----------------------- Page 1-----------------------
PANdrive™ for Stepper Motors
PANDRIVE™
 PD42-1070 Hardware Manual
Hardware Version V1.00 | Document Revision V1.00 •    2016-Aug-04
PD42-1070 is an easy to use PANdrive™ smart stepper motor.    The module is
controlled via a step
and direction interface.    One configuration pin selects the current control mode
between stealth-
Chop™ for absolute silent motor control and spreadCycle™ for high speed.
A TTL UART interface
allows for more advanced configuration, for example of the stallGuard2™ and
coolStep™ features,
and permanent parameter storage via TMCL™-IDE.
                                                                          Features
                                                                          •   Supply
Voltage +9 to +24V DC
                                                                          •   Step and
Direction Interface
                                                                          •
microPlyer™ to 256µ-steps
                                                                          •
stealthChop™ silent PWM mode
                                                                          •
spreadCycle™ smart mixed decay
                                                                          •
stallGuard2™ load detection
                                                                          •
coolStep™ autom. current scaling
                                                                          • UART
configuration interface
Applications
 • Lab-Automation                                  • Robotics                                                        •
CNC
 • Manufacturing                                   • Factory Automation                                              •
Laboratory Automation
Simplified Block Diagram
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
Terms of delivery and rights to technical change reserved.
Download newest version at: www.trinamic.com
         Read entire documentation;
         Especially the supplemental directives on page 23.
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PD42-1070 Hardware Manual • Hardware Version V1.00 | Document Revision V1.00 •
2016-Aug-04                                                              2 / 25
Contents
1       Features
3
       1.1   General Features                        .     . . . . .            . . . . . .              .      .    .    .
. . . . . . . . . . . . . . .               . .    . .     . . . . .            . . . . .                   3
         1.2   TRINAMIC’s Unique Features                                          .    . .    .    .    .      .    .    .
.   .   .  . . . . . . . . . . . .                     .    .      .   .   .    .      .  .    .    .    .      .    .    .
4
                 1.2.1          stealthChop™                   .    . . .      .    .      . . . . . . . .
. .     .   .   .  . .      .    . . . . .        .   .    .    .    . .       .    .      . . . . . . .
. 4
                 1.2.2
spreadCycle™                    .   .   . . . . . . . . . . .                  . . .          .    .    .    .      .    .
. . . . .           .   .   .   .   .   . . . . . . . . .                      . . 4
             1.3     stallGuard2 . .                      . .        .    .      . . . . .           .    . . . . . . . .
. .       .    .    .  . . . . . .                .      .  .        .    .      . . . .             .    . . . . . . .
. 5
             1.4     coolStep               .    .    . . .          . . . . . . . .                      .    . . . . . . .
. .       .    .    .  . . .        .   .    .    .    . .           . . . . . . .                        .    . . . . . .
. 5
2        Order Codes
6
3        Mechanical and Electrical Interfacing
7
             3.1     PD42-1070 Dimensions and
Weight                                 . . . . . .                               .    .    .    .    . . .      .    .    .    .    .    .
. . .          .    . . . . . . . . . . . 7
       3.2           PD42-1070 Motor
Parameters                                        .      .    .      . . . .          . .       .    .    .    .    .    . . .      .    .
. . . .             .   .   .   .   .   .    .    .      .    .      . . .            . 8
             3.3  PD42-1070 Torque Curves                                                 .    .    .    . . . . . . . .
. .      .    . . . . . . . . . .                            .    .      .    .      .    .    .    .    . . . . . . .
. 9
4        Connectors and LEDs
11
             4.1     Motor Connector                                 .    .      . . . . . . . . . . .                        .    .    .
. .       .    .    .  . . . . .             .    .      .    .      .    .      . . . . . . . . .                            .    .    .
. 11
             4.2     I/O Connector                        .      .    . . . . . .               .    .    . . . . . . . .
. .       .    .    .  . . . . .             .    .      .    .      .  . . . .                 .    .    . . . . . . .
. 12
             4.3   TTL UART Connection                                            . . . . . . .                     . . . .        .    .
.    .    .    . . . . . . . . . . . .                   . .      . .        .    . . . . . . . .                   .    13
             4.4     Status LEDs                     .    .      . . . . . .               .    .    . . . . . . . . .
. .       .    .    .  . . . .          .    .    .      .    .    . . . .                 .    .    . . . . . . . .
. 13
5        Functional Description
14
             5.1     Typical Application
Wiring                       . . . . . . .                        . . . .            .    .    .    .    .    . . . . . .          . . .
. . .         . .    . . . . . . . . . .                          14
           5.2     Optically Isolated Inputs with Common Anode Input
.    .    .  .    .  . . . . . . . . . . . . . . . . .                                         .   . 14
           5.3     Optically Isolated Inputs with Common Cathode Input
.    .    .  .    .  . . . . . . . . . . . . . . . . . . 16
       5.4   Thermal Behavior . .                                . . . .              . . . . . .            . .       .    .
. . . . . . . . . . . . . . . . .                    . .     .    . . . .             . . . . .              16
6        Operational Ratings and Characteristics
18
           6.1     Absolute Maximum Ratings                                       .    .    . .    . . . . . .
. .       .  .    . . . . . . . . . .                .   .    .      .    .      .    .    .  .    . . . . . .
18
           6.2     Electrical Characteristics (Ambient Temperature 25° C)
.    .    .  .    .  . . . . . . . . . . . . . . . . . .           18
           6.3     I/O Ratings (Ambient Temperature 25°
C)                               . . . . . . . . .                           .    .    .    . . .      .    .    .    .    .
. .       .   .   . . . . . . . 18
       6.4   Functional
Characteristics                         .   . . . . . . . . . . . . . .                                     .    .    .    .
. . . . . . . . .                   .   .   . . . . . . . . . . 19
           6.5     Other Requirements                            .    .      . . . . . .           .    .    .    .    . .
. . .      . .     . . . . . . .             .   .   .   .    .      .    .    . . . .             .    .    .    .    . .
19
7        Abbreviations used in this Manual
20
8        Figures Index
21
9        Tables Index
22
10 Supplemental Directives
23
     10.1 Producer
Information                             .   .    . . . . .        .      .    .      . . . . .          .    .    .    .    .
. . . . . . .              .    .   .   .   .    . . . .          .      .    .      . . . 23
         10.2 Copyright .      .             .   .   .   .    . . .          . .      .    . . .    .      . . . . .        .
. .     . .   . .   . .   . .   . .    . .    . .    . .    .      . .    . .      . .      . .    .        23
        10.3 Trademark Designations and Symbols . . . . .
.   .    . . . . . . . . . . . . . . . . . . .                                          .    .    .    .    .    .    . 23
        10.4 Target User .      .               . . .       .      . . . . . .              . . . .         . . . .        .
. .     . . . . . . . .         . .    . .    . . . .       .      . . . . . .              . . .           23
     10.5 Disclaimer: Life Support Systems .                                                      .    .    . .       .    .
. . . . . . . . . . . . . . . . . . . .                            . .    . .      . .      . .    .        23
        10.6 Disclaimer: Intended Use                                     .    .    .    . . . . . . . .
. .     . . . . . . . . . . .                    .    .    .    .    .    .    .    .    . . . . . . . .
23
        10.7 Collateral Documents & Tools . .                                                .    .    .    .    .    .    .
. .      . . . . . . . . . . . . . .                           .    .    .    .    .    .    .    .    .    .    .    .    .
24
11 Revision History
25
      11.1 Hardware Revision                               .    . . .        . . . . . . .                 .    .    .    .
.   . . . . . . . . . . .             . . .    . .    . .      .  . .        . . . . . . .                     25
      11.2 Document Revision          . .                           . .      . . . . . . .                 .    .    .    .
.   . . . . . . . . . . .             . . .    . .    . .      .    . .      . . . . . . .                     25
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
Terms of delivery and rights to technical change reserved.
Download newest version at www.trinamic.com
      Read entire documentation.
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PD42-1070 Hardware Manual • Hardware Version V1.00 | Document Revision V1.00 •
2016-Aug-04                         3 / 25
1        Features
The PANdrive™       PD42-1070 is a full mechatronic solution with state of the art
feature set.                        It is highly
integrated and offers a convenient handling.
The PD42-1070 includes a stepper motor and driver electronics.                                                      It can
be used in many decentralized
applications and has been designed for 0.20...0.47 Nm max. holding torque and 24V
DC nominal supply
voltage.   With stealthChop™, the PD42-1070 offers absolutely silent and smooth
motor operation for
lower and medium velocities.               With spreadCycle™, the PD42-1070 offers a high
performance current
controlled chopper mode for highest velocities with perfect zero crossing
performance. With stallGuard2™,
a sensorless load detection feature is provided, which is required for using the
automatic current scaling
feature coolStep™. The PD42-1070 can be used with a simple step and direction
interface and can be
configured using a TTL UART interface.
stallGuard2 and coolStep must be configured via TTL UART interface and are disabled
by default.
1.1        General Features
Main Characteristics
      •    Supply Voltage +9V to +24V DC
      •    1.0A RMS phase current (ca. 1.4A peak phase current)
      •    Highest micro step resolution, up to 256 micro steps per full step
    • microPlyer™ microstep interpolator for obtaining increased smoothness of
microstepping over a low
          frequency STEP/D IR interface
      •    With housing and motor mounted
      •    Permanent onboard parameter storage
    •   Simple step & direction mode
    •   Noiseless stealthChop™ chopper mode for slow to medium velocities
    •   High performance spreadCycle™ chopper mode
    •   High-precision sensorless load measurement with stallGuard2™
    • Automatic current scaling algorithm coolStep™ to save energy and keep your
drive cool
Optically Isolated Inputs
    •   Step & direction interface with up to 45kHz input frequency
    •   Enable input to power-on/-off driver H-bridges
    •   Mode select input to switch between the two chopper modes
TTL UART Interface
    •   TTL-level UART interface for parameter configuration
    •   Interface speed 9600-115200 bps (default 9600 bps)
    •   TMCL-based protocol for online configuration and permanent parameter settings
    •   Bootloader for firmware updates
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
Terms of delivery and rights to technical change reserved.
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   Read entire documentation.
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PD42-1070 Hardware Manual • Hardware Version V1.00 | Document Revision V1.00 •
2016-Aug-04                              4 / 25
1.2     TRINAMIC’s Unique Features
1.2.1    stealthChop™
stealthChop is an extremely quiet mode of operation for low and medium velocities.
It is based on a voltage
mode PWM. During standstill and at low velocities, the motor is absolutely
noiseless. Thus, stealthChop
operated stepper motor applications are very suitable for indoor or home use.
The motor operates
absolutely free of vibration at low velocities.   With stealthChop, the motor
current is applied by driving
a certain effective voltage into the coil, using a voltage mode PWM. There are no
more configurations
required except for the regulation of the PWM voltage to yield the motor target
current.
             Figure 1: Motor coil sine wave current using stealthChop (measured
with current probe)
1.2.2    spreadCycle™
The spreadCycle chopper is a high-precision, hysteresis-based, and simple to use
chopper mode, which
automatically determines the optimum length for the fast-decay phase. Several
parameters are available to
optimize the chopper to the application. spreadCycle offers optimal zero crossing
performance compared
to other current controlled chopper algorithms and thereby allows for highest
smoothness. The true target
current is powered into the motor coils.
                                              Figure 2: spreadCycle principle
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
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   Read entire documentation.
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PD42-1070 Hardware Manual • Hardware Version V1.00 | Document Revision V1.00 •
2016-Aug-04                                                                  5 / 25
1.3       stallGuard2
stallGuard2 is a high-precision sensorless load measurement using the back EMF of
the motor coils. It
can be used for stall detection as well as other uses at loads below those which
stall the motor.                                                             The
stallGuard2 measurement value changes linearly over a wide range of load, velocity,
and current settings.
At maximum motor load, the value reaches zero or is near zero. This is the most
energy-efficient point of
operation for the motor.
stallGuard2
                     Load [Nm]
Initial stallGuard2 (SG) value: 100%
                   Max. load
stallGuard2 (SG) value: 0
Maximum load reached.
Motor close to stall.
Motor stalls
                                   Figure 3: stallGuard2 Load Measurement as a
Function of Load
1.4       coolStep
coolStep is a load-adaptive automatic current scaling based on the load measurement
via stallGuard2.
coolStep adapts the required current to the load. Energy consumption can be reduced
by as much as 75%.
coolStep allows substantial energy savings, especially for motors which see varying
loads or operate at a
high duty cycle. Because a stepper motor application needs to work with a torque
reserve of 30% to 50%,
even a constant-load application allows significant energy savings because coolStep
automatically enables
torque reserve when required. Reducing power consumption keeps the system cooler,
increases motor
life, and allows for cost reduction.
                                    0,9
Efficiency with coolStep
                                      0,8
Efficiency with 50v torque reserve
                                      0,7
                                      0,6
                                      0,5
                             Efficiency
                                      0,4
                                      0,3
                                      0,2
                                      0,1
                                              0     50     100     150     200      250
300       350
                                                                   Velocity [RPM]
                                                  Figure 4: Energy Effi ciency Example
with coolStep
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
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PD42-1070 Hardware Manual • Hardware Version V1.00 | Document Revision V1.00 •
2016-Aug-04                         6 / 25
2      Order Codes
  Order Code          Description
Size (LxWxH)
  PD42-1-1070        PANdrive, 0.27Nm, 1.0A RMS, +24V DC, TTL UART interface,
42mm x 42mm x 45,5mm
                      S/D interface, Enable, Mode Select
  PD42-2-1070         PANdrive, 0.35Nm, 1.0A RMS, +24V DC, TTL UART interface,
42mm x 42mm x 50mm
                      S/D interface, Enable, Mode Select
  PD42-3-1070         PANdrive, 0.49Nm, 1.0A RMS, +24V DC, TTL UART interface,
42mm x 42mm x 59mm
                      S/D interface, Enable, Mode Select
  TMCM-1070           Controller/Driver   Module   without   motor,   +24V   DC,   TTL
42mm x 42mm x 12mm
                      UART interface, S/D interface, Enable, Mode Select
                                               Table 1: Order codes modules
    Order Code                  Description
    TMCM-1070-CABLE             Cable loom for TMCM-1070. Contains:
                                    • 1x cable loom for motor connector with 4-pin
JST PH female connector
                                    • 1x cable loom for I/O connector with 9-in JST
PH female connector
  PD42-1070-CABLE               Cable loom for PD42-x-1070. Contains:
                                    • 1x cable loom for I/O connector with 9-in JST
PH female connector
  TMCM-KAM INO-CLIP             Self-Adhesive top hat rail mounting clip for TMCM-
1070 base module (not
                                available with PANdrive versions PD42-x-1070)
  TMCM-KAM INO-AP23             Aluminum   adapter   plate   kit   for   mounting   of
TMCM-1070 base module    to
                                NEMA23 size motors (not available with PANdrive
versions PD42-x-1070)
  TMCM-KAM INO-AP24             Aluminum   adapter   plate   kit   for   mounting   of
TMCM-1070 base module    to
                                NEMA24 size motors (not available with PANdrive
versions PD42-x-1070)
                                              Table 2: Order codes cable loom
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
Terms of delivery and rights to technical change reserved.
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   Read entire documentation.
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2016-Aug-04                            7 / 25
3      Mechanical and Electrical Interfacing
3.1      PD42-1070 Dimensions and Weight
The PD42-1070 includes the TMCM-1070 stepper motor driver module and a NEMA17
bipolar stepper
motor. Depending on the motor size the lengt varies.
                                     42mm
42mm
                                 Figure 5: PD42-1070 mechanical dimensions with motor
    Order Code       L in mm       Weight in g
    PD42-1-1070      45,5 ±1       ≈ 260
    PD42-2-1070      50 ±1         ≈ 320
    PD42-3-1070      59 ±1         ≈ 395
                                            Table 3: PD42-x-1070 length and weight
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
Terms of delivery and rights to technical change reserved.
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PD42-1070 Hardware Manual • Hardware Version V1.00 | Document Revision V1.00 •
2016-Aug-04                         8 / 25
3.2     PD42-1070 Motor Parameters
  Specifications                                      Parameter     Unit      PD-1-
1070      PD-2-1070          PD-3-1070
  Step angle                                                       ◦          1.8
1.8               1.8
  Step angle accuracy                                              %         ±5
±5             ±5
  Ambient temperature                                Tamb          ◦C        -
20...+50      -20...+50          -20...+50
  Max. motor temperature                             Tmotormax     ◦C        80
80             80
  Shaft radial play (450g load)                                    mm        0,02
0,02           0,02
  Shaft axial play (450g load)                                     mm        0,08
0,08           0,08
  Max    radial     force   (20mm     from   front                 N         28
28                28
  flange)
  Max axial force                                                  N         10
10             10
  Rated voltage                                      VRAT ED       V          2.0
2.4             2.4
  Rated phase current                             IRMSRAT ED       A          1.0
1.0            1.0
  Phase resistance at 20    C                     RCOIL            Ω          1.0
1.2            1.4
  Phase inductance (typ.)                         LCOIL            mH         1.6
2.2            2.1
  Holding torque                                                   Nm        0.22
0.36           0.44
    Insulation class                                                         B
B                B
    Rotor inertia                                                  g cm2     35
57               68
  Weight                                          M                kg        0.22
0.24             0.35
                                       Table 4: PD42-1070 Motor Parameters
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
Terms of delivery and rights to technical change reserved.
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2016-Aug-04                              9 / 25
3.3     PD42-1070 Torque Curves
The following diagrams show the torque vs.    speed curves for the PD42-1-1070, the
PD42-2-1070, and
the PD42-3-1070 at three different typical conditions. All measurements have been
done in spreadCycle
chopper mode. The measurement conditions are:
   1. V DD =+24V, ICOILRMS          =1A, 1/16 microstep with interpolation to 1/256
microstep
   2.   V DD =+24V, ICOILRMS        =1A, half stepping
   3.   V DD =+12V, ICOILRMS        =1A, half stepping
                                         Figure 6: PD42-1-1070 torque vs. speed
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
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2016-Aug-04                                 10 / 25
                                          Figure 7: PD42-2-1070 torque vs. speed
                                          Figure 8: PD42-3-1070 torque vs. speed
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
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2016-Aug-04                        11 / 25
4       Connectors and LEDs
                                Figure 9: PD42-1070 connectors (pin 1 highlighted in
red)
4.1      Motor Connector
    Pin no.    Pin name       Description
    1          A1             Motor phase A pin 1
    2          A2             Motor phase A pin 2
    3          B1             Motor phase B pin 1
    4          B2             Motor phase B pin 2
                                             Table 5: Motor connector pinning
         NOTICE               Do not connect or disconnect motor during operation!
                              Motor cable and motor inductivity might lead to voltage
spikes when the motor is
                              (dis)connected while energized. These voltage spikes
might exceed voltage limits
                              of the driver MOSFETs and might permanently damage them.
Therefore, always
                             switch off or disconnect power supply before
(dis)connecting the motor.
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
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2016-Aug-04                       12 / 25
4.2       I/O Connector
  Pin no.      Pin name      Description
   1         GND            Supply ground connection, also used for USB serial
converter ground connection
   2           V+            Supply voltage (V DD) +9V to +28V DC
   3           DIR           Optically isolated direction input of S/D interface
   4           STEP          Optically isolated step input of S/D interface
   5           EN            Optically isolated enable input of motor driver H-
bridges
   6           CHOP          Optically isolated chopper mode selection input
   7         COMM            Opto-coupler common anode or cathode, connect to ground
or VCCIO (3.3V to
                                 24V)
   8         RXD           TTL-level UART receive line, use with USB serial
converter TXD line to connect to
                                 PC
   9         TXD           TTL-level UART transmit line, use with USB serial
converter RXD line to connect to
                                 PC
                                                 Table 6: I/O connector pinning
       NOTICE                    Supply Voltage Buffering / Add External Power Supply
Capacitors
                                  A sufficiently   buffered     power    supply      or   an
external     electrolyte        capacitor
                                 connected between V+ and GND is recommended for stable
operation.
                                 It is recommended to connect an electrolytic capacitor
of significant size to the
                                 power supply lines next to the PD42-1070.
                                 Rule of thumb for size of electrolytic capacitor: C =
1000 µF           ∗ ISUP P LY
                                 The PD42-1070 comes with approximately 40µF of onboard
ceramic capacitors.
         NOTICE                  There is no reverse polarity protection on the supply
input!
                                 The module will short any reversed supply voltage and
board electronics will get
                                 damaged.
       NOTICE                Power Up Sequence
                             We suggest to power up the PD42-1070 only with disabled
H-bridges.   That is,
                             depending on your configuration the EN input should be
logically OFF.
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
Terms of delivery and rights to technical change reserved.
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2016-Aug-04                        13 / 25
4.3    TTL UART Connection
To connect via the TTL UART interface to a host PC, we suggest using a USB serial
converter from TTL-UART
(5V) to USB interface.
Communication with the host PC, for example when using TRINAMIC’s TMCL-IDE, is done
via the Virtual
COM port installed by the converter driver.
More information on the TMCL-IDE and the latest release can be found here:
www.trinamic.com
The converter cable must be connected to pins 1, 8, and 9 (GND, RXD, TXD) of the
I/O connector.
Note                         Default Baud Rates
                             The default baud rate is 9600 bps.
                             In bootloader mode, the baud rate is 115200 bps.
   Info                      USB to UART converter
                             For example, the TTL-232R-5V from FTDI is working with
the module and has
                           been tested. More information on this converter is
available on the FTDI website:
                             www.ftdichip.com
       NOTICE                5V TTL UART Level
                             The TTL UART interface works with 5V level. Take special
care when selecting a
                             converter cable for USB connection.
4.4    Status LEDs
The PD42-1070 has one green status LED. See figure 9 for its location.
  State                 Description
  Blinking              Heartbeat, MCU active, normal operation
  Permanent on          Bootloader mode
  Off                    Power Off
                                                 Table 7: LED state description
©2016 TRINAMIC Motion Control GmbH & Co. KG, Hamburg, Germany
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2016-Aug-04                         14 / 25
5         Functional Description
5.1         Typical Application Wiring
Wire the PD42-1070 as shown in the following figures.
      •    Connect the the power supply to V+ and GND.
      •    Connect the Step and Direction signals to your motion controller.
    • Optional: Connect UART to a TTL UART interface with 5V logic levels. To
configure your PD42-1070
       connect start the TMCL-IDE and use the parameterization tools. For detailed
instructions refer to the
           PD42-1070-firmware-manual.
Note                       The TTL UART interface is not optically isolated. It
requires 5V level signals.
                            Nevertheless, it provides basic ESD and rail-to-rail
signal line protection for the
                                PD42-1070.
                                    Figure 10: Typical application scenario with 5V
inputs
5.2         Optically Isolated Inputs with Common Anode Input
The control inputs of the PD42-1070 are optically isolated (not the TTL UART
interface). All optocouplers
share one common anode (COMM) input as shown in the figure above.
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                                 Figure 11: Inputs with common anode input with 3.3V
to 5V
The typical voltage at COMM input is 5V. Nevertheless, 3.3V or voltages higher than
5V can also be used as
long as the current is through the optocouplers’ emitter is between 5mA to 20mA.
For 3.3V operation the
controller must be carefully selected with respect to its I/O ports, its actual
output voltage, and the series
resistor of the I/O ports. The user must make sure that the current through the
optocouplers’ emitter is
between 5mA to 20mA.
Note                            Step pulse width
                                Width of the step pulses should be between 2µs and
4µs, for maximum step
                                frequency.
                                With a larger step pulse width, for example 50% duty
cycle coming from a fre-
                                quency   generator,   the   maximum   input   frequency
will    be   lower   at   ca.             9kHz..
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                              Figure 12: Inputs with common anode input with >5V to
24V
The series resistors in the PD42-1070 are 270mOhms.                 For operation
with voltages higher than 5V an
additional external resistor Rexternal    is required per input to limit the current.
See Table 8 as reference for
additional external resistor values.
  COMM Voltage (V)        Value of Rexternal    (Ω)
  3.3                     -
  5                       -
  9                       300
  12                      500
  15                      700
  24                      1K5
                                       Table 8: Additional resistor reference values
5.3     Optically Isolated Inputs with Common Cathode Input
The optocouplers inside PD42-1070 are bidirectional types (AC/DC). Thus, COMM can
also be used as
common cathode connection.
5.4     Thermal Behavior
The default configuration parameters of the PD42-1070 are set to the specified
maximum current of 1A
rms / 1.4A peak, which is the maximum motor phase current specified for the stepper
motor options given
in Table 4.
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Typically, at this nominal current setting the stepper motor and the driver
electronics will get hot. Continu-
ous operation at maximum current is not guaranteed without cooling the motor since
the stepper driver
will switch off due to its internal over-temperature protection until temperature
falls below the threshold.
Note                           Operation with Maximum Current Setting
                               For table-top testing and application bring-up the
current should be reduced or
                             the coolStep feature should be configured to keep
heating on a reasonable level.
                               Especially, when there is no other cooling option for
the motor.
                               For proper and continuous operation at maximum
current, the motor flange
                               must be mounted to the applications mechanical
interface with good contact.
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6       Operational Ratings and Characteristics
6.1      Absolute Maximum Ratings
  Parameter
Min    Max       Unit
    Supply voltage
+9       +28     V
  Working temperature
-30    +40     ° C
  Motor coil current / sine wave peak
1.4     A
    Continuous motor current (RMS)
1.0       A
        NOTICE                   Avoid   exceeding     the    absolute    maximum   rating    under
all   circumstances.
                                 Stresses   above    those     listed    under   "‘Absolute
Maximum    Ratings"’     may    cause
                          permanent damage to the device.                           This is a
stress rating only and functional
                                 operation of the device at those or any other conditions
above those indicated in
                          the operation listings of this specification is not
implied. Exposure to maximum
                                 rating conditions for extended periods may affect device
reliability.
                                 Keep    the   power      supply      voltage    below   the      upper
limit of +28V!        Otherwise
                          the board electronics will seriously be damaged!
Especially, when the selected
                                 operating voltage       is    near   the   upper   limit    a
regulated     power    supply    is highly
                                 recommended.
6.2    Electrical Characteristics (Ambient Temperature 25° C)
  Parameter                                                                  Symbol              Min
Typ             Max               Unit
  Supply voltage                                                             V DD                9
24           26                   V
  Motor coil current / sine wave peak (chopper regu-                         ICOILpeak           0
1.4           A
  lated, adjustable via TTL UART interface)
  Continuous motor current (RMS)                                             ICOILRMS            0
1.0             A
  Power supply current                                          IDD
≪ ICOIL      1.4∗ICOIL           A
                                          Table 10: Electrical Characteristics
6.3      I/O Ratings (Ambient Temperature 25° C)
  Parameter                                                               Symbol
Min    Typ      Max          Unit
  COMM input voltage                                                      VCOMM
3.3    5      +V DD          V
    Input frequency of optically isolated I/Os                            fin
45           kHz
    TTL UART input voltage                                                VT T L_IN
5        5.5        V
    TTL UART low level voltage                                            VT LLL
0               1.75       V
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    TTL UART high level voltage                                                 VT T LH
3.25              5              V
  TTL UART output voltage                                                                    VT T
L_OUT             5                          V
                      Table 11: Operational ratings of optically isolated inputs and TTL
UART interface
6.4       Functional Characteristics
  Parameter                          Description / Value
  Control                            4-wire interface with Step, Direction, Enable, and
Chopper Mode Switch
  Step Pulse Width                   The step pulse width should be between 2µs and 4µs for
maximum frequency.
                                    With    a    larger    step   pulse   width,   for   example
50%    duty   cycle    coming    from a
                                     frequency generator, the maximum input frequency will
be lower at ca. 9kHz.
  Communication                      2-wire TTL UART interface for configuration, 9600-
115200 bps (default 57600
                                     bps)
  Driving Mode                      spreadCycle      and    stealthChop    chopper   modes
(selectable with        CHOP    input),
                                     adaptive automatic current reduction using stallGuard2
and coolStep
  Stepping Resolution        Full, 1/2, 1/4, 1/8, 1/16, 1/32, 1/64, 1/128, 1/256
step, default is 1/16 with internal
                                     interpolation to 1/256
                                              Table 12: Functional Characteristics
6.5         Other Requirements
    Specifications                  Description or Value
    Cooling                        Free air
  Working environment              Avoid dust, water, oil mist and corrosive gases, no
condensation, no frosting
    Working temperature           -30° C to +40° C
                                      Table 13: Other Requirements and Characteristics
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7         Abbreviations used in this Manual
    Abbreviation        Description
    COMM                Common Anode or common cathode
    IDE                 Integrated Development Environment
    LED                 Light Emmitting Diode
    RMS                 Root Mean Square value
    TMCL                TR INAMIC Motion Control Language
    TTL                 Transistor Transistor Logic
    UART                Universal Asynchronous Receiver Transmitter
    USB                 Universal Serial Bus
                                            Table 14: Abbreviations used in this Manual
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8          Figures Index
     1     Motor coil sine          wave   current using                             7
PD42-2-1070 torque vs. speed                    . . . .           10
           stealthChop (measured with current                                        8
PD42-3-1070 torque vs. speed             . .          .   .       10
              probe) . .    .   .    .    . . . . . . .       . . .    .   . . . 4   9
PD42-1070          connectors            (pin  1 high-
     2     spreadCycle principle . . .                        .    . . . . .           .     4
lighted in red)     . . . . . . . .                      .   .    . . . . 11
     3     stallGuard2 Load Measurement as a                                                          10
Typical application scenario with 5V in-
             Function of Load               . . . .          .    .    . . . . . .           5
puts    .   .  . . . . . .        .    .    . . . .          .    .    . . . . 14
     4     Energy Efficiency Example with coolStep                                            5         11
Inputs with common anode input with
     5     PD42-1070            mechanical                   dimensions
3.3V to 5V       . .    .   .    . . . .            .    .    . . . . .           . 15
           with motor       . . . .             .    .    . . .       . .    .    . . .    . 7        12
Inputs with common anode input with
     6     PD42-1-1070 torque vs. speed                                 .    . . .           9
>5V to 24V       . . . . . . . . .                       .   . . .      .    . . 16
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9      Tables Index
     1     Order codes modules                      .  . . . . . . .               .   6         10
Electrical Characteristics            .    .    .    . . . . . 18
     2    Order codes cable loom                  .      .   .    . .    . .      .    6         11
Operational ratings of optically               iso-
     3    PD42-x-1070 length and weight .                .   . .                       7               lated
inputs and TTL UART interface           .                    19
     4    PD42-1070 Motor Parameters                          . . .           .        8         12
Functional Characteristics        . .               .    . . . . 19
     5     Motor connector pinning                       .   .    . .    .    .    . 11          13    Other
Requirements and Characteristics 19
     6     I/O connector pinning            .    .    . . . . . .    . 12         14
Abbreviations used in this Manual                .    .     20
     7    LED state description . .             . .   .   . . . . .    13         15
Hardware Revision      . . . . . . .         .    .   .   . 25
     8    Additional resistor reference values                   .     16         16
Document Revision . . . .         . . . . . .             . 25
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10        Supplemental Directives
10.1       Producer Information
10.2       Copyright
TR INAMIC owns the content of this user manual in its entirety, including but not
limited to pictures, logos,
trademarks, and resources. © Copyright 2016 TRINAMIC. All rights reserved.
Electronically published by
TR INAMIC, Germany.
Redistributions of source or derived format (for example, Portable Document Format
or Hypertext Markup
Language)    must   retain   the above   copyright     notice,   and   the   complete
Datasheet    User   Manual   docu-
mentation of this product including associated Application Notes;            and a reference
to other available
product-related documentation.
10.3     Trademark Designations and Symbols
Trademark designations and symbols used in this documentation indicate that a
product or feature is
owned and registered as trademark and/or patent either by TRINAMIC or by other
manufacturers, whose
products are used or referred to in combination with TRINAMIC’s products and
TRINAMIC’s product docu-
mentation.
This Hardware Manual is a non-commercial publication that seeks to provide concise
scientific and technical
user information to the target user. Thus, trademark designations and symbols are
only entered in the
Short Spec of this document that introduces the product at a quick glance. The
trademark designation
/symbol is also entered when the product or feature name occurs for the first time
in the document. All
trademarks and brand names used are property of their respective owners.
10.4     Target User
The documentation provided here, is for programmers and engineers only, who are
equipped with the
necessary skills and have been trained to work with this type of product.
The Target User knows how to responsibly make use of this product without causing
harm to himself or
others, and without causing damage to systems or devices, in which the user
incorporates the product.
10.5     Disclaimer: Life Support Systems
TR INAMIC Motion Control GmbH & Co. KG does not authorize or warrant any of its
products for use in life
support systems, without the specific written consent of TRINAMIC Motion Control
GmbH & Co. KG.
Life support systems are equipment intended to support or sustain life, and whose
failure to perform,
when properly used in accordance with instructions provided, can be reasonably
expected to result in
personal injury or death.
Information given in this document is believed to be accurate and reliable.
However, no responsibility
is assumed for the consequences of its use nor for any infringement of patents or
other rights of third
parties which may result from its use. Specifications are subject to change without
notice.
10.6     Disclaimer: Intended Use
The data specified in this user manual is intended solely for the purpose of product
description. No repre-
sentations or warranties, either express or implied, of merchantability, fitness for
a particular purpose
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or of any other nature are made hereunder with respect to information/specification
or the products to
which information refers and no guarantee with respect to compliance to the
intended use is given.
In particular, this also applies to the stated possible applications or areas of
applications of the product.
TR INAMIC products are not designed for and must not be used in connection with any
applications where
the failure of such products would reasonably be expected to result in significant
personal injury or death
(safety-Critical Applications) without TRINAMIC’s specific written consent.
TR INAMIC products are not designed nor intended for use in military or aerospace
applications or environ-
ments or in automotive applications unless specifically designated for such use by
TRINAMIC. TRINAMIC
conveys no patent, copyright, mask work right or other trade mark right to this
product. TRINAMIC assumes
no liability for any patent and/or other trade mark rights of a third party
resulting from processing or
handling of the product and/or any other use of the product.
10.7      Collateral Documents & Tools
This product documentation is related and/or associated with additional tool kits,
firmware and other
items, as provided on the product page at: www.trinamic.com.
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11        Revision History
11.1       Hardware Revision
  Version       Date              Description
  1.00          26.06.2016        Initial release.
                                                 Table 15: Hardware Revision
11.2       Document Revision
  Version       Date              Description
  1.00          26.06.2016        Initial release.
                                                 Table 16: Document Revision
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