Parts PDF
Parts PDF
BOOM GROUP
1 2155910046 BOOM ASSEMBLY -4 SECTION 1
COMPLETE ASSEMBLY
6372100048 CYLINDER ASSEMBLY - 6.31" TELESCOPE 7
COMPLETE ASSEMBLY
7926100616 VALVE ASSEMBLY - 11
COUNTERBALANCE
2 2159210005 SHAFT INSTALLATION - 13
BOOM PIVOT
3 2159910104 SHEAVE INSTALLATION - 2 OVER 3 15
6718100031 SHEAVE ASSY COMP 5/8" ROPE 17
4 2159910096 26-45’ O/S BOOM EXT INSTL 19
2159910098 26’-45’ BOOM EXT ASSEMBLY 23
6718100009 SHEAVE ASSEMBLY 27
2159910090 MAST ASSEMBLY 29
6718100031 SHEAVE ASSY COMP 5/8" ROPE 31
6372100052 BOTTLE JACK REWORK 33
7372100009 CYLINDER ASSEMBLY - 35
BOTTLE JACK
5 2155910033 EXT CARRIER INSTL 39
5 3486000212 WEIGHT AND CHAIN ASSEMBLY 43
COMPLETE ASSEMBLY
8 7086100009 HOOK BLOCK ASSEMBLY 45
9 7053100009 OVERHAUL BALL ASSEMBLY 49
(7.5 TON)
10 7598100094 KIT INSTALLATION - iFLEX 5 LMI BOOM 53
9333103873 Cable Reel LWG508 - iFlex 5 55
9333103565 BOX ASSEMBLY - JUNCTION 57
9333102633 FLAG ASSEMBLY - A2B 59
RETAINER
COMPLETE ASSEMBLY
9333102765 CONNECTOR ASSEMBLY 61
DUMMY PLUG, 2-PIN
11 7826100017 SOCKET ASSY 5/8" 63
15 7598100003 EXTENSION KIT INSTALLATION - 65
BOOM
9333102768 JUNCTION BOX ASSEMBLY - 67
80MM X 75MM, PG9 + 2-PIN
I
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Mar 03, 2005 Rev:
II
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Mar 03, 2005 Rev:
III
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Mar 03, 2005 Rev:
IV
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Mar 03, 2005 Rev:
V
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Mar 03, 2005 Rev:
VI
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Mar 03, 2005 Rev:
VII
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Mar 03, 2005 Rev:
VIII
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Mar 03, 2005 Rev:
IX
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Mar 03, 2005 Rev:
X
Manitowoc Crane Group
MACHINE COMPONENT INDEX
Date: Mar 03, 2005 Rev:
XI
Manitowoc Crane Group
Notes
XII
Manitowoc Crane Group
Description Assembly No.
BOOM ASSEMBLY -4 SECTION COMPLETE ASSEMBLY 2155910046
Revision: #
Page 1
Manitowoc Crane Group
Description Assembly No.
BOOM ASSEMBLY -4 SECTION COMPLETE ASSEMBLY 2155910046
Revision: #
Page 2
Manitowoc Crane Group
Description Assembly No.
BOOM ASSEMBLY -4 SECTION COMPLETE ASSEMBLY 2155910046
Revision: #
Page 3
Manitowoc Crane Group
Description Assembly No.
BOOM ASSEMBLY -4 SECTION COMPLETE ASSEMBLY 2155910046
Revision: #
GRADE 8
67 7949000235 8 WASHER 1/2" I.D.
68 6199100016 2 BUSHING
69 7110260606 2 CAP SCREW
1’’ -8 N.C. X 3/4’’
GRADE 1
70 7949000360 2 WASHER 1" I.D.
71 4159910033 1 ANGLE, MOUNTING
72 4159910142 1 PLATE, KEEPER
73 7118160850 2 CAP SCREW
3/8" -16 N.C. X 1"
GRADE 8
74 6705006974 2 PLATE
75 7115180850 4 CAP SCREW
1/2" -13 N.C. X 1"
GRADE 5
76 7115140650 2 CAP SCREW
1/4" - 20 N.C. X 3/4"
GRADE 5
77 7950140141 2 FLATWASHER 1/4" I.D.
78 7950150141 48 WASHER 5/16" I.D.
79 7950150050 48 LOCKWASHER 5/16" I.D.
Page 4
Manitowoc Crane Group
Notes
Page 5
Manitowoc Crane Group
6372100048
(SHEET 1 OF 1)
Page 6
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - 6.31" TELESCOPE COMPLETE ASSEMBLY 6372100048
Revision: B
1 6372100049 1 BARREL
2 6701100000 1 PISTON, 6.31’’ CYLINDER
3 * 7794101550 0 SEAL
4 7099000378 2 SET SCREW
5 * 7754100000 0 O-RING, LOW TEMPERATURE
6 * 7755351609 0 RING, BACK-UP
7 * 7794101551 0 SEAL
8 * 7754000144 0 O-RING, LOW TEMPERATURE
9 * 7755325609 0 RING, BACK-UP
10 6701100001 1 PISTON, 4.25’’ CYLINDER
11 6910100005 1 SPACER
12 6910100006 1 SPACER
13 6768100005 1 ROD, 5 1/2"
14 6768100000 1 ROD, 3.50’’
15 6372006097 1 HEAD, CYLINDER
16 * 7754000146 0 O-RING, LOW TEMPERATURE
17 * 7755258609 0 RING, BACK-UP
18 * 7753000195 0 RING, WEAR
19 * 7794000563 0 SEAL, BUFFER
20 * 7794101552 0 SEAL, ROD
21 * 7794000222 0 RING, WIPER
22 6372006103 1 HEAD, 4.25’’ CYLINDER
23 * 7754000149 0 O-RING, LOW TEMPERATURE
24 * 7755242609 0 RING, BACK-UP
25 * 7753001461 0 RING, WEAR
26 * 7794000707 0 SEAL, BUFFER
27 * 7794000660 0 SEAL, ROD
28 * 7753000755 0 RING, WIPER
29 += 7926100574 1 VALVE ASSEMBLY - HOLDING
29 += 7926100616 1 VALVE ASSEMBLY -
COUNTERBALANCE
30 7110181805 3 CAP SCREW
1/2" -13 N.C. X 2"
GRADE 1
31 7709000028 1 PLUG, SAE #4
* REPAIR KIT AND/OR PART OF KIT + SEE FURTHER BREAKDOWN THIS GROUP
= REFER TO MCI FOR APPLICABLE NUMBER
Page 7
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - 6.31" TELESCOPE COMPLETE ASSEMBLY 6372100048
Revision: B
Page 8
Manitowoc Crane Group
Notes
Page 9
Manitowoc Crane Group
7926100616
(SHEET 1 OF 1)
Page 10
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - COUNTERBALANCE 7926100616
Revision:
1 NSS 1
BODY
2 9926112313 1 VALVE, CARTRIDGE
INCLUDES THE FOLLOWING PARTS
9926107803 1 KIT, SEAL
3 7755017000 2 O-RING
Page 11
Manitowoc Crane Group
2159210005
(SHEET 1 OF 1)
Page 12
Manitowoc Crane Group
Description Assembly No.
SHAFT INSTALLATION - BOOM PIVOT 2159210005
Revision: G
Page 13
Manitowoc Crane Group
Notes
Page 14
Manitowoc Crane Group
Description Assembly No.
SHEAVE INSTALLATION - 2 OVER 3 2159910104
Revision: #
Page 15
Manitowoc Crane Group
6718100031
(SHEET 1 OF 1)
Page 16
Manitowoc Crane Group
Description Assembly No.
SHEAVE ASSY COMP 5/8" ROPE 6718100031
Revision: A
Page 17
Manitowoc Crane Group
2159910096
(SHEET 1 OF 1)
Page 18
Manitowoc Crane Group
Description Assembly No.
26-45’ O/S BOOM EXT INSTL 2159910096
Revision: #
Page 19
Manitowoc Crane Group
Notes
Page 20
Manitowoc Crane Group
2159910098
(SHEET 2 OF 2)
Page 21
Manitowoc Crane Group
2159910098
(SHEET 1 OF 2)
Page 22
Manitowoc Crane Group
Description Assembly No.
26’-45’ BOOM EXT ASSEMBLY 2159910098
Revision: #
Page 23
Manitowoc Crane Group
Description Assembly No.
26’-45’ BOOM EXT ASSEMBLY 2159910098
Revision: #
Page 24
Manitowoc Crane Group
Notes
Page 25
Manitowoc Crane Group
6718100009
(SHEET 1 OF 1)
Page 26
Manitowoc Crane Group
Description Assembly No.
SHEAVE ASSEMBLY 6718100009
Revision: A
1 NSS 1
SHEAVE
3 7069000183 2 CONE, BEARING
4 7069000175 2 CLOSURE, BEARING
5 7440000301 1 FITTING, GREASE
1/8" N.P.T.
Page 27
Manitowoc Crane Group
2159910090
(SHEET 1 OF 1)
Page 28
Manitowoc Crane Group
Description Assembly No.
MAST ASSEMBLY 2159910090
Revision: #
1 2159910057 1 MAST
2 4159910026 1 CAP, END
3 7115160878 2 SCREW, FLANGE
3/8" -16 N.C. X 1"
GRADE 5
4 7689100014 1 PIN, HITCH
5 7689000701 1 CLIP, HITCH PIN
6 + 6718100031 1 SHEAVE ASSY COMP 5/8" ROPE
7 7689000059 1 PIN, HITCH
INCLUDES THE FOLLOWING PARTS
7689000701 1 CLIP, HITCH PIN
8 9286100001 1 CHAIN
3’ PC. ( MUST CUT TO LENGTH NEEDED )
CUT 10’’ LONG
9 7601000955 1 S-HOOK
10 7690152410 1 PIN, COTTER
5/16" X 1 1/2"
11 6810001159 1 SHAFT
12 6910001855 2 SPACER
13 4159900304 3 SHIM (.0544")
14 7949000269 1 WASHER, KEYED
15 7949000190 1 WASHER
16 7659000081 1 LOCKNUT
Page 29
Manitowoc Crane Group
6718100031
(SHEET 1 OF 1)
Page 30
Manitowoc Crane Group
Description Assembly No.
SHEAVE ASSY COMP 5/8" ROPE 6718100031
Revision: A
Page 31
Manitowoc Crane Group
6372100052
(SHEET 1 OF 1)
Page 32
Manitowoc Crane Group
Description Assembly No.
BOTTLE JACK REWORK 6372100052
Revision: #
Page 33
Manitowoc Crane Group
7372100009
(SHEET 1 OF 1)
Page 34
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - BOTTLE JACK 7372100009
Revision:
1 NSS 1
SCREW
2 9372102800 1 RING, SNAP
3 * NSS 1
O-RING
4 NSS 1
BEARING, UPPER
5 NSS 1
SHAFT
6 NSS 1
PIN
7 NSS 1
PIN
8 * NSS 1
BALL
9 9372102801 1 SPRING
10 9372102808 1 RETAINER
11 NSS 1
BEARING
12 * NSS 1
RING, BACK-UP
13 * NSS 1
O-RING
14 NSS 1
BEARING
15 9372102802 1 HANDLE
16 9372102803 1 HANDLE
17 9372102804 1 LINKAGE ASSEMBLY
18 9372102805 2 RING, SNAP
19 9372102806 1 PIN
20 9372102807 1 PIN
21 * NSS 1
PLUNGER
22 * NSS 1
RING, BACK-UP
23 * NSS 1
O-RING
24 * NSS 1
BALL
Page 35
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - BOTTLE JACK 7372100009
Revision:
25 * NSS 1
BALL
26 * NSS 1
O-RING
27 NSS 1
VALVE, RELEASE
28 * NSS 1
PLUG, OIL
29 * 9372102799 1 KIT, REPAIR
Page 36
Manitowoc Crane Group
2155910033
(SHEET 2 OF 2)
Page 37
Manitowoc Crane Group
2155910033
(SHEET 1 OF 2)
Page 38
Manitowoc Crane Group
Description Assembly No.
EXT CARRIER INSTL 2155910033
Revision: A
1 2159910070 1 HANGER
2 7115222050 1 CAP SCREW
3/4" -10 N.C. X 2 1/2"
GRADE 5
3 7660220200 2 NUT, HEX JAM
3/4" -10 N.C.
4 7950180161 10 FLATWASHER 1/2" I.D.
5 7950220141 14 FLATWASHER 3/4" I.D.
6 7660220001 2 NUT, HEX
3/4" -10 N.C.
7 7099001194 2 CAP SCREW
3/4’’ -10 N.C. X 6 1/2’’
8 7660220200 7 NUT, HEX JAM
3/4" -10 N.C.
9 2159910071 1 SUPPORT, LOWER
10 2155910018 1 HANGER, REAR
11 7671100007 1 PAD, WEAR
12 7111160607 8 SCREW, MACHINE
3/8" - 16 N.C. X 3/4"
GRADE 1
13 7115180850 2 CAP SCREW
1/2" -13 N.C. X 1"
GRADE 5
14 2159910073 1 RETAINER
15 7689000721 1 PIN, HITCH
16 7601000955 2 S-HOOK
17 9286100001 3 CHAIN
3’ PC. ( MUST CUT TO LENGTH NEEDED )
CUT 10’’ LONG
18 7115140478 5 CAP SCREW
1/4" -20 N.C. X 1/2"
GRADE 5
19 7689000701 1 CLIP, HITCH PIN
20 7671100016 2 PAD, WEAR
21 6199100023 2 BUSHING
22 2159910074 1 HANDLE
23 2159910075 1 HANGER, FRONT
24 2155910034 1 REAR HANGER WELD
Page 39
Manitowoc Crane Group
Description Assembly No.
EXT CARRIER INSTL 2155910033
Revision: A
25 4159910169 1 SHAFT
26 7689000059 1 PIN, HITCH
INCLUDES THE FOLLOWING PARTS
7689000701 1 CLIP, HITCH PIN
27 7950260141 2 WASHER 1" I.D.
28 7690052810 2 PIN, COTTER
1/8" X 1 3/4"
29 7110220806 2 SCREW, SHOULDER
3/4’’ -10 N.C. X 1’’
GRADE 1
30 7115181050 8 CAP SCREW
1/2" -13 N.C. X 1 1/4"
GRADE 5
31 7115221650 2 CAP SCREW
3/4’’ -10 N.C. X 2’’
GRADE 5
32 7115224050 2 CAP SCREW
3/4’’ -10 N.C. X 5’’
GRADE 5
33 7660200200 2 NUT, HEX
5/8" - 11 N.C.
34 6099001230 1 CAP SCREW, MODIFIED
35 7690152410 2 PIN, COTTER
5/16" X 1 1/2"
36 4184900657 1 SHIM
37 7671100095 2 WEAR PAD
38 4155910018 1 SHIM
Page 40
Manitowoc Crane Group
Notes
Page 41
Manitowoc Crane Group
3486000212
(SHEET 1 OF 1)
Page 42
Manitowoc Crane Group
Description Assembly No.
WEIGHT AND CHAIN ASSEMBLY COMPLETE ASSEMBLY 3486000212
Revision:
1 9333101840 1 CLEVIS
2 9333101921 1 CHAIN ASSEMBLY
3 9333101922 3 CLAMP, CHAIN
4 9333101923 2 EYEBOLT
5 9333101916 2 PIN, COTTER
6 9333101924 1 WEIGHT, FEMALE
7 9333101925 1 WEIGHT, MALE
Page 43
Manitowoc Crane Group
7086100009
(SHEET 1 OF 1)
Page 44
Manitowoc Crane Group
Description Assembly No.
HOOK BLOCK ASSEMBLY 7086100009
Revision:
Page 45
Manitowoc Crane Group
Description Assembly No.
HOOK BLOCK ASSEMBLY 7086100009
Revision:
Page 46
Manitowoc Crane Group
Notes
Page 47
Manitowoc Crane Group
7053100009
(SHEET 1 OF 1)
Page 48
Manitowoc Crane Group
Description Assembly No.
OVERHAUL BALL ASSEMBLY (7.5 TON) 7053100009
Revision:
1 9053100042 1 HOOK
2 9086100639 1 KIT, LATCH
3 9053100043 1 PIN
4 9086100294 2 PIN, COTTER
5 9053100044 1 PIN
6 9053100003 2 PIN, COTTER
8 NSS 1
BALL
9 9053100045 1 TOP, WITH EYE
10 7440030000 1 FITTING, STRAIGHT GREASE
1/4’’ N.P.T.
11 9053100085 1 EYE AND NUT ASSEMBLY
12 9053100047 1 SPACER
13 9086100305 1 PLATE, CAUTION
14 9086100087 2 SET SCREW
15 9053100048 1 BUSHING, BRONZE
16 9053100049 1 BEARING, THRUST
17 9053100086 2 BAR
18 9086100300 2 NUT
19 9053100050 1 SPACER
20 9053100051 1 PLATE,NAME I.D.
21 9086100327 8 SCREW
22 9086100144 2 NUT
23 9053100038 2 WASHER
24 9053100052 1 HOUSING
Page 49
Manitowoc Crane Group
7598100094
(SHEET 3 OF 3)
Page 50
Manitowoc Crane Group
7598100094
(SHEET 2 OF 3)
Page 51
Manitowoc Crane Group
7598100094
(SHEET 1 OF 3)
Page 52
Manitowoc Crane Group
Description Assembly No.
KIT INSTALLATION - iFLEX 5 LMI BOOM 7598100094
Revision: A
Page 53
Manitowoc Crane Group
9333103873
(SHEET 1 OF 1)
Page 54
Manitowoc Crane Group
Description Assembly No.
Cable Reel LWG508 - iFlex 5 9333103873
Revision:
1 NSS 1
DRUM BODY, CABLE REEL
2 9333102986 139 CABLE, LENGTH SENSOR - 1
CORE W/ SCREEN (BULK)
3 9333103896 1 P.C. BOARD
4 9333103897 1 POTENTIOMETER,LENGTH
5 9333103898 1 SENSOR,ANGLE
6 9333103904 1 SLIP RING ASSY. 25T
7 9333103905 1 GEAR,25T
8 9333101625 1 GEAR
9 9333103906 1 CONNECTOR ASSY.5 PASS
10 9333103907 1 COVER
11 9333101565 1 SEAL, COVER
12 9333101566 10 SCREW, COVER
Page 55
Manitowoc Crane Group
9333103565
(SHEET 1 OF 1)
Page 56
Manitowoc Crane Group
Description Assembly No.
BOX ASSEMBLY - JUNCTION 9333103565
Revision:
Page 57
Manitowoc Crane Group
9333102633
(SHEET 1 OF 1)
Page 58
Manitowoc Crane Group
Description Assembly No.
FLAG ASSEMBLY - A2B RETAINER 9333102633
COMPLETE ASSEMBLY Revision:
Page 59
Manitowoc Crane Group
9333102765
(SHEET 1 OF 1)
Page 60
Manitowoc Crane Group
Description Assembly No.
CONNECTOR ASSEMBLY DUMMY PLUG, 2-PIN 9333102765
Revision:
Page 61
Manitowoc Crane Group
7826100017
(SHEET 1 OF 1)
Page 62
Manitowoc Crane Group
Description Assembly No.
SOCKET ASSY 5/8" 7826100017
Revision:
1 NSS 1
SOCKET
2 9826100007 1 WEDGE
3 9826100008 1 PIN
4 9914100042 1 CLIP
5 9826100009 1 PIN, COTTER
Page 63
Manitowoc Crane Group
7598100003
(SHEET 1 OF 1)
Page 64
Manitowoc Crane Group
Description Assembly No.
EXTENSION KIT INSTALLATION - BOOM 7598100003
Revision: C
Page 65
Manitowoc Crane Group
9333102768
(SHEET 1 OF 1)
Page 66
Manitowoc Crane Group
Description Assembly No.
JUNCTION BOX ASSEMBLY - 80MM X 75MM, PG9 + 2-PIN 9333102768
Revision:
Page 67
Manitowoc Crane Group
6978100608
(SHEET 1 OF 1)
Page 68
Manitowoc Crane Group
Description Assembly No.
LMI BOOM INSTL KIT - iFlex 5 6978100608
Revision: C
Page 69
Manitowoc Crane Group
6978100037
(SHEET 1 OF 1)
Page 70
Manitowoc Crane Group
Description Assembly No.
BOOM EXTENSION INSTALLATION 6978100037
Revision: B
Page 71
Manitowoc Crane Group
2159910036
(SHEET 1 OF 1)
Page 72
Manitowoc Crane Group
Description Assembly No.
INDICATOR INSTALLATION - BOOM ANGLE 2159910036
Revision: #
Page 73
Manitowoc Crane Group
2114900861
(SHEET 1 OF 1)
Page 74
Manitowoc Crane Group
Description Assembly No.
POINTER ASSEMBLY 2114900861
Revision: #
1 4195900219 1 POINTER
2 7069000518 1 BEARING
3 6949001154 2 WASHER
4 7115150850 1 CAP SCREW
5/16" -18 N.C. X 1"
GRADE 5
5 7660150200 1 NUT, JAM
5/16" -18 N.C.
GRADE A
Page 75
Manitowoc Crane Group
Notes
Page 76
Manitowoc Crane Group
Description Assembly No.
CAB INSTALLATION 6245100575
Revision: #
Page 77
Manitowoc Crane Group
6245100068
(SHEET 1 OF 1)
Page 78
Manitowoc Crane Group
Description Assembly No.
CAB SECTION 6245100068
Revision: A
Page 79
Manitowoc Crane Group
7498000954
(SHEET 1 OF 1)
Page 80
Manitowoc Crane Group
Description Assembly No.
SKYLIGHT ASSEMBLY - SLIDING 7498000954
Revision:
1 NSS 1
FRAME, MAIN
2 7585000790 1 CATCH
3 7786000539 2 SCREW, CATCH
4 7794001721 1 RUBBER, FLOCKED 154’’ LONG
5 7714000585 1 EXTENSION, CENTER POST
6 7786000537 2 SCREW, CENTER POST
7 9498100339 1 WEATHERSEAL
CUT 54’’ LONG
8 * 7498000955 1 GLASS
9 * 7846000680 1 STOP, SLIDE
10 * 9498100338 1 LOCK
11 * NSS 0
ADHESIVE
12 * NSS 0
SCREW LOCK, LOCKTITE
13 * NSS 0
BUTYL, LIQUID
14 9498100337 1 WEATHERSEAL
CUT 152’’ LONG
15 * 7576001768 1 KIT, SERVICE
Page 81
Manitowoc Crane Group
7498000885
(SHEET 1 OF 1)
Page 82
Manitowoc Crane Group
Description Assembly No.
WINDOW ASSEMBLY - REAR COMPLETE ASSEMBLY 7498000885
Revision:
1 9498100120 2 RETAINER
2 9498100121 2 RETAINER, KEEPER
3 9498100122 1 NUT
4 9498100123 1 STATIONARY
GLASS ASSEMBLY
5 9498100080 1 SLIDING GLASS, ASSY
6 9498100124 1 FRAME
7 9498100125 1 RAIL
8 9498100126 1 STOP
9 9498100127 1 COVER
10 9498100128 1 TRIM, RUBBER
11 9498100129 1 TRIM, RUBBER
12 9498100136 2 SCREW
5/32’’ -32 N.C. X 3/8’’
13 9498100137 2 SCREW
5/32’’ X 3/8’’
101 9498100081 1 GLASS, STATIONARY
102 9498100131 1 GLAZING
201 9498100130 1 GLASS
202 9498100050 1 RAIL, LOCKING
203 # NS 0 NOT SERVICED
SILICONE
204 # NS 1 NOT SERVICED
SPRING
205 # NS 1 NOT SERVICED
EXTRUSION,RAIL LOCK
301 9498100132 1 RAIL, KEEPER
302 9498100133 1 WEATHERSTRIP
303 9498100134 2 BRACKET
304 9498100135 2 SCREW
5/32’’ X 3/8’’
Page 83
Manitowoc Crane Group
6246100045
(SHEET 1 OF 1)
Page 84
Manitowoc Crane Group
Description Assembly No.
CABLE ASSEMBLY 6246100045
Revision: B
Page 85
Manitowoc Crane Group
7425100015
(SHEET 1 OF 1)
Page 86
Manitowoc Crane Group
Description Assembly No.
FAN ASSEMBLY - 12 VOLT CAB COMPLETE ASSEMBLY 7425100015
Revision:
Page 87
Manitowoc Crane Group
6798100085
(SHEET 1 OF 1)
Page 88
Manitowoc Crane Group
Description Assembly No.
SEAT INSTL-SINGLE AXIS W/O AUX 6798100085
Revision: #
Page 89
Manitowoc Crane Group
6798100087
(SHEET 1 OF 1)
Page 90
Manitowoc Crane Group
Description Assembly No.
SEAT ASSY-SINGLE AXIS W/O AUX 6798100087
Revision: A
Page 91
Manitowoc Crane Group
Description Assembly No.
SEAT ASSY-SINGLE AXIS W/O AUX 6798100087
Revision: A
Page 92
Manitowoc Crane Group
Description Assembly No.
SEAT ASSY-SINGLE AXIS W/O AUX 6798100087
Revision: A
Page 93
Manitowoc Crane Group
7926003043
(SHEET 1 OF 1)
Page 94
Manitowoc Crane Group
Description Assembly No.
CONTROLLER ASSEMBLY - SINGLE AXIS 7926003043
Revision:
Page 95
Manitowoc Crane Group
Description Assembly No.
CONTROLLER ASSEMBLY - SINGLE AXIS 7926003043
Revision:
Page 96
Manitowoc Crane Group
6512100565
(SHEET 2 OF 2)
Page 97
Manitowoc Crane Group
6512100565
(SHEET 1 OF 2)
Page 98
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSEMBLY - SUPERSTRUCTURE SEAT COMPLETE ASSEMBLY 6512100565
Revision: A
2 7892000951 1 RECEPTACLE
12 PIN
3 7689000704 12 PIN
14-16 AWG
4 7364100001 2 CONNECTOR
10 PASS
5 7345001752 27 TERMINAL
16-14 AWG
6 7892001002 3 FERRULE, SINGLE WIRE
(BLACK)
7 7892000231 1 PIN, BLUE WIRE
16-14 AWG
8 7345001746 4 TERMINAL, MALE
16-14 AWG
9 7345001744 4 TERMINAL, FEMALE
16-14 AWG
10 8594000019 2 FLEXGARD - .250’’ I.D.
( QUANTITY IN FEET )
11 8594000006 1 FLEXGARD - .350’’ I.D.
( QUANTITY IN FEET )
12 8594000005 3 FLEXGARD - .413’’ I.D.
( QUANTITY IN FEET )
13 8594000004 2 FLEXGARD - .500’’ I.D.
( QUANTITY IN FEET )
14 7850000208 20 TIE, CABLE
(BLACK)
5 5/8" LONG
15 7172000551 1 BOOT
16 7709000844 1 PLUG
2 SOCKET
17 7172000545 1 BOOT
18 7826000087 2 SOCKET
14-16 AWG
19 7364100006 2 CONNECTOR, STRAIN RELIEF
INCLUDES THE FOLLOWING PARTS
7440030000 1 FITTING, STRAIGHT GREASE
1/4’’ N.P.T.
Page 99
Manitowoc Crane Group
Notes
Page 100
Manitowoc Crane Group
6001100018
(SHEET 2 OF 2)
Page 101
Manitowoc Crane Group
6001100018
(SHEET 1 OF 2)
Page 102
Manitowoc Crane Group
Description Assembly No.
ACOUSTICS INSTL - RT"E" 6001100018
Revision: A
Page 103
Manitowoc Crane Group
7576134127
(SHEET 1 OF 1)
Page 104
Manitowoc Crane Group
Description Assembly No.
RT"E" SERIES ACOUSTICS KIT 7576134127
Revision: #
Page 105
Manitowoc Crane Group
Notes
Page 106
Manitowoc Crane Group
Description Assembly No.
CONSOLE INSTALLATION - FRONT 6245100579
Revision: #
Page 107
Manitowoc Crane Group
Notes
Page 108
Manitowoc Crane Group
Description Assembly No.
PANEL ASSEMBLY - FRONT CONSOLE COMPLETE ASSEMBLY 6679100123
Revision: #
Page 109
Manitowoc Crane Group
Description Assembly No.
PANEL ASSEMBLY - FRONT CONSOLE COMPLETE ASSEMBLY 6679100123
Revision: #
16 7511001127 1 KNOB
17 7242100000 3 PLUG, BUTTON
18 7872100002 4 SWITCH, ROCKER
19 7872100001 6 SWITCH, ROCKER
20 7872100004 2 SWITCH, LOCK ROCKER
21 7872100003 1 SWITCH, ROCKER
22 # 7581000985 3 LAMP, INDICATOR
(RED, 14VOLT)
23 # 7581000986 4 LAMP, INDICATOR
(AMBER, 14VOLT)
24 7345001446 10 TERMINAL, MALE
22-18 AWG
25 7345001746 3 TERMINAL, MALE
16-14 AWG
Page 110
Manitowoc Crane Group
Notes
Page 111
Manitowoc Crane Group
6978100706
(SHEET 3 OF 3)
Page 112
Manitowoc Crane Group
6978100706
(SHEET 2 OF 3)
Page 113
Manitowoc Crane Group
6978100706
(SHEET 1 OF 3)
Page 114
Manitowoc Crane Group
Description Assembly No.
ELECTRICAL SYSTEM INSTALLATION - CAB 6978100706
Revision: A
Page 115
Manitowoc Crane Group
Description Assembly No.
ELECTRICAL SYSTEM INSTALLATION - CAB 6978100706
Revision: A
Page 116
Manitowoc Crane Group
Notes
Page 117
Manitowoc Crane Group
6679100111
(SHEET 1 OF 1)
Page 118
Manitowoc Crane Group
Description Assembly No.
PANEL ASSEMBLY - CONSOLE RELAYS COMPLETE ASSEMBLY 6679100111
Revision: #
Page 119
Manitowoc Crane Group
Description Assembly No.
PANEL ASSEMBLY - CONSOLE RELAYS COMPLETE ASSEMBLY 6679100111
Revision: #
Page 120
Manitowoc Crane Group
Notes
Page 121
Manitowoc Crane Group
6512100587
(SHEET 3 OF 3)
Page 122
Manitowoc Crane Group
6512100587
(SHEET 2 OF 3)
Page 123
Manitowoc Crane Group
6512100587
(SHEET 1 OF 3)
Page 124
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSEMBLY - CONSOLE RELAYS PANEL COMPLETE ASSEMBLY 6512100587
Revision: #
Page 125
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSEMBLY - CONSOLE RELAYS PANEL COMPLETE ASSEMBLY 6512100587
Revision: #
25 7892100012 1 RECEPTACLE
26 7892001007 1 FERRULE, DUAL WIRE
(BLUE)
14 AWG
Page 126
Manitowoc Crane Group
Notes
Page 127
Manitowoc Crane Group
6593100000
(SHEET 1 OF 1)
Page 128
Manitowoc Crane Group
Description Assembly No.
LEVER INSTALLATION - 360 DEGREE 6593100000
Revision: A
Page 129
Manitowoc Crane Group
Notes
Page 130
Manitowoc Crane Group
Description Assembly No.
AIR CONDITIONING & HEATER INSTALLATION 6515100050
Revision: #
Page 131
Manitowoc Crane Group
7576134150
(SHEET 1 OF 1)
Page 132
Manitowoc Crane Group
Description Assembly No.
KIT - CAB HEATER AND AIR CONDITIONER COMPLETE ASSEMBLY 7576134150
Revision:
1 NSS 1
HOUSING,CASE
2 NSS 1
COVER PANEL,AIR INTAKE
3 9515102858 1 ADAPTER,AIR DUCT
4 NSS 1
HOUSING,TOP CASE
5 9515102828 1 CORE ASSEMBLY
6 9515102832 1 BLOWER ASSY. 12V.
7 9515102829 1 FOAM
8 9515102830 1 CLAMP
9 9515102831 1 VALVE, EXPANSION
10 9515102833 1 SEALER,FOAM
11 9515102834 2 ELBOW ASSY.
12 9515102835 1 COVER,TUBE
13 9515102836 2 LOUVER,DASH 2 1/2"
14 9515102837 1 RESISTOR ASSY.
15 9515102838 1 THERMOSTAT
16 9515102839 1 CLAMP
17 9515102840 1 MOUNT,L.H.
18 9515102841 3 LOUVER, 2 1/2"
19 9515102842 1 MOUNT,R.H.
20 9515102843 1 HARNESS,WIRE
21 9515102844 1 O-RING #8
22 9515102845 1 O-RING
23 9515102846 1 GUARD,LOUVER
24 9515102847 1 INSULATION
25 9515102848 2 GROMMET
26 9515102849 3 SEAL
27 9515102850 1 FOAM
28 9515102851 1 CLAMP
29 9515102852 1 FLEXHOSE
30 9515102853 1 SEAL
31 9515102854 1 FILTER
32 9515102855 1 HOSE,DRAIN
Page 133
Manitowoc Crane Group
Description Assembly No.
KIT - CAB HEATER AND AIR CONDITIONER COMPLETE ASSEMBLY 7576134150
Revision:
33 9515102856 1 CONNECTOR,Y.
34 9515102857 1 VALVE,WATER
Page 134
Manitowoc Crane Group
Notes
Page 135
Manitowoc Crane Group
6942100001
(SHEET 1 OF 1)
Page 136
Manitowoc Crane Group
Description Assembly No.
SCREEN INSTALLATION - SUN 6942100001
Revision: B
Page 137
Manitowoc Crane Group
7598100092
(SHEET 1 OF 1)
Page 138
Manitowoc Crane Group
Description Assembly No.
LMI S/S - iFlex 5 7598100092
Revision: #
Page 139
Manitowoc Crane Group
Notes
Page 140
Manitowoc Crane Group
Description Assembly No.
KIT INSTALLATION - iFLEX 5 LMI SUPERSTRUCTURE 6978100727
Revision: A
Page 141
Manitowoc Crane Group
7598100096
(SHEET 1 OF 1)
Page 142
Manitowoc Crane Group
Description Assembly No.
LMI INTERNAL LIGHTBAR KIT 7598100096
Revision: #
Page 143
Manitowoc Crane Group
6245100048
(SHEET 1 OF 1)
Page 144
Manitowoc Crane Group
Description Assembly No.
COVER INSTALLATION - REAR CAB 6245100048
Revision: A
Page 145
Manitowoc Crane Group
6245100090
(SHEET 1 OF 1)
Page 146
Manitowoc Crane Group
Description Assembly No.
PEDAL INSTALLATION - BRAKE 6245100090
Revision: B
1 7683100000 1 PEDAL
INCLUDES THE FOLLOWING PARTS
7199000596 2 BUSHING
2 7671000203 1 PAD, RUBBER PEDAL
3 7834000771 1 SPRING, EXTENSION
4 7872001624 1 SWITCH
5 6245100083 1 BRACKET, CAB
(LEFT HAND SIDE)
6 6245100084 1 BRACKET, CAB
(RIGHT HAND SIDE)
7 6245100085 1 CAB, PLATE
8 6671000202 1 PAD
9 6860100002 2 MOULDING
10 7660220230 1 NUT, HEX JAM
3/4" -16 N.F.
GRADE A
11 7660101100 2 NUT, HEX
3/16" -24 N.C.
GRADE 1
12 7111181464 2 CAP SCREW
1/2’’ -13 N.C. X 1 3/4’’
GRADE 1
13 7950180050 4 LOCKWASHER 1/2" I.D.
14 7950180141 8 FLATWASHER 1/2" I.D.
15 7660180000 4 NUT, HEX
1/2" -13 N.C.
16 7115181050 2 CAP SCREW
1/2" -13 N.C. X 1 1/4"
GRADE 5
17 7950100141 2 WASHER 3/16" I.D.
18 7950080141 4 FLATWASHER 5/32’’ I.D.
19 7950080050 4 LOCKWASHER 5/32’’ I.D.
20 # 7660081100 4 NUT, HEX
5/32’’ -24 N.F.
GRADE 1
21 7111080410 4 SCREW, MACHINE
5/32" -32 N.C. X 1/2"
GRADE 1
22 7110202006 1 SCREW, SHOULDER
5/8’’ -11 N.C. X 2 1/2’’
Page 147
Manitowoc Crane Group
Description Assembly No.
PEDAL INSTALLATION - BRAKE 6245100090
Revision: B
GRADE 1
23 7660181600 1 LOCKNUT, HEX
1/2" -13 N.C.
24 7950200050 1 LOCKWASHER 5/8" I.D.
25 7111100410 2 SCREW, MACHINE
3/16" -24 N.C. X 1/2"
GRADE 1
26 7950100050 2 LOCKWASHER 3/16" I.D.
27 6245100097 1 BRACKET, MOUNTING
28 7111140864 2 BOLT, CARRIAGE
1/4" -20 N.C. X 1"
GRADE 1
29 7950140141 2 FLATWASHER 1/4" I.D.
30 7950140050 2 LOCKWASHER 1/4" I.D.
31 7660140000 2 NUT, HEX
1/4" -20 N.C.
Page 148
Manitowoc Crane Group
Notes
Page 149
Manitowoc Crane Group
6245100094
(SHEET 1 OF 1)
Page 150
Manitowoc Crane Group
Description Assembly No.
SHIFTER INSTALLATION - TRANSMISSION 6245100094
Revision: #
Page 151
Manitowoc Crane Group
6245100099
(SHEET 1 OF 1)
Page 152
Manitowoc Crane Group
Description Assembly No.
ROD INSTALLATION - LOCK PIN 6245100099
Revision: #
Page 153
Manitowoc Crane Group
6245100121
(SHEET 1 OF 1)
Page 154
Manitowoc Crane Group
Description Assembly No.
VALVE INSTALLATION - STEER 6245100121
Revision: A
Page 155
Manitowoc Crane Group
7926003926
(SHEET 1 OF 1)
Page 156
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - STEERING CONTROL 7926003926
Revision:
Page 157
Manitowoc Crane Group
6245100333
(SHEET 1 OF 1)
Page 158
Manitowoc Crane Group
Description Assembly No.
THROTTLE PEDAL INSTL-AIR 6245100333
Revision: A
Page 159
Manitowoc Crane Group
7683000067
(SHEET 1 OF 1)
Page 160
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - TREADLE 7683000067
Revision:
1 9926105145 1 VALVE
2 9926105109 0 KIT, REPAIR
(CONTROL CYLINDER)
2 9926105147 1 KIT, REPAIR
(TREADLE AND REGULATOR
VALVE)
Page 161
Manitowoc Crane Group
Notes
Page 162
Manitowoc Crane Group
7598100142
(SHEET 2 OF 2)
Page 163
Manitowoc Crane Group
7598100142
(SHEET 1 OF 2)
Page 164
Manitowoc Crane Group
Description Assembly No.
KIT - LMI iFLEX 5 CAB 7598100142
Revision: #
Page 165
Manitowoc Crane Group
9333103866
(SHEET 1 OF 1)
Page 166
Manitowoc Crane Group
Description Assembly No.
CENTERAL UNIT - iFLEX 5 9333103866
Revision:
1 9333103890 1 KIT,GROUNDING
2 9333103891 1 BATTERY 3V.
3 9333102541 1 SWITCH, KEY
4 9333103908 1 COVER
5 9333101978 1 SCREW SET
(EACH SET INCLUDES A QUANTITY
OF SIX SCREWS)
6 9333103058 1 KEY SET, CU (BOTH STYLES)
7 9333101591 1 SEAL, COVER
Page 167
Manitowoc Crane Group
9333103868
(SHEET 1 OF 1)
Page 168
Manitowoc Crane Group
Description Assembly No.
GRAPH. CONSOLE (VER.) - iFLEX5 9333103868
Revision:
Page 169
Manitowoc Crane Group
6978100720
(SHEET 3 OF 3)
Page 170
Manitowoc Crane Group
6978100720
(SHEET 2 OF 3)
Page 171
Manitowoc Crane Group
6978100720
(SHEET 1 OF 3)
Page 172
Manitowoc Crane Group
Description Assembly No.
KIT INSTALLATION - iFLEX5 LMI CAB 6978100720
Revision: B
Page 173
Manitowoc Crane Group
6872100072
(SHEET 1 OF 1)
Page 174
Manitowoc Crane Group
Description Assembly No.
SWITCH INSTALLATION - BRAKE PROXIMITY 6872100072
Revision: #
Page 175
Manitowoc Crane Group
6872100073
(SHEET 1 OF 1)
Page 176
Manitowoc Crane Group
Description Assembly No.
SWITCH ASSEMBLY - PROXIMITY ( NORMALLY CLOSED ) 6872100073
COMPLETE ASSEMBLY Revision: #
1 7872000461 1 SENSOR
2 7892000978 1 RECEPTACLE
3 PIN
3 7172000548 1 BOOT
4 7689001782 3 PIN
16-18 AWG
5 8594100256 1 TUBING, HEAT SHRINK 1/4’’ I.D.
MELTABLE LINER
( QUANTITY IN FEET )
Page 177
Manitowoc Crane Group
6683100021
(SHEET 1 OF 1)
Page 178
Manitowoc Crane Group
Description Assembly No.
TELE PEDAL REPLMNT PL INSTL. 6683100021
Revision: #
1 6705170816 1 PLATE
2 7950180141 2 FLATWASHER 1/2" I.D.
3 7110180818 2 CAP SCREW
1/2" -13 N.C. X 1"
GRADE 1
4 7950180050 2 LOCKWASHER 1/2" I.D.
Page 179
Manitowoc Crane Group
2159610116
(SHEET 3 OF 3)
Page 180
Manitowoc Crane Group
2159610116
(SHEET 2 OF 3)
Page 181
Manitowoc Crane Group
2159610116
(SHEET 1 OF 3)
Page 182
Manitowoc Crane Group
Description Assembly No.
S/S CONTROL VALVE INSTL 2159610116
Revision: #
Page 183
Manitowoc Crane Group
Description Assembly No.
S/S CONTROL VALVE INSTL 2159610116
Revision: #
25 6200060404 2 BUSHING
Page 184
Manitowoc Crane Group
7926100866
(SHEET 6 OF 6)
Page 185
Manitowoc Crane Group
7926100866
(SHEET 5 OF 6)
Page 186
Manitowoc Crane Group
7926100866
(SHEET 4 OF 6)
Page 187
Manitowoc Crane Group
7926100866
(SHEET 3 OF 6)
Page 188
Manitowoc Crane Group
7926100866
(SHEET 2 OF 6)
Page 189
Manitowoc Crane Group
7926100866
(SHEET 1 OF 6)
Page 190
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - DIRECTIONAL CONTROL COMPLETE ASSEMBLY 7926100866
Revision:
Page 191
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - DIRECTIONAL CONTROL COMPLETE ASSEMBLY 7926100866
Revision:
Page 192
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - DIRECTIONAL CONTROL COMPLETE ASSEMBLY 7926100866
Revision:
Page 193
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - DIRECTIONAL CONTROL COMPLETE ASSEMBLY 7926100866
Revision:
314 * NSS 1
O-RING
315 * NSS 3
O-RING
316 9926112200 1 SPRING
317 * 9926111460 1 O-RING
318 9926112201 1 PLUG ASSEMBLY
319 NSS 1
SPOOL, COMPENSATOR
320 NSS 1
HOUSING
321 9926112202 2 VALVE, CARTRIDGE
INCLUDES THE FOLLOWING PARTS
9926111762 1 NUT
9926108644 1 KIT, SEAL
9926112354 1 COIL, 12 VOLT
9926112450 1 VALVE, CARTRIDGE
401 9926111452 4 SCREW-HEX HEAD
402 9926112198 1 SET SCREW
403 9926111453 2 CAP
404 * 9926111454 6 0-RING
405 9926111455 2 TUBE
406 9926111456 2 SPRING
407 9926111457 2 WASHER
408 9926111458 2 RETAINER
409 NSS 1
SPOOL
410 9926112000 1 VALVE, RELIEF
2700 PSI
PORT A
INCLUDES THE FOLLOWING PARTS
9926112013 1 O-RING
410 9926112378 1 VALVE, RELIEF
3000 PSI
PORT B
INCLUDES THE FOLLOWING PARTS
9926112013 1 O-RING
411 9926112199 1 SET SCREW
412 * 9926112007 1 O-RING
Page 194
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - DIRECTIONAL CONTROL COMPLETE ASSEMBLY 7926100866
Revision:
Page 195
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - DIRECTIONAL CONTROL COMPLETE ASSEMBLY 7926100866
Revision:
515 * NSS 3
O-RING
516 9926112200 1 SPRING
517 * 9926111460 1 O-RING
518 9926112201 1 PLUG ASSEMBLY
519 NSS 1
SPOOL, COMPENSATOR
520 NSS 1
HOUSING
521 9926112203 1 PLUG ASSEMBLY
INCLUDES THE FOLLOWING PARTS
9926108644 1 KIT, SEAL
522 9926112202 1 VALVE, CARTRIDGE
INCLUDES THE FOLLOWING PARTS
9926111762 1 NUT
9926108644 1 KIT, SEAL
9926112354 1 COIL, 12 VOLT
9926112450 1 VALVE, CARTRIDGE
523 9926112379 1 VALVE, RELIEF
3700 PSI
INCLUDES THE FOLLOWING PARTS
9926112013 1 O-RING
601 NSS 1
HOUSING, OUTLET
602 NSS 1
SPOOL ASSY. UNLOADER
603 9926111463 1 SPRING
604 * 9926111465 1 O-RING
605 9926112011 1 PLUG
606 * 9926111448 2 O-RING
607 9926111999 2 PLUG ASSEMBLY, SHUT-OFF
608 9926112012 2 SCREW, SET
609 9926112380 1 VALVE, RELIEF
3500 PSI
INCLUDES THE FOLLOWING PARTS
9926111469 2 O-RING
9926111470 1 SEAL-SPECIAL
610 9926112008 1 PLUG
611 * 9926112007 1 O-RING
Page 196
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - DIRECTIONAL CONTROL COMPLETE ASSEMBLY 7926100866
Revision:
612 NSS 1
VALVE, CHECK
700 * 9926112197 1 KIT, SEAL
Page 197
Manitowoc Crane Group
7926100634
(SHEET 1 OF 1)
Page 198
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - PRESSURE REDUCING WITH SOLENOID 7926100634
COMPLETE ASSEMBLY Revision:
1 NSS 1
BODY
2 9926112126 2 VALVE, CARTRIDGE
INCLUDES THE FOLLOWING PARTS
9926108423 2 KIT, SEAL
3 9926112653 1 VALVE,PRESS.REDUCING 250 PSI
INCLUDES THE FOLLOWING PARTS
9926108124 1 KIT, REPAIR
4 9926111875 2 COIL, 12 VOLT
5 9926111395 2 NUT, RETAINING
6 9926110629 1 CARTRIDGE ASSY. FILTER
INCLUDES THE FOLLOWING PARTS
9926108644 1 KIT, SEAL
7 7892000836 2 RECEPTACLE
2 PIN
8 7689000704 4 PIN
14-16 AWG
9 7172000546 2 BOOT
Page 199
Manitowoc Crane Group
7926100740
(SHEET 5 OF 5)
Page 200
Manitowoc Crane Group
7926100740
(SHEET 4 OF 5)
Page 201
Manitowoc Crane Group
7926100740
(SHEET 3 OF 5)
Page 202
Manitowoc Crane Group
7926100740
(SHEET 2 OF 5)
Page 203
Manitowoc Crane Group
7926100740
(SHEET 1 OF 5)
Page 204
Manitowoc Crane Group
Description Assembly No.
DIRECTIONAL CONTROL VALVE 7926100740
Revision:
Page 205
Manitowoc Crane Group
Description Assembly No.
DIRECTIONAL CONTROL VALVE 7926100740
Revision:
301 NSS 1
HOUSING
302 NSS 1
SPOOL
303 9926111419 1 RING, BACK-UP
304 9926111423 1 END, SPOOL
305 * 7755019000 2 O-RING
306 * 7755022000 1 O-RING
307 9926111417 1 END CAP
308 9926111418 1 CAP
309 9926111416 1 CAP, RETAINER
310 9926111415 4 CAP SCREW
311 NSS 1
O-RING
312 9926112452 2 SEAT,SPRING
313 9926111422 1 SPRING
314 9926111421 1 SPRING
315 9926112453 1 CAP
316 9926111425 2 CAP SCREW
401 NSS 1
HOUSING
501 9926111470 1 SEAL-SPECIAL
502 9926111469 2 O-RING
601 9926111932 1 O-RING, VITON
602 9926111931 1 O-RING, VITON
603 * 9926111915 1 KIT, SEAL
Page 206
Manitowoc Crane Group
Notes
Page 207
Manitowoc Crane Group
6372005659
(SHEET 1 OF 1)
Page 208
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - HYDRAULIC MASTER 6372005659
Revision: #
Page 209
Manitowoc Crane Group
6372005656
(SHEET 1 OF 1)
Page 210
Manitowoc Crane Group
Description Assembly No.
BRAKE BOOSTER AND MASTER CYLINDER ASSEMBLY 6372005656
Revision: #
Page 211
Manitowoc Crane Group
7372005657
(SHEET 1 OF 1)
Page 212
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - BRAKE BOOSTER AND MASTER 7372005657
Revision:
Page 213
Manitowoc Crane Group
Notes
Page 214
Manitowoc Crane Group
2159610093
(SHEET 4 OF 4)
Page 215
Manitowoc Crane Group
2159610093
(SHEET 3 OF 4)
Page 216
Manitowoc Crane Group
2159610093
(SHEET 2 OF 4)
Page 217
Manitowoc Crane Group
2159610093
(SHEET 1 OF 4)
Page 218
Manitowoc Crane Group
Description Assembly No.
S,P & R HYD LINES INSTL - S/S 2159610093
Revision: F
Page 219
Manitowoc Crane Group
Description Assembly No.
S,P & R HYD LINES INSTL - S/S 2159610093
Revision: F
Page 220
Manitowoc Crane Group
Description Assembly No.
S,P & R HYD LINES INSTL - S/S 2159610093
Revision: F
Page 221
Manitowoc Crane Group
Description Assembly No.
S,P & R HYD LINES INSTL - S/S 2159610093
Revision: F
Page 222
Manitowoc Crane Group
Description Assembly No.
S,P & R HYD LINES INSTL - S/S 2159610093
Revision: F
Page 223
Manitowoc Crane Group
7926001894
(SHEET 1 OF 1)
Page 224
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - RESIDUAL CHECK 7926001894
Revision:
1 NSS 1
BODY
BODY
2 9926103643 1 POPPET
3 9926103341 1 SPRING
4 7755916000 1 O-RING
5 9926106006 1 ADAPTER
Page 225
Manitowoc Crane Group
2159610067
(SHEET 1 OF 1)
Page 226
Manitowoc Crane Group
Description Assembly No.
LIFT HYD LINES INSTL - S/S 2159610067
Revision: A
Page 227
Manitowoc Crane Group
2159610068
(SHEET 1 OF 1)
Page 228
Manitowoc Crane Group
Description Assembly No.
M & F AUX HOIST HYD LINES-S/S 2159610068
Revision: A
Page 229
Manitowoc Crane Group
2159610065
(SHEET 1 OF 1)
Page 230
Manitowoc Crane Group
Description Assembly No.
TELE HYD LINES INSTL - S/S 2159610065
Revision: A
2 7755021002 2 O-RING
3 7543109076 1 HOSE
4 7543109077 1 HOSE
5 7910100642 1 TUBE
6 7447161601 2 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS
7755021002 1 O-RING
7755916002 1 O-RING
7 7910100643 1 TUBE
8 7447040603 1 FITTING, 90 DEGREE
INCLUDES THE FOLLOWING PARTS
7755011002 1 O-RING
7755906002 1 O-RING
9 7447040603 3 FITTING, 90 DEGREE
INCLUDES THE FOLLOWING PARTS
7755011002 1 O-RING
7755906002 1 O-RING
10 7300000404 2 CLAMP, TUBING
Page 231
Manitowoc Crane Group
2159610096
(SHEET 1 OF 1)
Page 232
Manitowoc Crane Group
Description Assembly No.
SWING HYD LINES INSTL - S/S 2159610096
Revision: B
Page 233
Manitowoc Crane Group
Description Assembly No.
SWING HYD LINES INSTL - S/S 2159610096
Revision: B
66 7555101801 1 HOSE
1/4" I.D. X 18"
67 7447101034 2 TEE
INCLUDES THE FOLLOWING PARTS
7755016002 1 O-RING
69 7447100413 1 REDUCER
70 7447101025 2 NUT
71 7447100613 1 REDUCER
72 7447040603 1 FITTING, 90 DEGREE
INCLUDES THE FOLLOWING PARTS
7755011002 1 O-RING
7755906002 1 O-RING
73 7447060640 1 ADAPTER, STRAIGHT
INCLUDES THE FOLLOWING PARTS
7755012002 1 O-RING
7755906002 1 O-RING
74 7926100746 1 NEEDLE VALVE
Page 234
Manitowoc Crane Group
Notes
Page 235
Manitowoc Crane Group
2159610071
(SHEET 1 OF 1)
Page 236
Manitowoc Crane Group
Description Assembly No.
LMI HYD LINES INSTL - S/S 2159610071
Revision: #
Page 237
Manitowoc Crane Group
2159610070
(SHEET 1 OF 1)
Page 238
Manitowoc Crane Group
Description Assembly No.
BRAKE HYD LINES INSTL- S/S 2159610070
Revision: #
Page 239
Manitowoc Crane Group
2159610083
(SHEET 1 OF 1)
Page 240
Manitowoc Crane Group
Description Assembly No.
SUP, PRESS & RET HYD LINES-CAB 2159610083
Revision: A
Page 241
Manitowoc Crane Group
2159610075
(SHEET 1 OF 1)
Page 242
Manitowoc Crane Group
Description Assembly No.
TELE W/FUT AUX HOIST HYD LINES 2159610075
Revision: A
Page 243
Manitowoc Crane Group
2159610077
(SHEET 1 OF 1)
Page 244
Manitowoc Crane Group
Description Assembly No.
SWING & SWING BRAKE HYD LINES 2159610077
Revision: C
Page 245
Manitowoc Crane Group
2159610079
(SHEET 1 OF 1)
Page 246
Manitowoc Crane Group
Description Assembly No.
MN & F AX HOIST HYD LINES- CAB 2159610079
Revision: A
Page 247
Manitowoc Crane Group
2159610078
(SHEET 1 OF 1)
Page 248
Manitowoc Crane Group
Description Assembly No.
LIFT HYD LINES INSTL - CAB 2159610078
Revision: A
Page 249
Manitowoc Crane Group
2159610081
(SHEET 1 OF 1)
Page 250
Manitowoc Crane Group
Description Assembly No.
STEER HYD LINES INSTL - CAB 2159610081
Revision: A
Page 251
Manitowoc Crane Group
2159610082
(SHEET 1 OF 1)
Page 252
Manitowoc Crane Group
Description Assembly No.
THROTTLE HYD LINES INSTL - CAB 2159610082
Revision: #
Page 253
Manitowoc Crane Group
6974100021
(SHEET 1 OF 1)
Page 254
Manitowoc Crane Group
Description Assembly No.
HOIST INSTALLATION - MAIN 6974100021
Revision: C
Page 255
Manitowoc Crane Group
Notes
Page 256
Manitowoc Crane Group
7974100005
(SHEET 2 OF 2)
Page 257
Manitowoc Crane Group
7974100005
(SHEET 1 OF 2)
Page 258
Manitowoc Crane Group
Description Assembly No.
HOIST ASSEMBLY 7974100005
Revision:
Page 259
Manitowoc Crane Group
Description Assembly No.
HOIST ASSEMBLY 7974100005
Revision:
Page 260
Manitowoc Crane Group
Description Assembly No.
HOIST ASSEMBLY 7974100005
Revision:
58 9974102882 1 MANIFOLD
59 * NSS 2
O-RING
60 9974102883 4 CAP SCREW
61 9974102884 4 CAP SCREW
62 9974102885 1 VALVE, BRAKE
INCLUDES THE FOLLOWING PARTS
9974101280 1 KIT, SEAL
63 9974102208 2 HOSE
65 9974102686 1 ADAPTER
66 9974102886 1 TEE
67 9974102875 1 FITTING, SWIVEL
68 9974102212 2 ELBOW
71 9974102852 1 HOSE
72 9974102887 1 MOTOR ASSEMBLY
INCLUDES THE FOLLOWING PARTS
9632102811 1 KIT, SEAL
9632102806 4 CAP SCREW
73 9974102888 1 REDUCER
74 9974102889 1 CAP SCREW
75 9974102890 1 WASHER, SEALING
78 9974102859 8 CAP SCREW
79 NSS 1
PLATE, SIDE
80 NSS 1
PLATE, SIDE
83 9974102820 16 CAP SCREW
84 9974102821 16 WASHER
99 9974102705 1 SPACER
100 9974102844 1 WEDGE
101 9974102824 1 ROLLER
102 9974102825 2 PLATE
103 9974102826 2 GUIDE, ROLLER
104 9974102827 1 PIN
105 9974102828 2 LEVER
106 9974102829 1 LEVER, ROLLER
RIGHT HAND
Page 261
Manitowoc Crane Group
Description Assembly No.
HOIST ASSEMBLY 7974100005
Revision:
Page 262
Manitowoc Crane Group
Notes
Page 263
Manitowoc Crane Group
6974100069
(SHEET 1 OF 1)
Page 264
Manitowoc Crane Group
Description Assembly No.
INDICATOR INSTALLATION - HOIST ROTATION 6974100069
Revision: A
Page 265
Manitowoc Crane Group
7352100022
(SHEET 1 OF 1)
Page 266
Manitowoc Crane Group
Description Assembly No.
CONTROL ASSEMBLY - CENTRAL PROCESSING UNIT 7352100022
Revision:
Page 267
Manitowoc Crane Group
2159210000
(SHEET 1 OF 1)
Page 268
Manitowoc Crane Group
Description Assembly No.
MIRROR INSTALLATION - HOIST 2159210000
Revision: C
Page 269
Manitowoc Crane Group
Notes
Page 270
Manitowoc Crane Group
Description Assembly No.
DRIVE INSTALLATION - TURNTABLE AND (KAYDON) 2159210101
Revision: #
Page 271
Manitowoc Crane Group
Notes
Page 272
Manitowoc Crane Group
Description Assembly No.
TURNTABLE SECTION 2159210100
Revision: #
Page 273
Manitowoc Crane Group
Notes
Page 274
Manitowoc Crane Group
7576134191
(SHEET 4 OF 4)
Page 275
Manitowoc Crane Group
7576134191
(SHEET 3 OF 4)
Page 276
Manitowoc Crane Group
7576134191
(SHEET 2 OF 4)
Page 277
Manitowoc Crane Group
7576134191
(SHEET 1 OF 4)
Page 278
Manitowoc Crane Group
Description Assembly No.
MOTOR ASSEMBLY - SWING DRIVE COMPLETE ASSEMBLY 7576134191
Revision:
1 9576101173 1 NUT,RING
2 9576101142 2 PLATE,END
3 9576101171 1 KIT,SHIM
4 9576101329 1 SPACER
5 9576101307 1 PLATE, RETAINER
6 9576101330 1 SHAFT, OUTPUT
7 9576101308 3 CAPSCREW
8 * 9576101331 1 SEAL, OIL
9 9576101167 1 PINION
10 NSS 1
HOUSING
11 9576101332 1 BEARING
12 9576101333 1 RING, RETAINING
13 * 9576101334 1 O-RING
14 9576101335 1 BEARING
15 9576101180 1 GEAR,SUN
16 NSS 1
HOUSING
17 9576101183 3 PIN
18 9576101124 6 WASHER
19 9576101127 162 BEARING,NEEDLE
20 NSS 3
GEAR, PLANET
21 NSS 1
HOUSING, PLANET
22 9576101181 3 PIN
23 NSS 1
HOUSING, PLANET
24 9576101124 3 WASHER
25 NSS 1
HOUSING
26 9576101336 54 BEARING, NEEDLE
27 NSS 3
GEAR, PLANET
28 9576101129 3 WASHER
29 9576101130 3 RING,RETAINER
Page 279
Manitowoc Crane Group
Description Assembly No.
MOTOR ASSEMBLY - SWING DRIVE COMPLETE ASSEMBLY 7576134191
Revision:
30 9576101176 1 GEAR,SUN
31 - NSS 6
SPRING
32 9576101175 16 CAPSCREW
33 - NSS 12
SPRING
34 - NSS 8
SPRING
35 9576101184 1 HOUSING,FLANGE MTG.
36 9576101136 1 COUPLING
37 9576101104 1 MOTOR ASSY. HYD.
INCLUDES THE FOLLOWING PARTS
9576101186 1 KIT,SEAL MOTOR
38 9576101137 1 RING,RETAINER
39 9576101135 1 BEARING
40 9576101138 1 RING,RETAINER
41 @ 7755245000 1 O-RING
42 *@ 7755152000 1 O-RING
43 @ 7755251000 1 O-RING
44 9576101185 1 PLUG
45 9576101100 2 CAPSCREW
46 NSS 1
PISTON
47 NSS 1
PISTON
48 @ 7755260000 1 O-RING
49 @ 7755170000 1 O-RING
50 @ 7755265000 1 O-RING
51 - NSS 1
SPACER
52 7709800001 2 PLUG, SAE #4
INCLUDES THE FOLLOWING PARTS
7755904002 2 O-RING
53 - NSS 2
DISK, BRAKE
54 - NSS 2
DISK, BRAKE
- THIRD REPAIR KIT AND/OR PART OF 3RD KIT @ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
* REPAIR KIT AND/OR PART OF KIT
Page 280
Manitowoc Crane Group
Description Assembly No.
MOTOR ASSEMBLY - SWING DRIVE COMPLETE ASSEMBLY 7576134191
Revision:
55 - NSS 1
KIT, SHIM
56 9576101140 1 RING,RETAINER
57 * 9576101338 4 O-RING
58 9576101141 6 PLUG
59 9576101126 1 GEAR,RING
60 9576101174 1 RING GEAR
61 9576101220 1 PLUG
62 NSS 1
PLATE, NAME
63 9576101154 1 PLUG
64 9576101151 1 DIPSTICK
65 9576101152 1 ELBOW
66 9576101149 2 PIPE
67 9576101189 2 BREATHER
68 9576101148 1 CAPSCREW
69 9576101133 2 RING,RETAINER
70 9576101339 1 KIT, SHIM
75 9576101340 1 PLANETARY CARRIER ASSY.
INCLUDES ITEMS 2,15,17,19,20,
21,24,60,69
76 9576101341 1 PLANETARY CARRIER ASSY.
INCLUDES ITEMS 2,18,22,23,26,
27,28,29,30,59,69
77 9576101165 1 KIT,BRAKE ASSY.
INCLUDES ITEMS 31,33,34,35,36,
39,41,42,43,44,46 THRU 55 AND
64 THRU 68 ,71
78 @ 9576101101 1 KIT,SEAL BRAKE
79 - 9576101102 1 KIT,DISC BRAKE
80 * 9576101337 1 KIT, SEAL
- THIRD REPAIR KIT AND/OR PART OF 3RD KIT * REPAIR KIT AND/OR PART OF KIT
@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
Page 281
Manitowoc Crane Group
2159210025
(SHEET 1 OF 1)
Page 282
Manitowoc Crane Group
Description Assembly No.
LOCK INSTALLATION - SWING 2159210025
Revision: F
Page 283
Manitowoc Crane Group
2165210021
(SHEET 1 OF 1)
Page 284
Manitowoc Crane Group
Description Assembly No.
LOCK ASSEMBLY - SWING 2165210021
Revision: #
Page 285
Manitowoc Crane Group
2159200827
(SHEET 1 OF 1)
Page 286
Manitowoc Crane Group
Description Assembly No.
COUNTERWEIGHT INSTALLATION 2159200827
Revision: D
1 2159210082 1 COUNTERWEIGHT
2 7689000407 2 PIN, LOCK-HITCH
3 7950260141 2 WASHER 1" I.D.
4 7689000701 2 CLIP, HITCH PIN
5 7099100002 4 CAP SCREW
6 7660220200 4 NUT, HEX JAM
3/4" -10 N.C.
7 7660220000 4 NUT, HEX
3/4" -10 N.C.
Page 287
Manitowoc Crane Group
2159200693
(SHEET 1 OF 1)
Page 288
Manitowoc Crane Group
Description Assembly No.
BEARING BOLT INSTALLATION 2159200693
Revision: #
Page 289
Manitowoc Crane Group
2159210036
(SHEET 1 OF 1)
Page 290
Manitowoc Crane Group
Description Assembly No.
CYLINDER INSTALLATION - LIFT 2159210036
Revision: C
Page 291
Manitowoc Crane Group
6372100185
(SHEET 1 OF 1)
Page 292
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - LIFT 6372100185
Revision: E
1 6372100184 1 PISTON
INCLUDES THE FOLLOWING PARTS
7199001699 2 BUSHING
7199100008 2 LINER BUSHING
2 6701000970 1 PISTON, 9" CYLINDER
3 7099000378 1 SET SCREW
4 * 7794000577 0 SEAL, PISTON
5 * 7754000163 0 O-RING, LOW TEMPERATURE
6 * 7755365609 0 RING, BACK-UP
7 6768100108 1 ROD
INCLUDES THE FOLLOWING PARTS
7199001037 2 BUSHING
7199100009 2 LINER BUSHING
8 6372004173 1 HEAD, 9" CYLINDER
9 7753000307 0 RING, WEAR
10 * 7754000166 0 O-RING, LOW TEMPERATURE
11 * 7755446609 0 RING, BACK-UP
12 * 7753000477 0 RING, WEAR
13 * 7794000544 0 SEAL, BUFFER
14 * 7794000642 0 SEAL, DEEP Z ROD
15 7753000299 0 RING, WIPER
16 + 7926003679 1 VALVE ASSEMBLY - HOLDING
COMPLETE ASSEMBLY
17 7709000028 3 PLUG, SAE #4
INCLUDES THE FOLLOWING PARTS
7755904002 1 O-RING
18 7709000026 2 PLUG, PIPE
1/2’’ NPT
INCLUDES THE FOLLOWING PARTS
7755916002 1 O-RING
19 # 7440000000 4 FITTING, GREASE
20 7709000031 2 PLUG, SAE #6
INCLUDES THE FOLLOWING PARTS
7755906002 1 O-RING
22 7910014249 1 TUBE
23 7115182450 4 CAP SCREW
1/2’’ -13 N.C. X 3’’
GRADE 5
24 7949000235 4 WASHER 1/2" I.D.
* REPAIR KIT AND/OR PART OF KIT + SEE FURTHER BREAKDOWN THIS GROUP
# SERVICED AS AN ASSEMBLY ONLY
Page 293
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - LIFT 6372100185
Revision: E
Page 294
Manitowoc Crane Group
Notes
Page 295
Manitowoc Crane Group
7926003679
(SHEET 1 OF 1)
Page 296
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - HOLDING COMPLETE ASSEMBLY 7926003679
Revision:
1 # NS 1 NOT SERVICED
BODY
4 @ 9926109343 1 PLUG
5 @ 9926109344 1 PLUG
INCLUDES THE FOLLOWING PARTS
@ 7755916002 1 O-RING
6 @ 9926110875 1 POPPET, THERMAL
7 @ 9926103754 1 SPRING
8 @ 9926109346 1 PLUG
INCLUDES THE FOLLOWING PARTS
@ 7755916002 1 O-RING
9 * 7755916000 2 O-RING
10 * 7709800003 1 PLUG, SAE #12
INCLUDES THE FOLLOWING PARTS
* 7755912002 1 O-RING
11 * 9926110365 1 O-RING
MOUNTING O-RING OF 2 1/2" O.D.
11 * 9926110749 1 O-RING
VITON 75D
MOUNTING O-RING OF 2 1/8" O.D.
12 * 9926110225 2 O-RING
VITON 90D
13 @ 9926107032 1 PISTON
14 @ 9926109351 1 PIN
15 * 9926110320 1 O-RING
VITON 75D
16 * 9926107031 1 RING, GLYD
17 * 7709800000 1 PLUG, SAE #8
INCLUDES THE FOLLOWING PARTS
* 7755908002 1 O-RING
18 7709800022 1 PLUG, SAE #10
INCLUDES THE FOLLOWING PARTS
7755910002 1 O-RING
19 * 9926110876 1 KIT, SEAL
INCLUDES NBR 9-12 _ 15-17
19 @ 9926110877 1 KIT, REPAIR
INCLUDES NBR 4-8 + 13-14
# SERVICED AS AN ASSEMBLY ONLY @ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
* REPAIR KIT AND/OR PART OF KIT
Page 297
Manitowoc Crane Group
6258100017
(SHEET 1 OF 1)
Page 298
Manitowoc Crane Group
Description Assembly No.
VALVE COVER INSTL 6258100017
Revision: A
Page 299
Manitowoc Crane Group
2159210028
(SHEET 1 OF 1)
Page 300
Manitowoc Crane Group
Description Assembly No.
COUNTERWEIGHT INSTALLATION 2159210028
Revision: B
1 4480200017 1 PLATE
2 7115225650 4 CAP SCREW
3/4’’ -10 N.C. X 7’’
GRADE 5
3 7949000236 8 WASHER 3/4" I.D.
4 7660220001 4 NUT, HEX
3/4" -10 N.C.
5 7705100003 2 WASHER 3/4" I.D.
Page 301
Manitowoc Crane Group
Notes
Page 302
Manitowoc Crane Group
6978100776
(SHEET 4 OF 4)
Page 303
Manitowoc Crane Group
6978100776
(SHEET 3 OF 4)
Page 304
Manitowoc Crane Group
6978100776
(SHEET 2 OF 4)
Page 305
Manitowoc Crane Group
6978100776
(SHEET 1 OF 4)
Page 306
Manitowoc Crane Group
Description Assembly No.
ELECTRICAL SYSTEM INSTALLATION - SUPERSTRUCTURE 6978100776
Revision: A
Page 307
Manitowoc Crane Group
Description Assembly No.
ELECTRICAL SYSTEM INSTALLATION - SUPERSTRUCTURE 6978100776
Revision: A
Page 308
Manitowoc Crane Group
6512100572
(SHEET 4 OF 4)
Page 309
Manitowoc Crane Group
6512100572
(SHEET 3 OF 4)
Page 310
Manitowoc Crane Group
6512100572
(SHEET 2 OF 4)
Page 311
Manitowoc Crane Group
6512100572
(SHEET 1 OF 4)
Page 312
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSY-S/S RT500E 6512100572
Revision: A
6 7709000239 1 PLUG
21 PIN
7 7300000429 1 CLAMP, STRAIN RELIEF
8 7689000704 20 PIN
14-16 AWG
9 7689000797 4 PIN
12 AWG
10 7709000839 3 PLUG
3 SOCKET
11 7892000947 3 RECEPTACLE
3 PIN
12 # 7689000503 21 PLUG, SEALING
16-12 AWG
13 7826000087 40 SOCKET
14-16 AWG
14 7892000979 1 RECEPTACLE
1 PIN
15 7689001883 1 PIN
8 AWG
16 7709000809 1 PLUG
6 SOCKET
17 7172000565 1 BOOT, CONNECTOR
18 7892001036 1 RECEPTACLE, SPLICE BLOCK
19 7709000815 8 PLUG
2 SOCKET
20 7892000824 1 RECEPTACLE
6 PIN
21 7345001744 6 TERMINAL, FEMALE
16-14 AWG
22 7892000251 1 PIGTAIL
23 7978004613 1 SWITCH, DIFFERENTIAL PRESSURE
24 7345241701 3 TONGUE, INSULATED RING
25 7345212001 1 TERMINAL
8 AWG
26 7345001746 1 TERMINAL, MALE
16-14 AWG
27 7345241901 1 TONGUE, INSULATED RING
28 7345001946 1 TERMINAL, MALE
12-10 AWG
Page 313
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSY-S/S RT500E 6512100572
Revision: A
Page 314
Manitowoc Crane Group
Description Assembly No.
LUBE INSTALLATION - TURNTABLE BEARING MANUAL 2159210090
Revision: A
Page 315
Manitowoc Crane Group
2159810066
(SHEET 1 OF 1)
Page 316
Manitowoc Crane Group
Description Assembly No.
HOOD INSTALLATION - ENGINE 2159810066
Revision: A
1 4159810023 2 BAFFLE
2 4159810024 1 BAFFLE
3 4159810027 1 COVER, REAR TRANSMISSION ACCESS
4 4159810030 1 COVER, LEFT SIDE ENGINE HOOD
5 4159810028 1 COVER, FRONT TRANSMISSION ACCESS
6 4159810029 1 COVER, RIGHT SIDE ENGINE HOOD
7 2159810065 1 COVER, REAR HOOD
INCLUDES THE FOLLOWING PARTS
7659000180 4 NUT
3/8" -16 N.C.
8 4159810015 1 PANEL, DOOR
9 7671100005 2 PAD
10 7519000198 2 HINGE, LIFT-OFF
11 7585000184 1 LATCH, ARROWHEAD
12 7195000032 14 BUMPER, RUBBER
13 7099001193 8 SCREW, MACHINE
5/16" -18 N.C. X 1"
14 7115181250 2 CAP SCREW
1/2’’ - 13 N.C. X 1/2’’
GRADE 5
15 7950180050 2 LOCKWASHER 1/2" I.D.
16 7950180161 2 FLATWASHER 1/2" I.D.
17 7115150650 31 CAP SCREW
5/16" -18 N.C. X 3/4"
GRADE 5
18 7659000287 22 NUT, RETAINING
5/16" -18 N.C.
19 8496980002 3 MOULDING
( QUANTITY IN FEET )
20 8246964300 6 MOULDING
( QUANTITY IN FEET )
21 8496900046 5 MOULDING
( QUANTITY IN FEET )
22 7660150001 6 NUT, HEX
5/16" -18 N.C.
GRADE 5
23 7111140410 4 SCREW, MACHINE
1/4" -20 N.C. X 1/2"
GRADE 1
Page 317
Manitowoc Crane Group
Description Assembly No.
HOOD INSTALLATION - ENGINE 2159810066
Revision: A
Page 318
Manitowoc Crane Group
Notes
Page 319
Manitowoc Crane Group
2159810076
(SHEET 3 OF 3)
Page 320
Manitowoc Crane Group
2159810076
(SHEET 2 OF 3)
Page 321
Manitowoc Crane Group
2159810076
(SHEET 1 OF 3)
Page 322
Manitowoc Crane Group
Description Assembly No.
ENGINE INSTALLATION - CUMMINS B5.9E (WITHOUT AIR CONDITIONING) 2159810076
Revision: A
Page 323
Manitowoc Crane Group
Description Assembly No.
ENGINE INSTALLATION - CUMMINS B5.9E (WITHOUT AIR CONDITIONING) 2159810076
Revision: A
Page 324
Manitowoc Crane Group
2159810077
(SHEET 4 OF 4)
Page 325
Manitowoc Crane Group
2159810077
(SHEET 3 OF 4)
Page 326
Manitowoc Crane Group
2159810077
(SHEET 2 OF 4)
Page 327
Manitowoc Crane Group
2159810077
(SHEET 1 OF 4)
Page 328
Manitowoc Crane Group
Description Assembly No.
ENGINE ASSEMBLY - CUMMINS B5.9E (WITHOUT AIR CONDITIONING) 2159810077
NOT AVAILABLE AS ASSEMBLY Revision: D
Page 329
Manitowoc Crane Group
Description Assembly No.
ENGINE ASSEMBLY - CUMMINS B5.9E (WITHOUT AIR CONDITIONING) 2159810077
NOT AVAILABLE AS ASSEMBLY Revision: D
Page 330
Manitowoc Crane Group
Description Assembly No.
ENGINE ASSEMBLY - CUMMINS B5.9E (WITHOUT AIR CONDITIONING) 2159810077
NOT AVAILABLE AS ASSEMBLY Revision: D
Page 331
Manitowoc Crane Group
Description Assembly No.
ENGINE ASSEMBLY - CUMMINS B5.9E (WITHOUT AIR CONDITIONING) 2159810077
NOT AVAILABLE AS ASSEMBLY Revision: D
Page 332
Manitowoc Crane Group
Description Assembly No.
ENGINE ASSEMBLY - CUMMINS B5.9E (WITHOUT AIR CONDITIONING) 2159810077
NOT AVAILABLE AS ASSEMBLY Revision: D
7755910002 1 O-RING
107 7447121203 2 ELBOW, 90 DEGREE
INCLUDES THE FOLLOWING PARTS
7755018002 1 O-RING
7755912002 1 O-RING
108 7561504250 1 3/4 HOSE, HOT OIL STR-STR
109 7542404059 1 HOSE
5/8’’ I.D. X 40’’
112 7445081201 1 ADAPTER, STRAIGHT
113 7445161220 1 ELBOW, 90 DEGREE
114 7910101250 1 TUBE ASSY ENG WATER INLET
300 9414101716 1 FILTER,FUEL
NOT ILLUSTRATED
301 9414101712 1 FILTER,OIL
NOT ILLUSTRATED
302 9414101576 1 BELT,DRIVE
NOT ILLUSTRATED
Page 333
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 334
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY 7904100009
Revision:
Page 335
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY 7904100009
Revision:
Page 336
Manitowoc Crane Group
Notes
Page 337
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 338
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY CONVERTER HOUSING GROUP 7904100009
CONVERTER HOUSING GROUP Revision:
Page 339
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 340
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY CASE AND REAR COVER GROUP 7904100009
CASE AND REAR COVER GROUP Revision:
Page 341
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY CASE AND REAR COVER GROUP 7904100009
CASE AND REAR COVER GROUP Revision:
35 9904106119 1 DIPSTICK
Page 342
Manitowoc Crane Group
Notes
Page 343
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 344
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY TURBINE SHAFT GROUP 7904100009
TURBINE SHAFT GROUP Revision:
Page 345
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 346
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY DRIVE PLATE GROUP 7904100009
DRIVE PLATE GROUP Revision:
1 NSS 1
2 NSS 1
3 9904109579 1 RING, BACKING
4 9904109580 6 CAP SCREW
5 9904109352 6 LOCK WASHER
6 9904109669 1 KIT, DRIVE PLATE
Page 347
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 348
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY GEAR GROUP 7904100009
TORQUE CONVERTER GROUP Revision:
Page 349
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 350
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY GEAR GROUP 7904100009
Revision:
Page 351
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 352
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY AUXILIARY DRIVE GROUP 7904100009
Revision:
Page 353
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 354
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY PUMP DRIVE GROUP 7904100009
Revision:
Page 355
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 356
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY FORWARD SHAFT GROUP 7904100009
Revision:
Page 357
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 358
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY REVERSE SHAFT GROUP 7904100009
Revision:
Page 359
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 360
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY REVERSE IDLER GROUP 7904100009
Revision:
Page 361
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 362
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY LOW SPEED SHAFT GROUP 7904100009
Revision:
Page 363
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 364
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY IDLER SHAFT GROUP 7904100009
Revision:
Page 365
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 366
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY IDLER SHAFT GROUP 7904100009
Revision:
Page 367
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 368
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY OUTPUT SHAFT GROUP 7904100009
Revision:
Page 369
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY OUTPUT SHAFT GROUP 7904100009
Revision:
Page 370
Manitowoc Crane Group
Notes
Page 371
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 372
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY 7904100009
Revision:
Page 373
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 374
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY DISC BRAKE GROUP 7904100009
Revision:
Page 375
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 376
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY CHARGING PUMP AND FILTER GROUP 7904100009
Revision:
Page 377
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 378
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY ELECTRIC CONTROL VALVE 7904100009
MOUNTING GROUP Revision:
Page 379
Manitowoc Crane Group
9904109626
(SHEET 1 OF 1)
Page 380
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - CONTROL 9904109626
Revision:
Page 381
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - CONTROL 9904109626
Revision:
26 9904105339 4 O-RING
27 9904107584 4 O-RING
28 9904108974 4 COIL, SOLENOID
29 9904108709 4 NUT
30 9904107573 8 O-RING
31 9904109627 1 VALVE, SOLENOID
32 9904109628 2 SPACER, COVER
Page 382
Manitowoc Crane Group
Notes
Page 383
Manitowoc Crane Group
7904100009
(SHEET 1 OF 1)
Page 384
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY ELECTRIC CONTROL VALVE GROUP 7904100009
Revision:
Page 385
Manitowoc Crane Group
Description Assembly No.
TRANSMISSION ASSEMBLY ELECTRIC CONTROL VALVE GROUP 7904100009
Revision:
26 9904105339 4 O-RING
27 9904109629 4 O-RING
28 9904108974 4 COIL, SOLENOID
29 9904108709 4 NUT
30 9904107573 8 O-RING
31 9904109627 1 VALVE, SOLENOID
32 9904109628 2 SPACER, COVER
33 9904109626 1 VALVE ASSEMBLY - CONTROL
Page 386
Manitowoc Crane Group
Notes
Page 387
Manitowoc Crane Group
9904109626
(SHEET 1 OF 1)
Page 388
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - CONTROL 9904109626
Revision:
Page 389
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - CONTROL 9904109626
Revision:
26 9904105339 4 O-RING
27 9904107584 4 O-RING
28 9904108974 4 COIL, SOLENOID
29 9904108709 4 NUT
30 9904107573 8 O-RING
31 9904109627 1 VALVE, SOLENOID
32 9904109628 2 SPACER, COVER
Page 390
Manitowoc Crane Group
Notes
Page 391
Manitowoc Crane Group
7722100011
(SHEET 1 OF 1)
Page 392
Manitowoc Crane Group
Description Assembly No.
PUMP ASSEMBLY - GEAR COMPLETE ASSEMBLY 7722100011
Revision:
1 NSS 1
SET, GEAR
2 NSS 1
HOUSING
3 NSS 1
HOUSING
4 NSS 1
HOUSING
5 9722105175 4 CAP SCREW
6 NSS 2
SCREW
7 9722105105 1 KEY
8 NSS 2
PIN, DOWEL
9 NSS 1
NAMEPLATE
10 NSS 2
NAMEPLATE
11 * NSS 2
SEAL
12 * NSS 2
SEAL
13 * NSS 2
SEAL
14 * NSS 1
SEAL
15 9722104305 4 WASHER
16 * 9722104575 1 KIT, SEAL
Page 393
Manitowoc Crane Group
7722001133
(SHEET 1 OF 1)
Page 394
Manitowoc Crane Group
Description Assembly No.
PUMP ASSEMBLY - PIGGYBACK COMPLETE ASSEMBLY 7722001133
Revision:
* REPAIR KIT AND/OR PART OF KIT @ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
Page 395
Manitowoc Crane Group
7188100101
(SHEET 1 OF 1)
Page 396
Manitowoc Crane Group
Description Assembly No.
BRAKE ASSEMBLY - PARKING COMPLETE ASSEMBLY 7188100101
Revision:
1 NSS 1
PLATE, TORQUE
2 9188101020 2 CAP SCREW
3 9188101097 2 NUT,JAM
4 NSS 1
HOUSING
5 9188101096 1 PLUG,SCREW TYPE
6 @ NSS 1
SET SCREW
7 @ NSS 0
SHIM
8 @ NSS 10
DISC, SPRING
9 * NSS 1
CAM
10 * NSS 3
BEARING
11 * NSS 1
CAM
12 @ NSS 1
BEARING
13 @ NSS 2
WASHER
14 @< NSS 1
O-RING
15 NSS 1
PISTON
16 @< NSS 1
O-RING
17 - NSS 1
LEVER
18 @- NSS 1
RING, RETAINER
19 $ NSS 1
CAP SCREW
20 $ NSS 2
NUT
21 - NSS 1
PIN, COTTER
@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT * REPAIR KIT AND/OR PART OF KIT
< FOURTH REPAIR KIT AND/OR PART OF 4TH KIT - THIRD REPAIR KIT AND/OR PART OF 3RD KIT
$ FIFTH REPAIR KIT
Page 397
Manitowoc Crane Group
Description Assembly No.
BRAKE ASSEMBLY - PARKING COMPLETE ASSEMBLY 7188100101
Revision:
22 $ NSS 2
LINING ASSEMBLY
23 - NSS 1
CYLINDER, HYDRAULIC
24 - NSS 2
CAP SCREW
25 - NSS 2
PISTON
26 -< NSS 2
SEAL
27 -< NSS 2
RING
28 - NSS 2
ROD
29 - NSS 2
RING, RETAINER
30 -< NSS 2
ROD
31 - NSS 2
NUT, JAM
32 NSS 2
CLEVIS
33 - NSS 1
PIN, CLEVIS
34 * NSS 3
PIN, DOWEL
35 @ NSS 2
SPRING
36 @ NSS 2
WASHER
38 @ NSS 1
NUT
39 @< NSS 1
O-RING
40 9188101022 1 PLUG
41 9188101095 1 O-RING
42 NSS 1
HOUSING
43 * 9188101092 1 KIT,CAM OVERHAUL
$ FIFTH REPAIR KIT - THIRD REPAIR KIT AND/OR PART OF 3RD KIT
< FOURTH REPAIR KIT AND/OR PART OF 4TH KIT * REPAIR KIT AND/OR PART OF KIT
@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
Page 398
Manitowoc Crane Group
Description Assembly No.
BRAKE ASSEMBLY - PARKING COMPLETE ASSEMBLY 7188100101
Revision:
@ SECOND REPAIR KIT AND/OR PART OF 2ND KIT - THIRD REPAIR KIT AND/OR PART OF 3RD KIT
< FOURTH REPAIR KIT AND/OR PART OF 4TH KIT $ FIFTH REPAIR KIT
Page 399
Manitowoc Crane Group
Notes
Page 400
Manitowoc Crane Group
6978100703
(SHEET 4 OF 4)
Page 401
Manitowoc Crane Group
6978100703
(SHEET 3 OF 4)
Page 402
Manitowoc Crane Group
6978100703
(SHEET 2 OF 4)
Page 403
Manitowoc Crane Group
6978100703
(SHEET 1 OF 4)
Page 404
Manitowoc Crane Group
Description Assembly No.
ELECTRICAL SYSTEM INSTALLATION - ENGINE 6978100703
NOT AVAILABLE AS ASSEMBLY Revision: A
Page 405
Manitowoc Crane Group
Notes
Page 406
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSEMBLY - ENGINE COMPLETE ASSEMBLY 6512100584
COMPLETE ASSEMBLY Revision: #
5 7892000832 1 RECEPTACLE
12 PIN
6 7172000551 1 BOOT
7 7892000279 1 RECEPTACLE
31 PIN
8 7345211901 1 TERMINAL
12-10 AWG
9 7364001682 4 CONNECTOR, 2 CONDUCTOR
TOWER WITH SEAL
10 7709000938 1 PLUG
11 7172000554 1 BOOT
12 7892000253 8 TERMINAL, FEMALE SLEEVE
13 7892000254 8 TERMINAL, GREEN CABLE SEAL
14 7709000935 1 PLUG
15 7826000651 16 SOCKET
16 7689000704 21 PIN
14-16 AWG
17 7826000087 11 SOCKET
14-16 AWG
18 7709000874 2 PLUG
3 SOCKET
19 7172000547 2 BOOT
20 7892100013 1 RECEPTICAL
22 7892000196 1 PARALLEL - NON-INSULATED
8 AWG
23 7531000569 1 HOLDER, FUSE
24 7892000195 3 PARALLEL - NON-INSULATED
12-10 AWG
25 7689002053 14 PIN
26 7345211701 2 TONGUE, INSULATED RING
27 7345261701 1 16-14 AWG
TERMINAL, ELECTRICAL
28 # 7689000503 55 PLUG, SEALING
16-12 AWG
30 7892000194 8 PARALLEL - NON-INSULATED
16-14 AWG
31 8594100256 2 TUBING, HEAT SHRINK 1/4’’ I.D.
MELTABLE LINER
( QUANTITY IN FEET )
Page 407
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSEMBLY - ENGINE COMPLETE ASSEMBLY 6512100584
COMPLETE ASSEMBLY Revision: #
Page 408
Manitowoc Crane Group
6246100244
(SHEET 2 OF 2)
Page 409
Manitowoc Crane Group
6246100244
(SHEET 1 OF 2)
Page 410
Manitowoc Crane Group
Description Assembly No.
CABLE KIT - RT530E2 ENGINE 6246100244
Revision: #
Page 411
Manitowoc Crane Group
2159810067
(SHEET 1 OF 1)
Page 412
Manitowoc Crane Group
Description Assembly No.
RADIATOR INSTALLATION 2159810067
Revision: #
Page 413
Manitowoc Crane Group
2159810068
(SHEET 1 OF 1)
Page 414
Manitowoc Crane Group
Description Assembly No.
RADIATOR ASSEMBLY NOT AVAILABLE AS ASSEMBLY 2159810068
Revision: #
Page 415
Manitowoc Crane Group
7726191154
(SHEET 1 OF 1)
Page 416
Manitowoc Crane Group
Description Assembly No.
RADIATOR ASSEMBLY 7726191154
Revision:
1 9726100202 1 RADIATOR
2 9726100203 1 OIL COOLER, HYDRAULIC
3 9726100204 1 OIL COOLER, TRANSMISSION
4 7115150850 12 CAP SCREW
5/16" -18 N.C. X 1"
GRADE 5
5 7660150000 12 NUT, HEX
5/16" -18 N.C.
6 7950150141 24 WASHER 5/16" I.D.
7 7950150050 12 LOCKWASHER 5/16" I.D.
Page 417
Manitowoc Crane Group
2159810069
(SHEET 1 OF 1)
Page 418
Manitowoc Crane Group
Description Assembly No.
TANK ASSEMBLY - SURGE NOT AVAILABLE AS ASSEMBLY 2159810069
Revision: #
Page 419
Manitowoc Crane Group
2159810045
(SHEET 1 OF 1)
Page 420
Manitowoc Crane Group
Description Assembly No.
EXHAUST SYSTEM INSTALLATION 2159810045
Revision: A
1 7842001825 1 MUFFLER
2 7304000013 2 BAND, MOUNTING
4 7364002995 1 COUPLER, FLEX
INCLUDES THE FOLLOWING PARTS
9364101388 1 GASKET
9364101404 1 CLAMP
9364101403 1 RETAINER
5 6910100011 1 TUBE
6 6910100017 1 TAILPIPE
7 7300000231 2 CLAMP, MUFFLER
8 6814100006 0 GUARD, MUFFLER
10 7115161050 4 CAP SCREW
3/8" -16 N.C. X 1 1/4"
GRADE 5
11 7910100665 1 TUBE, EXHAUST
13 7115160850 4 CAP SCREW
3/8" -16 N.C. X 1"
GRADE 5
14 7950160050 8 LOCKWASHER 3/8’’ I.D.
15 7660160000 4 NUT, HEX
3/8" -16 N.C.
16 7950160161 8 FLATWASHER 3/8" I.D.
17 7115151050 2 CAP SCREW
5/16’’ -18 N.C. X 1 1/4’’
GRADE 5
18 7660151600 2 LOCKNUT, HEX
5/16" -18 N.C.
19 6705100115 0 PLATE
Page 421
Manitowoc Crane Group
2159801108
(SHEET 1 OF 1)
Page 422
Manitowoc Crane Group
Description Assembly No.
AIR INTAKE INSTALLATION 2159801108
Revision: C
Page 423
Manitowoc Crane Group
7304100002
(SHEET 1 OF 1)
Page 424
Manitowoc Crane Group
Description Assembly No.
CLEANER ASSEMBLY - AIR COMPLETE ASSEMBLY 7304100002
Revision:
1 NSS 1
BODY
2 9437100309 1 ELEMENT, AIR CLEANER
3 9304100086 1 NUT
4 9304100103 1 COVER
5 9304100075 1 VALVE, VACUATOR
Page 425
Manitowoc Crane Group
2159810039
(SHEET 1 OF 1)
Page 426
Manitowoc Crane Group
Description Assembly No.
STRAINER INSTALLATION - COOLANT 2159810039
Revision: B
Page 427
Manitowoc Crane Group
2159810053
(SHEET 1 OF 1)
Page 428
Manitowoc Crane Group
Description Assembly No.
ENGINE HOOD GRILL INSTL. 2159810053
Revision: #
Page 429
Manitowoc Crane Group
2159810080
(SHEET 1 OF 1)
Page 430
Manitowoc Crane Group
Description Assembly No.
DRIVE LINE INSTALLATION 2159810080
Revision: #
Page 431
Manitowoc Crane Group
7364100166
(SHEET 1 OF 1)
Page 432
Manitowoc Crane Group
Description Assembly No.
DRIVE LINE ASSEMBLY COMPLETE ASSEMBLY 7364100166
Revision:
1 9364101866 8 CAPSCREW
2 9364101867 2 U-JOINT ASSY.
3 9364101868 1 SEAL, SHAFT
4 9364101869 1 VALVE, AIR
5 NSS 1
SHAFT ASSY.
6 9364101870 1 FITTING, GREASE
QTY. 1 PER U-JOINT ASSY.
Page 433
Manitowoc Crane Group
7364100167
(SHEET 1 OF 1)
Page 434
Manitowoc Crane Group
Description Assembly No.
DRIVE LINE ASSEMBLY COMPLETE ASSEMBLY 7364100167
Revision:
1 9364101866 8 CAPSCREW
2 9364101867 2 U-JOINT ASSY.
3 9364101868 1 SEAL, SHAFT
4 NSS 1
SHAFT ASSY.
5 9364101870 1 FITTING, GREASE
QTY. 1 PER U-JOINT ASSY.
Page 435
Manitowoc Crane Group
2159610106
(SHEET 1 OF 1)
Page 436
Manitowoc Crane Group
Description Assembly No.
HYDRAULIC LINES INSTALLATION - REAR AXLE LOCKOUT 2159610106
Revision: #
Page 437
Manitowoc Crane Group
Notes
Page 438
Manitowoc Crane Group
Description Assembly No.
SERVICE BRAKES HYD LINES INSTL 2159610110
Revision: #
Page 439
Manitowoc Crane Group
Notes
Page 440
Manitowoc Crane Group
Description Assembly No.
REAR STEER HYD LINES INSTL 2159610105
Revision: #
Page 441
Manitowoc Crane Group
Notes
Page 442
Manitowoc Crane Group
Description Assembly No.
FRT STEER HYD LINES INSTL 2159610104
Revision: #
51 7555211000 1 HOSE
3/8’’ I.D. X 110’’
52 7555212000 1 HOSE
3/8’’ I.D. X 120’’
53 7555102401 2 HOSE
1/4’’ I.D. X 24’’
54 7447060633 2 ELBOW, 90 DEGREE MALE
INCLUDES THE FOLLOWING PARTS
7755012002 1 O-RING
55 7447060634 2 TEE, FEMALE RUN
INCLUDES THE FOLLOWING PARTS
7755012002 1 O-RING
7755906002 1 O-RING
58 7447060808 1 ELBOW, 45 DEGREE
INCLUDES THE FOLLOWING PARTS
7755012002 1 O-RING
7755908002 1 O-RING
59 7447060803 1 ELBOW, 90 DEGREE MALE
INCLUDES THE FOLLOWING PARTS
7755012002 1 O-RING
7755908002 1 O-RING
60 7447060413 4 REDUCER
Page 443
Manitowoc Crane Group
2159700598
(SHEET 1 OF 1)
Page 444
Manitowoc Crane Group
Description Assembly No.
AXLE INSTALLATION - REAR 2159700598
Revision: H
Page 445
Manitowoc Crane Group
Description Assembly No.
AXLE INSTALLATION - REAR 2159700598
Revision: H
Page 446
Manitowoc Crane Group
Notes
Page 447
Manitowoc Crane Group
7049101385
(SHEET 1 OF 1)
Page 448
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER COMPLETE ASSEMBLY 7049101385
Revision:
Page 449
Manitowoc Crane Group
7049101385
(SHEET 1 OF 1)
Page 450
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER DIFFERENTIAL ASSEMBLY 7049101385
DIFFERENTIAL ASSEMBLY Revision:
1 9049111513 1 LOCKNUT
2 9049104393 1 FLATWASHER
3 9049109143 1 YOKE ASSEMBLY, INPUT
4 9049107202 1 DEFLECTOR
5 9049111583 1 SEAL, OIL
6 9049108948 1 CONE, BEARING
7 9049106331 1 CUP, BEARING
8 9049108332 8 CAP SCREW
9 9049111037 8 WASHER
10 9049108950 1 CAGE ASSEMBLY
11 9049109110 1 SPACER
.362’’
12 9049109691 1 CUP, BEARING
13 9049109690 1 CONE, BEARING
14 9049109688 1 SHIM, BEVEL
.500’’
15 NSS 1
16 9049106394 1 BEARING
17 9049101600 1 RING, RETAINING
18 9049109022 1 NUT, JAM
19 9049109766 1 CARRIER-DIFFERENTIAL ASSEMBLY
20 9049108956 4 CAP SCREW
21 9049108955 4 WASHER
22 NSS 1
23 9049101545 2 PIN, COTTER
24 9049108954 4 BALL
25 9049108971 2 RING, ADJUSTING
26 9734100320 2 CUP, BEARING
27 9734100321 2 CONE, BEARING
28 9049111509 16 SCREW
29 9049111037 16 WASHER
30 NSS 1
31 9049109698 2 WASHER
32 9049109699 2 GEAR, SIDE
33 9049991440 1 SPIDER, DIFFERENTIAL
Page 451
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER DIFFERENTIAL ASSEMBLY 7049101385
DIFFERENTIAL ASSEMBLY Revision:
34 9049108965 4 PINION
35 9049103882 4 WASHER, THRUST
36 9049111518 12 CAP SCREW
37 9049111750 1 GEAR ASSEMBLY, BEVEL
5.57:1
38 NSS 1
39 9049110909 12 FLATWASHER
40 9049111513 12 LOCKNUT
42 9049109021 1 SCREW, THRUST
43 9049112012 1 COMPLETE DIFFERENTIAL
ASSEMBLY
Page 452
Manitowoc Crane Group
Notes
Page 453
Manitowoc Crane Group
7049101385
(SHEET 1 OF 1)
Page 454
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER HOUSING GROUP 7049101385
HOUSING GROUP Revision:
Page 455
Manitowoc Crane Group
Notes
Page 456
Manitowoc Crane Group
7049101385
(SHEET 2 OF 2)
Page 457
Manitowoc Crane Group
7049101385
(SHEET 1 OF 2)
Page 458
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER HUB AND SHAFT GROUP 7049101385
HUB AND SHAFT GROUP Revision:
Page 459
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER HUB AND SHAFT GROUP 7049101385
HUB AND SHAFT GROUP Revision:
34 9049101647 1 BUSHING
35 9049107124 1 SEAL, OIL
36 9049106450 18 WASHER, HARDENED
37 9049111753 18 CAP SCREW
38 9049107133 1 KNUCKLE, STEERING
39 9049110934 1 SHIM
.003’’
40 9049110935 1 SHIM
.005’’
41 9049110936 1 SHIM
.020’’
42 9049101673 1 WASHER, THRUST
43 9049107137 1 CAP
LOWER
44 9049103595 4 CAP SCREW
45 9049107139 2 FITTING, GREASE
46 9049101497 1 NUT, JAM
47 9049106456 1 SCREW, STOP
49 9049109511 2 PIN, COTTER-END YOKE NUT
50 9049111111 2 CAP SCREW
3/4’’ -16 N.F. X 2 5/8’’
51 9049109726 1 END, TIE ROD
RIGHT HAND THREAD
52 9049109727 1 END, TIE ROD
LEFT HAND THREAD
53 9049111757 1 YOKE, MALE SPLINE
32.85 LENGTH
Page 460
Manitowoc Crane Group
Notes
Page 461
Manitowoc Crane Group
7049101385
(SHEET 1 OF 1)
Page 462
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER BRAKE GROUP 7049101385
BRAKE GROUP Revision:
Page 463
Manitowoc Crane Group
9049109757
(SHEET 1 OF 1)
Page 464
Manitowoc Crane Group
Description Assembly No.
DISC-BRAKE ASSEMBLY 9049109757
Revision:
1 NSS 1
HOUSING
2 9049107402 1 PLUG
3 * NSS 1
RING, BACK-UP
4 * NSS 1
O-RING
5 * NSS 1
SEAL
6 9049107148 2 PISTON
7 * NSS 2
O-RING
8 9049107152 2 CAP HEAD, CYLINDER
9 9049109243 1 KIT, LINING
PER BRAKE
10 9049110945 1 PLATE
11 9049111763 1 CAP SCREW
12 9049107157 1 PLUG
13 9049107154 1 BLEEDER
14 * 9049111761 1 KIT, SEAL
Page 465
Manitowoc Crane Group
7049101385
(SHEET 1 OF 1)
Page 466
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER BRAKE ASSEMBLY 7049101385
BRAKE ASSEMBLY Revision:
1 NSS 1
2 9049107402 4 PLUG
3 9049107151 4 RING, BACK-UP
4 9049109065 4 O-RING
5 9049109064 4 COVER, SEAL DUST
6 9049107148 4 PISTON
7 9049109066 2 O-RING
8 9049107152 2 CAP HEAD, CYLINDER
9 9049112011 2 KIT, BRAKE LINING
10 9049110945 4 PLATE
11 9049109048 8 CAP SCREW
12 9049107157 1 PLUG
13 9049107154 2 BLEEDER
Page 467
Manitowoc Crane Group
7372100077
(SHEET 1 OF 1)
Page 468
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - 2 1/2" STEER ( ALSO USED AS A CAB TILT CYLINDER ) 7372100077
COMPLETE ASSEMBLY Revision:
1 * NSS 1
RING,WIPER
2 * NSS 1
SEAL
3 * NSS 1
O-RING
4 * NSS 1
O-RING
5 * NSS 1
RING,BACK-UP
6 * NSS 2
O-RING
7 * NSS 1
SEAL
8 * NSS 1
O-RING
9 * NSS 1
RING,WEAR
11 9372103135 1 RING,RETAINER
12 9372103154 1 LOCKNUT
13 9372103155 1 BARREL ASSY.
14 9372103156 1 ROD ASSY.
15 9372103157 1 PISTON
16 9372103158 1 HEAD
20 * 9372103153 1 KIT,SEAL
Page 469
Manitowoc Crane Group
7372100086
(SHEET 1 OF 1)
Page 470
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - 5" LOCKOUT COMPLETE ASSEMBLY 7372100086
Revision:
1 * NSS 1
RING,WIPER
2 * NSS 1
SEAL
3 * NSS 1
O-RING
4 * NSS 2
O-RING
5 * NSS 1
RING,BACK-UP
6 * NSS 1
O-RING
7 * NSS 1
O-RING
8 * NSS 1
SEAL
9 * NSS 2
RING,WEAR
10 * NSS 1
RING,WEAR
12 9372103114 1 WASHER,SEAL
13 9372103115 1 LOCKNUT
14 7440000400 1 FITTING, 90 DEGREE GREASE
15 7440000200 1 FITTING, 45 DEGREE GREASE
1/8" N.P.T.
16 9372103116 1 PLUG,BLEEDER
17 9372103117 1 BARREL ASSY.
18 9372103118 1 ROD ASSY.
19 9372103119 1 HEAD
20 9372103120 1 PISTON
30 * 9372103121 1 KIT,SEAL
Page 471
Manitowoc Crane Group
2159500534
(SHEET 1 OF 1)
Page 472
Manitowoc Crane Group
Description Assembly No.
AXLE INSTALLATION - FRONT 2159500534
Revision: E
Page 473
Manitowoc Crane Group
7049101385
(SHEET 1 OF 1)
Page 474
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER COMPLETE ASSEMBLY 7049101385
Revision:
Page 475
Manitowoc Crane Group
7049101385
(SHEET 1 OF 1)
Page 476
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER DIFFERENTIAL ASSEMBLY 7049101385
DIFFERENTIAL ASSEMBLY Revision:
1 9049111513 1 LOCKNUT
2 9049104393 1 FLATWASHER
3 9049109143 1 YOKE ASSEMBLY, INPUT
4 9049107202 1 DEFLECTOR
5 9049111583 1 SEAL, OIL
6 9049108948 1 CONE, BEARING
7 9049106331 1 CUP, BEARING
8 9049108332 8 CAP SCREW
9 9049111037 8 WASHER
10 9049108950 1 CAGE ASSEMBLY
11 9049109110 1 SPACER
.362’’
12 9049109691 1 CUP, BEARING
13 9049109690 1 CONE, BEARING
14 9049109688 1 SHIM, BEVEL
.500’’
15 NSS 1
16 9049106394 1 BEARING
17 9049101600 1 RING, RETAINING
18 9049109022 1 NUT, JAM
19 9049109766 1 CARRIER-DIFFERENTIAL ASSEMBLY
20 9049108956 4 CAP SCREW
21 9049108955 4 WASHER
22 NSS 1
23 9049101545 2 PIN, COTTER
24 9049108954 4 BALL
25 9049108971 2 RING, ADJUSTING
26 9734100320 2 CUP, BEARING
27 9734100321 2 CONE, BEARING
28 9049111509 16 SCREW
29 9049111037 16 WASHER
30 NSS 1
31 9049109698 2 WASHER
32 9049109699 2 GEAR, SIDE
33 9049991440 1 SPIDER, DIFFERENTIAL
Page 477
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER DIFFERENTIAL ASSEMBLY 7049101385
DIFFERENTIAL ASSEMBLY Revision:
34 9049108965 4 PINION
35 9049103882 4 WASHER, THRUST
36 9049111518 12 CAP SCREW
37 9049111750 1 GEAR ASSEMBLY, BEVEL
5.57:1
38 NSS 1
39 9049110909 12 FLATWASHER
40 9049111513 12 LOCKNUT
42 9049109021 1 SCREW, THRUST
43 9049112012 1 COMPLETE DIFFERENTIAL
ASSEMBLY
Page 478
Manitowoc Crane Group
Notes
Page 479
Manitowoc Crane Group
7049101385
(SHEET 1 OF 1)
Page 480
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER HOUSING GROUP 7049101385
HOUSING GROUP Revision:
Page 481
Manitowoc Crane Group
Notes
Page 482
Manitowoc Crane Group
7049101385
(SHEET 2 OF 2)
Page 483
Manitowoc Crane Group
7049101385
(SHEET 1 OF 2)
Page 484
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER HUB AND SHAFT GROUP 7049101385
HUB AND SHAFT GROUP Revision:
Page 485
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER HUB AND SHAFT GROUP 7049101385
HUB AND SHAFT GROUP Revision:
34 9049101647 1 BUSHING
35 9049107124 1 SEAL, OIL
36 9049106450 18 WASHER, HARDENED
37 9049111753 18 CAP SCREW
38 9049107133 1 KNUCKLE, STEERING
39 9049110934 1 SHIM
.003’’
40 9049110935 1 SHIM
.005’’
41 9049110936 1 SHIM
.020’’
42 9049101673 1 WASHER, THRUST
43 9049107137 1 CAP
LOWER
44 9049103595 4 CAP SCREW
45 9049107139 2 FITTING, GREASE
46 9049101497 1 NUT, JAM
47 9049106456 1 SCREW, STOP
49 9049109511 2 PIN, COTTER-END YOKE NUT
50 9049111111 2 CAP SCREW
3/4’’ -16 N.F. X 2 5/8’’
51 9049109726 1 END, TIE ROD
RIGHT HAND THREAD
52 9049109727 1 END, TIE ROD
LEFT HAND THREAD
53 9049111757 1 YOKE, MALE SPLINE
32.85 LENGTH
Page 486
Manitowoc Crane Group
Notes
Page 487
Manitowoc Crane Group
7049101385
(SHEET 1 OF 1)
Page 488
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER BRAKE GROUP 7049101385
BRAKE GROUP Revision:
Page 489
Manitowoc Crane Group
9049109757
(SHEET 1 OF 1)
Page 490
Manitowoc Crane Group
Description Assembly No.
DISC-BRAKE ASSEMBLY 9049109757
Revision:
1 NSS 1
HOUSING
2 9049107402 1 PLUG
3 * NSS 1
RING, BACK-UP
4 * NSS 1
O-RING
5 * NSS 1
SEAL
6 9049107148 2 PISTON
7 * NSS 2
O-RING
8 9049107152 2 CAP HEAD, CYLINDER
9 9049109243 1 KIT, LINING
PER BRAKE
10 9049110945 1 PLATE
11 9049111763 1 CAP SCREW
12 9049107157 1 PLUG
13 9049107154 1 BLEEDER
14 * 9049111761 1 KIT, SEAL
Page 491
Manitowoc Crane Group
7049101385
(SHEET 1 OF 1)
Page 492
Manitowoc Crane Group
Description Assembly No.
AXLE ASSEMBLY - DRIVE/STEER BRAKE ASSEMBLY 7049101385
BRAKE ASSEMBLY Revision:
1 NSS 1
2 9049107402 4 PLUG
3 9049107151 4 RING, BACK-UP
4 9049109065 4 O-RING
5 9049109064 4 COVER, SEAL DUST
6 9049107148 4 PISTON
7 9049109066 2 O-RING
8 9049107152 2 CAP HEAD, CYLINDER
9 9049112011 2 KIT, BRAKE LINING
10 9049110945 4 PLATE
11 9049109048 8 CAP SCREW
12 9049107157 1 PLUG
13 9049107154 2 BLEEDER
Page 493
Manitowoc Crane Group
7372100077
(SHEET 1 OF 1)
Page 494
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - 2 1/2" STEER ( ALSO USED AS A CAB TILT CYLINDER ) 7372100077
COMPLETE ASSEMBLY Revision:
1 * NSS 1
RING,WIPER
2 * NSS 1
SEAL
3 * NSS 1
O-RING
4 * NSS 1
O-RING
5 * NSS 1
RING,BACK-UP
6 * NSS 2
O-RING
7 * NSS 1
SEAL
8 * NSS 1
O-RING
9 * NSS 1
RING,WEAR
11 9372103135 1 RING,RETAINER
12 9372103154 1 LOCKNUT
13 9372103155 1 BARREL ASSY.
14 9372103156 1 ROD ASSY.
15 9372103157 1 PISTON
16 9372103158 1 HEAD
20 * 9372103153 1 KIT,SEAL
Page 495
Manitowoc Crane Group
6970003421
(SHEET 1 OF 1)
Page 496
Manitowoc Crane Group
Description Assembly No.
TIRE AND WHEEL INSTALLATION 20.5 X 25 6970003421
Revision: B
Page 497
Manitowoc Crane Group
6970003422
(SHEET 1 OF 1)
Page 498
Manitowoc Crane Group
Description Assembly No.
TIRE AND WHEEL ASSEMBLY 20.5 X 25 6970003422
Revision: #
1 7900000380 1 TIRE
20.5 X 25
2 7970003410 1 RIM ASSEMBLY - WHEEL
Page 499
Manitowoc Crane Group
Notes
Page 500
Manitowoc Crane Group
2159110080
(SHEET 2 OF 2)
Page 501
Manitowoc Crane Group
2159110080
(SHEET 1 OF 2)
Page 502
Manitowoc Crane Group
Description Assembly No.
OUTRIGGER FLOAT INSTL 2159110080
Revision: A
Page 503
Manitowoc Crane Group
6458100000
(SHEET 1 OF 1)
Page 504
Manitowoc Crane Group
Description Assembly No.
FLOAT ASSEMBLY - OUTRIGGER 6458100000
Revision: #
Page 505
Manitowoc Crane Group
Notes
Page 506
Manitowoc Crane Group
Description Assembly No.
OUTRIGGER HYD LINES INSTL 2159610103
Revision: #
Page 507
Manitowoc Crane Group
Notes
Page 508
Manitowoc Crane Group
Description Assembly No.
CARRIER FRAME COMPLETE 2159110111
Revision: #
Page 509
Manitowoc Crane Group
2159110110
(SHEET 1 OF 1)
Page 510
Manitowoc Crane Group
Description Assembly No.
CARRIER FRAME ASSEMBLY 2159110110
Revision: B
Page 511
Manitowoc Crane Group
Notes
Page 512
Manitowoc Crane Group
2159110094
(SHEET 2 OF 2)
Page 513
Manitowoc Crane Group
2159110094
(SHEET 1 OF 2)
Page 514
Manitowoc Crane Group
Description Assembly No.
BEAM INSTALLATION - OUTRIGGER NOT AVAILABLE AS ASSEMBLY 2159110094
Revision: #
Page 515
Manitowoc Crane Group
2159110053
(SHEET 1 OF 1)
Page 516
Manitowoc Crane Group
Description Assembly No.
BEAM ASSEMBLY - OUTRIGGER COMPLETE ASSEMBLY 2159110053
Revision: D
1 2159110054 1 BEAM
2 + 7372100133 1 CYLINDER ASSEMBLY - 4" OUTRIGGER JACK
COMPLETE ASSEMBLY
3 + 6372006104 1 CYLINDER ASSEMBLY - 2 1/2"
OUTRIGGER EXTEND
4 7753001553 2 RING, WEAR
5 6689002029 1 PIN
6 7690144010 2 PIN, COTTER
7 7690264804 1 PIN, CLEVIS
1’’ X 3’’
8 7690102410 1 PIN, COTTER
3/16" X 1 1/2"
9 7013000384 1 ADAPTER, REDUCING
10 7447080803 3 ELBOW, 90 DEGREE MALE
INCLUDES THE FOLLOWING PARTS
7755014002 1 O-RING
7755908002 1 O-RING
11 7447080603 1 ELBOW, 90 DEGREE
INCLUDES THE FOLLOWING PARTS
7755014002 1 O-RING
7755906002 1 O-RING
12 7554316600 2 HOSE
13 7300000243 2 CLAMP, TUBING
3/4’’ I.D.
14 7660162701 1 LOCKNUT, HEX
3/8" -16 N.C.
15 6184003000 1 BRACKET, CAP
16 7258001691 1 CAP, JACK CYLINDER
17 7949001186 1 WASHER, BLACK NYLON
18 7660152200 1 NUT, ACORN
5/16" -18 N.C.
Page 517
Manitowoc Crane Group
7372100133
(SHEET 1 OF 1)
Page 518
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - 4" OUTRIGGER JACK COMPLETE ASSEMBLY 7372100133
Revision:
1 * NSS 1
RING,WIPER
2 * NSS 1
O-RING
3 * NSS 1
RING,BACK-UP
4 * NSS 2
O-RING
5 * NSS 1
O-RING
6 * NSS 1
SEAL
7 * NSS 1
SEAL
8 * NSS 2
RING,WEAR
9 * NSS 2
RING,WEAR
11 9372103122 1 O-RING
12 9372103105 4 SETSCREW
13 7709800001 2 PLUG, SAE #4
INCLUDES THE FOLLOWING PARTS
7755904002 2 O-RING
15 7926003681 1 VALVE, PILOT CHECK
INCLUDES THE FOLLOWING PARTS
9752101337 1 KIT, SEAL
16 9372103142 1 BARREL ASSEMBLY
17 9372103143 1 ROD ASSEMBLY
18 9372103125 1 PISTON
19 9372103126 1 HEAD
20 9372103127 1 SPACER
30 * 9372103128 1 KIT,SEAL
Page 519
Manitowoc Crane Group
6372006104
(SHEET 1 OF 1)
Page 520
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - 2 1/2" OUTRIGGER EXTEND 6372006104
Revision: D
Page 521
Manitowoc Crane Group
7372100085
(SHEET 1 OF 1)
Page 522
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - 2 1/2" COMPLETE ASSEMBLY 7372100085
Revision:
1 * NSS 1
RING,WIPER
2 * NSS 1
O-RING
3 * NSS 1
O-RING
4 * NSS 1
O-RING
5 * NSS 1
RING,BACK-UP
6 * NSS 1
SEAL
7 * NSS 1
SEAL
8 * NSS 2
RING,WEAR
10 9372103089 1 LOCKNUT
11 9372103135 1 RING,RETAINER
13 9372103136 1 BARREL ASSY.
14 9372103137 1 ROD ASSY.
15 9372103138 1 PISTON
16 9372103139 1 HEAD
17 9372103140 1 SPACER
20 * 9372103141 1 KIT,SEAL
Page 523
Manitowoc Crane Group
Notes
Page 524
Manitowoc Crane Group
Description Assembly No.
DECAL INSTALLATION - RT500E2 (STANDARD) 6376203941
Revision: #
Page 525
Manitowoc Crane Group
Notes
Page 526
Manitowoc Crane Group
6376203951
(SHEET 2 OF 2)
Page 527
Manitowoc Crane Group
6376203951
(SHEET 1 OF 2)
Page 528
Manitowoc Crane Group
Description Assembly No.
DECAL INSTALLATION - RT500E2 (STANDARD) 6376203951
Revision: A
Page 529
Manitowoc Crane Group
Notes
Page 530
Manitowoc Crane Group
6376203960
(SHEET 2 OF 2)
Page 531
Manitowoc Crane Group
6376203960
(SHEET 1 OF 2)
Page 532
Manitowoc Crane Group
Description Assembly No.
DECAL INSTALLATION - RT500E2 (STANDARD) 6376203960
Revision: #
Page 533
Manitowoc Crane Group
6376203970
(SHEET 1 OF 1)
Page 534
Manitowoc Crane Group
Description Assembly No.
DECAL INSTALLATION - RT500E2 (STANDARD) 6376203970
Revision: #
Page 535
Manitowoc Crane Group
Notes
Page 536
Manitowoc Crane Group
6376203980
(SHEET 2 OF 2)
Page 537
Manitowoc Crane Group
6376203980
(SHEET 1 OF 2)
Page 538
Manitowoc Crane Group
Description Assembly No.
DECAL INSTALLATION - RT500E2 (STANDARD) 6376203980
Revision: #
Page 539
Manitowoc Crane Group
2159110105
(SHEET 1 OF 1)
Page 540
Manitowoc Crane Group
Description Assembly No.
FENDER INSTALLATION 2159110105
Revision: #
1 2159110061 1 FENDER
INCLUDES THE FOLLOWING PARTS
7659000251 4 NUT
5/16" -18 N.C.
7950170161 1 FLATWASHER 7/16" I.D.
2 2159110062 1 FENDER
INCLUDES THE FOLLOWING PARTS
7659000251 4 NUT
5/16" -18 N.C.
7950170161 1 FLATWASHER 7/16" I.D.
3 4159100914 4 BRACKET
4 7115181278 16 SCREW, FLANGE
1/2’’ -13 N.C. X 1 1/2’’
GRADE 5
5 7115160850 12 CAP SCREW
3/8" -16 N.C. X 1"
GRADE 5
6 7115161250 12 CAP SCREW
3/8" -16 N.C. X 1 1/2"
GRADE 5
7 7950160161 48 FLATWASHER 3/8" I.D.
8 7950160050 24 LOCKWASHER 3/8’’ I.D.
9 7660160000 24 NUT, HEX
3/8" -16 N.C.
10 7242000009 5 BUTTON, PLUG
7/16’’
11 6705015263 16 PLATE, SPACER
12 7949000561 12 FLATWASHER, NYLON
13 7950180161 16 FLATWASHER 1/2" I.D.
14 2159110104 1 FENDER
INCLUDES THE FOLLOWING PARTS
7659000251 4 NUT
5/16" -18 N.C.
7950170161 1 FLATWASHER 7/16" I.D.
Page 541
Manitowoc Crane Group
Notes
Page 542
Manitowoc Crane Group
Description Assembly No.
DECAL INSTALLATION - RT530E (NOMENCLATURE) 6376200682
Revision: #
Page 543
Manitowoc Crane Group
2159100904
(SHEET 1 OF 1)
Page 544
Manitowoc Crane Group
Description Assembly No.
LIGHTS INSTALLATION - EXTERIOR 2159100904
Revision: #
Page 545
Manitowoc Crane Group
6581100007
(SHEET 1 OF 1)
Page 546
Manitowoc Crane Group
Description Assembly No.
LIGHT ASSEMBLY - TURNSIGNAL 6581100007
Revision: #
Page 547
Manitowoc Crane Group
6581100008
(SHEET 1 OF 1)
Page 548
Manitowoc Crane Group
Description Assembly No.
LIGHT ASSEMBLY - STOP 6581100008
Revision: #
Page 549
Manitowoc Crane Group
2159110098
(SHEET 1 OF 1)
Page 550
Manitowoc Crane Group
Description Assembly No.
HOOK BLOCK TIE DOWN INSTL 2159110098
Revision: B
Page 551
Manitowoc Crane Group
Notes
Page 552
Manitowoc Crane Group
RT500E2 DECAL
(SHEET 4 OF 4)
Page 553
Manitowoc Crane Group
RT500E2 DECAL
(SHEET 3 OF 4)
Page 554
Manitowoc Crane Group
RT500E2 DECAL
(SHEET 2 OF 4)
Page 555
Manitowoc Crane Group
RT500E2 DECAL
(SHEET 1 OF 4)
Page 556
Manitowoc Crane Group
Description Assembly No.
6376100555 RT500E2 DECAL
Revision: #
Page 557
Manitowoc Crane Group
2165810000
(SHEET 1 OF 1)
Page 558
Manitowoc Crane Group
Description Assembly No.
COVER INSTALLATION - BATTERY BOX 2165810000
Revision: E
Page 559
Manitowoc Crane Group
2159100686
(SHEET 1 OF 1)
Page 560
Manitowoc Crane Group
Description Assembly No.
MIRROR INSTALLATION - REAR VIEW 2159100686
Revision: #
Page 561
Manitowoc Crane Group
6376100272
(SHEET 1 OF 1)
Page 562
Manitowoc Crane Group
Description Assembly No.
HARDWARE KIT - DECAL 6376100272
Revision: A
Page 563
Manitowoc Crane Group
2159110065
(SHEET 1 OF 1)
Page 564
Manitowoc Crane Group
Description Assembly No.
EXTENSION INSTALLATION - STEP 2159110065
Revision: B
Page 565
Manitowoc Crane Group
Notes
Page 566
Manitowoc Crane Group
6978100704
(SHEET 4 OF 4)
Page 567
Manitowoc Crane Group
6978100704
(SHEET 3 OF 4)
Page 568
Manitowoc Crane Group
6978100704
(SHEET 2 OF 4)
Page 569
Manitowoc Crane Group
6978100704
(SHEET 1 OF 4)
Page 570
Manitowoc Crane Group
Description Assembly No.
ELECTRICAL SYSTEM INSTALLATION - CARRIER 6978100704
Revision: #
Page 571
Manitowoc Crane Group
Description Assembly No.
ELECTRICAL SYSTEM INSTALLATION - CARRIER 6978100704
Revision: #
COMPLETE ASSEMBLY
Page 572
Manitowoc Crane Group
6512100634
(SHEET 6 OF 6)
Page 573
Manitowoc Crane Group
6512100634
(SHEET 5 OF 6)
Page 574
Manitowoc Crane Group
6512100634
(SHEET 4 OF 6)
Page 575
Manitowoc Crane Group
6512100634
(SHEET 3 OF 6)
Page 576
Manitowoc Crane Group
6512100634
(SHEET 2 OF 6)
Page 577
Manitowoc Crane Group
6512100634
(SHEET 1 OF 6)
Page 578
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSEMBLY - CARRIER COMPLETE ASSEMBLY 6512100634
Revision: #
Page 579
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSEMBLY - CARRIER COMPLETE ASSEMBLY 6512100634
Revision: #
28 7345221901 2 TERMINAL
12-10 AWG
29 8594000019 46 FLEXGARD - .250’’ I.D.
( QUANTITY IN FEET )
30 8594000005 23 FLEXGARD - .413’’ I.D.
( QUANTITY IN FEET )
31 8594000002 6 FLEXGARD - .750’’ I.D.
( QUANTITY IN FEET )
32 8594000022 21 FLEXGARD - 1.250’’ I.D.
( QUANTITY IN FEET )
33 7850000208 139 TIE, CABLE
(BLACK)
5 5/8" LONG
34 7892000196 2 PARALLEL - NON-INSULATED
8 AWG
35 7364001683 2 CONNECTOR, 2 CONDUCTOR
SHROUD
36 7892000252 7 TERMINAL, MALE PIN
37 7892000254 10 TERMINAL, GREEN CABLE SEAL
38 7364001682 2 CONNECTOR, 2 CONDUCTOR
TOWER WITH SEAL
39 7892000257 4 TERMINAL, GREEN CAVITY
SEAL
40 7892000836 1 RECEPTACLE
2 PIN
41 7892000848 1 RECEPTACLE
40 PIN
42 7172000554 1 BOOT
43 7172000546 1 BOOT
44 7709000814 1 PLUG
4 SOCKET
45 7172000567 1 BOOT, CONNECTOR
46 7892000835 1 RECEPTACLE
4 PIN
47 7709000191 1 PLUG
14 SOCKET
48 7364001760 1 STRAIN RELIEF
49 7709000809 1 PLUG
6 SOCKET
Page 580
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSEMBLY - CARRIER COMPLETE ASSEMBLY 6512100634
Revision: #
Page 581
Manitowoc Crane Group
6512100556
(SHEET 1 OF 1)
Page 582
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSEMBLY - ENGINE COOLANT LEVEL 6512100556
COMPLETE ASSEMBLY Revision: #
Page 583
Manitowoc Crane Group
2159110045
(SHEET 1 OF 1)
Page 584
Manitowoc Crane Group
Description Assembly No.
TANK INSTALLATION - HYDRAULIC 2159110045
Revision: E
1 + 7880100006 1 TANK
2 # 7880000092 3 KIT, JAY BRACKET
3 6637059003 3 MOULDING
4 7910100666 1 RETURN, TUBE TANK
5 7450000103 2 FLANGE, SPLIT
6 7755228002 1 O-RING
7 7300000408 1 CLAMP, TUBING
8 7418100000 2 EXTENSION, STEP
9 4159110112 2 STEP
10 7115181250 12 CAP SCREW
1/2’’ - 13 N.C. X 1/2’’
GRADE 5
11 7115181250 4 CAP SCREW
1/2’’ - 13 N.C. X 1/2’’
GRADE 5
12 7115161250 8 CAP SCREW
3/8" -16 N.C. X 1 1/2"
GRADE 5
13 7660163001 20 LOCKNUT, FLANGE
3/8" -16 N.C.
14 7950180141 12 FLATWASHER 1/2" I.D.
15 7950160161 4 FLATWASHER 3/8" I.D.
16 7950180050 16 LOCKWASHER 1/2" I.D.
19 4159110071 2 PLATE
21 7486100012 1 GUAGE, OIL LEVEL
22 + 7437100219 1 FILTER ASSEMBLY - RETURN
23 7258001484 1 CAP
INCLUDES THE FOLLOWING PARTS
9258100007 1 BREATHER
25 7115161050 4 CAP SCREW
3/8" -16 N.C. X 1 1/4"
GRADE 5
26 7950160050 4 LOCKWASHER 3/8’’ I.D.
29 7115160850 8 CAP SCREW
3/8" -16 N.C. X 1"
GRADE 5
30 4159110113 2 STEP
31 9637100001 1 MOULDING
10 FEET
Page 585
Manitowoc Crane Group
Description Assembly No.
TANK INSTALLATION - HYDRAULIC 2159110045
Revision: E
Page 586
Manitowoc Crane Group
Notes
Page 587
Manitowoc Crane Group
7880100006
(SHEET 1 OF 1)
Page 588
Manitowoc Crane Group
Description Assembly No.
TANK 7880100006
Revision:
Page 589
Manitowoc Crane Group
7437100219
(SHEET 1 OF 1)
Page 590
Manitowoc Crane Group
Description Assembly No.
FILTER ASSEMBLY - RETURN 7437100219
Revision:
Page 591
Manitowoc Crane Group
2159610045
(SHEET 1 OF 1)
Page 592
Manitowoc Crane Group
Description Assembly No.
HYDRAULIC VALVE INSTALLATION 2159610045
Revision: A
Page 593
Manitowoc Crane Group
7926003921
(SHEET 1 OF 1)
Page 594
Manitowoc Crane Group
Description Assembly No.
MANIFOLD ASSEMBLY - OUTRIGGER CONTROL 7926003921
COMPLETE ASSEMBLY Revision:
# SERVICED AS AN ASSEMBLY ONLY @ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
* REPAIR KIT AND/OR PART OF KIT
Page 595
Manitowoc Crane Group
Description Assembly No.
MANIFOLD ASSEMBLY - OUTRIGGER CONTROL 7926003921
COMPLETE ASSEMBLY Revision:
PIN, PUSH
113 NSS 1
PIN, PUSH
114 *@ NSS 1
QUAD RING
115 NSS 1
TUBE, GUIDE
116 @ 9926111937 4 COIL, 12 VOLT
117 NSS 1
SLEEVE
118 NSS 1
CONE
119 NSS 1
SLEEVE
120 NSS 1
PIN, PUSH
121 NSS 1
PLUG
122 @ NSS 1
WASHER
123 @ NSS 1
O-RING
124 * 9926111187 1 KIT, SEAL
* REPAIR KIT AND/OR PART OF KIT @ SECOND REPAIR KIT AND/OR PART OF 2ND KIT
Page 596
Manitowoc Crane Group
7926100654
(SHEET 4 OF 4)
Page 597
Manitowoc Crane Group
7926100654
(SHEET 3 OF 4)
Page 598
Manitowoc Crane Group
7926100654
(SHEET 2 OF 4)
Page 599
Manitowoc Crane Group
7926100654
(SHEET 1 OF 4)
Page 600
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - SELECTOR OUTRIGGER AND REAR STEER 7926100654
Revision:
Page 601
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - SELECTOR OUTRIGGER AND REAR STEER 7926100654
Revision:
205 NSS 1
SPRING
206 NSS 1
SEAT
207 NSS 1
SEAL
208 9926100199 1 SEAL
209 9926101774 1 O-RING
210 9926112036 2 COIL, 12 VOLT
211 9926102645 2 TUBE ASSEMBLY, GUIDE
INCLUDES THE FOLLOWING PARTS
9752101206 1 KIT, SEAL
212 9926112037 1 KIT, SEAL
301 NSS 1
BODY
302 9926112038 1 VALVE ASSEMBLY, WITH THERMAL-
RELIEF
INCLUDES NBRS 401 - 404
303 9926110624 2 CAP SCREW
5/16’’ -18 N.C. X 2’’
304 7755014000 2 O-RING
305 NSS 1
SPRING
306 NSS 1
SEAT
307 NSS 1
SPOOL
308 9926100199 1 SEAL
309 9926101774 1 O-RING
310 9926112036 2 COIL, 12 VOLT
311 9926102645 2 TUBE ASSEMBLY, GUIDE
INCLUDES THE FOLLOWING PARTS
9752101206 1 KIT, SEAL
312 9926112037 1 KIT, SEAL
401 NSS 1
BODY
402 9926112039 1 VALVE, THERMAL RELIEF
3800 PSI
INCLUDES THE FOLLOWING PARTS
9926112041 1 KIT, SEAL
Page 602
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - SELECTOR OUTRIGGER AND REAR STEER 7926100654
Revision:
403 NSS 1
PISTON
404 9926112040 1 VALVE, THERMAL RELIEF
300 PSI
INCLUDES THE FOLLOWING PARTS
9926112041 1 KIT, SEAL
Page 603
Manitowoc Crane Group
7926003922
(SHEET 1 OF 1)
Page 604
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - DOUBLE SOLENOID 7926003922
Revision:
1 NSS 1
BODY
2 9926110316 2 CARTRIDGE
INCLUDES THE FOLLOWING PARTS
9926106323 1 KIT, SEAL
3 9926111875 2 COIL, 12 VOLT
4 9926111395 2 NUT, RETAINING
5 7892000949 2 RECEPTACLE
2 PIN
6 7689000704 4 PIN
14-16 AWG
7 7172000546 2 BOOT
Page 605
Manitowoc Crane Group
7926003905
(SHEET 1 OF 1)
Page 606
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - SOLENOID (4 WHEEL DRIVE) 7926003905
Revision:
Page 607
Manitowoc Crane Group
6872100000
(SHEET 1 OF 1)
Page 608
Manitowoc Crane Group
Description Assembly No.
SWITCH ASSEMBLY - PRESSURE ( NORMALLY CLOSED ) 6872100000
COMPLETE ASSEMBLY Revision: B
Page 609
Manitowoc Crane Group
7926100579
(SHEET 1 OF 1)
Page 610
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - 4-WAY SOLENOID 7926100579
Revision:
1 9926111880 1 CARTRIDGE
INCLUDES THE FOLLOWING PARTS
9926111719 1 KIT, SEAL
2 NSS 1
BODY
3 9926111875 1 COIL, 12 VOLT
4 9926111395 1 NUT, RETAINING
5 7892000949 1 RECEPTACLE
2 PIN
6 7689000704 2 PIN
14-16 AWG
7 7172000546 1 BOOT
Page 611
Manitowoc Crane Group
Notes
Page 612
Manitowoc Crane Group
2159610119
(SHEET 8 OF 8)
Page 613
Manitowoc Crane Group
2159610119
(SHEET 7 OF 8)
Page 614
Manitowoc Crane Group
2159610119
(SHEET 6 OF 8)
Page 615
Manitowoc Crane Group
2159610119
(SHEET 5 OF 8)
Page 616
Manitowoc Crane Group
2159610119
(SHEET 4 OF 8)
Page 617
Manitowoc Crane Group
2159610119
(SHEET 3 OF 8)
Page 618
Manitowoc Crane Group
2159610119
(SHEET 2 OF 8)
Page 619
Manitowoc Crane Group
2159610119
(SHEET 1 OF 8)
Page 620
Manitowoc Crane Group
Description Assembly No.
HYDRAULIC LINES INSTALLATION - SUPPLY, PRESSURE AND RETURN 2159610119
Revision: A
Page 621
Manitowoc Crane Group
Description Assembly No.
HYDRAULIC LINES INSTALLATION - SUPPLY, PRESSURE AND RETURN 2159610119
Revision: A
Page 622
Manitowoc Crane Group
Description Assembly No.
HYDRAULIC LINES INSTALLATION - SUPPLY, PRESSURE AND RETURN 2159610119
Revision: A
Page 623
Manitowoc Crane Group
Description Assembly No.
HYDRAULIC LINES INSTALLATION - SUPPLY, PRESSURE AND RETURN 2159610119
Revision: A
Page 624
Manitowoc Crane Group
Notes
Page 625
Manitowoc Crane Group
7926100720
(SHEET 1 OF 1)
Page 626
Manitowoc Crane Group
Description Assembly No.
VALVE ASSEMBLY - HIGH SPEED BOOST COMPLETE ASSEMBLY 7926100720
Revision:
1 NSS 1
BODY
2 9926112557 1 VALVE ASSY. CART.
INCLUDES THE FOLLOWING PARTS
9752100996 1 KIT, REPAIR
3 9926112464 1 COIL,12V.
4 7892000836 0 RECEPTACLE
2 PIN
5 7689000704 0 PIN
14-16 AWG
6 7172000546 0 BOOT
7 9722102205 0 O-RING
Page 627
Manitowoc Crane Group
Notes
Page 628
Manitowoc Crane Group
Description Assembly No.
FUEL TANK INSTALLATION 2159110086
Revision: A
Page 629
Manitowoc Crane Group
Description Assembly No.
FUEL TANK INSTALLATION 2159110086
Revision: A
Page 630
Manitowoc Crane Group
Notes
Page 631
Manitowoc Crane Group
7880100007
(SHEET 1 OF 1)
Page 632
Manitowoc Crane Group
Description Assembly No.
TANK ASSEMBLY - FUEL 7880100007
Revision:
Page 633
Manitowoc Crane Group
2159810074
(SHEET 1 OF 1)
Page 634
Manitowoc Crane Group
Description Assembly No.
BATTERY INSTALLATION 2159810074
Revision: A
Page 635
Manitowoc Crane Group
Description Assembly No.
BATTERY INSTALLATION 2159810074
Revision: A
Page 636
Manitowoc Crane Group
Notes
Page 637
Manitowoc Crane Group
6246100243
(SHEET 1 OF 1)
Page 638
Manitowoc Crane Group
Description Assembly No.
CABLE KIT-RT530E2 BATTERIES 6246100243
Revision: #
Page 639
Manitowoc Crane Group
2159110107
(SHEET 1 OF 1)
Page 640
Manitowoc Crane Group
Description Assembly No.
DIAGNOSTICS INSTALLATION - THROTTLE 2159110107
Revision: #
Page 641
Manitowoc Crane Group
Description Assembly No.
DIAGNOSTICS INSTALLATION - THROTTLE 2159110107
Revision: #
Page 642
Manitowoc Crane Group
Notes
Page 643
Manitowoc Crane Group
6679100104
(SHEET 1 OF 1)
Page 644
Manitowoc Crane Group
Description Assembly No.
PANEL ASSEMBLY - ENGINE RELAYS COMPLETE ASSEMBLY 6679100104
Revision: #
Page 645
Manitowoc Crane Group
6512100591
(SHEET 1 OF 1)
Page 646
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSEMBLY - ENGINE RELAY PANEL COMPLETE ASSEMBLY 6512100591
Revision: #
2 7892000824 1 RECEPTACLE
6 PIN
3 7172000564 1 BOOT
4 7689000704 5 PIN
14-16 AWG
5 7345211701 6 TONGUE, INSULATED RING
6 7850000208 12 TIE, CABLE
(BLACK)
5 5/8" LONG
7 8594000006 1 FLEXGARD - .350’’ I.D.
( QUANTITY IN FEET )
8 8594000019 1 FLEXGARD - .250’’ I.D.
( QUANTITY IN FEET )
9 7892000195 2 PARALLEL - NON-INSULATED
12-10 AWG
10 8594100257 1 TUBING, HEAT SHRINK 1/2’’ I.D.
MELTABLE LINER
( QUANTITY IN FEET )
11 7345231901 1 TERMINAL
12-10 AWG
12 7531000569 1 HOLDER, FUSE
13 7482000035 1 FUSE, 5 AMP
14 # 7689000503 1 PLUG, SEALING
16-12 AWG
Page 647
Manitowoc Crane Group
7246100230
(SHEET 1 OF 1)
Page 648
Manitowoc Crane Group
Description Assembly No.
CABLE KIT-RT500E RELAY PANEL 7246100230
Revision:
Page 649
Manitowoc Crane Group
6176100281
(SHEET 1 OF 1)
Page 650
Manitowoc Crane Group
Description Assembly No.
BOX ASSEMBLY - DIAGNOSTICS COMPLETE ASSEMBLY 6176100281
Revision: A
1 7176191215 1 BOX
2 7679100183 1 DIAGNOSTIC PANEL
3 + 6512100588 1 HARNESS ASSEMBLY -
ENGINE SERVICE BOX
COMPLETE ASSEMBLY
4 # 7581000985 1 LAMP, INDICATOR
(RED, 14VOLT)
5 # 7581000986 1 LAMP, INDICATOR
(AMBER, 14VOLT)
6 7872001481 1 SWITCH, LOW LEVEL ROCKER
7 7872001482 1 SWITCH, LOW LEVEL ROCKER
8 6846000667 4 POST, STANDOFF
9 7111040610 4 SCREW, MACHINE
7/64" -40 N.C. X 3/4"
GRADE 1
10 7660041100 4 NUT, HEX
7/64" -40 N.C.
GRADE 1
11 7950040050 4 LOCKWASHER 7/64" I.D.
12 7101100411 4 SCREW, MACHINE
3/16" -32 N.F. X 1/2"
GRADE 1
13 7950100050 4 LOCKWASHER 3/16" I.D.
14 7949000346 1 LOCKWASHER
15 7659000807 1 NUT, PANEL
16 7345001744 2 TERMINAL, FEMALE
16-14 AWG
17 7345001746 1 TERMINAL, MALE
16-14 AWG
18 7246002555 1 CABLE ASSEMBLY
Page 651
Manitowoc Crane Group
6512100588
(SHEET 1 OF 1)
Page 652
Manitowoc Crane Group
Description Assembly No.
HARNESS ASSEMBLY - ENGINE SERVICE BOX 6512100588
COMPLETE ASSEMBLY Revision: B
Page 653
Manitowoc Crane Group
7898100000
(SHEET 1 OF 1)
Page 654
Manitowoc Crane Group
Description Assembly No.
CONTROL ASSEMBLY - THROTTLE COMPLETE ASSEMBLY 7898100000
Revision:
1 NSS 1
PIN, SPRING
5 9683100049 1 SCREW
6 * 9683100009 2 SCREW
7 * 9683100007 1 SCREW
5/32’’ -32 N.C. X 5/16’’
9 9683100046 3 NUT
11 NSS 1
TREADLE, REMOTE
12 NSS 1
LEVER, REMOTE
13 * 9683100008 1 HARNESS, SENSOR
14 9926105102 1 END, ROD
15 9926105101 3 NUT
16 NSS 1
PLATE, BASE
20 NSS 1
SHAFT, SENSOR
22 NSS 2
WASHER, THRUST
23 NSS 1
BUSHING
24 NSS 2
SPRING
25 NSS 2
WASHER, THRUST
26 9683100048 2 SCREW
28 NSS 1
BEARING
29 * NSS 1
SENSOR
30 + 7372002534 1 CYLINDER ASSEMBLY - THROTTLE
31 * 9683100014 1 CLAMP
33 9683100085 1 WASHER
34 9683100050 3 SCREW
35 9683100047 2 NUT
36 9683100051 1 ROD
* REPAIR KIT AND/OR PART OF KIT + SEE FURTHER BREAKDOWN THIS GROUP
Page 655
Manitowoc Crane Group
Description Assembly No.
CONTROL ASSEMBLY - THROTTLE COMPLETE ASSEMBLY 7898100000
Revision:
Page 656
Manitowoc Crane Group
Notes
Page 657
Manitowoc Crane Group
7372002534
(SHEET 1 OF 1)
Page 658
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - THROTTLE 7372002534
Revision:
1 9926105107 1 COVER
2 NSS 1
LEVER
LEVER
3 * 9926103009 1 BOOT
(ALSO INCLUDED IN
REPAIR KIT)
4 9926105108 1 SCREW, BLEEDER
5 9926103011 8 SCREW
6 9926103012 1 PIN
7 9926103013 1 PIN
8 NSS 2
BEARING
BEARING
9 9926103015 4 O-RING
10 9926105104 1 CYLINDER, CONTROL
11 9926105105 1 SCREW
12 * NSS 1
RING, WEAR
RING, WEAR
13 * NSS 1
U-CUP
U-CUP
14 * NSS 1
O-RING
O-RING
15 NSS 1
BODY
BODY
16 9926105106 1 PISTON
17 9926103022 1 SPRING
18 9926103023 1 SHELL, CYLINDER
SHELL, CYLINDER
SHELL, CYLINDER
19 9926103024 4 WASHER
20 9926103025 1 BEARING
21 9926105465 1 SPRING
23 9926103028 1 SCREW
24 9926105101 1 NUT
Page 659
Manitowoc Crane Group
Description Assembly No.
CYLINDER ASSEMBLY - THROTTLE 7372002534
Revision:
25 9926103030 2 PIN
26 9926105102 1 END, ROD
27 9926106335 1 LEVER AND BEARING KIT
INCLUDES NBRS 2 AND 8
28 * 9926105109 1 KIT, REPAIR
Page 660
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A1
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A2
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A3
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A4
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A5
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A6
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A7
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A8
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A9
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A10
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A11
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A12
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A13
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A14
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A15
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A16
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A17
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A18
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A19
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A20
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A21
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A22
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A23
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A24
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A25
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A26
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A27
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A28
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A29
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A30
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A31
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A32
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A33
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A34
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A35
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A36
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A37
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A38
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A39
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A40
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A41
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A42
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A43
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A44
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A45
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A46
Manitowoc Crane Group
Alphabetical Index Appendix A
From - SHAFT, THIRD CLUTCH To - Slot PMS M6x10 -4.8 ISO 1580
Page A47
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A48
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A49
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A50
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A51
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A52
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A53
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A54
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A55
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A56
Manitowoc Crane Group
Alphabetical Index Appendix A
Page A57
Manitowoc Crane Group
Notes
Page A58
Manitowoc Crane Group
Numerical Index Appendix B
Page B1
Manitowoc Crane Group
Numerical Index Appendix B
Page B2
Manitowoc Crane Group
Numerical Index Appendix B
Page B3
Manitowoc Crane Group
Numerical Index Appendix B
Page B4
Manitowoc Crane Group
Numerical Index Appendix B
Page B5
Manitowoc Crane Group
Numerical Index Appendix B
Page B6
Manitowoc Crane Group
Numerical Index Appendix B
Page B7
Manitowoc Crane Group
Numerical Index Appendix B
Page B8
Manitowoc Crane Group
Numerical Index Appendix B
Page B9
Manitowoc Crane Group
Numerical Index Appendix B
Page B10
Manitowoc Crane Group
Numerical Index Appendix B
Page B11
Manitowoc Crane Group
Numerical Index Appendix B
Page B12
Manitowoc Crane Group
Numerical Index Appendix B
Page B13
Manitowoc Crane Group
Numerical Index Appendix B
Page B14
Manitowoc Crane Group
Numerical Index Appendix B
Page B15
Manitowoc Crane Group
Numerical Index Appendix B
Page B16
Manitowoc Crane Group
Numerical Index Appendix B
Page B17
Manitowoc Crane Group
Numerical Index Appendix B
Page B18
Manitowoc Crane Group
Numerical Index Appendix B
Page B19
Manitowoc Crane Group
Numerical Index Appendix B
Page B20
Manitowoc Crane Group
Numerical Index Appendix B
Page B21
Manitowoc Crane Group
Numerical Index Appendix B
Page B22
Manitowoc Crane Group
Numerical Index Appendix B
Page B23
Manitowoc Crane Group
Numerical Index Appendix B
Page B24
Manitowoc Crane Group
Numerical Index Appendix B
Page B25
Manitowoc Crane Group
Numerical Index Appendix B
Page B26
Manitowoc Crane Group
Numerical Index Appendix B
Page B27
Manitowoc Crane Group
Numerical Index Appendix B
Page B28
Manitowoc Crane Group
Numerical Index Appendix B
Page B29
Manitowoc Crane Group
Numerical Index Appendix B
Page B30
Manitowoc Crane Group
Numerical Index Appendix B
Page B31
Manitowoc Crane Group
Numerical Index Appendix B
Page B32
Manitowoc Crane Group
Numerical Index Appendix B
Page B33
Manitowoc Crane Group
Numerical Index Appendix B
Page B34
Manitowoc Crane Group
Numerical Index Appendix B
Page B35
Manitowoc Crane Group
Numerical Index Appendix B
Page B36
Manitowoc Crane Group
Numerical Index Appendix B
Page B37
Manitowoc Crane Group
Numerical Index Appendix B
Page B38
Manitowoc Crane Group
Numerical Index Appendix B
Page B39
Manitowoc Crane Group
Numerical Index Appendix B
Page B40
Manitowoc Crane Group
Numerical Index Appendix B
Page B41
Manitowoc Crane Group
Numerical Index Appendix B
Page B42
Manitowoc Crane Group
Numerical Index Appendix B
Page B43
Manitowoc Crane Group
Numerical Index Appendix B
Page B44
Manitowoc Crane Group
Numerical Index Appendix B
Page B45
Manitowoc Crane Group
Numerical Index Appendix B
Page B46
Manitowoc Crane Group
Numerical Index Appendix B
Page B47
Manitowoc Crane Group
Numerical Index Appendix B
Page B48
Manitowoc Crane Group
Numerical Index Appendix B
Page B49
Manitowoc Crane Group
Numerical Index Appendix B
Page B50
Manitowoc Crane Group
Numerical Index Appendix B
Page B51
Manitowoc Crane Group
Numerical Index Appendix B
Page B52
Manitowoc Crane Group
Numerical Index Appendix B
Page B53
Manitowoc Crane Group
Numerical Index Appendix B
Page B54
Manitowoc Crane Group
Numerical Index Appendix B
Page B55
Manitowoc Crane Group
Numerical Index Appendix B
Page B56
Manitowoc Crane Group
Numerical Index Appendix B
Page B57
Manitowoc Crane Group
Numerical Index Appendix B
Page B58
Manitowoc Crane Group
Numerical Index Appendix B
Page B59
Manitowoc Crane Group
Numerical Index Appendix B
Page B60
Manitowoc Crane Group
Numerical Index Appendix B
Page B61
Manitowoc Crane Group
Numerical Index Appendix B
Page B62
Manitowoc Crane Group
Numerical Index Appendix B
Page B63
Manitowoc Crane Group
Numerical Index Appendix B
Page B64
Manitowoc Crane Group
Numerical Index Appendix B
Page B65
Manitowoc Crane Group
Numerical Index Appendix B
Page B66
Manitowoc Crane Group
Numerical Index Appendix B
Page B67
Manitowoc Crane Group
Numerical Index Appendix B
Page B68
Manitowoc Crane Group
Numerical Index Appendix B
Page B69
Manitowoc Crane Group
Numerical Index Appendix B
Page B70
Manitowoc Crane Group
Numerical Index Appendix B
Page B71
Manitowoc Crane Group
Numerical Index Appendix B
From - 9974102844 To - NS
Page B72
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C1
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C2
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C3
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C4
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C5
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C6
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C7
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C8
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C9
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C10
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C11
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C12
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C13
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C14
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C15
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C16
Manitowoc Crane Group
Recommended Spare Parts List Appendix C
Page C17
Manitowoc Crane Group
Notes
Page C18
Manitowoc Crane Group
Belt and Filter Maintenance List Appendix D
Page D1
Manitowoc Crane Group
Notes
Page D2
Manitowoc Crane Group
Foot Note Index Appendix E
Page E1