Saej1885 2008
Saej1885 2008
CAN-
CELLED
SURFACE ® J1885
JAN2008
VEHICLE Issued 1987-08
STANDARD Cancelled 2008-01
1. Scope
This test method specifies the operating procedures for a controlled irradiance, water cooled xenon-arc
apparatus used for the accelerated exposure of various automotive interior trim components.
Test durations, as well as any exceptions to the sample preparation and performance evaluation
procedures contained in this document, are covered in material specifications of the different automotive
manufacturers.
This standard is limited to the models of xenon arc test apparatus specified in the Section on Equipment.
All other models of xenon arc test apparatus must use SAE J2412 to perform the test conditions specified
in SAE J1885. SAE J2412 is the performance standard based on the test parameters of SAE J1885.
Use of xenon arc test apparatus to perform SAE J2412 must be agreed upon by contractual parties.
1.1 Rationale
The SAE Committee on Textiles and Flexible Plastics Specifications is cancelling SAE J1885 due the fact
it is equipment specific, and will be superseded by SAE J2412, on or about January 2008, per the policy
outlined in TSB (Technical Standards Board) of SAE.
2. References
The following publications form a part of this specification to the extent specified herein. The latest issue
of SAE publications shall apply.
SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is
entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”
SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.
Copyright © 2008 SAE International
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
recording, or otherwise, without the prior written permission of SAE.
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SAE J1545—Instrumental Color Difference Measurement for Exterior Finishes, Textiles, and Colored
Trim
SAE J1885—Accelerated Exposure of Automotive Interior Trim Components Using a Controlled
Irradiance Water Cooled Xenon-Arc Apparatus
SAE J2412—Accelerated Exposure of Automotive Interior Trim Components Using a Controlled
Irradiance Xenon-Arc Apparatus
Available from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428-2959.
ASTM G 26—Standard Practice for Operating Light-Exposure Apparatus (Xenon-Arc Type) With and
Without Water for Exposure of Nonmetallic Materials
ISO 105 B06—Textiles—Tests for colour fastness—Colour fastness to artificial light at high temperatures:
Xenon arc fading lamp test
AATCC Evaluation Procedure 1 (1987)—Available from American Association of Textile Chemists and
Colorists, P.O. Box 12215, Research Triangle Park, NC 27709, Tel: 919/549-8141, www.aatcc.org.
Polystyrene Plastic Lightfastness Standard Lot#1—Available from Test Fabrics, Inc., 415 Delaware
Avenue, West Pittston, PA 18643.
3. Definitions
A temperature measuring device, the sensing unit of which is a stainless steel panel coated with black
material designed to absorb most of the radiant energy encountered in fade/weathering testing.
NOTE—This device provides an estimation of the maximum temperature a specimen may attain during
exposure to natural or artificial light.
One of a group of dyed fabrics used to determine the amount of light, or combined light, heat, and
moisture to which a specimen is exposed during fade/weathering testing.
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The specified wavelength for bandpass filters; the wavelength midway between the half power points
e.g., 340 nm ± 2 nm.
As used in fade/weathering testing, a change in color of any kind (whether a change in hue, saturation, or
lightness).
The interval between wavelengths at which transmittance is 50% of peak. (It should not exceed 20 nm
for a narrow bandpass filter.)
The maintenance by closed loop feedback of a preselected irradiance throughout a designated exposure
interval.
The radiant energy within a specified wavelength interval that falls upon a unit area of exposed surface
(W/m2/nm).
Radiant energy integrated over all wavelengths falling upon a unit area of exposure at a point in time
expressed in watts per square meter (W/m2).
3.9 Irradiation, n
A xenon arc in which the length of the arc between electrodes is greater than the diameter of the
envelope enclosing the arc.
The time integral of irradiance expressed in joules per square meter (J/m2).
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One or more blue wool lightfastness standards selected for exposure as a check on a test apparatus and
operating conditions.
A clear polystyrene plastic standard selected for exposure as check on a test apparatus and operating
conditions. This reference material is normally used for long-term exposures.
A portion of material taken to represent the lot sample, or the original material, and used in the laboratory
as a source of test specimens.
3.17 Specimen, n
A specific portion of a material or a laboratory sample upon which a test is performed or which is selected
for that purpose.
The variation of energy due to the source over the wavelength span of the emitted radiation.
4.1 This test method is designed to simulate extreme environmental conditions encountered inside
vehicle due to sunlight, heat, and humidity for the purpose of predicting the performance of
automotive interior trim materials.
5. Equipment
5.1 A more complete description of the following equipment may be found in ASTM G 26.
5.2 The equipment employed utilizes a water cooled xenon-arc lamp as the source of radiation and
should be one of the following:
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A controlled irradiance apparatus in which the radiant energy source is vertically located at the center
axis of a specimen rack. The specimen rack shall rotate at 1 rpm ± 0.1 rpm and shall be of the three-
tiered, inclined type having a center segment of 648 mm ± 6 mm (25.5 in ± 0.25 in) outside diameter
centered on the xenon-arc lamp. The top and bottom segments shall be 511 mm ± 6 mm (20 in ± 0.25
in) outside diameter, positioned 28 degrees ± 2 degrees from the vertical. Each segment shall
accommodate 152 mm (6 in) specimen holders. The apparatus shall provide for automatic control of
temperature, relative humidity, and irradiance at 340 nm.
A controlled irradiance apparatus in which the radiant energy source is vertically located at the central
axis of the following two racks:
5.2.2.1 The specimen rack shall rotate at 1 rpm ± 0.1 rpm and shall be of the three-tiered, inclined type
having a center segment of 965 mm ± 6 mm (38 in ± 0.25 in) outside diameter centered on the
xenon-arc lamp. The top and bottom segments shall be 842 mm ± 6 mm (33.16 in ± 0.25 in)
outside diameter, positioned 22 degrees ± 2 degrees from the vertical. Each tier shall
accommodate 152 mm (6 in) specimen holders. The apparatus shall provide for automatic
control of temperature, relative humidity, and irradiance at 340 nm. All specimen exposure
openings may be used.
5.2.2.2 The specimen rack shall rotate at 1 rpm ± 0.1 rpm and shall be of the two-tiered, inclined type,
965.2 mm ± 6 mm (38 in ± 0.25 in) outside diameter in the center. The top and bottom
segments shall be 872.5 mm ± 6 mm vertical. The rack shall be positioned so that the
exposure area is centered on the xenon lamp. Each tier shall accommodate 254 mm (10 in)
long specimen holders. The apparatus shall provide for automatic control of temperature,
relative humidity, and irradiance at 340 nm. When using this two-tiered specimen rack, test
specimens shall not be placed in positions 1 and 8. (See Figure 1.)
5.2.3 The xenon-arcs employed shall be of the "long-arc" water cooled type. They shall employ
cylindrical inner and outer optical filters to direct the flow of cooling water and to provide a
selected spectral power distribution.
5.2.4 Distilled or deionized water (solids content less than 20 ppm) shall be recirculated past the burner
at a flow rate sufficient to remove excess heat. Passing water through a cartridge demineralizer
installed in the recirculation line just ahead of the lamp minimizes contamination of the quartz
envelope of the burner. A heat exchange unit shall be used to cool the recirculated lamp water.
1
The Ci35 Xenon-Arc Weather Ometer® or equivalent with factory installed air heater meets the requirements of Type AH. The
Ci65 Xenon-Arc Weather-Ometer® or equivalent with factory installed air heater meets the requirements of Type BH. These
apparatuses are available from Atlas Electric Devices Company, 4114 North Ravenswood Avenue, Chicago, IL 60613.
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6. Apparatus Set-Up
6.1 To insure repeatability of tests, maintain and calibrate the apparatus to manufacturer's
specifications, and as described in Appendices A, B, and C. Appendix A contains additional
maintenance instructions and replacement schedules, and Appendix A and C describe the use of
reference materials to determine if the xenon-arc apparatus is operating within the desired range.
Appendix C provides an alternative to the method described in Appendix B using a polystyrene
reference plastic suitable for use during long-term exposures and requires less frequent
interruption of machine operation. Contractual agreement will determine which method(s) will be
used.
6.1.2 Water for humidification and lamp cooling must be purified so that it is free of silica and has no
more than 20 ppm total dissolved solids.
6.1.3 Remove and cap the specimen spray unit. Turn off the rack spray unit with the valve provided.
NOTE—While the specimen spray can be turned off through a switch on the control panel, it is
recommended that the specimen spray assembly be removed and the pipe capped to prevent
accidental spraying of the test samples.
6.1.4 Fit the xenon-arc burner with quartz inner filter and Type S borosilicate outer filter.
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Switch Setting
Black Panel Ambient Air Black Panel
Wattage Adjustment Automatic
Countdown Switch Irradiation
Lamp Ignition On
Fixed Air Valve Off
Humidifier On
Water Heater On
(1)
Air Heater On
Specimen Spray Off
Rack Spray Off
1. The Air Heater selector switch, under the cover labeled “Circuit Breakers/
Mode Switches,” should be set to Light/Dark Cycle. If proper humidity during
the light cycle cannot be maintained, set to Dark Cycle. Only one air heater
should be used on devices equipped with two air heaters. The test chamber
High Temperature Adjust switch should be set to 72 °C.
Dark Light
Cycle Cycle
2
Automatic Irradiance — 0.55 w/m at 340 nm
Black Panel Temperature 38 °C 89 °C
(1)
Wet Bulb Depression 0 °C 12 °C (Nominal)
Conditioning Water 40 °C 63 °C
“A” Series Equipment
(2)
Automatic Dry Bulb Temperature 62 °C
Cycle Programmer Program 2 or 3
1. NOTE—The wet bulb depression setting indicated is a suggested setting to obtain the specified humidity
level. It may be necessary to adjust this setting due to ambient conditions in the room containing the
equipment.
2. Set Light Cycle dry bulb control switch to automatic.
6.1.7 Set cycle that provides 3.8 h light and 1.0 h dark.
6.1.8 Operate the equipment to maintain the conditions inTable 3. If the actual operating conditions do
not agree with the machine settings after the equipment has stabilized, discontinue the test and
identify the cause of the disagreement.
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Dark Light
Cycle Cycle
2 2
Automatic Irradiance 0.55 w/m ± 0.01 w/m at 340 nm
6.1.9 Adjust the temperature of the lamp cooling water to provide sufficient cooling, but prevent
condensation from forming on the lamp assembly. Suggest 60 °C for cooling water, and 70 °C
for high temperature water cut-out.
7. Test Procedure
7.1 Prepare the specimens to be exposed to fit the specimen holder being used.
7.2 Specimen sizes must conform to the size of the specimen holder(s)2 supplied by the manufacturer
for use with the equipment. Specimens that exceed these sizes may not give proper exposure
results. Instructions for mounting parts or portions of a part can be obtained from the responsible
engineering group.
7.3 Back interior textiles (body cloth, carpet, vinyl coated fabrics, etc.) with white cardboard.3
Specimens other than interior textiles that do not completely fill the exposure area of the specimen
holder are also backed with white cardboard.
7.4 Insert specimen in holder and secure. Under no circumstances should the face side of the sample
be closer to the arc than the front side of the specimen holder.
7.5 Fill all unused slots with specimen holders filled with white cardboard3 to maintain desired air flow.
Cardboard blanks should be changed when noticeable physical distortion occurs.
7.6 Expose specimens, beginning at the end of a dark cycle, for the required radiant exposure
(kilojoules per square meter [kJ/m2]) measured at the central wavelength of 340 nm. See
applicable material specification.
2
Specimen holders SL-3T, CD-3T, SL, CD, and CD-4 have been found to be suitable. Frames other than these can be agreed
upon between the contractual parties.
3
Franklin, Grain Long-Felt Side Up, 110/500 White Index or 9016 White Bristol Card Stock Have Been Found Suitable For This
Purpose. Franklin White Index Is Usually Available From Local Office Supply or Art Supply Stores.
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NOTE—Care should be taken to avoid mixing potentially incompatible specimens in the same machine
load, i.e., textiles should not be exposed together with foam backed textiles, foams, or plastics.
Once exposure has been initiated, equipment operation should not be interrupted more than once daily.
Additional interruptions, e.g., opening the chamber door during the course of daily operation, may cause
variation in test results.
8.1 The degree of fade should be evaluated and reported as specified between the contractual parties.
One or more of the following methods may be specified:
8.1.1.1 Color difference values in CIELAB units are obtained by instrumentally measuring the
specimen before and after a specified amount of radiant exposure. The procedure used for
specimen measurement will conform to that specified in Appendix B.
8.1.2.1 Assign colorfastness ratings using the AATCC Gray Scale for Color Change in accordance with
AATCC Evaluation Procedure 1 (1987).
8.1.2.2 Using the viewing conditions specified in AATCC Evaluation Procedure 1 (1987), quantify the
color change using the following terminology:
9. Exposure Report
9.1 A copy of the Exposure Control/Report Form (Figure 2)4 indicating the color change of the exposed
reference material in CIELAB color difference units must accompany each exposed specimen
being submitted for approval. If any one of the color difference data points is outside the specified
tolerance (control limits), the cause and corrective action must be indicated in the space provided.
4
Copies of the exposure control/report form can be obtained from any automotive company using this procedure.
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9.2 The Exposure Control/Report Form shall include the following additional information:
9.2.3 Month and Year of equipment operation represented by the control chart
9.2.6 Frequency of operation verification, e.g., daily, three, or seven day intervals
9.2.7 Color change, target value, and tolerance, in CIELAB color difference units for the reference
material(s) used
9.2.8 The monthly average color difference for the reference material(s)
9.2.9 Measured color change, in CIELAB color difference units, for reference material 1
9.2.10 Measured color change, in CIELAB color difference units, for reference material 2 (if more than
one material is used)
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10. Notes
The change bar (l) located in the left margin is for the convenience of the user in locating areas where
technical revisions have been made to the previous issue of the report. An (R) symbol to the left of the
document title indicates a complete revision of the report.
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APPENDIX A
A.1 Maintenance
The frequency of cleaning will vary with water quality. However, the chamber must be cleaned at least
once a month with a stainless steel cleaning agent and flushed with deionized water. Do NOT use
cleaning agents containing chlorine.
The frequency of cleaning will vary with water and air quality in the laboratory. However, the chamber
must be drained once a month and flushed with deionized water to remove sediment.
Frequency of cleaning will vary with water quality. However, at least once each week wipe the outer
surface of the outer filter with alcohol and a soft cloth. If deposits cannot be removed, replace the filter.
Clean weekly the end of the light rod with alcohol and soft cloth.
A.2.1.1 Replace the inner filter when the specified irradiance level can no longer be achieved or after
a maximum of 1000 h of operation, and also whenever the burner tube is replaced.
A.2.1.2 Replace the outer filter when the specified irradiance level can no longer be achieved or after
a maximum of 1000 h of operation.
A.2.1.3 Replace the burner tube when the specified irradiance level can no longer be achieved even
after the outer filter has been replaced.
A.2.1.4 Replace the interference filter located in the light monitoring system after 9000 light-on hours
or 18 months of use, whichever comes first. The interference filter may require replacement
sooner if the wattage level does not return to "normal" after the burner tube and outer filter
have been replaced.
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A.2.2 Replace the black panel sensor when local surface luster can no longer be maintained, or when
bare metal can be seen.
A.2.3 Inspect wet bulb wick weekly and replace when discoloration or mineral deposits are observed.
A.3.1 Check the switches and thumb wheel controls daily to insure proper settings.
A.3.2 Calibrate the apparatus once each week following the procedures detailed in the operating
manual provided by the manufacturer. If contractual agreement is to use L-4 Blue Wool as the
reference material, Thursday is the suggested calibration day.
A.3.2.1 Weekly calibration records are maintained using the recording form provided (Figure A1).
Set points may differ depending on the model of apparatus used. Refer to the operating
manual provided with the equipment for the exact requirements.5
A.3.2.2 The use of the "substitution temperature calibration PC board" is a requirement for the
weekly calibration of the apparatus. This method of temperature calibration replaces the use
of the hot and cold water method which may be detailed in the operating manual provided
with the equipment at the time of purchase. Complete adherence to the manufacturer's
instructions for calibration using this "PC Board" is mandatory.
5
Copies of the calibration record chart can be obtained from any automotive company using this procedure.
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APPENDIX B
B.1 Scope
B.1.1 This Appendix describes the procedure for using AATCC Blue Wool Lightfastness Standards as
reference fabrics for the purpose of determining whether the xenon-arc apparatus is operating
within the desired range.
B.1.2 Color difference values in CIELAB units are obtained by instrumentally measuring the reference
fabrics before and after a specified amount of radiant exposure.
B.1.3 AATCC L-2 Blue Wool Lightfastness Standards shall be exposed daily and/or an AATCC L-4
Blue Wool Lightfastness Standard shall be used to monitor a continuous three day operating
cycle as agreed upon between contractual parties.
B.2 Procedure
B.2.1 Instruments used to determine color difference for this procedure require capability for providing
CIELAB color values using illuminant D-65, 10 degree observer data. If an instrument with
diffuse geometry is used, the specular component of reflectance shall be included in the
measurement. (Refer to SAE J1545, 3.6 for details).
NOTE—An aperture diameter smaller than 20 mm cannot be used for these measurements.
B.2.2 Calibrate the instrument to be used for the color measurements to the manufacturers
recommendations.
B.2.3 Back the reference fabric to be measured with white cardboard6. Condition the backed reference
fabric in a standard atmosphere (50% RH ± 5% RH and 21 °C ± 1 °C) for a minimum of 2 h.
Insert one layer of unexposed material of the lightfastness standard between the reference fabric
and cardboard backing prior to measurement.
NOTE—The reference fabrics are light sensitive. Therefore, the piece used as the backing layer during
measurement will need to be replaced when noticeable color change has occurred (after
approximately 50 uses).
B.2.4 Place the reference fabric against the sample port of the instrument in such a way that a smooth
surface of the face of the fabric is presented for measurement.
6
Franklin, Grain Long-Felt Side Up, 110/500 White Index or 9016 White Bristol Card Stock Have Been Found Suitable For This
Purpose. Franklin White Index Is Usually Available From Local Office Supply or Art Supply Stores.
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NOTE—Expose reference materials in position 4, either to the right or left of the black panel
thermometer.
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B.2.5 After taking an initial reading in CIELAB units, rotate the reference fabric 90 degrees and take a
second reading. Average the readings and store as the standard measurement for the identified
piece of reference fabric. REMOVE THE BACKING FABRIC AND PLACE IN A LIGHT TIGHT
CONTAINER FOR LATER USE.
NOTE—The measurement obtained in B 2.5 cannot be used for different pieces of reference fabric.
Each individual piece must be conditioned and measured prior to exposure.
B.2.6 Place the cardboard backed reference fabric (single layer) in a specimen holder and secure on
the specimen rack adjacent to the black panel thermometer (see Figures B1and B2).
NOTE—Expose reference materials in position 3 when using the 4 window holder and in position 2 when
using the 2 window holder. Location either to the right or left of the black panel thermometer is
accepted.
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B.2.7 Always start the exposure apparatus at the end of the dark cycle. Expose the L-2 reference
fabric for 37.6 kJ/m2 at 340 nm or the L-4 reference fabric for 112.8 kJ/m2 at 340 nm as agreed
upon by contractual parties.
B.2.8 After the specified radiant exposure, remove the reference fabric and the white cardboard
backing and allow them to condition at 21 °C ± 1 °C and 50% ± 5% relative humidity for a
minimum of 1 h.
B.2.9 Repeat the color measurement steps specified in B 2.2 through B 2.5 on the exposed reference
fabric(s) and using the previously stored pre-exposure measurement, determine the Delta L*, a*,
b*, and E*.
B.2.11 If the Delta E* value does not fall within the limits specified in B 2.10, do not resume the test until
the reason has been determined and resolved.
B.2.12 As each group of test specimens completes its specified radiant exposure, record and report the
color change information in terms of Delta E*, values of the reference fabric piece(s) used during
the test period on the Exposure Control/Report (Figure 2).
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APPENDIX C
C.1 Scope
C.1.1 This Appendix describes an alternate procedure for using a clear Polystyrene Lightfastness
Standard (see Table C1) as a reference standard for the purpose of determining whether the
xenon-arc apparatus is operating properly. This lightfastness standard is used during testing of
rigid plastics and other miscellaneous materials requiring long exposures.
C.1.2 Color difference values in CIELAB units are obtained by instrumentally measuring the reference
plastic before and after a specified amount of radiant exposure.
C.1.3 The polystyrene lightfastness standard may be exposed for an equivalent kilojoule period of 2 to
7 days.
C.2 Procedure
C.2.1 Instruments used to determine color difference for this procedure require a capability for
operation which includes the specular component and providing CIELAB color values using
illuminant D-65, 10 degree observer data. No substitutions are permitted. Measurements in either
the transmission or reflectance mode may be used.
NOTE—An aperture diameter smaller than 20 mm cannot be used for these measurements.
C.2.2 Calibrate the instrument to be used for the color measurements in accordance with the
manufacturer's recommendations.
C.2.3.1 Place a piece of unexposed reference plastic, backed with a white calibration tile against the
sample port of the instrument.
C.2.3.2 Take an initial reading and store it as the standard measurement for the identified piece of
reference plastic.
C.2.4.1 Place a piece of unexposed reference plastic in the proper location for measuring
transmittance as recommended by the manufacturer of the instrument in use.
C.2.4.2 Place the white tile used for calibration against the outer sample port of the instrument.
C.2.4.3 Take an initial measurement and store it as the standard measurement for the identified
piece of reference plastic.
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C.2.5 Place the premeasured piece of reference plastic in a specimen holder and secure on the
specimen rack adjacent to the black panel thermometer. See B1 and B2.
C.2.6 Expose the reference plastic for an equivalent kilojoule period of 2 to 7 days.
C.2.7 After the radiant exposure, remove the reference plastic from the apparatus.
C.2.8 Repeat the color measurement steps specified in C.2.3 or C.2.4 on the exposed reference plastic
and using the previously stored pre-exposure measurement, determine the Delta L*, a*, b*, and
E* color difference values.
C.2.9 Compare the Delta b* value determined to those indicated in Table C1 for LOT #1. See C1.
C.2.10 If the Delta b* value does not fall within duration of exposure, do not resume the test until the
reason has been determined and resolved.
C.2.11 As each group of test specimens completes its specified radiant exposure, record and report the
color change information in terms of Delta b* values of the reference plastic piece(s) used during
the test period on the Exposure Control/Report Form (see Figure 2).
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