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7 Heat Exchangers PDF

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0% found this document useful (0 votes)
546 views104 pages

7 Heat Exchangers PDF

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 104

Alfa Laval in brief

Close at hand
Alfa Laval is a leading global provider of
specialized products and engineered
solutions.

Our equipment, systems and services


are dedicated to helping customers to
optimize the performance of their Heat exchangers for Hygienic Fluid Handling Equipment, January 2020
­processes. Time and time again.

We help our customers to heat, cool,


separate and transport products such
as oil, water, chemicals, beverages,
foodstuffs, starch and pharmaceuticals.

Our worldwide organization works


closely with customers in almost 100
countries to help them stay ahead.

How to contact Alfa Laval


Contact details for all countries are
continually updated on our website.
Please visit www.alfalaval.com to
access the information.
Alfa Laval is a trademark registered and owned by Alfa Laval Corporate AB, Sweden. Alfa Laval © 2020

100001539EN-1 2001
This page is intentionally left blank
Everything
at your fingertips
Alfa Laval’s solutions for hygienic applications are the result of
continuous innovation, and our dedicated efforts to meet the
challenges faced by industries. With the Alfa Laval online
catalogue, detail of our comprehensive product range can now
be conveniently at your fingertips at all times.

Whatever you need, and wherever you are, Alfa Laval’s


components and expertise are always readily available through
our network of over 1500 channel partners, supported by our
own sales companies around the world.

Alfa Laval has a wide range of tools and resources to make life
easier. Our online catalogue is easily accessible and updated
regularly. We also offer the possibility to download 2D and 3D
drawings. Go to www.alfalaval.com/high.

At www.alfalaval.com/biopharm you can download the


comprehensive Q-doc documentation for our UltraPure
portfolio.

Our channel partners also have access to a growing pool of


resources at the Alfa Laval eBusiness portal, including full
documentation, real-time stock availability and the opportunity
to order and track shipments online. As well as being kept up to
date on the latest developments through the InSight newsletter.

Discover a world of hygienic solutions at our dedicated portals:

www.alfalaval.com/biopharm
www.alfalaval.com/food
Pumps Centrifugal Pumps Rotary Lobe Pumps Twin Screw Circumferential Piston Pump

LKH LKH UltraPure LKHex LKH Evap LKHPF LKHI LKH Multistage LKH Prime LKH Prime UltraPure SolidC SolidC UltraPure MR SRU SX OptiLobe Twin Screw SCPP

Valves Double Seat Valves Double Seal Single Seat Butterfly Diaphragm Valves Ball Valves Regulating Valves
and Valve Valves Valves

Automation

Aseptic Mixproof Unique Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof SMP-BC Unique SSV Unique SSV Unique SSV SSV Unique SSV Unique SSV Unique SSSV LKAP LKB LKB-F LKB UltraPure Unique DV-ST SBV Sanitary Unique RV-ST Unique RV-P CPM-2
Mixproof 3-body High Alloy UltraPure Large Particle Tank Outlet Horizontal Tank Change-over Aseptic Tangential Tank Outlet Manual Small Single Seat Air-Operated UltraPure

Shutter Valve Control/Check Valves Safety Valves Sample Valves Control Unit and Indication

LKC-2 LKUV-2 LKBV SB Membrane SB Micro Sample Port


MH Shutter Non-Return LKC UltraPure Air-Relief Air-Blow Safety Valve SB Anti Vacuum House SB Anti Vacuum Valve SB Pressure Relief Valve Unique Sampling Valve Sample Valve SB Micro Sample Port Type M ThinkTop V70 ThinkTop V50 ThinkTop D30 ThinkTop Basic Intrinsically safe IndiTop Unique Control LKB

Heat Gasketed Plate Heat Exchangers Fusion-Bonded


Plate Heat Exchangers
Brazed
Plate Heat Exchangers
Welded Spiral
Heat Exchangers
Welded Plate and
Block Heat Exchanger
Scraped Surface
Heat Exchangers
Tubular Heat Exchangers

Transfer

FrontLine BaseLine Industrial line TS-series AlfaCond / AlfaVap AlfaNova Brazed PHE Spiral Heat Exchanger Combabloc Free Flow Contherm Pharma-Line Pharma-X ViscoLine

Tank Dynamic Spray Heads Static Spray Balls Agitators and Mixers
Equipment

TJ 20G TJ40G SaniJet 25 UltraPure SaniMidget Retractor GJ A6 GJ 9 SaniJet 20 SaniMidget SaniMidget SB LKRK Static Spray Ball Hybrid Powder Mixer Rotary Jet Mixer LeviMag® LeviMag® UltraPure ALS ALB ALTB

Instrumentation Tank Covers Tank Accessories

Temperature Conductivity Electric Pressure Electronic Pressure Weighing Systems Pressure Potentiometric
Flow Transmitter Rotacheck Transmitter Transmitter Pressure Gauge Gauge Transmitter Level Switch UltraPure Flow Meter Transmitter Thermometer Level Transmitter Unique Flexbody LKDC-LP Type R LKD Sight Glasses Tank Feet

Installation Hygienic Tubes and Fittings Filters and Strainers Membranes Membranes Auxiliary Membrane Equipment
Service & Spare Parts
Material and Filters

Flanges, Clamps and Unions Bends, Tees and Reducers Tubes and Tube Support UltraPure Tubes & Fittings Strainers Spiral membranes Plate and Frame module Flat sheet membranes Test Units Housing ATD Couplers Safety Filters Service Kits
Pumps Centrifugal Pumps Rotary Lobe Pumps Twin Screw Circumferential Piston Pump

LKH LKH UltraPure LKHex LKH Evap LKHPF LKHI LKH Multistage LKH Prime LKH Prime UltraPure SolidC SolidC UltraPure MR SRU SX OptiLobe Twin Screw SCPP

Valves Double Seat Valves Double Seal Single Seat Butterfly Diaphragm Valves Ball Valves Regulating Valves
and Valve Valves Valves

Automation

Aseptic Mixproof Unique Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof SMP-BC Unique SSV Unique SSV Unique SSV SSV Unique SSV Unique SSV Unique SSSV LKAP LKB LKB-F LKB UltraPure Unique DV-ST SBV Sanitary Unique RV-ST Unique RV-P CPM-2
Mixproof 3-body High Alloy UltraPure Large Particle Tank Outlet Horizontal Tank Change-over Aseptic Tangential Tank Outlet Manual Small Single Seat Air-Operated UltraPure

Shutter Valve Control/Check Valves Safety Valves Sample Valves Control Unit and Indication

LKC-2 LKUV-2 LKBV SB Membrane SB Micro Sample Port


MH Shutter Non-Return LKC UltraPure Air-Relief Air-Blow Safety Valve SB Anti Vacuum House SB Anti Vacuum Valve SB Pressure Relief Valve Unique Sampling Valve Sample Valve SB Micro Sample Port Type M ThinkTop V70 ThinkTop V50 ThinkTop D30 ThinkTop Basic Intrinsically safe IndiTop Unique Control LKB

Heat Gasketed Plate Heat Exchangers Fusion-Bonded


Plate Heat Exchangers
Brazed
Plate Heat Exchangers
Welded Spiral
Heat Exchangers
Welded Plate and
Block Heat Exchanger
Scraped Surface
Heat Exchangers
Tubular Heat Exchangers

Transfer

FrontLine BaseLine Industrial line TS-series AlfaCond / AlfaVap AlfaNova Brazed PHE Spiral Heat Exchanger Combabloc Free Flow Contherm Pharma-Line Pharma-X ViscoLine

Tank Dynamic Spray Heads Static Spray Balls Agitators and Mixers
Equipment

TJ 20G TJ40G SaniJet 25 UltraPure SaniMidget Retractor GJ A6 GJ 9 SaniJet 20 SaniMidget SaniMidget SB LKRK Static Spray Ball Hybrid Powder Mixer Rotary Jet Mixer LeviMag® LeviMag® UltraPure ALS ALB ALTB

Instrumentation Tank Covers Tank Accessories

Temperature Conductivity Electric Pressure Electronic Pressure Weighing Systems Pressure Potentiometric
Flow Transmitter Rotacheck Transmitter Transmitter Pressure Gauge Gauge Transmitter Level Switch UltraPure Flow Meter Transmitter Thermometer Level Transmitter Unique Flexbody LKDC-LP Type R LKD Sight Glasses Tank Feet

Installation Hygienic Tubes and Fittings Filters and Strainers Membranes Membranes Auxiliary Membrane Equipment
Service & Spare Parts
Material and Filters

Flanges, Clamps and Unions Bends, Tees and Reducers Tubes and Tube Support UltraPure Tubes & Fittings Strainers Spiral membranes Plate and Frame module Flat sheet membranes Test Units Housing ATD Couplers Safety Filters Service Kits
Pumps Centrifugal Pumps Rotary Lobe Pumps Twin Screw Circumferential Piston Pump

LKH LKH UltraPure LKHex LKH Evap LKHPF LKHI LKH Multistage LKH Prime LKH Prime UltraPure SolidC SolidC UltraPure MR SRU SX OptiLobe Twin Screw SCPP

Valves Double Seat Valves Double Seal Single Seat Butterfly Diaphragm Valves Ball Valves Regulating Valves
and Valve Valves Valves

Automation

Aseptic Mixproof Unique Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof Unique Mixproof SMP-BC Unique SSV Unique SSV Unique SSV SSV Unique SSV Unique SSV Unique SSSV LKAP LKB LKB-F LKB UltraPure Unique DV-ST SBV Sanitary Unique RV-ST Unique RV-P CPM-2
Mixproof 3-body High Alloy UltraPure Large Particle Tank Outlet Horizontal Tank Change-over Aseptic Tangential Tank Outlet Manual Small Single Seat Air-Operated UltraPure

Shutter Valve Control/Check Valves Safety Valves Sample Valves Control Unit and Indication

LKC-2 LKUV-2 LKBV SB Membrane SB Micro Sample Port


MH Shutter Non-Return LKC UltraPure Air-Relief Air-Blow Safety Valve SB Anti Vacuum House SB Anti Vacuum Valve SB Pressure Relief Valve Unique Sampling Valve Sample Valve SB Micro Sample Port Type M ThinkTop V70 ThinkTop V50 ThinkTop D30 ThinkTop Basic Intrinsically safe IndiTop Unique Control LKB

Heat Gasketed Plate Heat Exchangers Fusion-Bonded


Plate Heat Exchangers
Brazed
Plate Heat Exchangers
Welded Spiral
Heat Exchangers
Welded Plate and
Block Heat Exchanger
Scraped Surface
Heat Exchangers
Tubular Heat Exchangers

Transfer

FrontLine BaseLine Industrial line TS-series AlfaCond / AlfaVap AlfaNova Brazed PHE Spiral Heat Exchanger Combabloc Free Flow Contherm Pharma-Line Pharma-X ViscoLine

Tank Dynamic Spray Heads Static Spray Balls Agitators and Mixers
Equipment

TJ 20G TJ40G SaniJet 25 UltraPure SaniMidget Retractor GJ A6 GJ 9 SaniJet 20 SaniMidget SaniMidget SB LKRK Static Spray Ball Hybrid Powder Mixer Rotary Jet Mixer LeviMag® LeviMag® UltraPure ALS ALB ALTB

Instrumentation Tank Covers Tank Accessories

Temperature Conductivity Electric Pressure Electronic Pressure Weighing Systems Pressure Potentiometric
Flow Transmitter Rotacheck Transmitter Transmitter Pressure Gauge Gauge Transmitter Level Switch UltraPure Flow Meter Transmitter Thermometer Level Transmitter Unique Flexbody LKDC-LP Type R LKD Sight Glasses Tank Feet

Installation Hygienic Tubes and Fittings Filters and Strainers Membranes Membranes Auxiliary Membrane Equipment
Service & Spare Parts
Material and Filters

Flanges, Clamps and Unions Bends, Tees and Reducers Tubes and Tube Support UltraPure Tubes & Fittings Strainers Spiral membranes Plate and Frame module Flat sheet membranes Test Units Housing ATD Couplers Safety Filters Service Kits
Stainless Steel and Rubber Materials

ky Technical Information
Stainless Steel and Rubber Materials

Stainless Steel
Our stainless steel material have the following demands to the contents of the most essential alloys:
Molybdenum
Descriptions Standard Chrome Cr% Nickel Ni% Mo% Carbon C%
AISI 304 ASTM A270 18.0-20.0 8.0-10.5 0.0 ≤ 0.08
AISI 304L ASTM A270 18.0-20.0 8.0-12.0 0.0 ≤ 0.03
AISI 316L ASTM A270 16.0-18.0 10.0-14.0 2.0-3.0 ≤ 0.03
1.4301 (304) EN 10088-1 (X 5CrNi18-10) 17.0-19.5 8.0-10.5 0.0 ≤ 0.07
1.4307 (304L) EN 10088-1 (X 2CrNi18-9) 17.5-19.5 8.0-10.0 0.0 ≤ 0.03
1.4401 (316) EN 10088-1 (X 5CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.07
1.4404 (316L) EN 10088-1 (X 2CrNiMo17-12-2) 16.5-18.5 10.0-13.0 2.0-2.5 ≤ 0.03
1.4435 (316L) EN 10088-1 (X 2CrNiMo18-14-3) 17.0-19.0 12.5-15.0 2.5-3.0 ≤ 0.03
1.4571 (316TI) EN 10088-1 (X6CrNiMoTi17-12-2) 16.5-18.5 10.5-13.5 2.0-2.5 ≤ 0.08

Rubber Materials
In order to obtain the longest possible lifetime for rubber seals it is essential to choose the right quality for the actual duty. Consequently when choosing
rubber quality, the characteristics of the different rubber types should be considered. All product wetted rubber material are in conformity of FDA.

EPDM Rubber (Ethylene Propylene)


EPDM rubber is widely used within the food industry as it is resistant to most products used in this sector. Another advantage is that it may be used to a
recommend max. temperatures of 140°C (244°F). However, there is one essential limitation, EPDM is not resistant to organic and non-organic oils and
fats. The resistance to ozone is excellent.

Actylonitrile Butadiene Rubber, NBR


NBR is the rubber type most frequently used for technical purposes. It is quite resistant to most hydrocarbons, e.g oil, grease and fat. It is sufficiently
resistant to diluted lye and nitric acid and may be used to a recommend max. 95°C (203°F). As NBR is attacked by ozone it may not be exposed to
ultraviolet rays and should thus consequently be stored so that this is avoided.

Silicone Rubber, Q
The most significant quality of silicone rubber is that it can be applied from temperatures below -50°C (-58°F) to approx. + 180°C (356°F) and still
keep its elasticity. The chemical resistance is satisfactory to most products. However, undiluted lye and acids as well as hot water and steam may
destroy silicone rubber. The resistance to ozone is good.

Fluorine Rubber, FPM


FPM is often used when other rubber types are unsuited, especially at high temperatures up to approx. 180°C (356°F). The chemical resistance is good
to most products, however hot water, steam, lye, acid and alcohol should be avoided. The resistance to ozone is good.

Hydrogenated actylonitrileButadiene Rubber, HNBR


Mechanically strong and normally resistant to ozone and strong oxidizers, animal and vegetable fats, nonpolar solvents, oils and lubricants, water and
aqueous solutions. The recommend max. temperature is 130°C (266°F).

Perfluoroalkoxy polymer, PFA


PFA is very similar to PTFE, but opposite to those PFA is thermo plastic and has minimal porosity. PFA has a very high mechanical strength which
makes it a perfect choice when dealing with abbrasive products. The PFA seal offers longer service intervals. The recommend max. temperature
for the PFA seal is 90°C (194°F).
Stainless Steel and Rubber Materials

Product and chemical resistance of flexible rubber materials


The information below is intended as an aid in selecting the best rubber quality for an actual application. It is not possible to state any general lifetime
of rubber seals as many factors influence it: chemical attack, temperature, mechanical wear etc. Extreme temperatures, even within the generally
accepted limits, may worsen other kinds of attack and thus reduce the lifetime.

Ratings
1 = Unsuitable.
2 = Limited suitability.
3 = Normal suitability.
4 = High suitability.
- = Not recommended for other reasons.
The table contains data which have been complied from the results of our own tests and the recommendations of our raw material suppliers. The
data should be considered as recommendations only and will be brought up-to-date from time to time. They are based on constant contact with
the specified product.
In case of doubt or lack of information it would be advisable to consult us directly, which will enable us to investigate specific applications.
Product or process NBR1) HNBR2) EPDM3) Q4) FPM5) PTFE6)
Dairy products (milk, cream) 3 3-4 3-4 3-4 - 3-4
Dairy products (sour milk products) 3 3-4 3-4 3-4 - 3-4
Brewery products (beer, hops etc.) 3 3-4 3-4 1-2 2-3 3-4
Wine and yeast 3 3-4 4 4 2-3 3-4
Animal and vegetable fats 100°C 3 4 1-2 3 4 3-4
Water and water solutions < 70°C 3 4 4 3 2-4 3-4
Hot water and steam < 130°C 1 4 4 2 - 3-4
Concentrated fruit juices and etheral oils < 100°C 1 - 1 1 3 3-4
Non-oxydising acids < 80°C 1-2 2 3 1-2 2 3-4
Oxydising acids < 80°C - 2 3 1 2 3-4
Weak concentrate of lye < 100°C 2 3-4 4 2 2 3-4
Strong concentrate of lye < 100°C 1 2-3 3 1 1 3-4
Mineral oils < 110°C 3 4 - - 4 3-4
Aliphatic carburetted hydrogen (hexane) 3 3 1 1 4 3-4
Aromatic carburetted hydrogen (benzole) 1 2 1 1 3 3-4
Alcohols 1-3 2-3 2-3 3-4 3-4 3-4
Ester and ketones 1-2 1-2 1-2 1-2 3-4 3-4
Ether 1 2 1 1-3 3-4 3-4
Methylene chloride 1 2 1 2-3 3-4 3-4
Ozyne and atmospheric conditions 1-2 3 4 4 3-4 3-4
International designation of flexible rubber materials according to ISO R 1629.
ISO = International standard.

Notes

Abbreviation
Designation of flexible rubber materials
symbol
1) Nitrile rubber N
2) Hydrogenated actylonitrile rubber H
3) Ethylene propylene rubber E
4) Silicone rubber Q
5) Fluorinated rubber F
6) Polytetraflour ethylene
Compliance and certification

We can provide documented and certified compliance with a broad spectrum of relevant international and local hygiene standards, worldwide.
This helps you Significantly reduce the engineering costs of setting up and operating standards-compliant processing plants around the world.

For special requests please contact your local Alfa Laval organisation

The mission of 3-A SSI is to enhance product safety for consumers of food, beverages, and pharmaceutical
products through the development and use of 3-A Sanitary Standards and 3-A Accepted Practices.
The 3-A Symbol is a registered mark used to identify equipment that meets 3-A Sanitary Standards for
design and fabrication.

ATEX is based on the requirement of the European Directive 94/9/EC (also known as ATEX 95 (100a)), the
Equipment Directive. The name ATEX (ATmospheres EXplosible) is commonly given to the framework for
controlling explosive atmospheres and the standards of equipment and protective systems used in them

The European Hygienic Engineering & Design Group (EHEDG) is a consortium of equipment manufacturers,
food industries, research institutes as well as public health authorities and was founded in 1989 with the aim
to promote hygiene during the processing and packing of food products.
EHEDG has authorised the use of the EHEDG Certification logo for Alfa Laval equipment complying with
O C T O B E R 2008

the EHEDG hygienic design criteria. The Certification include cleanability testing of equipment according to
the methodology described in EHEDG guidelines.

Alfa Laval Q-doc includes:


- 3.1 certificate in accordance to EN 10204 (MTR)
- Elastomer compliance declarations
- Surface finish comformity declaration
- Compliance to the Regulation (EC) No. 1935/2004

CE marking is a mandatory conformity mark for products placed on the market in the European Economic
Area (EEA). With the CE marking on a product the manufacturer ensures that the product conforms with the
essential requirements of the applicable EC directives. The letters "CE" stand for "Conformité Européenne"
("European Conformity").

The ASME BPE Certification Program is unique in the world, having resulted from widespread industry
A
S requested for standardization. It is the leading standard on how to design and build equipment and systems
M
E used in the production of biopharmaceuticals. It incorporates current best-practices for enhancing product
BPE-106 production efficiencies, lower development and manufacturing costs, and increase quality and safety, while
complying with regulations. The Certification Mark with a BPE Designator indicates that components bearing
the mark have been manufactured and certified by ASME BPE Certificate Holder.
1

1. Heat Exchangers

Our heat exchangers are developed not only to meet your demands for safety, efficiency
and hygiene, but also to ensure the careful handling of your products.

Product Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0

Brazed Plate Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1

Fusion Bonded Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2

Gasketed plate-and-frame exchangers . . . . . . . . . . . . . . . . . . . . . . . . . 1.3

Shell & tube heat exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4

Single scraped surface heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . 1.5

Utility Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6


Hygienic product animations
Get a look inside our products and see how it works. Mouseover the image and click to see animations. - See
more at:

http://www.alfalaval.com/products/fluid-handling/hygienic-product-animations

- Heat exchangers
Lock washer on Alfa Laval multi section hygienic Key hole bolt opening on Alfa Laval multi section
gasketed plate heat exchanger hygienic gasketed plate heat exchanger

Bearing box on Alfa Laval multi section hygienic Adjustable feet on Alfa Laval multi section hygienic
gasketed plate heat exchanger gasketed plate heat exchanger

Tightening bolt cover on Alfa Laval multi section Connection plate roller on Alfa Laval multi sec- tion
hygienic gasketed plate heat exchanger hygienic gasketed plate heat exchanger

Pressure plate roller on T-bar on Alfa Laval Elongated nuts on Alfa Laval multi section hygienic
multi section hygienic GPHE gasketed plate heat exchanger

Fixed bolt head on Alfa Laval multi section


hygienic gasketed plate heat exchanger
This page is intentionally left blank
Heat exchangers for hygienic use
The complete line
Performance
in good hands
Working with hygienic applications is a question of care, attention
to detail and dedication to outstanding performance. Alfa Laval has
a proven track record in delivering innovative solutions for hygienic
applications based on our core technologies of separation, heat
transfer and fluid handling.

Superior safety, gentle efficiency and uncompromising cleanliness


are the hallmarks of our hygienic pumps, heat exchangers, valves
and automation, tubes and fittings, and separation, filtration and
tank equipment. Which is why so many customers in the food,
biopharm and other demanding industries put process performance
and hygiene in the capable hands of our experts, sales companies
and partners worldwide.

Here you will find an overview of Alfa Laval heat exchangers for
hygienic applications. For complete technical details and product
specification, contact your local Alfa Laval supplier or visit us at
www.alfalaval.com
Gasketed plate
heat exchangers
Suitable for a wide range of applications on the frame. Their innovative design makes
in most industries, gasketed plate heat full use of our industrial experience, plus the
exchangers are a compact and efficient latest developments in material, construction
heat transfer solution. Alfa Laval’s gasketed and production methods.
models are designed for exceptional control,
which makes them ideal for heating and Holding the plates together are sturdy,
cooling duties in demanding hygienic pressure-graded frames with hygienic and
processes. labour-saving features. These offer great
flexibility for expansion or rebuilding, as well
Among the Alfa Laval advantages are our as small ports that enable CIP (cleaning-in-
unique Clip plates, whose glueless clip-on place) without specialized pumps.
gaskets can be replaced with the plates still
FrontLine
FrontLine is a top-of-the-line series of plate heat
exchangers. Able to meet the highest demands on
hygienic control, it features a superior and flexible
design that allows easy handling and modification.

Among the main applications for FrontLine are dairy


pasteurization, yoghurt cooling, UHT treatment and
work with heat-sensitive products. FrontLine frames
can be supplied in stainless steel and silver-coated
versions, and the Clip plates are available in alternative
materials for challenging food-processing tasks. In
most cases their Clip plates can be cleaned via CIP
(cleaning-in-place), using the same flow as in the
process itself.

BaseLine
With its cost-effective frame design, the BaseLine
series of plate heat exchangers is a competitive
choice for process and utility duties. Working at
pressures up to 10 bar (g), it handles not only heating
and cooling, but also pasteurization at low flow rates.

Typical BaseLine applications include simple


pasteurization, raw milk cooling, media heating/
cooling and CIP (cleaning-in-place) heating.

FusionLine
Alfa Laval FusionLine is the world’s first plate heat exchanger
with open flow channels and no contact points on the product
side. The 4–6 mm open channel makes it ideal for handling low
to medium viscosity products with fibres and particulates, such
as juices and soft drinks, prepared foods, soups and sauces.

This unique design and performance is made possible by fusion-


bonded plate cassettes on the media side, together with a
special gasket. The FusionLine combines the energy efficiency,
accessibility and modularity of plate technology with the viscous
and particulate-handling capabilities of tube technology.
AlfaCond
and AlfaVap
A smart alternative to bulky and expensive falling
film condensers and evaporators, these compact
solutions feature deep channels, large ports and
laser welding to enable vacuum and low-pressure
evaporation and condensation for aqueous and
organic systems.

The AlfaCond plate condenser is designed for


condensing vapours into liquids at low pressure.
The AlfaVap plate evaporator optimizes evaporation
processes and provides a much higher thermal
efficiency than conventional units.

M-series
M-ser
The M-series ofo plate heat exchangers
is an efficient solution
s for general heating
and cooling duties
du in hygienic applications.
In addition, the series is a perfect alterna-
tive for heating and cooling service media.

M-series
M -se
series
riries pplate
l te heat exchangers are only
pla
la
available
avai
av aila
ailabl
la ble
bl e with
w th epoxy-painted
wi e frames.

TS6-M
Thanks to its unique plate geometry,
TS6-M series of plate heat exchangers is
thermally optimized for steam condensation
duties. This makes it useful not only for
heating water, but also for heating CIP
(cleaning-in-place) solution by means of
steam.

TS6-M plate heat exchangers are available


with either stainless steel or epoxy-painted
frames.
Clip plates
Alfa Laval’s Clip plates are custom-designed for the in materials from NBR to EPDM, enabling a perfect match
efficient thermal treatment of liquid food and sensitive for the application temperature and characteristics.
hygienic products. Based on many years of practical
experience in food applications, they offer a well-balanced The plates themselves are available in many geometries
answer to complex needs. and patterns, as well as a choice of stainless steel, SMO
or titanium. Their excellent press depth and relatively few
Clip plates take their name from their glueless clip-on contact points prolong operating times, while a unique
gaskets, which can quickly and easily be removed with the distribution area ensures an uniform flow over the entire
plates still on the frame. Food-grade gaskets are available plate surface.

Standard WideStream Gemini


Well-proven and extremely heat Our WideStream Clip plates have With their double walls, our Gemini
efficient, our Standard Clip plates very few contact points, which Clip plates combine excellent heat
meet the toughest requirements in helps prevent blockage and results transfer with increased protection
food processing. They feature a in longer uninterrupted operating against the mixing of fluids. The
chevron pattern for maximum times. The plates are specially plates consist of two sheets that
strength at high working pressures, developed for the pasteurization are formed together, which prevents
with different chevron angles of fruit juices and other products the media from mixing even in the
available for optimal heat transfer containing pulp and fibres. event of a cracked plate.
at a given pressure drop.
Fusion-bonded plate heat
exchangers (AlfaNova)
AlfaNova plate heat exchangers are the first
in the world to be manufactured from 100%
stainless steel. Thanks to AlfaFusion –
Alfa Laval’s revolutionary technology for
bonding stainless steel components – they
can withstand even extreme temperatures
and pressure fatigue conditions.

Their exceptional performance suits AlfaNova


plate heat exchangers to demanding duties in
a broad range of industrial applications and
utilities. Often employed to heat water or CIP
(cleaning-in-place) solution by means of water
and steam, they can also be used for general
heating and cooling duties.

Brazed plate heat


exchangers
Alfa Laval’s brazed plate heat exchangers
are extremely compact – a result of high
heat transfer coefficients, small hold-up
volumes and the use of thin materials.
The stainless steel plates are brazed into a
package without the use of gaskets, with
copper serving as the brazing material.

Operating costs are reduced by the heat


exchangers’ high thermal efficiency, while
the rectangular shape and frontpositioned
connections make for easy installation.
Resistant to heat, pressure, vibration,
and above all corrosion, brazed heat
exchangers are perfect in utilities such
as heating water with steam.
Scraped surface and
tubular heat exchangers

Contherm
The Alfa Laval Contherm scraped surface heat
exchanger (SSHE) handles any viscous, sticky and/or
heat-sensitive process fluids as long as they are
pumpable. It is widely used within the food and
personal care industries.

Available in different versions, Contherm can handle


products with low to extremely high viscosities or those
containing particulates as well as special application
and process requirements, such as evaporation.

ViscoLine
The Alfa Laval ViscoLine range is a series of highly
efficient tubular heat exchangers designed for gentle
handling of low to medium viscosity products or
products containing particulates. Widely used in
the food and beverage industries, it is suitable for
heating, cooling, pasteurization, UHT treatment,
heat regeneration and other heat transfer duties.
UltraPure tubular
heat exchangers
The biopharm industry requires exceptional certainty, not
only when it comes to product hygiene, but also when
it comes to isolating products and media. For this reason,
Alfa Laval offers a number of specially developed, high-
quality tubular heat exchangers.

Pharma-X
Designed for point-of-use cooling in the bio-
pharm industry, the Pharma-X tube-in-tube heat
exchanger eliminates the risk of contamination
between the product and cooling media. It con-
sists of three discrete tubes arranged one within
the other, curved through 180º to create a bend
that takes up thermal expansion.

The Pharma-X heat exchanger can be used in


many application areas, including point-of-use
cooling on WFI (Water For Injection) ring mains,
cooling/heating of pure water in the biopharm
industry and cooling/heating of distilled water/
WFI for processing equipment.

PharmaLine
PharmaLine is a double tube sheet (DTS) shell-and-
tube heat exchanger that provides full drainability
and prevents the risk of cross-contamination. Its
bundle of seamless, electropolished tubes handles
the flow of product media, with service media
running outside the tubes in a crossflow.

Since the unit is flexible in design, size and material,


it can be used in any hygienic application with high
demands. Typical uses for PharmaLine are in water
systems, water for injection, purified water and CIP
(cleaning-in-place) systems. PharmaLine is also
used for general product heating and cooling duties.
Handling your hygienic
processing needs
Optimizing the performance of hygienic processes is a challenge best met
with expertise. Alfa Laval expertise is the result of years of accumulated
knowledge and a comprehensive research and development programme.

With this foundation, we work closely with our channel partners


to help companies extract the most value from raw materials,
minimize waste and emissions, and deliver safe and hygienic
products. Ultimately, our ambition is to help companies supply
quality products to consumers at competitive prices.

Alfa Laval has served as the standard bearer for the production
of hygienic products since Gustaf de Laval invented the centrifu-
gal separator to separate cream from milk more than a century
ago. That same ingenuity is applied to all our hygienic compo-
nents and solutions that safeguard the flavour, texture and
appearance of food, dairy products and beverages.

For the pharmaceutical, biopharm and personal care industries,


our contributions not only entail hygienic design and superior
performance but comprehensive documentation and solutions
that are easy to validate. Which in turn raise the quality, clean-
liness and uniformity of the final products.

Safeguarding hygienic applications requires entrusting your


processes to the safe, competent care of a reliable partner.
With Alfa Laval you are in good hands.
Service for any brand
Having Alfa Laval service your heat exchangers is more than just practical – it
makes good business sense. Alfa Laval’s local specialists know your industry
and its needs, but are also part of a global network of service and support.

Drawing on our many years of thermal transfer experience, Alfa Laval service
specialists are experts on heat exchangers, chemicals and cleaning methods.
As a result, they can service not only our own heat exchangers, but also plate
heat exchangers from other manufacturers.

Expertise in every detail


At Alfa Laval’s service centres, we handle all aspects of
heat exchanger maintenance. By restoring heat transfer
and pressure drop, we ensure quality, productivity and
energy efficiency. And by finding and stopping leakage,
we reduce production losses and protect your equipment
and the environment.

We work with specialized tools and chemicals, as well


as brand-quality spares and the best glues and mounting
procedures. Many of our services are available in
standardized packages, so that you can choose the level
that meets your needs.

AllBrands service
Through Alfa Laval’s unique AllBrands service, we can
restore any plate heat exchanger to optimal working con-
dition. This gives you a single, reliable speaking partner,
regardless of the models or brands that you use.

Our qualified specialists, decades of experience and


extensive database of solutions make Alfa Laval the
simple path to top-notch performance.
This page is intentionally left blank
1.1 Brazed Plate Heat Exchangers

The Brazed Heat Exchangers from Alfa Laval are the perfect heat exchangers for utilities
like heating-water or steam.

Application Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1.28

Product leaflets
CB16 / CB400 - Brazed Plate Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . 1.1.30
This page is intentionally left blank
Brazed Plate Heat Exchangers Application Overview
1.1
.

CB
16 18 20 30 60 110 112 200 300 400
Main duties
Dairy
Milk Cooling
Milk/cream pasteurization
Cultured milk cooling
Whey pasteurization
Ice cream pasteurization
Brewery
Wort cooling
Beer cooling
Beer pasteurization
Beverages
Clarified juices, drinks, wine
Juice/drinks with pulp/fibres
Clarified fruit & sugar conc.
Clody fruit concentrate
Other food
Low viscous products
High viscous products
Sticky/chunky/particles
Vegetable oil
Pharma
Pre-heating in water purification
In-line heater WFI/PW
Point of use cooler WFI/PW
Heating of holding tank WFI/PW
Product heating/cooling
Utilities
CIP Heating
Water heating/cooling • • • • • • • • • •

1.1.29
CB16 / CB400 Brazed Plate Heat Exchangers
1.1
.

ky Alfa Laval CB16 / CB400 - Brazed Plate Heat Exchanger


Brazed Plate Heat Exchangers

Alfa Laval CB brazed plate heat exchangers provide efficient heat


transfer with a small footprint.

Applications
• HVAC heating and cooling
• Oil cooling
• Industrial heating and cooling
Benefits
• Compact
• Easytoinstall
• Self-cleaning
• Low level of service and maintenance is required
• All units are pressure and leak tested
• Gasket free
Design
The brazing material seals and holds the plates together at the
contact points ensuring optimal heat transfer efficiency and pressure
resistance. Using advanced design technologies and extensive
verification guarantees the highest performance and longest possible
service life.
Different pressure ratings are available for different needs.
Based on standard components and a modular concept, including
symmetric and asymmetric channels, each unit is custom-built to meet
.the specific requirements of each individual installation.
Examples of connections*

External threaded Internal threaded Soldering

1.1.30
Brazed Plate Heat Exchangers CB16 / CB400
1.1
Technical Data CB11/CBH11 Design pressure and temperature
CB11/CBH11 – PED approval pressure/temperature graph
Standard materials
Cover plates Stainless steel
Connections Stainless steel
Plates Stainless steel
Brazing filler Copper

Dimensions and weight 1

A measure (mm) 7.4 + (2.14 * n)


A measure (inches) 0.29 + (0.08 * n)
Weight (kg)2 0.132 + (0.04 * n)
Weight (lb)2 0.29 + (0.09 * n)
1. n = number of plates
Designed for full vacuum.
2. Excluding connections
Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
Standard data representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
Volume per channel, litres (gal) A (S1-S2): 0.02531 (0.02531)
please use the drawing generated by the Alfa Laval configurator or
A (S3-S4): 0.02431 (0.0064)
contact your local Alfa Laval representative.
Max. particle size, mm (inch) 1.2 (0.047)
Max. flowrate1 m3/h (gpm) 2.8 (12.3) Technical Data CB16/CBH16
Flow direction Parallel Standard materials
Min. number of plates 4
Max. number of plates 60 Cover plates Stainless steel
1. Water at 5 m/s (16.4 ft/s) (connection velocity) Connections Stainless steel
Plates Stainless steel
Brazing filler Copper
Dimensional drawing
Measurements in mm (inches)
Dimensions and weight 1

A measure (mm) 7 + (2.16 * n)


A measure (inches) 0.28 + (0.09 * n)
Weight (kg)2 0.14 + (0.04 * n)
Weight (lb)2 0.3 + (0.09 * n)
1. n = number of plates
2. Excluding connections

Standard data

A (S1-S2): 0.030
Volume per channel, litres (gal) (0.0078)
A (S3-S4):0.024
(0.0063)
H: 0.027 (0.0070)
Max. particle size, mm (inch) 1.1 (0.043)
Max. flowrate1 m3/h (gpm) 4.1 (18)
Flow direction Parallel
Min. number of plates 4
Max. number of plates 60
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional drawing
Measurements in mm (inches)

1.1.31
CB16 / CB400 Brazed Plate Heat Exchangers
1.1
Design pressure and temperature
.
CB16/CBH16 – PED approval pressure/temperature graph

.
CBH16AQ – UL/CRN approval pressure/temperature graph

.
Designed for full vacuum.
Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.

1.1.32
Brazed Plate Heat Exchangers CB16 / CB400
1.1
Technical Data CB30 Design pressure and temperature
Standard materials .
CB30 – PED approval pressure/temperature graph
Cover plates Stainless steel
Connections Stainless steel
Plates Stainless steel
Brazing filler Copper

Dimensions and weight 1

A measure (mm) 7 + (2.31 * n)


A measure (inches) 0.51 + (0.09 * n)
Weight (kg)2 1.2 + (0.11 * n)
Weight (lb)2 2.65 + (0.24 * n)
1. n = number of plates
2. Excluding connections .
CB30 – UL approval pressure/temperature graph
Standard data

Volume per channel, litres (gal) 0.054 (0.014)


Max. particle size, mm (inch) 1 (0.039)
Max. flowrate1 m3/h (gpm) 14 (62)
Flow direction Parallel
Min. number of plates 4
Max. number of plates 150
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional drawing
Measurements in mm (inches)
.
CBP30 – PED approval pressure/temperature graph

.
Designed for full vacuum.
Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.

1.1.33
CB16 / CB400 Brazed Plate Heat Exchangers
1.1
Technical Data CB60/CBH60 Design pressure and temperature
Standard materials .
CB60/CBH60 – PED approval pressure/temperature graph
Cover plates Stainless steel
Connections Stainless steel
Plates Stainless steel
Brazing filler Copper

Dimensions and weight 1

CB, CBH: 13 + (2.32 *


A measure (mm) n) 2
CBP: 17 + (2.32 * n)3
CB, CBH: 0.51 + (0.09
A measure (inches) * n) 3
CBP:0.67 + (0.09 * n) 3 .
CB, CBH:2.1 + (0.18 * CB60/CBH60 – UL approval pressure/temperature graph
Weight (kg)2 n)
CBP:2.26 + (0.18 * n)
CB, CBH: 4.63 + (0.4 *
Weight (lb)2 n)
CBP: 4.98 + (0.4 * n)
1. n = number of plates
2. Excluding reinforcements
3. Excluding reinforcements
4. Excluding connections

Standard data

Volume per channel, litres (gal) 0.103 (0.027) .


CBP60 – PED approval pressure/temperature graph
Max. particle size, mm (inch) 1 (0.039)
Max. flowrate1 m3/h (gpm) 14 (62)
Flow direction Parallel
Min. number of plates 4 .
Max. number of plates 150 Designed for full vacuum.

1. Water at 5 m/s (16.4 ft/s) (connection velocity) Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
Dimensional drawing
NOTE: Values above are to be used as an indication. For exact values,
Measurements in mm (inches)
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.

1.1.34
Brazed Plate Heat Exchangers CB16 / CB400
1.1
Technical Data CB62/CBH62 Design pressure and temperature
CB62/CBH62 – PED approval pressure/temperature graph
Standard materials
Cover plates Stainless steel
Connections Stainless steel
Plates Stainless steel
Brazing filler Copper

Dimensions and weight 1

A measure (mm) 13 + (1.98 * n)


A measure (inches) 0.51 + (0.08 * n)
Weight (kg)2 2.1 + (0.18 * n)
Weight (lb)2 4.63 + (0.4 * n)
1. n = number of plates
2. Excluding connections
.
CB62/CBH62 – UL approval pressure/temperature graph
Standard data

Volume per channel, litres (gal) AH (S1-S2): 0.104 (0.027)


AH (S3-S4): 0.084 (0.022)
H: 0.094 (0.024)
Max. particle size, mm (inch) 1 (0.039)
Max. flowrate1 m3/h (gpm) 8.8 (39)
Flow direction Parallel
Min. number of plates 4
Max. number of plates 150
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional drawing
Measurements in mm (inches)
Designed for full vacuum.
Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.
Technical Data CB65/CBH65

Standard materials
Cover plates Stainless steel
Connections Stainless steel
Plates Stainless steel
Brazing filler Copper

Dimensions and weight 1

A measure (mm) 11.5 + (1.4 * n)


A measure (inches) 0.45 + (0.06 * n)
Weight (kg)2 2.1 + (0.14 * n)
Weight (lb)2 4.63 + (0.31 * n)
1. n = number of plates
2. Excluding connections

Standard data

Volume per channel, litres (gal) (S1-S2): 0.088 (0.023)


(S3-S4): 0.046 (0.012)
Max. particle size, mm (inch) 0.7 (0.028)
Max. flowrate1 m3/h (gpm) 8.8 (39)
Flow direction Parallel
Min. number of plates 10
Max. number of plates 150
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional drawing
Measurements in mm (inches)
1.1.35
CB16 / CB400 Brazed Plate Heat Exchangers
1.1
Design pressure and temperature
CB65/CBH65 – PED approval pressure/temperature graph

Designed for full vacuum.


Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.
Technical Data CB110/CBH110
Standard materials

Cover plates Stainless steel


Connections Stainless steel
Plates Stainless steel
Brazing filler Copper

Dimensions and weight 1

A measure (mm) 15 + (2.56 * n)


A measure (inches) 0.59 + (0.1 * n)
Weight (kg)2 4.82 + (0.35 * n)
Weight (lb)2 10.63 + (0.77 * n)
1. n = number of plates
2. Excluding reinforcements

Standard data

Volume per channel, litres (gal) 0.21 (0.054)


Max. particle size, mm (inch) 1.2 (0.047)
Max. flowrate1 m3/h (gpm) 51 (224)
Flow direction Parallel
Min. number of plates 10
Max. number of plates 240
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional drawing
Measurements in mm (inches)

1.1.36
Brazed Plate Heat Exchangers CB16 / CB400
1.1
Design pressure and temperature
.
CB110/CBH110 – PED approval pressure/temperature graph

.
CB110/CBH110– UL approval pressure/temperature graph

.
CBP110 – PED approval pressure/temperature graph

.
Designed for full vacuum.
Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.
Marine Approvals
CBM110 can be delivered with marine classification certificate (ABS,
BV, CCS, ClassNK, DNV, GL, LR, RINA, RMRS)

1.1.37
CB16 / CB400 Brazed Plate Heat Exchangers
1.1
Technical Data CB112/CBH112 Design pressure and temperature
Standard materials .
CB112/CBH112 – PED approval pressure/temperature graph
Cover plates Stainless steel
Connections Stainless steel
Plates Stainless steel
Brazing filler Copper

Dimensions and weight 1

A measure (mm) 16 + (2.07 * n)


A measure (inches) 0.63 + (0.08 * n)
Weight (kg)2 4.82 + (0.35 * n)
Weight (lb)2 10.63 + (0.77 * n) .
1. n = number of plates CB112/CBH112 – UL approval pressure/temperature graph
2. Excluding reinforcements

Standard data

Volume per channel, litres (gal) H, L, M: 0.18 (0.046)


CB/CBH/CBP AH, AM
(S1-S2): 0.20 (0.052)
CB/CBH/CBPAH, AM
(S3-S4): 0.16 (0.041)
Max. particle size, mm (inch) 1 (0.039)
Max. flowrate1 m3/h (gpm) 51 (224) .
Flow direction Parallel CBP112 / CBXP112 – PED approval pressure/temperature graph
Min. number of plates 10
Max. number of plates 300
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional drawing
Measurements in mm (inches)

.
CBXP112 – UL approval pressure/temperature graph

.
Designed for full vacuum.
Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.

1.1.38
Brazed Plate Heat Exchangers CB16 / CB400
1.1
Technical Data CB200/CBH200 Design pressure and temperature
Standard materials .
CB200/CBH200 – PED approval pressure/temperature graph
Cover plates Stainless steel
Connections Stainless steel
Plates Stainless steel
Brazing filler Copper

Dimensions and weight 1

A measure (mm) 11 + (2.7 * n)


A measure (inches) 0.43 + (0.11 * n)
Weight (kg)2 12 + (0.6 * n)
Weight (lb)2 26.46 + (1.32 * n)
1. n = number of plates
2. Excluding reinforcements
.
Designed for full vacuum.
Standard data Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
Volume per channel, litres (gal) 0.51 (0.132)
representative for more information.
Max. particle size, mm (inch) 1.8 (0.071)
Max. flowrate1 m3/h (gpm) 128 (563) NOTE: Values above are to be used as an indication. For exact values,
Flow direction Parallel please use the drawing generated by the Alfa Laval configurator or
Min. number of plates 10 contact your local Alfa Laval representative.
Max. number of plates 230 Marine Approvals
1. Water at 5 m/s (16.4 ft/s) (connection velocity) CBMH200 can be delivered with marine classification certificate (ABS,
BV, CCS, ClassNK, DNV, GL, LR, RINA, RMRS)

Dimensional drawing
Measurements in mm (inches)

1.1.39
CB16 / CB400 Brazed Plate Heat Exchangers
1.1
Technical Data CB300/CBH300 Design pressure and temperature
Standard materials .
CB300/CBH300 – PED approval pressure/temperature graph
Cover plates Stainless steel
Connections Stainless steel
Plates Stainless steel
Brazing filler Copper

Dimensions and weight 1

A measure (mm) 11 + (2.62 * n)


A measure (inches) 0.43 + (0.1 * n)
Weight (kg)2 21 + (1.26 * n)
Weight (lb)2 46.3 + (2.78 * n)
1. n = number of plates
2. Excluding reinforcements .
CB300/CBH300 – UL approval pressure/temperature graph
Standard data

Volume per channel, litres (gal) (S1-S2): 0.69 (0.178)


(S3-S4): 0.58 (0.150)
Max. particle size, mm (inch) 1.8 (0.071)
Max. flowrate1 m3/h (gpm) 200 (880)
Flow direction Parallel
Min. number of plates 10
Max. number of plates 250
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional drawing
Measurements in mm (inches) .
Designed for full vacuum.
Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.

1.1.40
Brazed Plate Heat Exchangers CB16 / CB400
1.1
Technical Data CB400 Design pressure and temperature
Standard materials .
CB400 – PED approval pressure/temperature graph
Cover plates Stainless steel
Connections Stainless steel
Plates Stainless steel
Brazing filler Copper

Dimensions and weight 1

A measure (mm) 14 + (2.56 * n)


A measure (inches) 0.55 + (0.1 * n)
Weight (kg)2 24 + (1.35 * n)
Weight (lb)2 52.91 + (2.98 * n)
1. n = number of plates
2. Excluding reinforcements
.
Standard data CB400 – UL approval pressure/temperature graph

Volume per channel, litres (gal) 0.74 (0.19)


Max. particle size, mm (inch) 1.8 (0.071)
Max. flowrate1 m3/h (gpm) 200 (880)
Flow direction Parallel
Min. number of plates 10
Max. number of plates 270
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional drawing
Measurements in mm (inches)

.
Designed for full vacuum.
Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.
Marine Approvals
CBM400 can be delivered with marine classification certificate (ABS,
BV, CCS, ClassNK, DNV, GL, LR, RINA, RMRS)
Technical Data CB410

Standard materials
Cover plates Stainless steel
Connections Stainless steel
Plates Stainless steel
Brazing filler Copper

Dimensions and weight 1

A measure (mm) 14.2 + (2.17 * n)


A measure (inches) 0.56 + (0.09 * n)
Weight (kg)2 30 + (1.14 * n)
Weight (lb)2 66.14 + (2.51 * n)
1. n = number of plates
2. Excluding connections

Standard data

Volume per channel, litres (gal) 0.69 (0.1823)


Max. particle size, mm (inch) 1 (0.039)
Max. flowrate1 m3/h (gpm) 285 (1254.8)
Flow direction Parallel
Min. number of plates 10
Max. number of plates 300
1. Water at 5 m/s (16.4 ft/s) (connection velocity)
1.1.41
CB16 / CB400 Brazed Plate Heat Exchangers
1.1
Dimensional drawing Design pressure and temperature
Measurements in mm (inches) CB410 – PED approval pressure/temperature graph

Designed for full vacuum.


Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.

1.1.42
1.2 Fusion Bonded Heat Exchanger
The Brazed Heat Exchangers from Alfa Laval are the perfect heat exchangers for utilities
like heating-water or steam.

Application Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.44

Product leaflets
AlfaNova 14, 27, 52, 76, 200 and 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2.45
Application Overview Fusion Bonded Heat Exchanger
.
1.2
Brazed and Fusion Bonded Heat Exchanger
AlfaNova
14 27 52 76 400
Main duties
Dairy
Milk Cooling
Milk/cream pasteurization
Cultured milk cooling
Whey pasteurization
Ice cream pasteurization
Brewery
Wort cooling
Beer cooling
Beer pasteurization
Beverages
Clarified juices, drinks, wine
Juice/drinks with pulp/fibres
Clarified fruit & sugar conc.
Clody fruit concentrate
Other food
Low viscous products
High viscous products
Sticky/chunky/particles
Vegetable oil
Pharma
Pre-heating in water purification
In-line heater WFI/PW
Point of use cooler WFI/PW
Heating of holding tank WFI/PW
Product heating/cooling
Utilities
CIP Heating • • • • •
Water heating/cooling • • • • •

1.2.44
Fusion Bonded Heat Exchanger AlfaNova 14, 27, 52, 76, 200 and 400

. 1.2

ky Alfa Laval AlfaNova 14, 27, 52, 76, 200 and 400
Fusion-bonded plate heat exchanger in 100% stainless steel

Alfa Laval AlfaNova fusion-bonded plate heat exchangers are made of


100% stainless steel. They are suitable for applications which place
high demand on cleanliness, applications where aggressive media
like ammonia are used or where copper and nickel contamination is
unaccepted.
AlfaNova provides efficient heat transfer with a small footprint, has an
extreme pressure fatigue resistance and covers high temperatures,
up to 550°C/1022°F.
Applications
Suitable for a wide range of applications, such as:
• HVAC heating and cooling
• Refrigeration
• Oil cooler
• Industrial heating and cooling
• Process heating and cooling
Benefits
• Compact
• Easytoinstall
• Self-cleaning
• Low level of service and maintenance is required
• All units are pressure and leak tested
• Gasket free
.• Copper free Examples of connections
Design .
Design The AlfaFusion filler material seals and holds the plates
together at the contact points ensuring optimal heat transfer efficiency
and pressure resistance. Using advanced design technologies and
extensive verification guarantees the highest performance and longest
possible service life.
Based on standard components and a modular concept, each unit
is custom-built to meet the specific requirements of each individual
installation.
External thread Internal thread Soldering

Welding

1.2.45
AlfaNova 14, 27, 52, 76, 200 and 400 Fusion Bonded Heat Exchanger

1.2 Technical Data AlfaNova 14 Design pressure and temperature


Standard materials AlfaNova 14 - PED approved pressure/temperature graph

Cover plates Stainless steel


Connections Stainless steel
Plates Stainless steel
AlfaFusion filler Stainless steel

Dimensions and weight 1

A measure (mm) 8 + (2.48 * n)


A measure (inches) 0.31 + (0.1 * n)
Weight (kg)2 0.4 + (0.07 * n)
Weight (lb)2 0.88 + (0.15 * n)
1. n = number of plates
2. Excluding connections AlfaNova 14 - UL approved pressure/temperature graph

Standard data

Volume per channel, litres (gal) 0.02 (0.0052)


Max. particle size, mm (inch) 1.2 (0.047)
Max. flowrate1 m3/h (gpm) 4.6 (20.2)
Flow directions Parallel
Min. number of plates 4
Max. number of plates 50
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional Drawing
mm (inches)
Designed for full vacuum.
Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.

1.2.46
Fusion Bonded Heat Exchanger AlfaNova 14, 27, 52, 76, 200 and 400

Technical Data AlfaNova 27 Design pressure and temperature 1.2


Standard materials AlfaNova 27 - PED approved pressure/temperature graph

Cover plates Stainless steel


Connections Stainless steel
Plates Stainless steel
AlfaFusion filler Stainless steel

Dimensions and weight 1

A measure (mm) 11 + (2.42 * n)


HP: 13 + (2.42 * n)
XP: 15 + (2.42 * n)
A measure (inches) 0.43 + (0.1 * n)
Weight (kg)2 1 + (0.13 * n)
HP: 1.5 + (0.13 * n)
XP: 2 + (0.13 * n)
AlfaNova HP 27 - PED approved pressure/temperature graph
Weight (lb)2 2.2 + (0.29 * n)
HP: 3.31 + (0.29 * n)
XP: 4.41 + (0.29 * n)
1. n = number of plates
2. Excluding connections

Standard data

Volume per channel, litres (gal) 0.05 (0.013)


Max. particle size, mm (inch) 1.2 (0.047)
Max. flowrate1 m3/h (gpm) 14 (62)
Flow directions Parallel
Min. number of plates 6
Max. number of plates 100
AlfaNova XP27 - PED approved pressure/temperature graph
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional Drawing
mm (inches)

Designed for full vacuum.


Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.

1.2.47
AlfaNova 14, 27, 52, 76, 200 and 400 Fusion Bonded Heat Exchanger

1.2 Technical Data AlfaNova 52 Design pressure and temperature


Standard materials AlfaNova 52 - PED approved pressure/temperature graph

Cover plates Stainless steel


Connections Stainless steel
Plates Stainless steel
AlfaFusion filler Stainless steel

Dimensions and weight 1

A measure (mm) 11 + (2.48 * n)


A measure (inches) 0.43 + (0.1 * n)
Weight (kg)2 1.9 + (0.22 * n)
Weight (lb)2 4.19 + (0.49 * n)
1. n = number of plates
2. Excluding connections AlfaNova HP 52- PED approved pressure/temperature graph

Standard data

Volume per channel, litres (gal) 0.095 (0.025)


Max. particle size, mm (inch) 1.2 (0.047)
Max. flowrate1 m3/h (gpm) 14 (62)
Flow directions Parallel
Min. number of plates 6
Max. number of plates 150
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional Drawing
mm (inches)
1) Min. temperature -10°C (14°F) with connection tube made of
carbon steel.

AlfaNova XP52 - PED approved pressure/temperature graph

Designed for full vacuum.


Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.

1.2.48
Fusion Bonded Heat Exchanger AlfaNova 14, 27, 52, 76, 200 and 400

Technical Data AlfaNova 76 Design pressure and temperature 1.2


Standard materials AlfaNova 76 – PED approval pressure/temperature graph 1)

Cover plates Stainless steel


Connections Stainless steel
Plates Stainless steel
AlfaFusion filler Stainless steel

Dimensions and weight 1

A measure (mm) 11 + (2.85 * n)


A measure (inches) 0.43 + (0.11 * n)
Weight (kg)2 8 + (0.49 * n)
Weight (lb)2 17.64 + (1.08 * n)
1. n = number of plates
2. Excluding connections
1) Min. temperature -10°C (14°F) with connection tube made of
carbon steel.
Standard data 1)
AlfaNova HP 76 – PED approval pressure/temperature graph
Volume per channel, litres (gal) A) S1-S2: 0.25 (0.065)
(A) S3-S4: 0.18 (0.046)
(H, L): 0.25 (0.065)
(E): 0.18 (0.046)
Max. particle size, mm (inch) 1.2 (0.047)
Max. flowrate1 m3/h (gpm) 37 (163)
Flow directions Parallel
Min. number of plates 10
Max. number of plates 150
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional Drawing
mm (inches)
1) Min. temperature -10°C (14°F) with connection tube made of
carbon steel.

AlfaNova HP 76 – UL approval pressure/temperature graph 1)

Designed for full vacuum.


Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.
Marine approvals
AlfaNovaM HP 76 can be delivered with marine classification certificate
(ABS, BV, CCS, ClassNK, DNV, GL, LR, RINA, RMRS)

1.2.49
AlfaNova 14, 27, 52, 76, 200 and 400 Fusion Bonded Heat Exchanger

1.2 Technical Data AlfaNova 200 Design pressure and temperature


Standard materials AlfaNova 200 – PED approval pressure/temperature graph 1)

Cover plates Stainless steel


Connections Stainless steel
Plates Stainless steel
AlfaFusion filler Stainless steel

Dimensions and weight 1

A measure (mm) 9.3 + (2.85 * n)


A measure (inches) 0.37 + (0.11 * n)
Weight (kg)2 12 + (0.75 * n)
Weight (lb)2 26.46 + (1.65 * n)
1. n = number of plates
2. Excluding connections AlfaNova HP 200 – PED approval pressure/temperature graph 1)

Standard data

Volume per channel, litres (gal) 0.51 (0.13)


Max. particle size, mm (inch) 1 (0.04)
Max. flowrate1 m3/h (gpm) 128
Flow directions Parallel
Min. number of plates 10
Max. number of plates 230
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional Drawing
mm (inches)

Designed for full vacuum.


Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.

1.2.50
Fusion Bonded Heat Exchanger AlfaNova 14, 27, 52, 76, 200 and 400

Technical Data AlfaNova 400 Design pressure and temperature 1.2


Standard materials AlfaNova 400 – PED approval pressure/temperature graph 1)

Cover plates Stainless steel


Connections Stainless steel
Plates Stainless steel
AlfaFusion filler Stainless steel

Dimensions and weight 1

A measure (mm) 14 + (2.65 * n)


A measure (inches) 0.55 + (0.1 * n)
Weight (kg)2 22 + (1.4 * n)
Weight (lb)2 48.5 + (3.09 * n)
1. n = number of plates
2. Excluding connections 1) Min temperature -45 °C (-49 °F) with connection tubes made of
carbon steel.
Standard data 1)
AlfaNova HP 400 – PED approval pressure/temperature graph
Volume per channel, litres (gal) 0.74 (0.19)
Max. particle size, mm (inch) 1.8 (0.07)
Max. flowrate1 m3/h (gpm) 200 (880)
Flow directions Parallel
Min. number of plates 10
Max. number of plates 270
1. Water at 5 m/s (16.4 ft/s) (connection velocity)

Dimensional Drawing
mm (inches)

1) Min. temperature -50°C (-58°F) with connection tube made of


carbon steel.
Designed for full vacuum.
Alfa Laval plate heat exchangers are available with a wide range
of pressure vessel approvals. Please contact your Alfa Laval
representative for more information.
NOTE: Values above are to be used as an indication. For exact values,
please use the drawing generated by the Alfa Laval configurator or
contact your local Alfa Laval representative.

1.2.51
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1.3 Gasketed plate-and-frame exchangers
Our Hygienic Heat Exchanger range is specially designed for pasteurizing and general
cooling/heating of beverages, dairy, brewery and viscous products, as well as utilities.

Application Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.55

Product leaflets
FrontLine™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.56
FrontLine™ - Widestream® Plate Heat Exchangers . . . . . . . . . . . . . . . . . . . 1.3.58
M-Serie/BaseLine/FrontLine Gemini Plate Heat Exchangers . . . . . . . . . . . . 1.3.60
M-Series Plate Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.62
Clip 3 Plate Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.63
BaseLine Plate Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3.64
TS6-FMC Plate Heat Exchangers - Gasketed . . . . . . . . . . . . . . . . . . . . . . . 1.3.65
This page is intentionally left blank
Gasketed plate-and-frame exchangers Application Overview
.

Serie FrontLine BaseLine M-Series TS-Series


Plate Clip Front M TL M TL TS
1.3
3 6 6 10 10 3 6 6 10 15 10
Size/Type 3 6 8 10 15 6-M
M3 M6 M6M M10M P M3 M6 M6M M10M M15M P
Main duties
Dairy
Milk Cooling • • • • • • • • • •
Milk/cream pasteurization • • • • • • • • •
Cultured milk cooling • • • • • •
Whey pasteurization • • • • • • • • •
Ice cream pasteurization • • • • •
Brewery
Wort cooling • • • • • • • • • •
Beer cooling • • • • • • • • • • •
Beer pasteurization • • • • •
Beverages
Clarified juices, drinks, wine • • • • • • • • • • •
Juice/drinks with pulp/fibres • • • • •
Clarified fruit & sugar conc. • • • • • • • • • • •
Clody fruit concentrate • • • • •
Other food
Low viscous products • • • • • • • • • •
High viscous products • • • • •
Sticky/chunky/particles
Vegetable oil • • • • • • • • • • •
Pharma
Pre-heating in water purification • • • • • • • • • • • • • • •
In-line heater WFI/PW • • • • • • •
Point of use cooler WFI/PW • • • • • • •
Heating of holding tank WFI/PW • • • • • • • • • • • • •
Product heating/cooling • • • • • • •
Utilities
CIP Heating • • • • • • • • • • • • • • • •
Water heating/cooling • • • • • • • • • • •

1.3.55
FrontLine™ Gasketed plate-and-frame exchangers

.
1.3

ky Alfa Laval FrontLine™


FrontLine™ Plate Heat Exchangers

Applications
• Pasteurisation
• General cooling/heating of dairy, brewery, beverage and food
products
• Heating/cooling in the pharmaceutical industry.
Working principle
A Plate Heat Exchanger consists of a pack of corrugated metal plates
with port holes for the passage of two fluids between which heat
transfer will take place.
The plate pack is assembled between a fixed frame plate and a
movable pressure plate and compressed by tightening bolts.
The plates are fitted with a gasket which seals the inter-plate channel
and directs the fluids into alternate channels. The number of plates is
determined by the flow rate, physical properties of the fluids and the
temperature program. Connections may be located in frame plate
and pressure plate.
Technical Data
Mechanical design pressure (g) / Temperature
FRM solid stainless steel 10 bar/150 °C
FRH* solid stainless steel 16 bar/150 °C
FRD solid stainless steel 21 bar/150 °C
RM cladded stainless steel 10 bar/150 °C
. Standard Materials
RH cladded stainless steel 16 bar/150 °C
RD cladded stainless steel 21 bar/150 °C Frame
Frame and pressure plate in solid or cladded stainless steel or surface
RMS surface coated 10 bar/150 °C
coated. All wetted parts in acid proof stainless steel. Other surfaces
RHS surface coated 16 bar/150 °C
in various grades of stainless steel. Movable nuts on tightening bolts
Complies with the European Pressure equipment Directive (PED). May in chromium plated brass.
carry the CE mark depending on the design conditions. Complies with
Alfa Laval Sound Engineering Standard (ALS). Plate Types
Front6, Front8, Front10 and Front15.
* Not applicable for Front 15
Other plates of the FrontLine™ series are the WideStream® and
Connections Gemini plates.
DIN, SMS, Tri-CLAMP, B.S./RJT and IDF/ISO male parts. Others on
Plates
request
Stainless steel AISI 316 orTitanium
Frame plate
Gaskets
Nitrile-FDA or EPDM-FDA.
The FrontLine™ plates are supplied with glue-free Clip-On gaskets,
which are easy to replace even with the plates still hanging in the
frame. The material of gaskets are selected for safe use in connection
with pharmaceutical and food products.

.
5100-0001

B
A
B
A
B
A
Pressure plate

Flow principle of FrontLine plate heat exchanger

1.3.56
Gasketed plate-and-frame exchangers FrontLine™

Dimensions
B 1.3
C

D
*E

TD 900-025
*F

J K
*1)

Front 6 Front 8 Front 10 Front 15


Measurements [mm]
B 370 492 670 803
C 129 220 324 400
D 859 1,095 1,324 1,524
E* 1,420 1,850 2,167 2,605
F* 400 500 500 700
J 520 670 850 970
K* min 1,000 1,440 1,400 1,588
K* max 2,500 3,860 5,000 6,400
* Variable dimension depending on various components.
1) Adjustable feet ± 40 mm

Connection [mm]
Diameter 51 76 76/101.6 101.6/150
Capacity [l/h]
Pasteurization 15,000 35,000 65,000 100,000
Heating/Cooling 15,000 35,000 65,000 150,000
Water 30,000 75,000 130,000 200,000
Plates
Plate pattern Chevron Chevron Chevron Chevron
Surface [m2] 0.18 0.38 0.62 0.91
Overall dim. [mm] 1,000 x 250 1,250 x 375 1,500 x 500 1,750 x 625
Port dim. [mm] 55 80 105 150
Thickness [mm] 0.5/0.6/0.7 0.5/0.6/0.7 0.5/0.6/0.7 0.5/0.6/0.7
Overall length varies depending on numbers of plates and connecting plates. Recommended free space around the unit is 1.5 meter at sides and
frame head end.

1.3.57
FrontLine™ - Widestream ® Gasketed plate-and-frame exchangers

.
1.3

ky Alfa Laval FrontLine™ - Widestream® Plate Heat Exchangers


For some, the Perfect Life is Natural Fruit Juices

Application
Pasteurisation and general cooling/heating of fruit juices and other
liquid food products which contain pulp or fibres.
Working principle
A plate heat exchanger consists of a pack of corrugated metal plates
with port holes for the passage of two fluids between which heat
transfer will take place.
The plate pack is assembled between a fixed frame plate and a
movable pressure plate and compressed by tightening bolts.
The plates are fitted with a gasket which seals the inter-plate channel
and directs the fluids into alternate channels. The number of plates
is determined by the flow rate, physical properties of the fluids and
the temperature program.
Connections may be located in frame plate and pressure plate and if
multi section PHE, also in connection plate.

The WideStream ® plate


The WideStream® plate has a special pattern with few contact points,
which allows products containing pulp & fibres to pass without
blocking the passages. This results in long operational times without
interruptions. The ports have a diameter enabling cleaning in place
(CIP) with the same flow used in the process itself. The minimum
of contact points between the WideStream® plates results in easy
.
cleaning with short cleaning cycles. The plate pattern is designed for Technical Data
efficient backflushing with free reverse flow. Mechanical design pressure (g) / Temperature
The WideStream® plate can be used together with other plates in FRM / RM – 7 bar/150 °C
the same heat exchanger frame. Complies with European Pressure Equipment Directive (PED), may
carry the CE mark depending on the design conditions.
Standard Materials
Plates Connections
Stainless steel AISI 316 - thickness 0.7 mm DIN, SMS, Tri-CLAMP, B.S./RJT and IDF/ISO male parts. Others on
Titanium - thickness 0.9 mm request

Gaskets Plates
High Temperature Nitrile-FDA. Clip-On design.
Front 6 Front 8
Frame WideStream® WideStream®
Frame and pressure plate in solid or cladded stainless steel. All wetted Plate pattern parallel parallel
parts in acid proof stainless steel. Other surfaces in various grades of Surface [m2] 0.18 0.38
stainless steel. Movable nuts on tightening bolts in chromium plated Overall dim. [mm] 1,000 x 250 1,250 x 375
brass. Port dim. [mm] 55 80
Thickness [mm] 0.7/0.9 0.7/0.9
Options
A. Thermometer pocket and nib with ventilation cock1)
B. Thermometer pocket1)
C. Connection for 51 mm pressure transmitter1)
D. Protection sheet
E. Bolt protections of stainless steel
F. 3-A finish
G. Connections in titanium or SMO (frame and pressure plate)
H. Extended legs
I. Extra standard wrench or pneumatic tightening tool
J. Test certificates and material certificate
K. Testing by authorized inspection companies
All options are not available on all models.
1) At through pass corners in connection plates.

1.3.58
Gasketed plate-and-frame exchangers FrontLine™ - Widestream ®

Dimensions
B 1.3
C
D
*E

TD 900-025
*F

J K
*1)

1) Adjustable feet ± 50 mm

Front 6 Front 8
WideStream ® WideStream ®
Measurements [mm]
B 370 500
C 129 220
D 859 1,095
E 1,420* 1,850*
F 400* 500*
J 520 670
K 1,000-2,500 1,400-3,800
Overall length varies depending on numbers of plates and connecting
plates. Recommended free space around the unit is 1.5 meter at
sides and frame head end.
Connection [mm]
Diameter 51 76
Max. capacity [l/h] - velocity max. 2.0 m/s
Orange juice - 10 brix
Pasteurization 7,000 25,000
Heating 2° to 20°C 20,000 32,500
Cooling 25° to 2°C 15,000 32,500

1.3.59
M-Serie/BaseLine/FrontLine Gemini Gasketed plate-and-frame exchangers

.
1.3

ky Alfa Laval M-Serie/BaseLine/FrontLine Gemini Plate Heat Exchangers


Cross-contamination safe double wall plates

Application
General cooling/heating for pharmaceutical, brewery and beverage
applications when a mix-proof design is required. To secure the
cross-contamination safe feature, water or water-like fluids are
recommended.

Working principles
Channels are formed between the plates and the corner ports are
arranged so that the two media flow through alternate channels.
A unique distribution area provides an efficient flow over the plate
surface. The heat is transferred through the plate between the
channels, and a complete counter-current flow is created for the
highest possible efficiency. The chevron corrugation of the plates
provides the passage between the plates, supports each plate against
the adjacent one and enhances turbulence. The high turbulence
resulting in efficient heat transfer and high surface shear forces to
minimise fouling and the build-up of biofilm. The plates are reversible
and have a parallel flow, which means that only one type of gasket
is needed.
Gemini plates
The Gemini plates consist of two plates with a small air gap in between.
The Gemini double wall plates will give a cross-contamination safe
design, as a crack in a plate will not result in mixing of the two media.
.Standard materials Technical specifications
Plates Plate material
Stainless steel AISI 316 Stainless steel AISI 316/316L. Surface finish Ra<0.3 µm.
Thickness for all Front Gemini plates 2 x 0.4 mm (in the cold formed area Ra<0,8 µm)

Gaskets Gasket material


High temperature Nitrile-FDA Clip-on design. EPDM (FDA compliance and USP Class VI), Nitrile (FDA compliance).

Frame Connections
Frame and pressure plate in solid or cladded stainless steel. All wetted Clamp, DIN, ISO, SMS, B.S., flanges, others on request.
parts in acid proof stainless steel. Other surfaces in various grades of Mechanical design pressure/temperature
stainless steel. Movable nuts on tightening bolts in chromium plated 10 barg/160 °C (depending on gasket material).
brass.
Pressure Vessel Codes
M-Series
PED and ASME
BaseLine
PED

Options
a. 3.1 according to EN 10204
b. Electro-polishing
c. Pressure test certificate
d. Protection sheet
e. Adjustable feet
All options are not available on all models

1.3.60
Gasketed plate-and-frame exchangers M-Serie/BaseLine/FrontLine Gemini

Dimensions
Measurements [mm] 1.3
B B
C C
D
E

D
*E
F

TD 900-018
TD 900-025_1

*F
H
G
J H

Dimensions M3-G M6-MG Front


[mm] M-Series BaseLine M-Series BaseLine Front6 Front8 Front10
B 180 180 320 304 370 500 670
C 60 60 140 140 129 220 324
D 357 357 640 640 859 1,095 1,324
E 480 545 920 920 1,420** 1,850** 2,167**
F 61.5 141* 140 181* 400** 500** 500**
G 176 290
H 550 250-510 515-1635 575-1925 1,000-2,500 1,400-3,800 1,400-5,000
J 520 670 850
Connection ø 32 25 50 50 55 80 105
Unpressed plate 0.50 + 0.25 0.50 + 0.25 2 x 0.4 2 x 0.4 2 x 0.4 2 x 0.4 2 x 0.4
thickness
* Measurement for fixed feet. Adjustable feet are also available.
** Adjustable feet ± 40 mm

1.3.61
M-Series Gasketed plate-and-frame exchangers

.
1.3

ky Alfa Laval M-Series Plate Heat Exchangers


For Your Utility Heating and Cooling

Applications
For your utility heating and cooling duties the industrial plate heat
exchangers of Alfa Laval can be used . These are detailed in the
following product sheets.

Working principle
Channels are formed between the plates and the corner ports are
arranged so that the two media flow through alternate channels.
The heat is transferred through the plate between the channels,
and complete counter-current flow is created for highest possible
efficiency. The corrugation of the plates provides the passage between
the plates, supports each plate against the adjacent one and enhances
the turbulence, resulting in efficient heat transfer.

. Dimensions

TD 900-032

Flow principle of an M3,M6, M10 and M15 plate heat exchanger


H

Standard Materials
Frame plate
Mild steel, Epoxy painted
h

Nozzles
5106-0000
Carbon steel Pipe: Alloy 316, Titanium

Plates
Stainless steel: AISI 316 or Titanium
Type H W h
Gaskets M6 [mm] [mm] [mm]
M3 Nitrile, EPDM, HeatSealF™ M6-FM 920 320 140
M3D Nitrile, EPDM M6-FG 920 320 140
Technical Data M6-FD 940 330 150
Pressure vessel codes, PED, ASME, pvcALS™ Mechanical design M10
pressure (g) / temperature M10-FM 1,084 470 215
M10-FG 1,084 470 215
FM pvcALS™ 1.0 MPa / 160°C
M10-FD 981 470 131
FG PED 1.6 MPa / 180°C *)
M10-FD ASME 1,084 470 215
FG ASME 150 psig / 320°F
M15
FG pvcALS™ 1.6 MPa / 180°C
M15-FL 1,815 610 275
FD PED, pvcALS™ 2.5 MPa / 160°C M15-FM max. 1,941 610 275
FD ASME 300 psig / 320°F M15-FG max. 1,941 650 275
*) Frame FG also approved for 1.2 MPa/200ºC to allow use in steam M15-FD max. 2,036 650 370
systems without safety valves. The number of tightening bolts may vary depending on pressure rating.

1.3.62
Gasketed plate-and-frame exchangers Clip 3

.
1.3

ky Alfa Laval Clip 3 Plate Heat Exchangers


First Choice in Hygienic Applications - at low Capacity

Application
Pasteurization and general cooling/heating of dairy and brewery
products, fruit juices and similar food products.

Working principle
The heat exchanger consists of a number of corrugated plates
clamped together in a frame and sealed at the edges by means of
gaskets.
The plates have ports at the corners and the gaskets are so arranged
that the two media flow through alternate passages between the
plates. The two media are separated by the plates and cannot be
mixed. Heat is transferred through the plates, from the hot medium
to the cold.
One unit can contain several heat exchangers, separated by
connection plates with interchangeable connections.

Standard Materials
Plates
Stainless steel AISI 316.

Gaskets
Nitrile-FDA,Clip-On design.

Frame
Connection plates of mild steel, clad with stainless steel in glass D LC
. E A
blasted finish. Nuts of chromium plated brass. All other parts of
stainless steel.

Technical Data
Plates
C
*H

Actual heating surface 0.058 m2


Connections
All connections 25 mm TD 900-043
*B

SMS or DIN male parts. LT


Other union standards on request. F
*1)
G
Mechanical design pressure (g) / Temperature
Frame RM - 10 bar/150°C Dimensions [mm]
Complies with European Pressure Equipment Directive (PED), may B = 213 F = 230
carry the CE mark depending on the design conditions.
C = 570 G = 250
Capacity D = 195 H = 818
Pasteurization 2,500 l/h E = 72 *1) = Adjustable feet +/- 15 mm

Heating/cooling 4,500 l/h


Water 8,000 l/h Overall length varies depending on numbers of plates and connecting
plates. Recommended free space around the unit is 1 meter at sides
and sufficient space at the frame head end to pull out the bolts.

1.3.63
BaseLine Gasketed plate-and-frame exchangers

.
1.3

ky Alfa Laval BaseLine Plate Heat Exchangers


The best Choice for Duties in Process and Utilities

Application
Cooling and heating of dairy, brewery, beverage and viscous products
and pasteurization in some applications.
Working principle
The plate heat exchanger consists of a pack of corrugated metal
plates with portholes for the passage of two fluids between which
heat transfer will take place.
The plate pack is assembled between a frame plate and a pressure
plate and compressed by tightening bolts.
The plates are fitted with a gasket which seals the channel and directs
the fluids into alternate channels. The number of plates are determined
by the flow rate, physical properties of the fluids, pressure drop and
temperature program. The plate corrugations promote fluid turbulence
and support the plates against differential pressure.

Gaskets
The plates are supplied with glue-free Clip-On gaskets, which are easy
to replace even with the plates still standing in the frame.

Plate Types
M3, M3G, M6, M6M, M6MG, M10B, M10M, TL10B and TL10P
Standard Materials
Plates Stainless steel AISI 304, AISI 316 or titanium
. Dimensions
Gaskets Nitrile-FDA, EPDM or EPDM-FDA.
B
Clip-On design. C
Frame Frame and pressure plate in solid stainless steel for Base
3, 6 and 10. Outer surfaces in various grades of stainless
steel. Movable nuts on tightening bolts in chromium
plated brass
D
E

Technical Data
Mechanical design pressure (g) / Temperature
10 bar/160°C
F

According to European pressure vessel directive (PED). TD 900-018

Complies with Alfa Laval Sound Engineering Standard (ALS). H


G
.
Dimensions [mm] BASE-3 BASE-6 BASE-10 BASE-11
B 180 304 446 473
C 60 140 223 218
D 357 640 719 1338
E 545 909 1053 2087
F 141 181 214 430
G 176 290 430 590
H 250-510 575-1,925 700-2,200 1,100-3,000
Connection [mm]
Diameter 25 51 76/101.6 76/101.6
Capacity [l/h]
Pasteurization - 11,000 15,000 45,000
Heating/Cooling 4,500 15,000 65,000 70,000
Water 8,800 35,000 130,000 130,000
1) Adjustable feet ± 30 mm on BASE-3, BASE-6 and BASE-10.
Flow principle of a plate heat exchanger 2) Adjustable feet ± 50 mm on BASE-11
The number of tightening bolts vary for different types. Recommended
free space around the unit is 1.0 meter at sides and frame head end.

1.3.64
Gasketed plate-and-frame exchangers TS6-FMC

.
1.3

ky Alfa Laval TS6-FMC Plate Heat Exchangers - Gasketed


In all stainless steel and designed for steam

Application
Heating of water or CIP (cleaning in place) solutions by means of
steam. General heating and cooling duties.
Working Principles
Channels are formed between the plates and the corner ports are
arranged so that the two media flow through alternate channels.
The heat is transferred through the plate between the channels,
and complete counter-current flow is created for highest possible
efficiency. The corrugation of the plates provides the passage between
the plates, supports each plate against the adjacent one and enhances
the turbulence, resulting in efficient heat transfer.

Technical Data
Mechanical design pressure (g) / Temperature
FMC 1.0 Mpa/175°C
Maximum heat transfer surface
13 m2
Particulars required for quotation
- Flow rates or heat load
- Temperature program
- Physical properties of liquids in question (if not water)
- Desired working pressure
-. Maximum permitted pressure drop Standard Materials
- Available steam pressure Frame plate
Typical capacities Frame and pressure plate in solid stainless steel AISI 316L
Liquid flow rate Nozzles
Up to 20 kg/s, depending on media, permitted pressure drop and Stainless steel AISI 316L
temperature program.
Plates
Water heating by steam Stainless steel AISI 316
200 - 1,800 kW
Gaskets
Frame type Nitrile, EPDM or HeatSeal F™
FMC
Connections
Plate types Flange 65 mm DIN 2501 PN10
TS6M Hygienic connections 76 mm. DIN, SMS, Tri-Clamp, B.S./RJT and
IDF/ISO male parts.

1.3.65
This page is intentionally left blank
1.4 Shell & tube heat exchangers
Our PharmaLine and ViscoLine tubular heat exchangers are especially designed to meet
the whole requirement range in hygienic heat exchange from standard CIP duties, viscous
food processing to the highest hygienic demands in pharma applications.

Application Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.69

Product leaflets
Pharma-line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.70
Pharma-line S double tube sheet shell & tube heat exchanger . . . . . . . . . . 1.4.74
Pharma-X point-of-use cooler for pharmaceutical water systems . . . . . . . . 1.4.76
ViscoLine™ Monotube Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.79
ViscoLine™ CIP unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.81
Alfa Laval ViscoLine™ Multitube Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.83
ViscoLine™ Annular Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.85
Multitube Heat Exchangers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.89
This page is intentionally left blank
Shell & tube heat exchangers Application Overview
.

Shell &
Tube in Tube
Tube
Pharma-X Pharma-line 1.4
Main duties
Dairy
Milk Cooling
Milk/cream pasteurization
Cultured milk cooling
Whey pasteurization
Ice cream pasteurization
Brewery
Wort cooling
Beer cooling
Beer pasteurization
Beverages
Clarified juices, drinks, wine
Juice/drinks with pulp/fibres
Clarified fruit & sugar conc.
Clody fruit concentrate
Other food
Low viscous products
High viscous products
Sticky/chunky/particles
Vegetable oil
Pharma
Pre-heating in water purification •
In-line heater WFI/PW •
Point of use cooler WFI/PW • •
Heating of holding tank WFI/PW
CIP heater •
Product heating/cooling •
Utilities
CIP Heating
Water heating/cooling
Glycol cooling
CO2 heating/cooling
Refrigeration

1.4.69
Pharma-line Shell & tube heat exchangers

1.4
ky Alfa Laval Pharma-line
Double tube sheet shell and tube heat exchanger

Introduction
Pharma-line is a double tube sheet shell & tube heat exchanger
intended for heating and cooling of pharmaceutical water systems.
Application
The Pharma-line is a high quality tubular heat exchanger designed to
operate in the pharmaceutical and biotech industries.
There are different executions available for different duties and
demands. All Pharma-line products are designed in-line with
regulations within this industry.
It is suitable for heating and cooling of products intended for the
pharmaceutical industry, mainly water For Injection (WFI) and Purified
Water (PW) and some non-viscous pharmaceutical products.
Benefits
• Designed with focus on hygienic demands
• Leak detection by double tube sheet design
• Q-doc as standard

.
Technical data (standard)

Heat transfer area: 0.1 – 8.5m² (1.07 – 91.5 sqft)


Flow rate: Pharma-line S 0.3m³/h – approx. 18m³/h (79 gph – approx. 4755 gph)
Pharma-line P 0.3m³/h – approx. 45m³/h (79 gph – approx.11888 gph)
Design temperature: -10°C – 150°C (14°F – 302°F) (available up to 200°C)
Design pressure: FV/10 barg (FV/145 psig) (higher pressure available on request)
Pressure equipment certification: PED, Chinese TSG
ASME VIII, only Pharma-line P (U-stamp as option)

Material data

Product wetted parts: stainless steel 316L


Other parts: Stainless steel 304
Gasket: PTFE (FDA compliance and USP class IV certified)
Surface finish product wetted parts: Mechanically polished Ra<0,8µm (Only Pharma-line P)
Mechanically polished with Ra<0.5µm
Electropolished with Ra<0,4µm

1.4.70
Shell & tube heat exchangers Pharma-line

Standard design and configuration Documentation


The Pharma-line double tube sheet shell & tube heat exchanger series All Pharma-line products are delivered along with Alfa Laval Q-doc
is designed with a focus on the hygienic standards, performance and including:
reliability to meet the Pharmaceutical industries demands. • Approved drawings 1.4
The standard configuration of Pharma-line is a U-tube design that • welding procedures (WPS), welder qualification (WPQ), weld log
suits most applications. A U-tube design means less footprint needed, • 3.1 Material certificates, pressure & product wetted steel parts
compare to a straight tubular heat exchanger. • Gaskets FDA compliance and USP class VI certificates
There are no dead areas in the Pharma-line and it is fully drainable on • Liquid penetrant test report
the product side. The tubes used in the heat exchanger are seamless • Dimensional control report
with smooth and controlled surface to minimize risk of contamination. • Pressure test certificate signed by Notified body
• Identification (technical sign)
All products wetted parts, the tube, chamber, product connections are
• Quality system certificate
made of high-quality stainless steel. The gasket in contact with the
• Declaration of compliance
product is made of PTFE material which is FDA compliant and USP
• CE documents
class VI certified.
• Instruction Manual
Pharma-line is available in 2 different product ranges:
Pharma-line S
- standardized products with predefined options. Are available with
pressure equipment certification, PED or Chinese TSG. The unit
can either be non-insulated or insulated with mineral wood with
stainless steel 304 cladding.
- Pharma-line S is equipped with movable legs to facilitate installation,
the product can be installed either horizontally or vertically.
Pharma-line P
- available with standard selection with several options to select
among and as a complete customized design available upon
request.
- Options Pharma-line P
• Insulation mineral wool (ASTM C795) with stainless steel 304
cladding
• Removable tube bundle
• Passivation
• 1 pass, 2-pass or 4-pass designs
• Connections standard and sizes
1. Product side: Clamp: ASME BPE, DIN32676, DIN11864,
ISO2852
2. Utility side: Flanges: ANSI B16.5 (150lbs, 300 lbs),
DIN2635/EN1092-1

• Pressure equipment certification, PED, ASME, TSG

1.4.71
Pharma-line Shell & tube heat exchangers

Dimensional drawing, Pharma-line S


Measures are approximate
Nozzle size Nozzle size
1.4 Type OD A B C
Tube flanges
Pharma-line S 1 mm mm mm mm mm mm
Pharma-line S 1-0.1 73 1” DN50 1200 225 350
Pharma-line S 1-0.3 89 1” DN50 1200 225 350
Pharma-line S 1-0.4 102 1” DN50 1200 225 350
Pharma-line S 1-0.6 114 1 1/2” DN50 1200 230 350
Pharma-line S 1-0.7 140 2” DN80 1200 260 410
Pharma-line S 1-1.1 140 2” DN80 1200 260 410
Pharma-line S 1-1.2 168 2” DN80 1200 260 410
Pharma-line S 2
Pharma-line S 2-0.3 73 1” DN50 2200 225 350
Pharma-line S 2-0.6 89 1” DN50 2200 225 350
Pharma-line S 2-1.0 102 1” DN50 2200 225 350
Pharma-line S 2-1.3 114 1 1/2” DN50 2200 230 350
Pharma-line S 2-1.4 140 2” DN80 2200 260 410
Pharma-line S 2-2.4 140 2” DN80 2200 260 410
Pharma-line S 2-2.6 168 2” DN80 2200 260 410
Pharma-line S 3
Pharma-line S 3-0.4 73 1” DN50 3200 225 350
Pharma-line S 3-1.0 89 1” DN50 3200 225 350
Pharma-line S 3-1.6 102 1” DN50 3200 225 350
Pharma-line S 3-2.0 114 1 1/2” DN50 3200 230 350
Pharma-line S 3-2.2 140 2” DN80 3200 260 410
Pharma-line S 3-3.7 140 2” DN80 3200 260 410
Pharma-line S 3-4.0 168 2” DN80 3200 260 410

T1
M1
T2
C

5300-0010

M2
B
A

Item Service Facing


T1 Tube inlet Tri-clamp
T2 Tube outlet Tri-clamp
M1 Shell inlet Weld neck flange
M2 Shell outlet Weld neck flange

1.4.72
Shell & tube heat exchangers Pharma-line

Dimensional drawing Pharma-line P


Standard units, measurements are approximate
Type OD A B C
Pharma-line P 1 mm mm mm mm 1.4
Pharma-line P 1-0.1 73 1200 180 860
Pharma-line P 1-0.3 89 1200 190 860
Pharma-line P 1-0.4 102 1200 190 860
Pharma-line P 1-0.6 114 1200 200 860
Pharma-line P 1-0.7 140 1200 210 860
Pharma-line P 1-0.8 114 1200 200 860
Pharma-line P 1-1.1 140 1200 210 860
Pharma-line P 1-1.2 168 1200 220 860
Pharma-line P 1-2.5 219 1200 253 860
Pharma-line P 2
Pharma-line P 2-0.3 73 2200 180 1860
Pharma-line P 2-0.6 89 2200 190 1860
Pharma-line P 2-1.0 102 2200 190 1860
Pharma-line P 2-1.3 114 2200 200 1860
Pharma-line P 2-1.4 140 2200 210 1860
Pharma-line P 2-1.7 114 2200 200 1860
Pharma-line P 2-2.4 140 2200 210 1860
Pharma-line P 2-2.6 168 2200 220 1860
Pharma-line P 2-5.5 219 2200 253 1860
Pharma-line P 3
Pharma-line P 3-0.4 73 3200 180 2860
Pharma-line P 3-1.0 89 3200 190 2860
Pharma-line P 3-1.6 102 3200 190 2860
Pharma-line P 3-2.0 114 3200 200 2860
Pharma-line P 3-2.2 140 3200 210 2860
Pharma-line P 3-2.7 114 3200 200 2860
Pharma-line P 3-3.7 140 3200 210 2860
Pharma-line P 3-4.0 168 3200 220 2860
Pharma-line P 3-8.5 219 3200 253 2860

M1
C
B

T2
T1

M2

Item Service Facing


T1 Tube inlet Tri-clamp
T2 Tube outlet Tri-clamp
M1 Shell inlet Weld neck flange
M2 Shell outlet Weld neck flange

1.4.73
Pharma-line S Shell & tube heat exchangers

1.4
ky Alfa Laval Pharma-line S double tube sheet shell & tube
heat exchanger

Applications
The Pharma-line S is used in pharmaceutical water systems; Water
For Injection (WFI) and Purified Water (PW) and for heating or cooling
of pharmaceutical products.

Working principles
The Pharma-line S is designed in line with ASME BPE, USP and
cGMP requirements. In the Pharma-line the risk of mixing between the
product and the heating or cooling (service) medium is eliminated as
a result of the double tube sheet design. The product flows in the
tubes while the service medium flows in a cross flow around the tubes,
inside the shell. The service medium is sealed in the shell by the first
tube sheet and the second tube sheet seals the product. In the event
of a leak, the leakage of either fluid is easily visually detected.

5300-0011

Tube sheets

.Fig. 1. Double tube sheets prevent cross contamination between the


product and the heating/cooling medium.

PHYSICAL DATA TECHNICAL DATA


Product wetted steel parts: . . . 316L (seamless tubes) Heat transfer area: . . . 0.1 m2 – 4 m2
Gaskets: . . . . . . . . . . . . . . . PTFE (FDA compliance & USP class Design temperature: . . -10°C -150°C
VI certified) Design pressure: . . . . . FV/10 barg
Connections: . . . . . . . . . . . . NAC plate to connect to tri clamp on Pressure vessel codes: PED. Chinese TSG and manufacturing
tube side and flanges on service side license available
Welding: . . . . . . . . . . according to SS-EN-IOS 15614-1, EN
Standard range
287-1, EN-1418 ASME IX
The Alfa Laval Pharma-line is a high quality double tube sheet shell
Surface finish product
& tube heat exchanger designed for use in the pharmaceutical and
wetted parts: . . . . . . . Mechanically polished with Ra<0.5 µm. and
biotechnology industries. It is available in a number of standard sizes
Electropolish with Ra<0.4 µm
and meets the stringent hygiene standard imposed both by control
authorities and industry.
The Pharma-line S is available in 21 models, all with U-tube designs
that suit most applications.
Within the product range Pharma-line there are 2 series available:
Pharma-line S - Standard design
Pharma-line P - Standard design and a custom design available on
request

Installation
The movable legs facilitate flexible positioning. The Pharma-line S can
be installed either horizontally or vertically, depending on the specific
demands. For an easy installation, lifting lugs are fastened on the units.

1.4.74
Shell & tube heat exchangers Pharma-line S

Options: Documentation
• Insulation Mineral wool (ASTM C795) with stainless steel 304 The Pharma-line is delivered along with Alfa Laval Q-Doc including:
cladding • Approved drawings and calculations signed by Notified body
Hygienic design • List of welders, welding procedure and welder qualification
The Pharma-line S has no dead legs and is fully drainable on the product
1.4
• 3.1 Material certificates, pressure and product wetted steel parts
side. All product wetted parts in Pharma-line S are either mechanically • FDA compliance and USP class VI certificates, gaskets
or electropolished. The Pharma-line S tubes are seamless and U-tubes • Liquid penetrant test report and procedure
are bent to a larger radius than required in ASME BPE. The Pharma-line • Surface roughness certificate
S is easy to clean and can be steam sterilized. Gaskets come with a • Dimension control report
USP class VI certificate and are in compliance with FDA. • Pressure test certificate, signed by Notified body
• Identification (technical sign)
• Quality system certificate
• CE-Documents

Standard units, measurements (approximate) [mm]

Shell OD Nozzles size Nozzle size


Type (mm) Tube flange A B C
Pharma-line S 1 [mm]
Pharma-line S 1 - 0.1 76 1" DN50 1150 225 195
Pharma-line S 1 - 0.3 89 1" DN50 1150 225 195
Pharma-line S 1 - 0.4 101 1" DN50 1150 225 195
Pharma-line S 1 - 0.6 114 1 1/2" DN50 1150 230 195
Pharma-line S 1 - 0.7 141 2" DN80 1150 260 245
Pharma-line S 1 - 1.1 141 2" DN80 1150 260 245
Pharma-line S 1 - 1.2 168 2" DN80 1150 260 245
Pharma-line S 2 [mm]
Pharma-line S 2 - 0.3 76 1" DN50 2150 225 195
Pharma-line S 2 - 0.6 89 1" DN50 2150 225 195
Pharma-line S 2 - 1.0 101 1" DN50 2150 225 195
Pharma-line S 2 - 1.3 114 1 1/2" DN50 2150 230 195
Pharma-line S 2 - 1.4 141 2" DN80 2150 260 245
Pharma-line S 2 - 2.4 141 2" DN80 2150 260 245
Pharma-line S 2 - 2.6 168 2" DN80 2150 260 245
Pharma-line S 3 [mm]
Pharma-line S 3 - 0.4 76 1" DN50 3150 225 195
Pharma-line S 3 - 1.0 89 1" DN50 3150 225 195
Pharma-line S 3 - 1.6 101 1" DN50 3150 225 195
Pharma-line S 3 - 2.0 114 1 1/2" DN50 3150 230 195
Pharma-line S 3 - 2.2 141 2" DN80 3150 260 245
Pharma-line S 3 - 3.7 141 2" DN80 3150 260 245
Pharma-line S 3 - 4.0 168 2" DN80 3150 260 245

T1
M1
T2
C

5300-0010

M2
B
A

.
Nozzle schedule

Item Service Facing Standard and dimension


T1 Tube inlet NAC plate for Tri-clamp Suitable for ASME BPE
T2 Tube outlet NAC plate for Tri-clamp Suitable for ASME BPE
M1 Shell inlet Weld neck flange DIN2635/EN1092-1
M2 Shell outlet Weld neck flange DIN2635/EN1092-1

1.4.75
Pharma-X Shell & tube heat exchangers

1.4
ky Pharma-X point-of-use cooler for pharmaceutical water systems
Shell and tube heat exchanger

Introduction
Pharma-X is a compact point-of-use cooler for cooling of
pharmaceutical water systems.
The Pharma-X is supplied as a complete module including heat
exchanger, pitot tube, valves, tubes and fittings. Installed in water
system Pharma-X can be regarded as a sub-loop of the main water
system loop

Application
For quick and easy installation, the Pharma-X is supplied as a
complete module with a pitot tube arrangement for installation in the
water system. Installed in water system, Pharma-X can be regarded
as a sub-loop of the main water system loop.
The Pharma-X is suitable for cooling of products intended for the
pharmaceutical industry, mainly water For Injection (WFI) and Purified
Water (PW).
If needed, the Pharma-X is easy to clean and can be manually steam
sterilized.

.
Benefits
• Designed with focus on hygienic demands
• Low hold up volume and quick response ensures waste of WFI is
. minimised
• Efficient heat transfer gives low cooling water demand.

Technical data (standard)

Heat transfer area: 0.3 – 1.0m² (3.2–10.7 US sqft)


Max. Flow rate: 1500 l/h (396 US gph)
Design temperature: 150°C (302°F)
Design pressure: FV/10 barg (FV/145 psig)
Weight of module: 22-46 kg
Pressure vessel: N/A

.
Material data

Product wetted parts: stainless steel 316L, seamless tubes


Pharma-X module: Insulation: Armaflex
Cladding: Stainless steel 304L
Surface finish product wetted parts: Electropolished with Ra<0.5µm

1.4.76
Shell & tube heat exchangers Pharma-X

Standard design and configuration Working principles


The Pharma-X point-of-use cooler is an innovative tube-in-tube design. Stand-by mode
It is designed with focus on the hygienic standards and the Pharma-X The design of pitot tube arrangement [1] ensures that the product
is fully drainable on the product side. There are no dead legs in the is kept circulating in the point of use cooler even in stand-by mode. 1.4
Pharma-X module and all product wetted parts in the Pharma-X are With continuous circulation in the heat exchanger it is possible to
electropolished. avoid draining and thereby keeping the water loop closed towards the
The Pharma-X pitot tube arrangement ensures that throttling valves are environment. The sub loop is kept sanitized.
not needed at every sub-loop, significantly reducing the total pressure The design of pitot tube arrangement [1] ensures that the product
drop of the water system. is kept circulating in the point of use cooler even in stand-by mode.
The Pharma-X is available in four different standard models; TT311, With continuous circulation in the heat exchanger it is possible to
TT3151, TT312 and TT3152. These are supplied as compete modules avoid draining and thereby keeping the water loop closed towards the
or as standalone heat exchangers. The module comes with heat environment. The sub loop is kept sanitized.
exchanger, pitot tube, valves, tubes and fittings for an easy installation Cooling mode
in the main-loop. For cooling of water for injection, turn the air switch [4] from stand-by
Within the standard configurations there are many different options to mode to cooling mode, the cooling water valve [3] will automatically
select among, as example pneumatic or manual point of use valve, switch on and the recirculation valve close [2]. Open the point of
sizes and standards (ASME BPE, ISO2037, ISO1127 etc.) of the use valve [5] and cold water for injection is available within seconds.
clamp connections. Figure 2

Documentation
The Pharma-X is delivered along with a standard documentation
including drawings, material certificates, instruction manual, pressure
test report, WPS, WPQ, weldlog etc.

1.4.77
Pharma-X Shell & tube heat exchangers

1.4

2 4

3 53010011
53010009

Figure 1. Stand-by mode 4


.

53010010

Figure 2. Cooling mode

1.4.78
Shell & tube heat exchangers ViscoLine™ Monotube Unit

ky Alfa Laval ViscoLine™ Monotube Unit 1.4

Shell and tube heat exchanger

Introduction
The ViscoLineTM Monotube is the Alfa Laval hygienic tube-in-tube heat
exchanger ideally suited for the heating, cooling and pasteurization of
products with low and average viscosity, and products that contain
fibers and big particulates.

Applications
The monotube is especially used for grape mash, diced tomato, diced
vegetable and diced fruits and also sauces and soups that contain
big particles.
Benefits
• Low maintenance costs
• High working pressures
• High working temperatures
• Easy to expand
• Easy to be inspected and cleaned.
Standard design
The ViscoLine Monotube heat exchanger consists of a single tube
mounted inside an outer shell tube. The product medium flows
inside this tube, and the service medium around it. It is a fully welded
construction with a bellow on shell tube to absorb thermal expansion.
ViscoLine Monotube modules are normally connected in series and
mounted on support frame or full frame.
.
Working principles
The product medium inside the tube flows in counter current to the
service medium. The product tube is corrugated or it can be smooth.
The shell tube is always corrugated. The installation is maintenance
free, thus eliminating any need for spare parts.

Technical data
Mechanical design pressure
The Viscoline Monotube Unit is designed for a pressure of 15 bar (217
PSI) on the product side (tube) and 10 bar (145 PSI) on the service
side (shell), depending on the connections. The unit can, however,
accommodate higher pressure ratings, depending on component
thickness as connection type.
The ViscoLine Monotube unit complies with the European Pressure
Equipment Directive (PED 97/23/CE), and is entitled to bear the
CE mark. Where the CE mark is not required, Viscoline would be
manufactured according to Sound Engineering Practice (SEP). Other
design codes are available as well such as ASME VIII Div.1 and others
would be on request like SELO’s China Manufacturer License (SELO
approval) and GOST Russia Certificate of Conformity.
It is designed to operate at a temperature of 190°C (374 °F) although
higher temperatures are also met.
All units can be provided with an expansion joint to absorb any thermal
expansion stresses that arise.

1.4.79
ViscoLine™ Monotube Unit Shell & tube heat exchangers

Connections .
For both product side (tube) and service side (shell) we can offer: SMS,
DIN 11851, DIN 11864, Tri-Clamps, Flange and other on request. Volume in Heat
1.4 Options Type
product transfer
• Protection sheets tube area
• Thermal insulation. litres gallons m2 ft2
• Video inspection. VLO 16/25-6 0.92 0.24 0.28 3.0
• X-Rays measurements & certificates. VLO 20/38-6 1.53 0.40 0.36 3.9
• NDT testing & certificates. VLO 25/40-6 2.49 0.66 0.45 4.8
• Other tests, documentation and certificates on requests. VLO 28/52-6 2.95 0.78 0.50 5.4
VLO 34/52-6 4.53 1.20 0.61 6.6
Standard materials
VLO 38/63-6 5.81 1.53 0.69 7.4
Product side (tubes) VLO 40/63-6 6.45 1.70 0.73 7.9
Stainless steel AISI 316L
VLO 38/70-6 5.81 1.53 0.69 7.4
Stainless steel AISI 304 or AISI 316L
Service side (shell) VLO 40/70-6 6.45 1.70 0.73 7.9
(optional) VLO 51/76-6 10.8 2.84 0.93 10.0
Stainless steel AISI 304 (units can be angled VLO 52/76-6 11.3 2.99 0.95 10.2
Frame
for self-draining on request) VLO 51/85-6 10.8 2.84 0.93 10.0
VLO 52/85-6 11.3 2.99 0.95 10.2
VLO 63/89-6 16.7 4.41 1.16 12.5
Other materials are available on request such as SAF 2205, SAF 2507,
VLO 70/89-6 20.5 5.42 1.28 13.8
etc for the inner tubes, tube sheet and bends.
VLO 70/102-6 20.5 5.42 1.28 13.8
Gaskets materials are: NBR, EPDM, Viton, PerlastTM and others on VLO 70/104-6 20.5 5.42 1.28 13.8
request. VLO 76/104-6 24.5 6.47 1.40 15.1
VLO 76/114-6 24.5 6.47 1.40 15.1
VLO 85/114-6 30.9 8.17 1.56 16.8
VLO 76/129-6 24.5 6.47 1.40 15.1
VLO 85/129-6 30.9 8.17 1.56 16.8
The ViscoLines can be manufactured with different surface finish and VLO 102/140-6 44.9 11.86 1.88 20.2
can be electropolished if required VLO 102/154-6 44.9 11.86 1.88 20.2

Designation
VLO 51/76-6-316L/304-C :
VLO: ViscoLine Monotube
51: outer diameter of product tube
76: outer diameter of service shell
6: module length (m)
316L: material product side (tube)
304: material service side (shell)
C: corrugated inner tube
S: smooth inner tube

All types are also available in 3 meter length

1.4.80
Shell & tube heat exchangers ViscoLine™ CIP unit

ky ViscoLine™ CIP unit 1.4

Tubular heat exchanger for low viscosity food and cleaning-in-place

Introduction
The Viscoline™ CIP unit is the Alfa Laval tubular heat exchanger
specially designed for the heating of water or CIP (NaOH, HNO3,…)
solutions using steam or hot water as heating media.

Applications
The Viscoline™ CIP unit is ideal for:
• Heating of water or CIP solutions by means of steam.
• Processing low viscosity products, containing fibers and small
particulates
• General heating and cooling applications.
Benefits
• Low maintenance and operating costs
• High working pressures
• High working temperatures
• Easy to be inspected and cleaned
• Easy to be assembled/disassembled.
Working principle
The heat exchanger is formed by a tube bundle (welded at both ends
onto flat tube plates) inside a shell. Product medium flows inside the
tubes of the bundle and the service medium between and around
these tubes. This makes it compact and easy to install.
All tubes are connected in parallel and in counter-current flow to the
.service medium. The product tubes are corrugated. The service media
shell is smooth.
OBS! Vertical installation is recommended for steam to water heating
in order to drain the condensate
Standard design
ViscoLine CIP and water heater is available in 3 sizes.
Technical data
Max. operating pressure

Tube side 15 bar (217 PSI)


Shell side 10 bar (145 PSI)
Complies with the European Pressure Equipment Directive (PED).
Design temperature -20/190°C (-4/374°F)

Connections

Product side (tubes) ISO 2037 SMS


Service side (shell) Flange EN 1092-1

-Counter flanges included in the scope of supply.


The ViscoLine™ CIP unit complies with the European Pressure
Equipment Directive (PED 97/23/CE), and is entitled to bear the CE
mark.
Options
• Thermal insulation.
Standard materials

Product side (tubes) 1.4404 (316L)


Service side (shell) 1.4301 (304)

1.4.81
ViscoLine™ CIP unit Shell & tube heat exchangers

The three ViscoLine™ CIP standard sizes are available on stock


providing a fast delivery time. If requested, Alfa Laval can design and
build a customized CIP solution to meet customer’s requirements.
1.4 Designation
VLC 20x16/104-2.0-316L/304-C
VLC ViscoLine CIP
20 Number of product tubes
16 Outer diameter of product tubes (mm)
104 Outer diameter of service shell (mm)
2.0 Module length (mm)
316L Material tube side
304 Material shell side
C Corrugated product tubes

Dimensions

VLC Dimensions (mm) Connections Volume in litre


Type Model A B C Shell Side Tube Side Shell Side Tube Side
1 VLC 20x16/104-2 2.234 1.776 115 OD 76.1 SMS 63.5 7.33 6.03
2 VLC 31x16/129-2 2.239 1.76 138 OD 101.6 SMS 76.1 8.14 8.14
3 VLC 37x16/154-3 3.265 2.76 150 OD 101.6 SMS101.6 19.77 16.85

VLC Dimensions (inches) Connections Volume in US gallons


Type Model A B C Shell Side Tube Side Shell Side Tube Side
1 VLC 20x16/104-2 88.0 69.9 4.6 OD 3" SMS 2.5" 1.9 1.6
2 VLC 31x16/129-2 88.1 69.3 5.5 OD 4" SMS 3" 2.2 2.2
4 VLC 37x16/154-3 128.5 108.7 5.9 OD 4" SMS 4" 5.2 4.5

5600-0001

Type Article nr.


VLC20x16/104-2 9680168330
VLC31x16/129-2 9680168331
VLC37x16/154-3 9680168334

1.4.82
Shell & tube heat exchangers Alfa Laval ViscoLine™ Multitube Unit

ky Alfa Laval ViscoLine™ Multitube Unit 1.4

The tubular heat exchanger series from Alfa Laval

Introduction
The ViscoLine™ Multitube is the Alfa Laval hygienic heat exchanger
ideally suited for the heating, cooling and pasteurization of products
with low and medium viscosity, and products that contain fibers and
small particulates.

Applications
These units are used in conjunction with a wide range of products,
including milk, cream water, yellow fats, whole egg, egg white, egg
yolk, fruit puree, baby food, many kind of fruit juices containing pulp
and fibers, fruit concentrates, beer mash, tomato juice and nectar,
protein solutions, yeast and soft drinks.

Benefits
• Low maintenance costs
• High working pressures
• High working temperatures
• Easy to expand
• Easy to be inspected and cleaned.
Standard design
The ViscoLine Multitube unit consists of a bundle of tubes mounted
inside an outer shell, and welded onto tube plates at both ends. The
product medium flows inside these tubes, and the service medium
between and around them.
.All the product tubes are connected in parallel and so that the flow is Working principle
counter-current in relation to the service medium. If required, these ViscoLine Multitube is a highly tubular heat exchanger that incorporates
product tubes can feature a corrugated surface. Otherwise the inner corrugated tubes or other advanced profiles designed to increase
tubes would be smooth (especially designed for fouling or viscous turbulence in the flow of the fluid. This substantially increases the
fluids). overall heat transfer coefficient.
The service media shell could be either smooth or corrugated.
ViscoLine Multitube modules are normally connected in series and
grouped on a common frame.
The eccentric reducers can be welded, clamped or flanged.
The installation is maintenance free, thus eliminating any need for
spare parts.

1.4.83
Alfa Laval ViscoLine™ Multitube Unit Shell & tube heat exchangers

Technical data Designation


Mechanical design pressure VLM19x25/154-6.0-316L/304-C
The Viscoline Multitube Unit is designed for a pressure of 15 bar (217 VLM: ViscoLine Multitube
1.4 PSI) on the product side (tubes) and 10 bar (145 PSI) on the service 19: number of product tubes
side (shell), depending on the connections. The unit can, however, 25: outer diameter of product tubes
accommodate higher pressure ratings, depending on component 154: outer diameter of service shell
thickness as connection type. 6.0: module length (m)
The ViscoLine Multitube unit complies with the European Pressure AISI 316L: material product side (tube)
Equipment Directive (PED 97/23/CE), and is entitled to bear the AISI 304: material service side (shell)
CE mark. Where the CE mark is not required, Viscoline would be C: corrugated inner tubes
manufactured according to Sound Engineering Practice (SEP). Other S: smooth inner tubes
design codes are available as well such as ASME VIII Div.1 and others
would be on request like SELO’s China Manufacturer License (SELO All types are also available in 3-meter length. Other ViscoLine
approval) and GOST Russia Certificate of Conformity. dimensions on request.
It is designed to operate at a temperature of 190°C (374 °F) although .
higher temperatures are also met.
All units can be provided with an expansion joint to absorb any thermal Heat transfer area
Type
expansion stresses that arise. [m 2 ft2
VLM 3x14/40-6 0.74 7.96
Connections VLM 5x14/52-6 1.23 13.2
For both product side (tubes) and service side (shell) we can offer: VLM 4x16/52-6 1.13 12.2
SMS, DIN 11851, DIN 11864, Tri-Clamps, Flange and other on request. VLM 7x14/63-6 1.72 18.5
Options VLM 5x16/63-6 1.41 15.2
• Protection sheets VLM 9x14/70-6 2.21 23.8
• Thermal insulation VLM 7x16/70-6 1.98 21.3
• Video inspection VLM 4x20/70-6 1.43 15.4
• X-Rays measurements & certificates VLM 13x14/76-6 3.19 34.3
• NDT testing & certificates VLM 9x16/76-6 2.54 27.3
• Other tests, documentation and certificates on requests. VLM 16x14/85-6 3.92 42.2
VLM 12x16/85-6 3.39 36.5
Standard materials VLM 7x20/85-6 2.51 27.0
VLM 4x25/85-6 1.79 19.3
Product side (tubes) Stainless steel AISI 316L
VLM 17x14/89-6 4.17 44.9
Stainless steel AISI 304 or AISI 316L
Service side (shell) VLM 13x16/89-6 3.68 39.6
(optional) VLM 21x14/102-6 5.15 55.4
Stainless steel AISI 304 (units can be angled VLM 15x16/102-6 4.24 45.6
Frame VLM 24x14/104-6 5.88 63.3
for self-draining on request)
VLM 20x16/104-6 5.65 60.8
VLM 12x20/104-6 4.30 46.3
Other materials are available on request such as SAF 2205, SAF 2507, VLM 7x25/104-6 3.14 33.8
etc for the inner tubes, tube sheet and bends. VLM 30x14/114-6 7.35 79.1
Gaskets materials are: NBR, EPDM, Viton, PerlastTM and others on VLM 22x16/114-6 6.22 66.9
request. VLM 12x25/114-6 5.38 57.9
VLM 37x14/129-6 9.07 97.6
.
VLM 26x16/129-6 7.35 79.1
VLM 19x20/129-6 6.80 73.2
VLM 15x25/129-6 6.73 72.4
VLM 35x16/140-6 9.90 106.5
VLM 37x16/154-6 10.46 112.6
VLM 19x25/154-6 8.52 91.7
VLM 55x16/168-6 15.55 167.4
VLM 23x25/168-6 10.40 111.9

The ViscoLines can be manufactured with different surface finish and


can be electropolished if required

1.4.84
Shell & tube heat exchangers ViscoLine™ Annular Unit

ky Alfa Laval ViscoLine™ Annular Unit 1.4

The tubular heat exchanger series from Alfa Laval

Introduction
The ViscoLineTM annular unit is the Alfa Laval hygienic quadruple
tubular heat exchanger ideally suited for the heating, cooling and
pasteurization of non-Newtonian products with high viscosity, and
products that contain particulates.

Applications
These units are most commonly used in conjunction with low acid
products with average/high viscosity, such as tomato concentrate,
banana paste, sourdough, chocolate sauce, mayonnaise, malt extract,
starch, baby food, curds, and tomato-based sauces and seasonings
in general.

Benefits
• Low maintenance costs.
• High working pressures
• High working temperatures.
• Easy to expand.
• Easy to be inspected and cleaned.
Standard design
The VLA unit consists of four concentric tubes. The product medium
flows in between two service channels, and is heated or cooled from
the inside and outside at the same time. The unit features easy,
full inspection of the product side by removing the tube insert. The
outer
. shell is corrugated and the other three concentric tubes are not
corrugated, smooth. If required, the product tube can be corrugated.
To achieve a more even temperature on the product, static mixers can
be welded on outside the third concentric tube. ViscoLine Annular heat
exchangers are connected in series on product side and in parallel on
water/service side and grouped on support frame or full frame.

Working principles
The product medium runs in between the second and the third
concentric tube and is counter-current relation to the service medium.
The only spare parts needed are the O-rings in the header. There is
a maximum gap on the product side of 49,2 mm (1,9 inches) and a
minimum gap of 5,8 mm (0,2 inches).

1.4.85
ViscoLine™ Annular Unit Shell & tube heat exchangers

Technical data Standard materials


Mechanical design pressure
Product side (tubes) Stainless steel AISI 316L
The Viscoline annular unit is designed for a pressure of 15 bar (217
1.4 Stainless steel AISI 304 or AISI
PSI) on the product side (tubes) and 10 bar (145 PSI) on the service Service side (shell)
side (shell), depending on the connections. The unit can, however, 316L (optional)
accommodate higher pressure ratings up to 100 bar, depending on Stainless steel AISI 304 (units
component thickness as connection type. Frame can be angled for self-draining on
The ViscoLine Annular unit complies with the European Pressure request)
Equipment Directive (PED 97/23/CE), and is entitled to bear the
CE mark. Where the CE mark is not required, Viscoline would be
Other material available on request is 254 SMO on product side.
manufactured according to Sound Engineering Practice (SEP). Other
Product bends in AISI 316L
design codes are available as well such as ASME VIII Div.1 and others
would be on request like SELO’s China Manufacturer License (SELO Gaskets materials are: NBR, EPDM, Viton, PerlastTM and others on
approval) and GOST Russia Certificate of Conformity. request.
It is designed to operate at a temperature of 190°C (374 °F) although Designation
higher temperatures are also met. VLA 52/70/114/129-6.0-316L/304
All units can be provided with an expansion joint to absorb any thermal VLA: ViscoLine Annular
expansion stresses that arise. 52: 1st tube diameter
70: 2nd tube diameter
Static mixers can be included to increase turbulence and guarantee an
114.3: 3rd tube diameter
homogeneous thermal treatment.
129: 4th and outer diameter of service shell
Connections 6.0: module length (meter)
For both product side (tubes) and service side (shell) we can offer: 316L: material product side (tube)
SMS, DIN 11851, DIN 11864, Tri-Clamps, Flange and other on request. 304: material service side (shell)

Options
• Protection sheets.
• Thermal insulation.
• Video inspection.
• X-Rays measurements & certificates.
• NDT testing & certificates.
• Other tests, documentation and certificates on requests. Graphic representation of the flow pattern in the ViscoLine Annular Unit

ViscoLine VLA 3 meter (9,8 ft) combined with 6 meter (19,7 ft) on a support frame

The ViscoLines can be manufactured with different surface finish and


can be electropolished if required

1.4.86
Shell & tube heat exchangers ViscoLine™ Annular Unit

Gap Volume in product gap Heat transfer area


Type
mm inches litres US gallons m² ft²
VLA 16/25/40/52-6 5.8 0.23 3.6 0.95 1.1 11.8
VLA 25/34/52/63-6 7.5 0.30 6.2 1.64 1.48 15.9 1.4
VLA 18/28/52/63-6 10.5 0.41 8.1 2.14 1.37 14.7
VLA 28/40/63/76-6 9.8 0.39 9.7 2.56 1.78 19.2
VLA 25/38/63/76-6 10.7 0.42 10.4 2.75 1.75 18.8
VLA 25/34/63/76-6 12.8 0.50 11.9 3.14 1.68 18.1
VLA 20/28/63/76-6 15.8 0.62 13.7 3.62 1.57 16.9
VLA 40/60/76/85-6 5.9 0.23 7.8 2.06 2.37 25.5
VLA 34/52/76/85-6 10.1 0.40 12.4 3.28 2.24 24.1
VLA 34/51/76/85-6 10.7 0.42 13.1 3.46 2.22 23.9
VLA 34/48/76/85-6 11.9 0.47 14.3 3.78 2.15 23.1
VLA 28/40/76/85-6 16.1 0.63 17.9 4.29 2.02 21.7
VLA 25/38/76/85-6 17.0 0.67 18.7 4.94 1.99 21.4
VLA 25/34/76/85-6 19.1 0.75 20.2 5.34 1.91 20.6
VLA 20/28/76/85-6 22.1 0.87 22.0 5.81 1.81 19.5
VLA 40/63/85/102-6 8.8 0.35 12.6 3.33 2.59 27.9
VLA 40/60/85/102-6 10.4 0.41 14.6 3.86 2.53 27.2
VLA 34/52/85/102-6 14.5 0.57 19.2 5.07 2.40 25.8
VLA 34/51/85/102-6 15.1 0.59 19.9 5.26 2.38 25.6
VLA 28/48/85/102-6 16.4 0.65 21.1 5.57 2.34 25.2
VLA 28/40/85/102-6 20.5 0.81 24.7 6.53 2.19 23.6
VLA 25/38/85/102-6 21.5 0.85 25.5 6.74 2.16 23.3
VLA 25/34/85/102-6 23.5 0.93 27.0 7.13 2.08 22.4
VLA 20/28/85/102-6 26.5 1.04 28.8 7.61 1.97 21.2
VLA 40/70/89/102-6 7.5 0.30 11.5 3.04 2.78 29.9
VLA 40/63/89/102-6 10.7 0.42 15.8 4.17 2.67 28.7
VLA 40/60/89/102-6 12.3 0.48 17.8 4.70 2.61 28.1
VLA 34/52/89/102-6 16.5 0.65 22.5 5.94 2.48 26.7
VLA 34/51/89/102-6 17.1 0.67 23.1 6.10 2.46 26.5
VLA 28/48/89/102-6 18.3 0.72 24.3 6.42 2.41 25.9
VLA 28/40/89/102-6 22.5 0.89 28.0 7.40 2.26 24.3
VLA 25/38/89/102-6 23.4 0.93 28.7 7.58 2.23 24.0
VLA 25/34/89/102-6 25.5 1.00 30.2 7.98 2.16 23.3
VLA 20/28/89/102-6 28.5 1.12 32.0 8.45 2.05 22.1
VLA 34/60/89/102-6 11.3 0.44 16.1 4.25 2.53 27.2
VLA 34/60/89/102-6 10.3 0.41 14.5 3.83 2.46 26.5
VLA 28/48/89/102-6 16.3 0.64 21.0 5.55 2.28 24.5
VLA 28/48/89/102-6 14.8 0.58 18.6 4.91 2.19 23.6
VLA 52/85/102/114-6 6.3 0.25 11.5 3.04 3.25 35.0
VLA 52/76/102/114-6 10.7 0.42 18.5 4.89 3.13 33.7
VLA 52/70/102/114-6 13.8 0.54 23.1 6.10 3.02 32.5
VLA 40/63/102/114-6 17.1 0.67 27.4 7.24 2.91 31.3
VLA 40/60/102/114-6 18.7 0.74 29.4 7.77 2.85 30.7
VLA 34/52/102/114-6 22.8 0.90 34.0 8.98 2.72 29.3
VLA 34/51/102/114-6 23.4 0.92 34.6 9.14 2.70 29.1
VLA 28/48/102/114-6 24.7 0.97 35.9 9.48 2.65 28.5
VLA 28/40/102/114-6 28.8 1.13 39.5 10.43 2.50 26.9
VLA 52/89/114/129-6 10.7 0.42 21.3 5.63 3.56 38.3
VLA 52/85/114/129-6 12.7 0.50 24.6 6.50 3.49 37.6
VLA 52/76/114/129-6 17.1 0.67 31.7 8.37 3.37 36.3
VLA 52/70/114/129-6 20.2 0.80 36.2 9.56 3.26 35.1
VLA 40/63/114/129-6 23.4 0.92 40.6 10.73 3.14 33.8
VLA 40/60/114/129-6 25.0 0.98 42.5 11.23 3.09 33.3
VLA 34/52/114/129-6 29.2 1.15 47.2 12.47 2.94 31.6
VLA 28/48/114/129-6 31.0 1.22 49.0 12.94 2.87 30.9
VLA 28/40/114/129-6 35.2 1.39 52.7 13.92 2.72 29.3
VLA 52/89/114/129-6 8.7 0.34 16.9 4.46 3.45 37.1
VLA 52/89/114/129-6 7.2 0.28 13.8 3.65 3.34 36.0
VLA 52/76/114/129-6 15.1 0.59 27.5 7.26 3.22 34.7
VLA 52/70/114/129-6 18.2 0.72 31.9 8.43 3.15 33.9
VLA 52/60/114/129-6 23.0 0.91 38.2 10.09 2.98 32.1
VLA 70/114/140/154-6 10.7 0.42 26.7 7.05 4.50 48.4
VLA 70/102/140/154-6 17.1 0.67 40.4 10.67 4.27 46.0
VLA 70/89/140/154-6 23.4 0.92 52.4 13.84 4.04 43.5
VLA 70/85/140/154-6 25.4 1.00 55.8 14.74 3.97 42.7
VLA 52/76/140/154-6 29.8 1.17 63.0 16.64 3.85 41.4
VLA 52/70/140/154-6 32.9 1.30 32.9 8.69 3.74 40.3
VLA 70/89/140/154-6 19.6 0.77 42.3 11.17 3.86 41.5
VLA 70/89/140/154-6 19.6 0.77 42.3 11.17 3.81 41.0
VLA 85/129/154/168-6 10.5 0.41 29.2 7.71 5.03 54.1
VLA 70/114/154/168-6 17.9 0.70 47.1 12.44 4.77 51.3

1.4.87
ViscoLine™ Annular Unit Shell & tube heat exchangers

Gap Volume in product gap Heat transfer area


Type
mm inches litres US gallons m² ft²
VLA 70/102/154/168-6 24.2 0.95 60.7 16.04 4.54 48.9
1.4 VLA 70/89/154/168-6 30.6 1.20 72.8 19.23 4.31 46.4
VLA 129/168/206/219-6 15.9 0.63 58.2 15.37 6.68 71.9
VLA 102/140/206/219-6 30.2 1.19 102.2 27.00 6.16 66.3
VLA 102/129/206/219-6 35.5 1.40 116.5 30.78 5.97 64.3
VLA 89/114/206/219-6 42.9 1.69 134.3 35.48 5.71 61.5
VLA 85/102/206/219-6 49.2 1.94 148.0 39.10 5.48 59.0
VLA 70/168/206/219-6 30.2 1.19 102.2 27.00 6.68 71.9
VLA 70/140/206/219-6 15.9 0.63 58.2 15.37 6.16 66.3
All types are also available in 3 meter length. Other ViscoLine dimensions on request

1.4.88
Shell & tube heat exchangers Multitube Heat Exchangers

ky Alfa Laval Multitube Heat Exchangers 1.4

Auxiliary Membrane Filtration Equipment

Multitube heat exchangers are used to heat or cool products in


membrane filtration plants. These heat exchangers are made of
stainless steel (AISI 316L), in a hygienic design. All materials comply
with FDA regulations.
The multitube heat exchangers are available in two standard sizes: 1
m2 and 2 m2. They consist of an external pipe placed around 34 pipes
(1 m2) or 60 pipes (2 m2). The cooling/heating medium flows on the
outside of these pipes.
Customized dimensions and connections are available on request.

Technical Data

Multitube Heat Exchanger - 1 m 2


Example of cooling capacity: 1 kW/°C, 15 m3/h product flow, 1 cP
viscosity, and 1 m3/h cooling flow.
L1
L3 L2
G
DN1

H H
DN1

TD 710-052 G

Multitube Heat Exchanger - 2 m 2


Example of cooling capacity: 2.3 kW/°C, 75 m3/h product flow, 1 cP
viscosity, and 3 m3/h cooling flow.
L1
L3 L2
DN2
.
DN1

H
H
DN1

TD 710-087
DN2

1 m2 2 m2
Code no.
104878 104880
Maximum pressure
Product 30 bar (3.0 MPa) 30 bar (3.0 MPa)
Medium 10 bar (1.0 MPa) 10 bar (1.0 MPa)
Temperature
Min. 1°C 1°C
Max. 80°C 80°C
Heat transfer area 1 m2 2 m2
Liquid volume in litres
Product 3 8
Medium 4 6
Weight kg 15 24
L1 (mm) 1200 1254
L2 (mm) 930 870
L3 (mm) 135 192
H (mm) 58 90
Product DN1‘ Diameter 51 mm 2" ISO 2852 clamp Diameter 76 mm 3" ISO 2852 clamp
Medium
DN2 - Diameter 51 mm 2" ISO 2852 clamp
G 1" BSP female -
Number of pipes 34 60

1.4.89
This page is intentionally left blank
1.5 Single scraped surface heat exchanger
Contherm scraped surface heat exchangers are the ultimate heat transfer solution for heat
sensitive, sticky, abrasive, particulate laden, crystallizing/phase changing or other difficult to
treat products in food, dairy, cosmetic, chemical, and other industries

Product leaflets
Contherm® Core Scraped-Surface Heat Exchanger . . . . . . . . . . . . . . . . . . 1.5.92
Contherm® Scraped-Surface Heat Exchanger (SSHE) . . . . . . . . . . . . . . . . 1.5.94
Convap® Scraped-Surface Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5.96
Contherm ® Core Scraped-Surface Heat Exchanger Single scraped surface heat exchanger

1.5
ky Alfa Laval Contherm® Core Scraped-Surface Heat Exchanger
For low to medium viscosity products

Applications
Scraped-surface heat exchangers (SSHE) are at the heart of both
continuous and semi-continuous viscous food and personal care
processes. The Contherm® Core SSHE provides exceptional thermal
efficiency, which is a prerequisite for viscous processing. Contherm
Core ensures higher throughput, uniform heat transfer and more
economical operation, compared to other heat exchangers.
Contherm Core is designed specifically to process low to medium
viscosity products, such as soups, sauces, ketchup, fruit purees,
dressings, baby food and desserts as well as skin lotions, facial cream
and shampoo.
Contherm Core features and benefits
• The 6x11 model offers 0.15 m2 (1.62 ft2.) larger surface area than
other scraped-surface heat exchangers in the market
• Features the same proven critical core components of the
Contherm including the heat transfer cylinder, seals and blades
• The Contherm Core can handle up to 50,000 cps and
25 mm (1 inch) particles
• Optional flushed seals allow for aseptic processing
Design
When processing less complicated low to medium viscosity
products, sometimes a more simple scraped-surface heat exchanger
solution
. is needed. Based on the traditional Contherm and exact
“core” components, Contherm Core was developed to provide a
cost-effective, simple design with the quality and reliability expected
from Alfa Laval.
This design ensures easy installation and reliable operation adding up
to an increased product lifetime and return on investment.
Contherm Core is only available in a horizontal installation frame and
with an option to stack three Contherm Core units on top of each
other. The frame set-up requires only a minimum of interconnecting
pipework and is made of bead-blasted 304 stainless steel.

1.5.92
Single scraped surface heat exchanger Contherm ® Core Scraped-Surface Heat Exchanger

Proven Contherm components


Up to 7.5 kW (10 HP) Direct
• Heat exchanger cylinder
coupled gear reducer (Up to 350 Center port • Seals
RPM) heads • Blades No hydraulic lift

1.5

Motor mounting flange Bolted mounting drive end Smaller diameter 2 piece outer Bolted mounting non-drive end
stainless steel trim sheet

Specifications
• Models 6x9 (0.85 m2 (9 ft2)) and 6x11 (1 m2 (11 ft2))
• 316/316L stainless steel cylinder
• FDA approved Alfalon® III scraping blades
• 76 mm (3 inch) or 114 mm (4.5 inch) staggered rotors
• Single or double mechanical carbon seals
• 51 mm (2 inches) SMS, DIN or Tri-Clamp connections
• Center port product heads for bidirectional product flow
• Up to 7.5 kW (10 HP) motor and directly coupled gear reducer
• Simplified mounting frame (optional)

Three Contherm Core units on frame

Working principle
Product is pumped into the Contherm heat exchange cylinder. As
it flows through the cylinder, it is continuously mixed and removed
from the cylinder’s precisely finished wall by the scraping blades. This
scraping action results in thin film product heating or cooling, a surface
free from fouling deposits, and a corresponding high heat transfer
rate. The drive can be adjusted for varied rotor speeds – an important
feature when a number of different products are to be processed.
Heating or cooling media flows in the annular space between the
Contherm’s heat exchange cylinder and the insulated jacket.
When liquid media is used, a spiral coil is installed in the annulus to
provide higher heat transfer efficiency. When utilizing steam or flooded
expansion refrigerants such as liquid ammonia or Freon, the coil within
the Contherm Core annulus is removed. The use of these refrigerants
requires other ancillary equipment such as refrigeration accumulators
and control valves, products that Alfa Laval can provide.
On start-up, air is completely purged from the Contherm. At the end
of a processing run, the product can be drained or pushed by water,
resulting in minimal product loss.
The Contherm’s maximum flow rate is application specific and
determined by the temperature program, nature of the product and
type of duty.

1.5.93
Contherm ® Scraped-Surface Heat Exchanger (SSHE) Single scraped surface heat exchanger

1.5
ky Alfa Laval Contherm® Scraped-Surface Heat Exchanger (SSHE)
Heat Transfer Solution for Low to High Fouling Products

Applications
The Contherm® scraped-surface heat exchanger (SSHE) has found
use within many different processes and applications for manufacturing
food, chemicals, pharmaceuticals, cosmetics, health and beauty
products, etc. It is particularly suited for processing viscous, heat
sensitive, sticky or chunky (containing particulates) products that are
to be pumped.
It can be used in a broad range of processing environments, including:
aseptic, heating, slush-freezing, sterilization, cooling, pasteurization,
crystallization and phase change.

Design
The standard design of Contherm includes:
• Standard execution is vertically mounted on a column. The column
needs to be secured to either a wall or the ceiling.
• Rotor is driven by electrical motor installed on upper end of the unit.
• Rotor is placed on ball bearings. Mechanical seals at each end of
Contherm prevent product leakage and external contamination.
• Rotating scraping blades are secured to pins welded to the rotor.
• A hydraulic lifting device provides an easy way to lower the rotor
and blades for maintenance and inspection.
• Tangential inlet/outlet ports provide gentler handling of the product,
resulting in better product integrity and quality, by allowing product
. to enter and exit cylinder in same direction as the turning rotor. Flow Rate
• It is designed to comply with the most stringent industry standards. The Contherm’s maximum flow rate is application specific and
USDA and 3A hygienic design certifications are available for special determined by the temperature program, nature of the product, and
executions. type of duty.
• Contherm is manufactured according to ASME and PED. Other
pressure vessel codes are available on request.
The Contherm SSHE can operate with a large flexible range of media
types, such as: steam, thermal oil, water, glycol, brine, Freon™ or
ammonia and other liquified gas refrigerants.
Working principle
Product enters the cylinder through the lower product head and flows
upwards through the cylinder. At the same time, the heating/cooling
media travels in counter-current flow through the narrow annular
channel between the heat transfer wall and the insulated jacket.
Rotating blades continuously remove product from the cylinder wall in
order to ensure uniform transfer of heat between media and product.
An optional coil in the annulus increases media velocity, adding to
the heat transfer efficiency.
Product exits the cylinder through the upper tangential port. On
start-up, air is completely purged from the Contherm. At the end of a
processing run, the product can be drained or “chased-out” by water
resulting in minimal product loss.
Scraper configuration, rotor diameter and rotor speed can be varied to
suit the properties of the particular product flowing through the cylinder.
Numerous Contherm configurations are available. Trained,
knowledgeable Alfa Laval staff are able to customize each Contherm
unit by selecting the appropriate materials, features and options to
meet each customer’s exact requirements.

1.5.94
Single scraped surface heat exchanger Contherm ® Scraped-Surface Heat Exchanger (SSHE)

Technical Information
Working temperature range:
B
Product side: . . . . . . . . . . . . . . . . . -35°C to +170°C
Media side: . . . . . . . . . . . . . . . . . . -35°C to +170°C C
Maximum working pressure:
Product side: . . . . . . . . . . . . . . . . . 20 bar and full vacuum D 1.5
Media side: . . . . . . . . . . . . . . . . . . 17 bar
Connections - product side: E
A
51 mm DIN, Tri-clamp, SMS, other
76 mm DIN, Tri-clamp, SMS, other F
Connections - media side:
51 mm Upper - NPT or flange
5401-0001
37 mm Upper - Lower NPT or flange
Materials
The heating surface is made in 316 L stainless steel, honed to a very G
high finish on the inner surface. The scraping blades are made of
Alfalon® III, Nylon and Teflon material.
The seals are made of single carbon mechanical, carbon flushed /
aseptic, hard face and hard face flushed / aseptic. Suitable materials
will be selected for special applications.
Optional Features H
The following optional design features are available: K
J
• Alternative mounting configurations, including a horizontal option
for use in facilities with limited ceiling height A = Product outlet
• Control panel with automatic maintainance status feature to prevent B = Motor
product freezing if flow is interrupted C = Blade
• Refrigeration (accumulator) or heating/cooling valve packages. D = Heat transfer surface
• Rotors in different sizes: 76 mm diameter, 102 mm diameter, 114 E = Rotor
mm diameter, 127 mm diameter F = Heating/cooling media port (in) (Refrigerant - out)
• 27 barg product-side pressure rating is available G = Insulation
H = Heating/cooling media port (out) (Refrigerant in)
J = Rotor lifting device
K = Product inlet
D
E
B

C Heating Net* Floor


Model surface A B C D E weight space
5401-0002 [m 2] [mm] [mm] [mm] [mm] [mm] [kg] [m 2]
6x 3 0.279 854 2,502 864 933 717 140 0.33
6x 6 0.557 1,387 3,645 864 933 1,326 234 0.33
A

6x 9 0.836 1,997 4,864 864 933 1,936 274 0.33


6 x 11 1.020 2,355 5,689 864 933 2,205 306 0.33

* The height may vary depending on the size of the motor

1.5.95
Convap ® Scraped-Surface Evaporator Single scraped surface heat exchanger

1.5
ky Alfa Laval Convap® Scraped-Surface Evaporator
Removing moisture from viscous products

Application
Convap® is a specially modified Contherm® unit designed as a
continuous scraped-surface evaporator. This makes it particularly
suited for concentrating viscous, sticky and/or heat sensitive products
that tend to cause fouling in static types of heat exchanger.
Convap can effectively concentrate products to extremely high solids
levels, in some cases up to 99%. And it is often used to process
products that rapidly become viscous as they undergo concentration.
Convap can function as a preevaporator to any dryer type, as it makes
the overall process from concentration to drying of a product more
efficient.
Typical Convap applications include the production of purées, mashes,
pulps, concentrate and pastes from fruits and vegetables. Convap
units are also suitable for processing a wide selection of confectionery,
protein solutions such as whey protein, lecithin, sugar solutions,
chemical and pharmaceutical solutions, and for concentrating plant
waste materials into heavy slurry for easy disposal. Convap units can
also be used for concentrating coffee and other extracts.

Design
The standard Convap scraped-surface evaporator is based on a
modular design and is normally mounted vertically on a wall or column.
The modular design permits the deployment of one to four Convap
.units configured in parallel or up to two units in series to meet specific Materials
capacity requirements. Convap heat exchanger cylinders can also be The cylinder heating surface can be made of 316 L stainless steel, 316
configured so that several units use a shared separator vessel and L HIPEX stainless steel, corrosion-resistant alloy or nickel, with unique
condenser. Each Convap is assembled from standard, pre-fabricated coatings such as chrome, triple-chrome and Alfaloy.
components.
The scraping blades are available in configurations that include
The major components of a standard Convap unit are: Alfalon®III, Alfalon® III-S (metal detectable), PEEK, stainless steel and
• Scraped-surface heat exchange cylinder corrosion-resistant alloy. All blades can be fitted as slotted or spring
• Vapour dome loaded.
• Separator vessel
The seals are available in configurations that include single carbon
• A 4-bladed rotor configuration to prevent product burn-on
mechanical, carbon flushed / aseptic, hard face and hard face
flushed / aseptic, Huhnseal, and high torque / flushed, depending
Specifications on application.
Working temperature Optional features
Product side: . . . -35°C to +170°C The following optional design features are available for Convap units:
Media side: . . . . -35°C to +170°C • Control panel with automatic maintenance status features for
Maximum working pressure expansion refrigerant applications
Product side: . . . 20 bar and full vacuum • Rotors in different sizes: 76 mm diameter, 102 mm diameter, 114
Connections mm diameter and available in unique designs such as high-torque
Product side: . . . 51 mm DIN, Tri-clamp, SMS, other 76 mm DIN, spline and heavy-duty blade pins
Tri-clamp, SMS, other • Motors in a range of different power configurations and in
Media side: . . . . 51 mm Upper - NPT or flange 37 mm Upper - explosion-proof design
NPT or flange • Condenser
• Spray ball mounted in separator vessel, CIP pump and pressure
sensor for concentrate flow

1.5.96
Single scraped surface heat exchanger Convap ® Scraped-Surface Evaporator

A H
L

F
1.5
J M

G
E
N

D
C
5505-0001

B 5505-0000

A= Vapour outlet H= Motor


B= Concentrated product out J= Vapour dome
C= Product inlet K= Insulation
D= Heating media port (out) L= Heat transfer surface
E= Heating media port (in) M= Blade
F= Spray ball system for CIP N= Rotor
G= Separator vessel

How it works L PT
Just as in Contherm units, the product is pumped (B) into the lower
end of the Convap heat exchanger cylinder (A). The heating medium F
flows in the annular space between the heat transfer wall and the E
insulated jacket. Mechanical agitation, provided by the revolving C
blades, creates the convection conditions essential for efficient heat D
transfer. The scraping blades continuously remove the product film N
from the precision- /finished cylinder wall.
A
The Convap rotor, driven by a motor on the upper end of the unit,
spins the heavier liquid droplets towards the cylinder wall. This action P
M
ensures a continuous re-wetting of the heat transfer surface and the
removal of vapour, as well as preventing product burn-on. H
B
G
The Convap is normally operated under vacuum. Vaporization J
occurs in the Convap scraped-surface heat exchanger cylinder (A). 5505-0002

The separator (D), connected to the Convap by a custom-designed


vapour dome (C), allows the separation of the concentrate from the
K
vapour phase. In the separation vessel, the vapour exits the top to a
condenser (E) driven by a vacuum pump (G), while the concentrated A= Heat exchanger cylinder H= Concentrated product out
product exits at the bottom, forced by a concentrate removal pump (J). B= Feed pump J= Concentrate removal pump
As an option, separator vessel can be fitted with a spray ball head for C= Vapour dome K= CIP bypass pump
effective CIP cleaning in between batches. A pressure sensor (L) can D= Separator vessel L= Pressure sensor
be fitted on the top of the separator vessel and a level transmitter can E= Condenser M= Product
be fitted on the concentrated product out piping. A loop for a CIP F= Vapour outlet N= Water out
bypass pump (K) can also be implemented. G= Vacuum pump P= Water in

Convap Model Heating surface [m 2]


6x3 0.28
6x6 0.56
6x9 0.84

1.5.97
This page is intentionally left blank
1.6 Utility Modules
Our pre-assembled and pre-configurated utility modules are the reliable source for hot/cold
water or glycol supply to the customer’s plant

Product leaflets
Cold Water Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.100
Hot Water Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6.102
Cold Water Module Utility Modules

ky Alfa Laval Cold Water Module


Glycol and water based system
1.6

Application
The Alfa Laval cold water module is designed to supply cold
water/glycol as a cooling medium for all types of Alfa Laval heat
exchangers. It is designed for when high flow rates are required for
the cooling medium, and in particular to operate with cold water/glycol
with a temperature below the crystallization or freezing point of the
product passing through the heat exchanger. This means the cold
water/glycol cannot be sent directly to the heat exchanger, because it
might cause the product to crystallize or freeze.
To achieve the required water/glycol temperature, a supply of fresh
cold water/glycol is constantly fed into the circulation loop from the
plant’s cooling system. A circulation pump makes sure the full flow of
cold water/glycol gets to where it is needed in the heat exchanger.
This specialized module can also easily be combined with many other
types of equipment, such as stand-alone heat exchangers, or installed
as part of a SteriTherm™ aseptic heat treatment system. It is ideal for
use in conjunction with food processing installations in which cold
water/glycol is used as the cooling medium.

Design
The Alfa Laval cold water module is a pre-assembled skidmounted
unit designed and built specifically to ensure a steady supply of cold
water/glycol with only minimal variations in temperature. This supply
is automatically regulated by the combination of the cold water/glycol
. Features
regulating valve and the controller unit built into the control panel.
• Compact, modular design
This cold water module includes a water circulating pump powered • Can be used in many different combinations and applications
by an electric motor, a 3-way valve for regulating the flow of cold • Time-saving automatic operation
water/glycol, the appropriate instruments and internal piping, all • Control panel fitted with automatic regulators
installed on a stainless steel frame. • Secures no freezing in the heat exchanger.
The cold water module is delivered skid-mounted as a complete Benefits
pre-assembled unit that is easy to install close to the heat exchanger • Straightforward installation with low-cost of ownership
using the cold water/glycol, or in a suitable separate utility room. • Pre-assembled, pre-configured set-up helps eliminate time-wasting
This pre-configured set-up makes it easier, quicker and cost-efficient and risk
for the customer to ensure a reliable, consistent supply of cold • Takes up very little space
water/glycol with pre-determined specifications. It reduces the risk, • Supplies the correct amount of cold water/glycol at the desired
cost and delays often associated with ad hoc installations using temperature. This ensures the best possible exploitation of the
individual items of equipment from different manufacturers. It makes heat exchanger’s capabilities and performance, and reduces
the operation of heat exchangers more efficient and more consistent, consumption of cold water/glycol
thus helping boost quality results and reduce overall operating costs.
Alfa Laval cold water modules can be customized to suit a wide
range of specific operating needs as well as individual customer
requirements.

1.6.100
Utility Modules Cold Water Module

Working principle TT
A circulation pump makes sure the full flow of cold water/ glycol
gets to where it is needed in the heat exchanger. To achieve the A B
required water/glycol temperature, a supply of fresh cold water/glycol
is constantly fed into the circulation loop from the customer’s cooling
system.
The amount of glycol fed into this loop is regulated by a 3-way valve 1.6
controlled by a temperature controller, or by the customer’s own
control panel/PLC system. The module secures correct forward C 5503-0001
D
temperature to avoid freezing in the heat exchanger. The set point can
either be the temperature of the cold water/glycol leaving the actual
cold water module, or the outlet temperature from the heat exchanger A = Cooling media IN C = Cooling media OUT
in which the cold water/glycol is used. B = To heat exchangers D = From heat exchanger

Technical data

Type Cold water capacity [m 3/h] Cooling capacity [kW] ∆ t on cold water [°C]
Cold water module 1 10,000 108 10
Cold water module 2 20,000 216 10
Cold water module 3 30,000 324 10
Cold water module 4 40,000 432 10
Cold water module 5 60,000 648 10

Optional equipment Dimensional drawing [mm]


• Junction box where all electrical connections on the module are 1040
collected and terminated, making it easy to link them to external
control panels
• Additional plate heat exchanger and auxiliary equipment that make
it possible to use 2-phase cooling media
• Complete plug’n’play chiller solution
1538

1240

5503-0002

1.6.101
Hot Water Module Utility Modules

ky Alfa Laval Hot Water Module


Steam based hot water generator
1.6

Application
The Alfa Laval hot water module is designed to serve as the most
efficient and reliable way to supply either hot or superheated water as
a heating medium for all types of Alfa Laval heat exchangers.
This specialized module provides continuous heating and circulation
of hot water below 100°C and superheated water above 100°C at a
constant flow rate and at a constant temperature.
The module is ideal for use in conjunction with food processing
installations in which hot water is used as the heating medium. It can
also easily be combined with many other types of equipment, such as
stand-alone heat exchangers, or be installed as part of a SteriTherm™
aseptic heat treatment system.

Design
The Alfa Laval hot water module is a pre-assembled skidmounted
unit designed and built specifically to ensure a steady supply of hot
water with only minimal variations in temperature. This supply is
automatically regulated by the combination of the steam regulating
valve and the controller unit built into the control panel.
This hot water module includes a plate heat exchanger with stainless
steel heat transfer plates, a hot water circulating pump powered by
an electric motor, a steam regulating valve and condensate group, the
appropriate instruments and internal piping, all installed on a stainless
.steel frame. Features
The hot water module is delivered skid-mounted as a complete • Compact, modular design
pre-assembled unit that is easy to install close to the heat exchanger • Can be used in many different combinations and applications
that uses the hot water, or in a suitable separate utility/boiler room. • Time-saving automatic operation
• Control panel fitted with automatic regulators.
This pre-configured set-up makes it easier, quicker and cost-efficient
for the customer to ensure a reliable, consistent supply of hot water Benefits
with pre-determined specifications. It reduces the risk, cost and • Straightforward installation with low cost of ownership
delays often associated with ad hoc installations using individual items • Pre-assembled, pre-configured set-up helps eliminate time-wasting
of equipment from different manufacturers. It makes the operation of and risk
heat exchangers more efficient and more consistent, thus helping • Space-saving design with a small footprint
boost quality results and reduce overall operating costs. Alfa Laval hot • Supplies the correct amount of heating water at the desired
water modules can be customized to suit a wide range of specific temperature. This ensures the best possible exploitation of the
operating needs as well as individual customer requirements. heat exchanger’s capabilities and performance, and reduces steam
consumption
• Reliable operation, due to self-adjusting steam regulation
equipment.

1.6.102
Utility Modules Hot Water Module

Working principle A D
A circulation pump makes sure the full flow of hot water gets to where
it is needed in the heat exchanger. To achieve the required water TT

temperature, steam is used to heat the contents of the plate heat


exchanger to the desired set point.
The amount of steam used is determined by a steam regulating valve E
controlled by a temperature controller, or by the customer’s own 1.6
control panel/PLC system. The set point can either be the temperature C
of the hot water leaving the actual hot water module, or the outlet B
temperature from the heat exchanger in which the hot water is used. 5502-0001

A = From heat exchangers D = To heat exchanger


B = Water E = Steam
C = Condensate

Technical data

Steam consumption
Type Hot water capacity [m 3/h] Heating capacity [kW] ∆ t on hot water [°C]
[kg per hour]
Hot water module 1 1.000 31 25 50
Hot water module 2 5.000 94 16 150
Hot water module 3 10.000 156 13 250
Hot water module 4 15.000 250 13 400
Hot water module 5 20.000 313 13 500
Hot water module 6 30.000 469 13 750
Hot water module 7 40.000 625 13 1.000
Hot water module 8 60.000 938 13 1.500
Hot water module 9 80.000 1.250 13 2.000

The maximum hot water temperature available from standard-configurated Alfa Laval hot water modules is 150 °C. If higher temperatures are required,
modules can be customized to suit these specific needs

Optional equipment Dimensional drawing [mm]


• Junction box where all electrical connections on the module are 1240
collected and terminated, making it easy to link them to external
control panels
• Automatic on/off valve for steam and water connections/ tie-ins
can be included
2546

2006

5502-0002

1.6.103
Alfa Laval in brief

Close at hand
Alfa Laval is a leading global provider of
specialized products and engineered
solutions.

Our equipment, systems and services


are dedicated to helping customers to
optimize the performance of their Heat exchangers for Hygienic Fluid Handling Equipment, January 2020
­processes. Time and time again.

We help our customers to heat, cool,


separate and transport products such
as oil, water, chemicals, beverages,
foodstuffs, starch and pharmaceuticals.

Our worldwide organization works


closely with customers in almost 100
countries to help them stay ahead.

How to contact Alfa Laval


Contact details for all countries are
continually updated on our website.
Please visit www.alfalaval.com to
access the information.
Alfa Laval is a trademark registered and owned by Alfa Laval Corporate AB, Sweden. Alfa Laval © 2020

100001539EN-1 2001

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