HF 650 Series: in Line Medium Pressure Spin-On Filters
HF 650 Series: in Line Medium Pressure Spin-On Filters
HF 650 series
THE IMPORTANCE OF AN EFFICIENT FILTRATION
The main cause of anomalies in hydraulic systems has to It is also crucial to limit the presence of solid particles in
be attributed to the presence of contaminants in the fluid. the hydraulic circuit through a suitable filtering system,
The nature of the contaminant may be: gaseous, namely which is indispensable to maintain the project
air mixed with the fluid; fluid, it depends on water requirements of the system over time and to keep
penetrating the fluid; solid, therefore particles of various running costs low.
origins and dimensions. The correct choice of a filter and its optimum position in
Customers who operate equipments are always focused the hydraulic system requires the same care and
on obtaining the best possible performance, lower experience needed to choose all the other components.
energy consumptions and greater respect for the The use of filters with larger filtering surfaces reduces, at
environment. equal flow rates, the superficial contaminant load and
These characteristics can be attained by using top therefore the filter's life is extended proportionally.
quality components in the hydraulic system, which are To maintain the maximum efficiency of the system, the
more sensitive to the presence of contaminants in the filters must have a clogging indicator showing the
fluid. differential pressure on the filtering cartridge and to
Starting from these requirements, we understand how immediately point out when the cartridge needs
important and fundamental it is to prevent the presence replacing in order to prevent the by-pass valve from
of air and water from mixing in the fluid tank by using opening.
dedicated solutions.
The following factors should be analysed when choosing the ideal filter:
Ø The filtration degree required to protect the most sensitive component from contamination
Ø The points of the circuit in which the filters have to be installed
Ø The working pressure of the system
Ø The maximum flow rate and the type of fluid to be filtered
Ø The duty cycle
Ø The retention efficiency of the filtering cartridge
Ø The contaminant accumulation capacity of the filtering cartridge
Ø The working ambient temperature
Each filter used generates a pressure drop that increases continuously as time goes by. This pressure drop represents
an efficiency index of the filter itself.
When the hydraulic system is about to be assembled, all the components must be perfectly clean and the fluid has to be
added through a device complete with a filter.
During the test phase, it is advisable to run some work cycles at low pressure in order to create the best possible condi-
tions for all the components.
HF 650
TECHNICAL CHARACTERISTICS
HF 650 series can be used on hydraulic circuits with working pressure up to 35 bar and are particularly specified for
hydrostatic charge pumps, cooling circuits along with the traditional fluid filtration on the tank return line.
The standard filters are supplied with by-pass valve set at 25 psi (1,7 bar) or at 51 psi (3,5 bar).
Synthetic fluid (2) HS - HFDR - HFDU - HFDS FG016 14 mm ß 14(c) ³ 200 99,5 %
ICAT019-002 002 1
HF 650
The total pressure drop of the filter is calculated by summing the pressure drop value in the housing to the one in the
filtering element.
In filters of HF 650 series in normal working conditions, the total Dp must not be more than 5.8 psi (0,4 bar).
To establish the values of pressure drop involved, the following pages provide some diagrams with curves referred to
the use of mineral oils ISO VG46 with kinematic viscosity of 120 SSU (30 cSt) and density of 7.29 lb/gal (0,856 kg/dm3).
Calculation example
Filter HF650-20.180-AS-FG010-B17-GE-B-XA-F-Y
Flow rate= 22.5 US gpm (85 l/min)
Kinematic viscosity: 120 SSU (30 cSt)
Oil density : 7.29 lb/gal (0,856 kg/dm3)
Filtering degree: 10 mm
If oil with different kinematic viscosity and different density is used, the values obtained from the diagrams will be
re-calculated considering the following indications:
1) The pressure drop of the housing is proportional with the oil density, therefore for oil with density different to 7.29
lb/gal (0,856 kg/dm3) the value of the Dp in the head-bowl will be:
2) The pressure drop of the element is proportional with the oil density and kinematic viscosity, therefore for oil with
density different to 7.29 lb/gal (0,856 kg/dm3) and kinematic viscosity different to 120 SSU (30 cSt) the value of Dp in the
element will be:
02/01.2016
Now you sum the values of the pressure drop of the housing to the value of the pressure drop of the filtering element,
always making sure the total Dp does not exceed the pressure indicated above.
2 002 ICAT019-002
HF 650
The pressure drop values are directly proportional with The curves are obtained in the following conditions:
the specific weight of the fluid and do not affect the Mineral oil type ISO VG46
establishment of the total pressure drop of the complete Kinematic viscosity 120 SSU (30 cSt)
filter. Density 7.29 lb/gal (0,856 kg/dm3).
5,0 5,0
(72.50) (72.50)
4,0 4,0
(58.00) (58.00)
3,0 3,0
(43.50) (43.50)
2,0 2,0
(29.00) (29.00)
1,0 1,0
(14.50) (14.50)
0 0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 160 180 200 220
(5.3) (10.6) (15.8) (21.1) (26.4) (31.7) (37.0) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (58.1)
6,0 6,0
(87.00) (87.00)
5,0 5,0
(72.50) (72.50)
4,0 4,0
(58.00) (58.00)
02/01.2016
3,0 3,0
(43.50) (43.50)
2,0 2,0
(29.00) (29.00)
1,0 1,0
(14.50) (14.50)
0 0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 160 180 200 220
(5.3) (10.6) (15.8) (21.1) (26.4) (31.7) (37.0) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (58.1)
ICAT019-002 002 3
HF 650
0,5 0,5
(7.25) (7.25)
0,4 0,4
(5.80) (5.80)
0,3 0,3
(4.35) (4.35)
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
(5.3) (10.6) (15.8) (21.1) (26.4) (31.7) (37.0) (5.3) (10.6) (15.8) (21.1) (26.4) (31.7) (37.0)
HF 650-30 (G 1 1/4)
0,4
(5.80)
0,3
(4.35)
0,2
02/01.2016
(2.90)
0,1
(1.45)
0
0 20 40 60 80 100 120 140 160 180 200 220
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (58.1)
4 002 ICAT019-002
HF 650
FG003 FG006
0,5 0,5
(7.25) (7.25)
(1)
(1)
(2)
)
(3
(2
0,4 0,4
(5.80) (5.80)
)
(4
)
(3
0,3 0,3
(4.35) (4.35)
)
(4
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
(5.3) (10.6) (15.8) (21.1) (26.4) (31.7) (37.0) (5.3) (10.6) (15.8) (21.1) (26.4) (31.7) (37.0)
FG010 FG016
0,5 0,5
(7.25) (7.25)
(1)
(1)
0,4 0,4
(5.80) (5.80)
)
(2
0,3 0,3
)
(4.35) (4.35) (2
02/01.2016
(3)
0,2 0,2
(2.90) (2.90) (3)
(4)
(4)
0,1 0,1
(1.45) (1.45)
0 0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
(5.3) (10.6) (15.8) (21.1) (26.4) (31.7) (37.0) (5.3) (10.6) (15.8) (21.1) (26.4) (31.7) (37.0)
ICAT019-002 002 5
HF 650
FG025 RP010
0,5 0,5
(7.25) (7.25)
(1)
(1)
0,4 0,4
(5.80) (5.80)
)
0,3 0,3 (2
(4.35) (4.35)
(2) (3)
0,2 0,2
(2.90) (2.90)
(4)
(3)
0,1 0,1
(1.45) (1.45)
(4)
0 0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140
(5.3) (10.6) (15.8) (21.1) (26.4) (31.7) (37.0) (5.3) (10.6) (15.8) (21.1) (26.4) (31.7) (37.0)
RP025
0,1
(1.45)
)
(1
0,08
(1.16)
0,06
(0.87)
02/01.2016
0,04
(0.58)
(2)
0,02
(0.29)
(3)
(4)
0
0 20 40 60 80 100 120 140
(5.3) (10.6) (15.8) (21.1) (26.4) (31.7) (37.0)
6 002 ICAT019-002
HF 650
FG003 FG006
0,5 0,5
(7.25) (7.25)
)
(1
0,4 0,4
(5.80) (5.80)
)
(1
0,3 0,3
(4.35) (4.35)
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 20 40 60 80 100 120 140 160 180 200 220 0 20 40 60 80 100 120 140 160 180 200 220
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (58.1) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (58.1)
FG010 FG016
0,5 0,5
(7.25) (7.25)
0,4 0,4
(5.80) (5.80)
0,3 ) 0,3
(4.35) (1 (4.35)
(1)
02/01.2016
0,2 0,2
(2.90) (2.90)
0,1 0,1
(1.45) (1.45)
0 0
0 20 40 60 80 100 120 140 160 180 200 220 0 20 40 60 80 100 120 140 160 180 200 220
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (58.1) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (58.1)
ICAT019-002 002 7
HF 650
FG025 RP010
0,5 0,5
(7.25) (7.25)
0,4 0,4
(5.80) (5.80)
0,3 0,3
(4.35) (4.35)
0,1 0,1
(1.45) (1.45)
0 0
0 20 40 60 80 100 120 140 160 180 200 220 0 20 40 60 80 100 120 140 160 180 200 220
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (58.1) (5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (58.1)
RP025
0,5
(7.25)
0,4
(5.80)
0,3
(4.35)
02/01.2016
0,2
(2.90)
(1)
0,1
(1.45)
0
0 20 40 60 80 100 120 140 160 180 200 220
(5.3) (10.6) (15.9) (21.1) (26.4) (31.7) (37.0) (42.3) (47.6) (52.8) (58.1)
8 002 ICAT019-002
HF 650
FLOWS
Degree of filtration
G 3/4 10.6 (40) 13.2 (50) 14.5 (55) 15.9 (60) 17.2 (65) 14.5 (55) 19.8 (75)
HF650-20.100
G1 11.9 (45) 14.5 (55) 15.9 (60) 17.2 (65) 18.5 (70) 15.9 (60) 21.1 (80)
G 3/4 17.2 (65) 19.8 (75) 21.1 (80) 22.5 (85) 23.8 (90) 22.5 (85) 23.8 (90)
HF650-20.150
G1 18.5 (70) 21.1 (80) 23.8 (90) 25.1 (95) 26.4 (100) 25.1 (95) 29.1 (110)
G 3/4 18.5 (70) 21.1 (80) 22.5 (85) 23.8 (90) 25.1 (95) 22.5 (85) 25.1 (95)
HF650-20.180
G1 21.1 (80) 23.8 (90) 26.4 (100) 27.7 (105) 29.1 (110) 26.4 (100) 30.4 (115)
G 3/4 19.8 (75) 21.1 (80) 23.8 (90) 25.1 (95) 26.4 (100) 23.8 (90) 26.4 (100)
HF650-20.230
G1 22.5 (85) 25.1 (95) 27.7 (105) 29.1 (110) 30.4 (115) 27.7 (105) 31.7 (120)
HF650-30.295 G 1 1/4 39.6 (150) 42.3 (160) 44.9 (170) 47.6 (180) 50.2 (190) 50.2 (190) 52.8 (200)
01/03.2011
ICAT019-001 002 9
HF 650
HF650-20 DIMENSIONS
02/01.2016
A B (GAS-BSPP) C
Filter type
mm (in) Standard On request mm (in)
HF650-20.100 163 (6.4173) 188 (7.4016)
G 3/4 G 1
HF650-20.150 213 (8.3858) 238 (9.3700)
HF650-20.180 243 (9.5669) 268 (10.5511)
G 1 G 3/4
HF650-20.230 293 (11.5354) 318 (12.5196)
NPT and SAE UN-UNF threads are available (consult our technical department).
10 002 ICAT019-003
HF 650
HF650-30 DIMENSIONS
02/01.2016
A B (GAS-BSPP) C
Filter type
mm (in) Standard mm (in)
HF 650-30.295 365 (14.3700) G 1 1/4 395 (15.5511)
NPT and SAE UN-UNF threads are available (consult our technical department).
ICAT019-003 002 11
HF 650
Filtering surface
A ÆB C ÆD
Element type FG RP
2 2 2 2
mm (in) mm (in) mm (in) mm (in) cm (in ) cm (in )
120 117
HEK50-30.295 295 (11.6141) 1 3/4-12 UNF-2B 5035 (780.4266) 8730 (1353.1530)
(4.7244) (4.6063)
12 002 ICAT019-003
HF 650
INDICATORS
Code: F Code: Q
2 3 1
N.O.
N.C.
Differential pressure 21.8 psi (1,5 bar) for By-pass B17
setting 43.5 psi (3 bar) for By-pass B35
Max. 3 A (resistivity)
working current 3 A (inductive)
Protection class IP 66 - Cable clamp PG 7
02/01.2016
ICAT019-003 002 13
HF 650
IN / OUT PORTS
PORTS TYPE
Filter type Nominal Gas NPT SAE
size
BSPP ODT
HF 620-20 3/4" GE NE OD
HF 620-20 1" GF NF OF
Nominal ÆB C
CODE
size
A
mm (in) mm (in) Nm (lbf in)
24,5 20 30 + 2 , 5
GE 3/4" G 3/4
(0.9645) (0.7873) (266 ÷ 288)
02/01.2016
30,5 22 50 + 2 , 5
GF 1" G 1
(1.2008) (0.8661) (442 ÷ 464)
39 24 60 + 5
GG 1" 1/4 G 1 1/4
(1.5354) (0.9448) (531 ÷ 575)
14 002 ICAT019-003
HF 650
IN / OUT PORTS
Nominal ÆB C
CODE
size
A
mm (in) mm (in) Nm (lbf in)
23,5 14 25 + 1
NE 3/4" 3/4 NPT
(0.9251) (0.5511) (221 ÷ 230)
29,5 17,5 30 + 2 , 5
NF 1" 1 NPT
(1.1614) (0.6890) (266 ÷ 288)
38,5 18 50 + 2 , 5
NG 1" 1/4 1 1/4 NPT
(1.5157) (0.7086) (442 ÷ 464)
Nominal ÆB C
CODE
size
A
mm (in) mm (in) Nm (lbf in)
24,7 20 40 + 2 , 5
OD 3/4" 1 1/16" - 12 UNF - 2B
02/01.2016
ICAT019-003 002 15
HF 650
Once you have checked the integrity of the filter inside its Once the working hour limit indicated in the manteinance
package, proceed as follow: instructions of the system is reached or when the clogging
indicators point out the limit pressure drop created inside the
filter, the element must be replaced. Pay attention to the
A Take off the protection cap from the in/out ports.
drainage of hydraulic oil, therefore prepare suitable containers to
B Secure the filter in the head through the holes of the upper collect it.
side (pos.2) tightening them as follows:
HF 650-20 and HF 650-30 = 44 lbf in (5 Nm) Proceed as follows:
C Connect circuit's pipes to inlet and outlet ports using the A Stop the system in "machine stopped" status.
tightening torque indicated on pages 14 and 15.
B Secure any shut-off valves on the hydraulic circuit.
D If the filter has a clogging indicator (pos.3 - 4), take the protec-
tion cap off and screw the indicator in the dedicated seat, then C Remove the clogged element (pos.1) by hands-crewing it
tighten to a tightening torque of 354 lbf in (40 Nm). If the indi- from the filter head (pos.2) or if needed by using a strap
cator is electric, complete the required connections. wrench.
E Start the circuit for a few minutes. It is advisable not to recover the oil in the element since it is
full of clogging particles.
F Make sure there are no leaks.
D Grease the sealing O-ring on the replacement element
(pos.1).
E Screw the new element until reaching the ledge with the
filter head (pos.2).
F After reaching the ledge, hand-screw the element (pos.1)
for 1/2 more.
G Re-open the eventual valves closed before.
H Start the machine for a few minutes.
I Make sure there are no leaks.
02/01.2016
Pos. Description
1 Filtering element
2 Filter's head
3 Differential visual indicator
4 Differential electrical-visual indicator
16 002 ICAT019-004
HF 650
Standard
On request
ICAT019-005 002 17
HF 650
1 2 3 4
HEK50-... - AS - FG010 - B
4 Seals CODE
Buna B
Viton V
Standard
On request
02/01.2016
18 002 ICAT019-005
HF 650
The in line HF650 filters can be applied to hydrostatic transmission circuits by using a special pressurization valve.
The oil flow coming from the open circuit is pressurized at 7.25 psi (0,5 bar) and sent to the hydrostatic circuit depen-
ding on the charge pump need, while the excess flow is normally discharged into the tank.
For a correct filter choice, please contact our technical department.
et
Inl
Hy
Pu d r o s t
m p ati
c
n k
Ta
Inlet
By-pass valve
Outlet to
02/01.2016
hydrostatic pump
Pressurizing valve
setting 7.25 psi [0,5 bar]
Outlet to tank
ICAT019-005 002 19
HF 650
NOTES:
02/01.2016
20 002 ICAT019-005
Building & Agriculture Truck Material Industrial
construction Market Handling
Tank mounted
return line filters
HF 502
HF 508
HF 547
HF 554
HF 570
HF 575
HF 578
Replaces: HF 650 01 T A
HF 525
HF 760
HF 761
Accessories
Filler breathers
Air filters
Level and temperature gauges
HF 650 02 T A
Pressure gauges
Pressure/vacuum gauges
Clogging indicators
IKRON S.r.l.
Via Prampolini, 2 - 43044 Lemignano di Collecchio - Parma - Italy
Tel.: + 39 0521 304911 - Fax: + 39 0521 304900
Videoconferecing IP
www.ikron.it
E-mail: info@ikron.it