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UV Water Sterilizer Manual

This document is a user manual for an ultraviolet water sterilizer. It provides an overview of how UV light sterilizes water by damaging microorganisms' DNA. It also includes the sterilizer's structure, maintenance instructions, cleaning steps, troubleshooting tips, and technical specifications for various sterilizer models with different flow rates and dimensions.

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0% found this document useful (0 votes)
207 views12 pages

UV Water Sterilizer Manual

This document is a user manual for an ultraviolet water sterilizer. It provides an overview of how UV light sterilizes water by damaging microorganisms' DNA. It also includes the sterilizer's structure, maintenance instructions, cleaning steps, troubleshooting tips, and technical specifications for various sterilizer models with different flow rates and dimensions.

Uploaded by

NANCHO77
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※

Made in China

※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※
※※※※※※※※※※※※※※※※※※※※※※※

Ultraviolet Water Sterilizer

User Manual

※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※※
NOTES
IN ORDER TO KEEP AWAY FROM UV RAY TO PROTECT
USER’S EYES AND SKIN, PLEASE POWER OFF BEFORE
CHANGING UV LAMP FROM UV STERILIZER!

Quality Certificates
All products are strictly tested as qualified before delivery. Warranty periods of different
parts are stated as bellow: UV ballast and UV lamp is within 8000 hours, stainless steel
chamber is two years, and all the other parts are half a year. Warranty date shall start from the
date of purchasing.
Note: The claim for compensation shall not be allowed in case product exceeds data range
specified by users manual and/or the product is spoiled by improper operation.

Table of Contents

A. Overview of Ultraviolet Water Sterilizer 1

B. Structure Diagram of Ultraviolet Water Sterilizer 1

C. Mounting Steps and Matters Need Attention 2

D. Notices for Maintenance 3

E. Cleaning and Assembling Steps 3

F. Trouble Shooting 4

G. User Manual of Timer 4

H. User Manual of UV Radiation Intensity Monitor 5

I. Disassembly Diagram of Ballast XH-3 and XH-6 6

J. Wiring Comparison Chart of Two Versions Ballasts 7

K. Technical Specifications of Ultraviolet Sterilizer 8


Dimension Lamp
Flow Rate Flow Rate Max
of Overall Dimension Service Warning
(Drinking (Pure Pressure
Inlet/Outlet (㎜) Life System
Water) Water) (kg)
(Inch) (hrs)
0.243GPM 0.327GPM Ø51×200±2 5kg >6000 yes
0.406GPM 0.546GPM Ø51×260±2 5kg >8000 yes
1/4"
0.7GPM 1GPM Ø51×260±2 5kg >8000 yes
1.5GPM 2GPM Ø64×350±2 5kg >8000 yes
4.8GPM 6GPM 1/2" Ø64×520±2 7kg >8000 yes
6.4GPM 8GPM 1/2"~3/4" Ø64×968±2 7kg >8000 yes
9.6GPM 12GPM 3/4"~1" Ø64×920±2 7kg >8000 yes
9.6GPM 12GPM 3/4"~1" Ø64×968±2 7kg >8000 yes
19.2GPM 24GPM Ø140×968±2×342±3 8kg >9000 yes
1″~1.5″
28.8GPM 36GPM Ø140×968±2×342±3 8kg >9000 yes
38.4GPM 48GPM Ø180×968±2×382±3 8kg >9000 yes
2″~2.5″
48GPM 60GPM Ø220×968±2×422±2 8kg >9000 yes
57.6GPM 72GPM Ø220×968±2×422±3 8kg >9000 yes
76.8GPM 96GPM 3″~4″ Ø220×968±2×422±3 8kg >9000 yes
96GPM 120GPM Ø260×968±2×540±3 8kg >9000 yes
115GPM 144GPM Ø310×968±2×540±3 8kg >9000 yes
4″~6″
144GPM 180GPM Ø390×968±2×720±3 8kg >9000 yes
75GPM 105GPM Ø220×920±2×422±3 8kg >9000 yes
115GPM 160GPM Ø260×920±2×540±3 8kg >9000 yes
154GPM 215GPM 3″~4″ Ø310×920±2×540±3 8kg >9000 yes
165GPM 232GPM Ø310×920±2×540±3 8kg >9000 yes
192GPM 270GPM Ø400×920±2×540±3 8kg >9000 yes
230GPM 324GPM Ø430×920±2×540±3 8kg >9000 yes
270GPM 375GPM 4″~8″ Ø480×920±2×720±3 8kg >9000 yes
310GPM 430GPM Ø510×920±2×720±3 8kg >9000 yes
222GPM 310GPM Ø260×1630±2×540±3 10kg >9000 yes
295GPM 414GPM Ø310×1630±2×540±3 10kg >9000 yes
370GPM 518GPM Ø400×1630±2×540±3 10kg >9000 yes
445GPM 622GPM Ø430×1630±2×540±3 10kg >9000 yes
4″~8″
520GPM 725GPM Ø480×1630±2×720±3 10kg >9000 yes
595GPM 829GPM Ø510×1630±2×720±3 10kg >9000 yes
668GPM 932GPM Ø540×1630±2×720±3 10kg >9000 yes
744GPM 1035GPM Ø560×1630±2×720±3 10kg >9000 yes

9
K、Technical Specifications of Ultraviolet Sterilizer:
Input Input Input
Chamber Dosage
Product Model Watts Voltage Frequency Current
Material uW/cm2
V Hz A

XH-UV4W 4W×1 220~240 50/60 0.02A 304# >30000


XH-UV6W 6W×1 220~240 50/60 0.03A 304# >30000
XH-UV11W 11W×1 220~240 50/60 0.05A 304# >30000
XH-UV16W 16W×1 220~240 50/60 0.07A 304# >30000
XH-UV25W 25W×1 220~240 50/60 0.11A 304# >30000
XH-UV30W 30W×1 220~240 50/60 0.14A 304# >30000
XH-UV36W 40W×1 220~240 50/60 0.43A 304# >30000
XH-UV55W 55W×1 220~240 50/60 0.25A 304# >30000
XH-UV110W 55W×2 220~240 50/60 0.5A 304# >30000
XH-UV165W 55W×3 220~240 50/60 0.75A 304# >30000
XH-UV220W 55W×4 220~240 50/60 1A 304# >30000
XH-UV275W 55W×5 220~240 50/60 1.25A 304# >30000
XH-UV330W 55W×6 220~240 50/60 1.5A 304# >30000
XH-UV440W 55W×8 220~240 50/60 2A 304# >30000
XH-UV550W 55W×10 220~240 50/60 2.5A 304# >30000
XH-UV660W 55W×12 220~240 50/60 3A 304# >30000
XH-UV825W 55W×15 220~240 50/60 3.75A 304# >30000
XH-UV450W 75W×6 220~240 50/60 2A 304# >30000
XH-UV675W 75W×9 220~240 50/60 3A 304# >30000
XH-UV900W 75W×12 220~240 50/60 4A 304# >30000
XH-UV975W 75W×13 220~240 50/60 4.3A 304# >30000
XH-UV1125W 75W×15 220~240 50/60 5A 304# >30000
XH-UV1350W 75W×18 220~240 50/60 6A 304# >30000
XH-UV1575W 75W×21 220~240 50/60 7A 304# >30000
XH-UV1800W 75W×24 220~240 50/60 8A 304# >30000
XH-UV1305W 145W×9 220~240 50/60 5.8A 304# >30000
XH-UV1740W 145W×12 220~240 50/60 7.7A 304# >30000
XH-UV2175W 145W×15 220~240 50/60 9.6A 304# >30000
XH-UV2610W 145W×18 220~240 50/60 11.5A 304# >30000
XH-UV3045W 145W×21 220~240 50/60 13.5A 304# >30000
XH-UV3480W 145W×24 220~240 50/60 15.4A 304# >30000
XH-UV3915W 145W×27 220~240 50/60 17.4A 304# >30000
XH-UV4350W 145W×30 220~240 50/60 19.3A 304# >30000

8
A、Overview of Ultraviolet Water Sterilizer:
The ultraviolet ray is a kind of invisible light wave to the naked eyes. It exists on
the outside of the purple ray on the spectra. So it is called ultraviolet ray. The
ultraviolet ray is subdivided into wave band A (UVA), wave band B (UVB), and
wave band C (UVC).The wave length of UVC is between 100nm to 280nm, and
the most effective germicidal wave band is 253.7nm.
1. Principles:Put the water in the exposure of UVC spectrum at the wave peak of
254nm for some time. The nucleic acid, deoxyribonucleic acid (DNA) and
ribonucleic acid (RNA) of microorganisms will absorb UV rays and be damaged
by the rays. So the water is sterilized. UV rays have a certain effect on protein
and other life forms too.
2. Sterilization range: UV water sterilizer can effectively kill the algae, fungi,
bacteria, richettsia and virus to purify the water.
3. Merits of the sterilizer: UV sterilizer uses a completely physical way to sterilize
water, which makes it easier to operate and more efficient without second
pollution, corrosion, pollution and residue. It has broad spectrum and is quite
convenient for maintenance.
4. Application range: UV water sterilizer can be mounted as a pre-posed or rear
sterilization equipment in domestic or industry water purification equipment. It
can be applied to various kinds of water sterilization.
B、Structure Diagram of Ultraviolet Water Sterilizer:
1. Structure diagram of economical UV-C water sterilizer:Each model of the
sterilizer cylinder adopts 304 or 316 stainless steel which is non-toxic, no- rust,
no metal ion pollution and meets food hygiene requirements.

2. UV lamp wiring diagram: adopt European Philips UV lamp which is of high


quality and long service life.

1
3. Replacement diagram of safe lamp holder:

You need to screw the nut of the safe lamp holder clockwise to the suitable place and
then you’ll hear the sound of the switch. If you don’t hear the sound, it means that
the nut isn’t screwed to the suitable place. In that case, you can choose to switch off
the holder a little bit anticlockwise and adjust the angle between the thread and the
nut to make sure that the thread of the safe holder can be easily screwed into the nut.
Note: Please don’t screw the lamp holder too much.
4. Structure diagram of horizontal UV-C water sterilizer:

5. Front panel diagram of horizontal sterilizer


① Timer or UV radiation intensity
: monitor
② Green working light,
:warning light,
Red
Indicator lights listed from right
to left as 1, 2, 3.

③ Power switch

6. Diagram of the back of control box
①:
Wiring box
②:
Power switch
③:
Ballast base
④:
Ballast
⑤:
Red/green indicator lights
⑥:
Timer or UV radiation intensity
monitor
The ballasts from left to right are spare ballasts, the first one, the second one, the
third one. The order of indicator lights is the opposite.
2
J、Wiring Comparison Chart of Two Versions Ballasts:
1. Ballast circuit board XH-UV- F wiring diagram:

2. Ballast circuit board XH-UV-3 & XH-UV-6 wiring diagram::

7
5. Monitor reset
After the lamp is replaced, reset the monitor. (no need to reset after clean the
sleeve) The specific way is as below:
First keep lamp working for over 1 hour. Press the “SET” key for over 5 seconds.
The UV intensity will be back to 100% and time back to “0000”. Reset is
finished. Monitor enters into normal operating status.
I、Disassembly Diagram of Ballast XH-3 and XH-6:
If ballast fails please disassemble the circuit board according to the below diagram
or directly change the ballast. Please turn off the power before disassembly.
Disassembly steps: disassemble the front wiring row, use a screwdriver to remove
two retaining screws of the fixed slider. Then take out the fixed slider and pull out
the ballast conforming to its own direction. Finally install the new ballast
according to the disassembly steps.

PS: The first ballast in the UV sterilizer control box is the backup ballast. It can be
used immediately in case the other ballasts fail. Just take down the failed ballast
from the wiring row and plug the backup one.

Ballast Ballast Circuit Ballast Overall


Model Board Model Power Dimension(cm)
XH-3 XH-UV-3 55W、75W 10×3.23×9.12
XH-6 XH-UV-6 75W、145W 13.7×4.43×9.12

6
C、Mounting steps and matters need attention
1. Before mounting, please refer to the “Structure diagram of ultraviolet water
sterilizer” to learn about sterilizer components. Mounting the sterilizer
according to the “mounting steps and matters need attention” in user manual.
2. If you choose vertical mounting, make sure that water inlet mounted at a lower
level while outlet at a higher level to lower down the flow speed to increase
radiation.
3. If water current exceeds rated flow please fix current-limiting or
pressure-limiting device.
4. If water pressure is over 5kg/7kg, please fix a check valve in the inlet/outlet in
order to protect the quartz sleeve.
5. If the normally closed solenoid valve is needed, please fix it in the inlet.
6. Please add a no fuse breaker when mounting a big horizontal type.
7. Please fix the sterilizer at a certain position by retaining clip, retaining nuts or
other fixing device in order to prevent it from dropping because of the shake
caused by water and damaging the internal fragile parts.
8. Connect lamp according to “UV lamp wiring diagram”. Four-core lamp holder
and lamp connector wires are butted according to number and connected with
both ends of lamp then get through perforation nut and covered with dust cap.
9. Connect up the inlet/outlet to related water pipes and fill water to test leakage.
Use visual inspection to check every connector whether there is a leak. If there is
no leakage please insert the plug and turn on the power.
10. Ballast can automatically inspect whether the UV lamp is well-connected. If
damaged or the four-core lamp holder or connector wires are not well-connected,
ballast will give out “BB” sound. Red light will turn on.
11. When the power of horizontal UV-C sterilizer is on, UV radiation intensity
monitor (optional) or timer starts to monitor the radiation intensity or timing too.

D、Notices for Maintenance


1. For safety, please put on goggles and power off before replacing the UV lamp or
cleaning the quartz sleeve! Do not replace it with naked eyes or power on! It
will damage the ballast, too.
2. When replacing UV lamps, please don’t pull the lamp connector wires forcibly.
Please press the big terminal of wires and pull out the lamp slowly. Do not pull
out the big terminal of wires or wiring port of four-core lamp holder forcibly.
3. UVC has a strong ability of sterilization. Please do not look at the UV lamp
with naked eyes directly. The radiation will cause you conjunctivitis.
4. Ultraviolet water sterilizer ≠ water filter. It is unable to eliminate the bad taste,
bad smell, biological materials, kinds of chemicals, silt, heavy metal and other
kinds of impurities or lower the water turbidity which will decrease sterilizer
germicidal ability. So it is necessary to install a pre-posed filter to ensure that
the sterilizer can achieve the best disinfection effect.
5. Take the quartz sleeve out every 3-6 months to check whether there is scaling on
surface. This is helpful to predicate when to clean the sleeve surface again.
3
E、Cleaning and Assembling Steps
Use the neutral soap or citric acid to clean the scaling on the sleeve surface.
1. After cleaning, please wipe the sleeve with alcohol and then fix it inside the pipe.
2. Cleaning steps :turn off the powertake out the lamploose the nuts of
both endstake out the quartz sleeve (keep silicone rings) clean the sleeve
3. Assemble steps:fix the silicone ring on the no-hole terminal of quartz sleeve and
put the sleeve straight in steel pipe tighten the no-hole nut fix the silicone ring
on the open terminal of quartz sleeve tighten the perforation nut to make sure the
nuts on the two terminals are tight enough with no leakage fill water to test
leakage connect the two ends of the lamp with four-core lamp holder and lamp
connector wires then put them into the sleeve turn on the power, the green
working light turns on.
F、Trouble Shooting;
Symptom Solution
Leakage on the UV sterilizer steel pipe nuts replace the sleeve silicone ring
Water flow out from the quartz sleeve Replace the quartz sleeve
Wind water stop tape on the
Leakage on the inlet/outlet
connector ,then fix back to the inlet
Ballast alarms, green light is off, lamp
Lamp reaches its service life, replace it
doesn’t turn on
Lamp still doesn't turn on after replacing Check the lamp connector wires
Green light is off without alarm and lamp
Ballast is broken, replace it
doesn’t turn on
Lamp turns on, indicator lights and alarm
Indicator lights are broken, replace them
are abnormal
Do some adjustments according to the user
Timer failure
manual or replace it
Do some adjustments according to the user
UV radiation intensity monitor failure
manual or replace it
Leakage on UV radiation detection head Replace silicone ring of detection head
G、User Manual of Timer:
1. Diagram of panel:

2. The instrument has been set an initial status before leaving factory. Don’t set it
by yourself if not necessary. Once power is on, it will start to work.
4
3. UV lamp manufacturer suggests lamp should be replaced after being used for
about 8000 hours to ensure its designed germicidal effect.
4. Once a UV lamp is replaced, the timer needs to be retimed. Press “SET” key for
5-10 seconds. Timer will become zero automatically and start timing again.
5. If you need to reset the timer. First press the shift key for about 5-10 seconds.
The panel will show “29-1”. Then press the up key to set the number to “22-1”.
About 10 seconds later, the automatic reset is done. Both of the lines will show
“0000”. Now press the shift key until the above line shows “9999” and below
shows “5959”. Finally use the shift key and up key to set the above line to
“8000” and the below line to “0000”. Then release both of the keys, 10 seconds
later the timer starts to work again automatically.
H、User Manual of UV Radiation Intensity Monitor:
1. Diagram of panel:

2. The instrument has been set an initial status before leaving factory. Don’t set it
by yourself if not necessary. Once power is on it will start to work like
diagram1.
3. At the very beginning, the UV intensity is low. It is a normal phenomenon if
monitor gives out alarm. A few minutes later it will resume normal operation.
4. Fault mode:
a. When the UV intensity is lower than 80% of the initial value, the alarm
indicator turns on and the panel shows fault mode E-01 like diagram 2, the UV
lamp needs to be replaced or the quartz sleeve needs to be cleaned.
b. When a UV lamp has been used for over 8000 hours, the alarm light turns on
and the panel shows fault mode E-02 like diagram3. Replace the UV lamp.

Diagram1 normal Diagram2 low Diagram3 lamp overused


operating status UV valued status status
5

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