P-12027/8/2019-PC DIVISION Government of India Ministry of Food Processing Industries Panchsheel Bhawan, August Kranti Marg, New Delhi — 110049 Dated: 03.08.2020 Subject: Cost norms of Plant & Machinery and Equipment for Cereal & Grain Sector — Reg. Ministry has constituted a Committee under the Chairmanship of VC, NIFTEM for fixing cost norms for infrastructure and processing facilities for working out eligible project cost for all the schemes under Pradhan Mantri Kisan Sampada Yojana (PMKSY). 2. _ Based on the examination of cost of Plant Machinery and Equipment received from Original Equipment Manufacturers (OEMs), inputs available with the Members of the Committee, feedback and consultations, the Committee has proposed the cost norms for Plant & Machinery and Equipment required for food processing indicating the broad/ general specifications of the machine and its capacity. 3. The Ministry, based on the recommendations of the Committee and review thereupon, has determined the cost norms for the Plant & Machinery and Equipment for working out the Eligible Project Cost for the purpose of calculating the amount of grant as financial assistance to the projects under the schemes of the Ministry. 4, The cost norms for Plant & Machinery and Equipment has been fixed on the basis of OEM quotations of indigenous manufacturers for calculation of eligible projects cost/ grant under the schemes of the Ministry. This will help promote indigenous machinery. Entrepreneurs desiring to import such machinery may bear extra cost on their own. Wherever indigenous brand manufacturers do not exist, the cost norm will be fixed on the basis of cost of the lowest OEM quotation of imported machinery. 5. Cost norms of Cereal & Grains Sector are given at Annexure.w 2- 6. Grant-in-aid amount for the proposals received against the Eols and approved by the Inter-Ministerial Approval Committee under all the schemes of the Ministry will be calculated based on the above cost norms. 7. The cost of any other facilities/ components to be created under the projects and not covered under the cost norms may be considered based on the quotations submitted along with the proposal and inputs of technical member of the Committee subject to the approval by the Inter-Ministerial Approval Committee. This has the approval of the competent authority. Encl: As above (Atul Saxena) Joint Secretary Tel No.26406547 ov.Cost norms of Plant & Machinery and Equipment for Cereal & Grain Sector Ministry has constituted a Committee under the Chairmanship of VC, NIFTEM for fixing cost norms for infrastructure and processing facilities for working out eligible project cost for all the schemes under Pradhan Mantri Kisan Sampada Yojana (PMKSY). 2. Based on the examination of cost of Plant Machinery and Equipment received from Original Equipment Manufacturers (OEMs), inputs available with the Members of the Committee, feedback and consultations, the Committee has proposed the cost norms for Plant & Machinery and Equipment required for food processing indicating the broad/ general specifications of the machine and its capacity, 3. The Ministry, based on the recommendations of the Committee and review thereupon, has determined the cost norms for the Plant & Mi hinery and Equipment for working out the Eligible Project Cost for the purpose of calculating the amount of grant as financial assistance to the projects under various schemes of the Ministry. 4. The cost norms for Plant & Machinery and Equipment have been fixed on the basis of OEM quotations of indigenous manufacturers for calculation of eligible projects cost/ grant under ing to import such machinery may bear extra cost on their own. Wherever indigenous brand the schemes of the Ministry. This will help promote indigenous machinery. Entrepreneurs dé manufacturers do not exist, the cost norm will be fixed on the basis of cost of the lowest OEM quotation of imported machinery. 5. Cost norms have been determined for commonly used Plant & Machinery and Equipment required by the food processing industries. ‘The list is not exhaustive and more Plant & Machinery and Equipment would be included in due course. 6. The costs mentioned are basic cost of Plant and Machinery, exclusive of tax, freight, installation and commissioning charges 7. The cost of any other facilities / components proposed to be created under the project, and not covered under the cost norms may be considered by Technical Committee based on the Iquotations submitted along with the proposal and inputs of technical member of the Committee subject to the approval by the Inter-Ministerial Approval Committee. 8. If the capacity of components differs from those provided in cost norms, prorate cost may be considered by Technical Committee based on quotations submitted along with the proposal and inputs of technical member of the Committee subject to the approval by the Inter-Ministerial Approval Committee. 9. Plant and machineries, their material of constructions and supporting accessories should be of good quality and make, it should comply with the standards for quality and safety available for the same in the country, wherever applicable. 10. All the major equipment of the plant should be designed, engineered and fabricated in accordance with the prevailing and applicable Indian Standards as laid down by BIS. Wherever Indian Standards are not available, international standards like EHEDG/3A standards may be considered. 11. CPWD norms, as per the prevailing cost index, would be applied on civil construction works proposed in the projects. 12, The cost norms determined for Plant & Machinery and Equipment for Cereals & Grain Sector are given in the table below: A. Plant, Machinery and Equipment for Food Grains Cleaning, Sorting and Grading plant Capacity | Cost Sr.No. Major Machineries (in Ton Per Hour| (in Rs. Lac) _ - (IPH), Cleaner 1 Destoner Ade | Aspirator Magnetic Separator |____ Semi inder 23 Automatic | (ended linde Weighing Balance at platform | Cleaner 12 A2 | Destoner _ Aspirator JFully Automatic Sr.No. Bu. Semi Automatic (Atta) Mill B2. Fully Automatic ‘Wheat Flou Magnetic Separator Intended cylinder Grader Weighing Balance at platform Fork lift Bucket Elevators Colour sorter for higher capacity (4-5 ton/hr) only | Major Machineries B. Plant, Machinery and Equipment for Wheat Flour (Atta) Mill Machinery 26.30 ~ 74.00 Capacity Cost (in TPH) — | (In Rs. Lae.) Cleaning machine with destoner Storage tank Plour mill Atta grader Wheat crusher Weighing balance Wheat Flour | Sealing machine For higher capacity I ton /hr and more Semi-automatic packaging Machine Fork lift (optional) _ 0.25 0.50 10 4.30 1.65 12.50 2.0 19.80 Cleaning machine with de-stoner Bucket and belt elevators Conveyor Storage tank Flour mill Pneumatic system for flour lifting Centrifugal atta separator Wheat crusher Gravity separator Semi-automatic packaging Machine (for lower | capacity)’ Form fill and seal Machine (for (Atta) Mill | higher capacity) Fork lift For higher capacity (>5 tons/ hr) plant- Intensive dampner Intensive scourer Cockle cylinder with high density sheets, Jet filter 1435 42.00 85.00 140.00 215.00 810 270.00 12-15 350.00 Sr.No. Major Machineries Capacity (in TPH) Drum sieve / Reel machines Pre-cleaner C. Plant, Machinery and Equipment for Fully Automatic Modern Wheat Flour Mill Machin including packaging Cost (In Rs. Lac.) 160.00channel Fork lift Destoner Vibro separator 34 Intensive dumpner L Pneumatic type aspiration Bucket elevators Water dampner Small vibrio separator Airline aspiration channel Roller mills Heavy duty chakki Plan sifter Bran finisher Vibrio purifier Storage tanks 78 Form fill and seal machine 410.00 D. Plant, Machinery and equipment for wheat flour (Atta) mill machinery (Chakki based) Plant with Manual Vibratory Separator for Atta i Capacity | Cost Sr.No. Major Machineris | iq'tPH) | In Rs Lae) Intake Table 005 12.05 Elevators | Separator 0.35 12.55 Da. De-stoner 4. CChakki 24/30” with Motor oso | 325 Semi-Automatic | Fans 070 146s wheat flour (Atta) | And filter Control Chakki | Including All Electric Motors re based including all machine accessories & Centrifugal a0 Fans Including Bleetrie Control Panel 20 112.90 Including Iron & Stee! for Platforms Intake Table 0.40 13.60 Elevators a = D2 Separator 0.80 16.70 Automatic wheat | Ore yj our (At) Pant Chak 30" with Movor 1.20 4420 eee ae tata | Vibratory Separator for Atta 60 sa axed Including All Electric Motors . Including Electric Control Panel = Including Iron & Steel for Platforms 2.00 117.10E, Cost norms of plant, machinery and equipment for fully automatic wheat flour mill machinery E.1, Automatic wheat flour (Atta) Plant with Automatic Control Chakki - i Capacity Sr. No. Major Machineries Gn tPH) Cost (In Rs. Lae.) [Intake Table | Elevators 0.50 1715 ‘Separator oo De-stoner 1.0 22.70 Silo - Chakki 24/30" with Motor 1.50 49.65 Fans And filter r ~ ly ‘Vibratory Separator for Atta 2.0 102.70 Plansifier for atta sieving Including All Electric Motors Including all machine accessories & Centrifugal Fans Including Electric Control 3.0 129.55 Panel& Touch Screen Including Iron & Stee! for Platforms F. Cost norms of Plant, Machinery and Equipment for Riee Mill Machinery F.LMini Rice Mill Sr. No. Major Machineries Ta Cost (In Rs, Lae.) Mini rubber roll paddy 0.4-0.50 2.50 "| dehusker Aspirator with precleaner 07-08 3.80 1. | Cone polisher Rice grader Weighing Balance 1.0 5.10 Sealing Machine F.2, Semi-Automatic Rice Mill Sr.No. ‘Major Machineries ann Cost (In Rs. Lae.) Paddy cleaner cum destoner Rubber Sheller Lo 13.50 Aspirator ——————————— Paddy separator 20 21.00 Cone polisher Po - Rice Grader 3.0 32.00 | &Bucket elevators Fork Lift Optional) Weighing machine at platform Semi Automatic Packaging machine F.3. Fully Automatic Rice Mill Sr. No. Major Machineries (in TPH) Cost (In Rs. Lac.) ‘Modernised fine cleaner and 1.0 28.50 destoner = Fully Automatic Paddy 20 35.00 dehusker Husk separator 3.0 60.00 Paddy separator Rice cone polishers 40 85.00 Plan sifter with aspirator rs Drum Grader 5 160.00 Bucket Elevators 210.00 Form fill and seal machine For capacity >1.0 ton/hr 8:10 360.00 Cyclones _ Rice length grader 10-12 420.00 Rice silky polishers = - Preumatic bran separation system Magnetic separator 13-15 470.00 For capacity >5.0 ton/hr Silk shine polisher Colour sorter F.4, Parboiling unit in fully automatic rice mill : Capacity Major Machineries a. Cost (In Rs. Lac.) ‘Soaking tanks 12 76.00 Steamer (15-20 tons in one batch) Boiler ——= LSU Drier 1, | Bucket Elevators and conveyors | (25-30 tons in one batch) Including All Electric Motors as Including Electric Control Panet_ | —(45+50 fons in on eluding Hron & Steel for (65-70 tons in one batch) 166.25 Sr. No. 142.50 1e batch) 90.25F.SRice flaking unit x Major Machineries Capacity (Kg/Hour) Cost (In Rs. Lac.) 150-200 61 Roaster oe _ Poha making machine 350 3 1. | Grader Flaker 300-550 16.75 Elevator 950-1000 =e F.6.Rice Puffing unit a Major Macl Capacity (Kg/Hour) Cost (In Rs, Lac.) Vertical mixer Extruder Belt conveyor 400 29.75 Rotary roaster LL Flavouring drum G. Plant, machinery and equipment for pulse mill machinery G.l. Mini Dal/Pulse mill ee Capacity Ne Major Machineries (in TPH) Cost (In Rs. Lac.) Mini Dal mill 01-015 2.55 Pre cleaner L a - Grader Sheller 0.25-0.30 4.10 Dryer = Weighing Balance Sealing Machine 0.50 7.40 Including all electric motors_ | = G.2. Semi Automatic Pulse/Dal mill - - 7 i Capacity id Major Machineries (in TPH) Cost (In Rs. Lac.) Pre- Cleaner cum Grader 1, | Dat mill 05 10.70 * | Dal sheller Pre cleanerDal destoner Dal grader 10 26.60 Dal dryer Dal polisher Weighing Balance Fork lift ‘Semi Automatic Packaging machine 2.0 49.40 Including all electric motors Including electric control panel Including iron and steel platforms, G3. Fully Automatic Pulse/Dal mill sr. Capacity Ne Major Machineries (in TPH) Cost (In Rs. Lae.) Pre cleaner Vibrio destoner Gravity separator 10 104.50 Dal grader Emery roll machine ee ‘Chakki with emery stone Bucket Elevators 20 223.25 Tray drier Dal polisher 1. | Colour sorter Fork Lift Weighing machine at platform Form fill and seal machine Including all electric motors 30-40 361.00 Including all machine accessories Including electric control panel Including iron and steel platforms H. Plant, machinery and equipment for HLA. Mini Oil mitt Sr. , Capacity (Kg oil C | Ne. Major Machineries seedsitlout) Cost (In Rs. Lae) Single chamber oil expeller with reduction gear box Saad 2.00 1. | Filter press - a _ Steam round kettle for cooking [seeds 35-40Boiler Oil tank Weighing balance Including all electrie motors, Including all machine accessories Including iron and steel platforms 50-60 3.00 H.2, Semi automatic Oil mill si No. Major Machineries Capacity (Kg oil seeds/Hour) Cost (In Rs. Lac.) #3. Ful ‘Single chamber oil expeller with reduction gear box press Steam round kettle for cooking seeds Boiler Motor Rail Oil tank Weighing balance at platform ‘Semi automatic bottling and capping machine Including all electric motors Including all machine accessories Including iron and steel platforms 70-80 125-150 5.25 6.30 175-200 300-350 400-450 7.40 10.65 1175 500-550 14.10 ly automatic Oil mill Sr. No. Major Machineries ‘Capacity (Kg oil seeds/Hour) Cost (In Rs. Lac.) Single chamber oil expeller with double reduction gear box Filter press Steam round kettle for cooking seeds Boiler Oil tank Bucket elevators Motor Rail Horizontal Conveyors Weighing balance at platform Fully automatic bottling and capping machine Including all electric motors Ineluding all machine accessories Including iron and steel latforms 500-550 18.25 600-650 20.75Solvent extraction plant rm Major Machineries Capaci Cost (In Rs, Lac.) ‘Solvent extraction plant to 300TPD So 1 process soya bean 300 Tons For Soyabean 535.00 Seeds Per 24 Hours, J. Millet Processing Plant Jal. Primary Processing Cost Sr.No. Particulars Capacity | in Rs Lae) - MS SS 1 | Cleaning 2 | Sorting ; — [4 | Drying 100 Ke/h 10.50 27.50 5 6 (Polishing or Peariing =~‘! Ton/h 42.50 119.50 7 _ | Blevators 8 _| Size Reduction or Grinding 9 | Storage (SS 304) - | 10 — | Packaging Machine for Grains 500g to 5 Kg. 8.00 8.00 TT | Packaging Machine for Powder 500g to 5 Ke 8.00 8.00 32. Secondary Processing Roaster Sr.No. | Particulars: Capacity Cost | “(Un Rs. Lac.) T | Millet Roaster 100-150 Ke/hr 21.00 200 Kg/hr 23.53 2 Packaging Machine 50 to 500g Pouch (Single Head) 756 50 to 500g Pouch (Double Head) 11.00 K. RTE Extrusion Food Processing Line Sr.No. Particulars Capacity Cost (in Rs. Lac) 1} Pasta Plant 100-150 Kg/hr 46.22 a, PastaMaking Machine [300-250 Kg/hr 35.00 b. Drier c._Steamer 2 | Packaging Machine 50 to 500g Pouch (Single 7.56 ___Head)__| 50 to 500g Pouch (Double 11.00 - Head) 4L. RTE xtrusion Food Processing Plant Sr. No. Particulars Capacity Extrusion line Twin Screw Extruder Hammer Mill Pulveriser Flour Mixer Conveyor (Air, Cooling) Multilayer Drier Hoister Oil Sprayer Flavoring Machine Flaker Roaster Vibro Sifter Core Filler Shaper Puff Gun Machine 2 | Packaging Machine M, Millet Processing Unit ‘50 to 500g Pouch (Single 50 to 500g Pouch (Double 100-150 Keyhr Cost (In Rs. Lae.) 110.17 200-250 Kg/hr 300-350 Kg/hr Head! Head) 131.36 156.78 7.56 11.00 . Major Machineries | Intake Section and Grinding Section Intake Hopper with Magnetic Grill Hoister Pulveriser ixing Section Ribbon Blender Transfer conveyor Bucket Elevator Cooking and Extrusion Section 1 _ | Storage Bin with pneumatic slide gate Twin Screw Extruder — Electrical heating Core Filled Snacks Machines Core filler Shaper for Pillows and triangle shaped snacks Shaper for long and short sticks Raw flakes Manufacturing Machines ratory feeder Air conveyor Flaking Machine Capacity 150 - 200 ke/h Cost (In Rs, Lac.)Hoister Drying Seetion 5 Layer Electrical Dryer ‘Seasoning Section Double Drum oil coating machine with oil sprayer and air compressor Cooling conveyor N. Supplementary Nutritious Food plant x ‘Major Machineries Capacity Cost (In Rs. Lac.) | Grain cleaning and storage Blending and grinding section Flour roasting and cooling 2500 MT per Month 1 _ | Additive storage and blending For Soyabean Seeds 260 Packing section (except Per 24 Hours packaging machi ery 12