Switching Regulator IC Series
Inductor Calculation for Buck Converter IC
                                                                                                                        No.12027ECY01
This application note covers the steps required in choosing the inductor and to calculate the value used in buck regulator IC
circuits.
● Buck (Step-Down) Converter
    Switching regulators are used in a variety of applications to provide stable and efficient power conversion.        A buck converter
    is a specific type of switching regulator that steps down the input voltage to a lower level output.
    Fig. 1 shows a typical buck converter circuit when switching element Q1 is ON. When N-ch MOSFET Q1 is ON, current
    flowing from input VIN to coil L charges the output capacitor CO and supplies output current IO. In this scenario, the current
    flowing through coil L produces a magnetic field and electric energy is converted to magnetic energy to be stored.
    Fig. 2 illustrates the same circuit when switching element Q1 is in an OFF state. When Q1 is OFF, free-wheeling diode D1 is
    activated, and the energy stored in coil L is released.
                       Q1                                                                Q1
                       ON      VSW                                                       OFF
                                     VL                                                            VL
   VIN                                L           IO                      VIN                       L              IO
                        D1                      CO            RL   VOUT         VD       D1                       CO      RL       VOUT
             Fig. 1: Basic Buck Converter Circuit                                Fig. 2: Basic Buck Converter Circuit
                    Switching Element ON                                                 Switching Element OFF
● Inductor Current Waveform
     Fig. 3 shows the inductor’s current waveform. IOUT is the average inductor current value. When switching element Q1 is
     ON, current flow is shown during ON period tON of Q1, and voltage VL(ON) of coil L can be calculated by the following equation:
               VL( ON )  ( VIN  VSW  VOUT )                           (1)
                       VIN:           Input Voltage (V)
                       VSW:           Q1 ON-state Voltage Drop (V)
                       VOUT:          Output Voltage (V)
    The relation between current IL and voltage VL of coil L, which has self-inductance, can be calculated using the equation
    below:
                        dI
               VL  L L                                           (2)
                         dt                                                                VL(ON)               VL(OFF)
                                                                                      dIL=        dt       dIL=         dt
                                                                             IL              L                    L
    From equation (2), it is clear that by applying additional voltage
    to the inductor, the reverse-current direction increases by slope    ILP
    V/L.
    Current flowing through the coil during tON can be calculated
    using equation (1), (2), and by the following method; ILT          IOUT                                                ΔIL
    represents current right before switching element Q1 turns ON,
    ILP represents current right before switching element Q1 turns
    OFF.                                                                 ILT
               ILP  ILT  
                               VSW    VIN  VOUT   t ON
                                                                          (3)                                                  t
                                            L                                              tON             tOFF
    The next step is to determine current flow in coil L when the
                                                                                      Fig. 3: Inductor Current Waveform
    switching element is OFF.
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Inductor Calculation of Buck Converter                                                                     Application Note
    From Fig. 2, the coil voltage when Q1 in OFF- state is VL(OFF), can be calculated using the following method:
               VL( OFF )  VD  VOUT                                                     (4)
                         VD:          Forward Voltage Drop across D1 (V)
                         VOUT:        Output Voltage (V)
    Using equations (2) and (4), the current flowing through coil L when Q1 is OFF is as follows:
               ILP  ILT 
                             VD  VOUT   t OFF                                        (5)
                                       L
    Current flow in the coil L is almost the same as the output current; consequently,
               ILP  ILT  2  IOUT                                                      (6)
    From equations (3) and (6), ILP during Q1 ON-state is
               ILP  IOUT 
                              VIN  VSW     VOUT   t ON
                                                                                         (7)
                                           2L
    Using equations (5) and (6), ILP can be calculated during the period when the switching element is OFF:
               ILP  IOUT 
                              VD  VOUT   t OFF                                       (8)
                                       2L
● On-Duty Calculation
    On-duty D is the ratio of time the switching element is ON tON versus the switching oscillatory cycle TSW:
                    t ON       t ON
               D                       t ON  fSW  1  t OFF  f SW                (9)
                    TSW    t ON  t OFF
    Using (7), (8), and (9), the duty can be calculated using the expression below:
                       VD  VOUT
               D                                                                        (10)
                    VIN  VSW  VD
    By ignoring the voltage drop VSW of the switching element and voltage drop of the diode in equation (10), it is clear that on-
    duty is fixed by the ratio of output voltage over input voltage:
                    VOUT
               D                                                                        (11)
                     VIN
● Maximum Coil Current Value
    Use equations (9) and (10) to determine tON:
                          D           VD  VOUT
               t ON                                                                    (12)
                        f SW   VIN  VSW  VD   fSW
    The equation below determines the maximum value of ILP by substituting (12) into (7):
               ILP  IOUT 
                              VIN  VSW  VOUT   VD  VOUT 
                                                                                         (13)
                                VIN  VSW  VD   2  L  fSW
    Equation (14) is used to determine the minimum value ILT by substituting (13) into (6):
               ILT  IOUT 
                              VIN  VSW  VOUT   VD  VOUT 
                                                                                         (14)
                                VIN  VSW  VD   2  L  fSW
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Inductor Calculation of Buck Converter                                                                            Application Note
    Current-difference between max. and min. (ILP-ILT) is as follows:
               ILP  ILT   VIN  VSW  VOUT   VD  VOUT                                         (15)
                                  VIN  VSW  VD   L  fSW
    Equations (13) and (15) show that large inductance L and high switching frequency will reduce maximum current (ILP)and
    current difference between max. and min. (ILP-ILT).
● Inductance L Value Calculation
     Define the ratio of current-difference flowing in coil L (ILP-ILT) versus output current IOUT as current ripple-ratio “r”.
                     IL   I I
               r         LP LT                                                                        (16)
                    IOUT    IOUT
    Substitute (15) into (16):
               r
                    VIN  VSW  VOUT   VD  VOUT 
                                                                                                        (17)
                     VIN  VSW  VD   fSW  L  IOUT
    Then, solve (17) for L to calculate the inductance value:
               L
                    VIN  VSW  VOUT   VD  VOUT        (H)                                        (18-1)
                     VIN  VSW  VD   fSW  r  IOUT
    When the output voltage is high, the calculation can be simplified.
               L
                    VIN  VOUT   VOUT     (H)                                                        (18-2)
                     VIN  fSW  r  IOUT
    The inductor value can be increased to reduce the ripple-ratio; however, this will typically result in an inductor size that is
    physically too big for practical use. Consequently, “r” is usually set between 0.2 and 0.5 for buck converters.
● Maximum Current Flow through the Coil
    Maximum current flow through the coil can be calculated using the following equation:
                                 r  IOUT                            VOUT  VIN  VOUT 
               ILpeak  IOUT                (A)   or      IOUT                            (A)        (19)
                                     2                                2  VIN  fSW  L
    Current flowing through the coil is a combination of output current and ripple-current. When an abnormality occurs (ex.
    output short) in a transient load condition and there will be a power surge due to the absence of soft-start feature, and it is
    possible that the actual current flow through the inductor will exceed the maximum calculated current. Under transient
    conditions, coil current may increase up to the IC’s switching current limit. Therefore, the safest approach is to select an
    inductor with a saturation current rating that exceeds the switching current limit, and not the maximum coil current.
● Effective RMS current flowing through the coil
     Effective current value of triangular wave can be calculated by the following method.
                             2       2
                       ILP  ILT  ILP  ILT                                                            (20)
               ILrms   
                                3
    By substituting equations (13) and (14) into (20), we arrive at the following:
                                      1  VIN  VSW  VOUT   VD  VOUT  
                                                                                   2
                                 2
               ILrms     IOUT                                                     (A)              (21)
                                     12     VIN  VSW  VD   L  fSW 
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Inductor Calculation of Buck Converter                                                                    Application Note
● Example for Coil selection:
    Determine the operating conditions of the buck converter:
    -                    VIN = 12V        Input Voltage
    -                    VOUT = 3.3V      Output Voltage
    -                    IOUT = 2A        Output Current
    -                    r = 0.3          Output Current Ripple Ratio
    -                    VSW = 0.30       ON State Voltage Drop of Switching Element Q1
    -                    VD = 0.26 *      Forward Voltage Drop of Free Wheel Diode
    -                    fSW = 380 kHz Switching Frequency
    * For synchronized rectifier type power conversion, specify ON-state voltage drop of lower side element Q2 (Fig. 4).
    Calculate the inductance value of the coil by substituting the above parameters into equation (18-1) or (18-2).
              As per equation (18-1), L 
                                                12  0.30  3.3  0.26  3.3  10.663       (µH)
                                             12  0.30  0.26  380000  0.3  2
              As per equation (18-2), L 
                                                12  3.3  3.3         10.493 (µH)
                                             12  380000  0.3  2
    Using equation (19), the maximum current flowing through the coil is as follows:
                                r  IOUT      0.3  2
              ILpeak  IOUT              2          2.3 (A)
                                    2            2
    As per equation (21), the effective current value flowing through the coil is
                      22 
              ILrms   
                               1 
                                
                                          12  0.30  3.3   0.26  3.3    
                                                                                 2.008 (A)
                              12  12  0.30  0.26   10.663  10  380000 
                                                                      6
    Coil selection should be based on the results of the calculations. For this design, 10µH is chosen as the closest standard
    inductance value. If the selected inductor value is different from the calculated result, adjust the current ripple value “r”
    using equation (17), and substitute the revised value into equation (19) to recalculate the maximum current flowing through
    the coil.
              r
                          12  0.30  3.3  0.26  3.3       0.329
                   12  0.30  0.26  380000  10  10 6  2
                             0.329  2
              ILpeak  2               2.33 (A)
                                 2
                                                      Q1
                                                      OFF
                                                                   VL
                                   VIN                             L             IO
                                                       Q2
                                                             VD                CO         RL   VOUT
                                                      ON
                                    Fig. 4: Basic circuit configuration of a buck converter using
                                           synchronous rectification power conversion. In this
                                           example, the upper switching element is in OFF-state.
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