Manual Diferencial Electrico
Manual Diferencial Electrico
Electric Hoist
Single Line 440 lb./Double Line 880 lb.
MODEL NUMBER
18890
12039 Smith Ave.
SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670
Important safety instructions MADE IN CHINA USA / 1-877-338-0999
are included in this manual. REV 18890-20160517 www.championpowerequipment.com
Have questions or need assistance?
Do not return this product to the store!
– or –
Parts Ordering:
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
18890
Electric Hoist
Single Line 440 lb./Double Line 880 lb.
Table of Contents
Introduction. . . . . . . . . . .
. . . . . . . . . . 1 Maintenance . . . . . . . . . . . . . . . . . . . 12
Manual Conventions . . . . . .
. . . . . . . . . . 2 Cleaning. . . . . . . . . . . . . . . . . . . . 12
Safety Rules . . . . . . . . . .
. . . . . . . . . . 3 Lubrication. . . . . . . . . . . . . . . . . . 12
Controls and Features . . . . .
. . . . . . . . . . 5 Cable Assembly Replacement. . . . . . . . 12
Electric Hoist. . . . . . . .
. . . . . . . . . . 5 Storage . . . . . . . . . . . . . . . . . . . . 12
Assembly . . . . . . . . . . . .
. . . . . . . . . . 6 Specifications. . . . . . . . . . . . . . 13 . . . . .
Securing the Hoist. . . . .
. . . . . . . . . . 6 Performance Specifications. . . . . . . . . . . . 13
Surge Protection. . . . . .
. . . . . . . . . . 6 Wiring Diagram. . . . . . . . . . . . . . . . 14
Grounding. . . . . . . . . .
. . . . . . . . . . 7 Parts Diagram . . . . . . . . . . . . . . . . 15
Extension Cord Information. . . . . . . . . . 7 Parts List. . . . . . . . . . . . . . . . . . . 16
Electronic Hoist Location . . . . . . . . . . . 7 Troubleshooting. . . . . . . . . . . . . . . . . . 17
Operation. . . . . . . . . . . . .
. . . . . . . . . 8
Inspection. . . . . . . . . . .
. . . . . . . . . 8
Connecting a Load. . . . . . . . . . . . . . . 8
General Tips for Safe Operation. . . . . . . . 9
Single Line Operation . . . . . . . . . . . . . 9
Double Line Operation. . . . . . . . . . . . 10
Stop Bracket/Line Blocker. . . . . . . . . . 10
Hoisting Techniques. . . . . . . . . . . . . 11
ENGLISH 18890
Introduction
Every effort has been made to ensure the accuracy and completeness of the information in this
manual, and we reserve the right to change, alter and/or improve the product and this document at any
time without prior notice.
Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced,
and also highly value your safety and the safety of others, we would like you to take the time to review
this product manual and other product materials thoroughly and be fully aware and knowledgeable
of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize
yourself, and make sure others who plan on operating the product fully familiarize themselves too, with
the proper safety and operation procedures before each use. Please always exercise common sense
and always error on the side of caution when operating the product to ensure no accidents, property
damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET product
for years to come.
Record the model and serial numbers as well as date and place of purchase for future reference. Have
this information available when ordering parts and when making technical or warranty inquiries.
1-877-338-0999
Model Number
18890
Serial Number
Date of Purchase
Purchase Location
1
18890 ENGLISH
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information.
The safety symbol is used with a key word to alert you to potential hazards in operating and owning
power equipment.
Follow all safety messages to avoid or reduce the risk of any damage, serious injury or death.
DANGER CAUTION
DANGER indicates an imminently hazardous CAUTION used without the safety alert
situation which, if not avoided, will result in symbol indicates a potentially hazardous
death or serious injury. situation which, if not avoided, may result in
property damage.
WARNING
WARNING indicates a potentially hazardous
NOTE
situation which, if not avoided, could result in If you have questions regarding your hoist,
death or serious injury. we can help. Please call our help line at
1-877-338-0999
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
2
ENGLISH 18890
Safety Rules
WARNING WARNING
Read this manual thoroughly before operating Do not use the hoist to secure an item(s) for
your hoist. Failure to follow instructions could transport.
result in damage, serious injury or death.
WARNING
WARNING
Unplug the power cord when not in use.
Do not exceed the rated capacity.
WARNING
DANGER
Never leave an item(s) attached to the wire
Do not use this hoist for lifting or moving cable, lift hook, pulley hook, or loaded when
people or animals. not in use.
DANGER WARNING
Keep yourself and others a safe distance to Do not use for overhead lifting.
the side of the cable when under tension.
DANGER CAUTION
Use gloves to protect hands when handling
Never step over or under a cable or near a the lift hook, pulley hook or cable. Never let
cable under load. the cable slide through your hands.
WARNING CAUTION
The wire cable may break before the motor Do not wrap the cable around any object and
stalls. For heavy loads at or near rated hook it back onto itself.
capacity, use a pulley block/snatch block to
reduce the load on the wire cable.
DANGER
WARNING Do not operate if load is not centered under
hoist. Do not hoist at any angles.
Hoist is meant for indoor use only, do not
operate outside in wet conditions, rain or
snow. Electric damage, shock or injury may
occur if hoist is used outdoors or in wet DANGER
environments.
Do not operate if cable is worn, frayed or
appears damaged. Replace cable before use.
3
18890 ENGLISH
Safety Rules
WARNING CAUTION
When re-spooling the cable, ensure that the Duration of hoisting pulls should be kept as
cable spools in the over-wind position with the short as possible.
cable entering the drum from the top, not the
bottom. If the motor becomes uncomfortably hot to the
touch, stop hoisting immediately and let it cool
To re-spool correctly, and while wearing down for a few minutes. Do not pull for more
gloves, keep a slight load on the cable while than one minute at or near the rated load.
pushing the remote button to draw in the
cable. Do not let your hands get within 12 in.
(30.5 cm) of the hoist while re-spooling. Turn
off the hoist and repeat the procedure until
CAUTION
a few inches of cable are left before the stop If the motor stalls, do not maintain power to
bracket. Keep hands clear of the hoist, cable the hoist.
and slight load which hoist is under power.
Electric hoists are designed and made for
intermittent use and should not be used in
WARNING constant duty applications.
4
ENGLISH 18890
Controls and Features
Read this owner’s manual before operating your hoist. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.
Electric Hoist
7
5
2
(1) Electric Motor – 7.1 Amp, 120V AC, Single (5) Pulley Hook – Used to support load for
Phase, 60 Hz. double line hoist.
(2) Remote Control – Used to retract or (6) Line Blocker – Used with Stop Bracket to
extend wire cable. stop wire cable from retracting too far into
hoist.
(3) Stop Bracket – Used with Line Blocker to
stop wire cable from retracting too far into (7) Support Hook – Used to secure single or
hoist. double line loads.
5
18890 ENGLISH
Assembly
CAUTION
CAUTION The hoist must be secured with both support
Make sure the hoist is secured to a fixed brackets (2) and all bolts (4). Do not try and
support structure. It is NOT recommended secure a hoist to any structure with missing or
to secure the hoist to a moveable support damaged parts. Secure firmly before use.
fixture.
Surge Protection
CAUTION
Voltage fluctuation may impair the proper
functioning of sensitive electronic equipment.
6
ENGLISH 18890
Assembly
7
18890 ENGLISH
Operation
WARNING
Do not exceed rated load capacity, even while
testing a load.
8
ENGLISH 18890
Operation
9
18890 ENGLISH
Operation
A B
10
ENGLISH 18890
Operation
11
18890 ENGLISH
Maintenance
Storage
WARNING It is recommended the electric hoist is stored
Improper maintenance will void your warranty. indoors, in a clean dry place, free from sunlight
and moisture.
Complete all scheduled maintenance in a timely 1. Make sure the hoist is properly cleaned
manner. Correct any issue before operating the before storage.
hoist. 2. Make sure the wire rope is drawn onto the
spool as much as it can be without damage.
NOTE 3. Make sure to tie up all cords.
4. Store in a place that moisture can not
For service or parts assistance, contact our
help line at 1-877-338-0999 damage the hoist.
5. Store in place that excess dust or debris can
not damage the hoist.
Cleaning
Use a damp cloth to clean the exterior surfaces
of the hoist. Use a soft bristle brush to remove
excess dirt and oil. Use an air compressor
(25 PSI) to clear dirt and small debris from the
wire cable spool and other tight places.
CAUTION
DO NOT spray water directly on the hoist or
wire cable. DO NOT wipe the wire cable with
the damp cloth. Use only compressed air to
clean the wire cable.
Lubrication
All moving parts within the Electric Hoist having
been Lubricated using high temperature lithium
grease at the factory. No internal lubrication is
required. Lubricate cable assembly periodically
using a light penetrating oil.
12
ENGLISH 18890
Specifications
Performance Specifications
–– Single Line Rated Pull. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440 lb. (200 kg)
–– Double Line Rated Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 880 lb. (400 kg)
–– Lifting Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 ft./Per Minute (single line)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16.5 ft./Per minute (double line)
–– Lifting Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 ft. (single line)
. . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 ft. (double line)
–– Motor . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120V AC, Single Phase, 60 Hz
–– Current . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1 Amps
–– Power. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 850W
–– Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *S3 25%
–– Cable . . . . . . . . . . . . . . . . . . . . . . . . 9/64 in. (D) x 39.4 ft. (L) [3.8 mm (D) x 12 m (L)]
–– Gross Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37.5 lb. (17 kg)
–– Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 lb. (16 kg)
–– Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8 in. (22.4 cm)
–– Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7 in. (14.5 cm)
–– Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.6 in. (37.2 cm)
*Do not pull for more than 2 minutes, 30 seconds. Before 2 minutes, 30 seconds, stop hoisting and
let it cool down for 7 minutes, 30 seconds. Electric hoists are designed and made for intermittent use
and should not be used in constant duty applications.
13
Green
18890 ENGLISH
Wiring Diagram
1 Black
3 White
Terminal Block
3-Core Power Cable
5 Black
4 Black
Capacitor
Specifications
14
ENGLISH 18890
Specifications
Parts Diagram
15
18890 ENGLISH
Parts List
# Part Number Description Qty # Part Number Description Qty
1 18890-001 Housing 1 41 18890-040 Upper Junction Box 1
2 18890-002 Cap Screw (M10 x 30) 2 42 18890-041 Cable 1
Assembling Bolt 43 18890-042 Limit Switch Shaft 1
3 18890-003 4
(M10 x 26) 44 18890-043 Split Washer (ø6) 1
4 18890-004 Fixing Ring 2 45 18890-044 Terminal Block 1
Lock Washer-Teeth 46 18890-045 Limit Switch 1
5 18890-005 2
(ø10)
47 18890-046 Junction Box 1
6 18890-006 Circlip (ø17) 1
Strain Relief Bushing
7 18890-007 Bearing (6003RS) 1 48 18890-047 1
(S)
8 18890-008 Washer 1 49 18890-048 Strain Relief Bushing 1
9 18890-100 Wire Rope Assembly 1 50 18890-049 Power Cord 1
10 18890-009 Rope Block 1 51 18890-050 Capacitor 1
11 18890-010 Rope Crimp 2 52 18890-051 Junction Box Cover 1
12 18890-011 Wire Rope 1 53 18890-200 Pulley Assembly 1
13 18890-012 Rope Thimble 1 54 18890-052 Pin 1
14 18890-013 Rope Hook 1 55 18890-053 Bolt (M5x30) 2
15 18890-014 Rope Wedge 1 56 18890-054 Hook 1
16 18890-015 Drum 1 57 18890-055 Pulley 1
17 18890-016 Stop Bracket 1 58 18890-056 Plastic Washer 2
18 18890-017 Cap Screw (M8x45) 1 59 18890-057 Washer (ø10) 1
19 18890-018 Drum Shaft 1 60 18890-058 Lock Nut (M5) 2
20 18890-019 Key (5x16) 1 61 18890-059 R Pin 1
21 18890-020 Bearing (6203RS) 1 Switch Assembly With
62 18890-300 1
Cross Head Bolt Cable
22 18890-021 2
(M5x16) 63 18890-060 Switch 1
Assembling Bolt 64 18890-061 Handle Cover 1
23 18890-022 6
(M5x17)
65 18890-062 Handle Housing 1
24 18890-023 Gearbox 1
66 18890-063 Cord Sheath 1
25 18890-024 Secondary Gear 1
67 18890-064 Washer (ø4) 17
26 18890-025 Gasket 1
Tapping Screw
27 18890-026 Front Cover 1 68 18890-065 3
(ST3.5x18)
28 18890-027 Bearing (6201) 2 Tapping Screw
69 18890-066 10
29 18890-028 Idler Gear 1 (ST3.5x16)
16
ENGLISH 18890
Troubleshooting
17
WARRANTY
Do Not Return The Unit To The Place Of reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may
Purchase change from state to state or province to province. Your
Contact CPE’s Technical Service and CPE will troubleshoot state or province may also have other rights you may be
any issue via phone or e-mail. If the problem is not entitled to that are not listed within this warranty.
corrected by this method, CPE will, at its option, authorize
evaluation, repair or replacement of the defective part or
component at a CPE Service Center. CPE will provide you
Contact Information
with a case number for warranty service. Please keep it
for future reference. Repairs or replacements without prior Address
authorization, or at an unauthorized repair facility, will not Champion Power Equipment, Inc.
be covered by this warranty. Customer Service
12039 Smith Ave.
Warranty Exclusions Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com
This warranty does not cover the following repairs and
equipment:
Customer Service
Normal Wear Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
Products with mechanical and electrical components need
info@championpowerequipment.com
periodic parts and service to perform well. This warranty does
Fax no.: 1-562-236-9429
not cover repair when normal use has exhausted the life of a
part or the equipment as a whole.
Technical Service
Installation, Use and Maintenance Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
This warranty will not apply to parts and/or labor if the
tech@championpowerequipment.com
product is deemed to have been misused, neglected,
24/7 Tech Support: 1-562-204-1188
involved in an accident, abused, loaded beyond the
product’s limits, modified, installed improperly or
connected incorrectly to any electrical component. Normal
maintenance is not covered by this warranty and is not
required to be performed at a facility or by a person
authorized by CPE.