l300p SM
l300p SM
SERVICE MANUAL
                   HITACHI                                       NBS611BX
                                                                 NBS611 X
                           Revision History Table
                                                    The Date    Operation
No.                        Revision Contents
                                                     of Issue   Manual No.
 1    Japanese font was removed.                    Nov. 2000   NBS611BX
 2                                                      .
Table of contents
1. Investigation of the inverter
    1.1 Specification label(Model name , Manufacturing number ; MFG)
         1.1.1 Model name - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-1
         1.1.2 MFG number - - - - - - - - - - - - - - -- - - - - - - - - - - - - - - 1-1
    1.2 Inverter specification
         1.2.1 SJ300 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-2
         1.2.2 L300P - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1-10
2. Trouble shooting
    2.1 INV trip contents , remedy , advice - - - - - - - - - - - - - - - - - - - 2-1
    2.2 Option error
         2.2.1 Feedback card - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3
         2.2.2 Digital option card - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-3
    2.3 Confirmation of the trip monitor contents - - - - - - - - - - - - - - - - - 2-3
    2.4 Confirmation of the warning monitor contents - - -- - - - - - - - - - - 2-4
3. Debug mode
    3.1 Monitor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3-1
    3.2 Parameter settings for inverter - - - - - - - - - - - - - - - - - - - - - - - - 3-2
4. Maintenance and Inspection
    4.1 Maintenance and Inspection
         4.1.1        Daily inspection - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
         4.1.2        Cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
         4.1.3        Periodical inspection - - - - - - - - - - - - - - - - - - - - - - - - - 4-1
    4.2 Daily and annual maintenance - - - - - - - - - - - - - - - - - - - - - - - - 4-2
    4.3 Megger test - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3
    4.4 Withstand voltage test - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-3
    4.5 How to check inverter & converter portion - - - - - - - - - - - - - - - 4-4
    4.6 Parts replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-5
    4.7 Unit replacement - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8
Appendix
   Circuit Diagram
   Internal block diagram
1. Investigation of the inverter
Specification label
• Please confirm the model name and MFG number from the specification label as follows.
               Model name
              Applicable motor
               Input ratings
               Output ratings
               MFG number
                                                      1-1
 1.2 Inverter specification
 1.2.1 SJ300                                                                                      (Note1)
 Monitor Mode
Dis-
                                        SJ300 monitor or data range                    Initial
play      Function name                                                                          Note
                                             (digital operator)                         data
code
       Output frequency
d001                         0.00-99.99/100.0-400.0(Hz)                                   -
       monitor
       Output current
d002                         0.0-999.9(A)                                                 -
       monitor
       Operation direction
d003                         F(forward)/o(stop)/r(reverse)                                -
       monitor
       PID feedback          0.00-99.99/100.0-999.9/1000. –9999. /
d004                                                                                      -
       monitor               1000-9999/{100-{999 (10000-99900)
                                                   (Example) FW, terminal 7,2,1: ON
                                   FW
                                                             Terminal 8,6,5,4,3:OFF
       Intelligent input                                  ON
d005                                                                                      -
       terminal monitor
                                                             OFF
                               8    7 6    5   4   3 2   1
                                                         (Example) Terminal 12,11:ON
                                                                 AL, 15,14,13:OFF
       Intelligent output                                ON
d006                                                                                      -
       terminal monitor
                                                         OFF
                                        AL 15 14 13 12
      Frequency               0.00-99.99/100.0-999.9/1000. –9999. /
d007                                                                         -
      conversion monitor      1000-3996
d012 torque monitor           -300.-+300.%                                   -
      Output voltage
d013                          0.0-600.0 V                                    -
      monitor
      Input electric power
d014                          0.0-999.9 kW                                   -
      monitor
      Accumulated time
d016 monitor during           0.-9999./1000-9999/{100-{999 hr                -
      RUN
      Power ON time
d017                          0.-9999./1000-9999/{100-{999 hr                -
      monitor
      Number of trip time
d080                          0.-9999./1000-6553(10000-65530) (time)         -
      monitor
d081 Trip monitor 1                                                          -
d082 Trip monitor 2                                                          -
d083 Trip monitor 3           Trip Code, frequency(Hz), current(A),          -
d084 Trip monitor 4            voltage(V),RUN time(hr) power ON time(hr)     -
d085 Trip monitor 5                                                          -
d086 Trip monitor 6                                                          -
d090 Warning monitor          Warning code                                   -
      Output      frequency 0.0, starting frequency-Max. frequency
F001                                                                       0.00
      setting                 (2 nd max. 3 rd max. frequency)(Hz)
        st
F002 1 acceleration time 0.01-99.99/100.0-999.9/1000. -3600.(s)           30.00
F202 2 nd acceleration time 0.01-99.99/100.0-999.9/1000. -3600.(s)        30.00
F302 3 rd acceleration time   0.01-99.99/100.0-999.9/1000. -3600.(s)      30.00
F003 1 st deceleration time 0.01-99.99/100.0-999.9/1000. -3600.(s)        30.00
F203 2 nd deceleration time 0.01-99.99/100.0-999.9/1000. -3600.(s)        30.00
F303 3 rd deceleration time 0.01-99.99/100.0-999.9/1000. -3600.(s)        30.00
      Operation direction
F004                          00(forward)/01(reverse)                       00
      selection
 (Note1) Change mode during run by selection of b031 (software lock selection).
 (Note2) Do not forget to press “STR” key when you change the display.
                                                     1 –2
                                                  Function Mode
                                                                                                                                                                             Initial data
                                               Code                  Function name                                            SJ300 Setting range                                           Note
                                                                                                                                                                             -FE/-FU/-F
                                                A001    Frequency setting selection                    01(terminal)/02(operator)/03(RS485)/04(option1)/05(option2)            01/01/02
                                                A002    Operation setting selection                    01(terminal)/02(operator)/03(RS485)/04(option1)/05(option2)            01/01/02
    Base setting
                                                                                                                                  1- 3
                                               Function Mode
                                                                                                                                                                 Initial data
                                               Code             Function name                                    SJ300 Setting range                              -FE/-FU
                                                                                                                                                                                Note
                                                A061    1st frequency maximum limiter         0.00, 1st frequency lower limitter - maximum frequency(Hz)            0.00
                                                A261    2nd frequency maximum limiter    0.00, 2 nd frequency lower limiter-2 nd setting maximum frequency(Hz)      0.00
Upper and lower limiter,jump
                                                A062    1st frequency minimum limiter               0.00, start frequency-maximum frequency(Hz)                     0.00
                                                A262    2nd frequency minimum limiter         0.00, start frequency-2 nd setting maximum frequency(Hz)              0.00
                                                A063    Jump frequency1                                        0.00-99.99/100.0-400.0(Hz)                           0.00
                                                A064    Jump frequency Width 1                                       0.00-10.00(Hz)                                 0.50
                                                A065    Jump frequency2                                        0.00-99.99/100.0-400.0(Hz)                           0.00
                                                A066    Jump frequency Width 2                                       0.00-10.00(Hz)                                 0.50
                                                A067    Jump frequency3                                        0.00-99.99/100.0-400.0(Hz)                           0.00
frequency
                                                                                                                                                                 (230/400)/
                                                A082    Motor voltage selection                   200/215/220/230/240,     380/400/415/440/460/480               (230/460)/
                                                                                                                                                                 (200/400)
                                                A085    Operation mode selection             00(normal operation)/01(energy-saving operation)/02(Fuzzy)              00
         Operation mode/ adjustable function
                                                        Energy-saving response-
                                                A086                                                                   0.0-100.0                                    50.0
                                                        accuracy adjustment
                                                A092    Acceleration time2                             0.01-99.99/100.0-999.9/1000.-3600.(s)                       15.00
                                                A292    Acceleration time2(2 nd motor)                 0.01-99.99/100.0-999.9/1000.-3600.(s)                       15.00
                                                A392    Acceleration time2(3rd motor)                  0.01-99.99/100.0-999.9/1000.-3600.(s)                       15.00
                                                A093    Deceleration time2                             0.01-99.99/100.0-999.9/1000.-3600.(s)                       15.00
                                                A293    Deceleration time2(2 nd motor)                 0.01-99.99/100.0-999.9/1000.-3600.(s)                       15.00
                                                A393    Deceleration time2(3rd motor)                  0.01-99.99/100.0-999.9/1000.-3600.(s)                       15.00
                                                A094    2nd stage adjustable selection          00(change with 2CH terminal)/01(change with setting)                00
                                                        2nd stage adjustable
                                                A294                                            00(change with 2CH terminal)/01(change with setting)                 00
                                                          selection(2 nd motor)
                                                A095    2nd acceleration frequency                           0.00-99.99/100.0-400.0(Hz)                             0.00
                                                        2nd acceleration
                                                A295                                                         0.00-99.99/100.0-400.0(Hz)                             0.00
                                                        frequency(2 nd motor)
                                                A096    2nd deceleration frequency                           0.00-99.99/100.0-400.0(Hz)                            0.00
                                                        2nd deceleration frequency
                                                A296                                                         0.00-99.99/100.0-400.0(Hz)                             0.00
                                                        (2nd motor)
                                                A097    Acceleration pattern selection      00(straight line)/01(S-curve)/02(U-curve)/03(reverse U-curve)            00
                                                A098    Deceleration pattern selection      00(straight line)/01(S-curve)/02(U-curve)/03(reverse U-curve)            00
                                                A101    OI start                                              0.00-99.99/100.0-400.0(Hz)                            0.00
 External frequency
                                                         selection
                                                 b006   Open-phase selection                                     00(invalid)/01(valid)                               00
                                                 b007   Frequency setting to match                           0.00-99.99/100.0-400.0(Hz)                             0.00
                                                                                                                 1- 4
                                            Function mode
                                                                                                                                                                        Initial data
                                            Code              Function name                                      SJ300 Setting range                                    -FE/-FU/-F
                                                                                                                                                                                       Note
                                                                                                                                                                      Rated
                                              b012   Electronic thermal level                       0.2*constant current-1.20*constant current(A)                     Current of
                                                                                                                                                                      inverter
                                                                                                                                                                      Rated
                                                     Electronic thermal level
                                              b212                                                  0.2*constant current-1.20*constant current(A)                     Current of
                                                     (2nd motor)                                                                                                      Inverter
                                                                                                                                                                      Rated
                                                     Electronic thermal level
                                              b312                                                  0.2*constant current-1.20*constant current(A)                     current of
                                                     (3rd motor)                                                                                                      inverter
                                                      st
                                                     1 electronic thermal                  00(reduced characteristic)/ 01(constant torque characteristic)/
                                              b013                                                                                                                     01/01/00
                                                       characteristic selection                                  02(free setting)
 Electronic thermal
                                                                                                                   1- 5
                                                              Function mode
                                                                                                                                                                                Initial data
                                                              Code           Function name                                     SJ300 Setting range                              -FE/-FU/-F
                                                                                                                                                                                               Note
                                                                      Intelligent input 1 a/b
                                                               C011                                                               00(NO)/01(NC)                                     00
                                                                      (NO/NC) selection
                                                                      Intelligent input 2 a/b
                                                               C012                                                               00(NO)/01(NC)                                     00
                                                                      (NO/NC) selection
                                                                      Intelligent input 3 a/b
                                                               C013                                                               00(NO)/01(NC)                                     00
Input terminal setting
                                                                      (NO/NC) selection
                                                                      Intelligent input 4 a/b
                                                               C014                                                               00(NO)/01(NC)                                     00
                                                                      (NO/NC) selection
                                                                      Intelligent input 5 a/b
                                                               C015                                                               00(NO)/01(NC)                                     00
                                                                      (NO/NC) selection
intelligent
                                                               C021   Intelligent output 11 setting   02(FA2:over setting frequency)/03(OL:Overload advance notice signal)/         01
                                                                                                      04(OD:Output deviation for PID control)/05(AL:Alarm signal)/
                                                                                                      06(FA3:Only setting frequency)/07(OTQ:Over-torque signal)/
                                                               C022   Intelligent output 12 setting                                                                                 00
                                                                                                      08(IP:On instantaneous stop)/09(UV:Under voltage)/
                                                                                                      10(TRQ:Torque limit)/11(RNT:RUN time over/12(ONT:ON time over)/
                                                               C023   Intelligent output 13 setting                                                                                 03
                                                                                                      13(THM:thermal caution)/19(BRK:Brake release signal)/
                                                                                                      20(BER:Brake error signal)/21(ZS:Zero speed detect signal)/
                                                               C024   Intelligent output 14 setting   22(DSE:Speed error over signal)/23(POK:Positioning completion signal)         07
                                                                                                      24(FA4:Over frequency 2 signal)/25(FA5:Only setting frequency)/
                                                               C025   Intelligent output 15 setting                                                                                 08
                                                                                                      26(OL2: Overload advance notice signal 2)
                                                                                                      (Intelligent output terminal 11-13 or 11-14 becomes AC0-AC2 or AC0-AC3
                                                               C026   Alarm relay output              (Can:Alarm cord output) forcibly when alarm cord output is selected in        05
                                                                                                      C062)
                                                                                                      00(Output frequency)/01(Output current) /02(Output torque)/
                                                               C027   FM selection                    03(Digital output frequency)/04(Output voltage)/                              00
                                                                                                      05(Input electric power)/06(thermal load rate)/07(LAD frequency)
                                                                                                      00(Output frequency)/01(Output current)/02(Output torque)/
                                                               C028   AM selection                    04(Output voltage)/05(Input electric power)/06(thermal load rate)/            00
                                                                                                      07(LAD frequency)
                                                                                                      00(Output frequency)/01(Output current)/02(Output torque)/
                                                               C029   AMI selection                   04(Output voltage)/05(Input electric power)/                                  00
                                                                                                      06(Thermal load rate)/07(LAD frequency)
                                                               C031   Intelligent output 11 a/b                                      00(NO)/01(NC)                                  00
                                                               C032   Intelligent output 12 a/b                                      00(NO)/01(NC)                                  00
                                                               C033   Intelligent output 13 a/b                                      00(NO)/01(NC)                                  00
                                                               C034   Intelligent output 14 a/b                                      00(NO)/01(NC)                                  00
                                                               C035   Intelligent output 15 a/b                                      00(NO)/01(NC)                                  00
                                                               C036   Alarm relay output a/b                                         00(NO)/01(NC)                                  01
                                                                      Overload advance notice
                                                               C040                                      00(On accel. And decel, constant speed)/01(Only constant speed)            01
                                                                      signal output mode
state
                                                                      acceleration.
                                                                      Arrival frequency setting for
                                                               C043                                                        0.00-99.99/100.0-400.0(Hz)                              0.00
                                                                      deceleration.
                                                               C044   PID deviation setting level                                  0.0-100.0(%)                                    3.0
                                                                      Frequency arrival setting for
                                                               C045                                                        0.00-99.99/100.0-400.0(Hz)                              0.00
Output
                                                                      acceleration 2.
                                                                      Arrival frequency setting for
                                                               C046                                                        0.00-99.99/100.0-400.0(Hz)                              0.00
                                                                      deceleration 2.
                                                                      Over torque level setting
                                                               C055                                                                 0.-200.(%)                                     100.
                                                                      (Forward-driving)
                                                                      Over torque level setting
                                                               C056                                                                 0.-200.(%)                                     100.
                                                                      (Reverse-regenerating)
                                                                      Over torque level setting
                                                               C057                                                                 0.-200.(%)                                     100.
                                                                      (Reverse-driving)
                                                                      Over torque level setting
                                                               C058                                                                 0.-200.(%)                                     100.
                                                                      (Forward-regenerating)
                                                                      Thermal warning level
                                                               C061                                                                 0.-100.(%)                                     80.
                                                                      setting
                                                               C062   Alarm code selection                                  00(Invalid)/01(3bit)/02(4bit)                           00
                                                                      Zero speed detection level
                                                               C063                                                            0.00-99.99/100.(Hz)                                 0.00
                                                                      setting
                                                               C070   Data command                                02(operator)/03(RS485)/04(option1)/05(option2)                    02
function adjustment
                                                                      speed                                    03(2400bps)/04(4800bps)/05(9600bps)/06(19200bps)
                                                               C072   Communication code                                               1. -32.                                      1.
                                                               C073   Communication bit                                            7(7bit)/8(8bit)                                  7
                                                               C074   Communication parity                       00(no parity name)/01(even parity)/02(odd parity)                  00
                                                               C075   Communication stop bit                                         1(bit)/2(bit)                                  1
                                                               C078   Communication waiting time                                   0.-1000.(ms)                                     0.
                                                                                                                                                                                Setting on
                                                               C081   O adjustment                                      0.-9999./1000-6553(10000-65530)                         forwarding
             Analog meter setting
                                                                                                                                                                                Setting on
                                                               C082   OI adjustment                                     0.-9999./1000-6553(10000-65530)                         forwarding
                                                                                                                                                                                Setting on
                                                               C083   O2 adjustment                                     0.-9999./1000-6553(10000-65530)                         forwarding
                                                               C085   Thermistor adjustment                                         0.0 - 1000.                                   105.0
                                                               C086   AM offset adjustment                                         0.0 - 10.0(V)                                   0.0
                                                               C087   AMI adjustment                                                 0. - 255.                                     80
                                                                                                                                                                                Setting on
                                                               C088   AMI offset adjustment                                        0. - 20.0(mA)                                forwarding
                                                                                                                                1- 6
             Function mode
                                                                                                                                     Initial data
             Code            Function name                                         SJ300 Setting range                               -FE/-FU/-F
                                                                                                                                                    Note
               b034   RUN time/Power ON time level                         0.-9999./1000-6553(10000-65530)hr                             0.
               b035   Operation direction restrict                00(Reverse is valid)/01(Only forward)/02(Only reverse)                 00
               b036   Start reduced voltage             00(Start reduced voltage time small)-06(Start reduced voltage time large)        06
               b037   Display selection                  00(all display)/01(each function display)/02(User setting / main setting)       00
                                                                       00(4 quadrant mode)/01(Terminal operation)/
               b040   Torque limit mode selection                                                                                        00
                                                                         02(Analog input)/03(Option1)/04(Option2)
                      Torque limit level 1 setting
               b041   (Forward-driving at                                         0.-200.(%)/no(Invalid)                                150.
                       4 quadrant mode)
                      Torque limit level 2 setting
               b042   (Reverse-regenerating at                                    0.-200.(%)/no(Invalid)                                150.
                       4 quadrant mode)
                      Torque limit level 3 setting
               b043   (Reverse-driving at                                         0.-200.(%)/no(Invalid)                                150.
                       4 quadrant mode)
                      Torque limit level 4 setting
               b044   (Forward-regenerating at                                    0.-200.(%)/no(Invalid)                                150.
                       4 quadrant mode)
               b045   Torque LAD-STOP selection                                    00(Invalid)/01(Valid)                                 00
                      Reverse run prevention
               b046                                                                00(Invalid)/01(Valid)                                 00
                      selection
                      Selection of non-stop
               b050   function at instantaneous                                    00(Invalid)/01(Valid)                                 00
                      power failure
                      Start voltage of non-stop
               b051                                                                    0.0-1000.(V)                                     0.0
                       function setting
                      OV LAD-STOP level of non-
               b052                                                                    0.0-1000.(V)                                     0.0
                      stop function setting
The others
                                                                                    1- 7
             Function mode
                                                                                                                     Initial data
             Code                Function name                            SJ300 Setting range                        -FE/-FU/-F
                                                                                                                                    Note
                                                             00(Invalid)/01(Valid(the motor does not rotate))/
              H001   Autotuning selection                                                                                00
                                                                       02(Valid(the motor rotates))
                                                       00(Hitachi general purpose motor data)/01(Autotuning data)/
              H002   1st motor constant selection                                                                        00
                                                                02(Autotuning data with online autotuning)
                                                       00(Hitachi general purpose motor data)/01(Autotuning data)/
              H202   2nd motor constant selection                                                                        00
                                                                02(Autotuning data with online autotuning)
                         st                                                                                            Set on
              H003   1 allowable motor selection                             0.20-75.0(kW)                           forwarding
                                                                                                                       Set on
              H203   2nd allowable motor selection                           0.20-75.0(kW)                           forwarding
              H004   1st motor pole selection                                 2/4/6/8(pole)                              4
              H204   2nd motor pole selection                                2/4/6/8(pole)                               4
              H005   1st speed response setting                         0.001-9.999/10.00-65.53                        1.590
              H205   2nd speed response setting                         0.001-9.999/10.00-65.53                        1.590
              H006   1st stabilized factor                                      0. - 255.                               100.
              H206   2nd stabilized factor                                      0. - 255.                               100.
              H306   3rd stabilized factor                                      0. - 255.                               100.
                                                                                                                       Set on
              H020   1st motor constant R1                           0.000-9.999/10.00-65.53(ohm)                    forwarding
                         nd                                                                                            Set on
              H220   2        motor constant R1                      0.000-9.999/10.00-65.53(ohm)                    forwarding
                                                                                                                       Set on
              H021   1st motor constant R2                           0.000-9.999/10.00-65.53(ohm)                    forwarding
                                                                                                                       Set on
              H221   2nd motor constant R2                           0.000-9.999/10.00-65.53(ohm)                    forwarding
                                                                                                                       Set on
              H022   1st motor constant L                             0.00-99.99/100.0-655.3(mH)                     forwarding
                                                                                                                       Set on
              H222   2nd motor constant L                             0.00-99.99/100.0-655.3(mH)                     forwarding
                                                                                                                       Set on
              H023   1st motor constant I 0                            0.00-99.99/100.0-655.3(A)                     forwarding
The others
                                                                                                                       Set on
              H223   2nd motor constant I 0                            0.00-99.99/100.0-655.3(A)                     forwarding
                                                                                                                       Set on
              H024   1st motor constant J                      0.001-9.999/10.00-99.99/100.0-9999.(kgm2 )            forwarding
                                                                                                                       Set on
              H224   2nd motor constant J                      0.001-9.999/10.00-99.99/100.0-9999.(kgm2 )            forwarding
                     1st motor constant R1                                                                             Set on
              H030                                                   0.000-9.999/10.00-65.53(ohm)                    forwarding
                     (Autotuning data)
                     2nd motor constant R1                                                                             Set on
              H230                                                   0.000-9.999/10.00-65.53(ohm)                    forwarding
                     (Autotuning data)
                     1st motor constant R2                                                                             Set on
              H031                                                   0.000-9.999/10.00-65.53(ohm)                    forwarding
                     (Autotuning data)
                     2nd motor constant R2                                                                             Set on
              H231                                                   0.000-9.999/10.00-65.53(ohm)                    forwarding
                     (Autotuning data)
                     1st motor constant L                                                                              Set on
              H032                                                    0.00-99.99/100.0-655.3(mH)                     forwarding
                     (Autotuning data)
                     2nd motor constant L                                                                              Set on
              H232                                                    0.00-99.99/100.0-655.3(mH)                     forwarding
                     (Autotuning data)
                     1st motor constant I 0                                                                            Set on
              H033                                                     0.00-99.99/100.0-655.3(A)                     forwarding
                     (Autotuning data)
                     2nd motor constant I 0                                                                            Set on
              H233                                                     0.00-99.99/100.0-655.3(A)                     forwarding
                     (Autotuning data)
                         st                                                                             2              Set on
              H034   1 motor constant J                        0.001-9.999/10.00-99.99/100.0-9999.(kgm )             forwarding
                                                                                                                       Set on
              H234   2nd motor constant J                      0.001-9.999/10.00-99.99/100.0-9999.(kgm2 )            forwarding
                         st
                     1 PI-control proportion gain
              H050                                                  0.00-99.99/100.0-999.9/1000.(%)                    100.0
                     setting
                     2nd PI-control proportion gain
              H250                                                  0.00-99.99/100.0-999.9/1000.(%)                    100.0
                     setting
                     1st PI-control integration gain
              H051                                                  0.00-99.99/100.0-999.9/1000.(%)                    100.0
                     setting
                     2nd PI-control integration gain
              H251                                                  0.00-99.99/100.0-999.9/1000.(%)                    100.0
                     setting
                     1st P-control proportion gain
              H052                                                             0.01-10.00                               1.00
                     setting
                     2nd P-control proportion gain
              H252                                                             0.01-10.00                               1.00
                     setting
              H060   1st 0Hz-SLV limiter setting                               0.-100.(%)                               100.
              H260   2nd 0Hz-SLV limiter setting                               0.-100.(%)                               100.
                     PI-control proportion gain for
              H070                                                  0.00-99.99/100.0-999.9/1000.(%)                    100.0
                     switching
                     PI-control integration gain for
              H071                                                  0.00-99.99/100.0-999.9/1000.(%)                    100.0
                     switching
                     P-control proportion gain for
              H072                                                             0.00-10.00                               1.00
                     switching
                                                                           1- 8
                 Function mode
                                                                                                        Initial data
                 Code            Function name                         SJ300 Setting range              -FE/-FU/-F
                                                                                                                       Note
                          Option1 operation selection
                  P001                                                  00(TRP)/01(RUN)                     00
                          on error
                          Option2 operation selection
                  P002                                                  00(TRP)/01(RUN)                     00
                          on error
                  P010    Feed-back option selection                   00(Invalid)/01(Valid)                00
                          Encoder pulse number
                   P011                                    128.-9999./1000-6500(10000-65000) (pulse)      1024
                          setting
                  P012    Control mode selection                  00(ASR mode)/01(APR mode)                 00
                          Pulse train input mode
                  P013                                    00(Mode 0)/01(Mode 1)/02(Mode 2)/03(Mode 3)       00
                          selection
                          Orientation stop position
                  P014                                                       0.-4095.                       0.
                          setting
                  P015    Orientation speed setting                0.00-99.99/100.0-120.0(Hz)              5.00
                          Orientation direction
                  P016                                              00(Forward)/01(Reverse)                 00
                          selection
                          Orientation completion range
                  P017                                            0.-9999./1000(10000) (pulse)               5
                          setting
 Option
                                                                       1- 9
1.2.2 L300P
Monitor code
Dis-
                                      L300P monitor or data range                     Initial
play      Function name                                                                         Note
                                           (digital operator)                          data
code
       Output frequency
d001                         0.00-99.99/100.0-400.0(Hz)                                  -
       monitor
       Output current
d002                         0.0-999.9(A)                                                -
       monitor
       Operation direction
d003                         F(forward)/o(stop)/r(reverse)                               -
       monitor
       PID feedback          0.00-99.99/100.0-999.9/1000. -9999. /
d004                                                                                     -
       monitor               1000-9999/{100-{999 (10000-99900)
                                                (Example) FW, terminal2, and 1: ON
                                FW                         Terminal 5, 4, 3 :OFF
       Intelligent input                               ON
d005                                                                                     -
       terminal monitor
                                                          OFF
                                          5 4   3 2   1
                                                          (Example) Terminal2, 1:ON
                                                                           AL :OFF
                                                          ON
       Intelligent output
d006                                                                                     -
       terminal monitor                                OFF
                                     AL          12   11
       Frequency             0.00-99.99/100.0-999.9/1000. –9999. /
d007                                                                                     -
       conversion monitor    1000-3996
       Output voltage
d013                         0.0-600.0      V                                            -
       monitor
       Electric power
d014                         0.0-999.9 kW                                                -
       monitor
       Accumulated time
d016                         0.-9999./1000-9999/{100-{999 hr                             -
       monitor during RUN
       Power ON time
d017                         0.-9999./1000-9999/{100-{999 hr                             -
       monitor
       Number of trip time
d080                         0.-9999./1000-6553(10000-65530) (time)                      -
       monitor
                             Trip Code, frequency(Hz), current(A),
d081   Trip monitor 1                                                                    -
                             voltage(V),RUN time(hr) power ON time(hr)
                             Trip Code, frequency(Hz), current(A),
d082   Trip monitor 2                                                                    -
                             voltage(V),RUN time(hr) power ON time(hr)
                             Trip Code, frequency(Hz), current(A),
d083   Trip monitor 3                                                                    -
                             voltage(V),RUN time(hr) power ON time(hr)
                             Trip Code, frequency(Hz), current(A),
d084   Trip monitor 4                                                                    -
                             voltage(V),RUN time(hr) power ON time(hr)
                             Trip Code, frequency(Hz), current(A),
d085   Trip monitor 5                                                                    -
                             voltage(V),RUN time(hr) power ON time(hr)
                             Trip Code, frequency(Hz), current(A),
d086   Trip monitor 6                                                                    -
                             voltage(V),RUN time(hr) power ON time(hr)
d090   Warning monitor       Warning code                                       -
       Output     frequency  0.0, starting frequency-Max. frequency
F001                                                                         0.00
       setting               (2 nd max. frequency)(Hz)
         st
F002 1 acceleration time     0.01-99.99/100.0-999.9/1000.-3600.(s)          30.00
F202 2 nd acceleration time  0.01-99.99/100.0-999.9/1000. -3600. (s)        30.00
F003 1 st deceleration time  0.01-99.99/100.0-999.9/1000. -3600. (s)        30.00
F203 2 nd deceleration time  0.01-99.99/100.0-999.9/1000. -3600. (s)        30.00
       Operation direction
F004                        00(forward)/01(reverse)                            00
       selection
(Note1) Change mode during run by selection of b031 (software lock selection).
(Note2) Do not forget to press “STR” key when you change the display.
                                                 1 -10
                                               Function Mode
                                                                                                                                                                        Initial data
                                             Code              Function name                                         L300P Setting range                                               No t e
                                                                                                                                                                       -FE/-FU/-FR
                                                                                                        00(VR)/01(terminal)/02(operator)/03(RS485)/
                                              A001   Frequency setting selection                                                                                        01/01/00
                                                                                                                  04(option1)/05(option2)
         Base setting
                                                                                                                       1- 11
                                                Function Mode
                                                                                                                                                            Initial data
                                                Code            Function name                                 L300P Setting range                                          N ot e
                                                                                                                                                           -FE/-FU/-FR
                                                 A061   1 s t frequency upper limiter       0.00, 1 s t frequency lower limiter-maximum frequency(Hz)           0.00
                                                 A261   2 nd frequency upper limiter          0.00, 2 nd frequency lower limiter-2 nd setting maximum
Upper and lower limiter / jump
                                                                                                                                                               0.00
                                                                                                                     frequency(Hz)
                                                 A062   1 s t frequency lower limiter            0.00, start frequency-maximum frequency(Hz)                   0.00
                                                 A262   2 nd frequency lower limiter        0.00, start frequency-2 nd setting maximum frequency(Hz)           0.00
                                                 A063   Jump frequency1                                       0.00-99.99/100.0-400.0(Hz)                       0.00
                                                 A064   Jump frequency Width 1                                      0.00-10.00(Hz)                             0.50
                                                 A065   Jump frequency2                                       0.00-99.99/100.0-400.0(Hz)                       0.00
                                                 A066   Jump frequency Width 2                                      0.00-10.00(Hz)                             0.50
                                                 A067   Jump frequency3                                       0.00-99.99/100.0-400.0(Hz)                       0.00
frequency
                                                        Energy-saving response-
                                                 A086                                                               0.0-100.0                                  50.0
                                                        accuracy adjustment
                                                 A092   Acceleration time2                          0.01-99.99/100.0-999.9/1000.-3600.(s)                     15.00
                                                 A292   2 nd acceleration time2                     0.01-99.99/100.0-999.9/1000.-3600.(s)                     15.00
                                                 A093   Deceleration time2                          0.01-99.99/100.0-999.9/1000.-3600.(s)                     15.00
                                                 A293   2 nd deceleration time2                     0.01-99.99/100.0-999.9/1000.-3600.(s)                     15.00
                                                 A094   2 nd stage adjustable selection      00(change with 2CH terminal)/01(change with setting)              00
                                                        2 nd stage adjustable
                                                 A294                                        00(change with 2CH terminal)/01(change with setting)               00
                                                         selection(2 nd motor)
                                                 A095   2 nd acceleration frequency                        0.00-99.99/100.0-400.0(Hz)                          0.00
                                                        2 nd acceleration
                                                 A295                                                      0.00-99.99/100.0-400.0(Hz)                          0.00
                                                        frequency(2 nd motor)
                                                 A096   2 nd deceleration frequency                        0.00-99.99/100.0-400.0(Hz)                          0.00
                                                        2 nd deceleration frequency
                                                 A296                                                      0.00-99.99/100.0-400.0(Hz)                          0.00
                                                        (2 nd motor)
                                                 A097   Acceleration pattern selection    00(straight line)/01(S-curve)/02(U-curve)/03(reverse U-curve)          00
                                                 A098   Deceleration pattern selection    00(straight line)/01(S-curve)/02(U-curve)/03(reverse U-curve)          00
                                                 A101   OI start                                            0.00-99.99/100.0-400.0(Hz)                          0.00
Accel External frequency
                                                        Allowable under-voltage
                                                 b002                                                               0.3-1.0(s)                                  1.0
                                                        power failure time
                                                 b003   Retry wait time                                            0.3-100.(s)                                  1.0
                                                        Instantaneous power-
                                                                                                               00(invalid/01(valid)/
                                                 b004   failure/under-voltage trip                                                                              00
                                                                                           02(invalid during stop and deceleration by stop command)
                                                        during stop
                                                        Instantaneous power-
                                                 b005   failure/under-voltage                                 00(16 times)/01(free)                             00
  restart
                                                        Electronic thermal
                                                                                          00/(reduced characteristic)01(constant torque characteristic)/
                                                 b213    characteristic selection                                                                            01/01/00
                                                                                                                02(free setting)
                                                        (2 nd motor)
                                                        Free electronic thermal
                                                 b015                                                              0.-400.(Hz)                                  0.
                                                        frequency 1
                                                        Free electronic thermal
                                                 b016                                                             0.0-1000.(A)                                  0.0
                                                        current 1
                                                        Free electronic thermal
                                                 b017                                                              0.-400.(Hz)                                  0.
                                                        frequency 2
                                                        Free electronic thermal
                                                 b018                                                             0.0-1000. (A)                                 0.0
                                                        current 2
                                                        Free electronic thermal
                                                 b019                                                              0.-400.(Hz)                                  0.
                                                        frequency 3
                                                                                                               1- 12
                                                                            Function Mode
                                                                                                                                                                                            Initial data
                                                                            Code            Function name                                   L300P Setting range                                            N ot e
                                                                                                                                                                                           -FE/-FU/-FR
                                                                                    Overload restriction            00(invalid)/01(enabled on acceleration / constant speed)/02(enabled
                                                                             b021                                                                                                               01
                                                                                    selection                                               on constant speed)
                                                                                                                                                                                              Rated
                                                                                                                                                                                            current of
                                                                             b022   Overload restriction level                   0.50* rated current-1.50* rated current(A)
                                                                                                                                                                                             inverter
                                                                                                                                                                                              x 1.20
                                  Overload limit
                                                                                    selection
                                                                                                                    except this item)/03(impossible to change the data except setting
                                                                                                                    frequency item)/10(possible to change data on operating)
                                                                             b100   Free   V/f   frequency   1                          0.- Free V/f frequency2(Hz)                            0.
                                                                             b101   Free   V/f   voltage 1                                      0.-800.0(V)                                    0.0
                                                                             b102   Free   V/f   frequency   2                          0.- Free V/f frequency3(Hz)                            0.
                                                                             b103   Free   V/f   voltage 2                                      0.-800.0(V)                                    0.0
                                                                             b104   Free   V/f   frequency   3                          0.- Free V/f frequency4(Hz)                            0.
                                  Free V/f setting
                                                                                                                                              1- 13
                                     Function Mode
                                                                                                                                                  Initial data
                                     Code          Function name                                   L300P Setting range                                           N ot e
                                                                                                                                                 -FE/-FU/-FR
                                      C070   Data command                            02(operator)/03(RS485)/04(option1)/05(option2)                    02
                                             Communicating                            02(loop-back test)/03(2400bps)/04(4800bps)/
                                      C071                                                                                                            04
                                             transmission speed                                05(9600bps)/06(19200bps)
                     Communication
                                                                                                      02 (NTC enable)
                                      b099   Thermistor error level                                   0. – 9999. (ohm)                              3000.
                                      C061   Thermal warning level                                      0. – 100. (%)                                80
                                      C091   Debug mode selection                                00(No display)/01(Display)                          00
                                      C101   UP/DWN selection                         00(No frequency data)/01(Keep frequency data)                  00
                                                                                  00(Trip cancel during ON)/01(Trip cancel during OFF)/
                                      C102   Reset selection                                                                                          00
                                                                                       02(Valid only during trip<Cancel during ON>)
                                             Reset f frequency matching
                                      C103                                                  00(0Hz start)/01(Start f-equaling)                        00
                                             selection
                                                                                                                                                    Set on
                                      C121   O zero adjustment                              0.-9999./1000-6553(10000-65530)                       forwarding
                                                                                                                                                    Set on
                                      C122   OI zero adjustment                             0.-9999./1000-6553(10000-65530)                       forwarding
                                                                                                                                                    Set on
                                      C123   O2 zero adjustment                             0.-9999./1000-6553(10000-65530)                       forwarding
                                             1 s t allowable motor                                                                                  Set on
                                      H003                                                            0.20-75.0(kW)                               forwarding
                                             selection
                                             2 nd allowable motor                                                                                   Set on
                                      H203                                                            0.20-75.0(kW)                               forwarding
                                             selection
                                      H004   1 s t motor pole selection                               2/4/6/8(pole)                                   4
                                      H204   2 nd motor pole selection                                2/4/6/8(pole)                                   4
                                      H006   1 s t stabilized factor                                    0. - 255.                                    100.
                                      H206   2 nd stabilized factor                                     0. - 255.                                    100.
                                             Option1 operation selection
                                      P001                                                          00(TRP)/01(RUN)                                   00
                                             on error
                                             Option2 operation selection
                                      P002                                                          00(TRP)/01(RUN)                                   00
                                             on error
                                             Digital input option input
                                      P031                                                00(operation)/01(option1)/02(option2)                       00
                                             mode selection(Acc/Dec)
                                      U001   User1 selection                                          no/d001-P031                                    no
                                      U002   User2 selection                                          no/d001-P031                                    no
                                      U003   User3 selection                                          no/d001-P031                                    no
                                      U004   User4 selection                                          no/d001-P031                                    no
                                      U005   User5 selection                                          no/d001-P031                                    no
                                      U006   User6 selection                                          no/d001-P031                                    no
                                      U007   User7 selection                                          no/d001-P031                                    no
                                      U008   User8 selection                                          no/d001-P031                                    no
                                      U009   User9 selection                                          no/d001-P031                                    no
                                      U010   User10 selection                                         no/d001-P031                                    no
                                      U011   User11 selection                                         no/d001-P031                                    no
                                      U012   User12 selection                                         no/d001-P031                                    no
                                                                                                     1- 14
2. TROUBLE SHOOTING
2.1 Inverter trip contents, remedy, advice
            Trip                                         contents                               Digital
                                                                                                operator             Remedy, advice
                                                                                                display
                                  It’s one of INV failure by locked
                                                                           While    constant               Load changed rapidly.
                                 motor, fast ACC/DEC because big
                                                                                                           Short circuit or earth contact (ground
                                 current will be flown.
                                                                           speed                           fault) in the motor or the motor cable.
                                 By over current detection, INV will
                                 shut the output by the hardware.
                                 This detection will be done by AC         While                           If fast deceleration is happening
                                 CT.                                                                       preset Decel time longer
Over current detection at                                                  deceleration
                                 Over current will be detected about                                       If fast acceleration is happening
output stage                     200% of rated level on SJ300.             While                           preset Accel time longer
                                 Over current will be detected about                                       Any motor locked, check the wires
                                 150% of rated level on L300-p.            acceleration                    High preset torque boost, reduce the
                                                                                                           value
                                                                                                           Is the preset DC injection brake level
                                                                           others                          high
                                                                                                           Any CT malfunction, any noise
                                 INV is monitoring the output current, if the connected
                                 motor was overload conditions, INV will detect the
                                 overload, if the level was exceeded preset level, INV
                                 will shut the output.
                                 (E-thermal characteristic has deleting characteristic by                  Too heavy load
                                 the output freq. If the freq. Is less than 5Hz, it has more               Thermal level proper ?
Over load detection at
                                 chance to have the trip.                                                   Perform above adjustment referring
output stage(with motor)         Over current will be detected about 200% of rated level                    to d104, to reduce the electronic
                                 on SJ300.                                                                  thermal level.
                                 If the load has big inertia moment, while ACC, there is a
                                 possibility to disturb the ACC by the detection.
                                 In this case, adjust torque boost if v/f control is
                                 selected.
                                 This detection is over voltage detection, but the
                                                                                                           Any fast decel
                                 condition is different from the normal over voltage trip.
Over voltage detection                                                                                     Busy running cycle
                                 The difference is below. If the preset BRD %ED
                                                                                                           Preset BRD%ED proper ? low ?
after BRD %ED was run            level(d090) was run out, BRD circuit can not work and if
                                                                                                           Perform above adjustment referring
                                 DC bus voltage will detect the over voltage level, INV
out                                                                                                        to d103, to reduce the BRD usage
                                 will shut the output.
                                                                                                           ratio.
                                 If DC bus voltage is exceeded specific level by                           Any fast decel
                                 generating energy from the connected motor, high                          Earth contact (ground fault) in the
                                 incoming AC voltage, INV will shut the output.                            motor or the motor cable.
Over voltage detection (DC
                                 The DC bus voltage level is                                               Any back energy from the load
bus voltage)                     About 400VDC (200V class)                                                 Perform above adjustment referring
                                 About 800VDC (400V class)                                                 to d102, so that the DC bus voltage
                                                                                                           does not exceed the trip level.
                                 INV uses EEPROM to preset parameters, if the
                                 EEPROM was affected by external noise, abnormal
                                                                                                           Any big noise near the INV
EEPROM (contradiction)           heat, micro processor will detect the contradiction such
                                                                                                           Ambient temp. is too high.
                                 as sum check , INV will shut the output.
                                 If DC bus voltage is low, INV can’t work properly                         Any incoming AC V drop
                                 especially control circuit, in this case, INV will shut the               Sufficient power capacity
Under voltage(DC         bus     output.                                                                   Any thyristor failure
                                 The DC bus voltage level is                                               Perform above adjustment referring
voltage)
                                 About 200VDC or less(200V class)                                          to d102, so that the DC bus voltage
                                 About 400VDC or less(400V class)                                          does not exceed the trip level.
                                 INV uses CT to detect motor current, if the CT outputs
                                 unusual offset level while INV stop, INV will shut the
CT offset                                                                                                  Any high offset signal of the CT
                                 output.
                                 The voltage level is about 0.6V or more.
                                 If built in Micro processor works improper, if it detects
CPU(micro processor mis-                                                                                   Any big noise near the INV
                                 failure, INV will shut the output.
                                                                                                           Micro processor failure
operation)
                                 If the intelligent terminal detects the input signal from
External(customer’s              external devices, INV will shut the output. This                          Check the configuration,           signal,
                                 function/trip is customer’s selection. If EXT function is                 wiring, conditions
selection)
                                 not selected, there is no chance to have the trip.
                                 If INV is ready to start at power on, INV will shut the
USP(US version default or        output. This function/trip is customer’s selection. If USP                Check the configuration,           signal,
                                 function is not selected, there is no chance to have the                  wiring, conditions
customer’s selection)
                                 trip.
                                 Only at power on, INV will detect ground fault between
                                                                                                           Earth contact (ground fault) in the
Ground default at power on       INV and the connected motor, INV will shut the output.
                                                                                                           motor or the motor cable.,     IGBT
                                 If the motor remaining voltage exists, this detection
at output stage                                                                                            failure
                                 doesn’t work.
                                 If DC bus voltage is continuously exceeding specific
                                 level more than 30 sec, INV will shut the output.                         Any high incoming voltage except
Incoming    over      voltage
                                 The DC bus voltage level is                                               deceleration
detection                        About 380VDC or above (200V class)                                        implement input ACL
                                 About 760VDC or above (400V class)
                                 If Instant power failure 15ms or more happened, INV
Instant   power        failure   will shut the output. If the instant power failure is longer              Any incoming AC V drop
                                 than preset allowable time or affordable control supply                   No contact failure in MCB,Mg?
detection
                                 voltage time, INV will work as normal power off. This
                                                               2- 1
                                means INV will re-start with the run command after the
                                long instant power failure.
                                If main circuit temp. was exceeded specific level such            Any cooling fan failure, disturbance of
                                as high ambient temp., fan failure, INV will shut the             the cooling such as dusty fin.
Over heat detection             output.                                                           Installation vertical
                                The temp. is detected at heat sink over 100 Celsius.              Ambient temp. high
                                If there was any communication error between micro                Any big noise near the INV
Gate array(INV domestic
                                processor and gate array, or if gate array can’t detect           Any IGBT failure
problem)                        IGBT’s turn on/off such as IGBT failure.                          Connection of flat cable/ribbon cable
                                If one of incoming 3 phase voltage was missed, INV will
Input     phase       failure                                                                     Any missing phase
                                shut the output if the detect function was preset.
detection                                                                                         No contact failure in MCB,Mg?
                                The detection delay is about 1 sec.
                                If instant over current happened between INV and the
                                                                                                  Short circuit or earth contact (ground
IGBT      over     current      connected motor, INV will shut the output.
                                                                                                  fault) in the motor or the motor cable
                                Under this INV trip, the detected phase is possible to
detection (equivalent as                                                                          Any IGBT failure
                                refer at d105 display.
                                                                                                  Any loose connection on main circuit
power module)                   Even retry function is preset, INV can not retry after this
                                                                                                  such as power board
                                detection.
                                If motor over temp. happened by integrated thermistor’s           Check the motor temp.
Thermister(customer’s
                                resistor value in the motor, INV will shut the output.            Any thermistor failure in the motor
selection)                                                                                        Any noise in the thermistor signal
                                After INV output brake release signal, INV couldn’t
                                                                                                  Is the brake working ON/OFF
Brake error    (customer’s      detect brake on/off within b124(waiting time for brake
                                                                                                  Preset B124 too short
                                operation. (if b120(brake control switch) was preset
selection)                                                                                        Brake signal/connection OK
                                “01”)
                                Detection of connected option card 1. For more details,
                                                                                                  Make sure the connection of the card
Option board 1 error 0–9        refer to the instruction manual of the card.                  -   1 Make sure if the usage is proper
                                Detection of connected option card 2. For more details,
                                                                                                  Make sure the connection of the card
Option boad 2 error 0-9         refer to the instruction manual of the card.
                                                                                              -   2 Make sure if the usage is proper
                                Stand by condition because of low DC bus voltage such             Any incoming AC V drop
                                as power off, INV will shut the output.                           No contact failure in MCB,Mg?
Power off/ waiting from AC      The detection level is same as under voltage trip.                Check the DC bus voltage
                                                                                                  Perform above adjustment referring to
incoming voltage recovery
                                                                                                  d102, so that the DC bus voltage does
                                                                                                  not exceed the trip level.
                                                              2- 2
2.2 Option error
2.2.1 Feedback card
             Trip                                     Contents                               Digital
                                                                                             operator                    Remedy, advice
                                                                                             display
                           ! Wire break and/or loose connection of the encoder signal.
                                                                                                              ! Check the wiring.
                           ! Encoder failure or used the encoder which is not line driver
Encorder wire cut                                                                                             ! Replace recommended encoder.
                              output.                                                                ,        ! Set SWENC-2 “OFF” on the card.
                           ! Used encoder without Z phase signal.
                           Detect when the motor rotation exceeds                                             ! Tune Kp & J parameters which are
Over speed                 (Maximum frequency) × (over speed detection level (P026))                            related to ASR to reduce the speed
                                                                                                     ,          overshoot.
                           Detects when the deviation between actual position and position                    ! Increase position loop gain of APR.
Positioning error          command exceeds 1,000,000 pulses.                                                  ! Decrease the input pulses per second of
                                                                                                     ,          the pulse train input.
1 : While standstill
: While deceleration
                    1
                                                                                             : While acceleration
& Accumulated running time until tripping (hr) : While overload limitation
(note 1)The jump frequency will be automaically re-written to the lowest jump frequency
         (=jump frequency - jump width)
                                                  2- 4
3.Debug Mode
Additional displays as follows can be seen by turning Debug mode ON (C091 ->1).
3.1 Monitor
d101 : Output frequency monitor (Hz)
           Monitor of the output frequency of the inverter.
Gate array IGBT error           iGBT error     Over        Over voltage   Undervoltage iGBT error    Option
error      W phase              V phase        temperature (E07)           (E09)       U phase       Ground fault
(E23)      (E30)                (E30)           (E21)                                  (E30)          (E14)
(Example 1)
             20
                  20 (HEX) = 00100000 (BIN)
                    bit5 = “1” -> iGBT error (V phase)
(Example 1)
             62
                  62 (HEX) = 01100010 (BIN)
                    bit1, bit5, bit6 = “1” -> iGBT error (U, V, Wphase)
                                                     3- 1
3.2 Parameter settings for inverter
 Inverter (logic card) settings can be done as follows.
Be sure to perform initialization according to the instruction manual after change the data above.
Parameter b085 is prior to C195.
                                                  3-2
4. Maintenance and Inspection
 Measure the input voltage of the inverter by a tester while operation to confirm the followings.
  (1) No frequent voltage fluctuation.
  (2) All line voltages are balanced and stable.
4.1.2 Cleaning
 Always keep the inverter clean.
 Use soft cloth dipped with neutrality detergent or ethanol and wipe the dirty portion with care.
 (note) Do not use such as acetone, benzene, toluene or alcohol which may damage the coating of the
        inverter.
                                          4- 1
4.2 Daily and annual maintenance
                                                                                      Interval
                                    Item                     Contents                                      Method                    Criteria
                                                                                      D     A
                                                    Check ambient temperature,                                                Ambient temperature:
                                   Ambient                                                                 Refer to
                                                  humidity, dust, corrosive gas, oil X                                        -10 ~ +50°C (no icing)
                                 Environment                                                           2.1. Installation
     Overall
                                                                                                 Measure resistance;
                                  Insulation               Megger check                          Each input ⇔ Earth
                                                                                           X                                       > 5Mohm
                                  resistance       All terminals together - Earth                 With and without motor
                                                                                                  cables
                                                                      4- 2
4.3 Megger test
 Disconnect all the wiring in case of megger test on external circuit, so that no test voltage is supplied to the inverter.
 Use tester (high resistance range) for the test of control circuit. Do not use megger nor buzzer.
 Megger test should be done only on the power (mains) portions. Do not perform megger test on control circuits.
   (Use DC500V megger in case of megger test.)
 In case of megger test on power terminals, disconnect short circuit material at connector “J61” located close to R0T0 terminal,
 and connect R, S, T, PD, P, N, RB, U, V and W all together. Connect again the short circuit material to J61 after the test is
 done.
                                                                                          Motor
                                                P          P   N   R
           Power supply                    R                             U
                                           S                             V                  IM
         There must be no
         power supply                      T                             M
         connected
                                                                                   There must be no
                                                                   J61             connection to the motor.
DC500Vmegger
                                                    4- 3
4.5 How to check inverter & converter portion
Inverter and converter module can be checked by using a tester.
(Preparation)
(1)Disconnect all the connected wires and devices to the power terminals (R, S, T, U, V, W, P, RB).
(2)Tester is to be set as 1ohm range.
(How to check)
Check the ON condition of each point shown below.
(note 1) Be sure to discharge DC bus voltage beforehand, which should be checked by DC bus voltage.
(note 2) Normally, the resistance shows ∞ in case of OFF mode.
                  In some cases resistance does not show ∞ due to the capacitance of DC bus capacitors.
                  Resistance shows 3ohm ~ 50ohm (depends on the tester voltage) in case of ON mode.
                  Resistance values may not be completely the same due to the electrical device (IGBT chip, diode chip…) difference.
                  But we can regard the result is okay if all the data are nearly the same.
                        T        PD        OFF
            D3
                      PD          T         ON
                       R          N         ON               R
            D4                                                                                                                 U
                       N          R        OFF
                       S          N         ON               S
            D5                                                                                                                 V
                       N          S        OFF
                        T         N         ON                                                C+
            D6                                               T
                       N          T        OFF                                                                                 W
                       U          P        OFF                                                 TR7
            TR1
                       P          U         ON
                       V          P        OFF
            TR2                                                    D4    D5    D6
                       P          V         ON
                       W          P        OFF                                                        TR4       TR6      TR2
Inverter
            TR5
                       P         W          ON
                                                                                              N
                       U          N         ON
            TR4
                       N          U        OFF
                       V          N         ON
            TR6
                       N          V        OFF
                       W          N         ON
            TR2
                       N         W         OFF
B                     RB          P        OFF
R                      P         RB         ON
D           TR7       RB          N        OFF
                       N         RB        OFF
  ON; Low          resistance
OFF; High resistance
                                                           4- 4
4.6 Parts replacement
  Inverter is consists from many electrical components. And inverter cannot work properly unless all of them
  works normal. Electrical components in following table are the components which may degrade according
  to the usage period.
  HITACHI recommend to replace those electrical components periodically to avoid any expected failure caused by them.
           Parts name        Recommended                              Remarks
                                 period for
                               replacement
     Cooling fan                2 ~ 3 years      Replace with fresh one.
     DC bus capacitors            5 years        Replace with fresh one. (Decide after inspection.)
     Electrolytic capacitors      5 years        Replace with fresh one. (Decide after inspection.)
     on PCB
     Relays                           -          Inspection in advance
                                                                 Label side of
                                                                 cooling fan
                                                 4- 5
(How to remove cooling fan for steel case)
  c Remove terminal cover and front cover.
  d Reconfirm that the charge lamp is turned OFF.
  e Remove the all screws of the cooling fan case and pull out like following figure.
  f Remove the connector for fan connection.
                                           4- 6
(How to fix DC bus capacitors for mold case)
  c Put capacitor PCB onto the capacitor holder plate and put insulation sheet on it.
  d Insert capacitor holder plate sliding along the ditch.
  e Fix the capacitor PCB with screws.
  f Fix terminal cover.
d c
                                          4- 7
4.7 Unit replacement
Unit replacement can be done without rewiring of the logic signal.
(How to exchange)
  c Remove terminal cover.
  d Reconfirm that the charge lamp is turned OFF.
  e Remove the screws at top, right and left portion.
  f Plug out the logic terminal carefully.
  g In case of plugging in to the new inverter, pay attention not to bend the connection pins.
                                           4- 8
                 SJ300-007HF Circuit Diagram
      P
                                                                                                                                                      CIB
                                                                                                         TM
      R                                                                                                                                                                                         U
                                                                                                              +                                                        CTU
      S                                                                                                                                                                                         V
                                                                                                              +
      T
                                                                                                                                                                                                W
                                                                                                                  Bus
      N                                                                                                           Capacitor                                            CTW
                                                                                                         TM
                                                                                                                  Board
      G                       J61                                                                                                                 Main Board
G J21 FA
J51
                                                          1         2       3                             J1                      28   29    30
      To
                                  Fin                                                                                                             Flat Cable
      R
                                                          1         2       3                             J1                      28   29    30
                       HITACHI               POWE
                                                                                                                                             OPT1C                     OPT
                                             ALAR
                                             H
                 RU                                           PLU           OPE                                                                                    Option Board
                 PR
                                                          Digital
                                                          Operator                                                             Logic Board
                      RU   STOP/RESE                      Plug
                                                                                                                                                                   Option Board
                             1          2         3                                             TMC                              58    59    60
                              1         2         3                                             CN1                              58    59    60
                                                                                                                                                               Control Terminal Board
           SP SN RP SN                      FW        8   7     6       5       4   3   2   1   CM1   FM TH       CM11 1   12 13 14 15 CM2 H      O   OI O2     L AM AM      AL AL1     AL0
                           P24 PLC
              SJ300-004-007LF Circuit Diagram
RB
      PD
                                                                                                                                                    CIB
                                                                                                      TMP
      R                                                                                                                                                                                           U
                                                                                                     +      +                                                           CTU
      S                                                                                                                                                                                           V
      T
                                                                                                                                                                                                  W
                                                                                                                Bus
      N                                                                                                                                                                 CTW
                                                                                                                Capacitor
                                                                                                     TMN
                                                                                                                Board
      G                         J61                                                                                                                Main Board
G J21 FAN
J51
                                                         1       2       3                                 J1                       28   29   30
      To
                                                                                                                                                   Flat Cable
      R                             Fin
1 2 3 J1 28 29 30
                                                        Digital
                                                        Operator
                  RUN        STOP/RESE
                                                        Plug                                                                    Logic Board
                 FUN     1           2        STR                                                                                                  OPT2C              OPTXC
                                                                                                                                                                    Option Board
                               1          2         3                                    TMC                                      58     59   60
                                1         2         3                                    CN1                                      58     59   60
                                                                                                                                                                Control Terminal Board
           SP SN RP SN                        FW 8       7   6       5       4   3   2   1   CM1   FM TH          CM11      12 13 14 15 CM H       O   OI   O    L AM    A    AL2 AL1 AL0
                         P24 PLC
                 SJ300-015-055HF Circuit Diagram
RB
      PD
                                                                                                                                                                  PIM
                                                                                                           TMP
       R                                                                                                                                                                                                  U
                                                                                                          +      +                                                                 CTU
       S                                                                                                                                                                                                  V
                                                                                                          +      +
       T
                                                                                                                                                                                                          W
                                                                                                                     Bus
       N                                                                                                                                                                           CTW
                                                                                                                     Capacitor
                                                                                                         TMN
                                                                                                                     Board
       G                        J61
J51
                                                            1       2       3       4       5                   J1                            28   29    30
      To
      Ro                            Fin                                                                                                                       Flat cable
1 2 3 4 5 J1 28 29 30
                                                        Digital
                                                        Operator                                                                           Logic Board
                   RUN       STOP/RESE
                                                        Plug
                         1           2                                                                                                                        OPT2C
                 FUN                          STR                                                                                                                                OPTXC
                                                                                                                                                                               Option Board
                               1          2         3   4       5                               TMC                      55      56   57     58    59    60
                                1         2         3   4       5                               CN1                      55      56   57     58    59    60
                                                                                                                                                                           Control Terminal Board
           SP SN RP SN                        FW 8          7   6       5       4       3   2   1 CM1   FM TH        CM111        12 13 14 15CM2 H            O   OI O2     L AM AM AL2 AL1 ALO
                         P24 PLC
              SJ300-015 - 055LF Circuit Diagram
RB
      PD
                                                                                                                                                   PI
                                                                                                      TMP
R U
       S                                                                                       +     +      +     +                                                 CTU
                                                                                                                                                                                           V
       T
                                                                                                                                                                                           W
                                                                                                         Bus
       N                                                                                                                                                            CTW
                                                                                                         Capacitor
                                                                                                     TMN
                                                                                                         Board
       G                        J61
J51
                                                         1    2        3                                   J1                   28   29   30
      To
                                    Fin                                                                                                        Flat Cable
      Ro
                                                         1    2        3                                   J1                   28   29   30
                                                        Digital
                                                        Operator                                                            Logic Board
                  RUN        STOP/RESE
                                                        Plug
                         1           2                                                                                                         OPT2C
                 FUN                          STR                                                                                                                 OPTX
                                                                                                                                                                Option Board
                               1          2         3                                  TMC                                    58     59   60
                                1         2         3                                  CN1                                    58     59   60
                                                                                                                                                            Control Terminal Board
           SP SN RP SN                        FW 8        7   6    5       4   3   2   1 CM1       FM TH        CM111   12 13 14 15 CM2 H      O    OI O2    L AM AMI AL2 AL1 ALO
                         P24 PLC
                 SJ300-075-110HF , L300P-110-150HFR Circuit Diagram
      RB
      PD
       P
TMP PIM
       R                                                                                                                                                                                               U
                                                                                              +     +     +       +
       S                                                                                                                                                                                               V
                                                                                              +     +     +       +
       T
                                                                                                                                                                                                       W
                                                                                                             Bus
       N
                                                                                                  TMN        Capacitor
                                                                                                                                                                           CT                    J21
                                                                                                             Board
       G                         J61
       G                                                                                                                                                     Main Board
                                                                                                                                                                                                 J22       FAN
J51
                                                       1    2       3                                   J1                       28    29    30
      To                                                                                                                                                                                                   FAN
      R                             Fin                                                                                                               Flat Cable
1 2 3 J1 28 29 30
HITACH I OPT
                                                                                                                                                                       Option Board
                                                                                                                                                      OPT1
                          1           2              Digital                                                                                                            OPT
                   RUN                               operator
                                                     Plug                                                                                                              Option Board
                 FUNC           1         2 STR3                                    TMC                                         58     59    60       OPT2
                                 1        2    3                                    CN1                                         58     59    60
                                                                                                                                                                  Control Terminal Board
           SP SN RP SN                        FW 8     7   6    5       4   3   2   1             FM TH                  12 13 14 15         H    O    OI          L                  AL
RB
      PD
                                                                                                                                                         PIM
                                                                                                             TMP
       R                                                                                                                                                                                                U
       S                                                                                       +    +   +    +   +    +     +   +
                                                                                                                                                                                                        V
       T
                                                                                                                                                                                                        W
                                                                                                                          Bus
       N
                                                                                                                          Capacitor
                                                                                                            TMN           Board                                               CT
                                                                                                                                                                                                  J21          FAN
       G                          J61
       G                                                                                                                                                         Main Board
                                                                                                                                                                                                  J22          FAN
J51                                                         1     2       3       4       5                          J1                  28   29    30
      To
      Ro                                Fin                                                                                                                  Flat Cable
                                                            1     2       3       4       5                          J1                  28   29    30
                                                          Digital
                                                          operator                                                                    Logic Board
                      RUN       STOP/RESE
                                                          Plug
                 FUN        1           2       STR                                                                                                      OPT2C              OPTX
                                                                                                                                                                          Option Board
                                  1         2         3                                       TMC                                       58    59    60
                                   1        2         3                                       CN1                                       58    59    60
                                                                                                                                                                     Control Terminal Board
           SP SN RP SN                          FW 8        7   6     5       4       3   2   1 CM1         FM TH         CM1 11 12 13 14 15CM2 H        O   OI O2    L AM AMI AL2 AL ALO
  PD
                                                                                                                                                                           J31
                       DM Board                                                                                                                                                               Thermistor
  G                                                  DM                             J10
                                                                                                                                           IGBT
  G
  R                                                                                                   +      +                                                                                U
                                                                                                                              J11
  S                                                                                                                                                                                           V
  T                                                                                                   +      +
                                                                                                                              J12                                                             W
  N
                                  R   T                                                                                                                          CT        J21
                                J52        J41                                                                                                                                          FAN
                                J52        J41
                                                                                                                                                     Main Board
                      J53                                                                                                                                                  J22          FAN
                            R
J51
                      J54   T                                                                                                                                    J1
      To                                                 J61
      Ro              J55                                                                                                                                                  Flat Cable
           Control                                                                                                                                               J1
           Power
           Board
                                                     HITACH I                                                                                                         OPT1C              OPTXC
                                                                                          Digital
                                                                                                                             Logic Board
                                                                                          Operator
                                                RUN           STOP/RESE
                                                                                          Plug
                                               FUN        1           2       STR                                                                                      OPT2C             OPTXC
                                                                                                                                                                                        Option Board
                                                                                                                            TMC
                                                                                                                            CN1
                                                                                                                                                         Control Terminal Board
           SP SN RP SN                FW   7         6    5         4     3     2     1 CM1          FM TH       CM111   12 13 14 15 CM2 H    O   OIO2    L   AM AMI AL2 AL1 ALO
 PD
                                                                                                                                                                          J31                Thermistor
                      DM Board
  G                                                                                 J10
                                                      DM
                                                                                                                                        IGBT
  G
  R                                                                                                                                                                                          U
                                                                                                                           J11
  S                                                                                               +      +    +   +                                                                          V
  T
                                                                                                                           J12                                                               W
  N
                               R     T                                                                                                                           CT       J21          FAN
                            J52             J41
                            J52             J41
                                                                                                                                                  Main Board
                     J53                                                                                                                                                  J22          FAN
                           R
J51
                     J54   T                                                                                                                                     J1
      To                                                  J61
                     J55                                                                                                                                                  Flat Cable
      Ro
           Control                                                                                                                                               J1
           Power
           Board                                                                                                                                                       OPT1C
                                                      HITACHI                                                                                                                           OPTXC
                                                                                      Digital
                                                                                                                          Logic Board
                                                                                      Operator
                                                 RUN          STOP/RESE
                                                                                      Plug
                                                FUN       1           2       STR                                                                                      OPT2C            OPTXC
                                                                                                                                                                                       Option Board
                                                                                                                         TMC
                                                                                                                         CN1
                                                                                                                                                       Control Terminal Board
           SP SN RP SN               FW 8   7         6   5         4     3     2     1 CM1      FM TH       CM1 11   12 13 14 15CM2 H O       OI O2    L AM AMI AL2 AL1 ALO
  P
                                                                                                                                                                        J3             Thermistor
  PD
                                                                                                                                                      J56   J71
  G
                         DM Board                                                                                                                                       J32
                                                       DM                             J10                                                                                              Thermistor
  G                                                                                                                                IGBT
                                                                                                                                                      J56   J71
  R                                                                                                  +      +                                                                             U
                                                                                                                            J11
                                                                                                                                                               CTU
  S                                                                                                                                                                                       V
  T                                                                                                  +      +
                                                                                                                            J16                                                           W
  N                                                                                                                                                          CTW
                                  R      T                                                                                                                         CT Board
                                 J52            J41
                                 J52            J41                                                                                                                     J21         FAN
             Control
             Power Board J53
                                                                                                                             Main Board
                           R                                                                                                                                                        FAN
                             T     J54                                                                                            J1
                                                                                                                                                                        J23         FAN
                 J62               J55
       J65                       J64
                                                                                                                                  J1
       J65                       J64
                 J62                                   HITACHI                                                                                                       OPT1C            OPTXC
      To                                                                                Digital
                                                                                                                           Logic Board
                                                                                        Operator
      Ro            J61                             RUN         STOP/RESE
                                                                                        Plug
           Pre Control                          FUNC       1            2       STR                                                                                  OPT2C            OPTXC
           Power
           Board                                                                                                                                                                    Option Board
                                                                                                                          TMC
                                                                                                                           CN1
                                                                                                                                                      Control Terminal Board
            SP SN RP SN                  FW 8   7      6    5         4     3     2     1 CM1      FM TH        CM1 11 12 13 14 15 CM2 H   O   OIO2    L AM AMI AL2 AL1 ALO
  P
                                                                                                                                                                                        J31          Thermistor
 PD
                                                                                                                                                                   J56    J71
                         DM Board                                                                                                                                                       J32
      G                                                      DM
                                                                                                                                                                                                     Thermistor
      G                                                                                                                                        IGBT
                                                                                                                                                                   J56    J71
  R                                                                                                                                                                                                       U
                                                                                                                                        J11
                                                                                                                                                                             CTU
  S                                                                                                        +     +     +     +
                                                                                                                                                                                                          V
  T
                                                                                                                                        J16                                                               W
  N                                                                                                                                                                         CTW
                                     R      T                                                                                                                                      CT Board
                                    J52                J41
                                    J52                J41                                                                                                                              J21         FAN
             Control
             Power            J53                                                                                                       Main Board
             Board             R                                                                                                                                                        J22         FAN
                               T      J54                                                                                                     J1
                                                                                                                                                                                        J23         FAN
                  J62                 J55                                                                                                             Flat Cable
          J65                       J64
                                                                                                                                              J1
          J65                       J64
                   J62                                            HITACH I
                                                                                                                                                                                      OPT1C          OPTXC
      To                                                                                        Digital
                                                                                                                                        Logic Board
                                                                                                Operator
      Ro                J61                                  RUN          STOP/RESE
                                                                                                Plug
          Pre Control                                       FUN       1           2       STR                                                                                         OPT2C          OPTXC
          Power
          Board                                                                                                                                                                                      Option Board
                                                                                                                                       TMC
                                                                                                                                       CN1
                                                                                                                                                                    Control Terminal Board
                SP SN RP SN                     FW 8    7         6   5         4     3     2   1 CM1          FM TH       CM1 11   12 13 14 15 CM2 H O     OI O2    L AM       AMI   AL2 AL1 ALO
P J31 Thermistor
 PD                                                                                                                                                                  J32           Thermistor
                                                                                                                                                    J56   J71
  G
                      DM Board                                                                                                                                       J33           Thermistor
                                                   DM
  G                                                                                                                            IGBT
                                                                                                                                                    J56   J71
  R                                                                                              +      +                                                                             U
                                                                                                                        J11
                                                                                                                                                            CTU
  S                                                                                                                                                                                   V
  T                                                                                              +      +
                                                                                                                        J16                                                           W
  N                                                                                                                                                         CTW
                               R      T                                                                                                                       CT Board
                              J52            J41
                              J52            J41                                                                                                                     J21        FAN
            Control                                                                                                      Main board
            Power Board J53                                                                                                                                          J22        FAN
                          R
                          T     J54                                                                                           J1                                     J23        FAN
      To                                                                             Digital
                                                                                                                       Logic Board
                                                                                     Operator
      Ro           J61                            RUN          STOP/RESE
                                                                                     Plug
           Pre Control                           FUN       1           2       STR                                                                                OPT2C           OPTXC
           Power Board
                                                                                                                                                                                 Option Board
                                                                                                                      TMC
                                                                                                                       CN1
                                                                                                                                                    Control Terminal Board
            SP SN RP SN               FW 8   7         6   5         4     3     2   1 CM1      FM TH       CM1 11 12 13 14 15 CM2 H   O   OI O2 L AM AMI AL2 AL1 ALO
P J31 Thermistor
 PD                                                                                                                                                                                    J32           Thermistor
                                                                                                                                                                  J56    J71
      G                  DM Board                                                                                                                                                      J33           Thermistor
                                                                                         THY
      G                                                                                                                                       IGBT
                                                       DM                                                                                                         J56    J71
  R                                                                                                                                                                                                      U
                                                                                                                                       J11
                                                                                                                                                                            CTU
  S                                                                                                       +     +     +     +
                                                                                                                                                                                                         V
  T
                                                                                                                                       J16                                                               W
  N                                                                                                                                                                         CTW
                                   R      T                                                                                                                                 CT Board
                                  J52                J41
                                  J52                J41                                                                                                                               J21         FAN
            Control                                                                                                                    Main board
            Power Board J53                                                                                                                                                            J22         FAN
                          R
                              T     J54                                                                                                      J1                                        J23         FAN
      To                                                                                       Digital
                                                                                                                                       Logic Board
                                                                                               Operator
      Ro             J61                                   RUN          STOP/RESE
                                                                                               Plug
          Pre Control                                     FUN       1           2       STR                                                                                          OPT2C          OPTXC
          Power Board
                                                                                                                                                                                                    Option Board
                                                                                                                                      TMC
                                                                                                                                      CN1
                                                                                                                                                                   Control Terminal Board
                SP SN RP SN                   FW 8    7         6   5         4     3     2    1 CM1          FM TH       CM1 11   12 13 14 15 CM2 H O     OI O2 L AM          AMI   AL2 AL1 ALO
           J65                     J64
                                                                                                                                                 J1
           J65                     J64
                    J62                                          HITACH I
                                                                                                                                                                                      OPT1C           OPTXC
                                                                                                                                          CN1
                                                                                                                                                                         Control Terminal Board
                 SP SN RP SN                   FW 8    7         6   5         4     3     2    1 CM1          FM TH       CM1 11   12 13 14 15 CM2 H O          OI O2    L AM AMI     AL2 AL1 ALO