Automotive Wheels & Tyres Guide
Automotive Wheels & Tyres Guide
1 Wheels
A disk or spoke with hub (revolving around axle) at a center and has a rim around the outside of disc for
mounting the tyre.
• One end of spokes is hooked to hub while another end is attached to wheel rim
• Spokes carries vehicle’s and passenger weight.
• Transmits driving and braking torque and withstand side force while cornering.
Hub
Rim
Advantages
• Light in weight
• Provide better cooling of brake drum
• High strength
• Better changeability as only one nut needs to be opened for mounting and dismounting of
wheels.
Applications: Cast wheels are used in car and forged wheels are used in heavy duty
Positive offset
• Hub mounting surface is toward the front or wheel side of the wheel.
• It is common to find a positive offset in newer and front wheel drive vehicles.
Negative offset
• Hub mounting surface is toward the back or brake side of the wheels centerline.
• A negative offset wheel usually has a "deep lip"
zero offset
Non-skidding
The tread pattern must be designed to permit least amount of skidding even on wet roads.
Uniform wear
The tyre wear must be less and uniform in order to maintain the non-skidding property.
Load-carrying
The tyre material and design must be able to ensure that the tyre is able to sustain the stresses due to
revolution.
Cushioning
The tyre should be able to absorb high frequency vibrations imparted by road surface and
provide cushioning effect.
Power consumption
The tyre absorbs some power due to the friction between the tread rubber and road surface and also due
to hysteresis loss (as heat).
Tyre noise
The tyre noise should be minimum when rolling.
Balancing
The tyre must be balanced statically as well as dynamically.
3.3 How to read tyre nomenclature?
Service Description
P205/75R x 15 92H
205 cross-sectional width in mm
75 aspect ratio
R radial construction
15 rim diameter in inches
92 load index
H speed rating (130 mph/210 km/h)
Some tires use letters at the end of the tire size (suffixes) to indicate special applications including the
following.
LT = light truck
ML = mining and logging
MH = mobile home
ST = special trailer
TR = truck
High-Flotation Tire Sizes
Plies – Layers of strong fabric which are built up to give the tyre its strength and shape. It’s made of rayon
material.
Tube - Which contains air under pressure. A non-return valve is attached with it. It is made of Butyl
Rubber.
Bead – Two rings that are made of steel wire and encased in rubber. They hold tire side walls snugly against
the rim and prevent tyre from coming off.
Tread – Rubber pattern Outer surface of the tyre that comes in contact with the road.
Side Wall – The sidewall is that part of the tire that bridges between the tread and bead. The sidewall is
largely rubber but reinforced with fabric or steel cords that provide for tensile strength and flexibility.
Breaker strip- A strip of fabric under the tread of a pneumatic tire casing, designed to protect the carcass.
Shoulder- The tire shoulder offers support and protection to both the sidewall and the tread. The shoulder
is one of the thickest parts of the tire, enabling the tire to more easily hold its form during cornering
manoeuvres.
Filler(apex)- The apex provides a cushion between the rigid bead and the flexible inner liner and body ply
assembly.
A tubeless tyre is very similar to a traditional tyre; except that it has no tube inside. Air in the tyre is
retained between the rim and tyre itself, with the use of an airtight seal.
ADVANTAGES
• No silly punctures: A normal tyre usually gets punctured when the tube gets pinched between the
tyre wall and the rim. It may sound silly, but happens more often than you would expect.
• Ability to run at lower pressure: Air changes its pressure inside the tube and makes it common
for tyres to run at lower pressures. This further increases the chances of the tube getting pinched
with the wheel as mentioned before. This will not the case with tubeless tyres.
• Liquid sealant: Tubeless tyres can be filled with liquid sealants. If a sharp object puts a hole in a
tubeless tyre, the liquid sealant immediately oozes out and dries up; thus, sealing the hole. This
enables you to travel longer without having to worry about a puncture.
• Air escapes slowly: In case you encounter a puncture, the air will leak very slowly in a tubeless
tyre; giving you enough time to pull safely over to the side of the road. A tube will let out air
immediately and can prove dangerous on a highway or when you are going at high speeds.
•
Lightweight: Tubeless tyres are lighter compared to tubed tyres.
• No unwanted friction: While driving at high speeds, a tubed tyre will have friction within itself.
This increases the tube temperature and there can even be chances of the tube exploding. A tyre/tube
explosion at high speeds calls for disaster. Tubeless tyres do not pose this risk.
• Stability: Since air is contained within the tubeless tyre itself, and not in a separate tube, high-speed
stability will be better.
DISADVANTAGES
• Difficult to fit: Tubeless tyres are difficult to fit on the rim as they have to be airtight against the
rim. Furthermore, only an expert can fit a tubeless tyre without getting the rim damaged.
• Punctures: If at all you have had a puncture and the tyre is flat, not everybody will be able to fix
it. Fixing tubeless-tyre punctures require special equipment; which not many will have.
• Cost: Tubeless tyres are expensive compared to tubed tyres due to the difference in components
used.
Dis-advantages:
• Reduced traction at high speeds (due to sidewall flexibility) and increase rolling resistance.
• Two layers rubbing thus produce heat which would damage the tyre material.
3.6.2 Radial ply type
Radial – Ply tyres consist of a carcass ply formed by textile arcs running from one bead to the other.
• Each ply which is laid in an arc at an angle of 90 degrees to the direction the tyre rolls.
• At the top of the tyre crown (under the tread), there is a belt made up of several plies reinforced with
metal wire, laid on top of the carcass ply.
• These crown plies, laid one on top of the other, overlap at an angle determined by the type of the tyre.
• Remember the tyre tread depth must be not less than 1.6mm over the central three-quarters of the tyre
and must go all the way round the circumference in an continuous unbroken band with no bald patches
anywhere on the tyre tread.
• If radial and cross-ply tyres are fitted to the same vehicle, the radial-ply tyres must only be fitted to the
rear.
• Cross-ply and radial ply tyres must never be fitted to the same axle.
• Tyre pressures must be set to the manufacture’s recommendations.
• The tread and side wall must be free from large cuts, abrasions or bubbles
Advantages:
• Its shock absorbing capacity is 25% more than bias ply.
• Lower rolling resistance and hysteresis loss leads to less fuel consumption.
• Larger resistance to punctures, cuts and impacts in the tread area.
• Longer tread life because of less heat build-up in tyre.
• The aspect ratio of a tire is determined by dividing a tire's section height by its section width. This
is described as a percentage of the tire width.
• Lower the aspect ratio, better load carrying capacity, less wear and higher cornering power.
•
3.9.2 Ply Rating / load range
The ply rating branded on a tire's sidewall identifies how much load the tire is designed to carry at its
industry specified pressure.
154-width of tyre in mm
➢ When turning: outside wheel must travel in wider arc than inside wheel
✓ Inspect the tyres for embedded objects in treads and remove them and look for signs of wear on all
wheels, including the spare.
✓ Check the pressure in the tyres.
✓ Check the wear patterns with the vehicle’s shop manual to indicate the types of wear that have
occurred.
✓ Causes of uneven wear can include faulty shock absorbers, incorrect front alignment angles and
wheels out of balance.
✓ Uneven tread and bald spots can indicate over- or under-inflated tyres and poor alignment.
Tires installed correctly or not directly related to the life of the tire, especially when the replacement tires.
Different tire types and patterns, due to different actual size and load capacity of the tires, must not in any
mix. Also, if you yourself cannot fully grasp the skills of replacement tires, we recommend that you go to
a professional tire shop or vehicle replacement at an authorized service provider.
2.Working pressure
Tire pressure is too low or too high, will affect the life of the tire. If the tire pressure is too low, the radial
deformation increases, excessive deformation of the tire wall on both sides, resulting in the tread shoulders
and wear phenomena, the tire temperature rises, it will seriously reduce the life of the tire.
If the tire pressure is too high, increasing the rigidity of the tire deformation and contact area is reduced, so
that the central unit pressure increases tread wear Caroline drama. Produce central tread wear phenomenon
that affects comfort and reduce tire life. Tests show that if we raise the pressure by 25%. Tire life will be
shortened by about 30%.
3. Tire load
The larger the load of the vehicle, the shorter the life of the tire, this is not to question the contents.
Especially in the case of overload more prominent. Regular tire manufacturers to produce tires are marked
with load index. Tires should be used within a specified load index corresponding to the maximum load.
4. Driving speed
Regular tire manufacturers to produce tires are marked with speed level index. Tires should be used within
a specified speed level index corresponding to the maximum speed.
5. Tire temperature
Vehicles in the process, the tire due to stretching, compression and friction, causing the tire temperature
rises. High temperatures easily exacerbate or even puncture the tire wear occurs.
6. Chassis status
Front, the rear axle parallelism, wheel alignment, brakes and chassis other parts working conditions will be
different degrees of technical conditions affecting the life of the vehicle tires. Once a serious traffic crash,
vehicle owners are sure to open the chassis to a professional repair station status checks and adjustments.
7. Road conditions
If the vehicle is a long gravel road or in the harsh road conditions, tire life will certainly be reduced. This
is no exception for off-road tires.
8. Driving habits
This is a factor related directly with the owners. Start too fast, sharp steering, emergency braking, high-
speed driving on poor road conditions of the lot, often when the tire rubs up and down curbs and parking
barriers, etc., can lead to severe tire wear, thereby reducing tire life.
9. Tire maintenance
Tire timely transposition, the appropriate choice of tread, ground maintenance routine, check the tire
pressure regularly and timely repair and are an important factor in the ground dug extend the life of the tire
tread in the gravel, and other foreign matter.
Many car repair experts say a vehicle to "30% repair, 70% maintenance"; do not wait until a failure occurs
before opening to the repair station maintenance. Periodic maintenance and extend tire life are also closely
related to the vehicle. Wheel alignment, steering knuckles, wheel bearings and suspension systems checked
regularly to maintain one less.
3.17 Why Tyre Pressure is Important
1.Incorrect tyre pressure not only adversely affects a vehicle's ability to brake, but also its stability and fuel-
efficiency.
2. A high pressure keeps the tyre from having enough grip on the road, which can lead the vehicle to hop
violently while passing over bumps and potholes.
3. High pressure also implies less traction, which can influence the responsiveness of the vehicle's brakes.
4. Low pressure means too much of the tyre's surface will touch the ground, which means increased friction.
Increased friction causes the tyre to heat up, which, in turn, leads the tread to wear out too quickly.
5. It is always safe to stick to the tyre pressure level advised by the car manufacturer.
1. REARWARD CROSS
For vehicles that are 4-wheel, all-wheel, or rear-wheel drive, the rearward cross pattern is recommended.
Rear tires are moved to the forward axle and kept on the same side of the vehicle while the front tires are
moved to opposite sides of the rear axle.
2. X-PATTERN
Recommended for front-wheel drive vehicles such as light-weight trucks and sedans, all tires are moved
diagonally, meaning tires are switched from one axle to the opposite as well as being repositioned from one
side to the other.
3. FORWARD CROSS
This is the most common pattern for front-wheel drive vehicles. The front axle tires are moved directly
back while the rear tires are moved up diagonally to the opposite side of the front axle.
3.23 FOR TIRES THAT ARE OF UNIFORM SIZE AND NON-DIRECTIONAL WITH A FULL-
SIZE SPARE TIRE:
In order to insure that all of the tires on your vehicle have even tread wear, you’ll want to be sure to rotate
your full-size spare tire along with the other four. This is especially vital for all-wheel or 4-wheel drive
vehicles where even small differences can put undue strain on your car’s drive train.
1. REARWARD CROSS (REAR-WHEEL OR 4-WHEEL DRIVE VEHICLES):
Both rear axle tires move directly forward to the front axle while the spare tire moves to the right side of
the rear axle. The right front tire moves diagonally back to the left side of the rear axle while the left front
tire becomes your new spare tire.
2. FORWARD CROSS (FRONT-WHEEL DRIVE VEHICLES):
Rear tires are moved diagonally to opposite sides on the front axle while the right front tire becomes the
new spare tire. The spare tire is positioned on the right side of the rear axle while the left tire on the front
axle is moved directly back into the left rear position.
SAMPLE VISUAL:
3.24 FOR HIGH PERFORMANCE AND DIRECTIONAL TIRES:
1. SIDE-TO-SIDE (FOR DIFFERENTLY-SIZED PERFORMANCE TIRES ON THE FRONT
AND REAR AXLES)
All tires are switched with their same-sized partner and remain on the same axle. The two rear
tires switch to the opposite side with one another while the two front tires do the same.