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Manual Diferencial Electrico

This document is the owner's manual for an electric hoist. It contains important safety instructions and guidelines for assembly, operation, maintenance and storage of the hoist. The manual provides specifications for the hoist including its lifting capacity, wiring diagram, parts list and troubleshooting guidance. It emphasizes the need to fully read and understand the manual before operating the hoist to ensure safe use.

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Pedro Barrios
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© © All Rights Reserved
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0% found this document useful (0 votes)
217 views21 pages

Manual Diferencial Electrico

This document is the owner's manual for an electric hoist. It contains important safety instructions and guidelines for assembly, operation, maintenance and storage of the hoist. The manual provides specifications for the hoist including its lifting capacity, wiring diagram, parts list and troubleshooting guidance. It emphasizes the need to fully read and understand the manual before operating the hoist to ensure safe use.

Uploaded by

Pedro Barrios
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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OWNER’S MANUAL

Electric Hoist
Single Line 440 lb./Double Line 880 lb.
MODEL NUMBER

18890
12039 Smith Ave.
SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670
Important safety instructions MADE IN CHINA USA / 1-877-338-0999
are included in this manual. REV 18890-20160517 www.championpowerequipment.com
Have questions or need assistance?
Do not return this product to the store!

WE ARE HERE TO HELP!


Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates • Tech Bulletins
• Frequently Asked Questions • Product Registration

– or –

Call our Customer Care Team Toll-Free at:


1-877-338-0999

Parts Ordering:
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999

FOR RESIDENTS OF CALIFORNIA:


WARNING: This product contains chemicals known to the State of California to cause cancer and birth defects
and other reproductive harm.

*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
18890

Electric Hoist
Single Line 440 lb./Double Line 880 lb.

Table of Contents
Introduction. . . . . . . . . . .
. . . . . . . . . . 1 Maintenance . . . . . . . . . . . . . . . . . . . 12
Manual Conventions . . . . . .
. . . . . . . . . . 2 Cleaning. . . . . . . . . . . . . . . . . . . . 12
Safety Rules . . . . . . . . . .
. . . . . . . . . . 3 Lubrication. . . . . . . . . . . . . . . . . . 12
Controls and Features . . . . .
. . . . . . . . . . 5 Cable Assembly Replacement. . . . . . . . 12
Electric Hoist. . . . . . . .
. . . . . . . . . . 5 Storage . . . . . . . . . . . . . . . . . . . . 12
Assembly . . . . . . . . . . . .
. . . . . . . . . . 6 Specifications. . . . . . . . . . . . . . 13 . . . . .
Securing the Hoist. . . . .
. . . . . . . . . . 6 Performance Specifications. . . . . . . . . . . . 13
Surge Protection. . . . . .
. . . . . . . . . . 6 Wiring Diagram. . . . . . . . . . . . . . . . 14
Grounding. . . . . . . . . .
. . . . . . . . . . 7 Parts Diagram . . . . . . . . . . . . . . . . 15
Extension Cord Information. . . . . . . . . . 7 Parts List. . . . . . . . . . . . . . . . . . . 16
Electronic Hoist Location . . . . . . . . . . . 7 Troubleshooting. . . . . . . . . . . . . . . . . . 17
Operation. . . . . . . . . . . . .
. . . . . . . . . 8
Inspection. . . . . . . . . . .
. . . . . . . . . 8
Connecting a Load. . . . . . . . . . . . . . . 8
General Tips for Safe Operation. . . . . . . . 9
Single Line Operation . . . . . . . . . . . . . 9
Double Line Operation. . . . . . . . . . . . 10
Stop Bracket/Line Blocker. . . . . . . . . . 10
Hoisting Techniques. . . . . . . . . . . . . 11
ENGLISH 18890
Introduction

Congratulations on your purchase of a Champion Power Equipment product. Champion Power


Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict
specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.

Every effort has been made to ensure the accuracy and completeness of the information in this
manual, and we reserve the right to change, alter and/or improve the product and this document at any
time without prior notice.

Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced,
and also highly value your safety and the safety of others, we would like you to take the time to review
this product manual and other product materials thoroughly and be fully aware and knowledgeable
of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize
yourself, and make sure others who plan on operating the product fully familiarize themselves too, with
the proper safety and operation procedures before each use. Please always exercise common sense
and always error on the side of caution when operating the product to ensure no accidents, property
damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET product
for years to come.

Record the model and serial numbers as well as date and place of purchase for future reference. Have
this information available when ordering parts and when making technical or warranty inquiries.

Champion Power Equipment Support

1-877-338-0999
Model Number

18890
Serial Number

Date of Purchase

Purchase Location

1
18890 ENGLISH
Manual Conventions

This manual uses the following symbols to help differentiate between different kinds of information.
The safety symbol is used with a key word to alert you to potential hazards in operating and owning
power equipment.
Follow all safety messages to avoid or reduce the risk of any damage, serious injury or death.

DANGER CAUTION
DANGER indicates an imminently hazardous CAUTION used without the safety alert
situation which, if not avoided, will result in symbol indicates a potentially hazardous
death or serious injury. situation which, if not avoided, may result in
property damage.

WARNING
WARNING indicates a potentially hazardous
NOTE
situation which, if not avoided, could result in If you have questions regarding your hoist,
death or serious injury. we can help. Please call our help line at
1-877-338-0999

CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.

2
ENGLISH 18890
Safety Rules

WARNING WARNING
Read this manual thoroughly before operating Do not use the hoist to secure an item(s) for
your hoist. Failure to follow instructions could transport.
result in damage, serious injury or death.

WARNING
WARNING
Unplug the power cord when not in use.
Do not exceed the rated capacity.

WARNING
DANGER
Never leave an item(s) attached to the wire
Do not use this hoist for lifting or moving cable, lift hook, pulley hook, or loaded when
people or animals. not in use.

DANGER WARNING
Keep yourself and others a safe distance to Do not use for overhead lifting.
the side of the cable when under tension.

DANGER CAUTION
Use gloves to protect hands when handling
Never step over or under a cable or near a the lift hook, pulley hook or cable. Never let
cable under load. the cable slide through your hands.

WARNING CAUTION
The wire cable may break before the motor Do not wrap the cable around any object and
stalls. For heavy loads at or near rated hook it back onto itself.
capacity, use a pulley block/snatch block to
reduce the load on the wire cable.

DANGER
WARNING Do not operate if load is not centered under
hoist. Do not hoist at any angles.
Hoist is meant for indoor use only, do not
operate outside in wet conditions, rain or
snow. Electric damage, shock or injury may
occur if hoist is used outdoors or in wet DANGER
environments.
Do not operate if cable is worn, frayed or
appears damaged. Replace cable before use.

3
18890 ENGLISH
Safety Rules

WARNING CAUTION
When re-spooling the cable, ensure that the Duration of hoisting pulls should be kept as
cable spools in the over-wind position with the short as possible.
cable entering the drum from the top, not the
bottom. If the motor becomes uncomfortably hot to the
touch, stop hoisting immediately and let it cool
To re-spool correctly, and while wearing down for a few minutes. Do not pull for more
gloves, keep a slight load on the cable while than one minute at or near the rated load.
pushing the remote button to draw in the
cable. Do not let your hands get within 12 in.
(30.5 cm) of the hoist while re-spooling. Turn
off the hoist and repeat the procedure until
CAUTION
a few inches of cable are left before the stop If the motor stalls, do not maintain power to
bracket. Keep hands clear of the hoist, cable the hoist.
and slight load which hoist is under power.
Electric hoists are designed and made for
intermittent use and should not be used in
WARNING constant duty applications.

Never operate a damaged or malfunctioning


hoist. If hoist appears damaged or is
malfunctioning, disconnect power source and
CAUTION
disconnect load. This hoist is for operation with 120V power
sources only. 240V power sources will not
power the hoist and may even damage the
DANGER hoist. Make sure the power source for the
hoist is a 120V 3-pronged grounded outlet
Do not lift any loads over people, animals, only.
or property that cannot be damaged. Falling
loads may result in property damage, injury
or death. DANGER
Do not use damaged or broken equipment.
WARNING
Before each use inspect the hoist and
Do not modify the plug in any way or any equipment for any damage to the following:
outlet to fit the plug. Use only 3-prong –– Hoist
grounding outlets and 3-wire extension cords
–– Wire cable
with 3-prong grounding plugs.
–– Lift hooks/Pulley hooks
–– Power cord or plug prongs
WARNING If any of the above items or any other items
appear to be damaged or broken then replace
Any supporting structure the hoist will be or fix before use.
mounted to must be designed to withstand
any load or forces that the load and hoist may
apply to the structure.

4
ENGLISH 18890
Controls and Features

Read this owner’s manual before operating your hoist. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.

Electric Hoist

7
5
2

(1) Electric Motor – 7.1 Amp, 120V AC, Single (5) Pulley Hook – Used to support load for
Phase, 60 Hz. double line hoist.

(2) Remote Control – Used to retract or (6) Line Blocker – Used with Stop Bracket to
extend wire cable. stop wire cable from retracting too far into
hoist.
(3) Stop Bracket – Used with Line Blocker to
stop wire cable from retracting too far into (7) Support Hook – Used to secure single or
hoist. double line loads.

(4) Wire Cable (8) Support Bracket – Used to secure hoist


when mounted.

5
18890 ENGLISH
Assembly

Securing the Hoist Assembling the Hoist Cont’d.


This CPE 440 lb./880 lb. electric hoist already
comes with the remote control, power cord, wire
cable and stop bracket attached, and therefore
the user only needs to secure the hoist to a sturdy
support structure using the support brackets
provided.

1. Remove hoist and support brackets from


packaging, being careful to set aside the 5. Thread the flat washer ø10 and lock washer
mounting hardware needed. ø10 onto the M10x26 bolt.
2. Make sure the supporting structure for the 6. Insert the bolt through the support bracket
hoist will be secure enough to support the and into the mounting hole in the top of the
hoist and any load that may be hoisted. hoist. Hand tighten bolt.
7. Repeat for the remaining bolts on the two
DANGER support brackets.
8. Once all the bolts have been hand tightened
Do not attached the hoist to any support
structure that is not firmly secured in a and the hoist is in the desired position,
straight up and down vertical position. The firmly tighten all bolts using a 16 mm wrench
hoist must remain in a straight up and down or socket (not included), until the hoist is
vertical position while in use. Loads should secure.
NOT be hoisted at an angle.

CAUTION
CAUTION The hoist must be secured with both support
Make sure the hoist is secured to a fixed brackets (2) and all bolts (4). Do not try and
support structure. It is NOT recommended secure a hoist to any structure with missing or
to secure the hoist to a moveable support damaged parts. Secure firmly before use.
fixture.

Surge Protection

CAUTION
Voltage fluctuation may impair the proper
functioning of sensitive electronic equipment.

While there is no way to prevent voltage


fluctuations, electrical equipment may be
protected by making sure your electrical
3. Place the support brackets over the structure. equipment is connected to a surge protected
4. Have a person or two help hold the hoist in outlet or with a rated surge protection device.
position under the support brackets so the
hoist is aligned with the holes in the support
brackets.

6
ENGLISH 18890
Assembly

Grounding Electronic Hoist Location


Your electronic hoist must be properly connected A proper hoist work area is recommended. The
to an appropriate ground to help prevent electric hoist work area must be clean and well lighted.
shock. The work area must not be accessible to children
or animals. Loads may be very heavy and
property damage, injury or death may occur if
WARNING distractions are present. Make sure the hoist is not
Failure to properly ground the electric hoist installed on any support structure that is located
can result in electric shock. overhead. OVERHEAD installation and use is NOT
RECOMMENDED. The hoist should be located in
A ground terminal prong connected to the an area that has enough clearance on all sides
power plug has been provided on the power of it, to avoid any accidental breaking of the wire
cable or dropping of the load.
cord. If grounding of the hoist is not properly
Try to avoid the following dangers in any hoist work
understood, do not operate until grounding
area.
has been explained. We strongly recommend
–– Overhead installation, use, and storage
that you consult with a qualified electrician to –– Any oils, liquids or other slipping hazards on
ensure compliance with local electrical codes if the work area floor
grounding of the product is not fully understood. –– Confined spacing
Improper connection of the equipment or the –– Distractions of any kind
grounding conductor can result in electric shock. –– Dim or poor lighting
If the cord, plug, or outlet look damaged do
not plug into a live terminal. Replace or fix any NOTE
damaged cords, prongs, or outlets before use.
Electric hoist is for indoor use only. Do not
Do not use any adapter or extension to connect install, operate or store outdoors.
the plug to a power source or outlet that is not
grounded.
CAUTION
Extension Cord Information Make sure power cord and remote control cord
If an extension cord must be used to power your are always out of the way of the load, and are
never in a position to get frayed, pinched or
electric hoist, please refer the minimum gauge of
damaged.
cord as it relates to feet needed.

Length Gauge DANGER


25 ft. (7.6 m) 18 AWG Min.
Do not use if you have a pacemaker.
50 ft. (15.2 m) 16 AWG Min.
Electromagnetic fields in close proximity to a
100 ft. (30.5 m) 14 AWG Min. pacemaker may cause interference or failure
of the pacemaker. People with pacemakers
should:
WARNING –– Consult a doctor before use
–– Never operate alone
Use only 3-prong grounding outlets and 3-wire
–– Inspect hoist power cord for proper
extension cords with 3-prong grounding plugs.
grounding connection and any signs of
possible electric shock hazards

7
18890 ENGLISH
Operation

Inspection Connecting a Load


Before use of the electric hoist, always inspect During connection of a load and operation of the
the hoist, power connections, wire cable, load hoist, the user should keep hands and fingers
connections, and work area for any possible clear of pinch points, moving parts and the wire
damage or hazards. Never connect a load to or cable. Loose clothing and jewelry should not be
operate a hoist, if it or any of it’s parts appear to worn during operation of the hoist. Gloves and
be worn or damaged. safety goggles should be worn at all times when
connecting or hoisting a load. The cable should
never be allowed to slide through the users hands.
The user should only grab the pulley or support
hook when loading/unloading an item. Never grab
the wire cable directly. Attach the load to the
pulley or support hook using only rated equipment,
such as slings, chains or hoisting shackles.
Connection to the pulley or support hook must
be completely secure to prevent any accidental
disconnection. Make sure the lifting device is
Always check the wire cable for any wear, fraying properly seated in the base of the hook and that
or damage. Only wire cable in good condition the safety clasp closes fully.
should be used. If the wire cable appears worn,
frayed or damaged, DO NOT connect any load to or
use, replace immediately.

Single Line Double Line

Incorrect Incorrect Correct


CAUTION
Inspect the wire cable to make sure it is spooled If the wire cable becomes kinked or twisted
correctly. The wire cable should not be overlapping during operation stop use immediately.
on itself, have space between the rolls or slack in
it. If the wire cable is spooled incorrectly do not Once a load has been properly connected, make
connect a load to it or use it until the wire cable sure and do a test lift. Hoist the load 1 in. to 2 in.
has been re-spooled correctly. and pause a moment to inspect all connections
and that the equipment can handle the load.

WARNING
Do not exceed rated load capacity, even while
testing a load.

8
ENGLISH 18890
Operation

General Tips for Safe Operation Single Line Operation


Your 18890 electric hoist is rated at a 440 lb. During single line operation, the max rated load
single line and 880 lb. double line capacity. capacity is 440 lb. (200 kg). Do not exceed
Overloads can damage the hoist, motor, wire max rated load capacity. Single line loads can
cable, and/or create a possible hazard for property be connected with the support hook that comes
damage, injury or death. already attached to the wire cable. The load can
For loads over 440 lb. (200 kg) the use of the be directly connected to the support hook using
pulley hook to double the wire cable line must be a properly rated hoisting sling, chain or shackle.
used. This will aid in two ways: Make sure the load is directly underneath hoist
(a) reduce the number or cable layers on the and is not at an angle.
drum, as well as,
(b) reduce the load on the wire cable by as much
as 50%.
When doubling the line back to the hoist,
run the wire cable through the pulley hook and
attach to the support hook to the back side of the
hoist frame.
Get to know your hoist before you actually need to
use it. We recommend that you set up a few test
runs to familiarize yourself with rigging techniques,
the sounds your hoist makes under various loads,
the way the cable spools on the drum, etc.
Inspect the wire cable and equipment before each
WARNING
use. A frayed or damaged cable shall be replaced Maintain at least 4 wraps (coils) of cable on
immediately. Use only manufacturer’s identical the drum during operation. Operating with
replacement cable with the exact specifications. fewer than 4 warps of cable on the drum can
cause the cable to pull off the drum.
Inspect the hoist installation and bolts to ensure
that all bolts are tight before each operation. Store
the hoist indoors and in a place that it will not be
Double Line Operation
damaged.
If any load is heavier that 440 lb. (200 kg.), then
Any hoist that appears to be damaged in any way,
the double line technique must be used. During
is found to be worn, or operates abnormally MUST
double line operation the max rated load capacity
BE REMOVED FROM SERVICE UNTIL REPAIRED.
is 880 lb. (400 kg). Do not exceed max rated
It is recommended that the necessary repairs
load capacity. During double line operation, the
be made by a manufacturer’s authorized repair
pulley hook must be spooled onto the wire cable.
facility.
The support hook must be anchored on the back
Only attachments and/or adapters supplied by the
side of the hoist in the designated support hole
manufacturer are to be used.
built into the hoist frame. The hook must securely
fit into the support hole, and the safety clasp
must be able to fully close to lock the hook in
place.

9
18890 ENGLISH
Operation

Double Line Operation Cont’d. Double Line Operation Cont’d.

A B

Once the support hook is securely hooked into


the double line support hole and the safety clasp WARNING
has been fully clasped, then the pulley hook can If pulley hook roller is not properly aligned
be attached to the wire cable. Please follow these damage to the wire cable or accidental load
steps for attaching the pulley hook to the wire dropping could occur.
cable.
1. Remove R-pin from the retaining bolt. (A)
2. Pull retaining bolt out of pulley hook, making WARNING
sure all washers and hook are captured. (A) Maintain at least 4 wraps (coils) of cable on
3. Remove the nuts (2) and bolts (2) from the the drum during operation. Operating with
pulley. (B) fewer than 4 warps of cable on the drum can
4. Place the pulley hook assembly (without the cause the cable to pull off the drum.
hook attached) onto the wire cable below the
line blocker.
5. Make sure the pulley hook roller is aligned on
Stop Bracket/Line Blocker
The stop bracket (A) is set up to automatically
the wire cable and is not in any way askew or
shut down the hoist if the line blocker (B) begins
oblong seated on the wire.
to pull it upwards. This helps prevent the wire
6. Test the alignment of the pulley hook by
cable from retracting too far on the spool and
sliding it across the wire cable a few inches,
causing any damage to the spool, cable or hoist.
back and forth.
7. Slide the bolts (2) back into the pulley and
secure with nuts (2). (B)
8. Slide retaining pin back through the pulley,
hook and all washers. (A) A
9. Replace the R-pin into retaining pin to lock it
in place. (A)
B
10. Test a small sample load on the pulley hook
to make sure the connection is secure and
pulley roller is aligned. Make sure the load
is directly underneath hoist and is not at an CAUTION
angle.
Do not try to re-position or remove the line
blocker. It has been preset for safety reasons.

10
ENGLISH 18890
Operation

Hoisting Techniques Hoisting Techniques Cont’d.


1. Take time to assess your work area, and make 14. Disconnect the wire cable from the anchor.
sure it is free of any debris, liquids, and other 15. Rewind the wire cable. Make sure that any
possible hazards and distractions. wire already on the drum has spooled tightly
2. Take time to assess your situation and plan and neatly. If not, draw out the wire and re-
your hoist. spool from the point where the cable is tight.
3. Put on safety goggles to protect your eyes, 16. Keep your hands clear of the hoist drum and
gloves to protect your hands, steel toe boots fairlead as the wire cable is being drawn in.
to protect your feet and a hard hat to protect 17. Secure the hook and hook strap.
your head. 18. Clean and inspect connections and mounting
4. Inspect hoist, power cords and wire cable for hardware for next hoisting operation.
excessive wear or damage.
5. Plug power supply into a properly grounded
outlet or extension cord with a grounded
DANGER
receptacle and plug. Users and bystanders must keep a minimum
6. Test the hoist without a load connected. distance of 12 in. (30.5 cm) at all times from
the hoist and load. If the wire cable breaks
Make sure the wire cable descends and
serious injury or death could occur if the
ascends properly without any problems. broken cable “whips” around. More distance
7. Connect desired load using only properly is advised as the cable length increases.
rated hoisting slings, chains or shackles.
8. Double check your anchors and make sure all
connections are secure. WARNING
9. Clear the area. Make sure all operators and Support anchors are highly recommended if
bystanders stand clear and that no one is a load can not be placed on stable ground.
directly above or underneath the load or Make sure the support anchors can withstand
within 12 in. (30.5 cm) of the wire cable. the full weight of the load being anchored.
10. Begin hoisting. Be sure that the wire cable is
winding evenly and tightly around the drum.
Avoid shock loads; keep the wire cable under
tension.
11. The hoist is meant for intermittent use.
Under full load with a single line rig do not
power in/out for more than 2 minutes, 30
seconds without letting the motor cool down
for 7 minutes, 30 seconds and then resume
the hoisting operation.
12. If the hoist must be stopped, with a load
connected to it, support anchors should be
placed under the load until the hoist is going
again.
13. The hoisting operation is complete once the
load is on stable ground or has anchors for
support placed under it.

11
18890 ENGLISH
Maintenance

The owner/operator is responsible for all periodic Cable Assembly Replacement


maintenance. It is recommended that any wire cable or spool
modifications be performed by a manufacturer’s
WARNING authorized repair facility, and that only
manufacturer-supplied parts be used.
Never operate a damaged or defective hoist.

Storage
WARNING It is recommended the electric hoist is stored
Improper maintenance will void your warranty. indoors, in a clean dry place, free from sunlight
and moisture.
Complete all scheduled maintenance in a timely 1. Make sure the hoist is properly cleaned
manner. Correct any issue before operating the before storage.
hoist. 2. Make sure the wire rope is drawn onto the
spool as much as it can be without damage.
NOTE 3. Make sure to tie up all cords.
4. Store in a place that moisture can not
For service or parts assistance, contact our
help line at 1-877-338-0999 damage the hoist.
5. Store in place that excess dust or debris can
not damage the hoist.
Cleaning
Use a damp cloth to clean the exterior surfaces
of the hoist. Use a soft bristle brush to remove
excess dirt and oil. Use an air compressor
(25 PSI) to clear dirt and small debris from the
wire cable spool and other tight places.

CAUTION
DO NOT spray water directly on the hoist or
wire cable. DO NOT wipe the wire cable with
the damp cloth. Use only compressed air to
clean the wire cable.

Lubrication
All moving parts within the Electric Hoist having
been Lubricated using high temperature lithium
grease at the factory. No internal lubrication is
required. Lubricate cable assembly periodically
using a light penetrating oil.

12
ENGLISH 18890
Specifications

Performance Specifications
–– Single Line Rated Pull. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440 lb. (200 kg)
–– Double Line Rated Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 880 lb. (400 kg)
–– Lifting Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 ft./Per Minute (single line)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.5 ft./Per minute (double line)
–– Lifting Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 ft. (single line)
. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ft. (double line)
–– Motor . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120V AC, Single Phase, 60 Hz
–– Current . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Amps
–– Power. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 850W
–– Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *S3 25%
–– Cable . . . . . . . . . . . . . . . . . . . . . . . . 9/64 in. (D) x 39.4 ft. (L) [3.8 mm (D) x 12 m (L)]
–– Gross Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.5 lb. (17 kg)
–– Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 lb. (16 kg)
–– Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8 in. (22.4 cm)
–– Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7 in. (14.5 cm)
–– Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6 in. (37.2 cm)

*Do not pull for more than 2 minutes, 30 seconds. Before 2 minutes, 30 seconds, stop hoisting and
let it cool down for 7 minutes, 30 seconds. Electric hoists are designed and made for intermittent use
and should not be used in constant duty applications.

13
Green
18890 ENGLISH

Wiring Diagram

1 Black
3 White
Terminal Block
3-Core Power Cable

Thermal Protection 12 Black


8 Red 9 Red
White Z2 10 Blue
Black U2Z1
Red
Blue U1 DOWN UP
11 White Red
Motor
7 Red
Micro-Switch Switch(Down/Up)
4-Core Control Cable

5 Black
4 Black

Capacitor
Specifications

14
ENGLISH 18890
Specifications

Parts Diagram

15
18890 ENGLISH
Parts List
# Part Number Description Qty # Part Number Description Qty
1 18890-001 Housing 1 41 18890-040 Upper Junction Box 1
2 18890-002 Cap Screw (M10 x 30) 2 42 18890-041 Cable 1
Assembling Bolt 43 18890-042 Limit Switch Shaft 1
3 18890-003 4
(M10 x 26) 44 18890-043 Split Washer (ø6) 1
4 18890-004 Fixing Ring 2 45 18890-044 Terminal Block 1
Lock Washer-Teeth 46 18890-045 Limit Switch 1
5 18890-005 2
(ø10)
47 18890-046 Junction Box 1
6 18890-006 Circlip (ø17) 1
Strain Relief Bushing
7 18890-007 Bearing (6003RS) 1 48 18890-047 1
(S)
8 18890-008 Washer 1 49 18890-048 Strain Relief Bushing 1
9 18890-100 Wire Rope Assembly 1 50 18890-049 Power Cord 1
10 18890-009 Rope Block 1 51 18890-050 Capacitor 1
11 18890-010 Rope Crimp 2 52 18890-051 Junction Box Cover 1
12 18890-011 Wire Rope 1 53 18890-200 Pulley Assembly 1
13 18890-012 Rope Thimble 1 54 18890-052 Pin 1
14 18890-013 Rope Hook 1 55 18890-053 Bolt (M5x30) 2
15 18890-014 Rope Wedge 1 56 18890-054 Hook 1
16 18890-015 Drum 1 57 18890-055 Pulley 1
17 18890-016 Stop Bracket 1 58 18890-056 Plastic Washer 2
18 18890-017 Cap Screw (M8x45) 1 59 18890-057 Washer (ø10) 1
19 18890-018 Drum Shaft 1 60 18890-058 Lock Nut (M5) 2
20 18890-019 Key (5x16) 1 61 18890-059 R Pin 1
21 18890-020 Bearing (6203RS) 1 Switch Assembly With
62 18890-300 1
Cross Head Bolt Cable
22 18890-021 2
(M5x16) 63 18890-060 Switch 1
Assembling Bolt 64 18890-061 Handle Cover 1
23 18890-022 6
(M5x17)
65 18890-062 Handle Housing 1
24 18890-023 Gearbox 1
66 18890-063 Cord Sheath 1
25 18890-024 Secondary Gear 1
67 18890-064 Washer (ø4) 17
26 18890-025 Gasket 1
Tapping Screw
27 18890-026 Front Cover 1 68 18890-065 3
(ST3.5x18)
28 18890-027 Bearing (6201) 2 Tapping Screw
69 18890-066 10
29 18890-028 Idler Gear 1 (ST3.5x16)

30 18890-029 Primary Gear 1 70 18890-067 Cable Clamp 3

31 18890-030 Bearing (6202RS) 2 71 18890-068 Screw (M4×12) 4

32 18890-031 Rotor 1 72 18890-069 Screw (M3×6) 2

33 18890-032 Stator 1 Lock Washer-Teeth


73 18890-070 1
(ø4)
34 18890-033 Motor Housing 1
74 18890-071 Lock Washer (ø4) 1
35 18890-034 Spring 1
75 18890-072 Screw (M4×8) 1
36 18890-035 Brake Drum 1
76 18890-073 Washer (ø3) 4
37 18890-036 Motor Cover 1
Tapping Screw
Assembling Bolt 77 18890-074 8
38 18890-037 4 (ST2.9x14.7)
(M5 x 154)
78 18890-075 Switch Shaft Sheet 1
39 18890-038 Fan Hood 1
79 18890-076 Key (5x12) 1
40 18890-039 Fan Blade 1
80 18890-077 Socket (M6x8) 1

16
ENGLISH 18890
Troubleshooting

Problem Cause Solution


Motor does not click No electrical power Plug in and secure power cord to a grounded
or turn electrical 120V power source
Pinched power cable Check all power cord connections and make sure
nothing is resting on top of, or pinching the power
cord
Defective remote control Replace remote control
Motor runs slowly or Insufficient current or voltage The voltage supply is weak. Check to make sure
without normal power voltage supply is 120V
Motor overheating Hoist running time is too long Allow hoist to cool down
Motor runs in one Defective remote assembly Replace remote assembly
direction only

For further technical support:


Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment.com

17
WARRANTY

WARRANTY Other Exclusions


This warranty excludes:
CHAMPION POWER EQUIPMENT
2 YEAR LIMITED WARRANTY –– Cosmetic defects such as paint, decals, etc.
–– Wear items such as filter elements, o-rings, etc.
–– Accessory parts such as starting batteries, and storage
Warranty Qualifications covers.
Champion Power Equipment (CPE) will register this warranty –– Failures due to acts of God and other force majeure
upon receipt of your Warranty Registration Card and a copy events beyond the manufacturer’s control.
of your sales receipt from one of CPE’s retail locations as
–– Problems caused by parts that are not original
proof of purchase.
Champion Power Equipment parts.
Please submit your warranty registration and your proof of
purchase within ten (10) days of the date of purchase.
Limits of Implied Warranty and
Repair/Replacement Warranty Consequential Damage
CPE warrants to the original purchaser that the mechanical Champion Power Equipment disclaims any obligation to
and electrical components will be free of defects in cover any loss of time, use of this product, freight, or any
material and workmanship for a period of two years (parts incidental or consequential claim by anyone from using
and labor) from the original date of purchase and 180 this product. THIS WARRANTY IS IN LIEU OF ALL OTHER
days (parts and labor) for commercial and industrial use. WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
Transportation charges on product submitted for repair or WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
replacement under this warranty are the sole responsibility PARTICULAR PURPOSE.
of the purchaser. This warranty only applies to the original A unit provided as an exchange will be subject to the
purchaser and is not transferable. warranty of the original unit. The length of the warranty
governing the exchanged unit will remain calculated by

Do Not Return The Unit To The Place Of reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may
Purchase change from state to state or province to province. Your
Contact CPE’s Technical Service and CPE will troubleshoot state or province may also have other rights you may be
any issue via phone or e-mail. If the problem is not entitled to that are not listed within this warranty.
corrected by this method, CPE will, at its option, authorize
evaluation, repair or replacement of the defective part or
component at a CPE Service Center. CPE will provide you
Contact Information
with a case number for warranty service. Please keep it
for future reference. Repairs or replacements without prior Address
authorization, or at an unauthorized repair facility, will not Champion Power Equipment, Inc.
be covered by this warranty. Customer Service
12039 Smith Ave.
Warranty Exclusions Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com
This warranty does not cover the following repairs and
equipment:
Customer Service
Normal Wear Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
Products with mechanical and electrical components need
info@championpowerequipment.com
periodic parts and service to perform well. This warranty does
Fax no.: 1-562-236-9429
not cover repair when normal use has exhausted the life of a
part or the equipment as a whole.
Technical Service
Installation, Use and Maintenance Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
This warranty will not apply to parts and/or labor if the
tech@championpowerequipment.com
product is deemed to have been misused, neglected,
24/7 Tech Support: 1-562-204-1188
involved in an accident, abused, loaded beyond the
product’s limits, modified, installed improperly or
connected incorrectly to any electrical component. Normal
maintenance is not covered by this warranty and is not
required to be performed at a facility or by a person
authorized by CPE.

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