MAXI-SPLICE INSTALLATION INSTRUCTIONS

MAXI-SPLICE AB MAXI-SPLICE CI
• Non-ferrous metal of very high tensile strength • Ferrous metal of moderately high tensile strength
• Usable on belts of up to 800 PIW tensile • Usable on belts of up to 600 PIW tensile
• Non-sparking, non-corroding and non-rusting • Silver color
• Bronze color

DESCRIPTION
• The Maxi-Splice is a mechanical clamping device with a simple three-piece construction.
• Use 4” long bolts for belts up to 1/4” thick.
• Use 4 1/2” long bolts for belts between 1/4” and 1/2” thick.
• Use 5” long bolts for belts between 1/2” and 5/8” thick.
• Maximum operating temperatures: AB - 500°F, CI - 600°F.
• Each splice set accommodates two inches of belt width.
• Tested and approved by leading manufacturers of PVC and rubber belting.

INSTALLATION
First ensure the belt ends are square and even. If using the splice template tape, apply the tape to mark the
punching. Be sure to apply the tape squarely on the belt ends; then proceed to Step 4. If you are not using
the tape, go to Step 2.

Draw a line approximately 4-1/4” from the belt end to use as the center line for hole punching. Proper
installation for even width belts will begin just inside the belt edge. Odd belt widths require installation 1/2”
from the belt edge.

Use the Maxi-Splice as a template to mark the hole locations for punching. After marking the first hole,
move over 2” and mark each consecutive hole.

Punch both belt ends for 1/2” diameter bolts.

The two end plates and center plate are used for firm belt gripping. The end plates have two gripping areas
– the slotted gripping area is mounted toward the face of the belt and is followed by a series of gripping
teeth. These teeth are always mounted toward the tail of the belt. The center plate is symmetrical and
cannot be improperly installed.

IMPORTANT: We have supplied a 1/2” diameter, 4” long Grade 5 bolt and nylon locking nut. The bolts
must be torqued for Maxi-Splice to effectively clamp. The torque requirement is 75 foot pounds for belts up
to and including 600 PIW – belts greater than 600 PIW tensile require 100 foot pounds of torque.

Run the belt for thirty minutes; stop the leg and re-torque the bolts. As with any belt splice, after installation,
continued inspection of the total installation is required or failure can occur.

When reinstalling the Maxi-Splice always use new Nylock nuts.

*As with any belt splice, after installation, continued inspection of the total installation is required or failure can occur.

16400 Midway Rd. Dallas, TX 75001 • Ph: (972)735-8855 Fx: (972)735-8896 • info@maxilift.com

For Additional Details Please Call 1-800-527-0657 or Visit Us Online at: www.maxilift.com
8/2010
 MAXI-SPLICE INSTALLATION INSTRUCTIONS

ADDITIONAL INFORMATION
Maxi-splice is a mechanical splice device for use on most elevator belts (PVC and rubber). To accommodate various PIW belt tension ratings, Maxi-splice is available
in two different metals. The Maxi-Splice “CI” is ferrous metal of moderately high tensile strength and can be used on belts up to 600 PIW. The Maxi-Splice “AB” is a
non-ferrous metal of very high tensile and shear strength. The Maxi-Splice “AB” does not rust or corrode and is non-sparking. Maxi-Splice “CI” and Maxi-Splice “AB”
are identical in appearance with the exception that the “AB” Maxi-Splice exhibits a bronze color. The CI and AB should never be intermixed, as reduction in clamping
power may occur.

Each splice unit is made of three pieces. Two are identical outside plates; the third is a center plate with an elongated center hole. The outside plates and the center
plate are “mating” parts with peaks and valleys opposite of each other for firm gripping.

The outside plates have two different gripping areas. The ribbed gripping area is mounted towards the face of the belt. The opposite end has a series of both
longitudinal and axial “teeth.” The teeth are always mounted at the tail of the belt; they too have opposite peaks and valleys in the center plate for firm holding. The
center plate is symmetrical and cannot be improperly installed around its elongated center hole.

The splice functions by using the tension supplied by the belting. This tension on the belt ends pulls the outer plates apart, and forces gripping pressure towards the
teeth on the splice unit. The greater the belt tension, the more pressure is exerted on the gripping teeth at the forward end of the splice. The splice is held together by a
½” diameter, grade 5 bolt. The length of the bolt varies depending on belt thickness. If for any reason bolt replacement ever occurs, please use a grade 5 bolt, with a
new nylon insert locking nut.

The clamping, holding force of the splice can only be facilitated after the grade 5 bolt is torqued during installation. Minimum torque of 75ft. lbs is required on the
Maxi-Splice “CI.” A 100ft. lbs torque minimum is required on the Maxi-Splice “AB.” A torque wrench is required for proper installation. After installation is complete the
belt must be run under load, for 30 minutes, then, each bolt must be re-torqued. As with any belt splice, after installation, continued inspection of the total installation is
required or failure can occur.

Each Maxi-Splice set will connect approximately 2” of belt width. On a 36” wide belt for example, 18 Maxi-Splice sets are required. See the Maxi-Splice installation
sheet for proper use of the template tape or for placement and belt punching suggestions.

The Maxi-Splice has been tested and approved by leading manufacturers of both PVC and rubber elevator belts. A complete Maxi-Splice set weighs 2.5 pounds.

*As with any belt splice, after installation, continued inspection of the total installation is required or failure can occur.

TEMPLATE TAPE (FREE)

• Peel and stick directly on belt
• Improves belt-punching convenience
• Marks hole locations for odd or even width belts
• Clearly marked in white and red lettering
• Included with every splice order

POWER PUNCH
• Made with durable heat treated carbon-steel
• Reinforced blade easily cuts 1/2” diameter holes
• Impact adapter available when necessary
• Use with a hand-held mallet, impact wrench, or drill
• Always wear eye protection

WARNING: DO NOT USE MAXI-SPLICE ON MAN-LIFTS

• Maxi-Lift, Inc. and Dura-Buket, Co. does not solicit nor recommend the use of the Maxi-Splice CI or AB in
splicing manlift belts. The Maxi-Splice was not designed for this purpose, and any installation of the
Maxi-Splice in this application may cause serious harm or even death. Do not use on steel cable belts.
• Do Not re-use nylock nuts on Maxi-Splices. When reinstalling splices, please use new nylock nuts.

*As with any belt splice, after installation, continued inspection of the total installation is required or failure can occur.

16400 Midway Rd. Dallas, TX 75001 • Ph: (972)735-8855 Fx: (972)735-8896 • info@maxilift.com

For Additional Details Please Call 1-800-527-0657 or Visit Us Online at: www.maxilift.com
8/2010