U340e U341e
U340e U341e
APPLICATION
IDENTIFICATION
Vehicle Identification Number (VIN) is used for correct identification of component parts and assemblies. VIN
is located at top left corner of instrument panel. Vehicle certification label is located at left corner of driver's
door. This label also contains the VIN.
GEAR RATIOS
LUBRICATION
RECOMMENDED FLUID
FLUID CAPACITIES
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
ON-VEHICLE SERVICE
DRIVE AXLES
NOTE: For Park/Neutral Position (PNP) switch installation and adjustment, see
appropriate step in TRANSAXLE REASSEMBLY
Removal
1. Remove engine undercover. Remove drain plug and drain transaxle fluid. Remove 19 oil pan bolts, oil
pan and gasket. Check for steel or brass particles in oil pan. Remove 2 oil pan magnets.
2. Remove 3 bolts and oil strainer. Remove and discard "O" ring from oil strainer. Disconnect 5 shift
solenoid connectors. Remove fluid temperature sensor. See Fig. 7 . Separate wire harness from clamps.
Remove 2 bolts, cover and detent spring. Remove 12 valve body bolts. Note bolt length and location for
reassembly reference. See Fig. 2 . Remove valve body assembly.
Installation
1. Install magnets in oil pan in original locations. Align groove in manual valve with pin in manual valve
lever. Push valve body assembly against check ball body to assist in installation. Install valve body bolts.
Ensure manual valve lever contacts center of roller at tip of detent spring.
2. Ensure valve body is aligned. Ensure bolts are installed in correct locations. For bolt length, see VALVE
BODY BOLT IDENTIFICATION table. Tighten bolts to 97 INCH lbs. (11 N.m). Install NEW "O" ring
on oil strainer. Tighten bolts to specification. See TORQUE SPECIFICATIONS . To complete
installation, reverse removal procedure.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
TROUBLESHOOTING
SYMPTOM DIAGNOSIS
Check manual valve, primary regulator valve, parking lock pawl, front planetary gear, rear planetary gear,
forward clutch, reverse clutch, 1st/reverse brake and No. 2 one-way clutch.
Check front planetary gear, rear planetary gear, reverse clutch and 1st/reverse brake.
No 1-2 Upshift
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
Check lower valve body control valves, 2nd brake and No. 1 one-way clutch.
No 2-3 Upshift
No 3-4 Upshift
Check 3-4 shift valve and 2nd coast and O/D brake.
Check lock-up relay valve, lock-up control valve, solenoid relay valve, solenoid modulator valve and torque
converter clutch.
No 4-3 Downshift
No 3-2 Downshift
No 2-1 Downshift
Check forward clutch accumulator, forward clutch and No. 2 one-way clutch.
Check accumulators, lower valve body control valves, reverse clutch and 1st/reverse brake.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
Check 3-4 shift valve and 2nd coast and O/D brake.
No Kickdown
Check lower valve body control valves and 3-4 shift valve.
Check upper valve body, oil strainer, torque converter clutch, forward clutch, direct clutch, 2nd coast and O/D
brake, 2nd brake and No. 1 one-way clutch.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
1 One-Way Clutch
3rd Gear Direct Clutch, Forward Clutch &
2nd Brake
Overdrive Direct Clutch, 2nd Coast & O/D
Brake & 2nd Brake
"2" (Second)
1st Gear Forward Clutch & No. 2 One-
Way Clutch
2nd Gear Forward Clutch, 2nd Coast &
O/D Brake, 2nd Brake & No. 1
One-Way Clutch
"L" (Low) Forward Clutch, 1st/Reverse Brake
& No. 2 One-Way Clutch
"R" (Reverse) Reverse Clutch & 1st/Reverse Brake
"P" (Park) & "N" (Neutral) All Clutches & Brakes Are Released
Or Ineffective
PERFORMANCE TESTS
PRELIMINARY INSPECTION
Ensure a thorough explanation of when and how transaxle malfunction occurs is received from customer. Check
fluid level and condition. Retrieve diagnostic trouble codes. See appropriate TOYOTA ELECTRONIC
CONTROLS article.
Proceed as necessary. If no DTCs are present, proceed with symptom diagnosis. See TROUBLE
SHOOTING . Perform STALL SPEED TEST under TORQUE CONVERTER, TIME LAG TEST and
HYDRAULIC PRESSURE TESTS as needed. After repairs are completed, perform ROAD TEST to confirm
repairs.
ROAD TEST
"D" Position
1. Shift transaxle into Drive. Hold accelerator pedal constant at full throttle. Check 1-2, 2-3, and 3-4 upshift
and lock-up points. See appropriate table in SHIFT SPEED SPECIFICATIONS .
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
2. Use procedure outlined in step 1 to check for shock and slip between 1-2, 2-3, and 3-4 upshifts. If shock
is harsh, line pressure may be too high. Check accumulator or check ball.
3. Drive vehicle Drive during lock-up or Overdrive. Check for abnormal noise and vibration.
NOTE: Check for cause of abnormal noise and vibration must be made with
extreme care as problem could be due to an unbalanced drive axle,
differential, tire, torque converter, etc.
4. While driving in Drive, confirm correct kickdown vehicle speed limits for 2-1, 3-2, 4-3 shift points.
Check for abnormal shock and slip at kickdown.
5. Check lock-up function. Drive vehicle in Overdrive ("D" position) with lock-up on. Hold vehicle speed
steady at 37 MPH. Lightly depress accelerator pedal. Ensure engine RPM does not change abruptly.
Large increase in engine RPM indicates lock-up function is faulty.
"2" Position
1. Shift transaxle to manual 2nd gear. Drive vehicle with accelerator pedal held constantly at full throttle.
Ensure 1-2 upshift points take place and are operating properly.
2. While driving in manual 2nd gear, release accelerator pedal and check engine braking effect. If there is no
engine braking effect, 2nd brake is defective. Check for abnormal noise and shock at acceleration and
deceleration.
"L" Position
While driving in Low, ensure there is no upshift to 2nd gear. While driving in Low, release accelerator pedal. If
there is no engine braking effect, 1st/reverse brake is defective. Check for abnormal noise during acceleration
and deceleration.
"R" Position
Shift transaxle into Reverse. Accelerate in Reverse from a stop at full throttle. Ensure slipping does not occur.
"P" Position
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
Stop vehicle on grade of more than 5 percent. Shift transaxle into Park. Release parking brake. Ensure parking
pawl holds vehicle.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
2nd-1st 27-30
"L" Position
3rd-2nd 57-63
2nd-1st 28-32
(1) Wide open throttle.
TORQUE CONVERTER
1. Testing is done to check overall performance of transaxle and engine by measuring maximum engine
speeds in Drive and Reverse.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
2. Block front and rear wheels. Connect scan tool to Data Link Connector (DLC3) to monitor engine RPM.
Apply parking and service brakes. Start engine. Shift transaxle into Drive. Fully depress accelerator
pedal. Release pedal within 10 seconds.
3. Record highest engine RPM. Compare reading obtained to specification. Stall speed should be 2220-2520
RPM for Celica and 2130-2550 RPM for ECHO. Repeat test in Reverse.
4. If stall speed is same for both positions, but lower than specified RPM, engine output may be insufficient
or stator one-way clutch is not operating properly.
NOTE: If stall speed RPM is more than 600 RPM less than specification, torque
converter may be faulty.
5. If stall speed in Drive is higher than specifications, forward clutch may be slipping, No. 2 one-way clutch
may not be operating properly, or line pressure is too low.
6. If stall speed in Reverse is higher than specifications, reverse clutch may be slipping, 1st/reverse brake
may be slipping or line pressure is too low.
7. If stall speed in Reverse and Drive is higher than specifications, line pressure is too low, incorrect fluid
level exists or No. 2 one-way clutch is not operating properly.
1. Ensure transaxle fluid is at operating temperature. Raise and support vehicle. Remove transaxle case line
pressure test plug. See Fig. 6 . Install hydraulic pressure gauge. Lower vehicle.
2. Fully apply parking brake. Block all wheels. Start engine and ensure idle speed is 700-800 on Celica, or
650-750 RPM on ECHO. Shift transaxle into Drive. Read and record line pressure at idle. Fully apply
brakes. Depress accelerator pedal to floor. DO NOT apply full throttle for more than 10 seconds.
3. Measure highest line pressure. Refer to specifications in appropriate LINE PRESSURE
SPECIFICATIONS table. Repeat test in Reverse. If pressures exceed specifications in all ranges,
regulator valve or shift solenoid SLT in upper valve body is defective. Ensure no TP sensor related
trouble codes are present.
4. If pressures in both positions are lower than specifications, oil pump, regulator valve or shift solenoid
SLT is defective. Ensure no TP sensor related trouble codes are present.
5. If pressure is lower than specifications in Drive only, forward clutch is defective or Drive circuit has a
fluid leak. If pressure is lower than specifications in Reverse only, reverse clutch is defective, 1st/reverse
brake is defective or Reverse circuit has a fluid leak.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
CAUTION: Perform this test at normal operating fluid temperature of 122-176°F (50-
80°C). Allow one minute between tests. Record 3 measurements and
average results.
1. If selector lever is actuated with engine idling, a time lag will be noted before shock can be felt. This test
is used for checking condition of No. 2 one-way clutch, forward clutch, reverse clutch and 1st/reverse
brake.
2. Apply parking brake. Connect scan tool to DLC3 to monitor engine RPM. Start engine. Ensure idle speed
is 700-800 RPM on Celica or 650-750 RPM on ECHO, with transaxle in Neutral and A/C off. Shift
transaxle from Neutral into Drive. Use a stop watch to measure elapsed time between shifting lever until
shock is felt.
3. Standard time lag is less than 1.2 seconds. Repeat test to measure time lag for Neutral to Reverse.
Standard time lag is less than 1.5 seconds. If Neutral to Drive time lag is longer than specified, line
pressure is too low, forward clutch may be worn or No. 2 one-way clutch is not operating properly.
4. If Neutral to Reverse position time lag is longer than specified, reverse clutch may be worn, 1st/reverse
brake may be worn or line pressure is too low.
COMPONENT TESTS
TORQUE CONVERTER
1. Insert a turning tool into inner race of one-way clutch. Install Tester (09351-32010) so that it fits in notch
of converter hub and outer race of one-way clutch.
2. With converter in normal operating position, clutch should lock-up when turned counterclockwise and
should rotate freely and smoothly when turned clockwise. See Fig. 3 . If one-way clutch fails test in either
direction, clean converter. Retest clutch. If clutch fails test, replace torque converter.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
1. Temporarily mount torque converter to drive plate. Mount a dial indicator with needle resting on
converter sleeve. See Fig. 4 . Rotate converter. If runout exceeds .012" (.30 mm), ensure converter is
properly mounted to drive plate.
2. If converter is properly mounted and runout exceeds specifications, replace torque converter. Mark
position of converter to ensure correct installation. Remove converter from drive plate.
Measure drive plate runout. See Fig. 5 . If runout exceeds .008" (.20 mm), or if ring gear is damaged, replace
drive plate. If installing a NEW drive plate, note position of spacers. Tighten bolts to 58 ft. lbs. (78 N.m) on
Celica, or 65 ft. lbs. (88 N.m) on ECHO.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
NOTE: For transaxle removal and installation procedure, see appropriate AUTOMATIC
TRANSMISSION REMOVAL article in TRANSMISSION SERVICING.
TRANSAXLE DISASSEMBLY
1. Remove bolt and transaxle revolution sensor from top of transaxle. Remove and discard sensor "O" ring.
Remove clip and breather hose. Remove breather plug and "O" ring. Remove nut, washer and control
lever. Using a screwdriver, unstake lock tab on nut. Remove 2 bolts and nut, and remove PNP switch. See
Fig. 6 .
2. Remove oil line union and elbow. Remove and discard "O" rings from union and elbow. Remove 4 screw
plugs from transaxle housing and transaxle case. Remove and discard "O" rings from plugs. Remove
transaxle line pressure test plug from transaxle case. See Fig. 6 .
3. Place transaxle on wooden blocks. Remove 19 bolts, oil pan and gasket. Remove 3 bolts and oil strainer.
Remove and discard "O" ring from oil strainer. Remove bolt, lock plate and fluid temperature sensor.
Disconnect 5 shift solenoid connectors. See Fig. 7 . Remove 2 bolts, detent spring cover and detent
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
spring. Remove valve body assembly. See VALVE BODY ASSEMBLY under ON-VEHICLE
SERVICE. Remove solenoid connector bolt, located above PNP switch. Remove transaxle wiring harness
with solenoid connector from transaxle case. Remove and discard "O" ring from connector. See Fig. 10 .
4. Remove 2 apply gaskets, check ball body and spring. See Fig. 8 . Remove brake drum gasket. See Fig. 9 .
Using 57 psi (4 kg/cm2 ) of compressed air applied to transaxle case, remove direct clutch accumulator
piston. See Fig. 11 . Cover piston with shop towel during removal. Remove accumulator spring.
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2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
5. Using 57 psi (4 kg/cm2 ) of compressed air applied to transaxle case, remove reverse clutch accumulator
piston and spring, and 2nd brake accumulator piston and spring. Cover pistons with shop towel during
removal. See Fig. 12 and Fig. 13 .
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2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
6. Position transaxle case with oil pump assembly facing upward. Using a dial indicator, measure and record
input shaft end play. See Fig. 14 . End play should be .015-.051" (.37-1.29 mm). Remove 14 transaxle
housing bolts. Note bolt length and location during removal for reassembly reference. See Fig. 15 . Tap
on circumference of transaxle housing with a plastic hammer to remove housing from transaxle case.
7. Remove 7 oil pump bolts and oil pump. Remove differential assembly. See Fig. 16 . Remove 2 apply
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
gaskets from front of transaxle case. See Fig. 18 . Remove forward multiple disc clutch assembly from
transaxle case. Remove thrust needle roller bearing from forward multiple disc clutch assembly. See Fig.
17 .
8. Remove forward clutch hub and thrust needle roller bearing from transaxle case. Using parking lock
pawl, lock counter driven gear in position. See Fig. 19 . Using a hammer and chisel, unstake washer
located on counter drive gear nut.
9. Ensure all claws on washer are pushed down to allow socket to fit securely on nut. Using holding tool and
socket, remove nut. See Fig. 20 .
10. Install 2 bolts into counter drive gear threaded holes. Tighten bolts evenly and remove counter drive gear
and front planetary sun gear. Remove thrust needle roller bearing from front planetary sun gear and
tapered roller bearing from counter drive gear. See Fig. 16 and Fig. 17 .
11. Remove 3 bolts, cam guide and parking lock pawl bracket. Using needle nose pliers, remove manual
valve lever retainer spring. Using a hammer and chisel, unstake and remove spacer. Using a pin punch
and hammer, drive out roll pin. Ensure pin does not fall into transaxle case. See Fig. 10 .
12. Remove manual valve lever shaft and manual valve lever. Remove parking lock pawl rod from manual
valve lever. Using a screwdriver, remove shaft oil seal. See Fig. 10 . Remove torsion spring, shaft and
parking lock pawl. See Fig. 17 .
13. Remove counter driven gear, differential drive pinion and thrust needle roller bearing from transaxle case.
See Fig. 17 . Remove 11 bolts from transaxle rear cover. If necessary, tap on circumference of rear cover
with plastic hammer to remove cover from transaxle case. See Fig. 16 .
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14. Remove 4 apply gaskets. See Fig. 21 . Remove 2nd coast and O/D brake flange, 2 discs and 3 plates.
Note location of components during removal for reassembly reference. Using a screwdriver, remove snap
ring. See Fig. 16 .
15. Remove thrust needle roller bearing race and direct and reverse multiple disc clutch assembly. Remove
thrust needle roller bearing and race. Remove direct clutch hub and thrust needle roller bearing. Remove
rear planetary sun gear and No. 1 one-way clutch. See Fig. 16 .
16. Remove thrust washer No. 1 and thrust needle roller bearing from No. 1 one-way clutch. Separate rear
planetary sun gear and No. 1 one-way clutch. Remove thrust washer No. 2 from rear planetary sun gear.
See Fig. 16 .
17. Using a screwdriver, remove 2nd brake snap ring. On U340E transaxle, remove 4 flanges and 3 discs. On
U341E transaxle, remove 2 flanges, 4 discs and 3 plates. Note location of components during removal for
reassembly reference. On both transaxles, remove 2nd brake piston sleeve. See Fig. 16 .
18. Using a screwdriver, remove 2nd brake cylinder snap ring. Remove 2nd brake cylinder, No. 2 one-way
clutch and rear planetary gear from transaxle case. Remove thrust needle roller bearing and 2 bearing
races from rear planetary gear. Separate 2nd brake cylinder, No. 2 one-way clutch and rear planetary gear.
See Fig. 16 .
19. Remove retainer from No. 2 one-way clutch. See Fig. 22 . Remove front planetary sun gear and thrust
needle roller bearing from transaxle case. Using a screwdriver, remove 1st/reverse brake snap ring.
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2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
Remove 1st/reverse brake flange, 4 discs and 4 plates from transaxle case. Note location of components
during removal for reassembly reference. See Fig. 16 .
20. On U340E transaxle, remove front planetary gear. On U341E transaxle, remove front planetary gear and
tapered roller bearing. See Fig. 16 . On both transaxles, using appropriate press, compress 1st/reverse
brake piston spring. Using a screwdriver, remove snap ring from 1st/reverse brake. Remove piston spring.
Using 57 psi (4 kg/cm2 ) of compressed air applied to transaxle case, remove 1st/reverse brake piston
from case. See Fig. 23 . Cover piston with shop towel during removal.
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21. Remove 2 bolts and transaxle housing oil separator from transaxle housing. See Fig. 24 . Remove bolt,
bearing lock plate and differential gear apply tube from transaxle housing. See Fig. 25 .
22. Using appropriate driver and a hammer, remove transaxle housing oil seal. Using a screwdriver and a
hammer, remove bearing outer race. Using appropriate puller, remove cylindrical roller bearing and thrust
needle bearing from transaxle housing. See Fig. 17 .
23. Using appropriate puller, remove transaxle case roller bearing, bearing outer race and shim from transaxle
case. See Fig. 17 . Using appropriate driver and a hammer, remove transaxle case oil seal. Remove 4
screw plugs and "O" rings from transaxle rear cover. See Fig. 26 .
NOTE: In the following step, stop press when piston return spring is
compressed .039-.079" (1.00-2.00 mm) from snap ring groove. This
prevents piston from becoming deformed. DO NOT expand snap ring
excessively.
24. Using appropriate adapter, press and a screwdriver, remove O/D brake piston snap ring. Remove adapter,
press and O/D brake return spring. Remove 3 seal rings from transaxle rear cover. See Fig. 16 .
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25. Using 57 psi (4 kg/cm2 ) of compressed air applied to transaxle rear cover, remove O/D brake piston from
rear cover. Cover piston with shop towel during removal. See Fig. 27 . Remove 2 "O" rings from O/D
brake piston. See Fig. 16
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Disassembly
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Using 2 screwdrivers, turn drive gear and check for smooth rotation. Remove 2 oil seal rings. Using T30 Torx
socket, remove 10 bolts attaching oil pump body and stator shaft. Remove "O" ring from oil pump body. See
Fig. 28 . Note direction and location of drive and driven gears. Leave gears in oil pump body for inspection.
Inspection
1. Check body clearance of driven gear. Push driven gear to one side of body. Using a feeler gauge, measure
clearance. See Fig. 29 . Body clearance should be .004-.006" (.10-.15 mm). Maximum body clearance
is .006" (.15 mm). If body clearance exceeds specification, replace oil pump body.
2. Using a feeler gauge, check gear tip clearance. Measure between drive and driven gear teeth. See Fig. 30 .
Tip clearance is .003-.006" (.07-.15 mm). Maximum tip clearance is .006" (.15 mm). If tip clearance
exceeds specification, replace oil pump body.
3. Check side clearance of both gears. Use a steel straightedge and feeler gauge to measure side clearance of
both gears. See Fig. 31 . Clearance is .0008-.0020" (.020-.050 mm). Maximum side clearance
is .0020" (.05 mm). Replace gears as necessary. If side clearance is not within specification after gear
replacement, replace oil pump body.
4. Using a dial indicator, measure inside diameter of oil pump body bushing. See Fig. 32 . Maximum inside
diameter is 1.501" (38.14 mm). If inside diameter exceeds specification, replace oil pump body.
5. Using a dial indicator, measure inside diameter of stator shaft bushing. See Fig. 33 . Maximum inside
diameter is .847" (21.53 mm). If inside diameter exceeds specification, replace stator shaft.
6. Inspect front oil seal for cracks, damage or wear. Replace oil seal (if necessary). Remove oil seal with
slide hammer. Install a NEW oil seal. Seal is properly installed when it is flush with outer edge of pump
body.
Reassembly
1. Install front oil seal. Install driven gear and drive gear. Ensure top of gears are facing upward. Install
stator shaft on oil pump body. Align bolt holes. Install 10 stator shaft-to-oil pump body bolts. Tighten
bolts in crisscross pattern to 87 INCH lbs. (9.8 N.m).
2. Install 2 oil seal rings on oil pump. DO NOT expand ring ends excessively. Turn drive gear with
screwdrivers to ensure a smooth rotation. DO NOT damage oil seal lip. Install NEW "O" ring on oil
pump body.
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2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
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2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
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2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
Disassembly
1. Using a screwdriver, remove snap ring from direct clutch drum. On U340E transaxle, remove flange, 2
discs and 2 plates. On U341E transaxle, remove flange, 3 discs and 3 plates. On both transaxles, using a
screwdriver, remove second snap ring. Remove flange, 3 discs and 3 plates. Note location of components
during removal for reassembly reference. See Fig. 34 .
NOTE: In the following step, stop press when piston return spring seat is
lowered .039-.079" (1.00-2.00 mm) from snap ring groove. This prevents
spring seat from becoming deformed. DO NOT expand snap ring
excessively.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
2. Position appropriate press on piston return spring seat. Compress piston return springs and remove snap
ring from direct clutch drum. Remove press and piston return springs from direct clutch drum. Install
intermediate shaft and housing on transaxle rear cover. While holding direct clutch piston, apply 57 psi (4
kg/cm2 ) of compressed air to transaxle rear cover to remove direct clutch piston and drum. See Fig. 35 .
3. If piston cannot be removed using compressed air, wrap needle nose pliers tips with vinyl tape and
remove piston using pliers. Remove "O" rings from direct clutch drum and piston.
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2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
Inspection
1. Clean all parts (except discs) with solvent. Dry parts using compressed air. Inspect discs and plates for
wear or burnt areas. If disc lining is peeled or discolored, replace discs as necessary. Replace all damaged
components.
2. Using vernier calipers, measure direct clutch piston return spring free length with spring mounted to
spring seat. Free length should be 1.295" (32.90 mm). Replace springs as necessary.
NOTE: New discs must be soaked in ATF at least 15 minutes prior to reassembly.
Reassembly
1. Install NEW "O" rings on direct clutch drum and piston. Coat piston with ATF. Install direct clutch drum
into intermediate shaft housing. Using hand pressure, press piston into direct clutch drum. Ensure piston
lip seal is not damaged. Install piston return springs onto direct clutch drum. Set snap ring in position.
NOTE: In the following step, stop press when piston return spring seat is
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
lowered .039-.079" (1.00-2.00 mm) from snap ring groove. This prevents
spring seat from becoming deformed. DO NOT expand snap ring
excessively.
2. Using appropriate press positioned on piston return spring seat, compress piston return springs. Using
snap ring expander, install snap ring.
3. Install 3 plates and 3 discs, starting with plate and alternating with disc. Install flange on top of disc.
Install direct clutch snap ring. On U340E transaxle, install 2 discs and 2 plates, starting with plate and
alternating with disc. Install flange. On U341E transaxle, install, 3 discs and 3 plates, starting with plate
and alternating with disc. Install flange. On both transaxles, install snap ring. See Fig. 34 .
4. Check reverse clutch pack clearance. Install direct and reverse clutch assembly, and thrust needle roller
bearing on transaxle rear cover. Using a dial indicator, measure reverse clutch pack clearance by applying
and releasing 57 psi (4 kg/cm2 ) of compressed air to transaxle rear cover. See Fig. 36 .
5. Clutch pack clearance should be .034-.050" (.86-1.26 mm). If clutch pack clearance is not within
specification, disassemble and reassemble reverse clutch components.
6. Measure clutch pack clearance again. If measurement is still not within specification, replace flange.
Flange is available in 4 thicknesses, from .118" (3.00 mm) to .142" (3.60 mm) in increments of .008" (.20
mm).
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NOTE: In the following step, direct and reverse clutch assembly may raise
intermediate shaft housing as compressed air is applied. To ensure
accurate clutch pack clearance reading, secure assembly in appropriate
press prior to applying pressure to transaxle rear cover to secure
intermediate shaft housing to transaxle rear cover.
7. Measure direct clutch pack clearance. Using a dial indicator and adapter, measure direct clutch pack
clearance by applying and releasing 57 psi (4 kg/cm2 ) of compressed air to transaxle rear cover. See Fig.
37 .
8. Clutch pack clearance should be .024-.040" (.62-1.02 mm). If clutch pack clearance is not within
specification, disassemble and reassemble direct clutch components.
9. Measure clutch pack clearance again. If measurement is still not within specification, replace flange.
Flange is available in 4 thicknesses, from .118" (3.00 mm) to .142" (3.60 mm) in increments of .008" (.20
mm).
FORWARD CLUTCH
Disassembly
1. Using a screwdriver, remove snap ring from forward clutch drum. Remove flange, 4 discs and 4 plates.
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2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
Note location of components during removal for reassembly reference. Using appropriate press
positioned on clutch balancer, compress piston return springs. Using snap ring expander, remove snap
ring. See Fig. 38 .
2. Remove press, clutch balancer and piston return springs. Install forward clutch with input shaft on oil
pump assembly. While holding forward clutch piston, apply 57 psi (4 kg/cm2 ) of compressed air to oil
pump to remove forward clutch piston. See Fig. 39 . Opening in oil pump may be large. To prevent air
from discharging, surround air nozzle with shop towel.
3. If piston cannot be removed using compressed air, wrap needle nose pliers tips with vinyl tape and
remove piston using pliers. Remove "O" ring from piston.
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Inspection
1. Clean all parts (except discs) with solvent. Dry parts using compressed air. Inspect discs and plates for
wear or burnt areas. If disc lining is peeled or discolored, replace discs as necessary. Replace all damaged
components.
2. Using vernier calipers, measure forward clutch piston return spring free length with spring mounted to
spring seat. Free length should be .854" (21.69 mm). Replace springs as necessary.
NOTE: New discs must be soaked in ATF for 15 minutes prior to reassembly.
Reassembly
1. Coat NEW piston "O" ring with ATF. Install "O" ring on forward clutch piston. Using hand pressure,
press piston into forward clutch drum. Ensure "O" ring is not damaged. Set piston return springs and
clutch balancer in position.
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NOTE: In the following step, stop press when piston return spring seat is
lowered .039-.079" (1.00-2.00 mm) from snap ring groove. This prevents
spring seat from becoming deformed. DO NOT expand snap ring
excessively.
2. Position spring seat on a press. Compress piston return springs. Using snap ring expander, install snap
ring in forward clutch drum groove. Ensure end gap of spring is not aligned with gap in spring retainer
claw.
3. Install 4 plates and 4 discs, starting with plate and alternating with disc. Install flange on top of disc. See
Fig. 38 . Install snap ring. Ensure end gap of snap ring is not aligned with cutouts of forward clutch drum.
4. Check forward clutch pack clearance. Install forward clutch on oil pump assembly. Using a dial indicator,
measure forward clutch pack clearance by applying and releasing 57 psi (4 kg/cm2 ) of compressed air to
oil pump. See Fig. 40 . Clutch pack clearance should be .055-.071" (1.40-1.81 mm). If clutch pack
clearance is not within specification, disassemble and reassemble forward clutch components.
5. Measure clutch pack clearance again. If measurement is still not within specification, replace flange.
Flange is available in 4 thicknesses from .118" (3.00 mm) to .142" (3.60 mm) in increments of .008" (.20
mm).
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2ND BRAKE
1. Using appropriate press, position press on piston return springs and compress springs. Using a
screwdriver, remove snap ring. Remove press and piston return springs. See Fig. 41 . While holding 2nd
brake piston, apply 57 psi (4 kg/cm2 ) of compressed air to 2nd brake cylinder to remove piston. See Fig.
42 . Remove 2 "O" rings from 2nd brake cylinder.
2. Using vernier calipers, measure 2nd brake piston return spring free length with spring mounted to spring
seat. Free length should be .577" (14.65 mm). Replace springs as necessary. Coat NEW "O" rings with
ATF and install on 2nd brake cylinder.
3. Carefully press 2nd brake piston by hand into 2nd brake cylinder. See Fig. 41 . Using appropriate press,
compress piston return springs and install snap ring. Ensure end gap of snap ring is not aligned with gap
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NOTE: All valve body components must be installed in original location. Lay all
components in sequence during removal for reassembly reference. Primary
regulator valve position controls line pressure. Note location of primary
regulator valve sleeve, plug and pin prior to disassembly. See Fig. 44 .
Disassembly
1. Remove 5 bolts and 5 shift solenoids. See Fig. 43 and Fig. 45 . Remove 14 valve body assembly lower
bolts, 2 gaskets and plate. See Fig. 46 . DO NOT lose check balls. Turn valve body assembly over.
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Remove bolt, cover and pressure relief ball from upper valve body. Remove 9 valve body assembly upper
bolts. See Fig. 47 .
2. Turn valve body assembly over. Hold plate against lower valve body and carefully remove lower valve
body from upper valve body. Remove plate from lower valve body. DO NOT lose check balls. Remove 3
bolts, cover, forward clutch accumulator piston and spring from lower valve body. Remove "O" rings
from accumulator piston. See Fig. 43 .
3. Remove 4 bolts, cover and 2nd coast and O/D brake accumulator piston and spring. Remove "O" rings
from accumulator piston. See Fig. 43 . Note location of check balls, keys, plugs and pins in valve body.
See Fig. 48 -Fig. 51 .
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Inspection
1. Clean all parts with solvent. Dry parts with compressed air. Ensure all valve body oil passages are clear.
Inspect valves for scoring or roughness. See Fig. 48 and Fig. 49 . Inspect valve springs for damage,
squareness, rust and collapsed coils. Measure spring free length and outer diameter.
2. Replace spring if not within specification. See appropriate VALVE BODY SPRING SPECIFICATIONS
table. Ensure valve body springs correspond with appropriate valve. Ensure keys are installed in
appropriate locations. See appropriate VALVE BODY KEY SPECIFICATIONS table.
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(2) Thickness for key "E" is .114" (2.90 mm). Width is .157" (4.00 mm). For keys "D", "F", "G" and "J"
width is .197" (5.00 mm). Thickness is .126" (3.20 mm). Width for all other keys is not available.
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2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
(2) Width for all keys except "D", is .197" (5.00 mm). Width for key "D" is not available. Thickness for
all keys is .126" (3.20 mm).
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Fig. 50: Identifying Upper Valve Body Check Ball & Key Locations
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
Fig. 51: Identifying Lower Valve Body Check Ball & Key Locations
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
Reassembly
1. Install NEW "O" rings to forward clutch and 2nd coast and O/D brake accumulator pistons.
Install .594" (85.10 mm) outside diameter spring, 2nd coast and O/D brake accumulator piston, cover and
4 bolts. Install .787" (20.00 mm) outside diameter spring, forward clutch accumulator piston, cover and 3
bolts. Tighten bolts to 97 INCH lbs. (11 N.m). See Fig. 43 .
2. Install check balls in upper and lower valve bodies. Ensure check balls are installed in correct locations.
See Fig. 50 and Fig. 51 .
3. Install plate to lower valve body. Install lower valve body with plate to upper valve body. Turn valve
body assembly over. Install 9 upper valve body bolts and tighten to 97 INCH lbs. (11 N.m). Install
pressure relief ball, cover and bolt. Tighten bolt to 58 INCH lbs. (6.6 N.m).
4. Turn valve body assembly over. Install 2 gaskets, plate cover and 14 lower valve body bolts. Ensure bolts
are installed in correct locations. Tighten bolts "A" to 58 INCH lbs. (6.6 N.m). Tighten bolts "B" to 97
INCH lbs. (11 N.m). See Fig. 46 .
5. Install 5 shift solenoids and bolts. Tighten shift solenoid S2 bolt "A" to 58 INCH lbs. (6.6 N.m). Bolt
length is .55" (14.0 mm). Tighten all other shift solenoid bolts to 97 INCH lbs. (11 N.m). Bolt length is
2.17" (55.0 mm). See Fig. 45 . Ensure primary regulator valve is installed in correct position. See Fig.
44 .
DIFFERENTIAL ASSEMBLY
Disassembly
1. Perform pre-disassembly inspection. Position dial indicator assembly on transaxle case. Position dial
indicator tip against side gear. See Fig. 53 . Measure side gear backlash while holding one pinion gear
toward case. Backlash should be .002-.008" (.05-.20 mm). Note and record reading.
2. Mark ring gear and differential case for reassembly reference. Unstake lock plates. Remove 8 ring gear
bolts and 4 lock plates. Using a plastic hammer, tap on ring gear to remove it from differential case. See
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Fig. 52 .
3. Using appropriate puller, remove front and rear tapered roller bearings (if necessary). Remove
speedometer drive gear. Using a pin punch and hammer, drive out pinion shaft pin from ring gear side of
case. Remove differential pinion shaft from differential case.
4. Remove 2 differential pinion gears, side gears, and 4 thrust washers. Using appropriate puller, remove
side gear bearing outer races and shim from transaxle housing and transaxle case. Remove oil seals from
transaxle housing and transaxle case.
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Clean all parts with solvent. Dry with compressed air. Check bearings, races and gears for wear or damage.
Replace if necessary.
Reassembly
1. Install original shim (if removed) into transaxle case. Using appropriate race installer and hammer, install
outer race into transaxle housing and transaxle case (if removed). Drive outer races in until shim and
outer race contact housing or case surface.
2. Coat thrust washers, side gears and pinion gears with ATF. Install 2 thrust washers onto 2 differential side
gears. Install 2 thrust washers with 2 side gears, and 2 thrust washers with pinion gears into differential
case. Install pinion shaft, aligning lock pin holes on pinion shaft and differential case.
3. Mount differential case in a soft-jawed vise. Using a dial indicator, check side gear backlash. Hold one
pinion gear against case. Measure side gear backlash. See Fig. 53 . Backlash must be .002-.008" (.05-.20
mm). If backlash is not within specification, side gear thrust washers must be replaced.
4. Select thrust washers that will ensure correct side gear backlash. Thrust washers are available in
thicknesses of .037-.047" (.95-1.20 mm) in .002" (.05 mm) increments. Install thrust washers and side
gears in differential case. If possible, install same size thrust washers on both sides. Install pinion gears
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and pinion shaft. Check side gear backlash to ensure proper thrust washers are used.
5. Using a pin punch and hammer, drive pinion shaft pin through transaxle case and pinion shaft. Stake
differential case. Using appropriate press, install differential case tapered roller bearings.
6. Remove any material from transaxle housing and case mating surfaces. DO NOT allow oil to contact
surfaces. Install differential assembly into transaxle case. Install transaxle housing onto transaxle case.
Install 14 bolts and tighten all bolts except 3 lower bolts ("A") inside transaxle housing to 22 ft. lbs. (29
N.m). Tighten 3 lower bolts ("A") inside transaxle housing to 16 ft. lbs. (22 N.m). Ensure bolts are in
correct locations. See Fig. 15 .
7. Using appropriate adapter and ratchet, rotate differential assembly in both directions to seat bearings.
Using an INCH-lb. torque wrench, measure differential side bearing preload. See Fig. 54 . Preload should
be 8.7-13.9 INCH lbs. (.98-1.57 N.m) for NEW bearings and 4.3-6.9 INCH lbs. (.5-.8 N.m) for used
bearings.
8. If preload is not within specifications, remove 14 transaxle housing bolts. Using a plastic hammer,
remove transaxle housing from transaxle case. Remove differential assembly from transaxle case and
replace shim at rear tapered roller bearing with appropriate shim.
9. Adjustment shims are marked in numeric order and are available in thicknesses from .075 (1.90 mm),
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marked with a "01", to .110" (2.80 mm), marked with the number "19". Shims increase in increments
of .002" (.05 mm). Recheck preload after shim replacement.
10. Clean contact surface of differential case and ring gear using cleaning solvent. Heat ring gear to 212°F
(100°C) in water. DO NOT heat ring gear greater than 230°F (110 °C).
11. After moisture on ring gear has completely evaporated, quickly align match marks made during
disassembly. Install ring gear on differential case. Install ring gear bolts and lock plates and tighten bolts
to 65 ft. lbs. (88 N.m).
12. Install NEW oil seals in transaxle housing and transaxle case. On U340E transaxle, transaxle housing oil
seal installed depth is .059-.098" (1.50-2.50 mm). On U341E transaxle, transaxle housing oil seal
installed depth is -.020-.020" (-.50-.50 mm). On U340E transaxle, transaxle case oil seal installed depth
is .213-.252" (5.40-6.40 mm). On U341E transaxle, transaxle case oil seal installed depth is .087
to .126" (2.20-3.20 mm). On both transaxles, coat lip of oil seals with lubricant.
TRANSAXLE REASSEMBLY
NOTE: Coat all oil seal rings, clutch discs, clutch plates, rotating parts and sliding
surfaces with ATF prior to reassembly. All gaskets and rubber "O" rings should
be replaced. Ensure ends of snap rings are not aligned with cutouts of drum.
Check thrust bearings and races for wear or damage. Use petroleum jelly to
secure parts in place. Clutch discs should be soaked in ATF for at least 15
minutes before installation.
NOTE: For thrust bearing and race locations, refer to illustration. See Fig. 60 . For
component dimensions, see THRUST BEARING & RACE SPECIFICATIONS
table.
1. Install 4 NEW "O" rings and 4 screw plugs to transaxle rear cover. See Fig. 26 . Install 3 seal rings to
transaxle rear cover. Using vernier calipers, measure O/D brake piston return spring free length with
spring mounted to spring seat. Free length should be .704" (17.88 mm). Replace springs as necessary.
2. Coat 2 NEW "O" rings with ATF and install onto O/D brake piston. Coat O/D brake piston with ATF and
install onto transaxle rear cover. Use care not to damage "O" rings.
NOTE: In the following step, stop press when piston return spring seat is
lowered .039-.079" (1.00-2.00 mm) from snap ring groove. This prevents
spring seat from becoming deformed. DO NOT expand snap ring
excessively.
3. Using appropriate adapter and press, compress O/D brake piston return springs and install snap ring to
transaxle rear cover. DO NOT apply excessive force. Using appropriate adapter and a hammer, install
roller bearing into transaxle case. Install NEW oil seals into transaxle case and transaxle housing (if
necessary). See REASSEMBLY under DIFFERENTIAL ASSEMBLY.
4. Using appropriate adapter and a hammer, install thrust needle roller bearing and NEW cylindrical roller
bearing. See Fig. 10 . Install differential gear apply tube, bearing lock plate and bolt to transaxle housing.
See Fig. 25 . Tighten bolt to 97 INCH lbs. (11 N.m).
5. Install transaxle housing oil separator and 2 bolts. See Fig. 24 . Tighten bolts to 87 INCH lbs. (9.8 N.m).
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Coat 2 NEW "O" rings with ATF and install onto 1st/reverse brake piston. Install 1st/reverse brake piston
into transaxle case. Use care not to damage "O" rings.
6. Using vernier calipers, measure 1st/reverse brake piston return spring free length with spring mounted to
spring seat. Free length should be .550" (13.96 mm). Replace springs as necessary. Using appropriate
adapter, press and a screwdriver, install piston return spring and snap ring into transaxle case.
7. Install 1st/reverse brake. Install 4 plates and 4 discs, starting with a plate and alternating with a disc.
Install flange. Using a screwdriver, install snap ring. Measure 1st/reverse brake clutch pack clearance.
Using vernier calipers, measure dimension "A" while by applying and releasing 57 psi (4 kg/cm2 ) of
compressed air to transaxle case. See Fig. 55 . Clutch pack clearance equals dimension "A", minus flange
thickness, minus snap ring thickness.
8. Clutch pack clearance should be .032-.048" (.81-1.21 mm). Select appropriate flange to ensure clutch
pack clearance is within specification. Flanges are marked in numeric order and are available in
thicknesses from .134" (3.40 mm), marked with the number "1", to .157" (4.00 mm), marked with the
number "4", in increments of .008" (.20 mm). Remove snap ring, install appropriate flange and reinstall
snap ring. Recheck clutch pack clearance after flange is installed.
9. Using appropriate adapter and press, install front tapered roller bearing to counter drive gear until bearing
contacts gear. DO NOT apply excessive force. Install counter drive gear and bearing into transaxle case.
See Fig. 17 .
10. On U341E transaxle, using appropriate adapter and press, install tapered roller bearing onto counter drive
gear and transaxle case. DO NOT apply excessive pressure. On both transaxles, using appropriate adapter
and press, install front planetary gear to counter drive gear. See Fig. 16 .
11. Using holding tool, socket and torque wrench, install NEW lock washer and nut onto counter drive gear.
Tighten nut to 207 ft. lbs. (280 N.m). See Fig. 20 . Using socket, adapter and INCH-lb. torque wrench,
measure counter drive gear tapered roller bearing rotating torque by rotating counter drive gear 60 turns
per minute. Rotating torque should be 2.0-4.0 INCH lbs. (.2-.5 N.m). If rotating torque is not within
specification, gradually tighten nut until rotating torque is within specification. Stake lock washer to nut.
See Fig. 17 .
12. Install thrust needle bearing and front planetary sun gear. See Fig. 16 . Install retainer to No. 2 one-way
clutch. See Fig. 22 . Assemble 2nd brake cylinder, No. 2 one-way clutch and rear planetary gear. Install
thrust needle roller bearing and 2 bearing races to transaxle case. Install 2nd brake cylinder, No. 2 one-
way clutch and rear planetary gear into transaxle case. Install snap ring.
13. Install 2nd brake. Install 2nd brake piston sleeve. On U340E transaxle, install 3 discs and 4 plates,
starting with a plate and alternating with a disc. On U341E transaxle, install flange, 4 discs and 3 plates,
starting with a flange, then a disc, then a plate and alternating with a disc. Install second flange. Using a
screwdriver, temporarily install snap ring.
14. Using vernier calipers, measure 2nd brake pack clearance dimension "A" while applying pressure to top
plate (U340E) or flange (U341E). See Fig. 56 . Pack clearance equals dimension "A", minus flange
thickness, minus snap ring thickness.
15. Pack clearance should be .033-.049" (.85-1.25 mm). Select appropriate flange to ensure pack clearance is
within specification. Flanges are marked in numeric order and are available in thicknesses
from .118" (3.00 mm), marked with the number "1", to .142" (3.60 mm), marked with the number "4", in
increments of .008" (.20 mm). Remove snap ring, install appropriate flange and reinstall snap ring.
Recheck pack clearance after flange is installed.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
16. Install thrust washer No. 2 to rear planetary sun gear. Assemble rear planetary sun gear and No. 1 one-
way clutch. Install thrust washer No. 1 and thrust needle roller bearing to No. 1 one-way clutch. Install
components into transaxle case. See Fig. 16 .
17. Install thrust needle roller bearing, direct clutch hub, bearing race and thrust needle roller bearing. Install
bearing race to direct and reverse clutch multiple disc clutch assembly. Install direct and reverse clutch
multiple disc clutch assembly and bearing race to transaxle case.
18. Using a screwdriver, install 2nd coast and O/D brake snap ring into transaxle case. Install 2 discs and 3
plates, starting with a plate and alternating with a disc. Using vernier calipers, measure 2nd coast and O/D
brake pack clearance dimensions "A" and "B" while applying pressure to top plate. See Fig. 57 . Pack
clearance equals dimension "A", minus dimension "B", minus selected flange thickness.
19. Pack clearance should be .082-.098" (2.09-2.49 mm). Select appropriate flange to ensure pack clearance
is within specification. Flanges are marked in numeric order and are available in thicknesses
from .157" (4.00 mm), marked with the number "4", to .181" (4.60 mm), marked with the number "7", in
increments of .008" (.20 mm). Remove snap ring, install appropriate flange and reinstall snap ring.
Recheck pack clearance after flange is installed.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
20. Install thrust needle roller bearing to direct and reverse multiple disc clutch assembly. Install 4 NEW
apply gaskets to transaxle case. See Fig. 21 . Ensure transaxle case and rear cover surfaces are clean. DO
NOT allow oil to contact surfaces. Apply Three Bond (1281) or equivalent gasket sealer to transaxle rear
cover sealing surface. Install transaxle rear cover and 11 bolts. Tighten bolts to 18 ft. lbs. (24 N.m).
21. Install thrust needle roller bearing, counter driven gear and differential drive pinion into transaxle case.
Install parking lock pawl, torsion spring and shaft to transaxle case. Install forward clutch hub and thrust
needle roller bearing. See Fig. 17 .
22. Install thrust needle roller bearing to forward multiple disc clutch assembly. Install forward multiple disc
clutch assembly into transaxle case. Coat oil pump "O" ring with ATF. Install oil pump and 7 bolts.
Tighten bolts to 16 ft. lbs. (22 N.m).
23. Inspect input shaft end play. Using a dial indicator, measure input shaft end play. See Fig. 14 . End play
should be .015-.051" (.37-1.29 mm). If end play is not as specified, select appropriate thrust needle roller
bearing. Install differential assembly into transaxle case.
24. Install brake drum gasket. See Fig. 9 . Install 2 NEW apply gaskets. See Fig. 8 . Ensure transaxle case
and transaxle housing surfaces are clean. DO NOT allow oil to contact surfaces. Apply Three Bond
(1281) or equivalent gasket sealant about .047" (1.20 mm) wide, to transaxle case around inside edges of
bolt holes. Install transaxle housing to transaxle case.
25. Install 14 transaxle housing bolts. Tighten all bolts except 3 lower bolts ("A") inside transaxle housing to
22 ft. lbs. (29 N.m). Tighten 3 lower bolts ("A") inside transaxle housing to 16 ft. lbs. (22 N.m). Ensure
bolts are in correct locations. See Fig. 15 .
26. Coat NEW manual valve lever shaft oil seal with ATF. Install oil seal into transaxle case. Install parking
lock pawl rod to manual valve lever (if removed). Install NEW spacer to manual valve lever shaft. Install
manual valve lever shaft and manual valve lever. Using a pin punch and hammer, drive in NEW pin.
27. Turn spacer and lever shaft to align small hole for locating staking position in spacer with position mark
on lever shaft. Using a pin punch and hammer, stake spacer through small hole. Ensure spacer does not
turn. See Fig. 58 . Using needle nose pliers, install retainer spring. Install cam guide, bracket and 3 bolts.
Tighten bolts to 15 ft. lbs. (20 N.m).
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
28. Coat NEW "O" rings with ATF and install them onto accumulator pistons. Coat springs and 3
accumulator pistons with ATF, and install components into transaxle case holes. See Fig. 10 . See
ACCUMULATOR SPRING FREE LENGTH SPECIFICATIONS table for spring specifications and
identification.
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
29. Install check ball body and spring. See Fig. 8 . Coat NEW "O" ring with ATF and install on transaxle
solenoid connector. Install connector into transaxle case, above park/neutral position switch, and tighten
bolt to 48 INCH lbs. (5.4 N.m).
30. Install valve body assembly. See VALVE BODY ASSEMBLY under ON-VEHICLE SERVICE. Push
valve body assembly against check ball body to assist in installation. Coat NEW oil strainer "O" with
ATF and install on oil strainer. Install oil strainer and tighten bolts to 97 INCH lbs. (11 N.m).
31. Connect 5 shift solenoid connectors. Coat NEW "O" with ATF and install on fluid temperature sensor.
Install fluid temperature sensor, lock plate and bolt. Tighten bolt to 97 INCH lbs. (11 N.m). See Fig. 7 .
Install 2 magnets into oil pan in original locations. Apply Three Bond (2430) or equivalent to 19 oil pan
bolt threads. Install NEW oil pan gasket, oil pan and bolts. Tighten bolts to 69 INCH lbs. (7.8 N.m)
within 10 minutes of installation.
32. Coat 4 NEW "O" rings with ATF and install on screw plugs. Install screw plugs and tighten to 65 INCH
lbs. (7.4 N.m). Install NEW "O" rings on oil line union and elbow. Install oil line union and elbow into
transaxle case. Tighten to 20 ft. lbs. (27 N.m). See Fig. 6 .
33. Coat NEW "O" ring with ATF and install on line pressure test plug. Install transaxle line pressure test
plug into transaxle case and tighten to 65 INCH lbs. (7.4 N.m). Install park/neutral position switch onto
manual valve lever shaft and temporarily install 2 adjusting bolts. See Fig. 6 .
34. Install NEW lock washer and nut. Tighten nut to 61 INCH lbs. (6.9 N.m). Temporarily install control
lever. Turn lever counterclockwise until it stops, then turn it clockwise 2 notches. Remove control lever.
Align groove in park/neutral position switch to neutral basic line. Tighten 2 adjusting bolts to 48 INCH
lbs. (5.4 N.m). Stake lock washer onto nut. Install control lever, washer and nut. See Fig. 10 . Tighten nut
to 10 ft. lbs. (14 N.m).
35. Coat NEW "O" ring with ATF and install on breather plug. Install breather plug, clip and breather hose.
Coat NEW "O" ring with ATF and install on transaxle revolution sensor. Install transaxle revolution
sensor and bolt. See Fig. 6 . Tighten bolt to 48 INCH lbs. (5.4 N.m).
36. Install torque converter into transaxle housing while rotating. Ensure converter is properly installed by
measuring distance from edge of transaxle housing. See Fig. 59 . On U340E transaxle, distance should
be .366" (9.30 mm). On U341E transaxle, distance should be .524" (13.30 mm).
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
Converter-To-Drive Plate Bolt
U340E 20 (27)
U341E 30 (41)
Counter Drive Gear Nut 207 (280)
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
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2000 Toyota Celica GT
2000 AUTOMATIC TRANSMISSIONS Toyota U340E & U341E Overhaul
TRANSAXLE SPECIFICATIONS
TRANSAXLE SPECIFICATIONS
Application In. (mm)
Bushing Inside Diameter (Maximum)
Oil Pump Body 1.501 (38.14)
Oil Pump Stator Shaft .847 (21.53)
Input Shaft End Play .015-.051 (.37-1.29)
Oil Pump
Driven Gear-To-Body Clearance .004-.006 (.10-.15)
Driven Gear Tip-To-Cresent Clearance .003-.006 (.07-.15)
Gear Side Clearance .0008-.0020 (.020-.050)
Pack Clearance
Direct Clutch .024-.040 (.62-1.02)
Forward Clutch .055-.071 (1.40-1.81)
Reverse Clutch .034-.050 (.86-1.26)
1st/Reverse Brake .032-.048 (.81-1.21)
2nd Brake .033-.049 (.85-1.25)
2nd Coast & O/D Brake .082-.098 (2.09-2.49)
Side Gear Backlash .002-.008 (.05-.20)
Torque Converter Runout (Maximum)
Drive Plate .008 (.20)
Sleeve .012 (.30)
Torque Converter Installed Depth
U340E .366 (9.30)
U341E .524 (13.30)
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