DOF ROBOTICS | OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY

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Pag. 3273
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TABLE OF CONTENT
1. General information _________________________________________________________________ 5
1.1 The intended use of the Hurricane ____________________________________________________ 5
1.2 Explanation of symbols and hints _____________________________________________________ 6
1.3 Safety instructions _________________________________________________________________ 6
1.4 Legal relationships ________________________________________________________________ 9
2. PHYSICAL INFORMATION TO BE PROVIDED FOR AMUSEMENT RIDES __________________________ 9
2.1 Information Plate _________________________________________________________________ 9
2.2 Environmental Restriction _________________________________________________________ 10
2.3 Dynamic Information _____________________________________________________________ 11
2.4 Fastener Schedule: _______________________________________________________________ 11
3. Operational Instruction Requirements__________________________________________________ 11
3.1 Description of the ride or device operation, including the function and operation of its major
components and the motion of the ride. ____________________________________________________ 11
3.2 Description of the recommended passenger loading procedures during operation, including
recommended seating, where applicable. __________________________________________________ 11
3.3 Recommended safety procedures and instructions, and information about safety equipment
pertaining to patrons and ride or device operator. ___________________________________________ 11
3.4 Maximum total passenger weight and maximum number of passengers by carrier unit or ride total
11
3.5 Description of the passenger restraint system, its recommended use, and operation __________ 11
4. Installation _______________________________________________________________________ 16
4.1 Location ________________________________________________________________________ 16
4.2 Information for passenger and spectators _____________________________________________ 17
5. Operation of the Ride _______________________________________________________________ 18
5.1 The functional sequence of the Hurricane is as follows: __________________________________ 18
5.2 Emergency evacuation for “Hurricane 360°” ___________________________________________ 27
5.3 FIRE PROTECTION ________________________________________________________________ 29
6. Description of the recommended procedures for transportation and storage of the device. _______ 31
6.1 Recommended procedure to be followed in the event of an extended period of no operation or
storage, or both. _______________________________________________________________________ 31
7. Maintenance of the ride _____________________________________________________________ 32
7.1 Recommended lubrication procedures for the ride ______________________________________ 32

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3274
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8. Description, including frequency, of recommended maintenance inspections and testing. ________ 37

8.1 Recommended wear limits or tolerances, where deemed necessary by the manufacturer ______ 37
8.2 Where applicable, recommended non-destructive testing along with appropriate acceptance
criteria, including suggested frequency and the special parts or areas to be tested. _________________ 38
8.3 Recommended specifications for the use of replacement fasteners, and recommended torque for
fasteners, where applicable. _____________________________________________________________ 38
9. Schematics of electrical power, lighting, controls, and systems ______________________________ 39
9.1 Product List for HURRICANE 360 (Picture 9.1) __________________________________________ 39
9.2 Connection Block Diagram (Picture 9.2) _______________________________________________ 40
9.3 Main Power Supply (Picture 9.3) ____________________________________________________ 41
9.4 Fail Safe and Safe Torque-off (Picture 9.4) ____________________________________________ 42
9.5 I/O Terminals (SIMOTION-X122, X132) (Picture 9.5) _____________________________________ 43
9.6 I/O Terminals (SIMOTION-X142, CX-X122) (Picture 9.6) __________________________________ 44
9.7 Layout Main Control Panel (Picture 9.7) ______________________________________________ 45
9.8 Layout Control Panel Cabinet (Picture 9.8) ____________________________________________ 46
9.9 Terminal Connection (Picture 9.9) ___________________________________________________ 47
9.10 Seat – ET200S Supply & I/O Terminals (Picture 9.10) ____________________________________ 48
9.11 Layout Seat Panel (Picture 9.11) _____________________________________________________ 49
9.12 Description of the recommended maintenance procedures for electrical components__________ 50
10. Hydraulic system _________________________________________________________________ 50
10.1 Schematics of hydraulic systems including recommended pressures, the location of components,
line specification, and type of fluid, location chart. (Picture 10.1) _______________________________ 50
10.2 The specification of the hydraulic oil: (Picture 10.2) _____________________________________ 51
10.3 Description of recommended maintenance procedures for hydraulic system and components ___ 51
11. List of parts used in the assembly of the ride, or drawings showing components parts and their use
(Picture 11-1~3) _______________________________________________________________________ 56
11.1 Infrared Safety Curtain ____________________________________________________________ 59
12. Description of recommended assembly and disassembly techniques and procedures, pertaining to
specific components, as deemed necessary by the manufacturer ________________________________ 59
13. Owner/ Operator’s Responsibility ___________________________________________________ 59
14. Demonstration of the physical performance of the assigned regularly scheduled duties and
inspection ____________________________________________________________________________ 59
15. Visual inspection of entrances, exits, stairways, and ramps _______________________________ 59
15.1 Functional test of all communication equipment necessary for the operation of the ride _______ 60
DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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15.2 Visual inspection of the fencing, guarding and barricades ________________________________ 60

15.3 Visual inspection of the ride structures _______________________________________________ 60
15.4 Safety Precautions________________________________________________________________ 60
16. Description of the Machine and Performance Characteristic ______________________________ 62
16.1 Model Explanation _______________________________________________________________ 63
16.2 Working Principle ________________________________________________________________ 63
16.3 Application Areas ________________________________________________________________ 63
16.4 Disassembly, Transportation, Storage, and Reassembly _________________________________ 63
16.5 Settings and Controls of the Machine ________________________________________________ 63
16.6 Spare Parts, Authorized Service, Authorized Dealer _____________________________________ 63
17. Guide for setup the VR systems _____________________________________________________ 64
17.1 OCULUS GO VR & APPLICATION MANUAL _____________________________________________ 64
17.2 SAMSUNG GEAR VR Setup Instruction ________________________________________________ 74
17.3 Video Projector and 3D Glasses MANUAL _____________________________________________ 76
18. Quality Assurance Manual _________________________________________________________ 76
18.1 PRODUCTION ____________________________________________________________________ 76
18.2 ORDERING ______________________________________________________________________ 76
18.3 RECEIVING ______________________________________________________________________ 76
19. STOCKING PRODUCTION PARTS _____________________________________________________ 77
20. INSPECTION PROCEDURES _________________________________________________________ 77

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3276
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PLEASE READ

-There are inherent risks in the participation in or any amusement ride, device, or
attraction. Patrons of an amusement ride, device, or attraction, by participation, accept
the risks inherent in such participation of which the ordinary prudent person is or should
be aware. Patrons have a duty to exercise good judgment and act in a responsible manner
while using the amusement ride, device or attraction and to obey all oral or written
warnings, or both, prior to or during participation, or both.

- Patrons have a duty to not participate in or on any amusement ride, device or attraction
when under the influence of drugs or alcohol.
-Patrons have a duty to properly use all ride or device safety equipment provided.

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3277
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Thank you for purchasing our product and thereby demonstrating your confidence in our
company, DOF ROBOTICS.

1. General information

1.1 The intended use of the Hurricane

This apparatus was specially designed and constructed for use in recreational facilities. Due to
its technical equipment and in compliance with the safety notes, which are clearly visible on the
unit, and the instructions for operation, the machine can`t be operated by the user himself!
That`s why It is to ensure that a supervising person operates the use of the machine.
After a fault operation of the machine should only be resumed after all causes of this fault have
been eliminated.

Further prerequisites for the intended operation of the unit are:

1. Proper and complete assembly of the unit must be done by the manufacturer authorized
personnel only!
2. Regular and proper maintenance of the unit as specified by the manufacturer.
3. Compliance with and maintenance of facilities provided by the customer as specified by the
manufacturer.
4. clear, understandable and comprehensive information of users on the use and operation of
the unit by means of:
• A decal with safety notes.
• A decal with notes on the operation, which also points to the safety notes.
5. Conditions concerning the operation of the machine specified by the manufacturer
instructions and manufacturer authorized personal`s only.
6. Repeated tests performed by an authorized tester in compliance with the conditions
stipulated by the homologation authority or, if necessary, by the responsible planning
department.

➢ The maintenance intervals specified in this operating instruction refer to an annual utilization period up
to 2000 operating hours. In the case of higher annual utilization period, the maintenance intervals are to
be reduced accordingly.
➢ The machine must not be operated in outdoors area.
➢ All other uses of this unit shall be considered as not in conformity with the intended use.
➢ The manufacturer shall not assume any responsibility for damages or physical injuries resulting from a
conversion for improper use of the unit.

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3278
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This unit should only be operated, serviced or repaired by persons who are familiar with the special
requirements of the unit and the respective safety precautions (accident prevention). The ordinances
relating to accident prevention as well as all general rules for the operational safety and industrial medicine
must be observed under all circumstances.
All arbitrary modifications on this unit shall automatically lead to the dilapidation of the manufacturer’s
responsibility for material damages or physical injuries resulting from them.

1.2 Explanation of symbols and hints

Operational safety symbol

This symbol can be found in all safety hints of these operating instructions involving
danger for life and limb of persons. Observe these hints and exercise extreme
caution in such cases.
Present all safety hints to other users as well.
Warning against voltage
This symbol is located at positions recommending caution due to voltage and requiring
special safety measures.

Attention sign
This sign is located at positions to be particularly observed so that guidelines, Attention!
specifications, hints and the proper sequence are complied with as well as damage
to unit components is prevented.

1.3 Safety instructions

1.3.1 Fundamentals

Prior to assembly and commissioning the operating instructions with its safety
instructions must be read and observed

The operating instructions must be read, understood and observed by the personnel concerned.
In addition to the hints set out in these operating instructions, all generally valid national safety and accident
prevention regulations must be observed.

1.3.2 Regarding planning, assembly, commissioning and service tasks

It is assumed that the basic planning jobs of the unit as well as all works relating to
transport, assembly, installation, commissioning, maintenance, and repair are carried out
by qualified personnel or monitored through responsible skilled personnel.

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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In this connection, it must be particularly observed:

The technical data and specifications relating to the intended use which are set out in this operating
instruction, forms and in all other product documentation,
• The general installation and safety rules,
• The local, unit-specific specifications and requirements,
• The proper use of tools, lifting and transport equipment,
• The use of personal protective equipment,
• The assembly conditions for the unit which is partially delivered in conformity with IP00 without
covers:
During operation, the contact protection must be given, or a dangerous approach must be prevented.

➢ Therefore, the staff responsible for the safety of the unit must warrant that:
• Only qualified persons are assigned to work on the unit,
• These persons have at all times, among others, the operating instructions and all other
product documentation during all appropriate works at their disposal and are obligated to absolutely
comply with these documents,
• Working on the unit or in its vicinity is prohibited for unqualified persons.

Qualified staff are such persons who, due to their training, experience and instructions as well as their
knowledge concerning relevant standards, specifications, accident prevention rules and operating
conditions, have been authorized by persons responsible for the safety of the plant to carry out the
respective activities required and can recognize and prevent possible dangers in this connection. (For a
definition of skilled personnel see also DIN VDE 0105 or IEC 364)
Notice:
In doubtful cases of any kind, it is recommended to utilize the support and services of
the company DOF ROBOTICS SANAYİ A.Ş.

1.3.3 Regarding inspection and maintenance measures

In order to prevent interferences, it is necessary to procure that the specified inspection and Attention!
maintenance measures are regularly carried out by qualified service personnel.

Changes compared with the normal operation (higher power consumption, temperatures or vibrations,
unusual noises or smells activation of the monitoring devices etc.) shall indicate that the function is impaired.

To prevent interferences which may, in turn, cause direct or indirect personal or material
damages, the service personnel concerned must be immediately informed.

➢ In case of doubts, switch off the unit immediately!

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3280
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1.3.4 Regarding operating manual

The operating manual may, for reasons of clarity, not contain all detail information relating
to possible construction variants; particularly not consider each possible case of
installation, operation or maintenance.
Accordingly, the operating instructions essentially contain such hints which are required by
the qualified personnel for the intended use of the unit.
In the case of uncertainties in this regard, particularly in the absence of product-specific detail
information,
The clarifications required must be obtained from the company DOF ROBOTICS SANAYİ A.Ş.
For this purpose, please state the unit name and the make number.
1.3.5 Regarding the operation decal and the decal with safety notes
Please observe: The operation decal and the decal with safety notes are the only
direct and reliable sources of information for users concerning the safe handling
of the unit.
The improper use of the unit may possibly result in severe physical injuries.
Please ensure that:
• instruction signs are at all times available in a language understandable for the user
(in several languages if applicable)
• users recognize the direct relationship between the instruction sign and unit (user
guide, the position of the sign)
• Instruction signs are at all times in proper and clearly legible condition.

1.3.6 Regarding the operation of the unit

The persons responsible for the safety of the unit must ensure during the operation of the
unit that:
• That the unit is used for the purpose it is intended for Attention!
• An injured person obtains first aid and further medical care without
delay if required.
The unit is designed for operator service by company DOF ROBOTICS based on the behavior
of users.

➢ It cannot be ruled out that during operation of the unit in other countries
dangers being unknown to the manufacturer may occur resulting from other
behaviors of users or visitors of the leisure facility, The manufacturer shall not
assume any liability for damages or physical injuries as a result of such dangers!
The operator shall be responsible for the identification of such dangers and their remedy.

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3281
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1.4 Legal relationships

It is pointed out that the contents of this operating instruction and other product documentation
do not constitute part of a previous or existing agreement, assurance or a legal relationship or
shall amend it. All obligations of the company DOF ROBOTICS SANAYİ A.Ş. result from the
respective purchase contract which also contains the complete and solely valid warranty
arrangement. These contractual warranty provisions shall be neither expanded nor restricted by
the statements of this operating instruction and other product documentation.

2. PHYSICAL INFORMATION TO BE PROVIDED FOR AMUSEMENT RIDES

2.1 Information Plate
2.1.1 Ride serial Number
--------------------------
2.1.2 Ride Name and Manufacturer

Hurricane - HR04

Manufactured by DOF Robotics SANAYİ A.Ş.

Osmangazi Mahhalesi

2644 Sokak No: 3/1, Kirac

Esenyurt 34522 Istanbul/ Turkey

2.1.3 Ride Model Number

HR04

2.1.4 Date of Manufacture:

----------------------------

2.1.5 Ride Speed

V = 0.5 m/s - 1.1 mph

2.1.6 Directions of Travel

6DOF + Rotation (Clockwise and counterclockwise)

2.1.7 Passenger Capacity by Number:

4 persons

2.1.8 Ride Duration:

4 - 5 minutes

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3282
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2.2 Environmental Restriction

Recommended using in a closed area.

Should be kept free of dust,

There should be humidity % 60 ~ 80, the temperature is 20 ~ 30 ° C,

There should be a permanent air circulation.

The ride must be set up only on a hard surface.

The ride must be set up on hard soils suitable for the continuous bearing of the forces imposed
by the ride while in motion.

2.2.1 Recommended Passenger Restrictions.

One person per seat can be maximum 150 kg (331 lbs.).

A person under 142 cm (56 inches) and above 203 cm (80 inches) may not ride.

2.2.2 Electrical Power Requirements

380/480 VAC, Three Phase, 50/60 Hz, 16 kW - control unit of the ride

PC, Sound System, and Wi-Fi Router Single Phase, 110 – 240 VAC, 2 kW

Wind effect Single Phase, 110 – 240 VAC, 1 kW

Electrical installation must be in the accordance of the EN60204-1. This must be done by
authorized personnel of the company.

2.2.3 Mechanical Power Requirements

Minimum 27 HP necessary to operate ride properly.

2.2.4 Static Information for HURRICANE 4 Seats

Height (h) = 420cm (165 inch) Width (w) = 460 cm (181 inch)

Length (l) = 730cm (287 inch)

Masses (m)
Machine without seats and fiber thematic = 2770 kg / 6107 lbs.
Seats = 600 kg / 1323 lbs.
Fiber thematic = 700 kg / 1543 lbs.
Total weight = 4070 kg / 8973 lbs.

Static/Dead Load = 40 KN

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3283
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2.3 Dynamic Information

Mass (m) = 3970 kg (8752 lbs.) – fully loaded

Dynamic Load = 39 KN

2.4 Fastener Schedule:

All fasteners must be replaced in kind, in grade and size. See the torque charts.

3. Operational Instruction Requirements

3.1 Description of the ride or device operation, including the function and operation of its major
components and the motion of the ride.
The rides platform has six cylinders which are driven by the electric motors. The main motor
drivers supply the power to the servomotors on the axes via commands from the motion control
unit.
First, the machine takes itself to the boarding position as set by the software. According to the
events occurring in the movie, the software gives a command to set and provide the desired
motion. When the hydraulics are in the lowered position the ride itself comes into boarding
position. After the restraint systems are closed and the sensors recognize it, the ride is ready to
be started by the operator. The ride has 6 degrees of freedom and in motion also rotates 360
degrees multiple times depending on the movies. The wind effect is achieved by using electrical
fans placed in the custom-made metal case.
3.2 Description of the recommended passenger loading procedures during operation, including
recommended seating, where applicable.
The operator must assist and check that each seat belt is locked. The operator shall instruct
patron not to touch the seat belts under any circumstances before the ride has come to complete
stop. He shall instruct the patrons to remain seated and still until the complete stop of the ride.
If there is any reason for stopping due to dizziness, illness or any other cause they should raise
the hand and shout, giving a signal to the operator in order to stop the ride by pressing the
emergency button.
3.3 Recommended safety procedures and instructions, and information about safety equipment
pertaining to patrons and ride or device operator.
3.4 Maximum total passenger weight and maximum number of passengers by carrier unit or ride
total
Maximum total passenger weight with the ride is 600 kg (1323 lbs.); 4 x 150 kg
A maximum number of passengers is 4.
3.5 Description of the passenger restraint system, its recommended use, and operation

Patrons are restrained with Personal restraint hydraulic lock LE HOERBIGER. There are two
hydraulic cylinders controlled by the computer.

The basic spring is used to retract the cylinders. In an emergency situation restraint system can only
be opened by pressing the small button on the back of the cylinders and holding it. There is a sensor
with a small light bulb on the upper side of the bars showing the position of the bars to the control
DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3284
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unit if the bars are not closed the ride will not start. In emergency cases, operator shall open the bars
manually if there is a power failure.
3.5.1 Use a special tool or similar tool (Screwdriver, two pieces needed for two cylinders - one bar,
one seat). Do not press excessively to avoid damaging (Look the Picture 3.5.1)
3.5.2 Behind the seats look for the buttons as on the shown picture 3.5.2 at the same time press
the buttons on both hydraulic units using a tool and hold unit the restraint bars open.
3.5.3 The bars will open after releasing the buttons (The belt should be opened Picture 3.5.3).

Picture 3.5.1

Picture 1.0

Picture 3.5.2

Picture 3.5.3

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3285
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In addition, Safe-strap safety belt is connected between the legs and it can be opened by pressing the button
placed outside on the connector. It is very important that the operator control the restraint bars and seat
belts after patrons are seated. Bars shall be pressed and closed until the patrons feel a slight discomfort,
according to their body shape, the seat belt shall be connected, and double checked.

3.5.4 Ride or device operator safety check: Recommended visual or other inspections to be
performed by the ride or device operator prior to and during each ride or device cycle.
The Operator is responsible for checking that all the patrons are properly seated, and their
restraint bars properly closed, and seat belts secured.
The operator shall check the VR headgear and put it on the patrons. The operator starts the
ride and stands beside the control computer always prepared to press an emergency button
if necessary.
After the movie finishes and ride stops and comes to the boarding position again, the operator
shall open the seat belts and assist patrons to unload safely. Furthermore, his responsibility
includes maintenance and adjustments of the ride during the time of his operation.

The Operator other responsibilities: Shall be located close to the entrance of the ride and in
front of the ride, stairs, and elevator in order to check for any irregularities. After the seat
belts are checked and the restraint system is closed the ride will start and operator continues
general surveillance. He shall be responsible for the maintenance of the fencing and generally
perimeter around the ride. When the ride stops, he assists the patrons and directs them to
the exit. The operator must have a control of the circulation of ride area.

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
TEL: (+90) 212 801 00 03FAX. (+90) 212 801 00 04 - EMAIL: INFO@DOF.COM.TR

Pag. 3286
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3.5.5 Instructions to the patrons

Recommended information that should be made available to each patron of the ride or
device.

Warning signs at the entrance, near the ride or on the ride itself and operator instructions:

- Guest under 142 cm (56 inches) and above 203 cm (80 inches) may not ride
- Seat belts must remain fastened at all times
- In the end, wait until the ride comes to boarding position
- Persons with heart conditions or high blood pressure enters at their own risk
- Expectant Mothers
- Motion sickness or dizziness
- Back or neck disorders
- Photosensitive epilepsy
- Persons with a disability please see operator for assistance
The operator shall give a vocal warning to patrons:
- To hold on to the bars handles or bars itself at all time.
- To leave all their belongings (keys, phone etc.) before seated.
- Not to touch their seat belts on their own.
- If they want the ride to stop for any causes, they shall raise their hand and shout
- Not to wave their hands (may jeopardize other patrons) or turn head sideways excessively
(because of VR headsets).
EXIT signs with arrows should be placed on the perimeter to guide the exiting patrons in an
orderly and controllable manner.

3.5.6 Recommendations for operational restriction relating to environmental conditions such as

wind, rain or temperature fluctuation.

The ride shall be operated in a closed area (recommended) with permanent air circulation,
normal room temperature conditions (20-25 Celsius 68-77 F).
There shouldn’t be any moisture and dust.

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3287
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3.5.7 Description of the recommend, daily pre-opening inspection to be performed by ride or

device operator(s) that is in addition to previously performed maintenance or other
inspections. (Table 3.5.7)

Daily Checks

Inspection of the cables and bolt connections of the machine.

Checking the pressure and oil (color, level, temperature) of the hydraulic system.

Manual checking of firmness of safety belts and bars.

Manual checking of opening bars system.

Checking mechanical wear of the bars lock mechanism.

Testing the emergency stop buttons individually while running the movie.

Checking movements and effects until the end of the movie, checking boarding position and
stairs movements until the end of the movie.

Warning that the machine should not be operated if any problem is encountered in daily check.

Table 3.5.7

3.5.8 Description of the recommended ride or device operator(s) positions and functions.
There shall be one member of staff, an operator.
The operator shall be besides the control computer and near the emergency button, while
the ride is in motion. Also he shall have surveillance over the ride and the perimeter.

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3288
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4. Installation

Picture 4.1

4.1 Location
Please observe while choosing the installation site that no protruding items are located or
installed subsequently in the Hurricane nearby that may pose a danger to the users.
(Picture 4.1).
The walkway must be diverted through appropriate boundaries if necessary

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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Pag. 3289
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4.2 Information for passenger and spectators

4.2.1 Decal with safety notes
Safety notes:
The following safety notes must strictly be followed when using this apparatus.
• Minimum height: 142cm; Maximum weight of one person: max 150 kg
• Seat for an only 1 person
• It is forbidden to carry pointed, bulky or loose items (sticks, umbrellas etc.) or animals.

Prior the ride:

The machine must only be started after:
• The safety guards and belts have been closed after sitting down.
• Wearing the VR Headset
• No other person is standing in the safety area.
During the ride:
• Hold on to the restraint bars of the seats with both hands.
• Sit calmly
Waiting passengers and spectators
• It is forbidden to stay inside the safety area.
• It is strictly forbidden to attach themselves to the seats.
• It is forbidden to sit, kneel or to stand on the safety area.

The unit may not be used by:

• Disabled person, for which the safety devices of the unit are unsuitable.
• Persons with a heart pacemaker or heart disease.
• Persons with diseases, which could worsen by the ride (e.g. elevator fear).
• Pregnant women.
• Persons under influence of alcohol or drugs.

In case of emergency or an event of a fault

In an acute case of emergency or an event of a fault at the unit please push the
emergency stop switch at the control box and push the button.

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5. Operation of the Ride

5.1 The functional sequence of the Hurricane is as follows:
5.1.1 Firstly, put the main electrical circuit breaker of the control panel on the
ON position. (As seen on the picture 5.1.1)

5.1.2 Set the main Switch of the control unit on “ON” position. (Picture 5.1.2) Picture 5.1.1

Picture 5.1.2
5.1.3 Put the battery (UPS) switch on the “ON” mode (Picture 5.1.3)
Warning: The battery (UPS) switch will not work without electrical power,
so you must turn it on at the beginning. note that if the main power
supply was gone you will not able to release the passengers easily without
this UPS system.
√
Picture 5.1.3
5.1.4 The LED lights on the Simotion and Cx modules in the control
unit will indicate “RDY” and “RUN”, wait until they become
green. (as seen on the Picture 5.1.4)

Picture 5.1.4

5.1.5 Press the emergency stop button. Turn and pull as seen on the
picture (as seen on the Picture 5.1.5). there are two Emergency Stop
Buttons, one of them is set on the control panel door and the other
is on the computer desk, then press the “RESET” button (the blue
button) to confirm the start of the homing position. The ride goes
to the homing and then boarding position automatically,
recalibration. (as shown in the picture 5.1.5-1)

Picture 5.1.5
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 19

Picture 5.1.5-1

5.1.6 After finishing the calibration process, the platform goes down and the safety bars will open
automatically when the seats are put on the boarding position completely, note that they will
be lockable after 15 seconds.

5.1.7 Turn on the computer.

Open the program named “HURRICANE” (it can vary depending on the customer) on your
computer.

5.1.8 If using a 3D screen on the system;(Picture 5.1.8)

5.1.8.1 Start the projector.
5.1.8.2 Choose 3D-Top/Bottom mode.
5.1.8.3 Check the 3D glasses.
5.1.8.4 After customers are seated, the security bars
shall be closed, the safety belts connected,
and the glasses are put on.
5.1.8.5 Select a movie.
5.1.8.6 Start a movie.

Picture 5.1.8
5.1.9 If using VR (Samsung GEAR VR) glasses for the
system;(Picture 5.1.9)
5.1.9.1 Play the program named “SERVER” on the
computer.
Mobile
5.1.9.2 Check the Wi-Fi connection of the phones which Guard Clip
are going to be used with VR glasses. It should be
connected to Wi-Fi (GEARVR_5GHz).
5.1.9.3 Start the “AndroidPlayer” application on the phone
and place the phone in the VR glasses. Picture 5.1.9
5.1.9.4 Check that mobile guard clip is completely in that place! as shown in the picture right.
5.1.9.5 After customers are seated, the security bars are closed, the safety belts are connected,
and the glasses are put on.
5.1.9.6 Select a movie.
5.1.9.7 Start a movie.
5.1.9.8 Check the synchronization on the PC and on the VR glasses. (it should be same)
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Pag. 3292
 20

Warning: If there is no “DOF Robotics” logo view when you put the VR headset on, then take it out
and try again. If there is still no view, then take the
phone out, start the GearVRServer player program on
the phone, then again put the glasses on.
5.1.9.9 Put the mobile phone in Virtual Reality
Glasses.
5.1.9.10 There is a USB connector placed on one of the
phone holders of the VR glasses. Plug in the
phone to the USB connector facing the phone
screen to the lenses.
5.1.9.11 Use Micro-USB connector for Samsung S7
and use USB Type-C for Samsung S8. (Picture
5.1.9.11)

USB Type-C Micro USB

Picture 5.1.9.11

5.1.9.12 The focus can be changed by using the Wheel

button on the top of the glasses. (Picture
5.1.9.12)

Picture 5.1.9.12

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Pag. 3293
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5.1.10 If using VR (Oculus Go)

Headset for the system;(Picture 5.1.10)

Picture 5.1.10

5.1.10.1 Push the power key to turn on the Oculus

go (As shown in the Picture 5.1.10.1)

Picture 5.1.10.1

5.1.10.2 You should press and hold the Oculus button on

the remote control to activate the remote
controller in the Oculus screen. (Picture
5.1.10.2)

Picture 5.1.10.2

5.1.10.3 For the first step, you should

press on the “Settings” and
3
then “WI-FI” to check the
4
Oculus connection, make sure
that the Oculus is connected to
the correct network. (Picture
5.1.10.3)

2 1

Picture 5.1.10.3
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Pag. 3294
 22

5.1.10.4 After checking the connection, you

1
must press on “Navigate” and then
2
“Library” menu, now you have to
choose “Unknown source” from the
page and then click on the “Android
Player” application. (Picture
5.1.10.4)
3

Picture 5.1.10.4

5.1.10.5 Depending on the color and whether

they're solid or blinking, the lights on your
Oculus Go headset (As shown in the
Picture 5.1.10.5) will indicate the
following: Table 5.1.10.5-1

Picture 5.1.10.5

Colour State Indication

Red Solid Low battery (less than 15%)
White Solid Screen is on
White Blinking Oculus Go is rebooting
Blue Blinking Connecting to app
Purple Blinking Factory reset
Orange Solid The headset is starting up
The headset is plugged in
Green Solid The battery is charging (above
95%)
Orange Solid The battery is charging (below
95%)
Table 5.1.10.5-1
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 23

5.1.11 Introduction of the Program Background

5.1.11.1 The program closes when you click on

the “Shut Down” section marked in
red as shown on the picture. (As
shown in the Picture 5.1.11.1)

Picture 5.1.11.1

5.1.11.2 When you click on the “DOF Robotics”

section marked, you will go to the
“Move selection page”. (As shown in
the Picture 5.1.11.2)

Picture 5.1.11.2

5.1.11.3 When the icon marked is clicked, it

leads to the “service page” (As shown
in the Picture 5.1.11.3).

Picture 5.1.11.3

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 24

5.1.11.4 The gauges

filled red and
grey is
showing the
axes positions.
The numbers
represent the
piston strokes,
full red means
maximum
stroke of the
piston. Six-axis
perform the
translatory
movement
while the 7th Figure 5.1.11.4
one (the
turntable bearing) performs the rotation. (As shown in the figure 5.1.11.4)

Warning: If there is written "E" under any of the 7 axes, then there is an error in that axis. It is expected
that the error will be eliminated by pressing the emergency stop button. If it does not work, at the first-
time check that all motor`s cable is connected, then turn off/on the main button/fuse on the control unit
box and test again.

5.1.11.5 On the "Movie

Selection Page"
you can click on
desirable film
icon, then the Movie Names
movie will be
transferred to the
"Movie Launch
Page". (As
shown in the
figure 5.1.11.5)

Figure 5.1.11.5

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Pag. 3297
 25

5.1.11.6 This is the starting position of the

machine before entering the Movie
Launch Page.
( As shown in the Picture 5.1.11.6 )

Picture 5.1.11.6
Notice :
At the top of the screen in the left corner, you see a green number, if that is not equal "2" your system
has a problem and you can`t run the machine!
At this time, you should check the electronic system`s parts such as fuses, relays, sensors, limit
switches. If no doubtful item was found, then shut down the machine and start again.

5.1.11.7 When one of the movies is

clicked, as you can see in the
picture, the axes have taken the
starting position. After the
movie starts, the axis
movements can be viewed from
this section. (As shown in the
Picture 5.1.11.7 )

Picture 5.1.11.7

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Pag. 3298
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5.1.11.8 Bars and Seats Position

When the machine is on the boarding position and all safety bars are opened completely
(see the picture 5.1.11.8), this green box means all bars are open now, but when you open
for example bar No.1 then you see the red box near the BAR 1 that will show you open
situation bar No.1 and sensors. (Picture 5.1.11.8-1)

Picture 5.1.11.8 Picture 5.1.11.8-1

5.1.12 How to start a Movie

5.1.12.1 After the patrons are seated, the “security bars and the seat belts” shall be closed and
fastened and the movie is selected from the “Movie Selection Page”.
5.1.12.2 Wait until "START" appears on the display.
5.1.12.3 The movie starts when you click on "START".
5.1.12.4 After a movie starts, do not press anything until it finishes except for the emergency
button in emergency cases.
5.1.12.5 When a movie is over, the machine will come to its own boarding position, the stairs will
lift up and the program will return to the “Movie Selection Page”.
5.1.12.6 After coming into the boarding position, you can release the safety guards and belts and
get off the passenger.
5.1.12.7 in this time, all the restraint bars are unlocked for a specific time (about 10 seconds,
possible to adjust the time in the service page)

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Pag. 3299
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5.1.12.8 Manufacturer’s recommended emergency procedures

5.1.12.8.1 Recommended evacuation procedures for the ride
If an emergency situation occurs (fire, earthquake etc.) press the emergency stop button,
release it, press the start button (boarding position). As soon as the ride fully stops, operator
should aid the patrons to leave the ride and direct them calmly to the nearest exit. If it comes
to the electric power failure then the ride stops automatically in any position that was in,
during the motion. In case of fire, the operator shall try to situate the fire using the nearby
fire extinguisher and they shall advise patrons to stay calm.

5.2 Emergency evacuation for “Hurricane 360°”

When the main power was gone, you have to release the passenger by manual
mode according to the below steps, follow them carefully to do that fast and safe.
(Step1) turn on the “7 Axes” key, that the key is located on the control panel door
(Step2) turn the seats to left/right by hand to put it on the horizontal position.
(Step3) press on the "Manual Stair" and then press and hold the "Stair Board"
button. in this time, one or two person must push the seat to move the platform
down and put it on the boarding position. note that Step1
the platform will movable until holding the “Stair
Board” button, so when the platform reaches the
boarding position then you have to release the “Stair
board” button to stop the platform moving, don't try
to move the platform less or more than normal Step2
position because the seat safety bars will not be
opened on incorrect position!
(Step4) press the “All Safety Seat Bar Open” to open
all of the safety bars

Away position

Boarding position

Step3

Step4
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Warning:
If the safety bars did not open in any cause, you must push the
HOERBIGER cylinder release buttons together at the same time by
the special tool to release the safety bars as shown in the picture.

Note: If you selected the wrong movie, click on the “BACK” button before starting the movie. You will return
to the “Movie Selection Page”. If the movie starts, you can also push the emergency stop bottom, turn and
pull back the button to take it back to the boarding position. (Picture 5.2-1)

Picture 5.2-1

• The machine doesn’t start while the “Emergency Stop” button is pressed. It must be
turned and pulled back and then press the start button in order to move back the ride into
the initial position.
• A movie closes automatically when the “Emergency Stop” button is pressed.

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Pag. 3301
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5.3 FIRE PROTECTION

Which fire extinguisher types are used for each class of fire?

Table 5.3

Due to the use of the low voltage of electricity and materials in the machine, you have to
put two types of fire extinguisher beside the machine, one “Dry Powder” type, and one
“CO2” type.
“Dry Powder” is used for some parts such as seat fiber, Paper and plastic decorations, and
the "CO2" extinguisher is used in the fire in low voltage and high voltage electrical parts,
as shown in table 5.3.
So, If the fire starts from the seats or paper decoration you have to use the “Dry Powder”
fire extinguisher type, but if the fire starts from the control panel or the other electrical
parts, then you must use “CO2” fire extinguisher type.

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5.3.1 Place of the fire extinguishers

The Hydraulic oils are not generally considered a serious fire hazard because they have
high ignition temperatures, so, depending on the type of fire extinguisher, you have to
put the “Dry Powder” close to the seats and you must put the “CO2” extinguisher near
the control panel box, in order to easy access in case of fire, as shown in the picture 5.3.1.

6 Kg

6 Kg

Picture 5.3.1

In the case of fire while the machine is running, press the emergency button to stop the
machine, turn off the main power, locate the source of fire and extinguish the fire with
the proper extinguisher. After making sure that the fire is out, release the passengers
according to the emergency procedure.

Note: If the fire occurs when the ride is in motion. Do not press the emergency button
while the machine is rotating in order to release the passenger swiftly.

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6. Description of the recommended procedures for transportation and storage of the

device.

All parts shall be packed separately. They shall be transported on a pallet with a forklift or using
a crane. The packaging is done by authorized personnel and sorted in order, therefore unpacking
and sorting shall be done by same. All barges are connected securely during transport. After
arrival to the destination, the goods shall be kept in a dry, dark place free of moisture inside of
the warehouse, or safe area. The ride will be mounted on the ground and placed on the rubber
pads. Installation and setup of the product should be done by the authorized personnel.
Disassembly and re-assembly of the product shall be done by authorized personnel of our
company or under surveillance of our company.

6.1 Recommended procedure to be followed in the event of an extended period of no operation

or storage, or both.
In the case of an extended period of storage or similar the ride shall be treated as it was initially
bought, all the systems shall be thoroughly controlled. The ride shall be stored and covered from
moisture, excessive dust, and corrosive elements. The lubrication process shall be done,
changing the oil for the hydraulic pump shall be done, checking all the screws and connections if
needed the NDT test shall be done. All the fasteners shall be replaced in kind and grade if
necessary. Check the software as well (movie applications). After several try-outs and
establishment that the ride is in the proper condition, it can be used regularly.

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Pag. 3304
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7. Maintenance of the ride

7.1 Recommended lubrication procedures for the ride
The lubrication procedure is required due to the friction on the surfaces, especially inside the
ride’s cylinders.
7.1.1 Recommended types and specifications of lubricants
The recommended lubricant (Shell EP2) and its specifications: (Table 7.1.1)

THICKENER NLGI TEMP RANGE BASE OIL VISCOSITY EP WATER RESISTANCE

40°c 100°c
-20°c

to
LITHIUM 2
180 cSt 17 cSt
+120°c

Table 7.1.1

Shell Retinax Grease EP 2 is a multi-purpose, extreme pressure grease based on highly refined
mineral oil and carefully selected additives to enhance its effectiveness in a wide range of
automotive applications.

Applications
Automotive wheel bearings (Taper and rolling)
Chassis points
Universal joints
Water pump bearings
Generator bearings
Cables & throttle linkages
King-pin front suspension joints
Spring shackles
Steering and transmission joints

Performance Features
Good mechanical stability
Maintains consistency between recommended grease change intervals
Low water wash-out
Good water-resistant properties
Good anti-corrosion properties
Effective protection in hostile environments
Effective extreme-pressure properties
Efficient lubrication of heavily loaded components
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Operating Temperature Range

From -20°C to 120°C
Upper-temperature limit: 130°C (Short periods)

Dispensing
Shell Retinax Grease EP 2 is easily dispensed through standard lubrication equipment

Health & Safety

Shell Retinax Grease EP 2 is unlikely to present any significant health or safety hazard when
properly used in the recommended application, and good standards of industrial and personal
hygiene are maintained.
For further guidance on Product Health & Safety refer to the appropriate Shell Product Safety
Data Sheet.

Note
Care should be taken to ensure that the grease
does NOT come into contact with hydraulic Shell Retinax Grease EP 2
brake rubber components.
NLGI Consistency 2

Typical Physical Characteristics Soap Type Lithium

These characteristics are typical of current hydroxy
production. Whilst future production will stearate
conform to Shell's specification variations in
Base Oil (type) Mineral
these characteristics may occur. (Table 7.1.1-1)
Kinematic Viscosity
@ 40°C cSt
180
100°C cSt
17
(IP 71/ASTM-D 445)

Cone Penetration

265-295

Worked @ 25°C 0.1 mm

(IP 50/ASTM-D217)

Dropping Point °C 180

(IP 132/ASTM D566-76)

Table 7.1.1-1

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7.1.2 The Details of the Lubrication and Cleaning Yearly Process

7.1.2.1 Remove the piston one by one along with the
servomotor and fasten it using the
clamp, put cloth or similar fabric
around the cylinder for protection
(as shown in the picture 7.1.2.1).

Picture 7.1.2.1

7.1.2.2 Remove all the screws with the suitable tool

(Allen wrench) on the lower bearing of the
cylinder. (as shown in the picture 7.1.2.2)

Picture 7.1.2.2
7.1.2.3 Remove the upper ring on the cylinder as well (picture below 7.1.2.3).

Picture 7.1.2.3

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Pag. 3307
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7.1.2.4 Pull and take out the shaft of the cylinder, clean it with cloth, then clean each part as well
(as shown in the picture 7.1.2.4)

Picture 7.1.2.4

7.1.2.5 Remove the screw shaft, put the lubricant on the lower bearing, and clean all the excessive
grease. (as shown in the picture 7.1.2.5)

Warning:
In any causes, please don’t try to remove the BALL-SCREW BEARING unless
advised directly by DOF ROBOTICS!!!

BALL-SCREW
BEARING

Picture 7.1.2.5

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7.1.2.6 Clean the inside of the screw shafts bearing, proceed with the lubrication inside of the
bearing which is placed on the middle of the screw shaft (Picture 7.1.2.6).

Picture 7.1.2.6

7.1.2.7 Put the standard pin nozzle in the hole on the side as on the picture and use the basic
pump to inject the grease inside, do not leave the nozzle in the hole afterward. If you do
not own a nozzle, use any alternative way, it is only important that the grease goes inside
the hole properly. (Picture 7.1.2.7)

Picture 7.1.2.7

7.1.2.8 When done with the lubrication process, return the screw shaft inside and put the screw.
Before placing screws, use the thread locker liquid (Medium Strength) (Picture 7.1.2.8).

Picture 7.1.2.8

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Pag. 3309
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7.1.2.9 Reassembly using the same steps, pay attention to the hole alignments (for lubricating)
and the plate where the sensor shall be facing. (Picture 7.1.2.9)

Picture 7.1.2.9

7.1.2.10 Put back the ring measuring the 5mm space as on the picture. Every part shall be at the
same exact place as before.
8. Description, including frequency, of recommended maintenance inspections and
testing.
8.1 Recommended wear limits or tolerances, where deemed necessary by the manufacturer
After a period of two years or longer the belts are wearing (See the manufacturers
recommendations).
Bolts and Screws should be replaced after re-assembly of the ride, after a longer storage period
(if the ride has been moved to another place or due to any reasons disassembled).
Rust can create stress points that lead to failure and can weaken or destroy fasteners. Depending
on the environment see table 8.1.

Table 8.1

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Pag. 3310
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8.2 Where applicable, recommended non-destructive testing along with appropriate acceptance
criteria, including suggested frequency and the special parts or areas to be tested.
Visual inspection recommended on the mainframes and big bolts on fork-joint connections. In
areas of high-stress show tendencies for failures, a procedure for nondestructive testing will be
recommended.

8.3 Recommended specifications for the use of replacement fasteners, and recommended torque
for fasteners, where applicable.
Fasteners torque recommendation by WÜRTH: (Table 8.3)

Table 8.3

There are not any other requirements for torque beyond the fastener manufacturers'
recommendations.

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Pag. 3311
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9. Schematics of electrical power, lighting, controls, and systems

9.1 Product List for HURRICANE 360 (Picture 9.1)

Picture 9.1
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9.2 Connection Block Diagram (Picture 9.2)

Picture 9.2

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Pag. 3313
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9.3 Main Power Supply (Picture 9.3)

Picture 9.3

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9.4 Fail Safe and Safe Torque-off (Picture 9.4)

Picture 9.4

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9.5 I/O Terminals (SIMOTION-X122, X132) (Picture 9.5)

Picture 9.5

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9.6 I/O Terminals (SIMOTION-X142, CX-X122) (Picture 9.6)

Picture 9.6

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9.7 Layout Main Control Panel (Picture 9.7)

Picture 9.7

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9.8 Layout Control Panel Cabinet (Picture 9.8)

Picture 9.8
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9.9 Terminal Connection (Picture 9.9)

Picture 9.9

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Pag. 3320
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9.10 Seat – ET200S Supply & I/O Terminals (Picture 9.10)

Picture 9.10

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9.11 Layout Seat Panel (Picture 9.11)

Picture 9.11

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9.12 Description of the recommended maintenance procedures for electrical components

See manufacturers’ recommendations. All electric components and maintenance work shall be
in accordance with electrical codes in force at the site of operation.

10.Hydraulic system
10.1 Schematics of hydraulic systems including recommended pressures, the location of
components, line specification, and type of fluid, location chart. (Picture 10.1)

Picture 10.1
Note:
This hydraulic power unit working pressure is 80 Bar, and considering that the test pressure of
the unit is 100 Bar, so if viewing that the pressure is more than 100 Bar, so for prevention of any
damages to the hydraulic parts you have to stop the operation immediately!

DOF ROBOTICS SANAYI A.Ş.| OSMANGAZI MAHALLESI2644 SOKAK NO: 3/1, KIRACESENYURT 34522 ISTANBUL/TURKEY
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10.2 The specification of the hydraulic oil: (Picture 10.2)

Picture 10.2
10.3 Description of recommended maintenance procedures for hydraulic system and
components
10.3.1 A fluid ounce of prevention
The basic prescription for hydraulic maintenance is prevention. If you keep contaminants out
of hydraulic systems, you will avoid nearly all common problems and failures. Follow these
guidelines to keep your hydraulic fluid in top condition.

• Keep contaminants out of your hydraulic system. Clean the area around dipsticks, fill
plugs and hydraulic filters before removing them to check or change the hydraulic
fluid. Keep all fluid containers tightly sealed when stored and pour directly from the
container into the system.

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Hydraulic Oil
Shell Tellus S2 M
• Check oil before each use. Verify that fluid levels are adequate and that the fluid is in good condition.
An inadequate amount of oil can cause severe damage to pumps. If your oil appears foamy or milky,
you may have a leak that is causing air to enter the system. Air will cause jerky and slow operation of
the hydraulics. Locate and seal the source of any leak.
Also, air within the system holds moisture. When the system cools down after the operation, the
moisture can condense and mix with the hydraulic fluid. Water in the hydraulic fluid looks similar to the
milky appearance resulting from air contamination. To confirm that it's water, pour 1/8 cup of hydraulic
fluid into a metal can and heat it with a propane torch. If you hear popping or crackling, then the fluid
has water in it, and you should change it immediately. (Picture 10.3.1)

Oil Capacity
Leveler

Maximum Capacity
Recommended
Temperature
Indicator

Minimum Capacity

Picture 10.3.1

• Regularly check the temperature of the hydraulic fluid during operation. Is the fluid too hot? Does
it smell burnt? Your cooling system may not be working properly, or you may have pressure-related
problems. Check the hydraulic oil cooler or reservoir. They must be kept clean. Remove any dirt or
other debris that inhibits airflow around them. If the fluid remains hot for extended periods, it can
break down and lose its ability to lubricate adequately. The maximum temperature of the fluid is
70°c.

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Pag. 3325
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10.3.2 Pumps
Aside from inspecting the pump for any obvious external wear and damage, you should listen
for cavitation. It results when the pump does not receive the proper amount of fluid from the
reservoir. Follow these steps every 50 hours or so to check for cavitation.

10.3.2.1 Listen to the pump when the hydraulics are operating. If it rattles or sounds like it is
full of marbles or rocks, then cavitation occurred, and the system should be shut down
immediately.
10.3.2.2 Check the fluid level and filter to determine if they could be limiting or restricting flow.
10.3.2.3 Next, determine if any previous modifications have been made to the reservoir, inlet
lines or pump. If any of the components are altered, the pump inlet flow may be
affected.
10.3.2.4 Check inlet lines for any leaks, bends, pinching or other discontinuities that may
restrict flow. (Picture 10.3.2.4)

Most important, maintain clean fluid.

Hydraulic Poppet Valve

Picture 10.3.2.4

10.3.3 Hydraulic Poppet Valves

10.3.3.1 A poppet-valve is typically used to control the quantity of liquid
flow into a system when the electrical power is gone, this part
will be preventing hydraulic cylinders to extend suddenly so the
seats will not be falling down suddenly. (Picture 10.3.3.1)

Picture 10.3.3.1

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Pag. 3326
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10.3.4 Cylinders and motors

• Cylinders have seals and rings that can be
damaged by excess pressure and contaminants in
the fluid. Once again, be sure that your hydraulic
fluid is clean. Check the points where the cylinder
rod moves in and out of the cylinder housing for
leaks. Check the length of the cylinder rods for
any dings, dents or other damages that could
allow fluid and pressure to escape.
A cylinder is designed to take loads along its
axis only. Side loads can decrease cylinder life
by causing excess wear on seals and the rod.
(Picture 10.3.4)

• With hydraulic motors, as with pumps,

your primary maintenance consideration
is clean hydraulic oil. The vanes and
pistons can be abraded by contaminants,
resulting in pressure loss.
Picture 10.3.4

10.3.5 Solenoid Valves

Valves consist of tight-fitting components that block or direct flow. These can be
abraded and leak (internally), resulting in low hydraulic pressure.
Contaminants can lodge in valves and restrict flow. Again, maintain clean
hydraulic fluid to keep valves in good working order. (Picture 10.3.5)

Other components Picture 10.3.5

The next aspect of routine maintenance is checking the hoses, lines, and fittings. Inspect these
components to determine if they have been damaged and ensure they are in good condition
and in the right location.

10.3.6 Inspect hoses and lines. Inspect lines for cracks, cuts or dents that restrict flow or cause
pressure leaks. Hoses can be damaged in the same manner, as well as from overheating,
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Pag. 3327
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extended wear and defective manufacturing. Look for crimped or collapsed hoses that
could be restricting flow.
10.3.7 Check the hose routing. Sometimes brackets break and hoses and lines end up where
they are not supposed to be. They can be pinched, overstretched or chafed.
10.3.8 Inspect hoses at flex points. Operate the hydraulic system and observe the flex point for
kinking or stretching.
10.3.9 Check all fittings on hoses to make sure they are snug. If you notice leakage at a fitting,
tighten it. Be careful to not over tighten or thread damage will result.
10.3.10 Keep the hoses clean by washing machinery on a regular basis. This will also help
to reduce hydraulic fluid temperatures. Every year one time must be done! First, open all
the lines (hoses and pipes), then washed inside with the washing machine at a location
far from the electronic equipment’s and then leave it on a dry and warm room (40°c
Maximum) for at least one day to dry completely.
Notice:
If a hose or line is damaged, make sure that any replacements are of the same length, size
and wall thickness.

10.3.11 Keep the Infrared Safety Curtain face clean, 4 Sensors

(2 receivers, 2 emitters) are placed for prevention of entering
the DANGER area. Check these 4 sensors on daily bases, If
there's anything (Dust, Wire, Grease, Oil,…) on their face
surface, the infrared beam light (invisible light) will be cut off,
then the machine can’t be “START” when something enters
the DANGER area! (Picture 10.3.12)

10.3.12 Regular preventative inspection Picture 10.3.12

It is time-consuming to thoroughly check the hydraulic system before and after each use.
However, most hydraulic systems are not checked until the operator complains of poor
performance. By this time, it may be too late to prevent a major repair. Aside from regular
maintenance described in the manual, follow these basic procedures every 50 hours or so to
determine the health of your system and prevent costly failures.

10.3.13 Inspecting for restricted flow

Slow hydraulics are the result of restricted flow. Low oil level, restricted hoses and lines,
and damaged valves, pumps, cylinders, and motors are all possible causes.

10.3.13.1 Activate the hydraulic system and determine which individual system components are
operating slowly. Visually inspect these components for leaks. Pay particular attention
to connecting points.
10.3.13.2 If no external restriction is obvious, then the obstruction may be internal. Large
contaminants may be blocking a valve or have become lodged in part of a cylinder or
motor.
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Pag. 3328
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10.3.13.3 If you cannot isolate the obstruction and the entire system is operating slowly, then
check the pump. If you hear the sound of cavitation, then the pump is not getting
enough flow. Determine that the fluid levels are adequate, and all filters and strainers
are clean. If the problem persists, check the inlet line to make sure that there is no
blockage or kinking. Also, verify that the pump shaft is operating and not damaged.

10.3.14 Inspecting for weak hydraulics

The weak hydraulic response is the result of low pressure. The system may be
delivering the amount of flow desired, but due to pressure leaks, the system does not
efficiently use the flow to perform work. Pressure problems can result from damaged
pumps, worn valves and worn components in motors and cylinders.

11.List of parts used in the assembly of the ride, or drawings showing components
parts and their use (Picture 11-1~3)

Picture 11.1

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Pag. 3329
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Picture 11.2
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Pag. 3330
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Chasses

Speakers Amplifier

Computer

Hydraulic
Control Panel
Pistons
Hydraulic
Pistons Power Unit

Wind Effect

Picture 11.3

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11.1 Infrared Safety Curtain

To Prevent entering anyone to get into the “Dangerous” area (When the machine is running,
under the seats and between the cylinders ), we put two sensors on machine sides (Left &
Right), if something goes in the path of the sensors, then the machine will stop immediately.
(Picture 11.4)

Picture 11.4

12.Description of recommended assembly and disassembly techniques and

procedures, pertaining to specific components, as deemed necessary by the
manufacturer
It shall be only done by the authorized personnel of the manufacturer’s company or under their
supervising.

13.Owner/ Operator’s Responsibility

Each Owner shall become familiar with the contents of the manufacturer's maintenance
instructions when received, as provided in the manual. Based on the manufacturer's
recommendations, each owner shall implement a program of maintenance, testing, and
inspections providing for the duties and responsibilities necessary for the care of each ride. This
program of maintenance shall include a checklist to be made available to each person performing
the regularly scheduled maintenance on each ride.

14.Demonstration of the physical performance of the assigned regularly scheduled

duties and inspection
Untrained personnel shall be instructed in and supervised by the owner’s maintenance supervisor
until the supervisor is satisfied that the new maintenance personnel can perform their duties
safely and in strict accordance with the manufacturer’s instruction.

15.Visual inspection of entrances, exits, stairways, and ramps

The operator shall inspect the mentioned items as required.

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Pag. 3332
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15.1 Functional test of all communication equipment necessary for the operation of the ride
The ride contains a control computer, VR Headsets and phones, and a sound system, they
shall be checked on a daily basis.
15.2 Visual inspection of the fencing, guarding and barricades
Check on a daily basis if any irregularities noticed, inform the authorized maintenance person.
15.3 Visual inspection of the ride structures
Check on a daily basis if any irregularities noticed, inform the authorized maintenance person.
15.4 Safety Precautions
15.4.1 Risk of electric shock do not touch the energy cables without disconnecting the
control. (Figure 15.4.1)
15.4.2 Attention. (Figure 15.4.2)
15.4.3 The risk of high temperature. Do not touch with bare hands. (Figure 15.4.3) Figure 15.4.1
15.4.4 Buckle up, remain seated until the operator approaches.
Pregnant women, patients with heart and blood pressure condition are not
allowed. Persons with Orthopedic disorders not allowed. (Figure 15.4.4)
Figure 15.4.2

Figure 15.4.3

Figure 15.4.4
Figure 15.4.5
15.4.5 The risk of Risk of stumbling (Figure 15.4.5)
15.4.6 The risk of hand crushing (Figure 15.4.6)

Figure 15.4.6

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NAME OF RISK RISK DESCRIPTION

-fall in the area of moving the moving platform

-poor maintenance (loosened machine part)
Contusion, crushing,
-crushing or contusion by rigid moving parts
impact, hitting

-on spilled oil during oil exchange (refilling) or after

unexpected oil or grease leakage
Slipping, tripping,
-on structured foundation
tumbling or another injury
-after gripping or touching the moving platform parts

-by pressing or gripping between fixed and moving parts of the

moving platform
Compression, twisting,
-twisting or drawing in between the rotating parts of the platform
drawing in or gripping
-gripping, twisting or drawing in between them
rotating roller and fixed and moving parts of the
moving platform

Because of the blow of -when hose breaks

pressurized air or oil -when hose gets loosened

Electrical accident -by the incompetent intervention of the electrical installation

Unexpected failure -after the electric power supply has been reestablished after a short-
term shut-down

Combination of the -risk does not occur solitarily

above

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16.Description of the Machine and Performance Characteristic

Special 3D movie theater system, which makes a person feel exactly the same what he/she
watches on the screen.
While watching a movie with VR Headset the platform moves synchronously with the video, using
7 degrees of freedom machine what makes the feeling of virtual reality maximize. (Table 16)

System Performance

Degrees of Freedom 7 DOF (7 Degrees)

Motion Technology Servo Motor support

Linear motion system

With a PC via TCP / IP communication
Control Software
Taught in an interactive and motion control
Simplified user interface
Automatic saturation of control S / W
Safety Designed a high-security system
Programmed dynamic braking
The linear motion limiting sensors

Motion Range Velocity Acceleration

Surge ± 0.25m ± 0.5m/s ± 4 m/s2
Sway ± 0.25m ± 0.5m/s ± 4 m/s2
Heave ± 0.25m ± 0.5m/s ± 8 m/s2
Roll ± 16° ± 10° /s ± 80° / s2
Pitch ± 18° ±10° /s ± 40° / s2
Yaw ± 13° ± 7° /s ± 40° / s2
Table 16

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16.1 Model Explanation

HR04-(Y)
HR means: HURRICANE model
X: Number of seats. (03-04-05)
Y: If the system is VR
Example: HR03 (its projector system, and it has 3 seats)
HR04-VR (its VR system and it has 4 seats)
SEATS POWER
3-4-5 16 KW
Note: When using the VR glasses the names of the model have VR suffix, when using the 3D
screen they are without the suffix.
16.2 Working Principle
The main motor drivers supply the power to the servomotors on the axes via commands from
the motion control unit. Motors that require momentum in certain proportions drive the axes to
create machine movements.
First, the machine takes itself to the zero position as set by the software. According to the events
occurring in the movie, the software gives a command to set and provide the desired motion.
16.3 Application Areas
This product is not designed and can’t be used for any other purposes except as an amusement
ride.
16.4 Disassembly, Transportation, Storage, and Reassembly
Disassembly and re-assembly of the product must be done by authorized personnel of our
company. Transport and storage must be done by the personnel of the company.
16.5 Settings and Controls of the Machine
Must be done by authorized personnel of our company.
16.6 Spare Parts, Authorized Service, Authorized Dealer
DOF ROBOTICS Sanayi A.Ş.
Osmangazi Mahallesi, 2644 Sokak No: 3/1, Kirac Esenyurt/Istanbul/Turkey

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17. Guide for setup the VR systems

17.1 OCULUS GO VR & APPLICATION MANUAL

Warning: Both of your devices, Oculus Go and SmartPhone are the same languages. You have
to select your language in the options and settings for both to have the same language. After
the setup is finished, you cannot change the language anymore, please be careful. If you want
to do, you have to Reset your Oculus go.

17.1.1 Download Oculus application from Google Store.

17.1.2 Sign in the Oculus application.
17.1.3 Or create an account from Oculus application.
17.1.4 Click the Settings button on the right-down of the Oculus application.
17.1.5 Press the power button on the Oculus GO device. (Upside)
17.1.6 When the setup screen came, sign in the Oculus application from the phone.
17.1.7 Click on the Pair New Headset option.
17.1.8 Press the Start Now button.
17.1.9 Click the Continue button.
17.1.10 Connect the power cable to Oculus GO.
17.1.11 Click the Continue button.
17.1.12 Select the Oculus Headset product and serial number option and then click Continue.
17.1.13 Select your Wi-Fi on the list and Continue.
17.1.14 Enter your password and Connect to Wi-Fi.
17.1.15 Put the battery into the Controller right as shown on the Oculus application.
17.1.16 Click on the menu to select right-hand or left-hand usage, then click Continue.
17.1.17 You can click on Skip to skip the Payment options.
17.1.18 Then after you read the information part, you can click Continue.
17.1.19 You can click the Watch video button to watch videos about the Oculus GO.
17.1.20 After you stop watching, click Continue.
17.1.21 Click on the Acknowledge button.
17.1.22 Uncheck the Intro to VR Experiences and then click the Skip button.
17.1.23 Wait for the for the update installation until it finishes.
17.1.24 You will get a notification after the software update is finished.
17.1.25 Wait for your device to get the update through Oculus application.

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17.1.26 After all the updates, click your phone Settings > Oculus GO + Serial Number > More settings
> Developer Mode to activate the Developer Mode option. (Picture 17.1.26)

Picture 17.1.26
17.1.27 On this screen, we have to select Create Organization option and create an organization on
the web page.
17.1.28 https://developer.oculus.com/downloads/package/oculus-go-adb-drivers/ on this link
download the Oculus Go ADB drivers. .(Visit for more information.)
https://developer.oculus.com/documentation/mobilesdk/latest/concepts/mobile-adb/#mobile-
android-debug-intro)

17.1.29 Go to Oculus-go-adb-driver-2.0 -> Usb_driver -> Android_winusb.inf then right-click to select

install option. Then click YES on the coming screen.
17.1.30 The operation is completed successfully means that installation of Oculus GO USB drivers is
good.
17.1.31 Download the ADB Drivers from the link down below
https://dl.google.com/android/repository/platform-tools_r28.0.0-windows.zip

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17.1.32 After your download is finished, extract your files to the Desktop. Then, click on the Platform-
tools. (Picture 17.1.32)

Picture 17.1.32
17.1.33 Click the Windows button on the computer and write cmd, then Right-Click on the
Command Prompt and click the Run as administrator for the opening. (Picture 17.1.33)

Picture 17.1.33

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17.1.34 You must see the screen as shown as down below. (Colors might be different to the
computer to computer.) (Picture 17.1.34)

Picture 17.1.34

17.1.35 Now connect the Oculus GO device to the computer by using the USB Cable.
17.1.36 Wear the Oculus GO device to give a command to allow the computer to get in touch
between Oculus GO device and computer.
17.1.37 Then get inside of the ADB Drivers file which we download it before and click the
platform-tools file and open it.
17.1.38 Copy the file address button with Ctrl + C or right-click and click the Copy. (Picture
17.1.38)

Picture 17.1.38

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17.1.39 Click the Command Prompt and write “cd’’ and then press Ctrl + V or right-click +
paste” and press Enter. (Picture 17.1.39)

Picture 17.1.39

17.1.40 If you want to upload any .apk application to Oculus GO device, Copy them and put
inside of the platform-tools file. (Picture 17.1.40)

Picture 17.1.40
17.1.41 On the Command Prompt, write “adb devices” and press Enter. (Picture 17.1.41)

Picture 17.1.41

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17.1.42 Unauthorized means, you have to wear Oculus Go and click the “Allow USB
Debugging” menu and Check OK “Always allow from this computer” checkbox, and rewrite
adb devices then press Enter. (Picture 17.1.42)

Picture 17.1.42

17.1.43 If you cannot see any device under the “List of Devices attached”, make sure about you
connect the cable to the computer. (Picture 17.1.43)

Picture 17.1.43

17.1.44 Daemon started successfully means that Oculus Go is connected to your computer

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17.1.45 Get the Command Prompt again and write “adb install dof.apk” then click Enter. (This dof.apk
is our own .apk application by our side, yours will have a different name)(Picture 17.1.45)

Picture 17.1.45

17.1.46 If you see the Error like above; (Picture 17.1.45)

17.1.46.1 Just to make sure about the Oculus Go cable is connected to the computer.

17.1.46.2 Open the Oculus Application and check the developer mode on.

17.1.46.3 Return the step 17.1.42 and reply.

17.1.47 Success means that our program was set p successfully. (Picture 17.1.47)

Picture 17.1.47

17.1.48 Open My Computer and open the VR-Headset. After that, open the Internal Shared Storage.
(Picture 17.1.48)

Picture 17.1.48
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17.1.49 Create a new folder and named GearVR360 then press Enter. (Picture 17.1.49)

Picture 17.1.49
17.1.50 Copy the movies inside of the GearVR360 file. (Picture 17.1.50)

Picture 17.1.50
17.1.51 Wear the Oculus GO device and go to Settings > Wi-Fi menu and set your Wi-Fi router
and write the password.
17.1.52 Just to make sure about that your router is connected to your computer with Ethernet
cable and check the Oculus Go Wi-Fi connection between routers.
17.1.53 If it was connected before, click on the network and click forgot button (to forget the
Wi-Fi network).
17.1.54 Open the Gear VR Player application which stands on Desktop. (Name depends on the
computer by computer. The icon seems black and white.)
17.1.55 After you connected reach Navigate > Library > Unknown Sources menu to open the
Android Video Player Server program on the right-side list.
17.1.56 Take off the Oculus Go and check the device and Gear VR Player is connected.

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17.1.57 Oculus GO device has connected to your computer.

17.1.58 MAIL SENDING SYSTEM
17.1.58.1 First, if you want to send an email, please make sure that your computer has already connected
to the internet.
17.1.58.2 After you check your connection, open the VR program.
17.1.58.3 To be set our mail options, click on the settings icon on the main menu. (Picture 17.1.58.3)

Picture 17.1.58.3
17.1.58.4 After that, click on the new mail to set the mails which you will send the statistics and Click Add
Mail button. (You can write any kind of mail address. Except for your mail address, there is no limit
for mail address in this part.) (Picture 17.1.58.4)

Picture 17.1.58.4

17.1.58.5 After you click Add Mail button, you can see your mail at the right side. If you want, you can add
more mail. (Picture 17.1.58.5)

Picture 17.1.58.5
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17.1.58.6 Everything is ready. If you have an idea/feedback, demands or complaint, please write the
Feedback part and click the Send Feedback button to send us. (Picture 17.1.58.6)

Picture 17.1.58.6
17.1.58.7 Options are set. Click the button right down below to return the main menu. (Picture 17.1.58.7)

Picture 17.1.58.7

17.1.58.8 On the main menu, click on the send statistics button to check you and the other mail addresses
are working well to send excel formatted file. (Picture 17.1.58.8)

Picture 17.1.58.8

Picture 17.1.58.8
17.1.58.9 If you see this screen, you have to be sure about, emails are already sent. (Picture 17.1.58.9)

Picture 17.1.58.9

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17.2 SAMSUNG GEAR VR Setup Instruction

17.2.1.1 Guide for WI-FI Connection Setup of Phone (SAMSUNG VR) on Computer
17.2.1.2 Step: PC mustn’t be connected to the Internet. It must connect via cable to the router.
17.2.1.3 Step: Run “GearVRServer” program.
17.2.1.4 Step: Run “Hurricane” program.
17.2.1.5 Step: Connect the phone to GEARVR (2,4GHz) or GEARVR_5GHz (5GHz) via Wi-Fi with
automatic IP (DHCP) configuration.
17.2.1.6 5. Step: Press and hold to Wi-Fi connection, then select advanced settings.
17.2.1.7 6. Step: Choose “Static” instead of “DHCP”
17.2.1.8 7. Step: Just change the IP address to “169.254.11.x”. “X” symbolizes different numbers
depends on the phone. In the beginning; we selected automatic IP, so gateway and dns1
boxes filled automatically. That’s why we don’t need to change.
17.2.1.9 8. Step: After Wi-Fi connection is done, run “android player” application on phone. Put
the phone to Gear VR goggle. (If it ask for the update; remove the phone from Google and
update it after connecting to the internet.) If it doesn’t ask for the update; it will ask for
an allowance for the only first time, press to allow and confirm it.
17.2.1.10 Step: It is done, if you see DOF logo when you put the goggle on your face and if you see
the phone on the PC. If you can’t see remove the phone from Google and turn back to 8th
17.2.1.11 Step. Try 3 or 4 times at least if it doesn’t work. If it still doesn’t work, check IP addresses
on 7th step and try again.

Note 1: At 7th step; addresses in the gateway and dns1 boxes have to be router’s address.
You can find the router’s address on the label which we put on the router device.

Note 2: At the 4th step; we recommend you to choose a 5GHz connection. It will provide
better connection quality.
17.2.2 Setup of Phones for Samsung Gear VR Headset
17.2.2.1 Turn the phone ON, and make sure the language is English
17.2.2.2 Connect to the internet via Wi-Fi (a very high-speed connection is preferred)
17.2.2.3 DISABLE CONSENT TO PROVIDE DIAGNOSTIC AND USAGE DATA.
17.2.2.4 Accept the user agreement.
17.2.2.5 DO NOT ACCEPT data migration from another device.
17.2.2.6 SKIP account settings and googles services settings.
17.2.2.7 Set the date and the hour.
17.2.2.8 Push NEXT without entering the first name and last name.
17.2.2.9 Choose NOT NOW for Gmail.
17.2.2.10 Choose NO, THANKS for PROTECTION YOUR PHONE.
17.2.2.11 Keep these ones empty Help apps find your location and Help improve your Android
experience.
17.2.2.12 SKIP for Samsung Account.
17.2.2.13 Choose LATER for Copy content from the old device.
17.2.2.14 Disable all options for WEATHER and choose LATER then DISAGREE.
17.2.2.15 Push NEXT without activating the Easy Mode.
17.2.2.16 Push FINISH without installing My KNOX.
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17.2.2.17 Go to Settings-About Device-Download updates manually, save the phone then go back
to download updates manually.
17.2.2.18 Do all the updates proposed.
17.2.2.19 Go to the Play Market.
17.2.2.20 Login
17.2.2.21 DISABLE the option automatically.
17.2.2.22 Set up payment info -> NO, THANKS then choose CONTINUE.
17.2.2.23 Search for the application InstaVR in the Play Store.
17.2.2.24 Launch it then find the Hardware serial.
17.2.2.25 Copy the serial number then send it to DOF ROBOTIK (DOF ROBOTICS will create an
application for this Hardware Serial then will send it back to you)
17.2.2.26 Download the application Android Player that DOF ROBOTICS sent you.
17.2.2.27 Launch APPS (on the home screen) then click on EDIT, then click on the MINUS to uninstall
useless applications (in order to have more space in the phone)
17.2.2.28 Go to Settings-Battery and disable the Power saving mode (Redirect all background data
should remain active).
17.2.2.29 Activate the PLANE MODE.
17.2.2.30 Go to Settings-Lock Screen and activate the option Unknown Sources, then click OK.
17.2.2.31 Plug the phone to the computer which AndroidPlayer.apk has been downloaded.
17.2.2.32 Click ALLOW on the phone.
17.2.2.33 Copy AndroidPlayer.apk in the repertory DOWNLOAD in the phone.
17.2.2.34 Unplug the phone from the computer.
17.2.2.35 Launch the application My Files.
17.2.2.36 Go to the repertory Download.
17.2.2.37 Click on AndroidPlayer.apk and choose INSTALL.
17.2.2.38 Once installed, launch Android Player.
17.2.2.39 If the application Samsung Gear VR is not installed on the phone. Android Player will
request its installation, you will need a Wi-Fi connection for this.
17.2.2.40 After the installation of Samsung Gear VR, you just have to go back to the Home Screen.
17.2.2.41 Launch Android Player. (Accept all the updates that Android Player suggests if it’s the case)
17.2.2.42 After launching Android Player, plug the phone to the Samsung Gear VR. Now you should
see the DOF ROBOTICS logo through the Glasses (make sure you look straight ahead
when you put the Samsung Gear VR on).
17.2.2.43 For the movie installation; plug the phone to the PC.
17.2.2.44 Create a repertory named GearVR360 in the PHONE.
17.2.2.45 Copy the movie(s) in the GearVR360 repertory.
17.2.2.46 Connect to the network that has been created for the show control.
17.2.2.47 Test if all works normally.

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17.3 Video Projector and 3D Glasses MANUAL

17.3.1 Step1: Connect the HDMI v1.4 (120 Hz supported) cable to the HDMI socket on the back of
the computer. If HDMI is not available, then convert it to HDMI using the cable converter.
17.3.2 Step2: Connect the HDMI cable to one of the HDMI inputs on the back of the projector.
17.3.3 Step3: Select the connected HDMI from the projector's "Source" menu.
17.3.4 Step4: Open the NVIDIA control panel in the menu by right-clicking on the desktop of the
computer.
17.3.5 Step5: Enter multiple screen settings. Select the extended display option.
17.3.6 Step6: Enter the resolution setting and make the corresponding setting for the projection at
the top. (Table 17.3.6)

Projector Model Monitor Settings Projector Settings

MX 812 ST 1024*768 60 Hz 1024*768 60 Hz

W 1080 ST 1024*768 60 Hz 1280*720 60 Hz

Table 17.3.6
18.Quality Assurance Manual

18.1 PRODUCTION
All engineering documentation is to be kept in file clearly labeled. These files remain in the
possession of controller. An additional set of drawings is kept by the engineer responsible for
approval of the designs.
There are no changes made in any part of the design without a review by the engineer. Any
changes made will be noted and updated in the existing files.
PRODUCTION MATERIAL GUIDELINES

18.2 ORDERING
A list of parts and materials for each ride is kept and organized by the individual ride. The list
includes all information needed to order the specific parts and materials for each ride. This
includes but is not limited to: the manufacturer or suppliers, part numbers and/or
descriptions, and where the parts or materials are used on the individual rides .
18.3 RECEIVING
All parts and materials received are checked in upon receipt against the original purchase
orders. Should any parts or materials not match the purchase order; the controller will either
approve the use of the parts or have them returned to the supplier. There are no parts kept
in the factory that do not meet our design specifications.

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19.STOCKING PRODUCTION PARTS

All parts held in inventory are used in the order they are received. All inventoried parts used for the
production of rides are stored and clearly marked as to what the parts are.
Before any parts from inventory are approved for use in the production of a ride, they are carefully
inspected for any defects or damages.
20.INSPECTION PROCEDURES
Upon the completion of all ride, comes the inspection process performed by the controller.
Should any defects be found, and this defect would interfere with the correct and safe operation
and/or set-up of the ride, the ride is disassembled.

EC DECLARATION OF CONFORMITY
UYGUNLUK BEYANNAMESİ

NAME: DOF ROBOTICS SANAYI A.Ş.

ADDRESS: Osmangazi Mah, 2644 Sokak No: 3/1, Kirac, Esenyurt 34522 Istanbul/Turkey

TEL. (+90) 212 801 00 03 FAX. (+90) 212 801 00 04 WEB: http://www.dof.com.tr/

Name and Address of the person authorized to compile the technical file: MUHAMMET MİLDAN

Karaağaç Mah/ Okçu CAD/ No:1BL / Büyükçekmece / Istanbul

The undersigned declares that the described products meet the essential requirements of the below mentioned
standards as based on Machinery Directive 2006 / 42 / EC, Low Voltage Directive 2014/35/EU.

The item of equipment’s which identified below has been subject to internal manufacturing checks with monitoring of
the final assessment by DOF ROBOTICS SANAYI A.Ş.

MACHINE MODEL LIST: MOTION CINEMA SYSTEMS

HR02 HR03 HR04 HR05

APPLICABLE DIRECTIVES: APPLICABLE REGULATIONS:

2006 /42 / EC MACHINERY SAFETY DIRECTIVE ---- EN ISO 12100 : 2010 EN 13814 : 2018

2014 / 35 / EU LOW VOLTAGE DIRECTIVE (LVD) ---- EN ISO 14121-1 : 2007 EN 13857 : 2008

2014 / 30 / EU ELECTROMAGNETIC DIRECTIVE (EMC) ---- EN ISO 4413 : 2010

2014 / 68 / EU PRESSURE EQUIPMENT DIRECTIVE ---- EN 60204-1 : 2018

ASTM F2291-17; ASTM 1193-17

SIGNED UP BE HALF OF THE MANUFACTURER

NAME : MUSTAFA MERTCAN

POSITION : Chairman of the Board

PLACE/DATE : ISTANBUL/2019-03-19

SIGNATURE :
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WARRANTY TERMS

1. The warranty period is 1 year from the date of delivery of the goods.
2. Warranty card must contain product information, invoice number, and invoice date.
3. In case of malfunctions within the warranty period, the repair period will be added to the
elapsed time. The repair time 30 working days.
4. The following conditions will put goods out of warranty:
a) Removal and repair of the machine by a person other than the authorized technical
service, organization or the owner.
b) Installation of the machine by a person other than the authorized technical service,
organization or the owner.
c) The failure caused by sudden voltage surges of the city electrical network and rainy or
similar problems.
d) Incorrect or improper installation (electricity, water, etc.).
e) Damage caused by using machine contrary to the matters included in the operating
instructions.
f) Damage caused of using non-original or inappropriate spare parts and accessories.
g) Damage caused by natural disasters like fire, earthquake, flood, lightning strikes, and
so on.
5. For the problems related to Warranty may be applied to the Ministry of Industry and
Commerce, Consumer and Competition Protection General Directorate.

WARNING: Clients obligated not to permit any fixing, installing or control process of the whole
system by a person other than the authorized personnel of Manufacturer.

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WARRANTY CERTIFICATE

MANUFACTURER DETAILS

NAME : DOF ROBOTICS SANAYI A.Ş.

ADDRESS : Osmangazi Mah, 2644 Sokak No: 3/1, Kirac, Esenyurt 34522 Istanbul/Turkey
TEL : (+90) 212 801 00 03
FAX : (+90) 212 801 00 04
AUTHORIZED

SIGNATURE:

DOF ROBOTICS SANAYI A.Ş.

Osmangazi Mah. 2644 Sokak No: 3/1 - 34522 ISTANBUL/TURKEY
Tel: +90 212 801 00 03
Fax: +90 212 801 00 04
Cell: +90 546 801 20 34

PRODUCT DETAILS

MODEL :
SERIAL NO :
DELIVERY DATE :
DELIVER ADRESS :

SELLER DETAILS

COMPANY’S NAME :
ADDRESS :
TEL :
FAX :
DATE OF INVOICE :
INVOICE NO :
SIGNATURE :

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AFTER SALE TRAINING CONTENT LIST Date:

Initial Training
(Including daily checks)

Customer Name:

Phone: E-mail:

Contact Person Name:

Training Content DONE

1 Education about the machine components;

Axes

Sensors

Hydraulic System

Pneumatic System

Electric Control Panel

Mechanical Connections, fasteners, and weldments

Electronic Devices (computer, effects, projection, sound system, VR

headset)
2 STARTUP Education;

Control Panel

Computer

Sound System

Projection-If available

VR headset-If available

3 Daily checks Education;

Inspection of the cables and bolt connections of the machine

Checking the pressure and oil (color, level, temperature) of the

hydraulic system.

Checking the Oculus Go VR headset in case of lack of any sharp things

and dust that is dangerous for the passenger's eyes.

Checking the pressure for the pneumatic system

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Checking the Oculus Go VR headset, Computer, Phone and Sound

system in case of working correctly.

Visual inspection of the fencing, guarding and barricades and if any

irregularities noticed, inform the authorized maintenance person.

Manual checking of firmness of safety belts and bars

Checking to open the safety bars system manually by the special tools.

Checking the main breaker's keys and the bar lock release tools that
are in the shelf beside the ride.

Testing the emergency stop buttons individually while running the

movie

Testing the "light barrier" individually by running the movie

Run a complete cycle of the ride without any passengers in order to

check the whole of the machine functions.

Checking the level of emergency batteries visually and connect them

to the charger if necessary.

4 Machine Operation Education;

Customer acceptance

The restraint system, safety bars, and safety belts

Checking the operation of VR/3D glasses (Projector)

Selecting and starting the movie

To open bars and safety belts

Opening belts, Removing glasses

Preparation for new session

6 Troubleshooting Education;

Determination of errors

Explaining the solution of connection problems and the replacement

of defective parts

Explaining the solution of stairs problems and replacement of

defective parts

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Explaining the solution of motion control problems and replacement of

defective parts

Explaining the solution of display and sound (computer, sound system,

projection, VR Headset) problems and replacement of defective parts

7 Periodic Control Education;

Weekly;

Controlling the bolt markers on the rotation axes (movement due to

vibration)

Checking the brake system's battery of the 7th axis.

Monthly;

Controlling all other bolt markers

Inspection of all welding

This education will be refreshing every 6 months by DOF

representative.

Yearly;

Hydraulic system maintenance

Changing the Hydraulic oil once a year

Dismantling, cleaning, and lubrication of the axis

Recommendation for NTD test for welds

Charging of battery for 7th axis's brake system

After two years

Changing of the pulley’s belts

Recommendation for the pistons and axis checkup with the help of a
technician and replacement if necessary
Delivered Training was given

(Delivered to) (Training was given to)

Name: Name:
Signature: Signature:

Contact Person Name: Contact Person Name:

Signature: Signature:

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