TECHNICAL REPORT　(MANUAL)　　　 NO.

TMN 01/119E
Date 2001.　　.　
General Manager of
Hardware Laboratory

Specification, Connection, Maintenance and PMC Programming

of Handy machine operator’s panel

1. Communicate this report to:

　Your information

　GE Fanuc-N, GE Fanuc-E

　FANUC Robotics

　MILACRON

○ 　Machine tool builder

　Sales agency

○ 　End user

2. Summary for Sales Documents

This is Specification, Connection, Maintenance and PMC Programming materials for the
Handy machine operator’s panel which is connected to Series 16i /18i /21i –A/B, 15i and
Power Mate i -D/H.

3. Notice
New Feature Release Statement was issued at the end of May in 2001.
The interface unit for Handy machine operator’s panel is necessary for connecting to CNC.
Specification and Connection materials were modified. And, Maintenance and PMC Programming
materials were added newly.

4. Attached Document
Drawing
A-80050E　　　（ 59 pages）
No.

5. Registration of Order List data (In case of Order List)

Type of data 　 Lotus 123/win　・　Oasys ・ Excel

IDE Original section of issue

Vice Department Section Person in
General Manager Manager Charge
Manager
 Specification, Connection, Maintenance and PMC Programming
of Handy machine operator’s panel

Table of Contents

Specification

1. Outline ..................................................................................................................4

2. Specification ........................................................................................................4

3. Mainly functions ..................................................................................................5

4. Environmental requirements..............................................................................5

5. External figure......................................................................................................6
5.1 Handy machine operator’s panel.............................................................. 6
5.2 Interface unit ............................................................................................. 7
6. System diagram ...................................................................................................8
6.1 In the case of keeping unit always ........................................................... 8
6.2 In the case of detachable connecting........................................................ 8
7. Emergency stop circuit .......................................................................................9

8. Connection panel...............................................................................................10

9. Control & connection/disconnection sequence .............................................11

10. Construction parts of handy machine operator’s panel..............................11

10.1 Emergency stop button ......................................................................... 11
10.2 Enabling switch ..................................................................................... 12
10.3 Operation ON/OFF switch .................................................................... 12
10.4 LCD ........................................................................................................ 12
10.5 Input key................................................................................................ 12
10.6 LED with input key............................................................................... 13
10.7 Single LED............................................................................................. 13
10.8 Override switch ..................................................................................... 13
10.9 Manual pulse generator (MPG) ............................................................ 13
11. FANUC standard key sheet A .........................................................................14

12. Customization of key sheet ............................................................................17

13. Supplement ......................................................................................................17

TITLE Specification, Connection,

Maintenance and PMC
Hiraga / P7,1719,21,23-25 are modified. Programming
02 2001.8.20 Hanaoka P1-3,26-59 are added. Akashi / Onishi
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01 2001.5.11 Akashi Newly Kokura A-80050E
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EDIT. DATE DESIG. DESCRIPTION FANUC LTD 1 /59
 Connection

1. Details connection (Keeping at all times）

） .....................................................18
1.1 Total connection ...................................................................................... 19
1.2 Details of handy machine operator’s panel cable J186 ......................... 20
1.3 Details of emergency stop line and power line J187 ............................. 21
2. Details connection（
（ Detachable connection）
） ..............................................22
2.1 Total connection ...................................................................................... 23
2.2 Details of handy machine operator’s panel cable J188 ......................... 24
2.3 Details of handy machine operator’s panel cable J189 ......................... 25
2.4 The notice of manufacture of cable J188 and J189 ............................... 25

Maintenance

1. Fuse. ...................................................................................................................26

2. Indication of LED ...............................................................................................26

3. Error message....................................................................................................27

PMC Programming

1. Preface................................................................................................................28

2. Applied Software ...............................................................................................28

2.1 PMC Control Software ............................................................................ 28
2.2 Off-line Programmer ............................................................................... 28
3. Preparations for using ......................................................................................29
3.1 Assignment of HMOP Address ............................................................... 29
3.2 DI/DO map on I/O Link........................................................................... 30
4. Outline of Handy Machine Operator's Panel functions .................................31
4.1 Power-on/off information ........................................................................ 31
4.2 Operating information of Handy Machine Operator's Panel ............... 32
4.2.1 Override switch............................................................................. 32
4.2.2 Emergency stop button, 3 position enabling switch,
Operation on/off switch .................................................................... 33
4.2.3 Input keys ..................................................................................... 34
4.2.4 Manual pulse generator (MPG) ................................................... 34
4.3 Turning LED on/off ................................................................................. 35

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 4.4 Character Display on LCD...................................................................... 36
4.4.1 LCD display control1 .................................................................... 37
4.4.2 LCD display control2 .................................................................... 37
4.4.3 Displayed character of selected line ............................................ 38
4.4.4 Numeric variable format specification1
(Data type, Data length)................................................................... 40
4.4.5 Numeric variable format specification2 (decimals) .................... 41
4.4.6 Numeric variable format specification3
(Number of display columns) ........................................................... 43
4.4.7 Numeric variable data.................................................................. 44
4.4.8 LCD character-code table............................................................. 45
5. DI/DO information table ....................................................................................46
5.1 input signals ............................................................................................ 46
5.2 output signals .......................................................................................... 47
6. Example of LADDER Diagram ..........................................................................48
6.1 Emergency Stop using enable switch on HMOP. .................................. 48
6.2 Changing CNC mode by HANDLE key. ................................................ 49
6.3 Setting of JOG override .......................................................................... 50
6.4 Setting of Manual Handle Feed amount Selection signal by Xn key... 52
6.5 Selection of axis by XYZ456 key ............................................................. 53
6.6 Information display to LCD .................................................................... 55

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 Specification of Handy machine operator’s panel
1. Outline
Handy machine operator’s panel is a small size machine operator’s panel for controlling machine tool
near machine. Handy machine operator’s panel has a manual pulse generator, a small size LCD, input
keys, an emergency stop button and an enabling switch (dead man switch). It is available with
Series 16i /18i /21i –MODEL A/B, 15i and Power Mate i –D/H.
The handy machine operator’s panel is controlled with PMC ladder program. The input keys and the
switches are read by PMC ladder program. The position and the message are displayed on the LCD by
PMC ladder program.
The handy machine operator’s panel is connected to CNC via the interface unit. The connection between
the interface unit and the CNC is FANUC I/O Link. Detachable connection is possible at the connection
panel on the cabinet.
Handy machine operator’s panel is used for machine operation. Handy machine operator’s panel is not
available for maintenance of CNC. Other setting and display unit is necessary for maintenance.

2. Specification
Manual pulse Including
generator
Display LCD 16 characters × 2 lines
Input key 20 (with LED)
LED User programmable LED × 2, system LED × 2
Key sheet FANUC standard key sheet is provided.
Customization of key sheet is possible with user’s order.
And it can be customized simply with putting their seals.
Operation ON/OFF Including
switch
Rotary switch 16 positions (for override)
Emergency stop button 2 contacts
Enabling switch 2 contacts , 3 positions
Interface FANUC I/O Link via interface unit
Additional circuit is provided to emergency stop system.
Cable length Between handy machine operator’s panel and interface unit is up
to 50m.
Input power 24VDC±10% 0.4A (include a moment and ripple)
＜Sum of Handy machine operator’s panel and interface unit＞

Handy machine operator’s panel Interface unit

External dimensions 130 (W)×255 (H)×104 (D) mm 32 (W)×122 (H)×113 (D) mm
Weight About 700g About 200g
(not include the connection cable)
Protect IP54 －
Specification number Unit : A02B-0259-C221#A (with A02B-0259-C220
FANUC standard key sheet A)
Transparent key sheet :
A02B-0259-K130

Note
1. Connecting cables are not included in the handy machine operator’s panel.
2. Power supply unit and cables must be prepared by user.
3. When detachable connection, connector panel must be prepared by user.
4. In view of CE standard, there is a possibility that detachable connection by installing the
connection panel in the cabinet is not permitted. (This is because the emergency stop
circuit is bypassed). Please confirm it to CE competent body. When detachable connection
is not permitted, please use handy machine operator’s panel by keeping always.

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 3. Mainly functions
・ Input keys, operation ON/OFF switch and override switch on the handy machine operator’s panel
are read by PMC ladder program.
・ The position and messages with figures/alphabet/kana are displayed on the LCD by PMC ladder
program.
・ The LEDs near the input keys are turned on/off by PMC ladder program.
・ The operation with manual pulse generator is possible.
・ There is an emergency stop button to open emergency stop line in the system.
・ There is a three positions enabling switch to open emergency stop line in the system. While the
enabling switch is available, the emergency stop line is opened with releasing the switch or gripping
it tightly.
・ The enabling switch is enabled in automatically by the situation that the operator exposes himself to
danger, example the observation working in the protection cover of cutting part, and the working in
the fence for danger area. This switch is not used, when the operator is in a safety situation.
・ The additional circuit of the emergency stop button and the enabling switch is provided for safety.
・ The emergency stop button and the enabling switch on the handy machine operator’s panel are parts
of emergency stop circuit in this system. CNC and servo amplifier must be connected the emergency
stop circuit.
・ Detachable connection is possible by providing the connection panel on the cabinet.

4. Environmental requirements

Room temperature In operation : 0°C to 45°C

In store or transportation : −20°C to 60°C
Relative humidity 30% to 95% (no condensation)
Vibration In operation : 0.5G or less
In store or transportation : 1.0G or less
Pollutant Please be careful not to expose to pollutants (dust, coolant, organic
solvents, acid, corrosive gas, and salt) directly.
Radiation (ionizing or Please be careful not to expose to radiation (microwave, ultraviolet
nonionizing) rays, laser beams, X-rays) directly.
Height above sea level In operation : up to 1,000m
In store or transportation : up to 12,000m

Note
Please use in away place from noise and magnetism.

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 5. External figure
5.1 Handy machine operator’s panel
Emergency stop button
Hole for
installation

2 lines×16
characters
LCD

Single
LED

Operation
ON/OFF
switch

Override
Input key
switch
with LED
×20 3 positions
enabling
switch

Manual
Pulse
Connector
CA74

Installation method
Cabinet
Installation metal fitting
A300-0001-0060
3 11 10
11.25

Φ6.5

M4
Unit: mm Φ13

Installation metal fitting is equivalent of A300-0001-0060. The strength is necessary to support the
weight of handy machine operator’s panel.

Notice
1. Please install the handy machine operator’s panel seen head-on it.
2. Don’t install the handy machine operator’s panel by belt.
3. Please hold the handy machine operator’s panel through belt. This unit has an enabling
switch. When operator is surprised unexpected motion, he will release the enabling switch.
When operator holds the handy machine operator’s panel without using belt, the handy
machine operator’s panel may be dropped.

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 5.2 Interface unit

The outline of interface unit is same as connector panel I/O (A03B-0815-C001).

Connector terminal TNB

Fuse FU1

LED
LI
LD
PO
MS
E0
E1
E2 Installation
side

Connector to
handy machine
operator’s panel
JD47

I/O Link I/O Link

JD1A JD1B

70mm space at front and under of this unit are necessary for cable connection.
There is connector terminal TNB in the upper side. This connector terminal is possible to
connect/disconnect with connecting wire. The space for minus driver (100mm or over) is necessary.
In the case of the connector terminal is installed while the interface unit is not installed on the
cabinet, 50mm space is necessary at upper side of this unit.

This interface unit can be installed to the cabinet with DIN rail or screw. Please refer to the item
of “connection of connector panel I/O module” of connection manual.

Notice
Terminal block of connector TNB can be disconnected without disconnecting wire. When it is
difficult to disconnect the terminal block, please remove the unit from DIN rail etc. The
terminal block should not be disconnected with screwdriver while the unit is mounted to DIN
rail, the case may be broken.

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 6. System diagram
6.1 In the case of keeping unit always

Cabinet
Emergency input DI
CNC

FANUC I/O Link To next I/O

Link unit

24V Interface Emergency

Power supply unit stop circuit Servo
Emergency amplifier
stop input

Handy machine
operator’s panel

6.2 In the case of detachable connecting

Cabinet
Emergency input DI
CNC

FANUC I/O Link To next I/O

Link unit

24V Interface Emergency

Power supply unit stop circuit Servo
Emergency amplifier
stop input

Connection panel

Handy machine
operator’s panel

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 7. Emergency stop circuit
The emergency stop button and the enabling switch on the handy machine operator’s panel are parts
of emergency stop circuit in this system. CNC and servo amplifier must be connected this emergency
stop circuit. In the case of detachable connection, the emergency line is bypassed at the connection
panel. The total connection diagram is as follows. Additional contact of the emergency stop button
and the enabling switch are provided. So the function of emergency stop is not lost if one contact
breaks down.

Emergency stop Enabling switch button

24V Emergency button on the handy on the handy machine Emergency
stop circuit machine operator’s operator’s panel stop circuit
upper step panel lower step To CNC
servo
amplifier

Enabling switch ON/OFF circuit,

Bypass with example opening the protection cover /
enter in the fence /switch on the main ● Terminal output
detachable connection of Interface unit
switch on the operator’s panel
connection panel

Interface Connection panel Handy machine

unit Detachable operator’s panel
24V connection
switch Emergency stop button
Emergency stop
circuit upper step

Enabling switch
ON/OFF circuit Enabling
switch

Emergency stop
circuit lower step
Safety relay for input DI of CNC and Maximum electric current of
emergency stop of servo amplifier emergency stop line -> 200mA

Note
The state of the emergency stop button and the enabling switch on the handy machine
operator’s panel can be read by PMC ladder diagram. But emergency stop of CNC is not
occurred with this signal on I/O Link. Emergency stop of CNC is occurred by DI of CNC.

Notice
1. When an operator controls machine tool with handy machine operator’s panel, the operation
must be done under the condition that CNC and servo amplifier can be stopped with the
emergency stop button on the handy machine operator’s panel.
2. When an operator controls machine tool with handy machine operator’s panel and there is
a possibility that the operator meet a dangerous situation, the operation must be done
under the condition that CNC and servo amplifier can be stopped with the enabling switch
on the handy machine operator’s panel.
3. The contact and the additional contact of the emergency stop button and the enabling
switch must be always used.
4. In the case of detachable connection, handy machine operator’s panel must be removed from
the connection panel and be put away, when machine tool is not operated with it.
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 8. Connection panel

In the case of detachable connection, connection panel is necessary for connection/disconnection

to/from cabinet. Connection panel is prepared by MTB.
There are connector for connecting the handy machine operator’s panel and detachable connection
switch on the connection panel.
Connection panel
Interface unit Detachable Handy machine
connection switch operator’s panel
24V
24VDC
Power

Emergency
stop circuit

Serial Serial
signal signal

1) Detachable connection switch

One A contact and two B contacts are necessary for detachable connection switch. The switch
must have a key. It is necessary that the switch position cannot be changed without this key.

When the switch is off position,

・24VDC power is not supplied to handy machine operator’s panel.（Operation is not possible.）
・Emergency stop circuit on handy machine operator’s panel is not available, because emergency
stop line is bypassed on the connection panel.
When the switch is on position,
・24VDC power is supplied to handy machine operator’s panel.（Operation is possible.）
・Emergency stop circuit on handy machine operator’s panel is available, because emergency
stop line is opened on the connection panel.
2) Connector for connect/disconnect the handy machine operator’s panel
Please use a connector, which has 15 pins or more and doesn’t fall out while operation.
Please use connector which the 0V of interface unit is connected to 0V of handy machine
operator’s panel at first, when the cable of handy machine operator’s panel is connected.

Notice
Please keep the following notice, when detachable connection.
1. While operation, detachable connection switch must be ON, not OFF.
2. Detachable connection switch with key must be used. Operator must hold the key while
operation. The other person must not hold the key or the copy key.
3. When emergency stop is occurred with switches on handy machine operator’s panel,
emergency stop state must not be released with turning off the detachable connection switch.

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 9. Control & connection/disconnection sequence

・Starting operation with handy machine operator’s panel

Operation ON/OFF switch of handy machine operator’s panel is OFF.
1) The handy machine operator’s panel is connected to the connection panel. (In the case of
detachable connection）
2) The detachable connection switch on the connection panel is turned on. (In the case of detachable
connection)
3) Set the position of the override switch on the handy machine operator’s panel to the present
setting value of override. (Notice 2)
4) Turn on the operation ON/OFF switch on the handy machine operator’s panel.
3) The operation is possible with the handy machine operator’s panel.

・Finishing operation with handy machine operator’s panel

1) Set the state of the alternate switch on the main operator’s panel and touch panel switch to the
state of the switch on the handy machine operator’s panel. (Notice 2)
2) Turn off the operation ON/OFF switch on the handy machine operator’s panel.
3) The detachable connection switch on the connection panel is turned off. (In the case of detachable
connection)
4) The handy machine operator’s panel is removed from the connection panel. (In the case of
detachable connection）

Notice
1. In the case of existing of same purpose switches on the handy machine operator’s panel and
main operator’s panel, and the switch is an alternate switch, there are possibility of damage to
the machine when this sequence is not kept. Example, override is set to 120% with override
switch on the handy machine operator’s panel, but the override switch on the main operator’s
panel is 50%, override is changed from 120% to 50% by turning off the operation ON/OFF
switch.
2. In the case of detachable connection, detachable connection switch must not be turned on with
the state of turning on the operation switch. The override switch and the input key, which is
pushed by accident, are valid after turning on the operation ON/OFF switch.
3. In the case of detachable connection, the Handy machine operator’s panel should not be
connected and disconnected while handle mode. The position of axes may be changed.
4. In the case of detachable connection, the Handy machine operator’s panel should not be
connected when the detachable connection switch on the connection panel is turned on.
Because system alarm may be occurred.

10. Construction parts of handy machine operator’s panel

10.1 Emergency stop button
It is available in all operation modes. This switch has push-lock-turn-reset function and the direct
opening action function. The state of this button can be read by PMC ladder program.

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 10.2 Enabling switch
This switch is used for keeping operator’s safety when there is a possibility that the operator using
the handy machine operator’s panel exposes him to danger, example the observation working in the
protection cover of cutting part, and the working in the fence for danger area. It is a 3-position
switch. When operating machine tool, the switch is hold in the middle of 3 positions. The emergency
stop line opens by releasing hand from this switch and gripping it tightly when operator exposes
himself to danger. This switch is not used, when the operator is in a safety situation.
The information that can judge the state of this button is read by PMC ladder program.
This switch has a possibility of fusing and attaching, because the switch doesn’t have the direct
opening action. Operator must check the occurrence of fusing and attaching of this switch before
using handy machine operator’s panel with this switch. When the enabling switch is available and
the operator is in non-dangerous place, emergency stop is occurred by operator with releasing the
switch or griping it tightly. When fusing and attaching of the switch is occurred, the red LED ALM
on the handy machine operator’s panel is turned on. (Emergency stop is not occurred due to
additional circuit.) When fusing and attaching of the switch is occurred, the red LED is turned on
within 3 seconds after releasing the switch or griping it tightly.

Notice
1. The enabling switch has a possibility of fusing and attaching. Operator must check the
occurrence of fusing and attaching of this switch before operating with handy machine
operator’s panel with this switch. Please check that the red LED ALM is not turned on while
enabling switch is released. And check that the red LED ALM is not turned on while enabling
switch is gripped tightly.
2. When fusing and attaching is occurred in the enabling switch, do not use the handy machine
operator’s panel with the enabling switch.
3. Do not cancel the state of emergency stop with the method except for keeping the enabling
switch in the middle of three positions, when the enabling switch is available.

10.3 Operation ON/OFF switch

This is an alternate switch. The state of this switch can be read by PMC ladder program. Please use
this switch for the purpose of selecting the operation by handy machine operator’s panel or the
operation by main operator’s panel. When this switch is on, the operation by handy machine
operator’s panel is permitted (the operation by main operator’s panel is not permitted) by PMC
ladder program. When this switch is off, the operation by main operator’s panel is permitted (the
operation by handy machine operator’s panel is not permitted) by PMC ladder program.

Notice
When there are same purpose switches on the handy machine operator’s panel and the main
operator’s panel
1) Please decide which switches are available by the state of the operation ON/OFF switch.
When the both switches are available, the state can be changed from main operator’s panel,
though the operation with handy machine operator’s panel is done. It is dangerous.
2) Please don’t turn off the operation ON/OFF switch in the situation that operator expose
himself to danger. When the operation ON/OFF switch is turned off, the operation from main
operator’s panel is possible. It is dangerous.

10.4 LCD
The display is 2 lines and 16 characters LCD.
The position and the messages with figures/alphabet/kana are displayed by PMC ladder program.

10.5 Input key

There are 20 input keys. The state of these keys can be read by PMC ladder program.

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 10.6 LED with input key
LEDs are attached with each 20 input keys. These LEDs are turned on/off by PMC ladder program.

10.7 Single LED

There are two LEDs, which is turned on/off by system of handy machine operator’s panel.
1) EN (green); Power on state
2) ALM (red); Watchdog alarm of unit or fusing and attaching alarm of enabling switch
・When this LED is turned on while normal operation, watchdog alarm（system alarm）is
occurred.
・When this LED is turned on while checking of fusing and attaching alarm of enabling switch,
fusing and attaching alarm of enabling switch is occurred. In this case, this LED is turned off,
when the enabling switch is hold in the middle position.

There are two LEDs, which is turned on/off by PMC ladder program for the following purpose
mainly
1) Red LED (right side); The notation of FANUC standard key sheet is “CNC ALM”.
This LED shows the occurrence of Alarm of CNC.
Please assign Alarm signal (AL) for this LED.
2) Green LED (second LED from right); The notation of FANUC standard key sheet is “SRDY”.
This LED shows possibility of axis motion.
Please assign servo ready signal (SA) for this LED.

10.8 Override switch

16 positions override switch is provided. The divisions of this switch on the case are as follows.
→ 0,5,10,20,30,40,50,60,70,80,90,95,100,105,110,120%
This switch is used for feedrate override in MEM operation mode, and manual feedrate override in
JOG mode. When the operation ON/OFF switch is on, please set the value of override from judging
the state of this switch by PMC program.
Before the operation ON/OFF switch is turned on, please confirm the present override setting
value, and set the position of the override switch on handy machine operator’s panel to the present
override setting value. When this confirmation is not done, override is changed suddenly after
turning on the operation ON/OFF switch. (When the present override setting value is different
from the value of the override switch on the handy machine operator’s panel after turning on the
operation ON/OFF switch, the alarm of it can be displayed, and it is possible to stop the changing
the value of override by PMC ladder program.)

10.9 Manual pulse generator (MPG)

Counter information of MPG is transferred to CNC via FANUC I/O Link after power on the handy
machine operator’s panel and turning on the operation ON/OFF switch. (When mode is manual
handle feed/step feed, the axis, which is selected by manual handle feed axis selection signals, is
motioned.)
When the operation ON/OFF switch is turned off, the counter information of MPG is not
transferred to CNC if MPG is rotated.

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 11. FANUC standard key sheet A
FANUC standard key sheet A is as follows. This key sheet is put on the standard unit.

XYZ
456 SPINDL SPINDL
REF RESET
START STOP

SPINDL SPINDL
HANDLE JOG
INC DEC

×n F1
FUNC
MEM MESSAG RAPID
TION

SINGLE DRY CYCLE FEED

BLOCK RUN START HOLD

When using this key sheet, memory operation “MEM”, manual handle feed “HANDLE”, manual
continuous feed “JOG” and manual reference position return “REF” are possible. We suppose that the
following operation and display is done by PMC ladder program.

1) Memory operation
XYZ SPINDL SPINDL
REF RESET
456 START STOP
SPINDL SPINDL
HANDLE JOG ＋
INC DEC
FUNC
×n MEM MESSAG RAPID
TION
SINGLE DRY CYCLE FEED
BLOCK RUN START HOLD
・When the “MEM” key is pushed, mode is changed to MEM operation mode.
・When the “CYCLE START” key is pushed, automatic operation is started.
・When the “FEED HOLD” key is pushed, automatic operation is stopped.
・When the “RESET” key is pushed, CNC is reset.
Reset and rewind signal should be on for rewinding part program.
・Override can be applied to feedrate speed by the override switch on handy machine operator’s
panel. Set feedrate override signal from 0% to 120% according to the override switch position.
・When the “×n” key is pushed, rapid traverse override is applied. Please rotate the setting value
100%→50%→25%→F0→100% by each pushing this key.
・For test operation, Dry run “DRY RUN” and single block “SINGLE BLOCK” are available.
・One axis position is displayed normally. When the “XYZ 456” key is pushed, next axis position is
displayed.

<Display example>
Program number Block number Present rapid override
O 1 0 0 0 N 0 0 1 0 1 0 0 %
X - 9 9 9 9 9 . 9 9 9 1 2 0 ％
Position display Present feedrate override

2) Manual handle feed

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 XYZ SPINDL SPINDL
REF RESET
456 START STOP
SPINDL SPINDL
HANDLE JOG ＋
INC DEC
FUNC
×n MEM MESSAG RAPID
TION
SINGLE DRY CYCLE FEED
BLOCK RUN START HOLD
・ When the “HANDLE” key is pushed, mode is changed to manual handle feed mode.
・ The axis, which is moved by MPG, is selected by pushing the “XYZ 456” key several times. And the
selected axis is decided for pushing the “FUNCTION” key.
・ When “×n” key is pushed, manual handle feed amount selection is applied. Please rotate ×
1→×10→×m→×n by each pushing of this key.
・ When the “RESET ” key is pushed, the moving axis is stopped.

<Display example> Spindle speed

S - 2 0 0 ０ ０
X - 9 9 9 9 9 . 9 9 9 * 1 2 7
Position display manual handle feed amount selection

3) Manual continuous feed

XYZ SPINDL SPINDL

REF RESET
456 START STOP
SPINDL SPINDL
HANDLE JOG ＋
INC DEC
FUNC
×n MEM MESSAG RAPID
TION
SINGLE DRY CYCLE FEED
BLOCK RUN START HOLD
・ When the “JOG” key is pushed, mode is changed to manual continuous feed mode.
・ The axis, which is moved by the “JOG” key, is selected by pushing the “XYZ 456” key several
times. And the selected axis is decided for pushing the “FUNCTION” key.
・ When the “+” key is pushed, the desired axis moves to positive direction. When the “－” key is
pushed, the desired axis moves to negative direction. When the “RAPID” key is pushed at the
same time, rapid traverse is selected.
・ Override can be applied to manual feedrate by the override switch on the handy machine
operator’s panel. Set manual feedrate override signal from 0% to 120% according to the override
switch position.
・ When the “RESET ” key is pushed, the moving axis is stopped.

<Display example> Spindle speed

S - 2 0 0 ０ ０
X - 9 9 9 9 9 . 9 9 9 1 2 0 %
Position display manual feedrate override

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 4) Manual reference position return

XYZ SPINDL SPINDL

REF RESET
456 START STOP
SPINDL SPINDL
HANDLE JOG ＋
INC DEC
FUNC
×n MEM MESSAG RAPID
TION
SINGLE DRY CYCLE FEED
BLOCK RUN START HOLD

・ When the “REF ” key is pushed, mode is changed to manual continuous feed mode and manual
reference position return selection signal “ZRN” is asserted.
・ The axis, which is moved for manual reference position return, is selected by pushing the “XYZ
456” key several times. And the selected axis is decided for pushing the “FUNCTION” key.
・ When the “+ ” key or the “－” key is pushed, the axis moves to the direction of reference position.
<Display example>

X - 9 9 9 9 9 . 9 9 9
Position display

5) Spindle control

XYZ SPINDL SPINDL

REF RESET
456 START STOP
SPINDL SPINDL
HANDLE JOG ＋
INC DEC
FUNC
×n MEM MESSAG RAPID
TION
SINGLE DRY CYCLE FEED
BLOCK RUN START HOLD
・ When the “SPINDL START ” key is pushed, spindle motor is rotated to the direction, which is
designed, with the speed at the decided override.
・ When the “SPINDL STOP ” key is pushed, spindle motor is stopped.
・ When the “SPINDL INC” key or the “SPINDL DEC” key is pushed, override of spindle speed is
changed. The changing rate is decided by PMC ladder program.

6) User define key [FUNCTION]

We recommend that this key should be used for confirmation of axis selection in manual handle
feed mode, manual continuous feed mode and manual reference position return. The position
display should be space and the axis name should be turned on and off until pushing the
confirmation key. When selected axis is changed by miss-operation, it is danger because different
axis, which is not paid attention, is moved.
When user thinks that the confirmation of axis selection is not necessary or other mode, user can
apply this key to other purpose at his own risk. (Example, this key may be used for clump/unclamp
at loader and colorant on/off at maching center.)

7) Message key [MESSAG]

When the “MESSAG” key is pushed, the screen is changed to user message screen. The next
message screen is displayed after another pushing the “MESSAG” key. When the “XYZ 456” key is
pushed, the screen is returned to the screen according to each mode.

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 12. Customization of key sheet
1) Exclusive key sheet can be designed.
The key sheet is put on the unit. Then the unit is shipped. The specification number of the
exclusive unit is different from the specification number of standard unit.
2) Customization of key sheet by user
When the above method is not be accepted, example the quantity is very small, or only one parts of
standard key sheet would like to be changed, user can customize key sheet with the following
method easily.
・Please print out necessary keys on a seal.
・Put the seal on the standard key sheet. LED must not be hidden.
・Then transparent key sheet is put on it. Dust and air must not into the transparent key. The
transparent key sheet is an option.
Specification：A02B-0259-K130 （transparent key sheet 3 sheets）
Outline of seal
8mm

10mm
8mm

10mm

Note
When a handy machine operator’s panel, which is customized by seal, is changed, the
customization must be done by MTB. Please prepare the seal. Transparent key sheet,
which is stripped off, can not be used again. Please use other transparent key sheet.

13. Supplement
1) The following edition number or later of control software of CNC is necessary for Handy machine
operator’s panel.
16i-TA 18i-TA 21i-TA 16i-MA 18i-MA 21i-MA
B1F4 01 BEF4 01 DEF4 01 B0F4 02 BDF4 02 DDF4 02
16i-TB 18i-TB 21i-TB 16i-MB 18i-MB 21i-MB
B1H1 03 BEH1 03 DEH1 03 B0H1 02 BDH1 02 DDH1 02
15i-MA 15i-MA PM i-D PM i-H
②
F008 01版 F608 01版 88E0 15版 88F1 07版
2) The following edition number or later of control software of PMC is necessary for Handy machine
operator’s panel.
PMC-SB5/SB6 PMC-SA1 PMC-SB7 PMC-NB6
406A 09 406A 18、406H 01 406G 01 404A 01
3) When the time of one period of PMC ladder program is very long, key input is not accepted. The
time of one period of PMC ladder program must be the time that key input is accepted certainly.
The standard time is about 50ms.
4) The display routine of LCD should be run periodically. The standard time is about 200ms.
Especially for position display, the changing of position is not smooth when the periodic time is
exceeding the standard time.
5) When two input keys are pushed at the same time, PMC ladder program can read these input keys.
But when three or more input keys are pushed at the same time, PMC ladder program can not read
these input keys.
② 6) In the case of 16i/18i/21i –A/B which are correspond to FANUC I/O Link 2 channels, the schedule of
the connecting to channel No. 2 of FANUC I/O Link with HMOP is about December of this year.
There are not channel No. 2 of FANUC I/O Link with 15i and Power Mate i.
② 7) In the case of connecting a HMOP to FANUC I/O Link, that MPGs have been connected already, the
schedule of the function is about December of this year.（16i/18i/21i –A/B and Power Mate i）

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 Connection of Handy machine operator’s panel

1. Details connection (Keeping at all times）

）

Cabinet

I/O Link upper unit

Interface
(Optical I/O link adapter)
24VDC Unit
JD1A (JD1)
Power

J187 TNB J22

Emergency
JD1B
stop circuit
Handy J22
JD1A
machine
operator’s
panel
J186
CA74 JD47 JD1B (JD1)
I/O Link lower unit
(Optical I/O link adapter)

1) The total length of the cable J186 must not exceed 50m.
Please keep the following about 24VDC at connector CA74.
DC24V±10% （including instantaneous changes and ripple）
(The 24VDC power is subject to a voltage drop corresponding to the total resistance of the 0V and
24V lines of cable J186 and J187.)

2) Please refer to connection manual for I/O Link cable J22.

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 1.1 Total connection
Cabinet
Handy machine
operator’s panel
Interface unit
Emergency stop button
24V
CA74(11) JD47(5) TNB(8) Upper step
ESPI1 ESPI1
emergency
CA74(12) JD47(6) TNB(4) stop circuit
ESPI2 ESPI2

CA74(13) JD47(17) TNB(7) Note 1

EN1 EN1
CA74(14) JD47(19) TNB(3)
EN2 EN2 Lower
Enabling switch TNB(6) step
CA74(17)② JD47(7) TNB(5) emergency
ESPO1 ESPO1
TNB(2) stop
CA74(18)② JD47(8)
ESPO2 ESPO2 TNB(1) circuit

24V
CA74(10) 24V 24V JD47(10) To CNC and
TNB(24V)
servo amplifier
CA74(19,20) 0V 0V JD47(12,14)② TNB(0V)

0V 24VDC
0V ②
CA74(3) SOUT SIN JD47(1) Power

CA74(4) *SIN 24V

*SOUT JD47(2)
0V
CA74(1) SIN SOUT JD47(3)

CA74(2) *SIN *SOUT JD47(4)

Shield

Note 1) This switch must be opened in automatically, when the operator exposes himself to danger,
example the observation working in the protection cover of cutting part, and the working in the
fence for danger area. So, the enable switch must be hold at the middle position avoiding the
emergency stop. When the operator does not expose himself to danger, this switch is closed. So he
does not have to hold the enable switch at the middle position.
And this switch may be the switch for the detection of fusing and attaching on the main operator’s
panel. When there is the switch, the protection cover and the fence does not have to open for the
testing of fusing and attaching of enable switch.

Note 2) The details connection of JD1A, JD1B (I/O Link) of interface unit is eliminated.

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 1.2 Details of handy machine operator’s panel cable J186

Handy machine operator’s panel CA74 Interface unit JD47

(PCR-EV20MDT)
1 2 3 4 1 SIN 11
SIN *SIN SOUT *SOUT 2 *SIN 12 0V
5 6 7 8 9 10 3 SOUT 13
4 *SOUT 14 0V
24V J186
5 ESPI1 15
11 12 13 14 15 16 6 ESPI2 16
ESPI1 ESPI2 EN1 EN2 7 ESPO1 17 EN1
8 ESPO2 18
17 18 19 20
9 19 EN2
ESPO1 ESPO2 0V 0V 10 24V 20

CA74 JD47

1 3
SIN SOUT
2 4
*SIN *SOUT
Shielded
3 1
SOUT SIN #24AWG
4 2 pair
*SOUT *SIN

11 5
ESPI1 ESPI1
ESPI2 12 6 ESPI2

EN1 13 17 EN1
EN2 14 19 EN2

ESPO1 17 7 ESPO1 #24AWG

ESPO2 18 8 ESPO2

24V 10 10 24V

0V 19,20 12,14 0V
Shield

Recommended wire A66L-0001-0298: Oki Electric Cable Co., Ltd.

Shielded #24AWGpair×2, #24AWG×10, external diameter 8.5mm, Resistance 88.9Ω/km
Recommended connector CA74 side; Hirose Electric Co., Ltd.
1) Soldering type：HR22-12TPD-20S (housing and contact)
FANUC specification : A02B-0211-K382 （HR22-12TPD-20S×1）
2) Crimp type：HR22-12TPD-20SC(housing), HR22-SC-122（contact）
HR22-TA2428HC（Manual crimping tool）
FANUC specification: A02B-0211-K381 （HR22-12TPD-20SC×1, HR22-SC-122×20）
Expected cable external diameter: 8.5mm
Recommended connector JD47 side; Hirose Electric Co., Ltd.
FI40B-20S (Soldering type), case FI-20-CV5
The notice of manufacture of cable J186

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 1) Shield treatment

Wire shield is turned up on the rubber of cable. Then

put metal fitting on it. So connector main body is
connected to shield with this method.

2) Open pins and pins with “() “must not be connected with wire.
3) Don’t change pair of wires.

1.3 Details of emergency stop line and power line J187

Interface unit
TNB
Emergency
24V 24V
stop circuit
0V 0V
1 ESPO2
2 ESPO2 J187
3 EN2
4 ESPI2
5 ESPO1 PHOENIX contact
DC24V
6 ESPO1 Co., Ltd.
power supply
7 EN1 MSTB2.5/10-STF
8 ESPI1

24V
TNB(8)
Upper step
emergency
TNB(4)
stop circuit

TNB(7) Enabling switch ON/OFF circuit,

example opening the door / enter in
TNB(3) the fence /switch on the main
operator’s panel ON/OFF
TNB(6)

TNB(5)
Lower step
TNB(2) emergency To CNC and
stop circuit servo amplifier
TNB(1)

TNB(24V)
24V
TNB(0V) 24VDC power supply
0V
②
TNB is a connector terminal, it is attached to unit.

PHOENIX contact Co., Ltd. MSTB2.5/10-STF

Suitable wire AWG24-12

24V 0V 1 2 …… 8 10

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 2. Details connection（
（ Detachable connection）
）

Cabinet

I/O Link upper unit

Handy Interface
(Optical I/O link adapter)
machine 24VDC Unit
JD1A (JD1)
operator’s Power
panel
CA74 J187 TNB J22
Emergency
JD1B
Connection stop circuit
panel J22
JD1A

J188 J189
JD47 JD1B (JD1)
I/O Link lower unit
(Optical I/O link adapter)

1) The total length of the cable J188 and J189 must not exceed 50m.
Please keep the following about 24VDC at connector CA74.
DC24V±10% （including instantaneous changes and ripple）
(The 24VDC power is subject to a voltage drop corresponding to the total resistance of the 0V and
24V lines of cable J187, J188 and J189.)

2) Please refer to connection manual for I/O Link cable J22.

3) Please refer to the section 1.3 for emergency stop line and power line cable J187.

4) Please refer to the chapter 8 of the specification about the connection panel. And keep notice of
the chapter 8.

Warning
In the case of detachable connection, the emergency stop button and the
enabling switch is not available under the condition of the detachable
connection switch is OFF on the connection panel.

5) In view of CE standard, there is a possibility that detachable connection by installing the

connection panel in the cabinet is not permitted. (Please refers to the above warning.) Please
confirm it to CE competent body. When detachable connection is not permitted, please use the
handy machine operator’s panel by keeping always.

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 2.1 Total connection
Detachable
connection Cabinet
Handy machine Switch
operator’s panel Connection panel

Interface unit
Emergency stop button 24V

CA74(11) ESPI1 ESPI1 JD47(5) TNB(8) Upper step

emergency
CA74(12) ESPI2 ESPI2 JD47(6) TNB(4) stop circuit

CA74(13) EN1 EN1 JD47(17) TNB(7) Note 1

CA74(14) EN2 EN2 JD47(19) TNB(3)

Enabling switch TNB(6)

CA74(17)② ESPO1 ESPO1 JD47(7) TNB(5)
TNB(2)
CA74(18)② ESPO2 ESPO2 JD47(8)
TNB(1)

24V Lower
CA74(10) 24V 24V JD47(10) TNB(24V) step
emergency
CA74(19,20) 0V 0V JD47(12,14) ② TNB(0V) ② stop
0V circuit
0V
Note４
CA74(3) SOUT SIN JD47(1)
CA74(4) 0V 24V
*SOUT *SIN JD47(2)

CA74(1) SOUT JD47(3) 24VDC

SIN
Power
CA74(2) *SIN *SOUT JD47(4)

Shield To CNC and

Shield
servo amplifier

Note 1) Please refer to Note 1) of section 1.1.

Note 2) The details connection of JD1A, JD1B (I/O Link) of interface unit is eliminated.
Note 3) The pin connection at the connection panel is eliminated.
Note 4) To attach a handy machine operator’s panel while the interface unit, 0V of interface unit must be
connected to 0V of the handy machine operator’s panel before any other line.

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 2.2 Details of handy machine operator’s panel cable J188

Handy machine operator’s panel CA74 Connection panel

1 2 3 4 D-SUB 15 pin
1 0V ９ 24V
SIN *SIN SOUT *SOUT
2 ESPI1 10 SIN
5 6 7 8 9 10 J188 3 ESPI2 11 *SIN
24V 4 EN1 12 SOUT
5 EN2 13 *SOUT
11 12 13 14 15 16
② ② 6 ESPO1 14
ESPI1 ESPI2 EN1 EN2 ESPO1 ESPO2 7 ESPO2 15 FG
17 18 19 20 8 0V
②ESPO1 ②ESPO2 0V 0V

CA74 Connection panel

1 12
SIN SOUT
2 13
*SIN *SOUT
Shielded
3 10
SOUT SIN #24AWG
4 11 pair
*SOUT *SIN

11 2
ESPI1 ESPI1
ESPI2 12 3 ESPI2

EN1 13 4 EN1
EN2 14 5 EN2

ESPO1 17 ② 6 ESPO1 #24AWG

ESPO2 18 ② 7 ESPO2

24V 10 9 24V
19,20 ② 1,8
0V 0V
15 FG
Shield #24AWG
Shell

Recommended wire A66L-0001-0298: Oki Electric Cable Co., Ltd.

Shielded #24AWGpair×2, #24AWG×10, external diameter 8.5mm, Resistance 88.9Ω/km
Recommended connector CA74 side; Hirose Electric Co., Ltd.
1) Soldering type：HR22-12TPD-20S (housing and contact)
FANUC specification : A02B-0211-K382 （HR22-12TPD-20S×1）
2) Crimp type：HR22-12TPD-20SC(housing), HR22-SC-122（contact）
HR22-TA2428HC（Manual crimping tool）
FANUC specification: A02B-0211-K381 （HR22-12TPD-20SC×1, HR22-SC-122×20）
Expected cable external diameter: 8.5mm
Recommended connector of connection panel side; D-SUB 15 pin connector etc.

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 2.3 Details of handy machine operator’s panel cable J189

Interface unit JD47

Connection panel (PCR-EV20MDT)
D-SUB 15 pin 1 SIN 11 ②0V
1 0V ９ 24V 2 *SIN 12 0V
2 ESPI1 10 SIN 3 SOUT 13
3 ESPI2 11 *SIN 4 *SOUT 14 ② 0V
4 EN1 12 SOUT J189
5 ESPI1 15
5 EN2 13 *SOUT 6 ESPI2 16
6 ESPO1 14 7 ESPO1 17 EN1
7 ESPO2 15 FG 8 ESPO2 18
8 0V 9 19 EN2
10 ② 24V 20

Connection panel JD47

12 3
SOUT SOUT
13 4
*SOUT *SOUT
Shielded
10 1
SIN SIN #24AWG
11 2 pair
*SIN *SIN

2 5
ESPI1 ESPI1
ESPI2 3 6 ESPI2

EN1 4 17 EN1
EN2 5 19 EN2

ESPO1 6 7 ESPO1 #24AWG

ESPO2 7 8 ESPO2

24V 9 10 24V

0V 1,8 ② 12,14 0V
②
FG 15
#24AWG Shield
Shell

Recommended wire A66L-0001-0298: Oki Electric Cable Co., Ltd.

Shielded #24AWGpair×2, #24AWG×10, external diameter 8.5mm, Resistance 88.9Ω/km
Recommended connector JD47 side; Hirose Electric Co., Ltd.
FI40B-20S (Soldering type), case FI-20-CV5
2.4 The notice of manufacture of cable J188 and J189
1) Please keep the notice of manufacture of cable at section 1.2.
2) The connector of the connection panel is not always D-sub 15 pin connector. Please use connector
that 0V of interface unit is connected to 0V of the handy machine operator’s panel before any other
line. And the connector must not detach easily.
Above connection, shell of connector, which is connected to 0V, is used for above purpose.

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 Maintenance of
Maintenance of Handy
Handy machine
machine operator’s
operator’s panel
panel

1. Fuse
Interface unit has a fuse FU1 for the input of DC24V power supply. This fuse is for the protection of
the input of DC24V power supply of Handy machine operator’s panel (HMOP) and Interface unit. It
has the possibility that the fuse of FU1 blows when the Single LED "EN" of HMOP isn't turned on
and the LED "PO" of Interface unit isn't turned on after a DC24V power supply is supplied. In this
case, pull out the fuse from the socket, and examine continuity with a tester (or visual observation).
When the fuse blows, investigate the cause, and do proper treatment, and exchange it. The capacity
and the specification of the fuse are as the next. Refer to the section 5.2 of the specification material
for the mounting position of the fuse.

Name Capacity Specification

FU1 1.0A A03B-0815-K002

2. Indication of LED
Refer to the section 10.7 of the specification material for the Single LED "EN" and "ALM" of HMOP.

The following seven LEDs are mounted on Interface unit, and the condition of the unit is indicated.
As for the mounting position, refer to the section 5.2 of the specification material.

Name Lighting Description

color
LI Green It is turned on with the master of I/O Link during the
communication.
LD Green It is turned on with the Handy machine operator’s panel during the
communication.
PO Green It is turned on during power supply on.
MS Red It is turned on by the error occurrence. Refer to the next table for the
E0 Red details.
E1 Red
E2 Red

The details of LEDs turned on by the error occurrence (○: lighting, ×: un-lighting)
MS E0 E1 E2 Error’s name Description Countermeasure
○ ○ × × Peripheral error Interface unit is wrong. Replace Interface unit.
of Interface unit
○ × ○ × RAM parity error Interface unit is wrong. Replace Interface unit.
of Interface unit
○ × × ○ Receiving error of The other equipment Confirm the other
I/O Link connected with I/O equipment connected
Link is wrong. with I/O Link.
○ ○ × ○ Framing error of The communication
I/O Link end signal of I/O Link
is incorrect.
○ × ○ ○ CRC error of I/O The communication
Link data of I/O Link is
incorrect.

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 MS E0 E1 E2 Error’s name Description Countermeasure
○ ○ ○ ○ Watch-dog error Communication from The master is wrong, or
of Interface unit the master of I/O Link the master’s power is
was interrupted. turned off.
× ○ × × Peripheral error HMOP is wrong. Replace HMOP.
of HMOP
× ○ ○ ○ Watch-dog error Communication with
of HMOP Interface unit was
interrupted.
The above errors have the possibility that it occurs by the contact defect of the cable, the breakage or
the manufacture defect, too. And, the errors have the possibility that they occur by the noise, too. In
this case, confirm the connection of the cable, the treatment of shielding and grounding according to
the connection material. And, refer to the "Countermeasures against noise" of the manual of NC, too.

3. Error message
Following error message is displayed on LCD of HMOP when error occurs.
Message Description Countermeasure
SYSTEM ERROR:001 The firmware of HMOP Replace HMOP.
(CPU WATCHDOG) terminated by the
malfunction
SYSTEM ERROR:002 The firmware of HMOP is Replace HMOP.
(ROM ERROR ) broken.
SYSTEM ERROR:003 The combination of the PCB Replace HMOP.
(PCB VER. ERROR) and the firmware is not
correct.
COMM. ERROR: 001 HMOP is wrong. Replace HMOP.
(PERIPH. ERROR )
COMM. ERROR: 011 The communication with the
(WATCHDOG ERROR) interface unit got the
suspension.
COMM. ERROR: 100 The communication data is
(CRC ERROR ) incorrect.
COMM. ERROR: 101 The communication ripple
(DMI ERROR ) has fallen into disorder.
COMM. ERROR: 110 The communication end
(FRAMING ERROR ) signal is incorrect.
COMM. ERROR: 111 The number of
(DATA NUM. ERR.) communication bytes exceeds
four bytes.
The above errors have the possibility that it occurs by the contact defect of the cable, the breakage or
the manufacture defect, too. And, the errors have the possibility that they occur by the noise, too. In
this case, confirm the connection of the cable, the treatment of shielding and grounding according to
the connection material. And, refer to the "Countermeasures against noise" of the manual of NC, too.

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 PMC Programming of Handy machine operator’s panel

1. Preface
Handy machine operator's panel (HMOP) is controlled with PMC sequence program. The status of
the input key and the switches mounted on HMOP is read by PMC sequence program. The position
and the message are displayed on the LCD mounted on HMOP by PMC sequence program. This
document describes the information that is necessary to program PMC sequence.

2. Applied Software
The information contained in this document is applicable to the following software.

2.1 PMC Control Software

CNC PMC PMC Series / Version
Series 15i PMC-NB6 404A / 01 or later
Series 16i /18i /21i –A PMC-SA5/SB5/SB6 406A / 09 or later
Series 21i -A PMC-SA1 406A / 18 or later
Series 16i /18i /21i –B PMC-SB7 406G / 01 or later
Series 21i -B PMC-SA1 406H / 01 or later
Power Mate i PMC-SB5/SB6 407B / 02 or later

2.2 Off-line Programmer

Software Specification
FAPT LADDER-II A08B-9201-J503
Ladder Editing Package A08B-9201-J510
FAPT LADDER-III (for Windows) A08B-9201-J505
Ladder Editing Package (for Windows) A08B-9201-J511

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 3. Preparations for using
3.1 Assignment of HMOP Address
Assignment of I/O Link address is needed for LADDER program because the handy machine
operator’s panel is connected to CNC by I/O link. Handy machine operator's panel uses continuous
16 bytes for X and continuous 32 bytes for Y on I/O Link. Please make the number and the name of
specified [Base no], [Slot no], and [assigned name] strictly the same as the following. Though
HMOP occupies 16 bytes of inputs, the occupied input point for this group is recognized as 32 bytes
as same as outputs.

Note) The occupied input/output point for Handy machine operator’s panel is 32 bytes/32 bytes.

1) Assignment of PMC X address

X Address Group no. Base no. Slot no. Assigned Occupied
name address
X+0 n 0 0 ## 4bytes
X+4 n 0 1 #2 2bytes
X+6 n 0 2 #2 2bytes
X+8 n 0 3 #2 2bytes
X+10 n 0 4 #2 2bytes
X+12 n 0 5 #2 2bytes
X+14 n 0 6 #2 2bytes
Total bytes 16bytes
(Note) 0 ≤ n ≤ 15

2) Assignment of PMC Y address

Y Address Group no. Base no. Slot no. Assigned name Occupied
address
Y+0 n 0 7 #2 2bytes
Y+2 n 0 8 #2 2bytes
Y+4 n 0 9 #2 2bytes
Y+6 n 0 10 #2 2bytes
Y+8 n 0 11 #2 2bytes
Y+10 n 0 12 #2 2bytes
Y+12 n 0 13 #2 2bytes
Y+14 n 0 14 #2 2bytes
Y+16 n 0 15 #2 2bytes
Y+18 n 0 16 #2 2bytes
Y+20 n 0 17 #2 2bytes
Y+22 n 0 18 #2 2bytes
Y+24 n 0 19 #2 2bytes
Y+26 n 0 20 #2 2bytes
Y+28 n 0 21 #2 2bytes
Y+30 n 0 22 #2 2bytes
total bytes 32bytes
(Note) 0 ≤ n ≤ 15

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 3.2 DI/DO map on I/O Link
Assigned address is used as follows.

X Bit0 to 7 Y Bit0 to 7
+0 +0
+1 +1
Power-on/off information LED bit image
+2 +2
+3 +3
+4 +4 LCD line control
Status of Handy Machine
+5 +5 1st (left) character of selected line
Operator's Panel
+6 +6 2nd character of selected line
+7 +7 3rd character of selected line
+8 +8 4th character of selected line
Input key bit image
+9 +9 5th character of selected line
+10 +10 6th character of selected line
+11 Reserved +11 7th character of selected line
+12 Manual pulse generator +12 8th character of selected line
+13 +13 9th character of selected line
+14 Reserved +14 10th character of selected line
+15 +15 11th character of selected line
+16 12th character of selected line
+17 13th character of selected line
+18 14th character of selected line
+19 15th character of selected line
+20 16th(right) character of selected line
+21
+22 Numeric variable data information
+23
+24
+25
+26
+27
Numeric variable data
+28
+29
+30
+31

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 4. Outline of Handy Machine Operator's Panel functions
Function that can be executed by PMC LADDER program is described.

4.1 Communication error & Power-on/off information

Address bit7 bit6 Bit5 bit4 bit3 bit2 bit1 Bit0

X+0 PWR08 PWR07 PWR06 PWR05 PWR04 PWR03 PWR02 PWR01
X+1 PWR16 PWR15 PWR14 PWR13 PWR12 PWR11 PWR10 PWR09
X+2 - - PWR22 PWR21 PWR20 PWR19 PWR18 PWR17
X+3 ERINF - - - - - - -

1) Communication error
When HMOP is not communicating correctly, "ERINF" becomes "1". So, the message on the display
unit of CNC can be displayed.

2) Power-on/off information
After HMOP and CNC once communicated, Power-on/off information PWR01 becomes "1". When the
HMOP is disconnected or the power supply is OFF, the signal becomes "0". By using this input
signal, PMC LADDER can detect whether the HMOP is connected or disconnected （The power is
turned on or off.） So, the message on the display unit of CNC can be displayed. There are 22 Power-
on/off information (PWR01 to PWR22), but please use PWR01.
Turning off the power supply could be detected by only PWR01 signal though there are 22 signals.
When "ERINF" is "1", Power-on/off information is not valid. Please judge the Power-on/off
information under the condition of ERINF is “0”.

Note）When the HMOP is disconnected or the power is off or communication alarm is

occurred, the input signals from the HMOP will be all “0”. The timing that the input
signals are “0” are not defined compared with the timing that ”ERINF” is ”1” and the
timing that ”PWR01” is “0” .

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 4.2 Operating information of Handy Machine Operator's Panel
State of override switch, emergency stop button, operation on/off switch, 3 position enabling switch,
input keys and manual pulse generator can be read. The information mentioned above are
transferred as input signals assigned on the I/O Link.

4.2.1 Override switch

By using these input signals, position of override switch (position 0-15) can be read.

Address bit7 bit6 Bit5 bit4 bit3 bit2 bit1 Bit0

X+4 (reserved) (reserved) (reserved) OVREN OVR3 OVR2 OVR1 OVR0
Bit 0 to 3: Override switch
Bit3 Bit2 Bit1 Bit0 Description
OVR3 OVR2 OVR1 OVR0
0 0 0 0 Position 0 of the override switch (0%)
1 Position 1 of the override switch (5%)
1 0 Position 2 of the override switch (10%)
1 Position 3 of the override switch (20%)
1 0 0 Position 4 of the override switch (30%)
1 Position 5 of the override switch (40%)
1 0 Position 6 of the override switch (50%)
1 Position 7 of the override switch (60%)
1 0 0 0 Position 8 of the override switch (70%)
1 Position 9 of the override switch (80%)
1 0 Position 10 of the override switch (90%)
1 Position 11 of the override switch (95%)
1 0 0 Position 12 of the override switch (100%)
1 Position 13 of the override switch (105%)
１ 0 Position 14 of the override switch (110%)
1 Position 15 of the override switch (120%)

Note 1) Please check OVREN (Valid override switch signal) is "1" before referring
to OVR0 -OVR3.
When the HMOP is disconnected or the power is off or communication
alarm is occurred, the above signals will be “0”. It can be distinguished the
situation that the override switch is set to position 0 (0%), so the machine
can be avoid the shock.
Note 2) When the Handy machine operator’s panel is used with detachable
connection and is disconnected, the override value is hold by the ladder
program with the turning off the operation ON/OFF switch. But if the
Handy machine operator’s panel is disconnected without turning off the
operation ON/OFF switch, the machine can be avoid the shock with the
judging of the OVREN bit.

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 Bit 4: Valid override switch signal
Bit 4 Description
OVREN
0 OVR0 to 3 signal is invalid
1 OVR0 to 3 signal is valid

4.2.2 Emergency stop button, 3 position enabling switch, Operation on/off switch
ON/OFF state of Operation on/off switch can be read. So, it can be decided that the signals from the
HMOP can be used. And the states of Emergency stop button, 3 position enabling switch and
Operation on/off switch can be confirmed by CNC diagnoses screen.
Address bit7 bit6 Bit5 bit4 bit3 bit2 bit1 Bit0
X+5 (Reserved) (Reserved) (Reserved) OPSW EQDSW DSW2 DSW1 ESP

Bit 0: Emergency stop

Bit0 Description
ESP
0 Emergency stop button is not pushed.
1 Emergency stop button is pushed. Or 24VDC is not supplied to emergency
stop circuit.

Bit 1: Enabling switch (pass1)

Bit1 Description
DSW1
0 Contacts of pass1 of enabling switch or emergency stop button are opened.
Or 24VDC is not supplied to emergency stop circuit.
1 Contacts of pass1 of enabling switch and emergency stop button are closed.

Bit 2: Enabling switch (pass2)

Bit2 Description
DSW2
0 Contacts of pass2 of enabling switch or emergency stop button are opened.
Or 24VDC is not supplied to emergency stop circuit.
1 Contacts of pass2 of enabling switch and emergency stop button are closed.

Bit 3: Comparison of DSW1 and DSW2

Bit3 Description
EQDSW
0 DSW1 and DSW2 are same state （Fusing and attaching of enabling switch
is not occurred.）
1 DSW1 and DSW2 are not same state（Fusing and attaching of enabling
switch is occurred.）

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 Bit 4: Operation on/off switch
Bit4 The state of Operation on/off switch
OPSW
0 Off position (The input signal from HMOP are not used.)
1 On position (The input signal from HMOP are used.)

4.2.3 Input keys

By using these input signals, state of 20 input keys can be read. When the HMOP is disconnected or
the power is off or communication alarm is occurred, the signals will be all “0”.

Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

X+7 (Reserved) (Reserved) (Reserved) KEY15 KEY14 KEY13 KEY12 KEY11
X+8 (Reserved) (Reserved) (Reserved) KEY25 KEY24 KEY23 KEY22 KEY21
X+9 (Reserved) (Reserved) (Reserved) KEY35 KEY34 KEY33 KEY32 KEY31
X+10 (Reserved) (Reserved) (Reserved) KEY45 KEY44 KEY43 KEY42 KEY41

KEY11 to KEY45: Input keys

KEY11 Description
to KEY45
0 Input key is not pressed.
1 Input key is pressed.

When HMOP is viewed from the front, key array is as follows.

KEY11 KEY 12 KEY 13 KEY 14 KEY 15
KEY 21 KEY 22 KEY 23 KEY 24 KEY 25
KEY 31 KEY 32 KEY 33 KEY 34 KEY 35
KEY 41 KEY 42 KEY 43 KEY 44 KEY 45

4.2.4 Manual pulse generator (MPG)

By using these input signals, pulse from MPG can be read.
PMC need not handle these signals because CNC handles these directly.

Addres Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

s
X+12 MPG7 MPG6 MPG5 MPG4 MPG3 MPG2 MPG1 MPG0
This value changes only when OPSW(Operation on/off switch) is 1(enable).

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 4.3 Turning LED on/off
By using these output signals, PMC LADDER can control LED.
To turn an LED on/off, turn on/off an output signal corresponds to the LED.

Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

Y+0 LED2 LED1 (Reserved) LED15 LED14 LED13 LED12 LED11
Y+1 (Reserved) (Reserved) (Reserved) LED25 LED24 LED23 LED22 LED21
Y+2 (Reserved) (Reserved) (Reserved) LED35 LED34 LED33 LED32 LED31
Y+3 (Reserved) (Reserved) (Reserved) LED45 LED44 LED43 LED42 LED41

LED1, LED2, and LED11 to LED45: LED

LED1, LED2 Description
LED11 to LED45
0 LED lights down
1 LED lights up

When HMOP is viewed from the front, LED array is as follows.

LED1 LED2
LED 11 LED 12 LED 13 LED 14 LED 15
LED 21 LED 22 LED 23 LED 24 LED 25
LED 31 LED 32 LED 33 LED 34 LED 35
LED 41 LED 42 LED 43 LED 44 LED 45

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 4.4 Character Display on LCD
2 line of 16 character data can be displayed on LCD by PMC LADDER program.
Not only fixed strings data but also a data containing a binary data can be displayed. (Numeric
variable display - Displaying after converting binary value to strings data)
Procedure of LCD display is shown as follows.

1. Selecting the line

1 Lower line
( SELLN) Upper line (a)
(PMC --> HMOP) 0 (b)
(a)
(b)
1 Data for upper line Data for lower line
2. Writing new data
(PMC --> HMOP) (c) (c)
0

1
3. Requesting to display
new data(REQDSP)
(PMC --> HMOP) 0
(d) (e) (f) (d) (e) (f)

1
4. Acknowledgement
(ACKLCD)
(HMOP --> PMC) 0

(a) PMC confirms display acknowledgement (ACKLCD) is reset.

(b) PMC selects the line(SELLN) and writes new data for selected line.
(c) PMC sets display request (REQDSP) and waits for acknowledgement (ACKLCD).
(d) HMOP sets display acknowledgement (ACKLCD). Moreover, when the LCD display error
occurs, the cause is set in LCDER0-2.
(e) PMC resets display request (REQDSP) and can clear data for selected line.
(f) HMOP resets display acknowledgement (ACKLCD)

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 4.4.1 LCD display control1
These are input signals from HMOP for using LCD display control.

Address bit7 bit6 Bit5 bit4 bit3 bit2 bit1 Bit0

X+6 (Reserved) (Reserved)(Reserved) (Reserved) LCDER2 LCDER1 LCDER0 ACKLCD

Bit 0: LCD display acknowledgement

Bit0 Description
ACKLCD
0 Waiting for the LCD display request.
1 acknowledging the LCD display request

Bit 1 to 3: Error status of the LCD display

Bit3 Bit2 Bit1 Description
LCDER2 LCDER1 LCDER0
0 0 0 No error occurred.
1 Specified figure number to display the numeric
variable on LCD is illegal.
1 0 Specified length(byte number) of numeric
variable data is invalid.
- Over 9 or 0.
- When the numeric type is 3(Custom macro variable),
the length is not 6.
1 Number of the characters which is needed to
express numeric variable including a sign and a
decimal point was over the number of specified
figure to display on the LCD.
1 0 0 Binary data is illegal
1 BCD data is illegal.
1 0 Custom macro variable data (Mantissa
4bytes+exponent 2bytes) is illegal.
1 System error occurred.

4.4.2 LCD display control2

These are output signals to HMOP for using LCD display control.

Addres Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

s
Y+4 (Reserved) (Reserved) (Reserved) (Reserved) (Reserved) (Reserved) REQDSP SELLN

Bit 0: Selecting the line to display characters on LCD

Bit0 Description
SELLN
0 1st(upper) line is selected.
1 2nd(lower) line is selected.

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 Bit 1: Request to display characters on LCD
Bit1 Description
REQDSP
0 Reset request.
1 Set request.

4.4.3 Displayed character of selected line

Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0
Y+5 CDATA1 : 1st (left) character
Y+6 CDATA2 : 2nd character
Y+7 CDATA3 : 3rd character
Y+8 CDATA4 : 4th character
Y+9 CDATA5 : 5th character
Y+10 CDATA6 : 6th character
Y+11 CDATA7 : 7th character
Y+12 CDATA8 : 8th character
Y+13 CDATA9 : 9th character
Y+14 CDATA10 : 10th character
Y+15 CDATA11 : 11th character
Y+16 CDATA12 : 12th character
Y+17 CDATA13 : 13th character
Y+18 CDATA14 : 14th character
Y+19 CDATA15 : 15th character
Y+20 CDATA16 : 16th (right) character

The characters queue up from the left sequentially to right on LCD.

LCD one line
1st line 1st 2nd ～ 15th 16th
char. char. char. char.
2nd 1st 2nd ～ 15th 16th
line char. char. char. char.

-Please refer to “4.4.8 LCD character-code table" for the character-code which can be set.

-The location where numeric variable code (16) was specified is substituted for the character
strings which displays numeric variable (X+21 to X+31). When the numeric variable is shown
by two or more digits, the characters following the numeric variable code are also substituted.
When a numeric variable is illegal, the location where numeric variable code was specified
becomes blank.

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 (Example) The value of numeric variable is -12.3
Address Y+5 Y+6 Y+7 Y+8 Y+9 Y+10 Y+11 Y+12 -- Y+20
Char.-code 88 61 16 32 32 32 32 32 -- 32
Displayed X = (Space) (Space) (Space) (Space) (Space) (Space) (Space)
char.

LCD column 1 2 3 4 5 6 7 8 -- 16
LCD displays X = - 1 2 . 3 (Space) (Space)
(Note) In this case, the number of digits to display numeric variable data is 5, and the
number of decimal digits is 1.

-The location where the transparent character-code (31) was specified leaves the last character
(Example)
LCD column 1 2 3 4 5 6 - 16
Current LCD Y = 6 A B C P
displays
＋
Address Y+5 Y+6 Y+7 Y+8 Y+9 Y+10 - Y+20
Char.-code 31 31 31 90 61 52 - 32
Displayed char. (trans.) (trans.) (trans.) Z = 4 (space)

LCD column 1 2 3 4 5 6 - 16
Next LCD displays Y = 6 Z = 4 (space)

-Only one numeric variable can be specified by one display request. When two or more numeric
variables are specified for one line, it is necessary to overwrite selected line two or more times
by using the transparent character-code (31).

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 4.4.4 Numeric variable format specification1 (Data type, Data length)
These are output signals to specify the type and length of numeric variable data.

Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

Y+21 VDTLN3 VDTLN2 VDTLN1 VDTLN0 (Reserved) (Reserved) VTYPE0 VTYPE0

Bit0 to 1: Numeric type

Bit1 Bit0 Description
VTYPE1 VTYPE0
0 0 Unsigned binary form
1 Signed binary form
1 0 BCD (Binary Code Decimal) form
1 Custom macro variable data (Mantissa 4bytes+exponent
2bytes)

(a)The binary form and the BCD form

The binary form and the BCD form can be specified for a size of data within
the range from 1 to 8 bytes. The following table shows the range of the
numerical value data that can be expressed by each size.
Unsigned binary Binary BCD
1 byte 0 to 255 -128 to 127 0 to 99
2bytes 0 to 65535 -32768 to 32767 0 to 9999
3bytes 0 to 16777215 -8388608 to 8388607 0 to 999999
4bytes 0 to 4294967295 -2147483648 to 0 to 99999999
2147483647
5bytes 0 to 1099511627775 -549755813888 to 0 to 9999999999
549755813887
6bytes 0 to 281474976710655 -140737488355328 to 0 to 999999999999
140737488355327
7bytes 0 to 72057594037927935 -36028797018963968 to 0 to
36028797018963967 99999999999999
8bytes 0 to -9223372036854775808 0 to
18446744073709551615 to 9999999999999999
9223372036854775807

(b)Custom macro variable data (Mantissa 4bytes+exponent 2bytes)

This data type is useful for when the custom macro variable of CNC is read
by PMC window function. Mantissa 4bytes and exponent 2bytes, 6 bytes in
total specified to this data type.

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 Bit4 to 7: Length (bytes) of numeric variable data
Bit7 Bit6 Bit5 Bit4 Description
VDTLN3 VDTLN2 VDTLN1 VDTLN0
0 0 0 0 The numeric variable is not used.
1 Length of numeric variable data is 1 byte.
1 0 Length of numeric variable data is 2 bytes.
1 Length of numeric variable data is 3 bytes.
1 0 0 Length of numeric variable data is 4 byte.
1 Length of numeric variable data is 5 byte.
1 0 Length of numeric variable data is 6 byte.
1 Length of numeric variable data is 7 byte.
1 0 0 0 Length of numeric variable data is 8 byte.
1 Not specify.
1 0 Not specify.
1 Not specify.
1 0 0 Not specify.
1 Not specify.
1 0 Not specify.
1 Not specify.

4.4.5 Numeric variable format specification2 (decimals)

These are output signals to specify the digits, accuracy and display position of decimals of numeric
variable data.

Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

Y+22 (Reserved) (Reserved) LZERO DSPPOS DSPPRC DECCL2 DECCL1 DECCL0

Bit 0 to 2: Number of decimal digits of numeric variable data

Bit2 Bit1 Bit0 Description
DECCL2 DECCL1 DECCL0
0 0 0 No decimal digits.(Integer)
1 Number of decimal digits is 1.
1 0 Number of decimal digits is 2.
1 Number of decimal digits is 3.
1 0 0 Number of decimal digits is 4.
1 Number of decimal digits is 5.
1 0 Number of decimal digits is 6.
1 Number of decimal digits is 7.
(Note) This setting is invalid when numeric type is custom macro variable form.

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 (Example) To display the output data of the PMC window instruction (binary form),
the decimal position is specified according to a unit as follows.

“Numeric variable data (binary form) = 123456” Situation.　

Unit The decimal Value of numeric
position variable
1 0 123456
0.001 3 123.456
0.00001 5 1.23456

-This specification is invalid when “Custom macro variable data” is specified to numeric
type (VTYPE0 to 1)

Bit 3: Accuracy of displayed numeric variable data

Bit3 Description
DSPPRC
0 Round down. Last figure might be truncated.
1 Half-adjust. Round up numbers of five and above and round down anything
under five
- Rounding are done according to this setting when effective number of digits below the
decimal point of numeric variable is larger than the number of digits specified with
DSPDE0-2 (Number of display columns below decimal point).

(Example) “Value of numeric variable=13.45,

Number of display columns below decimal point=1,
Number of display columns = 4 “ Situation.
DSPPRC Display of four digits
0: Round-down 1 3 . 4
1: Half-adjust 1 3 . 5

Bit 4: Display location

Bit4 Description
DSPPOS
0 Numeric variable is displayed in right justify in the display column number
specified with DSPCL0-4.
1 Numeric variable is displayed in left justify in the display column number
specified with DSPCL0-4
-When “Right justify” is specified, the character specified with LZERO is displayed on
vacant of the left side.
-When “Left justify” is specified, vacant of the right side becomes blank.

Bit 5: Character stuffed at the left of displayed numerical value

Bit5 Description
LZERO
0 The space character is stuffed with.
1 The ‘0’ character is stuffed with. When numeric variable is a negative
number, this item cannot be specified.
-When the digits of data is less than the number of display columns which specifies with
DSPCL0-4, and specifies “Right justify” with DSPPOS, this setting is effective.

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 (Example) “Value of numeric variable=1234, Number of display columns = 4 “ Situation
DSPPOS LZERO Display of six digit
0: right justify 0: Space 1 2 3 4
0: right justify 1: ‘0’. 0 0 1 2 3 4
1: left justify 0: Space 1 2 3 4
1: left justify 1: ‘0’ 1 2 3 4

4.4.6 Numeric variable format specification3 (Number of display columns)

These are output signals to specify the number of display columns of whole data and decimals.

Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

Y+23 DSPDE2 DSPDE1 DSPDE0 DSPCL4 DSPCL3 DSPCL2 DSPCL1 DSPCL0

Bit 0 to 4: Number of display columns of whole data

Bit4 Bit3 Bit2 Bit1 Bit0 Description
DSPCL4 DSPCL3 DSPCL2 DSPCL1 DSPCL0
1 to 16 is effective Number of display columns,
which includes the sign and
decimal point.

Bit 5 to 7: Number of display columns below decimal point

Bit7 Bit6 Bit5 Description
DSPDE2 DSPDE1 DSPDE0
0 0 0 Do not display below the decimal point.
1 Decimal point number of digits is 1.
1 0 Decimal point number of digits is 2.
1 Decimal point number of digits is 3
1 0 0 Decimal point number of digits is 4.
1 Decimal point number of digits is 5.
1 0 Decimal point number of digits is 6.
1 Decimal point number of digits is 7.
-When the value of this setting is bigger than the effective decimal position of numeric
variable data, 0 is supplied to the end.

-When the value of this setting is smaller than the effective decimal position of numeric
variable, the digit is rounded by the method of specification with DSPPRC.
(Example) "Value of the numeric variable=13.45, Number of display columns = 6,
DSPPOS =Left justify, DSPPRC=Half-adjust" Situation
Number of display Display of six characters
columns below decimal
point
0 1 3
1 1 3 . 5
2 1 3 . 4 5
3 1 3 . 4 5 0

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 4.4.7 Numeric variable data
These are output signals to specify numeric variable data.

Address Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0

Y+24 VDATA0: The first byte of the numeric variable data
Y+25 VDATA1: The 2nd byte of the numeric variable data
Y+26 VDATA2: The 3rd byte of the numeric variable data
Y+27 VDATA3: The 4th byte of the numeric variable data
Y+28 VDATA4: The 5th byte of the numeric variable data
Y+29 VDATA5: The 6th byte of the numeric variable data
Y+30 VDATA6: The 7th byte of the numeric variable data
Y+31 VDATA7: The 8th byte of the numeric variable data
-The numeric variable data is continuously stored from VDATA0. The number of bytes used is
specified with VDTLN0-4.
-The numeric variable data is a Little endian form (Intel form). The numerical value is
sequentially stored from the digit below.
(Example) Numeric type = Unsigned binary form, The length(bytes) of numeric variable data =
4,
Numeric variable data = 123456 (Decimal)
= 1E240 (Hexadecimal)
Value(Hexadecimal
)
VDATA0 40
VDATA1 E2
VDATA2 01
VDATA3 00

Numeric type = BCD form, The length(bytes) of numeric variable data = 4,

Numeric variable data = 123456 (BCD)
Value(Hexadecimal
)
VDATA0 56
VDATA1 34
VDATA2 12
VDATA3 00

-When numeric type (VTYPE0-1) is "Custom macro variable", Mantissa is stored in VDATA0-
3(four bytes), exponent is stored in VDATA4-5(two bytes).

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 4.4.8 LCD character-code table

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 5. DI/DO information table

5.1 input signals

addres bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0
s
Ｘ＋０ PWR08 PWR07 PWR06 PWR05 PWR04 PWR03 PWR02 PWR01
Ｘ＋１ PWR16 PWR15 PWR14 PWR13 PWR12 PWR11 PWR10 PWR09
Ｘ＋２ － － PWR22 PWR21 PWR20 PWR19 PWR18 PWR17
Ｘ＋３ ERINF － － － － － － －
Ｘ＋４ － － － OVREN OVR3 OVR2 OVR1 OVR0
Ｘ＋５ － － － OPSW EQDSW DSW2 DSW1 ESP
Ｘ＋６ － － － － LCDER2 LCDER1 LCDER0 ACKLCD
Ｘ＋７ － － － KEY15 KEY14 KEY13 KEY12 KEY11
Ｘ＋８ － － － KEY25 KEY24 KEY23 KEY22 KEY21
Ｘ＋９ － － － KEY35 KEY34 KEY33 KEY32 KEY31
Ｘ＋10
Ｘ＋ － － － KEY45 KEY44 KEY43 KEY42 KEY41
Ｘ＋11
Ｘ＋ － － － － － － － －
Ｘ＋12
Ｘ＋ MPG7 MPG6 MPG5 MPG4 MPG3 MPG2 MPG1 MPG0
Ｘ＋13
Ｘ＋ － － － － － － － －
Ｘ＋14
Ｘ＋ － － － － － － － －
Ｘ＋15
Ｘ＋ － － － － － － － －

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 5.2 output signals
addres bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0
s
Ｙ＋０ LED2 LED1 － LED15 LED14 LED13 LED12 LED11
Ｙ＋１ － － － LED25 LED24 LED23 LED22 LED21
Ｙ＋２ － － － LED35 LED34 LED33 LED32 LED31
Ｙ＋３ － － － LED45 LED44 LED43 LED42 LED41
Ｙ＋４ － － － － － － REQDSP SELLN
Ｙ＋５ CDATA1
Ｙ＋６ CDATA2
Ｙ＋７ CDATA3
Ｙ＋８ CDATA4
Ｙ＋９ CDATA5
Ｙ＋10
Ｙ＋ CDATA6
Ｙ＋11
Ｙ＋ CDATA7
Ｙ＋12
Ｙ＋ CDATA8
Ｙ＋13
Ｙ＋ CDATA9
Ｙ＋14
Ｙ＋ CDATA10
Ｙ＋15
Ｙ＋ CDATA11
Ｙ＋16
Ｙ＋ CDATA12
Ｙ＋17
Ｙ＋ CDATA13
Ｙ＋18
Ｙ＋ CDATA14
Ｙ＋19
Ｙ＋ CDATA15
Ｙ＋20
Ｙ＋ CDATA16
Ｙ＋21
Ｙ＋ VDTLN3 VDTLN2 VDTLN1 VDTLN0 － － VTYPE1 VTYPE0
Ｙ＋22
Ｙ＋ － － LZERO DSPPOS DSPPRC DECCL2 DECCL1 DECCL0
Ｙ＋23
Ｙ＋ DSPDE2 DSPDE1 DSPDE0 DSPCL4 DSPCL3 DSPCL2 DSPCL1 DSPCL0
Ｙ＋24
Ｙ＋ VDATA1
Ｙ＋25
Ｙ＋ VDATA2
Ｙ＋26
Ｙ＋ VDATA3
Ｙ＋27
Ｙ＋ VDATA4
Ｙ＋28
Ｙ＋ VDATA5
Ｙ＋29
Ｙ＋ VDATA6
Ｙ＋30
Ｙ＋ VDATA7
Ｙ＋31
Ｙ＋ VDATA8

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 6. Example of LADDER Diagram
6.1 Emergency Stop using enable switch on HMOP.
Judgement of various emergency conditions according to operation on/off switch, emergency stop
button and 3 position enable switch on HMOP.

Figure 6.1 Emergency stop

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 6.2 Changing CNC mode by HANDLE key.
Changing CNC mode to HANDLE and LED besides HANDLE key turned on when HANDLE key is pushed.

Detect turning on of key

signal to execute following
procedure once when key
is pushed.

Set CNC mode signal.

Turn on LED beside

HANDLE key and turn off
LED for the other mode
key.

For other keys to change

Figure 6.2 Changing to HANDLE mode mode like REF, JOG and
MEM, similar operation
could be done.

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 6.3 Setting of JOG override

Pick up OVR0 – OVR3

from the Status of HMOP
signal when OVREN is 1.

Get override value from

table and set to *JV0 -
*JV15 according to
override switch position.

This is an error handling

procedure for above
XMOVB.

Figure 6.3.1 Setting of JOG override

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 Override value (complement value of % unit) must be prepared previously to R100 – R132.
And, data number of table(=16) must be set to R98 too.

Address R98 R100 R102 R104 R106 R108 R110 R112 R114
Contents (decimal) 16 -1 -501 -1001 -2001 -3001 -4001 -5001 -6001

Address R116 R118 R120 R122 R124 R126 R128 R130

Contents (decimal) -7001 -8001 -9001 -9501 -10001 -10501 -11001 -12001

Make the signal that is turn

on once only when the
power is on.

Set table value.

Following is the same as

above.

Figure 6.3.2 Making of strings table

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 6.4 Setting of Manual Handle Feed amount Selection signal by Xn key

Detect turning on of Xn key

signal.

Counts up by using CTR

instruction.
(C6 must be set 4
beforehand)

Copy content of counter

value to MP1 and MP2
when Xn key is pushed or
reset procedure of CTR is
done.

Figure 6.4 Setting of Manual Handle Feed amount

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 6.5 Selection of axis by XYZ456 key

Set 1 to
HANDLEAXIS_TMP when
it is 0. It is the procedure
when power turned on.

Shift HANDLEAXIS_TMP
to left when XYZ456 key is
pushed.

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 Set 1 to
HANDLEAXIS_TMP when
it is over the axis number.
Axis number is 3 in this
sample LADDER.(8 is equal
to 23)

Copy HANDLEAXIS_TMP
to HS1A-HS1D when
FUNCTION key is pushed.

Figure 6.5 Selection axis

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 6.6 Information display to LCD
Figure 7.6.1 shows the strings on LCD.
The most left character of second line shows the selected axis by XYZ456 key, and ???% shows the JOG
override value.
column 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
LCD upper line [ J O G ]
LCD lower line X ? ? ? %
Figure 6.6.1 Example of LCD display

Set strings data when

REQDSP=0.

Upper line data is set if

SELLN=0, lower line data is set
if SELLN=1.

Set unsigned binary form and

2byte length to Variable format 1
because numeric variable data is
used for lower line display.

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 Set No decimal digits, right
justified and stuff space
character to Variable format
2.

Set 3 to the number of

display column of Variable
format 3.

Complement the value of

JOG override for LCD
display.

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 Divide the complement JOG
override value by 100 (to
convert 0.01% unit to 1%
unit) and set to numeric
variable data area.

Following from here is a

sequence for LCD display.

If immediately after the

LCD display, wk=1. Besides,
wk=0.

If immediately after the

LCD display, REQDSP=0.

If ACKLCD=0 (display
demand is not accepted),
REQDSP=1.

If immediately after the

LCD display, change
selected line.

Figure 6.6.2 LCD Display

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 -About display character data of the first line.
LCD display character data of the following content is stored in R0300-R0315
beforehand.
Character Transferring by
displayed Destination
Address -code MOVN at RUN
character address
(decimal) time
R0300 91 [ → LCD_CHAR
R0301 74 J → LCD_CHAR+1
R0302 79 O → LCD_CHAR+2
R0303 71 G → LCD_CHAR+3
R0304 93 ] → LCD_CHAR+4
R0305 32 (Space) → LCD_CHAR+5
R0306 32 (Space) → LCD_CHAR+6
R0307 32 (Space) → LCD_CHAR+7
R0308 32 (Space) → LCD_CHAR+8
R0309 32 (Space) → LCD_CHAR+9
R0310 32 (Space) → LCD_CHAR+10
R0311 32 (Space) → LCD_CHAR+11
R0312 32 (Space) → LCD_CHAR+12
R0313 32 (Space) → LCD_CHAR+13
R0314 32 (Space) → LCD_CHAR+14
R0315 32 (Space) → LCD_CHAR+15

-About fixed display character of the 2nd line.

LCD display character data of the following content is stored in R0316-R0331
beforehand.
Character Transferring by
displayed Destination
Address -code MOVN at RUN
character address
(decimal) time
R0316 32 (Space) → LCD_CHAR
R0317 32 (Space) → LCD_CHAR+1
R0318 32 (Space) → LCD_CHAR+2
R0319 32 (Space) → LCD_CHAR+3
R0320 32 (Space) → LCD_CHAR+4
R0321 32 (Space) → LCD_CHAR+5
R0322 32 (Space) → LCD_CHAR+6
R0323 32 (Space) → LCD_CHAR+7
R0324 32 (Space) → LCD_CHAR+8
R0325 32 (Space) → LCD_CHAR+9
R0326 32 (Space) → LCD_CHAR+10
R0327 32 (Space) → LCD_CHAR+11
R0328 16 (variable) → LCD_CHAR+12
R0329 16 (variable) → LCD_CHAR+13
R0330 16 (variable) → LCD_CHAR+14
R0331 37 % → LCD_CHAR+15

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 -About variable data of the 2nd line
Sequence of displaying JOG override value is included in Figure 6.6.2.

Getting the selected axis name to display is done in the procedure of axis selection which is
executed when XYZ456 key is pushed. That is, reading CNC parameter 1020 by PMC window
function and move the result of it to R316.

Execute CTR to count up axis

number when XYZ456 key is
pushed.
(Number of axis +1 is stored to
counter No.1 beforehand.)

Copying axis number to

attribute area for WINDR
parameter.
(Function code 17 is stored to
R500, and parameter number
1020 is stored to R506
beforehand.)

Reading axis name by WINDR.

Copying axis name to strings

table for line 2 when WINDR
completed.

Figure 6.6.3 Reading axis name of CNC

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