TOYOTA (NOUSTRIAL EQUIPMENT Flat Rate Manual MODELS 2TG(D)20~25 02-2TG (D)20~25 42-21D 20~25 Re teeFOREWORD This Flat Rate Manual describes the standard times for service operations on Toyota industrial vehicles. This manual should be used for the computation of the time for each service operation and repair and service cost. Any alterations of the contents in this manual after the publication will be notified to you through the Toyota Parts and Service News. TOYOTA MOTOR CORPORATIONVEHICLE MODEL CODE LIST ‘This Flat Rate Manual has been edited for the models described below. Application : From December 1989, and for minor change models from March 1998. TOYOTA FORKLIFT TYPE CODE TYPE CODE MODEL MODEL. ENGINE BODY ENGINE BODY 2TD20 1DZ 20 2TD25 1DZ 25 02-2TD20 ” ” 02-2TD25 ” ” 2TG20 ay ” 2TG25 ay ” 02-2TG20 ” ” 02-2TG25 ” ” 42-2TD20 22 ” 42-2TD25 22 ”FLAT RATE MANUAL STANDARDS 1, Explanation of Description Items p ® ® ts OPER. REPAIR] REPAIR | APPLICABLE | OPER. NUMBER non CODE UNIT | VEHICLE HOURS: (670501 JIL CONTROL VALVE ASSY 1 18 [1] Operation Number ... Represents the operation method by 6 or 7 alphanumeric characters (Ex. 670501 as shown in the above list). ‘The operation number in this Flat Rate Manual is in any of the three following formats (refer to the Operation Number Format on page 3): Format 1: Basic operation number (Conforms to the item name code format in the Toyota Industrial Vehicle Parts Catalog.) Format 2: Operation number for periodic maintenance or lubrication Format 3: Operation number for adjustment, cleaning, air bleeding, or test Operation Number Format ‘Format 1 Disassembly drawing No. (Fig. No. shown in the parts catalog) 1 Serial No.: 00-99 or AA~ZZ 1— Drawing code \__ auxiliary code: A~Z (This digit is not used when the auxiliary code dose not exist.) Format 2 ‘The two leading digits and one trailing digit are always 0. |_________—- Serial No.: 100-999Format 3 ‘The one leading digit and one trailing digit are always 0. The two leading digits of the disassembly drawing No. Serial No.: 01~99 [2] Operation Describes the name of the part, ete. for the service operation. ‘The part name description, in principle, conforms to that in the Toyota Industrial Vehicle Parts Catalog. ‘When two or more parts are involved in an operation, the first described part name code is used as the operation code for the operation. [3] Repair Code ... ‘The repair method is represented by the following numeric code. oe Repair Code Operation To perform an initial installation of an accessory or an Install 0 optional part to the vehicle, and perform all necessary | adjustments if necessary. ‘To remove a specified part from the vehicle, install a new replacement part to the vehicle, and perform all necessary adjustments if necessary. Replace 1 (Ex. LIFT CYLINDER ASSY = Cylinder removal + fitting replacement + cylinder installation + adjustments (chain adjustment, ete.) ‘To remove a specified assembly part from the vehicle, and disassemble the specified assembly for inspection, adjustment and repair of the components, reassemble the disassembled and / or using new parts after performing inspection on each component for correct functioning, and install it to the Overhaul 2 vehicle, and perform all necessary adjustments if necessary. (Ex. LIFT CYLINDER ASSY = Cylinder assy removal + disassembly + inspection + reassembly + cylinder assy installation + adjustments (chain adjustment, ete.)Repair . Methoa | Repair Code an a To clean a specified part on the vehicle, or removed from the vehicle if necessary, and check it visually. ‘To perform all necessary adjustments of a specified part on Adjust 4 the vehicle, or removed from the vehicle if necessary, with measuring instruments and so on. aa . ‘To grind a specified part on the vehicle, or removed from the vehicle if necessary, with a grinder and so forth. ft c ‘To bleed air from a specified part on the vehicle and set it to correct functioning status. ne ‘To check the function of a specified part on the vehicle, or inapect) 7 removed from the vehicle if necessary, with a measuring instrument and so forth. at ‘To remove a specified part from the vehicle, reinstall the eal 8 same on the vehicle, and make all necessary adjustments if necessary. ‘To supply or change oil or grease for a specified part on the Lubricate 9 vehicle, or removed from the vehicle if necessary, to keep good functioning status. Periodic __ ‘To perform the operation described on the new vehicle maintenance inspection card or service booklet. [4] Repair Unit ‘The repair unit definition is as follows: : When only one part is used or when the operation is not related to part @ Blank @® One @® One side quantity. (The repair unit column is left blank.) : When the total standard time is calculated as the product of the standard time for one piece and the quantity used. (Only the standard time for one piece is indicated.) : When the standard times for one piece and for total quantity are the same ‘or when the operation is to be performed for the total quantity at a time. (Only the standard time for the total quantity is indicated.) : When the standard time is different between one piece and total quantity. (The standard time for one piece and the standard time for the total quan- tity are indicated respectively.) : When the standard time for both sides is twice that for one side. (Only the standard time for one side is indicated.)® Both sides: When the standard times for one side and for both sides are the same, or when the operation is to be performed for both sides at one time. (Only the standard time for both sides is indicated.) ® One side — : When the standard time is different between one side and both sides. Both sides (The standard time for one side and the standard time for both sides are indicated respectively.) ® Right side — : When the standard time is different between the right and left sides. Left side (The standard time for the right side and the standard time for the left side are indicated respectively.) [5] Applicable Vehicle and Standard Time (Operation Hours) (1) When one standard time is applicable to all models, this column is left blank. (2) When the standard time depends on the vehicle model, the operation hours for each model is indicated. (3) When one standard time is applicable to multiple but not all vehicle models, it is indicated on the right side of the applicable model in the bottom row. x.) 5K-4Y- ID21Z 0.5| — 0.5 H= 5K-4Y-1DZ12 (4) When the applicable model is further classified, the common vehicle model with a succeeding colon is indicated in the top line, and only the subclass names are to be indicated below. (Bx) 10-15: Dry clutch 6.2| — 6.2 H = Dry clutch for 10 to 16 models Oil clutch 64 6.4 H = Oil clutch for 10 to 15 models (5) The words used in the applicable vehicle column are as follows: © For distinction by the vehicle type, the type code in the vehicle model code list (refer to the list shown in page 2) is used. @® The list of abbreviations shown in the item 3 on page 7 is applied. @ _ The words not shown in either D or @ mentioned above are indicated below. L-speed . 1 Speed torque converter 2-speed . 2 Speeds torque converter FHPS .. . Full hydraulic power steering2. Explanation of Standard Time ‘The standard time in the operation hours column is designated in one-tenth of an hour. Seconds are counted as 1 minute. 1 to 6 minutes are expressed as 0.1, 7 to 12 minutes as 0.2 and 55 to 60 minutes as 1.0. Actual operation time in | 1 | 7 | 13 31 |37 |43 | 49 | 55 minutes ~6 | ~12 | ~18 ~36 | ~42 | ~48 | ~54 | ~60 Operation hours o1 | o2 | 03 | o4 | 05 | 06 | o7 | 08 | 09 | 10 3. List of Abbreviations Abbreviation| Meaning |Abbreviation| ‘Meaning & and or or A Ampere - om Overhaul Ay and a opt Option. 4/0 and / or os Oversize Ac Alternate current PS Power steering AH Ampere-hour RES Resistor type ASSY Assembly RH Right hand ATM. Automatic transmission RR Rear pe Direct current SOR SCR type F Full-free two-stage mast sTD Standard FR Front sv ‘Semi-free Wide visible two- stage mast FS Full-free three-stage mast US Undersize FSV Wide visible full-free three- v Volt stage mast FV Wide visible full-reethree-atage | V Wide visible two-stage mast mast HR Hour wi With LH Left hand incl.: Including (included in operation) u Less Exel: Excluding (excluded from operation) M Mono-cylinder mast MIM Manual transmission M/s Manual steering No. NumberINDEX PERIODICAL INSPECTION + LUBRICATION ...........00-scssessssseesseseee 10 CLUTCH AUTOMATIC TRANSMISSION (UP TO ’95.5) AUTOMATIC TRANSMISSION (FROM ‘95.6) TRANSMISSION PROPELLER SHAFT & UNIVERSAL JOINT .........ccsssessesseeeesserenee 3BPERIODICAL INSPECTION - LUBRICATION OPER. REPAIR| REPAIR | APPLICABLE | OPER. NUMBER eres cope UNIT VEHICLE | HOURS PERIODICAL INSPECTION 001000 NEW VEHICLE 10 (incl.:) All operations described in the pre-delivery inspection sheet. 001010 170 HOURS 22 (incl.:) All operations described in the Periodic Maintenance of Repair Manual 001020 500 HOURS 27 (ncl.:) All operations described in the Periodic Maintenance of Repair Manual. 001030 1000 HOURS 37 (inel.:) All operations described in the Periodic Maintenance of Repair Manual. ‘001040 2000 HOURS 88 (incl.:) All operations described in the Periodic Maintenance of Repair Manual. LUBRICATION 002000 ENGINE OIL 9 04 (002010 CLUTCH OL 9 03 002020 AUTOMATIC TRANSMISSION OIL | 9 ATM 4 002040, TRANSMISSION OIL 9 MIM 04 002060 DIFFERENTIAL OIL 9 04 002150 BRAKE FLUID 9 05s 003010 CHASSIS 9 03 003040 FRONT WHEEL BEARING 9 |Both sides 1s 003050 REAR WHEEL BEARING 9 | Both sides 24 003140 ‘TRAILING ARM BEARING 9 [Both sides 24ENGINE OPER. REPAIR| REPAIR | APPLICABLE | OPER. NUMBER ee CODE UNIT VEHICLE | HOURS ADJUSTMENT 011010 ENGINE 4 12 011020 VALVE CLEARANCE 4 1DZ, 2Z, 07 011030 IGNITION TIMING 4 0s 011040 ENGINE RPM 4 04 (IDLING RPM. MAX. RPM) 011050 ENGINE COMPRESSION 1 1DZ, 2Z, 10 4y 07 011060 INJECTION TIMING 4 1DZ, 2Z 07 011070 V BELT 4 0.2 011080 FUEL SYSTEM 6 1DZ, 2Z 0.2 016010 COOLING SYSTEM 3 0s 017010 AIR CLEANER 3 04 019010 SPARK PLUG 4 |All 4y 04 019020 BATTERY 3 02 ENGINE ASSY (UP TO 795.5) 110100 | ENGINE ASSY 1 ATM: 1DZ 72 MTM: 1DZ 69 ATM: ay 10 ‘MIM: ay 67 110100 ENGINE ASSY 2 ATM: (excl.:) Overhaul attachment element 1DZ 18.9 MTM: IDZ 18.5 ATM: 4Y 19.4 MTM: 4Y 19.0OPER. REPAIR| REPAIR APPLICABLE | OPER. NUMBER ae CODE UNIT VEHICLE | HOURS| ENGINE ASSY (FROM °95.6) 110100 ENGINE ASSY 1 ATM: 1DZ, 2Z. 57 MT: 1DZ, 2Z. 54 ATM: ay. 55 MTM: ay 5.2 110100 ENGINE ASSY 2 ATM: (excl.:) Overhaul attachment element 1DZ 173 2Z 19.6 MIM: 1DZ 17.0 2Z 19.3 ATM ay. 178 MTM: ay 175 CYLINDER HEAD 110420 CYLINDER HEAD 1 1DZ, 2Z. 48 ay 52 110440 CYLINDER HEAD GASKET 1 1DZ, 22, 35 ay 33. CYLINDER BLOCK (UP TO 795.5) 110520 CYLINDER BLOCK 1 ATM: 1DZ. 12.5 MTM: 1DZ 12.1 ATM: 4Y 15.6 MIM: 4y 153 110521 OIL PAN SUB-ASSY A/O GASKET 1 1DZ, 22 1s ay 16 110541 OIL LEVEL GAUGE GUIDE 1 03OPER. REPAIR: REPAIR APPLICABLE | OPER. NUMBER Cpepaileaal CODE UNIT VEHICLE HOURS CYLINDER BLOCK (FROM °95.6) T 110520 CYLINDER BLOCK 1 ATM: 1DZ 10.9 2Z 13.8 MIM: 1DZ 105 2Z 134 ATM 4Y 14.1 | MTM: | 4y 13.8 0521 OIL PAN A/O GASKET 1 1DZ, 2Z 1S 4Y 16 110541 OIL LEVEL GAUGE GUIDE 1 03 ‘TIMING GEAR COVER & END PLATE (UP TO "95.5) 110610 TIMING CAIN CASE ASSY 1 ATM: W/ WATER PUMP A/O GASKET 4Y 97 MTM: 4Y 94 110620 ‘TIMING GEAR COVER A/O 1 1DZ 25 GASKET 4yY 22 110620A OIL SEAL (FOR TIMING GEAR 1 1DZ 25 COVER) A/O BEARING (FOR TIMING GEAR COVER) 4Y 22 110623 TIMING GEAR CASE A/O GASKET 1 ATM: 1DZ 99 MIM: 1DZ 96 110646 REAR OIL SEAL RETAINER A/O 1 ATM: GASKET A/O OIL SEAL 1DZ TA MTM: 1DZ 68 ATM: 4Y 69 MTM: 4Y 66 TIMING GEAR COVER & END PLATE (FROM '95.6) 110610 TIMING CAIN CASE ASSY 1 ATM: W/ WATER PUMP A/O GASKET 4Y 82 MTM: 4y 19 110620 TIMING GEAR COVER A/O 1 1Dz 25 GASKET % 24 4yY 22OPER. REPAIR| REPAIR | APPLICABLE | OPER. NUMBER oe cope | UNIT VEHICLE | HOURS 110620, OIL SEAL (FOR TIMING GEAR 1 1Dz 25 COVER) A/O BEARING (FOR 2% 23 TIMING GEAR COVER) 4Y 22 110623 TIMING GEAR CASE A/O GASKET | 1 AT™: 1DZ 84 wz 72 MIM: 1DZ 81 z 69 110646 REAR OIL SEAL RETAINER A/O 1 ATM: GASKET A/O OIL SEAL 1DZ 55 z 64 MIM: 1DZ 52 2% 61 ATM: 4Y 54 MIM: 4¥ 5.1 MOUNTING 110743 INSULATOR A/O ENGINE 1 | One side 08 MOUNTING FRONT BRACKET Both sides 09 ‘VENTILATION HOSE 120121 VENTILATION VALVES 1 4Y 02 120140 VENTILATION HOSE, NO.1 1 02 120142 VENTILATION HOSE, NO.3 1 4Y 02 ‘CRANKSHAFT & PISTON (UP TO °95.5) 130120 CONNECTING ROD 1 fall ATM: 1DZ 109 MIM: 1DZ 106 ATM: 4Y 120 MIM: 4Y na 130121 PISTON W/ PIN 1 Jan ATM: DZ n3 MT™M: 1DZ 110 ATM: 4Y 126 MIM: 4Y 123OPER, REPAIR] REPAIR | APPLICABLE | OPER. NUMBER bebaiaieaal cope | UNIT VEHICLE | HOURS Jisoi22 FLYWHEEL A/O BEARING 1 MTM: 1pz,4y | 36 130130 CONNECTING ROD BEARING SET | 1 ATM: 1DZ na MIM: IDZ at ATM: 4Y 120 MIM: 4¥ ua 130132 PISTON RING SET 1 Jan ATM: 1DZ 2 MIM: 1Dz 108 ATM: 4Y 105 MTM: 4Y 102 130140 CRANKSHAFT A/O BEARING SET | 1 ATM: 1z,4y | 119 MTM: 1Dz,4y | 116 130141 CRANKSHAFT PULLEY 1 1DZ, 4¥ 28 130142 CRANKSHAFT TIMING GEAR 1 ATM: 0/ SPROCKET 1DZ 103 MIM: 1DZ 100 ATM: 4Y 83 MT: 4¥ 80 130149 CRANKSHAFT TIMING SPROCKET | 1 ATM: 4Y 81 MIM: 4Y 78 ‘CRANKSHAFT & PISTON (FROM 195.6) 130120 CONNECTING ROD 1 |All 94 109 94 106 105 102OPER. REPAIR| REPAIR APPLICABLE | OPER. NUMBER Rotetet tee ‘CODE UNIT VEHICLE | HOURS 130121 PISTON W/ PIN 1 jal ATM: 1DZ 98. 2z 110 MTM: 1DZ 95 2Z 10.7 ATM: 4Y Wl MTM: 4y 10.8 130122 FLYWHEEL A/O BEARING 1 MTM: 3.6 130130 CONNECTING ROD BEARING SET | 1 ATM: 1DZ. 99 2Z 10.9 MIM: 1DZ. 96 2 106 ATM: ay 10.5 MT™M: ay 10.2 130132 PISTON RING SET 1) Au ATM: 1DZ 96 2Z 10.6 MTM: 1DZ 93 2Z 10.3 | ATM: | av 89 MIM: ay 10.2 130140 CRANKSHAFT A/O BEARING SET | 1 ATM: 1DZ 10.4 2Z. 113 MTM: 1DZ 10.1 2Z 11.0 ATM: 4Y 103 MTM: ay 10.0 130141 CRANKSHAFT PULLEY 1 28 130142 CRANKSHAFT TIMING GEAR 1 0/ SPROCKET 388 85 68 65OPER. Repain| REPAIR APPLICABLE NUMBER OPERATION CODE UNIT VEHICLE 130149 CRANKSHAFT TIMING SPROCKET | 1 ATM: 4Y MIM: 4Y CAMSHAFT & VALVE (UP TO 795.5) 130220 VALVE ROCKER SHAFT, NO.1A/0 | 1 Lt VALVE ROCKER ARM, NO.1 A/O NO.2 A/O VALVE ROCKER SUPPORT, NO.1 A/O NO.2 A/O NO.3 AIO NO4 130222 VALVE ROCKER ARM. 5 {All 15 130230 BEARING SET, CAMSHAFT 1 ATM: 1DZ. 128 MTM: 1DZ, 12.5 ATM: 4y. 17 MIM: 4Y 4 130240 (CAMSHAFT 1 ATM: 1DZ, 4Y 95 MTM: 1DZ, 4¥ 92 130241 CAMSHAFT TIMING GEAR 1 ATM: O/ SPROCKET. 1DZ, 4¥ 95 MTM: 1DZ, 4Y 92 130242 VALVE PUSH ROD 1 jan 1DZ, 4¥ 09 130243 VALVE A/O VALVE GUIDE BUSH 1 all 1DZ, 49 4y 47 130243 VALVE A/O VALVE SEAT 5 |an 1DZ 48 4y 49 130245 VALVE LIFTER 1 an 1DZ, 4Y 28 130246 VALVE COMPRESSION SPRING 1 Jan 1DZ 39 A/O VALVE SPRING RETAINER 4y 40 A/O VALVE SPRING RETAINER ROCK A/O SEAL 0/ O-RING 130248 INJECTION PUMP DRIVE GEAR 1 1DZ 18 130254 IDLE GEAR A/O SHAFT 1 1DZ 26 (FOR CAMSHAFT)OPER. REPAIR| REPAIR | APPLICABLE | OPER. NUMBER Caren cope} UNIT VEHICLE | HOURS: CAMSHAFT & VALVE (FROM '95.6) 130220 VALVE ROCKER SHAFT, NO.1 AO | 1 im VALVE ROCKER ARM, NO.1 A/O NO.2 A/O VALVE ROCKER SUPPORT, NO.1 A/O NO.2 A/O NO3 ‘AO NO4 130222 VALVE ROCKER ARM 5 {all 15 130230 BEARING SET, CAMSHAFT 1 ATM: 1DZ 13 2 86 MIM: 1DZ 110 z 83 ATM: 4y 102 MIM: 4Y 99 130240 CAMSHAFT 1 ATM: wwz,4¥ | 79 wz an MTM: 1wz,4y | 76 w@ 68 130241 CAMSHAFT TIMING GEAR 1 ATM: 0/ SPROCKET 1DZz,4¥ | 79 wz 71 MTM: wwz.4y | 71 w@ 68 130242 VALVE PUSH ROD 1 jan 1Dz, 4¥ 09 Zz 16 130243 VALVE A/O VALVE GUIDE BUSH | 1 ‘|All 1Dz 49 | %z 5.0 ay 47 130243 VALVE A/O VALVE SEAT s jal wz 48 wz 40 4Y 49 130245 VALVE LIFTER 1 all 1Dz, 4¥ 28 zZ 29 130246 VALVE COMPRESSION SPRING 1 fall 1DZ 39 A/O VALVE SPRING RETAINER A/O wz 47 VALVE SPRING RETAINER ROCK ay 40 AO SEAL 0/ O-RING 130248 INJECTION PUMP DRIVE GEAR 1 1Dz 18 Zz 3)OPER. REPAIR | REPAIR APPLICABLE | OPER. NUMBER ee cope ‘UNIT VEHICLE | HOURS| 130254 IDLE GEAR A/O SHAFT 1 1DZ 26 (FOR CAMSHAFT) 2 32 TIMING CHAIN 130310 CHAIN TENSIONER ASSY 1 ay 2.2 130320 CHAIN 1 ay 24 130341 CHAIN VIBRATION DUMPER, NO.1| 1 ay 25 mL PUMP 150101 OIL PUMP ASSY 1 1DZ, 22. 26 ay 21 150101 OIL PUMP ASSY 2 1DZ, 2Z. 29 4Y 23 150111 REGULATOR ASSY 1 1DZ, 22. 1.6 150120 OIL STRAINER 1 IDZ, 22 16 OIL FILTER 150220 OIL FILTER ELEMENT 1 IDZ, 2Z 02 ay 03 150240 OIL FILTER BRACKET A/O 1 DZ, 2Z. 07 GASKET ay 0.6 WATER PUMP 160101 WATER PUMP ASSY A/O GASKET | 1 1DZ, 22, 12 ay 1.0 160146 FAN PULLEY 1 1DZ, 2Z, 1.0 ay 04 — RADIATOR & WATER OUTLET 160301 RADIATOR ASSY 1 Ll 160310 RADIATOR RESERVE TANK ASSY | 1 0.2 160340 WATER OUTLET HOUSING 1 1DZ, 2Z. 08 160341 FAN 1 0.6 160341A V-BELT 1 08 160343 WATER OUTLET A/O GASKET 1 04 160343 THERMOSTAT 1 IDZ, 22, 04woMBen oPenarion ‘cove | ‘unr | “vewcur | wouns 160343 THERMOSTAT A/O WATER INLET | 1 ay os A/O GASKET 160345 WATER BY-PASS HOSE 1 1DZ, 22. os 160346 RADIATOR INLET HOSE 1 04 160347 RADIATOR OUTLET HOSE 1 1DZ, 2Z. 06 ay 07 160348 FAN SHROUD, NO.1 1 06 160352 FAN PULLEY SPACER 1 ay 04 160354 MOUNTING RUBBER, 1 1d 160355 FAN BELT ADJUSTING BAR 1 os MANIFOLD 170101 MANIFOLD ASSY A/O MANIFOLD | 1 ay 14 TO CYLINDER HEAD GASKET 170140 INTAKE MANIFOLD 1 IDZ, 22. 08 170141 EXHAUST MANIFOLD A/O 1 IDZ, 22, 06 GASKET 170170 INTAKE PIPE 1 1DZ, 2Z. 03 EXHAUST PIPE & MUFFLER 170201 MUFFLER ASSY 1 08 170220, EXHAUST PIPE SUB-ASSY, NO.1 1 13 170240 EXHAUST PIPE GASKET 1 04 170246 TAIL PIPE 1 1s 1702BM. EXHAUST PIPE CUSHION 1 07 1702CF INSULATOR 1 13 1702EC CUSHION 1 0s AIR CLEANER 170320 CYCLONE AIR CLEANER ASSY 1 03 170320B CYCLONE AIR CLEANER 1 02 ELEMENT SUB-ASSY 170342 AIR CLEANER CONNECTOR 1 ay 03170344 AIR CLEANER OUTLET HOSE, 1 03 NO.1 1703AC, BAND SUB-ASSY 1 04 190101 BATTERY ASSY 1 03 190111 GLOW PLUG ASSY 1 All IDZ 04 190124 INTAKE HEATER ASSY 1 Zz 04 190130 COIL & PLUG CORD SET 1 One 4Y 0.2 W/ RESISTIVE All 4aY 03 190131 BATTERY TO STARTER CABLE. 1 03 SUB-ASSY 190132 BATTERY CASE 1 04 190141 SPARK PLUG 1 All 4yY 04 190149 BATTERY EARTH CABLE 1 All 03 190150 BOND STRAP 1 03 oo 190201 DISTRIBUTOR ASSY 1 4Y 1.0 190201 DISTRIBUTOR ASSY 2 4y 15 190210 VACUUM ADVANCER ASSY 1 4Y 09 190220, DISTRIBUTOR ROTOR: 1 4Y 07 190221 SHAFT AND GOVERNOR 1 4Y 13 190230 DISTRIBUTOR CAP 1 4Y 0.8 190244 SPIRAL GEAR, 1 4Y 13 190250 SIGNAL GENERATOR 1 4Y 14 ALTERNATOR 190301 ALTERNATOR ASSY W/ VACUUM 1 1DZ, 2Z 08 PUMP 0/ ALTERNATOR ASSY 4Y 0.5 190301 ALTERNATOR ASSY W/ VACUUM 2 IDZ, 2Z. 21 PUMP 0/ ALTERNATOR ASSY 4Y im 1903CP_ OIL HOSE 1 One IDZ, 2Z 04 All IDZ, 2Z 0.6OPER. REPAIR| REPAIR | APPLICABLE | OPER. NUMBER Ceeteed cope | UNIT VEHICLE | HOURS STARTER 190401 STARTER ASSY 1 1DZ, 08 2% 12 4Y 06 190401 STARTER ASSY 2 1DZ 13 2% 18 4Y 1 190406 MAGNET SWITCH ASSY 1 1DZ 10 % 1s 4y 08FUEL OPER. NUMBER orenamion ‘cove | “uw | “vemcue | wouns ADJUSTMENT 022010 NOZZLE 4 {One 1DZ 08 Zz 06 All 1DZ. 14 2Z 1.2 022020 INJECTION PUMP 4 1DZ, 2Z 46 FUEL PIPE 210120 CARBURETOR FUEL PIPE. 1 4yY 04 SUB-ASSY 210141 DISTRIBUTOR VACUUM HOSE 1 4y 03 CARBURETOR 210301 CARBURETOR ASSY 1 4y 09 210301 CARBURETOR ASSY 2 ay 19 210332 FLOAT 1 ay LL 210336 DIAPHRAGM (idle-up actuator) ‘ ay 0s 210340 AIR HORN A/O AIR HORN GASKET] 1 ay 1.0 210343, IDLE ADJUSTING SCREW A/O 1 ay 06 SPRING 210355 THERMOSTATIC VALVE 1 ay Ll 210356 DIAPHRAGM 1 4y 1.0 2103AR, NEEDLE VALVE 1 ay 10 2103CY_ SOLENOID VALVE 1 ay 03 AIR GOVERNOR —— 210501 AIR GOVERNOR ASSY 1 ay 10 210501 AIR GOVERNOR ASSY 2 ay 7 210531 SPRING SUB-ASSY A/O 1 ay 06 ADJUSTING SCREW 210543, AIR CLEANER TO AIR GOVERNOR| 1 | One 4y 02 HOSEOPER. REPAIR| REPAIR APPLICABLE | OPER. NUMBER eee CODE UNIT VEHICLE | HOURS| 210845, FUEL INSULATOR PLATE A/O 1 ay 1.0 GASKET 210548 WATER HOSE, 1 | One ay 03 All ay 04 210550 WATER HOSE 1 ay 03 210553, VALVE VACUUM TRANSMITTING | 1 4y 02 210SAT VACUUM HOSE A/O 1 | One ay 02 VACUUM HOSE (210SAU) A/O All ay 03 VACUUM HOSE (2105AV) A/O VACUUM HOSE (2105AW) A/O VACUUM HOSE (2105AX) A/O VACUUM HOSE (2105AY) INJECTION NOZZLE. 220101 HOLDER & NOZZLE SET A/O 1 | One 1DZ, 22. 06 INJECTION NOZZLE SEAT All 1DZ, 2Z. 08 220110 NOZZLE ASSY 1 | One 1DZ 08 Zz 06 All 1DZ, 2 1S 220111 NOZZLE LEAKAGE PIPE ASSY, 1 IDZ, 2Z 03 NOI 220120 COMBUSTION CHAMBER 1 jan IDZ, 2Z. 36 220143 FUEL HOSE 1 | One 02 All 04 INJECTION PUMP 220201 INJECTION PUMP ASSY 1 ADZ, 2Z. 1s 220201 INJECTION PUMP ASSY 2) IDZ, 22, 66 220230 INJECTION PIPE, NO.1 A/O NO.2 1 | One IDZ, 2Z, 03 A/O NO.3 A/O NO.4 All ADZ, 2Z. 04 INJECTION PUMP BODY 220330 DELIVERY VALVE A/O GASKET 1 |All 1DZ, 2Z. 12 2203CF FUEL CUT SOLENOID ASSY 1 1DZ, 2Z. 06 FUEL PUMP 230101 FUEL PUMP ASSY 1 ay 04uae oPerarion ‘cove | ‘unr | ‘vawcur FUEL FILTER 230201 FUEL FILTER ASSY 1 1DZ, 2Z. 0.2 230202 FUEL FILTER ASSY 1 ay 02 230224 FUEL CAP 1 1DZ, 2Z 04 230225 FUEL FILTER A/O O-RING 1 1DZ, 2Z. 04 230226 SWITCH SUB-ASSY 1 1DZ, 2Z, 03 FUEL TANK & FUEL PIPE 230312 CHARCOAL CANISTER ASSY dl ay 03 230321 FUEL TANK COVER A/O PACKING | i ay 07 230333, SUCTION FILTER 1 1DZ, 2Z. 08 230341 FUEL SEPARATOR 1 ay, 03 1DZ, 2Z 04 230345, FUEL HOSE, NO.1 1 05 230349 PIPE, NO.1 A/O NO.2 1 os (TANK TO SEPARATOR) 230356 PIPE 1 ay 04 (TANK TO CHARCOAL CANISTER) 230375 PIPE 1 os (TANK TO FILTER A/O RETURN) 230377 FUEL HOSE 1 | One 03 (TANK TO INJECTION PUMP) ACCELERATOR LINK 260110 ACCELERATOR FLEXIBLE WIRE 1 07 ASSY 260120 ACCELERATOR PEDAL A/O PEDAL| 1 03 PAD 260122 ACCELERATOR LINK A/O SHAFT | 1 06 260181 PULL 1 05CLUTCH 031010 CLUTCH PEDAL 4 03 carota & GC COVE 310110 CLUTCH COVER ASSY A/O 1 3.2 DISC ASSY 310110 CLUTCH COVER ASSY 2 42 310140 CLUTCH HOUSING 1 54 310141 CLUTCH RELEASE BEARING HUB 1 25 A/O BEARING 310142 CLUTCH RELEASE FORK A/O 1 27 BOOT 310220 CLUTCH PEDAL A/O BUSH A/O. 1 08 ‘TORSION SPRING GancanasTeR GLEE 310301 MASTER CYLINDER ASSY 1 10 310301 MASTER CYLINDER ASSY 2 13 310311 MASTER CYLINDER RESERVOIR 1 0.5 SET 310343 RESERVOIR HOSE 1 OSs LS 310401 CLUTCH RELEASE CYLINDER 1 08 ASSY 310401 CLUTCH RELEASE CYLINDER 2 09 ASSYAUTOMATIC TRANSMISSION (UP TO ‘95.5) ‘OPER. REPAIR] REPAIR | APPLICABLE | OPER. NUMBER ao CODE) UNIT VEHICLE | HOURS: ‘ADJUSTMENT 032020 SHIFT LEVER ROD 4 o4 032030 AUTOMATIC TRANSMISSION 7 1 032040 THROTTLE CABLE 4 04 ‘TORQUE CONVERTER HOUSING 320101 AUTOMATIC TRANSMISSION 1 1DZ 61 ASSY 4Y 59 320101 AUTOMATIC TRANSMISSION 2 1DZ 207 ASSY 4Y 205 320108 TRANSMISSION ASSY 1 1Dz 61 4Y 59 320103 TRANSMISSION ASSY 2 1DZ 200 4Y 198 320120 TORQUE CONVERTER CASE, NO.1] 1 1Dz 63 ay 61 320145 OIL PAN A/O GASKET 1 10 3201KD EXTENSION HOUSING 1 IDZ 63 4Y 61 ‘TORQUE CONVERTER 320201 TORQUE CONVERTER ASSY 1 1Dz 61 4Y 59 320201 TORQUE CONVERTER ASSY 2 1D 69 4Y 67 320211 OIL PUMP ASSY A/O GASKET 1 1Dz 66 4Y 64 320211 OIL PUMP ASSY 2 1DZ 68 4Y 66 320220 DRIVE PLATE & RING GEAR 1 1Dz 61 4Y 59 ‘TORQUE CONVERTER CLUTCH 320310 CLUTCH DRUM ASSY, NO.1 1 1DZ 10.1 4Y 99OPER. REPAIR) REPAIR | APPLICABLE | OPER. NUMBER ee CODE UNIT VEHICLE HOURS: 320321 CLUTCH DRUM ASSY, NO.2 A/O. 1 1DZ 10.1 REAR CLUTCH DISC A/O CLUTCH 4Y 99 PLATE A/O PISTON 320340C CLUTCH DISC (FOR BRAKE) A/O_| 1 1Dz 105 BRAKE PLATE A/O BRAKE PISTON 4Y 103 AJO CENTER SUPPORT 320340D CLUTCH DISC (FOR IST & 1 1DZ 106 REVERSE BRAKE) A/O BRAKE 4Y 104 PLATE A/O 1ST & REVERSE BRAKE PISTON 3203EP TRANSMISSION INPUT SHAFT A/O- 1 IDZ 6.9 SLEEVE A/O FLANGE 4¥ 67 TORQUE CONVERTER GEAR 320413 FRONT PLANETARY GEAR A/O 1 IDZ 79 REAR PLANETARY GEAR A/O- 4Y 77 INTERMEDIATE SHAFT A/O RING GEAR A/O FLANGE A/O IWAY CLUTCH ASSY 320420 SPEEDOMETER SLEEVE 1 06 SUB-ASSY A/O DRIVEN GEAR 320451 SPEEDOMETER DRIVE GEAR 1 1DZ 62 4Y 6.0 320445B EARING, NO.2 1 1Dz 62 | 4Y 6.0 3204EE OUTPUT SHAFT FLANGE 1 08 CONTROL VALVE 320601 TRANSMISSION COVER & VALVE | 1 1DZ 70 ASSY 4y 68 320609 THROTTLE CABLE ASSY 1 1DZ 7.0 4y 68 320616 LOWER VALVE BODY ASSY A/O 1 1DZ 79 REAR UPPER VALVE BODY ASSY 4y 7 A/O FRONT UPPER VALVE BODY ASSY 320616 LOWER VALVE BODY ASSY 2 1DZ 84 4y 82 320617 REAR UPPER VALVE BODY ASSY | 2 1DZ 4Y 320618 FRONT UPPER VALVE BODY ASSY| 2 1DZ 81 4Y 1DOPER. REPAIR] REPAIR | APPLICABLE | OPER. NUMBER ae ‘CODE UNIT VEHICLE | HOURS 320658 NEUTRAL START SWITCH 1 09 3206AD OIL SEAL A/O MANUAL VALVE 1 1DZ 81 LEVER SHAFTA/O LEVER 4¥ 79 3206GY OVERDRIVE BRAKE 1 1DZ 70 ACCUMULATOR PISTON A/O 4aY 68 SPRING A/O O-RING 3206KQ C-1 ACCUMULATOR PISTON AYO. | 1 1DZ 1 SPRING A/O O-RING ay 69 3206KS, C-2 ACCUMULATOR PISTON A/O_ | 1 1Dz 10 SPRING A/O O-RING 4Y 68 3206KO B-2 ACCUMULATOR PISTON A(O | 1 1Dz 10 SPRING A/O O-RING 4Y 68 GOVERNOR 321201 GOVERNOR BODY ASSY 1 IDZ 63 4Y 6.1 321201 GOVERNOR BODY ASSY 2 1DZ 66 4Y 64 TORQUE CONVERTER PIPING 321301 OIL COOLER ASSY 1 14 321341 LOW PRESSURE HOSE, NO.1 1 | One 14 All 15 321342 LOW PRESSURE HOSE, NO.2 1 | One 07 All 09 3213BC OIL COOLER PIPE 1 [One 14 SHIFT LEVER 321510 CONNECTING ROD END ASSY, 1 0.5 NO.1 321511 CONNECTING ROD END ASSY, 1 03 NO2 321522 SHIFT LEVER 1 07 321537 SHIFT ROD 1 0s 321539 SHIFT ROD 1 05AUTOMATIC TRANSMISSION (FROM '95.6) woman orenarion ‘coor | ‘un | “venice Hours ADJUSTMENT 032020 SHIFT LEVER ROD 4 04 032030 AUTOMATIC TRANSMISSION 7 aT 032040 THROTTLE CABLE 4 04 TORQUE CONVERTER HOUSING 320101 AUTOMATIC TRANSMISSION 1 43 ASSY 320101 AUTOMATIC TRANSMISSION 2 18.1 ASSY 320103, TRANSMISSION ASSY 1 43 320103 TRANSMISSION ASSY 2 18.1 320120 TORQUE CONVERTER CASE, NO.1 | 1 45 320145 OIL PAN A/O GASKET 1 10 3201KD EXTENSION HOUSING 1 45 ‘TORQUE CONVERTER 320201 TORQUE CONVERTER ASSY 1 43 320211 OIL PUMP ASSY A/O GASKET 1 48 320211 OIL PUMP ASSY 2 5.0 320220 DRIVE PLATE & RING GEAR 1 46 SUB-ASSY ‘TORQUE CONVERTER CLUTCH 320310 CLUTCH DRUM ASSY, NO.1 1 67 320321 CLUTCH DRUM ASSY, NO.2 A/O 1 83 REAR CLUTCH DISC A/O CLUTCH PLATE A/O PISTON 320340C CLUTCH DISC (FOR BRAKE) A/O 1 8.7 BRAKE PLATE A/O BRAKE PISTON A/O CENTER SUPPORT SUB-ASSY[ open. ne REPAIR] REPAIR APPLICABLE | OPER. NUMBER CODE UNIT VEHICLE | HOURS| 320340D CLUTCH DISC (FOR 1ST & 1 88 REVERSE BRAKE) A/O BRAKE PLATE A/O 1ST & REVERSE BRAKE PISTON 3203EP ‘TRANSMISSION INPUT SHAFT A/O| 1 5. SLEEVE A/O FLANGE TORQUE CONVERTER GEAR 320413, FRONT PLANETARY GEAR A/O 1 61 REAR PLANETARY GEAR A/O INTERMEDIATE SHAFT A/O RING GEAR A/O FLANGE A/O 1WAY CLUTCH ASSY 320420 SPEEDOMETER SLEEVE 1 06 SUB-ASSY A/O DRIVEN GEAR 320451 SPEEDOMETER DRIVE GEAR 1 43 320445B BEARING, NO.2 1 44 3204EE OUTPUT SHAFT FLANGE 1 08. Concerning the Control Valve, see Automatic Transmission (up to May, 1995).TRANSMISSION OPER. REPAIR| REPAIR. APPLICABLE | OPER. NUMBER rented CODE UNIT VEHICLE | HOURS! ‘TRANSMISSION CASE 330120 TRANSMISSION CASE 1 43 330142 TRANSMISSION BEARING 1 2.2 RETAINER (FRONT) A/O GASKET 330143, TRANSMISSION BEARING 1 24 RETAINER (REAR) A/O GASKET 330144 TRANSMISSION POWER TAKE 1 23 OFF COVER 330145 REVERSE SHIFT ARM 1 27 330149 REAR BRACKET INSULATOR 1 1.0 ‘TRANSMISSION GEAR 330221 SPEEDOMETER DRIVE GEAR A/O | 1 03 SLEEVE, 330240 INPUT SHAFT 1 3.6 330242 COUNTER SHAFT A/O BEARING i 44 330248 ‘TRANSMISSION HUB SLEEVE 1 4a NO.2 A/O CLUTCH HUB NO.2 A/O SYNCHRONIZER RING A/O 2ND_ GEAR A/O 3RD GEAR A/O OUTPUT SHAFT 330253 REVERSE IDLE GEAR A/O SHAFT | 1 46 GEAR SHIFT LEVER & FORK | 330311 COVER ASSY A/O GASKET 1 1.0 330311 COVER ASSY 2 17 330324 SHIFT LEVER 1 06 330325 GEAR SHIFT LEVER KNOB 1 0.2 3303FM ROD A/O CONNECTING ROD END | 1 03 ASSYPROPELLER SHAFT & UNIVERSAL JOINT OPER. REPAIR| REPAIR, APPLICABLE | OPER. NUMBER oe ‘CODE UNIT VEHICLE | HOURS PROPELLER SHAFT & UNIVERSAL JOINT 370101 PROPELLER SHAFT ASSY 1 06 370101 PROPELLER SHAFT ASSY 2 13 370132 UNIVERSAL SPIDER SET 1 12 DIFFERENTIAL OPER. REPAIR| REPAIR APPLICABLE | OPER. NUMBER eee CODE uNtT VEHICLE | HOURS DIFFERENTIAL 410101 DIFFERENTIAL CARRIER ASSY 1 2.0 A/O O-RING 410101 DIFFERENTIAL CARRIER ASSY 2 5.0 410102 DIFFERENTIAL CASE ASSY 1 3.6 410110 DIFFERENTIAL RING GEAR & 1 46 DRIVE PINION SET 410120 DIFFERENTIAL CASE 1 40 4101208 DIFFERENTIAL CASE BEARING 1 33 AJO ADJUSTING NUT 410121 DIFFERENTIAL CARRIER 1 38 410140 DIFFERENTIAL HOUSING 1 62 410145 REDUCTION SHAFT 1 34 410146 SIDE GEAR A/O SIDE GEAR 1 37 THRUST WASHER A/O SPIDER A/O PINION A/O PINION THRUST WASHER 410150 DRIVE PINION BEARING 1 39 RETAINER A/O DRIVE PINION BEARING A/O OUTPUT GEAROPER. REPAIR] REPAIR | APPLICABLE | OPER. NUMBER Rcd cope | UNIT VEHICLE | HOURS 410154 RING GEAR THRUST SCREW CAP | 1 21 A/O THRUST SCREW 410159 DIFFERENTIAL CARRIER COVER | 1 3.0 ‘AO OIL SEAL 410160 REDUCTION GEAR A/O BEARING | 1 32 AXLE OPER REPAIR] REPAIR | APPLICABLE | OPER. NUMBER eae cope} = UNIT VEHICLE | HOURS| ADJUSTMENT. 043010 TOE-IN 4 os 043050 WHEEL ALIGNMENT 7 06 REAR AXLE SHAFT 420540 REAR AXLE SHAFT A/O GASKET | 1 |One side Ml 420540C OIL SEAL 1 |One side 12 (FOR REAR AXLE SHAFT) 420541 REAR AXLE HUB A/O OIL SEAL 1 Jone side 20 A/O BEARING 420542 BRAKE DRUM A/O HUB BOLT 1 |One side 19 FRONT AXLE & TIE-ROD 430610 TIE-ROD END ASSY 1 | One side 08 (FOR STEERING KNUCKLE) Both sides 10 430610 TIE-ROD END ASSY 1 |One side 21 (FOR BELLCRANK SIDE) Both sides 21 430620 TRAILING ARM A/O BEARING 1 | One side 27 4306208 OIL SEAL A/O BEARING 1 |One side 29 (FOR TRAILING ARM) 430623 STEERING BELLCRANK A/O 1 22 BEARING 430640 STEERING KNUCKLE A/O KING 1 |One side 15 PIN A/O THRUST BEARING A/O SHIMOPER. REPAIR | REPAIR APPLICABLE | OPER. NUMBER ee ‘CODE UNIT VEHICLE = | HOURS 430642C NEEDLE BEARING A/O OIL SEAL | 1 | One side 16 430643 KING PIN LOCK PIN 1 | One side 06 430644 FRONT AXLE HUB A/O HUB BOLT | 1 | One side 1s AIO BRAKE DISC 430644A, INNER BEARING A/O OUTER 1 | One side 13 BEARING A/O 430646 TRAILING ARM SHAFT OIL SEAL | 1 | One side 29 430648 BELLCRANK PIN 1 28 430650 TIE-ROD 1 |One 12 All 15 FRONT WHEEL & TIRE 440101 WHEEL ASSY 1 | One side 0s Both sides 06 440113, TIRE ASSY A/O TUBE A/O 1 | One side 08 DISC WHEEL Both sides 1.2 REAR WHEEL & TIRE 440301 WHEEL ASSY 1 | One side 0.6 Both sides 08. 440313 TIRE ASSY A/O TUBE A/O DISC 1 | One side 09 WHEEL Both sides 14 SUSPENSION SPRING 480101 REAR SPRING ASSY 1 | One side 3.2 480101 REAR SPRING ASSY 2 | One side 3.6 480101, REAR SPRING BUSHING (FRONT) | 1 _ | One side Ls AIO SPRING BRACKET PIN 4801014, REAR SPRING BUSHING (REAR) 1 | One side 18 A/O SPRING SHACKLE SUB-ASSY 480131 SPRING BUMPER RUBBER 1} One side 07 Both sides 1.0 480133 REAR SPRING LOWER PLATE 1 | One side 14 480149 COIL SPRING (FOR FRONT) 1 Ll 480153 SHOCK ABSORBER SET BRACKET | 1 06 480155 TRAILING ARM CUSHION A/O 1 os STOPPERBRACKET A/O SHIMEB STEERING uae iar ‘cove | ‘ur | “venir |nouns ADJUSTMENT 045010 SECTOR SHAFT BACKLASH 4 29 045020 RELIEF SET PRESSURE 7 07 045030 TILT LOCK BOLT ADJUSTMENT 4 05 STEERING WHEEL 450101 STEERING WHEEL ASSY 1 0s 450101 STEERING WHEEL ASSY 2 os 450140 HORN BUTTON 1 0.2 STEERING POST 450210 STEERING GEAR ASSY 1 29 450210 STEERING GEAR ASSY 2 40 450212 VALVE BODY ASSY 1 37 450212 VALVE BODY ASSY 2 36 450220 MAST JACKET 1 10 450223 TILT STEERING BRACKET 1 13 450224 STEERING SHAFT STOPPER A/O 1 12 SHAFT 4502BR, MAST JACKET BOOT 1 09 4502EZ TILT LOCK BOLT A/O NUT 1 08 DRAG LINK & STEERING PIPING 450705 POWER STEERING OIL, 1 0s RESERVOIR ASSY 450710 DRAGLINK END ASSY 1 0.8 (PITMAN SIDE) 450711 POWER CYLINDER END ASSY 1 12 (ROD SIDE) 450716 POWER CYLINDER END ASSY 1 08 (BOTTOM SIDO)= cramon [Se] tar | “ace [ets 450726 POWER STEERING PUMP OUTLET 1 12 JOINT 450730 PIPE, NO.1 A/O NO.2 1 1s (STEERING TO CYLINDER) 450732 PIPE (PUMP TO STEERING) 1 1S 450740 DRAG KINK ROD, NO.1 1 10 450741 PITMAN ARM 1 1.0 450742 POWER CYLINDER HOSE, NO.1 1 12 A/O NO.2 450744 POWER CYLINDER END 1 1S 450745 POWER STEERING PUMP 1 13 SUCTION HOSE 450746, HIGH PRESSURE HOSE 1 15 450747 LOW PRESSURE HOSE 1 14 450758 DRAG LINK ROD FRONT END 1 09 4507BS POWER CYLINDER PIPE 1 Ld 4507GK OIL TANK CAP 1 0.2 enone reat 450801 POWER CYLINDER ASSY 1 1 450801 POWER CYLINDER ASSY 2 2.0 450820 | POWER CYLINDER A/O PISTON 1 18 ROD A/O PISTON 450842 PISTON RING 1 13 4508AA. BUSHING 1 2.0 STEERING VANE PUMP 451101 ‘VANE PUMP ASSY 1 25 451101 ‘VANE PUMP ASSY 2 31BRAKE VACUUM CHECK VALVE ASSY REPAIR| REPAIR | APPLICABLE | OPER. commer cope | UNIT VEHICLE | HOURS BRAKE PEDAL 4 03 BRAKE SYSTEM 6 05 PARKING BRAKE 4 0s PARKING BRAKE PARKING BRAKE CABLE, NO.2 1 | One side 20 Both side 28 PARKING BRAKE LEVER A/O 1 09 CABLE SUB-ASSY A/O ROD A/O PLATE HANDBRAKE BRACKET 1 10 BRAKE PEDAL A/O BUSHING A/O | 1 07 AJO SPACER A/O TENSION SPRING BRAKE LINK, NO.1 1 07 BRAKE LINK, NO.2 A/O BUSHING | 1 1.0 BRAKE MASTER CYLINDER MASTER CYLINDER ASSY 1 10 MASTER CYLINDER ASSY 2 13 BRAKE BOOSTER BRAKE BOOSTER ASSY A/O 1 16 BRACKET BRAKE BOOSTER ASSY A/O 2 20 BRACKET | BOOSTER VACUUM VALVE A/O 1 0.6 | GROMMET PROPORTIONING VALVE ASSY, 1 09 NO.1 A/O NO.2 0sOPER. REPAIR| REPAIR APPLICABLE | OPER. NUMBER ae cope UNIT VEHICLE | HOURS 471415 VACUUM RESERVOIR 1 1.0 471422 BRAKE PIPE, NO.1 A/O NO.2 1 | One side 1.0 Both sides 14 471490 BRAKE FLEXIBLE HOSE 1 1.0 ATI4AV FRONT BRAKE PIPE A/O PIPE 1 08 SUB-ASSY 4714BG HOSE 1 03 4714BK REAR BRAKE PIPE 1 17 4714CT HOSE i 04 4714DN FLEXIBLE HOSE 1 | One side La Both sides 14 DRUM BRAKE (REAR) 471501 BRAKE ASSY 1 | One side 24 Both sides 35 471501 BRAKE ASSY 2 | One side 26 Both sides 34 471510 WHEEL CYLINDER ASSY 1 | One side 2.6 Both sides 38 471510 WHEEL CYLINDER ASSY 2 | One side 27 Both sides 39 471520 SHOE 1 | One side 17 Both sides 25 471530 ADJUSTING SCREW 1 | One side 16 Both sides 23 DISC BRAKE (FRONT) 471601 DISC BRAKE ASSY 1 | One side Both sides 471610 PAD ASSY, NO.1 1 | One side 07 Both sides 09BODY rn oven = SS a 510130 DRAWBAR 1 0.2 510162 DRAWBAR LEVER 1 04 5101624 KNOB 1 0.2 S101AU. UNDER COVER 7 Os S101CJ END ASSY 1 03 ‘5101FQ COVER 1 03 S1OLFW DRAWBAR BRACKET = 0.5 S101FX DRAWBAR LEVER BRACKET 1 0.6 S101HH PROTECTOR 1 04 5101KK CHOCK 1 02 SIOILL DRAW-BAR LINK 1 05 SIOILY ROD 1 alee 05 HOOD & HINGE 520120 ENGINE HOOD 1 0.7 520130 ENGINE HOOD HINGE 1 One 04 520133 ENGINE HOOD STAY 1 02 520145 ENGINE HOOD DAMPER: 1 0.2 5201HU LEVER 1 04 5201MG HOOD PLATE 1 03 5201NE ‘WIRE 1 07 [neracanr res & ROR 530120 INSTRUMENT PANEL 1 OS 530128 BOOT 1 06 530134 PAPER CLAMP 1 0.2 5301AH COVER A/O PACKING A/O- 1 Os INSTRUMENT PANEL BOX= oreo habe 5301HN FLOOR 1 0.2 5301LG FLOOR, NO.2 A/O FLOOR 1 04 DRIVER SEAT 530800 SEAT ASSY W/ BELT 1 04 (FOR ORS SEAT) 530801 SEAT ASSY 1 04 530814 FRONT SEAT HARNESS ASSY 1 03 5308EB SEAT STAND 1 05 ELECTRICAL = oreo S| ar | meee om ane «cL 560120 MAIN HARNESS 1 18 560121 PANEL HARNESS: 1 06 560140 FUSE 1 02 560153 FUSE BLOCK 1 04 5601BN_ FUSIBLE LINK 1 03 LAMP 561101 HEAD LAMP ASSY 1 One side 04 Both sides Os S6L1O1IA SEALDBEAM UNIT 1 One side 04 (FOR HEAD LAMP) Both sides 07 561102 WORKING LAMP ASSY A/O BULB 1 03 (FOR WORKING LAMP) 561103 FLASHER LAMP ASSY 1 One side 03 (FOR FLASHER LAMP) Both sides 04 561104 REAR COMBINATION LAMP ASSY 1 03 A/O BULB A/O LENS (FOR REAR COMBINATION LAMP)oven. | OPER. REPAIR | APPLICABLE NUMBER eee UNIT veHicLe | HOURS 561105 LICENCE LAMP ASSY A/O BULB 03 ‘A/O LENS (FOR LICENCE LAMP) | Re LAMP BRACKET 5612AB HEAD LAMP BRACKET One side 0s Both sides 08 5612AM REAR COMBINATION LAMP 03 BRACKET METER & SWITCH 570102 STARTER RELAY ASSY 1DZ, 22. 03 570103 GLOW PLUG RELAY ASSY 1DZ 03 570107 FUEL UNIT ASSY 06 570110 HORN ASSY 03 570111 BACK BUZZER ASSY 03 570112 VACUUM INDICATOR BUZZER 1DZ, 2Z, 03 ASSY 570113, TURN SIGNAL SWITCH ASSY 05 570114 LIGHT CONTROL SWITCH ASSY 03 570115, IGNITION STARTER SWITCH ASSY 03 570118 | HORN SWITCH ASSY 0s 570120 FUEL GAGE ASSY 06 570121 WATER TEMPERATURE GAGE, 06 ASSY (ENGINE) 570122 TEMPERATURE GAGE ASSY 06 (TORCON) 570123 OIL TEMPERATURE GAGE ASSY 03 (ENGINE) 570124 HOUR METER ASSY 06 570127 AMMETER ASSY 03 570129 OIL PRESSURE SENDER GAGE 03 ASSY (ENGINE) 570130 TEMPERATURE SENDER GAGE 03 ASSY— crear ow aeons 570131 ‘TEMPERATURE SENDER GAGE 1 04 ASSY (TORCON) 570132 OIL PRESSURE SWITCH ASSY 1 0.3 (ENGINE) 570133 STOP LAMP SWITCH ASSY 1 04 570134 ‘VACUUM WARNING SWITCH ASSY 1 03 570151 PREHEATING TIMER 1 1DZ, 2Z 03 570186 DELAY TIMER ASSY 1 03 570187 COMBINATION METER ASSY 1 04 570187B GLASS W/ PACKING A/O PLATE 1 Os A/O HOOD 570187C BULB W/ SOCKET 1 All Os (FOR COMBINATION METER) 5701BI TURN SIGNAL FLASHER ASSY 1 03 5701CI STOP SWITCH ASSY 1 03 ST01EY SWITCH ASSY I o4Edited by ‘TOYODA AUTOMATIC LOOM WORKS, LTD. Published by TOYOTA MOTOR CORPORATION ‘1st Printing: February1998 No. EE604-1 Printed in Japan