                 N/A
                                                                              22.30
                                                                                                26.60
                                                                                                        24.10
7283-3242-60
27.10
                 8
                                                                                                          24.10
                                   38.35                                                          26.60
                                                                              27.30
                                                             28.70
7282-3243-40 7283-3243-40
                 8
                                                                                                          24.10
                                                   N/A
                                                                                                  26.60
                                                                               27.30
7283-3244-60
           G O TO PA G E 2 O F 2
YAZ1342-C.qxd:YAZ1310-C.qxd   9/7/05      3:50 PM    Page 6
B A C K TO S E R I E S M E N U
27.10
              10                       38.35
                                                              33.70                        32.30
                                                                                                              26.60
                                                                                                                    24.10
7282-6457-40 7283-6457-40
27.10
              12
                                                                                                                     24.10
                                  38.35                                                                          26.60
                                                                                          37.30
                                                              38.70
7282-6467-40 7283-6467-40
              12                  38.35
                                                          38.70
                                                                       27.10
                                                                                          37.30
                                                                                                                 26.60
                                                                                                                      24.10
7282-6468-60 7283-6468-60
                                                                                                     B A C K TO PA G E 1 O F 2
YAZ1342-D.qxd:YAZ1310-D.qxd   9/13/05   4:54 PM   Page 1
                                                                                                             B A C K TO Y E S C
                                                                                                         CONTENTS MENU
C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
                                                           N AV I G AT I O N T I P S
YAZ1342-D.qxd:YAZ1310-D.qxd     9/7/05   3:52 PM       Page 2
B A C K TO S E R I E S M E N U
Construction
HOUSING, M TERMINAL, F
TERMINAL, M
HOUSING, F
          Specifications
                                                       Connector                                   PBT+GF
                  Material                         Male Terminal                                   Copper Alloy (Sn Plate)
                                                  Female Terminal                                  Copper Alloy (Sn Plate)
                                 Operating Temperature Range                                       -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
                                               Current Capacity                                    (See Chart)
                                                     Voltage Drop                                  10mΩ max (Term./Term.) (Crimp-To-Crimp)
                                            Isolation Resistance                                   500VDC, 20MΩ min
                                            Dielectric Resistance                                  1000VAC (1 minute)
                                            Applicable Wire Size                                   20AWG ~ 12AWG (0.50mm2 ~ 4.0mm2)
                                                Terminal Pitch                                     Horizontal: 8.50mm; Vertical: 7.30mm
                         Terminal-to-Connector Retention Force                                     90N min
                       Connector-to-Connector Retention Force                                      110N min
                                                                                         120
                                                                                                                  1.0mm2                              4.0mm2
                                                                                                                      wire                             wire
                                                                                         110
             should be used as reference only.                                           100
                                                                                                                                   Current (A)
      YAZ1342-D.qxd:YAZ1310-D.qxd                     9/7/05              3:52 PM       Page 3
ENU B A C K TO S E R I E S M E N U
6.30
                                                                                                                                                                 7.50
                                                                                                                                                                                   23.30
                                                                                      32.25
                                                    0.80
                                                                                                                                                                 3.80
                      Material: Copper Alloy                                                      Thickness: t=0.4                      Material: Copper Alloy                              Thickness: t=0.4
                                                                                                                                                             Applicable Wire Size
                                Description                           Part Number                            Plating                     Europe (mm2)               U.S.A. (AWG)           Japan (mm2)
                                                                      7114-4120-02                                Sn                       0.5 ~ 1.0                    20 ~ 16             0.5 ~ 1.25
                              Male Terminal                            7114-4121-02                               Sn                       1.5 ~ 2.5                      14                   2.0
                                                                      7114-4122-02                                Sn                           4.0                        12                   3.0
                                                                      7116-4120-02                                Sn                       0.5 ~ 1.0                    20 ~ 16             0.5 ~ 1.25
                          Female Terminal                              7116-4121-02                               Sn                       1.5 ~ 2.5                      14                   2.0
                                                                      7116-4122-02                                Sn                           4.0                        12                   3.0
                                                                                                                                                                                                     0.90
                                                                                                                                                                                                            2.40
                                                                                       10.05
                       5.85
                              2.55
                                                                                                                   0
                                                                                                          0.90
                                                                                                   3.20
R 0.8
                                                             80
                                                        0.
                                                    R
                  Part Number
                  Summary Chart
                      Part Name                                     Male                       Female
                                                       7114-4120-02                   7116-4120-02
                              Terminal                 7114-4121-02                   7116-4121-02
                                                       7114-4122-02                   7116-4122-02
                                                                                          ____
                     Applicable Clip                  7047-9580 (Ref)
                  A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
                  Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool. Order Number: G0406 (PA Type).
YAZ1342-D.qxd:YAZ1310-D.qxd   9/7/05     3:52 PM     Page 4
B A C K TO S E R I E S M E N U
22.70
                2
                                                                                                                                   18.70
                                   45.15
                                                                                                                          27.35
                                                              26.70                                24.30
7282-6458-40 7283-6458-40 *
30.00
                4                      45.15
                                                              28.50                                  26.10
                                                                                                                           27.35
                                                                                                                                   26.00
7282-6469-40 7283-6469-40
6 N/A
                                                                                                      34.60
                                                                                                                                27.35
                                                                                                                                        26.00
7283-3740-40
6 N/A
                                                                                                      34.60
                                                                                                                                27.35
                                                                                                                                        26.00
7283-3741-60
                                                                                                      B A C K TO Y E S C K A I Z E N
                                                                                                          CONTENTS MENU
                C L I C K O N YO U R S E L E C T I O N :   CONSTRUCTION
                                                           S P E C I F I C AT I O N S
                                                           C U R R E N T R AT I N G C U R V E
                                                           TERMINAL
                                                           C A B L E S E A L & C AV I T Y P LU G
                                                           R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
                                                                                                                       9.5 SERIES
                                                           PA R T N U M B E R S U M M A R Y C H A R T                  SEALED
                                                           P H OTO S / D I M E N S I O N S
                                                           N AV I G AT I O N T I P S
YAZ1342-E.qxd:YAZ1310-E.qxd      9/7/05   3:54 PM      Page 2
B A C K TO S E R I E S M E N U
          Construction
                                                                                                                                            PRE-SET SECONDARY
                             HOUSING, M                                                                                                     HOUSING (CPA) (OPTIONAL), F
             END-SEAL RETAINER, M
             (2 PER ASSEMBLY)                                                                                                                      END-SEAL RETAINER, F
                                                                                                                                                   (2 PER ASSEMBLY)
             TERMINAL, M                                                                                                                                            TERMINAL, F
                                                                                                                                                                  INDIVIDUAL
             INDIVIDUAL                                                                                                                                           WIRE SEAL, F
             WIRE SEAL, M
                                                                                             PRE-SET SECONDARY                                              INTERFACE
                     PRE-SET SECONDARY                                                       TERMINAL LOCK (TPA), F                                         SEAL, F
                     TERMINAL LOCK (TPA), M                                                                                                 HOUSING, F
          Specifications
                                                       Connector    PBT+GF
                  Material                         Male Terminal    Copper Alloy (Sn Plate)
                                                  Female Terminal   Copper Alloy (Sn Plate)
                                  Operating Temperature Range       -40°C ~ 125°C (145°C max temp.) (USCAR Class III)
                                               Current Capacity     (See Chart)
                                                     Voltage Drop   10mΩ max (Term./Term.) (Crimp-to-Crimp)
                                            Isolation Resistance    500VDC, 20MΩ min
                                            Dielectric Resistance   1000VAC (1 minute)
                                         Applicable Wire Size       12AWG ~ 8AWG (4mm2 ~ 8mm2)
                                               Terminal Pitch       Horizontal: 14.00 mm
                       Sealing Performance (Air-Leak Pressure)      48KPa min (Pre-Heat Soak); 28KPa (Post-Heat Soak)
                        Terminal-to-Connector Retention Force       90N min
                      Connector-to-Connector Retention Force        110N min
120
                                                                                                                                Current (A)
      YAZ1342-E.qxd:YAZ1310-E.qxd                        9/7/05        3:55 PM            Page 3
ENU B A C K TO S E R I E S M E N U
9.50
                                                                                                                                                                 11.30
                                                                                                                                                                 11.30
                                                                               40.00
                                                                            40.00
                                                                                                                                                                                   29.00
                                                                                                                                                                                   29.00
                                                     1.20
                                                                                                                                                                4.4
                      Material: Copper Alloy                                                   Thickness: t=0.6                 Material: Copper Alloy                                      Thickness: t=0.6
                                                                                                                                                    Applicable Wire Size
                                    Description                     Part Number                         Plating                  Europe (mm2)              U.S.A. (AWG)                    Japan (mm2)
                                                                    7114-3273-02                               Sn                      10                                8                      10
                              Male Terminal                          7114-3250                                 Sn                      6                                 10                     6
                                                                     7114-3251                                 Sn                      4                                 12                     4
                                                                    7116-3285-02                               Sn                      10                                8                      10
                             Female Terminal                         7116-3250                                 Sn                      6                                 10                     6
                                                                     7116-3251                                 Sn                      4                                 12                     4
                                                                                                                                                                                   .3
                         .6
                                                                                                                                                                                 14
                       13
                                                                                                                                                                               
                    
                                                                                                                 0
                                                                                                        0.90
                                                                                                 3.20
R 0.8
                                                              80
                                                         0.
                                                     R
                  A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
                  Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
                  Order Number: G0406 (PA Type).
YAZ1342-E.qxd:YAZ1310-E.qxd        9/7/05       3:55 PM      Page 4
B A C K TO S E R I E S M E N U
          Part Number
          Summary Chart
              Part Name               Male                  Female
                                   7114-3273-02       7116-3285-02
                Terminal             7114-3250          7116-3250
                                     7114-3251          7116-3251
                                             7157-3581-80
               Cable Seal                    7157-3580-60
                                             7157-3582-90
                Unused                          7157-3583
              Cavity Plug
             Applicable Clip           ____           7047-9580 (Ref)
               End-Seal            7158-6174-40        7158-6174-40
                Retainer
                 2
                                                                                28.25
                                                                                                                                31.55
                                          57.70
                                                                                                                        48.50
                                                                        37.70                          41.20
                                                   7282-3214-30                                          7283-3214-30
YAZ1342-F.qxd:YAZ1310-F.qxd   9/12/05   2:25 PM   Page 1
                                                                                                      B A C K TO Y E S C K A I Z E N
                                                                                                          CONTENTS MENU
C L I C K O N YO U R S E L E C T I O N : S P E C I F I C AT I O N S
TERMINAL
R E TA I N E R C L I P/ B R AC K E T D I M E N S I O N S
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
                                                                                                                        HYBRID
                                                                                                                        SERIES
YAZ1342-F.qxd     9/28/05    12:09 PM    Page 2
B A C K TO S E R I E S M E N U
          Specifications
                                                           Connector          PBT+GF
                      Material                         Male Terminal          Copper Alloy (Sn/Au Plate)
                                                  Female Terminal             Copper Alloy (Sn/Au Plate)
                                     Operating Temperature Range              -40°C ~100°C (120°C max temp.) (USCAR Class II)
                                     Operating Temperature Range              -40°C ~125°C (145°C max temp.) (USCAR Class III)
                                                  Current Capacity            (See Chart)
                                                         Voltage Drop         10mΩ max (Term./Term.) (Crimp-to-Crimp)
                                               Isolation Resistance           500VDC, 20MΩ min
                                               Dielectric Resistance          1000VAC (1 minute)
                                              Applicable Wire Size            See Specific Connector Section
                            Terminal-to-Connector Retention Force             See Specific Connector Section
                           Connector-to-Connector Retention Force             See Specific Connector Section
          Te r m i n a l                                                                                                                        UNIT: mm
                                                                                                           Applicable Wire Size
                                            YESC              YESC KAIZEN
                    Description         Part Number           Part Number         Plating   Europe (mm2)        U.S.A. (AWG)       Japan (mm2)
                                     7114-4100-02/-08             ———             Sn/Au       0.35 ~ 0.5           22 ~ 20          0.3 ~ 0.5
                           1.5mm
                                      7114-4101-02/-08            ———             Sn/Au       0.75 ~ 1.0           18 ~ 16         0.85 ~ 1.25
                                        7114-4110-02              ———               Sn        0.35 ~ 0.5           22 ~ 20          0.3 ~ 0.5
                  Male     2.8mm        7114-4111-02              ———               Sn        0.75 ~ 1.0           18 ~ 16         0.85 ~ 1.25
                Terminal
                                        7114-4112-02              ———               Sn         1.5 ~ 2.5             14                2.0
                                        7114-4120-02              ———               Sn         0.5 ~ 1.0           20 ~ 16          0.5 ~ 1.25
                           6.3mm        7114-4121-02              ———               Sn         1.5 ~ 2.5             14                2.0
                                        7114-4122-02              ———               Sn           4.0                 12                3.0
                                        7116-4100-02           7116-4780-02         Sn        0.35 ~ 0.5           22 ~ 20          0.3 ~ 0.5
                                        7116-4100-08              ———               Au        0.35 ~ 0.5           22 ~ 20          0.3 ~ 0.5
                           1.5mm
                                        7116-4101-02           7116-4781-02         Sn        0.75 ~ 1.0           18 ~ 16         0.85 ~ 1.25
                                        7116-4101-08              ———               Au        0.75 ~ 1.0           18 ~ 16         0.85 ~ 1.25
                 Female
                Terminal                7116-4110-02           7116-4270-02         Sn        0.35 ~ 0.5           22 ~ 20          0.3 ~ 0.5
                           2.8mm        7116-4111-02           7116-4271-02         Sn        0.75 ~ 1.0           18 ~ 16         0.85 ~ 1.25
                                        7116-4112-02           7116-4272-02         Sn         1.5 ~ 2.5             14                2.0
                                        7116-4120-02              ———               Sn         0.5 ~ 1.0           20 ~ 16          0.5 ~ 1.25
                           6.3mm        7116-4121-02              ———               Sn         1.5 ~ 2.5             14                2.0
                                        7116-4122-02              ———               Sn           4.0                 12                3.0
          There are many different terminals and cable seals that can be used with Hybrid connectors. Please refer to the
          terminal and cable seal pages for 1.5, 2.8 and 6.3 sealed and unsealed connectors. If you have questions, please
          call 1-888-942-9152 for assistance.
YAZ1342-F.qxd:YAZ1310-F.qxd                9/12/05              2:25 PM   Page 3
B A C K TO S E R I E S M E N U
                                      80
                           0.90
                    3.20
R 0.
                                                                                                                                    0.90
                                                                                                                                           2.40
                                               10.00
                                                   7.20
                                               4.30
                                                                                    10.05
                    5.85
                           2.55
                                                             80
                                                           0.
                                                       R
            Part Number
            Summary Chart
                                              YESC                    YESC KAIZEN         YESC       YESC KAIZEN
                                             Male Part                  Male Part      Female Part    Female Part
                 Part Name                   Number                     Number           Number         Number
                                            7114-4100-02                  ———        7116-4100-02    7116-4780-02
                           1.5mm
                                            7114-4100-08                  ———        7116-4100-08       ———
                                            7114-4101-02                  ———        7116-4101-02    7116-4781-02
                                            7114-4101-08                  ———        7116-4101-08       ———
                                            7114-4110-02                  ———        7116-4110-02    7116-4270-02
                           2.8mm
             Terminal                       7114-4111-01                  ———        7116-4111-02    7116-4271-02
                                            7114-4112-02                  ———        7116-4112-02    7116-4272-02
                                            7114-4120-02                  ———        7116-4120-02       ———
                           6.3mm
                                            7114-4121-02                  ———        7116-4121-02       ———
                                            7114-4122-02                  ———        7116-4122-02       ———
                Applicable Clip            7047-9580 (Ref)                ———           ———             ———
YAZ1342-F.qxd:YAZ1310-F.qxd         9/12/05      2:25 PM      Page 4
B A C K TO S E R I E S M E N U
          Part Number
          Summary Chart (cont.)
                                                         YESC               YESC KAIZEN        YESC       YESC KAIZEN
                                      Color/            Male Part             Male Part     Female Part    Female Part
                  Pole     Polarity Description         Number                Number          Number         Number
                                        Light Grey         ____                                ____
                    8          A                                             7282-6448-40                 7283-6448-40
                                      6 x1.5, 2x2.8
                                        Light Grey         ____                                ____
                    10         A                                             7282-6459-40                 7283-6459-40
                                       6x1.5, 4x2.8
                                           Black           ____                  ____          ____
                    13         A                                                                          7283-3522-30
                                      9x0.64, 4x1.5
                                        Light Grey         ____                  ____          ____
                    13         B                                                                          7283-3523-40
                                     9x0.64, 4x1.5
                                        Light Grey         ____                                ____
                    13         A                                             7282-6569-40                 7283-6569-40
                                      11x2.8,2x6.3
                                           Black           ____                  ____          ____
                    14         A                                                                          7283-4490-30
                                     12x0.64, 2x1.5
                                        Light Grey         ____                                ____
                    14         A                                             7282-6447-40                 7283-6447-40
                                      10x1.5, 4x2.8
                                           Black           ____                  ____          ____
                    14         A                                                                          7283-9281-30
                                     12x0.64, 2x1.5
                                           Black           ____                                ____
                    20         A                                             7282-9450-30                 7283-9450-30
                                     6x2.8, 14x1.5
                                           Black           ____                  ____          ____
                    28         A                                                                          7283-9504-30
                                     4x6.3, 24x0.64
                                           Black
                    34         A      1x6.3, 6x2.8,        ____              7282-9150-30      ____       7283-9151-30
                                          27x1.5
                                        Light Grey
                    34         B      1x6.3, 6x2.8,        ____              7282-9152-40      ____       7283-9153-40
                                          27x1.5
                                           Black           ____                                ____
                    38         A                                             7282-2784-30                 7283-2784-30
                                     30x0.64, 8.2.8
                                           Black
                    43         A     34x1.5, 6x2.8,        ____              7282-4190-30      ____       7283-4190-30
                                           3x6.3
                                        Light Grey
                    43         B     34x1.5, 6x2.8,        ____              7282-4192-40      ____       7283-4192-40
                                           3x6.3
          A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
          Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
          Order Number: 49YA000263 (for 0.64 terminal), X39899-J374 (for 1.5 and 2.8 terminal),
          and G0406 (PA Type) (for 6.3 terminal).
YAZ1342-F.qxd:YAZ1310-F.qxd   9/12/05    2:25 PM    Page 5
B A C K TO S E R I E S M E N U
                 8
                                                                 27.10
                                                                                                          24.10
                                    38.35
                                                                                                  26.60
                                                              24.50           23.10
7282-6448-40 7283-6448-40
27.10
                10
                                                                                                            24.10
                                 38.35
                                                                                                       26.60
                                                             31.60             30.20
7282-6459-40 7283-6459-40
                13
                                                                                                       19.81
                                               N/A
                                                                                26.20            24.75
7283-3522-30
                13                            N/A
                                                                                 26.20
                                                                                                   24.75
                                                                                                          19.81
7283-3523-40
28.10
                13               45.15
                                                         51.20
                                                                               48.80                    27.35
                                                                                                                24.10
7282-6569-40 7283-6569-40
                14
                                                                                                       22.35
                                              N/A
                                                                                                 21.80
                                                                                23.28
                                                                                        7283-4490-30
           G O TO PA G E 2 O F 3
YAZ1342-F.qxd:YAZ1310-F.qxd   9/12/05      2:26 PM   Page 6
B A C K TO S E R I E S M E N U
27.10
              14                  38.35
                                                               38.60            37.20                     26.60
                                                                                                                  24.10
7282-6447-40 7283-6447-40
              14
                                                                                                       23.50
                                               N/A
                                                                                                  26.00
                                                                                 23.28
7283-9281-30
              20
                                                                                                       65.70
                                                               39.90
                                 49.90
                                                     68.23                                        60.00
                                                                                 72.70
7282-9450-30 7283-9450-30
              28
                                                                                                           41.51
                                               N/A
86.20 53.97
7283-9504-30
              34
                                                                                                    60.40
                                                                  47.90
                                   55.90
                                                       68.23                                     64.80
                                                                                  72.70
7282-9150-30 7283-9151-30
                                                                                              G O TO PA G E 3 O F 3
                                                                                           B A C K TO PA G E 1 O F 3
YAZ1342-F.qxd:YAZ1310-F.qxd   9/12/05      2:26 PM   Page 7
B A C K TO S E R I E S M E N U
                34
                                                                                                60.40
                                                                47.90
                                    55.90
                                                       68.23                               64.80
                                                                            72.70
7282-9152-40 7283-9153-40
                38
                                                                 34.65                                  21.50
                                 40.95
                                                      82.00               76.40                     24.75
7282-2784-30 7283-2784-30
                43
                                                               41.30
                                                                                                    45.25
                                   46.50
                                                      63.45                                  44.42
                                                                           67.90
7282-4190-30 7283-4190-30
                43                 46.50
                                                       63.45
                                                               41.30
                                                                         67.90
                                                                                            44.42
                                                                                                  45.25
7282-4192-40 7283-4192-40
            B A C K TO PA G E 1 O F 3
YAZ1342-G.qxd:YAZ1310-G.qxd   9/7/05   4:17 PM   Page 1
                                                                                                B A C K TO Y E S C K A I Z E N
                                                                                                    CONTENTS MENU
C L I C K O N YO U R S E L E C T I O N : CONSTRUCTION
S P E C I F I C AT I O N S
C U R R E N T R AT I N G C U R V E
TERMINAL
PA R T N U M B E R S U M M A R Y C H A R T
P H OTO S / D I M E N S I O N S
N AV I G AT I O N T I P S
                                                                                                                 HEADER
                                                                                                                 SERIES
YAZ1342-G.qxd:YAZ1310-G.qxd   9/7/05    4:18 PM    Page 2
B A C K TO S E R I E S M E N U
PCB TERMINAL, M
                                                                                                             HOUSING, F
                                                                                 PRE-SET SECONDARY
                                  PCB HOUSING, M                                 TERMINAL LOCK (TPA), F
          Specifications
                                                   Connector      See Section
                 Material                      Male Terminal      Brass (Sn Plate)
                                             Female Terminal      Copper Alloy (Sn/Au Plate)
                                 Operating Temperature Range      -40°C ~100°C (125°C max temp.) (USCAR Class II)
                                            Current Capacity      (See Chart)
                                                Voltage Drop      10mΩ max (Term./Term.)
                                          Isolation Resistance    500VDC, 20MΩ min
                                         Dielectric Resistance    1000VAC (1 minute)
                       Terminal-to-Connector Retention Force      90N min
                     Connector-to-Connector Retention Force       110N min
                                                                                                                                         0
YAZ1342-G.qxd:YAZ1310-G.qxd        9/7/05   4:18 PM    Page 3
B A C K TO S E R I E S M E N U
B A C K TO S E R I E S M E N U
                    10            A                 Light Grey
                                                  1.5mm Header              7382-5884-40                                     7283-6455-40
                    12            A                 Light Grey
                                                  2.8mm Header              7382-5568-40                                     7283-6467-40
                    12            A                   Black
                                                  1.5mm Header              7382-5957-30                                     7382-5957-30
                    16            A               Green/Config 2
                                                  1.5mm Header               7382-5681-60                                    7283-6453-60
                    16            A               Green/Config 3
                                                  1.5mm Header              7382-5682-60                                     7283-6453-60
                    32            A                   Black                                                                  7283-6456-90
                                                                            7382-5552-30
                                                  1.5mm Header                                                               7283-3585-40
                                                    Light Grey                                                               7283-6456-90
                    32            B                                          7382-5881-40
                                                  1.5mm Header                                                               7283-3585-40
           A p p l i c a b l e Te r m i n a l R e m o v a l To o l / D i m e n s i o n s
           Refer to Page 120 for YESC KAIZEN Connector Terminal Removal Tool.
           Order Number: X39899-J374 (for 1.5 and 2.8 terminal) and G0406 (PA Type) (for 6.3 terminal).
                                                                                                                                                      0
YAZ1342-G.qxd:YAZ1310-G.qxd   9/7/05      4:18 PM     Page 5
B A C K TO S E R I E S M E N U
19.20
                 2
                                                                                                                                      18.70
                                25.70
                                                                                                                             27.35
                                                       40.70                                          24.30
7382-5597-40 * 7283-6458-40 *
                 2
                                                                           19.20
                                                                                                                                     18.70
                                  25.70                                                                                    27.35
                                                                                                     24.30
                                                          26.50
7382-5608-30 * 7283-6458-40 *
4 26.05 26.00
                                                                41.50                                                        27.35
                                          25.70                                                        26.10
7382-5613-30 7283-6469-40
26.15
                10                30.20
                                                                   38.50                              23.10
                                                                                                                             26.60
                                                                                                                                     23.60
7382-5884-40 * 7283-6455-40 *
24.55
                10
                                                                                                                                 23.60
                                    33.10
                                                                                                                           26.60
                                                               37.60                                23.10
                                              7382-6379-30         *                                         7283-6455-40    *
                                                                                   *Part meets USCAR interface standard at time of printing.
            G O TO PA G E 2 O F 3
YAZ1342-G.qxd:YAZ1310-G.qxd   9/7/05      4:18 PM   Page 6
B A C K TO S E R I E S M E N U
27.10
              12
                                                                                                                                      24.10
                                31.30                                                                                          26.60
                                                                                                     37.30
                                                            52.70
7382-5568-40 7283-6467-40
26.45
              12
                                                                                                                              23.60
                                  22.30
                                                                                            26.60                     26.60
                                                    35.00
                                          7382-5957-30      *                                           7382-5957-30    *
                                                                27.20
              14
                                                                                                                                  24.10
                                                       49.10
                                30.20                                                           37.20                     26.60
7382-5627-40 7283-6447-40
26.15
              16
                                                                                                                              23.60
                                                                                                    33.60              26.60
                               30.20                    48.80
                                          7382-5551-60      *                                           7283-6453-60    *
                                                                     29.20
              16
                                                                                                                              23.60
                                          7382-5681-60      *                                           7283-6453-60    *
                                                                              *Part meets USCAR interface standard at time of printing.
                                                                                                                G O TO PA G E 3 O F 3
                                                                                                             B A C K TO PA G E 1 O F 3
YAZ1342-G.qxd:YAZ1310-G.qxd   9/7/05      4:18 PM     Page 7
B A C K TO S E R I E S M E N U
31.20
                16                       31.60
                                                                    34.80                                 33.60               26.60
                                                                                                                                   23.60
                                                 7382-5682-60  *                                              7283-6453-60         *
                                                                            26.15
                                                                                                                   23.60
                32               30.20
                                                            82.00
                                                                                            33.60             26.60
                                                                                                                           33.60              26.60
                                                                                                                                                   23.60
                32             22.30                       82.00
                                                                                            33.60             26.60
                                                                                                                           33.60              26.60
                                                                                                                                                   23.60
            B A C K TO PA G E 1 O F 3
YAZ1342-H.qxd:YAZ1310-H.qxd   9/7/05   4:12 PM   Page 1
                                                                                                    B A C K TO Y E S C K A I Z E N
                                                                                                        CONTENTS MENU
C L I C K O N YO U R S E L E C T I O N : TO O L F O R 0 . 6 4 S E R I E S
TO O L F O R 1. 5 A N D 2 . 8 S E R I E S
TO O L F O R 6 . 3 A N D 9 . 5 S E R I E S
                                                                                                                     TERMINAL
                                                                                                                     REMOVAL
YAZ1342-H.qxd:YAZ1310-H.qxd      9/7/05    4:13 PM                Page 2
B A C K TO M E N U
          TERMINAL REMOVAL
          A p p l i c a b l e Te r m i n a l
          R e m o v a l To o l / D i m e n s i o n s                                                                                               UNIT: mm
                                                                                                                                                   UNIT: mm
                                                                                                  1.05 -0.05
                                                             20.00
                                    45⬚
                                                                                                        0
                                                            (20.55)
                                                                                                                     R
                                                                                                                                       60
                                                                                                                      0.
                                                                                                                                              1.20 -0.05
                                                                                                                                              3.00 ±0.1
                                                                                                                                              1.00 ±0.1
                                                                                                                0
                                                                                                                                       ⬚
                                                                                                                             (17.00)
                                                                                                                       30
                                                                                                                .3
                                                                                                                                                    0
                                                                                                               R0
                                                                                                                                                   UNIT: mm
                                                                                   1.40
                                                          1.00
                                                 0
                                            2.3
                                                                 R 1.50
                                                                                            .00
                                                                                          35
                                                                               0
                                          1.8                             12.0
                                             0        0
                                                 –0
                                                     .1
                                                                                                       B A C K TO Y E S C C O N T E N T S M E N U
                                                                                             B A C K TO Y E S C K A I Z E N C O N T E N T S M E N U
PA R T N U M B E R I N G M E T H O D O L O G Y
7XXX-XXXX-XX:
                      Degree of Assembly
                      1 = Single Component
                      2 = Sub-Assembly
                      3 = Full Assembly
                      (ex. Header, Connector w/
                      terminated wire, etc.)
                                                                        Base Number:
                                                                          Sequential
                                                                     (No specific meaning)
                  Miscellaneous Component* = Cable Seal, Clip, Wire Shield, TPA, CPA, etc.
YAZ1310-Kaizen1stSect.qxd:YAZ1310-Kaizen1stSect.qxd                      9/12/05      12:41 PM       Page 6
                                                                                                                    B A C K TO Y E S C C O N T E N T S M E N U
                                                                                                          B A C K TO Y E S C K A I Z E N C O N T E N T S M E N U
          DISCLAIMER: The information contained in this catalog is for reference purposes only, is subject to change without notice, and is not guaranteed by Yazaki
          Corporation, Yazaki North America Inc., Yazaki Europe Limited or any other Yazaki group company (collectively referred to as “Yazaki”). Yazaki makes no
          warranty as to the completeness or accuracy of the information contained herein, and is not responsible for any typographical or printing errors.
          Current specifications for individual products should be obtained by potential customers in connection with placing orders for products with Yazaki.
          The customer, among other matters, is solely responsible for determining the fitness or suitability of any product of Yazaki for the purpose intended by the
          customer and for all design and related matters.
          Yazaki makes no warranty, express or implied, with respect to any product referred to in this catalog, except such express warranty. If any as may be
          specifically agreed to by Yazaki in a written agreement signed and delivered by an authorized representative of Yazaki for the sale of such product, and any
          such express warranty shall be the sole and exclusive liability of Yazaki. Yazaki makes no other warranty. Whether express, implied, statutory or otherwise,
          including but not limited to any warranty of merchantability or fitness for any particular use, purpose or otherwise with respect to such products.
          SEPTEMBER 2005                                                                                                       © 2005 Yazaki North America, Inc.
YAZ1342.qxd:Final_covers   9/8/05   1:13 PM   Page 11
B A C K TO M A I N M E N U
                  www.yazaki-na.com
                  888.942.9152