Man1
Man1
13005
12039 Smith Ave.
SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670
Important Safety Instructions MADE IN CHINA USA / 1-877-338-0999
are included in this manual. REV 13005-20160405 www.championpowerequipment.com
Have questions or need assistance?
Do not return this product to the store!
– or –
Parts Ordering:
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
*We are always working to improve our products. Therefore, the enclosed product may differ slightly from the image on the cover.
13005
Table of Contents
Introduction. . . . . .
. . . . . .
. . . . . . . . . 1 Maintenance . . . . . . . . . . . . . . . . . . . 11
Introduction. . . . . . . . . .
. . . . . . . . . 1 Lubrication. . . . . . . . . . . . . . . . . . 11
Manual Conventions . . . . . . .
. . . . . . . . . 2 Cable Assembly Replacement. . . . . . . . 11
Safety Rules . . . . .
. . . . . .
. . . . . . . . . 3 Specifications. . . . . . . . . . . . . . . . . . . 12
Controls and Features . . . . . .
. . . . . . . . . 5 Performance Specifications. . . . . . . . . 12
Winch. . . . . . . .
. . . . .
. . . . . . . . . 5 Parts Diagram . . . . . . . . . . . . . . . . 13
Assembly . . . . . . . .
. . . . .
. . . . . . . . . 6 Parts List. . . . . . . . . . . . . . . . . . . 14
Assembling the Winch. . . .
. . . . . . . . . 6 Troubleshooting. . . . . . . . . . . . . . . . . . 15
Mounting the Remote Control. . . . . . . . . 6
Winch Wiring. . . . . . . . . . . . . . . . . . 7
Wiring Diagram. . . . . . . . . . . . . . . . . 8
Operation. . . . . . . . . . . . . . . . . . . . . . 9
General Tips for Safe Operation. . . . . . . . 9
Self Recovery. . . . . . . . . . . . . . . . . . 9
Winching Techniques A-Z . . . . . . . . . . 10
ENGLISH 13005
Introduction
Introduction
Congratulations on your purchase of a Champion Power Equipment product. Champion Power
Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict
specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this
manual, and we reserve the right to change, alter and/or improve the product and this document at any
time without prior notice.
Since CPE/CET highly value how our products are designed, manufactured, operated and are serviced,
and also highly value your safety and the safety of others, we would like you to take the time to review
this product manual and other product materials thoroughly and be fully aware and knowledgeable
of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize
yourself, and make sure others who plan on operating the product fully familiarize themselves too, with
the proper safety and operation procedures before each use. Please always exercise common sense
and always error on the side of caution when operating the product to ensure no accidents, property
damage, or injury occurs. We want you to continue to use and be satisfied with your CPE/CET product
for years to come.
Record the model and serial numbers as well as date and place of purchase for future reference. Have
this information available when ordering parts and when making technical or warranty inquiries.
1-877-338-0999
Model Number
13005
Serial Number
Date of Purchase
Purchase Location
1
13005 ENGLISH
Manual Conventions
This manual uses the following symbols to help differentiate between different kinds of information.
The safety symbol is used with a key word to alert you to potential hazards in operating and owning
power equipment.
Follow all safety messages to avoid or reduce the risk of serious injury or death.
DANGER CAUTION
DANGER indicates an imminently hazardous CAUTION used without the safety alert
situation which, if not avoided, will result in symbol indicates a potentially hazardous
death or serious injury. situation which, if not avoided, may result in
property damage.
WARNING
WARNING indicates a potentially hazardous
NOTE
situation which, if not avoided, could result in If you have questions regarding your winch,
death or serious injury. we can help. Please call our help line at
1-877-338-0999
CAUTION
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result in
minor or moderate injury.
2
ENGLISH 13005
Safety Rules
WARNING WARNING
Read this manual thoroughly before operating Do not use the winch to secure or hold a
your winch. Failure to follow instructions could vehicle for a long period of time. Do not use
result in serious injury or death. the winch to secure a vehicle for transport.
WARNING WARNING
Do not exceed the rated capacity. Disconnect the remote control and battery
leads when not in use.
DANGER
WARNING
Do not use this winch for lifting or moving
people or animals. Avoid “shock loads” by using the control
switch intermittently to take up the slack in
the wire rope. “Shock loads” can far exceed
DANGER the rate capacity for the wire rope and drum.
Keep yourself and others a safe distance to Do not accelerate your vehicle while winching.
the side of the cable when under tension. Loss of traction can cause a shock load on
the cable.
DANGER
WARNING
Never step over a cable or near a cable under
load. Batteries contain acid and produce explosive
gases.
WARNING
Do not move the vehicle to pull a load
(towing) on the winch cable. This could result
in cable breakage.
WARNING
Pull only on areas of the vehicle as specified
by the vehicle manufacturer.
3
13005 ENGLISH
Safety Rules
WARNING CAUTION
When re-spooling the cable, ensure that the Duration of winching pulls should be kept as
cable spools in the under-wind position with short as possible.
the cable entering the drum from the bottom,
not the top. If the motor becomes uncomfortably hot to
the touch, stop winching immediately and let
To re-spool correctly, and while wearing it cool down for a few minutes. Do not pull for
gloves, keep a slight load on the cable while more than one minute at or near the rated load.
pushing the remote button to draw in the
cable. Walk toward the winch not allowing
the cable to slide through your hands. Do not
let your hands get within 12 ft. of the winch
CAUTION
while re-spooling. Turn off the winch and If the motor stalls, do not maintain power to
repeat the procedure until a few feet of cable the winch.
are left. Disconnect the remote control and
finish spooling by rotating the drum by hand Electric winches are designed and made for
with the clutch disengaged. Keep hands clear intermittent use and should not be used in
of the fairlead and drum while the winch is constant duty applications.
under power.
CAUTION
WARNING
Never release the free-spool clutch when
Do not use as a hoist. Do not use for overhead there is a load on the winch.
lifting.
CAUTION
CAUTION
Use hook strap when handling the hook for
Use gloves to protect hands when handling spooling or unspooling the wire rope.
the cable. Never let the cable slide through
your hands.
CAUTION
Do not wrap the cable around any object and
hook it back onto itself.
CAUTION
Apply blocks to the wheels of the vehicle
when on an incline.
4
ENGLISH 13005
Controls and Features
Read this owner’s manual before operating your winch. Familiarize yourself with the location and
function of the controls and features. Save this manual for future reference.
Winch
3
4
5
6
2
7
1
8 11
10
(1) Remote Control – Rocker switch with the remote winch switch.
handlebar mount for powering the rope in
(6) Free spooling Clutch – The clutch allows
or out of your winch drum.
the operator to manually disengage “Out”
(2) Motor – 1.3 HP/1.0 KW 12V DC motor the spooling drum from the gear train, free
provides power to the planetary gear spool. Engaging the clutch “In” locks the
mechanism. winch into the gear system.
(3) Planetary Gear System – The reduction (7) Roller Fairlead – When using the winch at
gears convert the winch motor power into an angle the roller fairlead acts to guide
extreme pulling forces. This system allows the wire rope onto the drum and minimizes
high torque while maintaining compact damage to the wire rope from abrasion on
size and light weight. the winch mount or bumper.
(4) Braking System – Braking action is (8) Wire Rope – 3/16 in. x 45.9 ft. galvanized
aircraft cable designed specifically for load
automatically applied to the winch drum capacity of 3000 lb.(1361 kg.).
when the winch motor is stopped and
(9) Clevis Hook – Provides a means for
there is a load on the wire rope. connecting the looped ends of cables to
(5) Winch Drum – The winch drum is the an anchor.
cylinder on which the wire rope is stored. (10) Strap – Used to assist cable feed.
It can feed or wind the rope depending on
(11) Mount Assembly – Flatbed mounting
channel.
5
13005 ENGLISH
Assembly
CAUTION NOTE
The type of vehicle to which the winch and
Mounting bolts must be SAE grade 5 or better
and torque to 34 ft. lbs. mounting channel will be applied, will dictate
the type of mounting kit that should be used
1. Insert M8x20 bolts through the mounting (Speed Mount™ Hitch Adapter, Standard
Mounting Channel, or Specialty Mounting Kit).
channel hole and attach the roller fairlead
to the mounting channel with the M8
flat washer, M8 lock washer, and M8 nut
Mounting the Remote control
provided.
1. The remote control is usually installed on the
left handlebar.
2. Use a piece of electrical tape around the
handlebar to help prevent rotation of the
mount on the handlebar. Do NOT tighten over
any hoses or cables.
3. Once the remote control is mounted you can
route the wires back to the battery and winch.
4. Make sure the handlebars have full range of
2. To attach the winch and the mounting motion and then secure the remote control’s
channel to a flat surface; insert M8x35 bolt cable.
through the winch base plate, then through
the mounting channel, then through a flat
mounting surface. Secure the winch and
mounting channel with the M8 flat washer,
M8 lock washer, and M8 nut provided.
3. Disengage the clutch by rotating the clutch
knob to the “Out” position. Release the wire
rope and pull through the roller fairlead.
4. Attach the clevis hook to the cable, and then
hand strap to the clevis hook.
6
ENGLISH 13005
Assembly
CAUTION
Battery cables should not be drawn taut.
Leave some slack for cable movement.
7
13005 ENGLISH
Assembly
Wiring Diagram
Negative (–)
Black
Red
Positive (+)
Remote Red
Control
8
ENGLISH 13005
Operation
9
13005 ENGLISH
Operation
10
ENGLISH 13005
Maintenance
11
13005 ENGLISH
Specifications
Performance Specifications
–– Rated Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3000 lb. (1361 kg.)
–– Gear Reduction Ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153:1
–– Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Permanent Magnet 1.3 HP/1 kW (12V DC)
–– Drum Size. . . . . . . . . . . . . . . . . . . . . 1.2 in. (D) x 2.9 in. (L) [31.5 mm (D) x 73 mm (L)]
–– Cable . . . . . . . . . . . . . . . . . . . . . . . . 3/16 in. (D) x 45.9 ft. (L) [4.8 mm (D) x 14 m (L)]
–– Gross Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 lb. (10 kg)
–– Net Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.8 lb. (9 kg)
–– Height. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 in. (10.8 cm)
–– Width. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 in. (11 cm)
–– Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 in. (30.4 cm)
–– Bolt Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 in. (79.5 mm)
*If the motor becomes uncomfortably hot to the touch, stop winching immediately and let it cool down for 5 minutes.
Do not pull for more than one minute at or near the rated load.
**Electric winches are designed and made for intermittent use and should not be used in constant duty applications.
12
ENGLISH 13005
Specifications
Parts Diagram
13
13005 ENGLISH
Parts List
# Part Number Description Qty # Part Number Description Qty
14
ENGLISH 13005
Troubleshooting
15
WARRANTY
Do Not Return The Unit To The Place Of reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may
Purchase change from state to state or province to province. Your
Contact CPE’s Technical Service and CPE will troubleshoot state or province may also have other rights you may be
any issue via phone or e-mail. If the problem is not entitled to that are not listed within this warranty.
corrected by this method, CPE will, at its option, authorize
evaluation, repair or replacement of the defective part or
component at a CPE Service Center. CPE will provide you
Contact Information
with a case number for warranty service. Please keep it
for future reference. Repairs or replacements without prior Address
authorization, or at an unauthorized repair facility, will not Champion Power Equipment, Inc.
be covered by this warranty. Customer Service
12039 Smith Ave.
Warranty Exclusions Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com
This warranty does not cover the following repairs and
equipment:
Customer Service
Normal Wear Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
Products with mechanical and electrical components need
info@championpowerequipment.com
periodic parts and service to perform well. This warranty does
Fax no.: 1-562-236-9429
not cover repair when normal use has exhausted the life of a
part or the equipment as a whole.
Technical Service
Installation, Use and Maintenance Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
This warranty will not apply to parts and/or labor if the
tech@championpowerequipment.com
product is deemed to have been misused, neglected,
24/7 Tech Support: 1-562-204-1188
involved in an accident, abused, loaded beyond the
product’s limits, modified, installed improperly or
connected incorrectly to any electrical component. Normal
maintenance is not covered by this warranty and is not
required to be performed at a facility or by a person
authorized by CPE.