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Bi ae hen ASSIGNMENTS! e888 van
unit Pave Tee
| pihat 18 vapptel prototype 7 Ctve byte? introduction abet
-stiptd prototype:
Kl€xplaio the ‘fundamental of vapid prototype.
{ Wy 4
“
Ss
of Differentiate beluven,tradlHona Prototype us
BatePly explain need -for time to
Ditferentlate. betwwer ‘rapt prototgne andl Chic techs "
other technologies with relevant eLamples. \
Clossttey abot wap prototype Give block aliacraing g explaty
ne rotolp
‘@ O®
“=
clearly crop prototype T satitha’h Semel
$0; What ave’ the'-sa_ptal Pretotype commonly used terms...
biWhat ave the aduaintiiges ‘andl limitation of rapid prototope
La Whock fs rapid Prototype? Give brie? introduction about ra picl
prototype. aerate deat
pe opis 8 mend
Raptd prototyping fs the + fabrication ofa physical
part; model or:assemb asin g 30 cornparter aided
(CAD). Ihe Crecition oF “the part, model ov. assemb| _Beuwali
Conmpleted ust additive manufacture, or conamon la
known as 30'painting. 6 eni 2
Trtoduction of Ripyel peetotype + dak hatenwcnttlt on
pe The ortgin oP the'ided of PP was conmercioully launched onl, |
in the 19805. “the ‘devélopment of RP ts closely tied with
desta
rnpresston fh preduuct clevelopred
the development of ‘the , computer and software thdustry,
Dn’ parttiuilay, the exfstence af computer-aided destan(cad) plauys a attcal vole Inthe emergente of most, nok
alt, of current RP systems. ]
Lethe prtmany tuunctton of RP Seystem fs to dabotcarte prototope
within a shoxt pertoel of time ty accelerate the product
development. ;
> However, after three decades of development; the app%
of RP extend: fo betyond building prototypes.Tn-fack tt
has been, adeypted sto meet the! needs ofa vastely of
inolustries, ineluclt design, manudactusing automoltve,
aerospace, biomedeal, Jewellery, cofr etc: ‘
> Currently, 20 fs rejuvenating ‘itself tn the defence and’
manufacturing fnduustries, espec tally with the establéhment!
of National Additive Manufacturing Sonovatfon Snstittite’
(Namrz) fn the United States and concumentli, the
p Mengong Aelditve Menuteckonng Conte (unc) t
Singapore: 2 : ; ’
‘b Explain the fundamental of vapid psctatype,
fundamentals of Raspil prototyping sautators Kae
eS Wile “these aye currently more than 20 vendors sk RP suction
the method ‘ery each vendor can be-aene: cv
; naautted seat “cate cntes.: a an =
— photo catting cutting fond gluing! Joining, melting a )
soltditging fusing and Joining binding. ciaulosh
L¥€ Photo- curring can be further divided into: categories of Single
1 taser beam, oloutble lasew beams anel masked lamps
\yelommmnon to all the ‘different Technfques of RP i the baite
| approach they adopt, which can be deserted as fellows> A'model af component fs mocletledl on a Computer Ndecl
LeDestqn/ Computer Afded Manufacturing lana) sylern,
| y-the solta [surface model to be buflt ts next cenwerte d tak,
afomat dubbed the #STL (steveolttrogra phy) tl fosmnad
which originates from 3p systems.
>A computer program anailiyses & STL Pele thert define;
the. mtdel to be falsteated and ‘ slices” the model thy
cross sections, ‘The, cross, sections are systematical
recreated throughrthe soltdt ication of efther liquitdle on
powders and -then, combined sto farm a. 3p model!
2.a-DiPferentiote between traditional prototype Us rapid”
| prototype 4 + xt a
Rapid prototype Z _. Traditional prototype. 13»
A ThES process fs constderel PE TIES process fs. conitdered aj
| asthe adtittve ‘fam parts | “the. subtractive. form or butte
ox built tip by adding and | by removing matertal from co.
hovigontal lager process. block of unwanted material, fy
irvine mostly by the be Move, human foteraction and
machfres and softwase _ human hati
~less human tnterdebb. |
Models Ove creatke dl faster Tockes move Hime to make.
and seduced, the tines | |s the objects.
between repectted operating,
clean fo the Pisocess..cofth PK Kess cléanita Nhe Proceis. i 2
less dust and waste when) Seay S
Compared “to “traditfonal|
Prk 9
fe
more
expersfence. .
|
|
}
|we
and other ‘Feebroloptes wi
RP
materials, wanes and paper
larinartes,
AThfs fo the: adie oom of
process compared ‘to CN
€ Dn RP machines are
creating alll pavtts
Compared to (Ne.
DiPRerentate between miipld Prototy
Hh examples.
KR rainy uses polymétte
Be This fs ‘the. SublaeHve oom
creatg amodeb $x reacting (rj making an -
Object by removing the
materfalt, oS
RP process ts opplt ceuble Fibers %s the acturate precess
spectaltged materials and thts fs cayetle for hg ran
hang Ute Acuray fy ‘ormon srenufacturthg.
Some cases, materfals, |
HERP process fs automated
| Skilled ‘echnfgues,
all pasti'(ho alloy pans, no
| undercut eaiteided) 9!
PE St produces: past, tn * 9 pooduces favl tn mulit, |
Single stage, Site :
i eFfidency % higher when ie Cefcten fs low wher ;
pe ail CN telnoloe
=
teste er —|
NC
Neh process fs mainly used
for soft matertals [the loey
densft ty fioerboards } machincals
wares ete.
CNC fs robawtomabed aad:
| ently Crpe cepted by high
*ONe. thachtnes cannot Crea!
Cormpa, to we.pt protFr;
be TE takes Fed hours to mate
component + *
Lye Operatton speed fs tow
when compared to. cries
MN takes necls tne wobp |
“fo make component,
Operatton Speed ts hp 6
"when compared ts pp
Cramples.i-.Selective ' Lasoy Examples’ enic lathes and
\sinterfng (SL), Rused Deposit fring Machtnes, che \
Modelling (Eom), Stratng| laser machines, cue ol
aphy (SLA). Machthes” 004 ‘.
What are the advantages an limPkattons of
Advantages of rapt prototyping re
Le Reduced desta and development -time,
x Reclelced overall product development cost
% 6limthatton or seduction of risk ty t Vy
Sb,
"apt poltye
“A
Allows Funetfonaltty testing at a fabrication wf the cost
pkTnpwoved and fneveased user frvoluernent luting design,
| stages of NPD eget
x pbility to evaluate: humonfackns' ‘and ek yonomtcs
ve Mfordabstity ao
Part consolidatton
Prototyping alccélevaites the development cye le
Limitations / Disaduantages of rapid prototyping’ 4 7
Le Some rapid prototyping Processes cure still expensive and |
not ecenomfcal: AG Rae es . : A i
+ Limited materfal Tange: ‘ad hot matt :
lye Chd-user confusion, customers mistaking it Br finished
| produue t-Dk Resolurtfon fs mot ay fine as Aradttfonat machtning.
IF Recluced metertal eee like susface finish and °
Strength: t yh WD
Pe Rapie. prototyping requitves skilled labour |
Sa) What ave dhe srapfd prototype commonly ised Sadi! ae
Some of the commen used Tevmsifs rapfa prototype Ore
PRD petting : \ hese OM} oh!
% Layeredl Manufacturing :
* Layered additive mancfactunira
* Addlttive Manelocturing Fpilay
He Direct aigttat fabsttaltos
> Digital prototgping
& Divect digttal. rianlactonig,
* Desktop Felsstcatyy
* Desktop manufacturing ‘or, personel ltt
x Profect Deployment:
rk Addfttve Fabsfcotfon
Laminated Obert Morutati (i (Lona
3 Electron Bean Melting (ee
*® Low Volume Shjectfon Molding , : en
# Fused Deposttion Modelling (FM) +) © ts
® Std Freefrom Fabsfcatton (SFR): + bathed «Supe amag =
| BeR PAID quuarayy
APIO japoy| ”
fagaram and: |
€ Gopuashs | FS Tuy Byenjoeprvoy| ia arm
3 [da aarp] bs S © S| 2 ppos bypns: F evecare
SR | aay Pabst] Oe SLwjaaphy anette
BS emmy paws) [=~ * Panmpan aohare Pyboboynaseayy
Be : : 2 2
be = 60¢ | |s ° © (11d) Ab opasyoay; | 7bs7 byany
= Bearman zy) SI pam sade I | Puney PER
& = pared, LI Sot : paroq, parng
3 > _A0Pmay “| & 8 party
S - .
LE
y,JClasstly
eaplatn clean
erdb,
Explain the need for Hime compression. fin’ procluct olevelopmenty ,
me tad fox Aime compressfon 4 in product development + ‘
Be Festotynee pleys a very Inpggtent ae fo product develop-
Sia useful prototypes: thet ave made with high qpaity
product”
% Prototypes must be boflt wlth lovee and least tine
to-markek as posstble. :
* Rapfd prototypes can be used to accelerate the deciyn
processes and tt leads to defeat the Free products
and veduce the visk
* This techniques ave proved essentfol to market teaders
Such as Mfcrosoft, Tntel ete.
* Vietualty many business eS. wwe prototypes ‘for exunple
aeroplane manudacture rs to types Productng, to
Compuker system “developments. ? =
Le Gin the cobtwave incustety O serfes: of drawings awe
created by the developers Give used to° obtoth the =
Acceptance by dleotsfon eA,unit “2°
patho fs: #8 ‘20r1 Barely one “the process or cverifery of
39°?
OGtve Some examples of 3D panting: wlth, wlth neat Sketch,
2a White ‘about 3p painters and (3) GD systems.)
Js Eaplolh about’ €x-one metal and mouldén.
M4 sand printer.
ag Batty explath about clivect metal Pafatens totth neatt
Sketch.
Grovtety explatn about divee core anal aut making
machine with ale ie
wpa Explain about sign deta
ee ising ashe)
Bpbrtetly explain abouts voret~ Jet ad Printing Systeme,
$Wlhat # optomec masker, mesoscabe material skeet |
|(Msb) ? Batty erplaty,. 2
2
What fs SDP? BrteFley
explain the Process. ox overuteus oP
DP:
“BD painting 6 oe Paddtiiye ‘manufocclunin i the a
of a three. dimensional object: From a. CAD model ov a.“ |
il tal 3D model i can be done in a vette of processes
iowhich material f depostted, "pore ov salted tinder |
computer control, with metertal being added together |
Gutch as plastics, Liggifels ov possder’ gotatns it “tase
typteally layer es, ee)
Overifers of GP EY > clinoepattilasa% & |
|
# 3D printing ts: a process “that uses Computer veifdeddestgn ov CAD ty create obfects Ht by layer, 3D
painting ts cormmont used fy manufacturing ¢, autornotfe|
fndustates, where tools and ports dye made using 38D)
printers. oe atthe C2 he nalan at
As the capabilites oP 2D printing eont{nue to rw,
the 3D painting ts estimated, to reach a value of
SY bUlion dollar by a0a% gut ol
pe Many. healthedre Pacil@ttes tusnect 4o 3D potnttha to
Supply sthel'y stat? wfth much needecl | protecttve emubran—
mont: equipment: oon
2 The 3D printing technologtes are Stexeol*th ography C318)
Digital Light’ Processing COLD, Fused: Depost on Vell,
| Modellé CrOM); Selective Losey Sintering Css) Clectren
| Basin: Melting Cenm) and?meiny ove," “| cma
about 3D printers and 2D system’
» tite
12D printers + “att cholera wed LAGe T hodla |e
2D pointers ean lise CAD to create 3p objects Foon »
o. vartety ot matertals, like molten. plastic ow powders.
ome tna vartety of shapes & Sizes .
ment that can, Ft ony ot, clesk to.)
els used fh the, malting of 2D-prtokel
4,
3D pointers Can. c ?
vranging Feory ecpsip
| large constructfon mod.
ounse s+ 7 2 . edt sty
lyThere) axe three .Maty. types of 3D petnters and.each ”
use @ slightty oliPPevent methods al $ wil Spor
| x Stereolitho guaphic, ox SLA printers ove ‘equipped euSth:
|. qi laser; that forms. lsqntd resto into plastie: /ly Mised depostHfon modelling or FDM painters, aretha |
most Common “These punters ledge thermoplastic
Filaments that ave’ melted ‘through ‘a hol noxale to |
fosm an object teayer by layer, i a |
These 3D petaters dlre similar to trac ftfonal ao |
| tnkjet potters 21188 ct layering method to create |
“the desired Obrect: ‘+
they wovk From ‘the ground. up-and pile on lager. al |
after lores until the object looks exactly like tt
uf |
|
|
|
| Was envisfoneds ”
|
peolecost Josh? vate
‘ i
sketchy” 1 a
‘Direct Metal. Peinking’ (OMP):= a eee)
Bar Briefly explcitin about dfrect metal” printer wotth neat
|
|
|
|
|
DMP fs 0. powerful 3D printing ‘techndlogy ‘thst shape
| dlestred metal part geometry by meling relat
| powder tower by un |
Ths technology és applied to bufld up matertal fh |
| layers instead of removing it fn different steps.s The. metal, power paatteles pinporntedt by the lasey
qpetckly and feully melt ‘50 that ‘the: new materfa
property attaches tothe prentous Hai without glue
ov binder Uqfdl> ’
A powertul Fiber laser: with, high enesgy taken
operates, fo the Prevt avec thstde the machine thts
guarantees that Ihe metal ports being buflt. exhPbi-
a dense and homogencous moatertal structure: or
eThe wp dlestgr of the ‘pants dtrectly « dafues the DAP
production machines without the need fee. Pee TES
clamping oF ‘tooltng. :
sk DMP fs an ideal technology tov aerospace and defense
| applications. Tt allows the production of small and.-
| exhemely complex shapes tth:no.needl for tooling and
Pp if
it peomitt aramartecilly different part desten that:
conventfonal processes Utke: machtoings stamping or de!)
Casting, wl ollow
| Explain abast aoligen direct shell production ah casting |
4a
‘(DSPc)-
Direct Shell erage Coating (Ds Pc)r
ae d
wo flee Aloe
toed
=F stell
ieCosamte molds vather than 3D models ove mace by
Dersc fh a layering Process sinilarto other: RP. methods,
Ceramic powder fs spread by wUeY over the Silritace’ of
Pani piston that ?: is secessed tothe depth ta |
single era qt
then a binder fs sprayel ~” the. cevamée pourer urdey
computer control: “the next layer ts bonded to the. |
First by the bincler. . |
¥ when all of “the layers g are, -oorlels, the? bonded
cerami shell f& removed and fired to-formia clurable
mold suftable fos Use fr, metal cast :
pethe mde con be weelto casa peiatype the PSPS
process ts constdexed to be Gn RP ynethod because he.
} ‘tan make molds faster and cheaper, 4 ‘than conventfonal
| ometheds. °°" .
| KDSPC canbe used to produce matt of stacy any
“Shapes Dierse” metals, irelucina copper, bronge, cobalt,
chaome, aluminfun, Stainless Steel and. tooling steels,
have ‘been successfully cast In the ceramfe shells .
producecl by thts process, ey ints
S What ts optomec maskex, pee omatherfacl depnito
‘|uss9) Brrtety explains if hou shaved j
| Mesoscale pee Deposttion (Msp) -. rid Tian reukaals
Mesoscale Matterfal Deposttion (MSO) fs anew dPrect | |
| technique, whtch *s versatile enough tyclepasit a. .,
| large variety of precursors; anel colloidal. suspenstons
This maskless deposttfon method operates fn'aris ad
elenaby
* The Feist ‘step fh sand casting ¥8 to mélte an eiaet
at soom a yatuve: Jn this, a ne ol beusgel polyenet
+ precursor was used For epoatthy En) thin Filrms:on
surface va glass. substrates:
£n0 fsa - ua Mana q mate with opto
technologiea! \ applfeations 4 fo the areas of fxd Anspamen tr
| conducting electrodes fp scar cells, ancl fh Pert ms ial
| asa ‘low vollage phosphor, oy.
LEMaskless Mesoscale Mabertel Deptt (wD) te fs an
aevosvl based ‘technology, for deposition, of varus abe
wlth particle Sips less than’ OS pm.
Partum ttanate, metallte contacts like, Au, Ag Cusand Pe
and egal materfals” on, vastous substrates have been
deposited wig his piocesse
& Ty ARs method, patieans of sub-ntfaon hed aerosol sol gel
of molecular precursors andl collotdal pense are
| deposited with ease.
Le The destred patieains ave Y drewnn | ang CAD sothavare, which
* can be’ conviertect Tito CAM ‘tool-paths.
¥ This enables aapid prototyping 0 of P components: I thts, '
direct unite technology 1 The precursors or celta dpe
ase atomeyect Preumetfeatly or ultrasonically, +l
le The: atomf xed particles ave guided and depdstted onto
Substrate surfaces Hrough “the use oF a corte qee
Cxplatn about €r-one metal anol {oulliag sand printer:
Metal-sand cauiting
“pattern of the thal part. Typ “thts Ps hale of
ea}
1 wood) eat. % claw,|
Casting Sand fs then ftcke dl around “the pattems Insfde o
heldng boito create a mold: TP the moclet was. made of war, .
| ie Left: inthe mold. to be burned out when the molten
metal fs_pouned tne . |
7? a wceder
or clay pattern fs wsedl to arllow, ‘the,patttern tobe removed |
before casting “the metal. :
Sand 3D printing tums the, traclffonecl. scund cast? proves
| ont head bg erecting a mold altrectly with altoP ths. |.
| Complenttey and mul tiple pats fr one. herald
wt also has ‘veproducaltlity and fs easily addfusteol F the|
\ Finished mold isnt quite aight Tp adudftton, the, large print
| “bencl voltume allows bigger molds to be maces. 5
Sand 3D prtnting begins by Leveling the Pirst thih lai yf
| of sand onto the butla platform, the prtoter heack oie jis.
| shawerses the’ sand layer ahile ft extreectes ‘the binder
| in the pecttern needed ‘Pox “thet layer | eal
A The Sequence ot Atsperising), leveling ancl bindex entaudi
| continues until part completion, The acldttional sence
in the build platform Temating asthe suppost material |
foster: coming layers, meaning no addlétfonctli tupports’’
However, the mold has tobe. constauetedt fh ports
are needed. ry |
2¥ When “the pot fs ‘Finished, any loose sand Ps ccametierllep /
| removed: Post- processing mary frelusle farther cleanings
| mnpreqna fing the past far fnereased strength ox, ‘
| Sintering and bineler removal for metal ipowden |»
| posts, aa
LaeUNIT=2
€xplats dd’ patting technology iypes ? ? Cxplatn non-contact
patting ? What fsthe process of inkfet pointing. ,
Discuss briefly with neat sketch of aerosol fet petoling
land beiefly with neatisketch of ferogrephiy printing.
8
ae
}.alExplath contact pointing 9 What ts The process pete
printing. |
b.| Desestbe briefly: with neat ‘sketch of oft prtnling, |
3.a/Discuss byte#ly with nedt skerch of screen’ printing. ‘can
‘| Btetly explain about omgante Vapour jet printing,
What fs process of ad prtoting and explatin Prexprcce ssi
|Piototyping ‘arid post: ‘treat tment: use of block dita
and write a'short notes of 3d Printing wed f tp Alero:
|Piggee
£al Explain ong 2 cuirent a 2d pig making!
process and advantages. :
Fs
ve
» Expleth block eegan of Apes edhe process ter
ad technalegy. bio wit
hae xf ad: patittig Hebholagy hs 1€xplatn roariady
‘pring 9 What PS-the process of mre Pe
Types of aD Painters i= ali
Laser inter bes coed fo iy iad tra
pete Printer” ‘
. Platter:
De LED prtater’
¥ Dye- sublimation printerNon-contaet: prtintin g >
R fa modern pifntiig Process hat cloes not re bed
sfony contact: betweers a pit thipla and Ms object to
be printed: van ve |
Some of the technfautes to Hon lati are! |
A Tnkfet pointing: ea bus,
se Aerosol Jeb prtoting gating) hoi mehlie'
Organ Veepouar pet? my
‘aget printing i
| Uitiasmte vibsales.
| vag ““Bepleiton> |
[oes it “igi |
| cao es a ave
Nap le eee . 1
| Ceaméc oystal a (ngporslt bo A sa fe j
ey R Deflection ||
Pressure “regulates prick, Bele in
Electromagnetic valve To return pump
bpd :
Tne Supply Rump | Suppl Farmp
0 Sub tak bot lle Mak Makeup Ine
Process of inkjet printing r
* In inkjet printing mechanism, the print head has severel
tiny noygles also called fets. Ascthe perpev.moves past “pps
| potht head; the noggles rey the tk onto tt, tg the
chawectess and fim
[ar ink fet pointer ¢ can produce fom loo.ta wveral, hincved|pages, clepending onthe nature of the hare copy: -
KAnkjet printers use a. ltqucédl fk poocuced eflher by a
coloured dye. a..liqufd that contains aolfel pigments fn suspen,
As dhe pafnt head moves horfenta lly fo the machfne, ‘the
Paper passes, through perpendfecelarto fist
Ye Asthe page passes Thsough, the nog gle fn the pitt head ;
fs acttvatedl (usually by heat (electafe ciurrent depereling *
on the manutacturey) and a small, olsopof fink fs efected or
Sprayed out onto the page annie, 24,
A This process performed at Nigh speed wlth thousands of
| dvoplets that fam togethey to recrectte the dloftal tent
| or fnage that fs betng transfered ento the meclfet-
|Discuss briefly with neat sketch of aerosol fer patntingand
brfetly with neat sketch of Ptexography printing»
Aevosol. fet printing
Aevosol delivery tubtry
sheadlh gat
¥
Depasttron| }
head NY:
natceully focussed
aang
el. streg nn
| Ulrasnte aor pan cnn fl
| Klorking, of Aewsolfet prtibing +
RAT printing wove by epiaifing out an’ acrosils a”
ing out an aewosol- a
suspensfon of small aputel dvoplets fn ats fh a process
| cthact peurallels Spray potattng. BU ats
a4be Unltke spray print, however, thes aevosel fs very prectsely,
Aepostted, Supported by a ssertes of steps that ensure a |
small focused beam of mateata ls ;
This process begtns fnthe aerosol ‘chamber which stores the |
hte printing tke This tak Contains partteles of destreel potrttng
makertal fn an approprtate lepetd solvents, Tin-Ihs chamber,
‘the atomfzey aerosoltays ‘The. fnk into small afsborne.
“dvoplets. |. cotites wat
X& From there an theat gas fs pumped hh comuthg thé aeiossL |
with 7 Once the stream £5 cut of the chamber;a virtual
impactoy removes excess ges to Create ardener aerosol‘
mist Late oai-at dhe anvheee as 5
* Fthally, a sheath gas stream fs fntieduced, susouncling. -
she aerosol to help ft focus and prevent, clogging. thes. ie
Qerosel Stream extsts the nozzle with a.vartable dfameter
“and fs deposted onto the destred substrate.
To target; deposttion, a. controllable shutter prectieley bleeks
and veleasesthe stream baited on 'frput Cap dcitae” |
Flexography. patting = :
age SPS (Je) aaadtin mee
\ ! — cylinder
ksh a o
Dosa ~plake cylindew _ 8 7
| aia dg) drei ee oa aril ai
pallet a ciamt9a
FRC y —
2 Flerography fs a printing process where he Image sunfire
fe tn velteF and unite letterpress pothttng ts, Frage sivrface
1s made of -Hlex{ble polymey maotteatal nylon ete aS
ATES 0: votatery patoting process which uses iuolntdle lute‘inks fox prtoting.
Plate cytineler> Tt: has, nylon or ye plate « sapterig|
Mountect for printing Prono elite fore ‘
Trnpression cylinder.” Tinmresston, ype applies the reqpsbra
[pressure + to transfer “the tk -from the plate cejbinder to substrat
Tnk fountatn > This f fs where the highly Uquitd ane volatile,
ink, whtch artes by eucporeatfon | fs kept tor. printing, a
Fountain wller> This fs usecl tar metering, ink to antlor, whler
ty transfer to the printing pete “hfs revolves around. the
lint fountain? + AY
| Anilox roller? Anilox aoller “yecefves the fnt. He feuntets
soller and transfers the Same tothe nylon Image area. of the
lew graphte printing whch fs mountect onthe plate +
cuyltnder. »
x The Process &. tised for p Shee en, non shackle os ren=
powus uubstrafes tte payet vee, plat metal, tarntnate
etc: a
7 Noval eel. oy voll of wibstrate ts Used Hy fr thes *
printing process iclueto fis hgh speeds Current printeny
speed by tlerography gcc upto Goo meters perimthute. — |
Explaty contact printing 1 twlhat Is the process of gravure
pratt ?
Contact painting +
‘Tt ?s a modern printing process that requires
contact between prfnt template and the object Yo be prthted.
The following are the. types of contact ee,
7 Flerographte potting ©!
A Grane printtrigs 0 site q oa
# Offset prthting inves soeogdleg, kita dosh.
A Soren printing «5 2 2side4 ato) wy weet abe 20 He
fla
dk Creare printing & is a type of Putoting when an engraved!
cylinder with painting matter fs portfalley immersed fn the
Fnk pon and applied with oes to the eater to be
pointed? gs \ cB
THIS allows “he s Scene ely for8 Haas ine “uithout defn
fons As the cylinder rotates the wate draws excess ihe
onto tts. suvface:and thio the’ ceils.; os
|peActng asa 6qp004e; the cloctay blalé scrapes the eyler
befye fimakes contact withthe paper, xemoving the excess
fk from the non- potittn ‘aved’s aie nae ni the ell 5
sthe oot amount-of tk veqpitredt: *
|e the position of the blade aela te tothe nip & ‘nivmallly |
| yartables: hos
ct
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1 Desc oe ssa with reat Sieleh o diel Pe,
|OFPFset printt
woffset printing, aA collect offset: tography. fsa. method
| of mass production pining th ehtch-the: frnages on: metal
| plates are transfered to rebber Blane or vollers.and
|, then 46, the as medion 4
te
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ac fict) baoffset
( i ) cofindlerr
| Depression; med
| cglénder '
Ae The print media, usally Paper, does not come thto dfrect
| Contact with the. metal pla tess. Thes prolongs the (fe of plates.
Th addition, the Jlexfble rutlober- conforms seadil ly Yo the, print
media surface, allowrng. the, process to'besused picaciee
on rough-sustaced media such.as..canvees, cloth. orevod.
be There are two types of otReb. printing machines are Sheet
ed offset printing and web, offset printing. Th Th sheet feel
offset printing, fndfurdescl a of ce cae el into Yhe
machine «=,
Lethe pages can be ee to the oe lec shetor
trimmed atter prtrting, In web offset patnting , ee high=
Speed’ machines are used. | :
Offset printing process
bp Alyst the: tmge tt [graphics are “layered & fb rapt
Successfone of) al + ‘placte’- “hes Shs” tesueulty: sh sheet of metal,
08 papers.
wethe plate fs then transferred Yo a twbber voller cylinder,
which fs then used or the nicutn event, offset printing.Le There will. be too plates fhvolved inthe process H bath sfdes
ofthe paper need to "be" prafrrtedt on: ' n |
ae The voller then feece the’ paper filo the presss"The cyltacley
Centatning “the tak-for Your artwork design stamps os ‘potas f
ii paper to rerectt: high gpecdlty colour culpal and
0+ Disceess briefly with neat
|
Ketch of Screen printt{eg, *
Screen printing - Bones | . ; }-
pide diy ‘ We * stilt y
AX; j
Bees SPENT RUBS ale
& Screen printing ts also known as slic sereentng ov silk screen
printing. The baste process of screen printing Fovolves creatt
a stenctlena mesh screen and ‘then-pushtng the fnk Yo create
and fmprint the deson onthe below surface.
pe The most common surface used fh screen printing fs popey
nel -falsvte but metal, wood and plastfe can alto be used.
The first step fh the process of screen printing fs to create.
| the dlesfon. Tt ts printed onto a transparent acetate felm,
which willthen be used ‘fo crete the sereen or stencil
After the mesh screen fs selected, ft és Coated with al&ht-
‘weackive emulsion layer the transparent acetate: film
placed on the emulsfon-coated mesh screen carefully uncer
. o-lorfght teght: which causes. the emulston, Yerharden gdevelop.Bubs)
be Tn thts tichwiguie, bk thert gas fs used 40 ca
bk The: gas fs expanclec thicuih the nop pte to produce highly
pk The retraining unhaidenect emulston, tc aang, wf fll be vinse cl”
cxwvay Yo leave a clear fmpitnt on tbe ‘Seren The screen {5 hen
dlfed cncl Rf there are cng eae ee oe be dlene!
bby the printer, b droale t f
bkThe material to be printed ts placed “flat onthe printi
board ancl the screen on topot the matesfal fn the destrect
position, vreacly fo be printed... ny a
se The screen Ps lowered downto the printing boat mide
colour fry Fs ctetded on the ‘top ot the screen: A Sqpseegee will
evenly désthfbute the fk along the length ofthe Screen.
* A spectal washing Fluid & used to remove the emulsfon to
reuse the mesh for creating new Stencils.
| * Lastly, the printed products heat—ceredl by passing thou
ja awyer, erect ong a. Smooth olestgn.
Brtefly explain about ae Vapour fet prtating,
Orgonte | Va pour et pean n tng
c a Me es cae, Noe
wer
‘the
molectiliar’ of organic ‘Walpour td ‘the: ‘substrate.
_collemated: ’ gas get, which “then fmpacts on Frcexe: substiote!Fos the oxqante vapour condenses while carsfer gers molecules |
afsperse after the tmpact. |
Fhe acluantage of OVP fs thet ft does not-vequire a. seluent
woth the use af vapours, |
x The vesolutfon of the deposttedl patterns canbe controllect by |.
‘the pressure ind type of comer gas, nog gle properties ancl
‘the distance between the nogyle ancl the substrcites
OVIP ts @ ron-contact, alivect -mutlflower printing, Gt fs free |
| From the solvent orthogonality problems. |
he hat isthe process of ad Painting and explain pre-precesing,
[prototyping ancl post treatment with use.of block diegram
and write a shovt notes of ad Painting used fn dffferent
‘places: : : ree: .
(Process oP 3d printi oe a Migs wart
when the medelling @ Slicing ofa 3D object f completed
Ts tine’ ar the “30 printer to Helly take oven
sxThe printer acts Pnerally Same. asthe traclitonet
inkfet printer fnthe atrect ap Printing process, where ox
Nogale moves back’ anel “bxth while alispensing a. wor or
» plastic ttke pblymer loyer-by-taver, walking foe ‘thot
tnuger 40 airy then adldting ‘the nent levele iin ven
ATE essentially adds hundreds ox thouscnds of 20 psints
| on-topok one another fo mote a three; dimensfonis:
Objects : reigt i ipsa cae Py TIMb dfagramr
Block ‘attag 4
essin Prototyptn a
Generate “the Level
| ‘| Process tng-
sme omen information|
Qest-treatment.
ce Tauer
oe mn pe processing ¢
boncltng
Le
e le Cunt F
Applécartfons oP 2 painting = or
2 The: mast common axpplicactions of 3D printing are medicine,
aachrtecture, custom owt cane deston and. can very. from)
fully Rinctforal to purely aesthetic. applications:
me AM technologies ‘ound applfccattons Stavting fn the l9¢o5
Tn pooduct development, data viswoligartto n ,rapfel prototypirg
and speckalined ranufacturtng, Sataieg D]Not
* Industyfal destan, aerospace, military. engincertng, dental
and medicinal tndustates, bfotech (human tissue replacement)
fashion, footwear, Jewelery eyewear, educatton, food: |
many other fields. . me
be 20 pointing ‘technology cannow be used to make. exack
replfoas of Organs. ‘the prthter uses Fmmages from parttents
MRP ox CT Sectn images asa template and loys clown
layers of wubber or plastt.
pe Tt fs also wsedt Yo Prodtce personal protective eqputpment
(PPE) which fneludes Pace masks, face shields, goggles etoee
Sa» Explain any 2 cunent trend fng ad pointing workin process
~ {D Bindew fh ‘.
and advantages:
gata Binder
New 7 L. a
pe II 4 bs dd use 7
Binder, fiery t isan addfttve! ian Process f in|
which on fndusteial, printiveae! selettively deposits a lequte |
binding agent. onto'c: thin Laver of powder” partiites- Focindary-
Sand, ceramics, metal ov:composites- to! build high= = Vcilee cand one
~of ackind pasts, and tooling. )* ho adh hae Vsspe
Stmilar to printing ery sheet of paper, the process Px!
repeated layer by legen, using oi ee ree on dest
ile, unttl the object. fs. complete:
Advantages ; Gaiise 2 toot padb hs ha
2k Freedom of lesan bo Ssactencas
rx Short deadlenes
* Green technologtes (energy matertal corm atductinot
stocks; reductions’ of aissernbltes, aaurbon ‘foatpntnt of monuta-
cturing etc). 1 : + antenstes® K
* Homogeneity of etstnactaie 4 on : +i LGh Ke
* No putnting support :
Good! surface condition _Sterealtthogreyphyy (SLA)
Laser Unit aK
Laser Beam —’ 1
Auilel Jeane
inioe TN '
|
Build Aalto ||; a
moves tp X-Y Moves " 2 aris
alteecttOO L>
pool
Resi?
re Ulhen the process stots, the laser “cleans” the frst l
of the print fntothe, photosensitive restr: Ithewever the laser
| hits,-the Ugutel solfd ties. "the loser Fs "altreckeit Yo Pept
| Coordinates, by. o .computer'= controlled mixin
After the First layer, the platforms ts vaifsed auccoicling tothe
Layer thickness andthe addfHonell! vesto’ fs allowed Htoftow |
below the abréasly printecl portton. 4 |
Lt the laser ‘then golfdtffes the neit cvossveec ton axralthe proces
| fs repeated until the whole part: fs complete.
& At the enc of the process, the model fs removiedlProm the
platform, washed of excess “resin and’ ‘then oe fn a Ou | A
oven wiring cuntng
Advan \
ne Stereal ograpy provides odinsingaet in speed: cpa
~ effecttvene ss , flextbtle let and prt
pe Texturing fs posstble ‘
7 Multt-Powt Assemblies ave posstbl e
* Sustainability
> Works with aiPerent matertals