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Compact Conductor Calculation-1

The document presents calculations for optimizing the design of compact aluminium conductors before and after improvement. It shows specifications for 14 conductor sizes, including the number of wires, wire diameter, compaction factors and diameters for up to 4 layers of the conductor. The optimized design reduces wire and layer diameters and numbers, resulting in reduced resistance and weight.
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100% found this document useful (1 vote)
1K views4 pages

Compact Conductor Calculation-1

The document presents calculations for optimizing the design of compact aluminium conductors before and after improvement. It shows specifications for 14 conductor sizes, including the number of wires, wire diameter, compaction factors and diameters for up to 4 layers of the conductor. The optimized design reduces wire and layer diameters and numbers, resulting in reduced resistance and weight.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Before Improve

Compact Aluminium Conducto

Size Layer 1 Layer


No Konduktor ∑ Wire Ø Wire
Factor Compact Ø Conductor Ø Die Factor Compact

1 25 7 2.30 0.91 6.28


2 35 7 2.65 0.91 7.23
3 50 7 3.18 0.91 8.68
4 70 19 2.30 0.91 6.28 0.92
5 95 19 2.65 0.91 7.23 0.92
6 120 19 3.00 0.91 8.19 0.92
7 150 19 3.30 0.91 9.01 0.92
8 185 34 2.78 0.91 7.59 0.92
9 240 34 3.10 0.91 8.46 0.92
10 300 55 2.70 0.91 7.37 0.92
11 400 55 3.15 0.91 8.60 0.92
12 500 55 3.50 0.91 9.56 0.92
13 630 55 3.95 0.91 10.78 0.92
14 800 55 4.50 0.91 12.29 0.92

After Improve

Compact Aluminium Conducto

No Size ∑ Wire Ø Wire Layer 1 Layer


Konduktor
Factor Compact Ø Conductor Ø Die Factor Compact

1 25 7 2.18 0.91 5.95


2 35 7 2.57 0.91 7.02
3 50 7 3.00 0.91 8.19
4 70 19 2.18 0.91 5.95 0.92
5 95 19 2.57 0.91 7.02 0.92
6 120 19 2.90 0.91 7.92 0.92
7 150 37 2.30 0.91 6.28 0.92
8 185 37 2.57 0.91 7.02 0.92
9 240 37 2.94 0.91 8.03 0.92
10 300 37 3.30 0.91 9.01 0.92
11 400 61 2.90 0.91 7.92 0.92
12 500 61 3.34 0.91 9.12 0.92
13 630 61 3.80 0.91 10.37 0.92
14 800 61 4.28 0.91 11.68 0.92
minium Conductor Calculation
Ø Conductor & Dies
Layer 2 Layer 3 Layer 4
Factor
Ø Conductor Ø Die Factor Compact Ø Conductor Ø Die Compact Ø Conductor

10.01
11.53
13.05
14.36
12.10 0.93 16.42
13.49 0.93 18.31
11.75 0.93 15.95
13.71 0.93 18.61
15.23 0.93 20.67
17.19 0.93 23.33
19.58 0.93 26.58

minium Conductor Calculation


Ø Conductor & Dies
Layer 2 Layer 3 Layer 4
Factor
Ø Conductor Ø Die Factor Compact Ø Conductor Ø Die Compact Ø Conductor

9.49
11.18
12.62
10.01 0.93 13.59
11.18 0.93 15.18
12.79 0.93 17.37
14.36 0.93 19.49
12.62 0.93 17.13
14.53 0.93 19.73
16.54 0.93 22.45
18.62 0.93 25.28
ayer 4

Ø Die

ayer 4

Ø Die
Ø Conductor & Dies
Size Layer 1 Layer 2 Layer 3 Layer 4
No Konduktor ∑ Wire Ø Wire Restitence Berat
Factor Ø Factor Ø Factor Ø Factor Ø
Ø Die Ø Die Ø Die Ø Die
Compact Conductor Compact Conductor Compact Conductor Compact Conductor
1 25 7 2.18 0.90 5.89 5.89 5.633 16.210
2 35 7 2.57 0.90 6.94 6.94 4.778 19.110
3 50 7 3.00 0.90 8.10 8.10 4.093 22.307
4 70 19 2.18 0.90 5.89 5.89 0.92 9.90 9.90 3.350 27.257
5 95 19 2.57 0.90 6.94 6.94 0.92 11.67 11.67 2.842 32.133
6 120 19 2.90 0.90 7.83 7.83 0.92 13.17 13.17 2.518 36.259
7 150 37 2.30 0.90 6.21 6.21 0.92 10.44 10.44 0.93 14.88 14.88 1.884 40.982
8 185 37 2.57 0.90 6.94 6.94 0.92 11.67 11.67 0.93 16.63 16.63 1.686 45.793
9 240 37 2.94 0.90 7.94 7.94 0.92 13.35 13.35 0.93 19.02 19.02 1.474 52.386
10 300 37 3.30 0.90 8.91 8.91 0.92 14.98 14.98 0.93 21.35 21.35 1.313 58.801
11 400 61 2.90 0.90 7.83 7.83 0.92 13.17 13.17 0.93 18.76 18.76 0.95 24.42 24.42 1.197 67.247
12 500 61 3.34 0.90 9.02 9.02 0.92 15.16 15.16 0.93 21.61 21.61 0.95 28.12 28.12 1.039 77.450
13 630 61 3.80 0.90 10.26 10.26 0.92 17.25 17.25 0.93 24.59 24.59 0.95 32.00 32.00 0.913 88.117
14 800 61 4.28 0.90 11.56 11.56 0.92 19.43 19.43 0.93 27.69 27.69 0.95 36.04 36.04 0.811 99.248

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