DEPRAG                                                                                            014651en
Cable
                                                           connector
                                                                                             Emergency
                                                                                             Stop
                                                                                             STO 1/STO 2
                   Typical connection Dongle
6.2.6   I/O ports
6.2.6.1    Power supply for the I/O ports
               CAUTION
               Each output may only be loaded with a maximum of 20 mA.
               The total current for all ports may not exceed 70 mA when using the internal 24V
               power supply.
               The interfaces must not be disconnected or connected under voltage.
               CAUTION
               Do not connect or disconnect the ports when voltage is switched on.
               If this occurs, invalid signals may appear on the controller for a short time,
               amongst other things.
6.2.6.2    PLC1 port
Name:                  GX2
Plug connection:       D-Sub 25-pole socket
              NOTE
              Program selection via the IO interface is binary coded.
              Input program selection         6        5        4     3          2      1       0
              Value                           26=64 25=32 24=16 22=8             22=4   21=2    20=1
              Example:
              Input program selection          6           5       4      3      2      1       0
              Input assignment                 1           0       0      1      1      0       1
              Evaluation                       64 +        0+      0+     8+     4+     0+      1 = 77
              This results in program number 77
 Pin Name                            Type on AST12                             Description
 1     Program selection 0         Input                        Bit 0 of the program selection
 2     Program selection 2         Input                        Bit 2 of the program selection
 3     Program selection 4         Input                        Bit 4 of the program selection
 4     Program selection 6         Input                        Bit 6 of the program selection
 5     Screwdriving cycle active   Output                       A screw assembly is currently active
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DEPRAG                                                                                    014651en
 Pin Name                              Type on AST12                  Description
 6     Output 2                       Output           Output for use in the screwdriving program
 7     Input 2                        Input            Input for use in the screwdriving program
 8     Ready                          Output           The system is ready for screwdriving
 9     NOK                            Output           The last screw assembly was NOK
 10    Emergency stop active          Output           There is an emergency stop situation
                                                       Power supply for the fieldbus for
       Power supply fieldbus          Power supply
 11                                                    uninterrupted supply independent from the
       communication port 24V         input
                                                       ON/OFF switch (GS1) of the controller.
                                      Power supply
 12    Power supply 24V
                                      input            Input for external power supply of the
                                      Power supply     integrated I/O module of the AST12
 13    Power supply GND
                                      input
 14    Program selection 1            Input            Bit 1 of the program selection
 15    Program selection 3            Input            Bit 3 of the program selection
 16    Program selection 5            Input            Bit 5 of the program selection
 17    System OK                      Output           System is switched on
 18    Output 1                       Output           Output for use in the screwdriving program
 19    Input 1                        Input            Input for use in the screwdriving program
 20    Start                          Input            Start signal to start an assembly
 21    OK                             Output           Last screw assembly OK
 22    External start release         Input            Input for external start release
                                                       Power supply for the fieldbus interface for
       Power supply fieldbus          Power supply
 23                                                    uninterrupted supply independent from the
       communication port GND         input
                                                       ON/OFF switch (GS1) of the controller.
                                      Power supply
 24    Power supply 24V                                Output for power supply of the integrated
                                      output
                                                       I/O module of the AST12 via the internal
                                      Power supply     24V supply of the AST12.
 25    Power supply GND
                                      output
Table 3:   I/O port PLC1 assignment
               IMPORTANT
                Power supply    To use inputs/outputs, the integrated I/O module of the AST12
                24V input       must be supplied with 24V DC.
                                24V DC is supplied via pins 12 and 13 on plug connection GX2
                                (port PLC1).
                Power supply    Internal 24V DC of the AST12. This output may be loaded with a
                24V output      maximum of 70 mA.
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