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Cushman

Vehiculos cushman

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Julio Vazquez Moreno
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3K views60 pages

Cushman

Vehiculos cushman

Uploaded by

Julio Vazquez Moreno
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
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PARTS AND MAINTENANCE MANUAL ELECTRIC MINUTE MISER™ MODELS: 898320A, 898320B, 898320EE, 898323, 898323EE Part No. 840505 Rev. J 1———GENERAL INFORMATION THIS MANUAL WILL AID YOU IN THE SAFE OPERATION AND PROPER MAINTENANCE OF. YOUR EQUIPMENT. READ MANUAL THOROUGHLY BEFORE ATTEMPTING OPERATION. IF ANY PORTION IS NOT CLEARLY UNDERSTOOD, CONTACT AN AUTHORIZED DEALER FOR, CLARIFICATION. IMPORTANT! ‘To make sure you are fully aware of safety and service information, the following two symbols are used throughout this manual. alert you to information about unsafe actions or equipment or property damage. CAUTION indicates sme pope canegh CAUTION nao NOTE: This appears next to information or instructions which will help you operate and maintain your equipment the right way. A WARNING + The information and instructions included in this manual alert you to certain things you should do very carefully. If you do not, you could: ‘shurt yourself or others + hurt the next person who operates the equipment + damage the equipment. + This manual contains essential operation and safety information and must remain with the unit at all times, within easy ac- cess of any operator. ‘Additional manuals are available through your dealer. 250-3-01-cU IMPORTANT! THIS EQUIPMENT SHOULD NOT BE MODIFIED OR ADDED TO WITHOUT THE MANUFACTURER'S AUTHORIZATION. A WARNING * Altering this equipment in any manner which adversely affects the equipments operation, performance, durability or use, may cause hazardous conditions. Direct any inquiries to: Textron Golf,Turt and Specialty Products Attn: Director of Engineering Services PO. Box 82409 Lincoln, NE 68501-2409 USA ‘SPECIFICATION INFORMATION ‘All information contained in this manual is the latest available at the time of printing. Textron Golf, Turf and Specialty Products reserves the right to make changes at any time without notice. Whenever a name brand product is specified, an equivalent product may be used unless stated otherwise. CHANGE OF OWNERSHIP OR ADDRESS Textron Golf, Turf and Specialty Products makes every effort to keep owners informed of all safety related information. Therefore, changes in ownership and/or address should be reported to the manufacturer. Your dealer has REGISTRATION CHANGE FORMS which will be filled out and filed by the dealer for his records, and a copy will be sent to the manufacturer. DEALER INFORMATION For your nearest dealer location write to: ‘Textron Golf, Turt and Specialty Products Attn: Sales Coordinator PO. Box 82409 Lincoln, NE 68501-2409 USA In the USA and Canada call 1-888-922-8873 (dealer, information only). OPERATOR'S MANUALS Model 8983208 Model 898320B Model 898320E€ .. use Part No. 840504 use Part No. 841615 «+ use Part No. 841615 Model 898323 use Part No. 841615 Model 898323EE use Part No. 841615 SERVICE MANUAL. Models 8983204, 8983208, 898323, Part No. 2708178 (©2001 Textron nc. All Rights Reserved. Lincoln, Nebraska Printed in US.A TABLE OF CONTENTS Page Goneral Information ...........s000seeeeerees+s+++ Inside Front Cover Identification ........... 2 Specifications ........000. Maintenance & Service 4.1 Maintenance Guide 42 Lifting The Vehicle ... 4.3 Lubrication Guide .. 44 — Rear Access 45 Brake Adjustment . 468 Tires 47 Differential . : 4.8 Front & Rear Wheel Bearings 4.9 Brush Replacement 4.10 Motor Terminals . 4.11 Light Bulb Replacement . 4.12 Battery Specifications, Servce And Cherging 413° Storage 414° Cleaning ......... 4.15 Touch-up Paint ...... @2ONVVNNNoaaaae Torque Chart .. " Pants et & Rear Suspension, Models 6885208 SOBS50B, 06820EE « 14-15 6.2 Seat, Models 898320A, 8983208, 898320EE 16417 6.3 Tool Box, Models 898323, 898323EE . 18419 6.4 Brake Pedal & Linkage 20-21 65 Speed Control Pedal (A & Eater B Models)... 22-28 6.6 Speed Control Pedal (Later B & 898323 Models) 24-25 7, | Decssree 126-27 6.8 Fork, Hub & Handlebars . 28-20 69 Differential ............. cceeeeeeeeesesese 80-81 6.10 Electrical Components 92-85 6.11 Motor (G.E,) 136-87 6.12 Motor (Advanced DC) 38-39 6.13 Steering Wheel Accessory . 6.14 Battery Charger 6.18 EE Components ... 6.16 Accessories . Wiring Diagrams 48-53 2 IDENTIFICATION 2—____________ IDENTIFICATION THE PRODUCT MODEL NUMBER, MODEL YEAR, AND SERIAL NUMBER MUST APPEAR ON ALL COR- RESPONDENCE CONCERNING THIS UNIT. Those identification numbers appear on the decal attached to the left side of the kick panel. See Figure 1. FIGURE 1 1, Model Number, Model Year and Serial Number ‘The model number is also stamped on top of the frame ‘crossmember beneath the rear deck. The vehicle serial, number and model number also appear on top of the rear ‘crossmember under the deck. See Figure 2. FIGURE 2 1. Serial and Model Numbers on Rear Crossmember 3———_—————_ SPECIFICATIONS lear wheel, self-adjusting drum brakes Parking: Toe lock on brake pedal Power Motor: 24-volt, DC series; direct drive Horsepower: 1.5 hp at 2800 rpm; 4.3 hp at 1200 pm Differential: Bevel gear with spur and helical gear reduction Electrical System Batteries: four 6 volt, 225 amp hr. batteries Charging: 115 volt AC, 24 volt DC, 25 amp built-in Lestronic Il automatic charger ‘Speed Control! Programmable 250-amp electronic speed controller LED Battery Condition Meter Arcless Direction Control Switch Optional 244 amp hr. batteries Performance Rated Capacity: 550 Ibs. (249 kg); includes 200 Ibs. (91 kg) for operator ‘Speed: 10.5 mph (16.9 km/h) maximum Steering Handlebar (wheel type steering optional) ‘Suspension Front: Rubber mounted torque arm Rear: Heavy-duty coll springs with shock absorber Seats ‘passenger, vinyl-clad seat and backrest; backrest pivots downward to provide seating for 1 passenger; ‘operator presence seat switch Tires 4.80 x 8, load range B, optional solid or foam SPECIFICATIONS 3 filled Pressur 60 psi (345 kPa) cold Dimensions Height: 39° (991 mm) to top of handlebar Length: 85° (2.2 M) Width: 30° (762 mm) Cargo Area: 22.75" x 28.5" x 4" (678 mm x 724 mm x 102 mm) Weight: 690 Ibs. (313 kg) with batteries Wheelbase: 53” (1.3 M) Rear Wheel Tread: 25.8" (655 mm) Handlebar Steering: Clearance: 53" (1.3M) minimum intersecting aisle Inside Clearance Circle: Turnabout rear wheel Outside Clearance Circle: 130” (3.3 M) Whee!-type Steering (Optional): Clearance: 56" (1.4 M) minimum intersecting aisle Inside Clearance Circle: 46” (1.2 M) Outside Clearance Circle: 154” (3.9 M) Range Up to 36 miles (56 km). ‘Note: Range can vary depending on a number of fac- tors, including battery size and condition, payload, number of stops, tire pressure, speed, temperature, and operating terrain. Special Tools Controller Programmer «« Part No. 893052 Battery Hydrometer + Part No. 841056 Capacitor Discharge Resistor . Part No. 841148 Fluke 10 Meter ..........26005 Part No. 841057 4 SERVICE AND MAINTENANCE 4.1—_— MAINTENANCE GUIDE Regular servicing and preventive maintenance will help ‘ensure that your vehicle performs at its best. The following maintenance guide lists recommended tasks, schedules and necessary lubricants/sprays, EP =Extreme pressure lube PG =Pressure gun grease (lithium base) SAI ‘80-90 multigrade ‘TP =Terminal protector spray (Part No. 841192) Check differential lube level. Remove and clean wire terminals, battery terminals and batteries, reinstall wire terminals. (TP) Check service/parking brake; adjust as necessary. Check operation of backup alarm when direction selector is in Reverse. Examine tires for cuts or ‘excessive wear. ‘Check wheels for bent rims, missing or loose lug nuts. Recharge batteries to full charge state. Check tire pressure. Fill batteries to proper level and check specific gravity. Perform previous checks. Check front fork for damage or missing hardware. Check front wheel alignment. Perform previous checks. Lube fork pivot bushing and brake pedal pivot. (PG) Lube and adjust service/ Parking brake. (PG) Perform previous checks. Change differential lube. (EP) Clean and repack front wheel bearings. (PG) ‘Check motor brushes. ‘As Required Dally Weekly Every 80 Hours Every 500 Hours Every 1000 Hours 4.2 LIFTING THE VEHICLE, A WARNING When raising the vehicle, use jack stands to provide adequate support and test the stability ‘of the vehicle on the stands. DO NOT rely on hydraulic or mechanical jacks for support. Place chocks in front of and behind the wheels not being raised. Do not attempt to raise the rear wheels without first raising the front of the vehicle and sup- Porting on jack stands. Due to the low ground clearance and short wheel base, the vehicle should be raised only enough to remove the front axle or the rear wheels. Servicing that requires access to the underside of the vehicle should be accomplished by raising the front of the vehicle with a chain hoist attached to the front frame members. Always use an additional safety chain andjack stands to prevent injury in the event of a hoist malfunc- tion, 4.3. LUBRICATION GUIDE Use the following lubrication guide to identify lubrication points. Use a lithium-based lubricant. X JACKING AND JACK STAND LOCATIONS wuancavon nea NE oyna TE : veers i * Use alithium base pressure gun grease. 44- REAR ACCESS ‘The cargo area floor may be removed to provide access to the brakes, differential and drive motor. A WARNING ‘The cargo area floor is a machinery guard and Its removal exposes the operator to moving parts. Keep hands, hair and olothing away from ‘moving parts. SERVICE AND MAINTENANCE 4 45: BRAKE ADJUSTMENT Properly adjusted brakes should not drag when the \wheols are tured. a brake adjustments needed, com- plete the following steps and refer to Figures 3 and 4. 1. Loosen the nut securing the front clevis. 2. Remove the cotter pin, washer and clevis pin. 3. Tum the clevis on the brake rod as required to achieve 1/4" (6.4 mm) pedal free travel. Free travelis movernent of the pedal without activating the brake. 4, Reinstall the clevis pin and washer. 5. Install a new cotter pin and tighten the clevis nut. FIGURE 3 1. Brake Rod 4. Clevis Pin 2. Nut 5. Washer 3. Front Clevis 6. Cotter Pin U4" (6.4 mm) \ FREE \ FIGURE 4 4 SERVICE AND MAINTENANCE 46. TIRES Tire Condition and Pressure Tire condition should be inspected on a daily basis and. pressure should be checked weekly, when tires are cool, For optimum performance, all three tires should have the same pressure. Tires should be inflated to a pressure between 25 psi (172 kPa) and 60 psi (413 kPa). A CAUTION Use caution when inflating a low tire to recom- mended pressure. Check pressure with a low pressure tire gauge before connecting an alr hose to a partly inflated tire. Due to the low air volume requirements of a ‘small tire, over inflation may be reached in a matter of a few seconds, which could cause the tire to explode. Removing and Reinstalling Front Tire ‘To remove and reinstall the fronttire, complete the follow- ing steps and refer to Figure 5. 5. Loosen the axle nuts and lower entire wheel, hub and. ‘axle assembly from front fork. Remove the four wheel retaining nuts. ‘Completely deflate the tire, then remove from wheel. Reinstall tire and wheel by reversing the above sequence and tighten wheel retaining nuts. Torque to 70 to 80 ft/bs. (95 to 108.5 N-m). Position the large flat washer located on the ends of the axle above the front axle locks. Torque axle nuts to 100 to 120 fiibs. (130 to 156 Nim). ‘NOTE: Install the wheel assembly with the valve stem. on the same side as the wheel retaining nuts. FIGURE 5 1. Front Axle Lock 2. Axle Nut 3. Retaining Washer 4, Wheel Retaining Nut 5. Valve Stem A WARNING ‘To prevent possible injury, always deflate the tire completely before removing from the wheel, ‘When reinstalling the front wheel assembly, ‘always place the axle and retaining washer ‘over the axle locks (as shown) and tighten the ‘axle nuts, Torque axle nuts to 100 to 120 ft/Ibs. (130 to 156 N.m). Failure to follow the proce- ‘dure may allow the axle to drop, resulting in loss of vehicle control Removing and Reinstalling Rear Tire 1 Remove the wheel retaining nuts and remove the wheel assembly from the hub. ‘Completely deflate the tire, then remove from wheel. Reinstall the tire and wheel by reversing above sequence and tighten wheel retaining nuts. Torque to 70 to 80 fi.bs. (95 to 108.5 Nm). Make sure the valve stem is located toward the out- side. A WARNING To prevent possible injury, always deflate the tire completely before removing from the wheel. SERVICE AND MAINTENANCE 4 NOTE: Improper inflation will shorten tire life Air pressure needed is determined by payload carried. Use replacement tires that meet or exceed original equipment specifications. 4.7 DIFFERENTIAL, ‘The differential capacity s 10.02. (.3 L) of E.P. SAE 80-90 multigrade lubricant. The lubricant should be maintained 1s indicated by the oil level check plug, shown in Fig- ure 6. FIGURE 6 1. ChecWFill Plug NOTE: Donot fil the differential with more lubricant than required. 4.8—FRONT & REAR WHEEL BEARINGS The front whee! bearings are ofthe tapered roller type. ‘The rear wheel bearings are sealed ball bearings. See your authorized Cushman dealer for any bearing service required. 4,9 BRUSH REPLACEMENT At regular maintenance intervals, the motor brushes. should be checked for wear or damage. See your autho- rized Cushman dealer for any service required. 4.10. MOTOR TERMINALS Motor wire to motor terminal connections should be clean land tight for maximum motor efficiency and to avoid motor damage. The wire terminal retaining nuts should be torqued to 60 to 70 nibs. (6.5 to 8 Nm). Do not turn the motor terminals from their original position. NOTE: On EE units, be sure to replace terminal boots. 4a IGHT BULB REPLACEMENT For vehicles with a headlight, replace the headlight bulb by pivoting the light forward and removing the two Philips head screws from the back side. Separate the light assembly, insert the new bulb, and secure with the screws previously removed. To replace a taillight bulb, roll the rubber bezel from around the edge of the taillight and remove the lens. Replace bulb and secure lens. NOTE: On EE units, be sure to replace head light and, rear light guards. 4.12. BATTERY SPECIFICATIONS, SERVICE AND CHARGING Specifications This vehicle requires four “golf cart type" 6 volt batteries, each with a minimum capacity of 180 AH. (ampere- hours at the SAE 20-hour rate) and 5/16" (8 mm) stud posts. ‘The maximum case dimensions are: Length - 10 3/8" (264 mm) ‘Wiath ee = 7 3/16" (183 mm) Height (including posts) » 11 8/8" (295 mm) Batteries should be connected as shown in Figure 7. To -- we ciRcurr BREAKER r™ R ' t B (GND) To PMC. TO CHARGER CONTROLLER To cincurr BREAKER TO CHARGER FIGURE 7 4 SERVICE AND MAINTENANCE Service and Charging Preventive maintenance and regular charging will help maximize battery performance and life. Preventive main- tenance includes: ‘© keeping terminations tight * checking electrolyte level and adding water as nec- essary * cleaning the batteries and terminations * treating terminals with terminal protection spray (Part No. 841192) Batteries should also be properly charged after each day of vehicle use. The standard vehicle is equipped with a built-in 24 volt, 25 amp DC, 120 volt AC, 60 Hz, fully auto- matic charger located under the operator's seat. The charger is designed to shut off automatically when the battery set is fully charged. Be certain to observe the following safety precautions when working with vehicle batteries: A WARNING ‘Wear safety glasses when working with batter- les. Battery electrolyte is an acidic solution and ‘should be handled with care. if electrolyte is ‘spilled or splashed on any part of the body, Immediately flush the exposed area with liberal ‘amounts of water and obtain medical attention immediately. Keep all smoking materials, open flame or ‘sparks away from the batteries. Before charging batteries, ensure the following: * Electrolyte levels in all cells are at the recommended level and the plates are covered. © Theareainwhich the batteries willbe chargedis well ventilated and capable of removing the hydrogen gas that is generated by the charging process. ©The charging connector components are clean and in good condition. * Tho charger is turned off before connecting or dis- connecting. 4.13 ______________STORAGE Ii the vehicle is to be stored for a prolonged period, clean and reconnect the batteries, connecting wires and bat- tery racks. Make sure the batteries are fully charged. Check the state of charge of the batteries every 30 days and recharge as necessary to maintain the specific grav- ity above 1.230 (corrected for electrolyte temperature"), "Hydrometer readings should be increased .004 for every 10 degrees F. (6.5°C) above 80 degrees F. (27°C) and decreased .004 for every 10 degrees F. (5.5°C) below 80 degrees F. (27°C). A WARNING ‘Wear safety glasses when working with batter- jes. Battery electrolyte is an acidic solution and should be handled with care. If electrolyte is ‘spilled or splashed on any part of the body, immediately flush the exposed area with liberal ‘amounts of water and obtain medical attention immediate! A WARNING Hydrogen gas, which can be explosive, is formed when charging batteries. Do not charge batteries without adequate ventilation, Do not attempt to recharge the batteries with a charger not designed for this vehicle, Undertrained/unauthorized persons should NEVER attempt to service or recharge the bat- teries of this vehick To avold possible injury, use an adequate lift- ing device to lift the batteries. NEVER use metal chains to lift batteries, they can cause electrical arcing which may result in battery explosion. 444 CLEANING ‘To maintain vehicle appearance, adhere to the following guidelines for cleaning: * Clean vinyl seat and plastic or rubber trim with a mild ‘soap solution applied with a sponge or soft brush and wipe with a damp cloth. © Remove oil, tar, asphalt, etc. with commercial rub- ber/vinyi cleaner. © Wash painted surfaces with lukewarm or cold water and mild soap. Do not use harsh soap or chemical detergents. © Occasionally flush the underbody with plain water to remove corrosive materials and dust. If sediment is packed in closed areas, loosen to ease removal. NOTE: Make sure vehicle is dry before operating. 4.15: TOUCH-UP PAINT Safety Yellow (lead free) ‘© 16 oz. (0.5L) spray can .. © 1 qt. (0.951) can Part No, 833252 Part No, 833251 PROGRAMMABLE SPEED CONTROLLER 5 PROGRAMMABLE SPEED CONTROLLER: ‘The vehicle is equipped with an electronic speed control- ler that does not require servicing. Controller LED Status Indicator DIAGNOSTICS AND TROUBLESHOOTING pos Oo BH ote ee Se |S During normal operation, with no faults present, the Status LED flashes a single flash at approximately 1 flash/second. Ifthe controller detects a fault, a 2-digit code (see Table) is flashed continuously unt the fault is corrected. For examn- ple, code “3,2” -welded direction contactor ~ appears as: doo oo ooo oo ooo 00 2) 62) (G2) 5 PROGRAMMABLE SPEED CONTROLLER TROUBLESHOOTING CHART LED cope} PROGRAMMER: LCD DISPLAY EXPLANATION POSSIBLE CAUSE 12 HW FAILSAFE hardware fail-safe error Controller defective. 13 14 M-FAULT SRO M-output shorted SRO fault M-output shorted to ground. Direction contactor not closing. Direction contactor not closing fast enough. Internal motor short to ground. Improper sequence of KSI, brake and direction inputs. ‘Wrong SRO type selected. Brake or direction switch circuit open. ‘Sequencing delay too short. 24 22 THROTTLE FAULT 1 BB WIRING CHECK ‘5-0 or wiper fault ‘emer. reverse wiring fault Throttle input wire open. Throttle input wire shorted to ground or B+. Throttle pot defective. Wrong throttle type selected. BB wire open. BB check wire open, 23 24 HPD ‘THROTTLE FAULT 2 HPD sequencing fault Pot Low broken or shorted Improper seq. of KSI, brake, throttle inputs. ‘Wrong HPD type selected Misadjusted throttle pot. Pot Low wire open. Pot Low wire shorted ‘Wrong throttle type selected. 34 CONT DRVR OC driver output overcurrent Direction contactor coil shorted, ‘Shunt field shorted. 32 DIR CONT WELDED welded direction contactor Direction contactor stuck closed. 34 MISSING CONTACTOR missing contactor or shunt Direction contactor coil open. Direction contactor missing. ‘Shunt field open. Wire to shunt or direction contactor open. 4a 42 LOW BATTERY VOLTAGE low battery voliage OVERVOLTAGE overvoltage Battery voltage <16 volts. Corroded battery terminal. Loose battery or controller terminal. Battery voltage >45 volts. Vehicle operating with charger attached. 43 THERMAL CUTBACK over/under-temp. cutback Temperature >85°C or <-25 °C. Excessive load on vehicle. Improper mounting of controller. Operation in extreme environments. 10 PROGRAMMABLE SPEED CONTROLLER 5 MANUAL ADJUSTMENTS Five parameters — high speed main current limit, high speed plug current limit, acceleration rate, creep speed and low speed ~ can be adjusted manually with a ‘small insulated screwdriver. The five potentiometers are accessed through holes ‘on the adjustment panel, located under the sliding protective cover on top of the controller. oe & He (Se ‘The pot's relative position indicates the approximate value over the allowable range. For example: if the main current limit range is 20 to 250 amperes, position “0" corresponds to 20 amperes and position “4” to 250 amperes. Setting the post halfway (at position *2") corresponds to approximately 135 amperes. ‘The main and plug current limit pots affect only the high speed mode of operation. ‘The low speed settings of main and plug current limit can only be changed by the programmer. If the high speed input is not connected, or if anti-tiedown is acti- vated, the current mit pots will have no effect on operation as the controller is oper- ating in low speed mode. NOTE: It may be possible to manually adjust the high ‘speed current limit pots below the programmed low speed current limit settings. ‘Should this occur, low speed would have higher current limits than high speed. " 5 PROGRAMMABLE SPEED CONTROLLER CUSHMAN FACTORY SET CONTROLLER PARAMETERS PARAMETER RANGE [DEFAULT [DESIRED | UNITS DESCRIPTION Current Limit, Main 20-250 | 250 | 260 | Amps | Maximum current forward speed ‘Current Limit, 20-250 | 250 | 250 | Amps | Maximum current reverse speed Low Speed Main Current Limit, Plug 20-250 | 70 70__| Amps | Max. plug current forward speed ‘Current Limit, 20-250 | 70 70 | Amps | Max. plug current reverse speed Low Speed Plug ‘Current Limit, 20-250 | 140 | 250 | Amps Max. plug currentin Emergency Reverse emergency reverse Current Limit, Low Speed | 20-250 | 140 | 260 | Amps | Max. plug currentin low speed Emergency Reverse ‘emergency reverse Current Limit, Ramp Stat | 20-250 | 140 | 250 | Amps Max. plug current during ramp start CurrentLimit, Low Speed | 20-250 | 140 | 250 | Amps | Max. plug current during ramp Ramp Start start in low speed ‘Acceleration Rate | 0-3 7 08 | Sec. Time to reach full output from zero output ‘Quick Start 0-6 14 02 ‘Output will respond to rate of throttle change Throttle Type type t.2,3| typet | type2 | Qorv Type of throtle input type 2 = 0-5V, S-wire pot Ramp Shape 20-70 50 50 % | _ Adjust desired PWM output at 50% throttle to vary throttle sensi- tivity at low speed Groep SpeediMin. Duty Cycle [0-25 10 0 % ‘Speed at min. throttle setting Tow Speed 0-100 | 60 55 % Max. speedin reverse High Speed 40-100 | 100 | 100 % Max. speed in forward Emergency Reverse Speed | 25-100 | 100 | 100 % _| Speed during emergency reverse ‘Sequencing Delay 0-3 0 0 Sec. | Delays HPD and SRO from brake after controller is enabled Variable Plug OnOF ‘On On ‘On = plug current dependent upon throttle position. Off = fixed High Pedal Disable (HPD) 02 0 7 ‘Option to disable controller it throttle is applied before brake or keyswitch input (KSI) Static Retum To Off type0, 1,2 | typet | type ‘Sequencing of KSI or brake before (SRO) brake _| NoSRO direction is selected “Antisfiedown OnOf ‘On Of Prevents high speed mode if HSS in not released after brake 12 o Factory Settings TORQUE CHART 6 TORQUE SPECIFICATIONS HEX HEAD CAP SCREWS “The torque values shown should be Used as a general guideline when specific torque values are not given, U.S. Standard Hardware ‘Shank Size (Diameter in inches, fine or coarse thread) * Grade 5 marking wirimum commercial quality (Lower quality not recommended). ** Grade 8 marking & Metric Standard Hardware ‘Shank Size (Diameter in millimeters, fine or coarse thread) Grade ma] ms] me | m7] ma | mio] wi12] m4] mie] mia] M20] M22] wa] M27 Grade 10.9" Grade 129 13 6.1 BODY & REAR SUSPENSION MODELS 898320A, 898320B, 898320EE BODY & REAR SUSPENSION 6.1 MODLES 898320A, 898320B, 898320EE Part No. No. Description Req'd Notes 1 103867 | Washer, 5/16 3 2 120166 | Lockwasher, 1/2 6 3 120177 | Lockwasher, 3/8 4 4 906325 | Lockwasher, 5/16 1 5 306396 | Lockwasher, 1/4 a4 6 906562 | Nut, /8-16 ...... a4 7 306835 | Screw, 9/816 x1 1/4 na 8 311392 | Screw, 716-14 x2....... ne 9 548013 | Screw, 1/4-20 x 1/2 PTH. 12 10) 548912 | Nut, lock 7/16-14 ... a 11] 800026 | Screw,1/4-20 x 9/4 PTH 4 12| 800315 | Nut, wing 5/16-18 a 13] 900546 | Screw, M12-1.25 x 35mm a 14] 800875 | Nut, M12-1.25 a 15] 806954 | Bolt, battery hold down at 16] 807332 | Shock Absorber i a 17) 818303 | Washer, rebound bumper 1 18| 816667 | Block, stabilizer 2 19] 823621 | Bushing 2 20} 825366 | Retainer 2 21] 825500 | Washer, cupped a4 22} 828247 | Grommet . 12 23] 805437 | Spring . ne 24] 840528 | Mat, floor . : wd 25] 840684 | Deck, cargo area . a 26] 840695 | Plate, battery hold down 1 27| 840770 | Guard, pedal .. a 28] 892787 | Body, widecals a 29] 897151 | Frame, power . +. 1 | When replacing the power frame, new springs and retainers are needed 30} 876660 | Retainer eee 2 31] 893188 | Body, galvanized widecals 1 32] 308992 | Nut, 172-13... eee 2 15 6.2 SEAT 16 MODELS 898320A, 898320B, 898320EE MODELS 898320A, 898320B, 898320EE SEAT 6.2 Part No. No. Description Req'd Notes 1 120052 | Lockwasher, #10 .... cod 2 | 158135-01 | Switch, seat a1 3 306396 | Lockwasher, 1/4 .. iS 4 306423 | Screw, 5/16—18 x 1 3/4 2 5 306453 | Washer, 5/16 ............ ne 6 306527 | Screw, #10-24 x 3/4 PTH . ne 7 306531 | Nut, #10-24....... 13 8 308089 } Washer, #10 eae 9 380614 | Cap, vinyl . ne 10 38541 | Tube, document a 11] 600014 | Screw, 1/4-20 x 1 3/4 4 12) 900271 | Screw, #10-24x 1/2 PTH ..... ‘3 13] 900344 | Screw, #10-16 x 9/16 tapping . af 14] 800697 | Nut, flangelock 5/16-18 2 15] 823549 | Tie, wire 15.5” (40mm) 2 16] 826747 | Plug, hole . eon 2 17] 840499 | Bushing 2 18] 840508 | Mount, cable tie 2 19] 883038 | Seat 1 20} 884683 | Backrest 1 21} 892823 | Frame, backrest 1 7 6.3 TOOL BOX MODELS 898323, 898323EE MODELS 898323, 898323EE TOOL BOX 6.3 Part No. Notes 1 120052 | Lockwasher, #10 2 300646 | Screw, 1/4-20 x 3/4 3 302288 | Screw, 1/4-20x1 . 4 306396 | Lockwasher, 1/4 5 306531 | Nut, #10-24 6 308090 } Washer, 1/4 7 380614 | Cap, vinyl . 8 38541 | Tubo, document 9 800026 | Screw, 1/4-20 x 3/4 10] 800177 | Screw, 5/1618 x 3/4 11] 900271 | Screw, #10-24 x 1/2...... 12] 800344 | Screw, #10 x 9/16, tapping 13] 800697 | Nut, 5/16, crownlock...... 14] 800706 | Nut, 1/4-20, crownlock 15] 829549 | Tie, cable 16] 940508 | Mount, cable tie 17] 840528 | Mat, floor ..... 18] 840684 | Deck, cargo... ‘i 19] 840770 | Guard, accelerator pedal .. 20} 894320 | Panel widecal 21] 840696 | «Decal, warming... 22] 842261 | Cover, top..... 23} 842265 24) 842971 25] 883038 26} 884302 27] — 893695 | Door, LEFT 28] 893696 | Door, RIGHT 29] 893697 | Box ass'y, tool 30} 893698 | Box, tool .. 31] 893701 | Latch/lock, door 32] 894319 | Body widecals . 33] 819936 | Decal, battery charging 34] 825387 | *Decal, operation ... 35] 831443 | eNameplate-Cushman 36} 840691 | «Decal, Battery wiring .... 37] 840871 | «Decal, charger operation 38} 308089 | Washer, #10 39] 800291 | Screw, #10x 1 40} 132520 | Nut, #10 41] 819195 | Screw, #8-18 x 1/2, tapping sINDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY, 19 6.4 BRAKE PEDAL & LINKAGE BRAKE PEDAL & LINKAGE 6.4 Part No. No. Description Req'd Notes 1 103867 | Washer, 11/32 ...... 2 120052 | Lockwasher, #10 3 306328 | Pin, cotter 3/32 x 3/4 4 | 2703903.7 | Pivot, brake 5 906320 | Nut, 6/16-24 6 306391 | Screw, #10-32 x 5/16 7 306435 | Scrow, 5/16—18 x1 1/4 a 306831 | Nut, #1024... 9 ‘306932 | Nut, 5716-18 10) 892802 | Latch, brake 11] 308090 | Washer, 1/4 12) 517163 | Spacer’... no 13) 800271 | Screw, #10-24 x 1/2 14] 800557 | Bolt, carriage 5/16-18 x 3/42... 18] 800290 | Nut, lock 5/1618. 16] 800697 | Nut, flangelock 5/i6-18 .. 17| 800873 | Washer, nylon 3/8 . 18] 800874 | Washer, 11/32... 19] 806714 | Pin, clevis 5/16 x 15/16 20} 810722 | Yoke .. 21} 814005 | Switch. 2! 22] 806703 | Pin, clevis 23} 817507 24) 822313 25] 829860 26} 830661 27] — 830784 | Pin, pivot . 28] 831861 | Boll, adjusting 29] 840326 | Strape, brake 30] 840335 | Grossmember, brake’ 31} 840491 | Bushing .. a 32] 840404 | Bearing, fianged || 33] 840666 | Latch, brake lock. 34] 840667 | Latch, park brake 35] 2703900.7 | Arm, brake .... 21 6.5 SPEED CONTROL PEDAL (A & EARLIER B MODELS) SPEED CONTROL PEDAL (A & EARLIER B MODELS) Part No. No. Description Req'd Notes 1 548911 | Nut, flangolock, 5/1618 2 800557 | Bolt, carriage, 5/16-18 x 9/4 3 840419 | Pedal, speed control .. 4 893301 | Speed control assembly 5 888503 | +Screw, #6-32 x 9/4 6 7 8 9 548478 | Spacer ........... : 800225 | «Screw, set, #10-24 x 1/4 ... 800587 | *Nut, #440 wiext, lockwasher 805421 | «Spring, index 10] 829754 | «Switch snap action .. 11] 833104 | «Ring, retaining 12] 840435 | «Spring, torsion ..... 13] 840494 | Bearing, flanged . 14] 840887 | Bracket, pot mount ... 15] 840688 | «Tab 16] 892799 | «Arm, speed control 17] 892801 | «Bracket, speed control mount 18] 892894 | ePotentiometer, 30°... ee eee ee ee + INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY 23 6.6 SPEED CONTROL PEDAL (LATER B & 898323 MODELS) 24 SPEED CONTROL PEDAL (LATER B & 898323 MODELS) Part No. No. Description Req'd Notes 1 548911 | Nut, flangelock, 5/1618 2 800557 | Bolt, carriage, 5/16-18 x 9/4 . 3 840419 | Pedal, speed control .. 4 894440 | Speed control assembly 5 848478 | «Spacer . 6 7 8 9 800225 | +Screw, set, #10-24 x 1/4 805421 | «Spring, index 833104 | Ring, retaining 840435 | *Spring, torsion . . 10] 840494 | «Bearing, flanged 11] 869184 | «Bracket, pot mount 12] 840688 | «Tab 13] 897182 | «Arm, speed control 14] 897183 | eBracket, speed control mount... 15| 994461 | «Potentiometer, 30° 16] 800897 | *Screw, #440 17] 841161 | Nut, #4 tapping twin - 18] 894439 | «Switch, NC .. Ee roe ole nie Not used on these units. + INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY 25 6.7 DECALS ‘A AN! 2 a a N ‘ (a! 7 WARNING. DECALS 6.7 Part No. No. Description Req'd Notes 819936 925928, 825387 831443 840691 240696 840871 841860 244847 WARNING - battery vent ..... WARNING ~ use hand holds .. WARNING ~ vehicle op. Plate, CUSHMAN. Battery wiring : WARNING — no standing . WARNING ~ charger op. . Plate, TEXTRON 4” . Decal, TEXTRON ... a7 6.8 FORK, HUB & HANDLEBARS 28 FORK, HUB & HANDLEBARS '|). — ies er orCNn emer Part No. No. Description Req’ Notes 1 120166 | Lockwasher, 1/2 coil 2 301988 | Nut, 1/2-20 1 3 305134 | Nut, jam 7/8~ A 4 ‘520281 | Washer, thrust 1 1/4 1 5 851041 | Key, woodruft #6 : wd 6 800144 | Screw, #10-16 x 5/8 PTH . ne 7 800500 | Bolt, carriage 3/16 x 1 .. na 8 800573 | Nut, lug 1/2-20 ..... : a4 9 800610 | Screw, flange 7/16-20 x1 1/8 . 12 10] 800612 | Nut, lock 7/16-20 . ‘i a 11] 806791 | Horn Button 1 12] 800698 | Nut, flangelock 3/16 ac 13] 807290 | Insulator, hom . a 14] 807472 | Grip, handle Bea) 15] 831909 | Boot...... a 16] 840318 | Clamp, half . pea 17] 840324 | Bearing, flanged 2 18] 840372 | Washer, rubber 1 19] 840411 | Nut, spindle 1 20} 840412 | Washer, 7/16 2 21} 840458 | Ring, V ad 22| 840479 | Bracket, fork RH wl 23] 840689 | Bracket, fork LH wl 24] 892668 | Wheel Assembly .. wd “Tire, 4.80 x 8 load range B ++ 1 | Obtain locally. Notillustrated. 940843 | «Rim, wheel 1 | Notillustrated, 1886735 | «Valve Stem... -1 | Notillustrated. 25] 892701 | Fork a 26| 992744 | Mount, suspension Bea) 27] — 892764 | Handle Bar..... at 28| 892781 | Axle & Hub Assembly eat 29] 130084 | Nut, 5/8-18 2 30} 310854 | +Nut, jam 1-14 1 31] 815814 | Nut, bearing adjusting 1 32] 809156 | *Washer, thrust 9/16 4 33] 840325 | Axle .. . al 34] 306494 | *Lockwasher, 5/8 ea 35] 892751 | +Hub Assombly ... oT 36 ‘Seal, grease . 22 37 i Aa 38 ‘*eRace, bearing 2 39 ‘Bolt, wheel a4 + INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY 29 6.9 DIFFERENTIAL FRONT OF 7 A VENICLE La ~ ey . Sy ‘+ #Not Available Separately 32 DIFFERENTIAL 6.9 Part No. No. Description Req'd Notes 892672 | Differential, complete 1 | 306319 | eNut, ale-24 4 2| 306450 | *Screw, 5716-18 x 3/4? “18 3 | 548911 | Nut, flangelock 5/16-18 || 8 4 840807 | «Case Assembly . = 5 | — ea0s0a | “Seal, O-ring Ne 6 840809 | Seal, O-ring .3 7 | 840810 | Ring, retaining || n3 3 | 845315 | «Cover, carrier 1 | (use whex head plug) 9 | 845316 | *Plug, fil (hex head) | ua 19 eal, cover plate 1. | Obtain cay. 12 1 13 mn 14 2 15 m4 16 12 7 4 18 ua 19 ad 20} 840823 | skit, carrier bearing =.) m4 21] 240824 | sSorew, 78-24 x1 1/8 4 22) 945183 | «Brake, (LEFT), complete «2... 4 23] 992866 | **Kit, brake shdes (1 whee!) 2 24| 892968 | eeKit, Brake hardware in 222 | (springs and pin for 1 wheel) 26 892969 | Hub, w/ studs 2 26] 840844 | **Stud, wheel mounting. 202.2.) na 27| 845184 | Brake, (RIGHT), complete 1 28] 892866 | **Kit, brake shoes (1 wheel =... Ne 20] go206a Brake hardware 2 | (oprings and pin for 1 whee!) 30] 92069 | sHub, w'studs...... 2 Bie 31] 840844 | sestud, wheel mounting | ar 32 800573 | Nut, lug 12-20 . 8 33] 892608 | Wheel Assembly || 2 Tire, 4.80 x 8 load Ange é 1 Obtain locally. Not illustrated, U1 | Notitlustrated 1 Not illustrated. 34 over, cas (use wisocket head lug) al 35] 845316 | +Plug, fil (eocket head) al 2700812 | Boot, brake lever... U1. | Not tustrated, + INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY 31 6.10 ELECTRICAL COMPONENTS = > A nw 2 82 a te 20 ss OR 2 85 Va ees 19 : ms So \ 23 y w (P16 ° ow 19 Ground wie trom mainhamess 28 / eS & * Te 2 38 40 ' 13> Ce a ge 36 ge Mls 1828 be MG j 33 Ss Ps 4 S ELECTRICAL COMPONENTS 6.10 Part No. No. Description Req'd Notes 1 103867 | Washer, 5/16 -8 2 120052 | Washer, #10... 7 3 | 300646 | Screw, 1/4-20x 3/4": 2 4 | 838769 | Terminal, socket .. As Req'd. 5 | 302288 | Screw, 1/4-20x 1. 14 6 | 306320 | Nut, 5/1624 ar 7 | 308325 | Lockwasher, s/i6 4 8 | 306375 | Nut, 1/420"... 8 9 | 306396 | Lockwasher, 1/4 7 to] 306419 | Screw, 1/4-20 x 1/2" 4 11] 306450 | Screw, 5/16—18 x 3/4 m4 12] 306514 | Screw, #10-24 x 1/2 siotted eo 13] 306531 | Nut, #10-24 6 14] 306992 | Nut, 5716-18 m4 15] 308080 | Washer, 1/4... ‘8 16] 548910 | Nut, 1/4-20 flangelock n6 17| 800017 | Screw, 1/4-20x1 PTH". m4 18] 800271 | Screw, #10-24 x 1/2 PTH. ae 19] 800299 | Screw, #10-24 x 1 PTH. a3 20] 800587 | Nut, #4~40 w/lockwasher” 2 21] 814924 | Clamp 5 n3 22| 817719 | Bushing, fiber’... 2 23] 625880 | Connector, 1 contact plug’. As Heid 24| 825884 | Clamp .... 25| 826005 | Connector, 2 contact plug’. As Rodd, 26| 826006 | Connector, 2 contact receptacie ‘As Req'd 27| 826726 | Connector, 1 contact receptacle ........ As Req'd 28| 829164 | Circuit Breaker, 90 amp 1 29] 829780 | Circuit Breaker, 20 amp ... a) 30] 830640 | Switch, rocker’... a 31] 2703735 | Relay, 30 amp 1 | Amodels ONLY. 32] "835481 | Plug, 30 amp 1 | Amodels ONLY. 33] 836354 | Switch . 1 34] 839017 | Plug, 2-wi As Req'd, * INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY 6.10 ELECTRICAL COMPONENTS = > A nw 2 82 a te 20 ss OR 2 85 Va ees 19 : ms So \ 23 y w (P16 ° ow 19 Ground wie trom mainhamess 28 / eS & * Te 2 38 40 ' 13> Ce a ge 36 ge Mls 1828 be MG j 33 Ss Ps 4 S ELECTRICAL COMPONENTS 6.10 Part No. | No. Description Req'd Notes 35] 839918 | Receptacle, 2—wire .. ‘As Read 36] 839921 | Lock, 2-wire plug . As Req'd 37) 830935 | Lock, 2-wirerecoptacie ‘As Red. 38] 839849 | Plug, 3-wire : ‘As Req'd 39] 839850 | Receptacle, “wire . ‘As Rod. 40] 840117 | Lock, 3-wire receptacie ‘As Req'd 41] 840118 | Lock, S-wire plug. As Rodd 42| 840273 | Bar, solenoid bus 2 43| 940491 | Bushing 4 44] 840496 | Panel, control... : md 45| 240528 | Gauge battery condition «. m4 46] 2701550 | Switch, reversing ... 54 | Amodets ONLY. 47| "840679 | Rectifier bridge 1 48| 841208 | Solenoid, 24 volt aa) 49] 841248 | Solenoid, 24 volt te 50] 886090 | Hom... col 51| 829694 | «Bracket, horn - m4 52] 880631 | Hour Meter Set (accessory) a $3) 986911 | Switch, igntion 1 | Keynot offered separately. 54| 888503 | Service Set contains two #4~40 x'5/4 screws <1! 4 55| 890000 | Buzzer 5 i 56| 524358 | Terminal, maie pin (16-18 eve) « As sed ‘4 57 892676 | Light, red (taillight) 58] 892789 | Controller, speed..." 59] 892942 | Headlight Set (accessory) - 60] 840854 | «Bracket, headlight 61] 892523 | «Headlight . 62] 840860 63] s9ai42 64| 894222 | Switch, ignition, keyed alike *-. Key not offered separately. 65] 840676 | Terminal, male pin (14-16 gauge) « 66] 825886 | Terminal, 1/4 female, 14-16awg Not ilustrated. 67| 825748 | Terminal, 1/4 fomalo, 14~16awg Not illustrated. 845050 | Grease, electrical connector .. Not illustrated. + INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY 6.11 MOTOR (G.E.) MOTOR 892671 G.E. NO. 5BC58JBS6217 MOTOR 892671 G.E.NO. 5BC58JBS6217 Ret] Part No. No.| No. Read Notes 1 ° Shield, end (GE-1150562AB1) at 2 ° ‘Armature (GE-B46C558ABB1) at 3 0 Stator (GE-342C460AJB3) .... at 4 | e4oge2 | Brush 2 5 ° Nut (GE-N210P238) 4 6 ° Washer (GE-N402P 12811) 4 7 | 840995 | Insulator, outer 2 8 | 840993 | Plate, spring & holder at 8 ° ‘Screw (GE-111A523P1) . eo 10] 840994 | insulator, inner... — eo " ° Retainer, bearing (GE~115A907AB1) a 12 ° Bearing, ball (GE-626A259AA1) a 13 6 Shield, end (GE-25D206AA1) 1 14 ° Clamp, screw (GE-111A515GC1) 4 18 ° ‘Screw (GE-NS7P15014811) .... 2 © Parts may be obtained from a G.E. Service Center. 37 6.12 MOTOR (ADVANCED DC) ADVANCED DC PART NO. 73124-G02 or PART NO. 2703784 MOTOR (ADVANCED DC) 6.12 ADVANCED DC PART NO. 73124-G02 or PART NO. 2703784 Part No. No. Description Req'd Notes 73124-G02 | Motor, non-vented 1 1 Armature 1 | Not available individually 2 | 73120-G11 | eField coilkit ....... 1 | Includes hardware. 8 |73120-Gos | sBrush spring....... 4 4 |73120-G15 | «Brush plate and box 1 8 |73120-Gos | Brush replacement kit 1 | Includes hardware. 6 | 73120-Gos | “Snap ring ........... 1 7 |73120-G07 | «Bearing 1 8 |73120-Gos | *Cover communtator end 1 9 |73120-Go9 | «Cover plate and scrow 1 10] 73120-G10 | +Cap es 1 + INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY 39 6.13 STEERING WHEEL ACCESSORY Bl REF, FORK SPINDLE FRONT OF REF. SPINDLE VEHICLE TUBE BRACE STEERING WHEEL ACCESSORY 6.13 Ref] Part No.| No. Description Notes 893079 | Accessory, steering wheel 1 120177 | sLockwasher, 3/8 2 302030 | «Screw, 1/4-20 x1 1/4 3 302288 | «Screw, 1/4-20 x 1 : 4 306367 | «Key, woodruff 188 x.750 . 5 306375 | «Nut, 1/4-20 ..... 5 6 306396 | «Lockwasher, 1/4 . 7 306414 | «Scrow, 9/8-16 x1 8 306487 | «Screw, 1/4-20 x62 9 306562 | «Nut, 9/816 10) 306832 | «Screw, 1/4-20 x2 11] 302600 | «Screw, a/8—16 x 1 1/2 12] 306981 | «Washer, 3/8 13] 311496 | «Washer, 5/8 14] 517663 | «Washer 15] 800612 | «Nut, 7/16 crown lock 16) 816446 | «Washer ‘i 17| 816449 | «Washer, locating . 18] 816652 | «Nut, steering wheel . 19] 306834 | «Screw, 3/8-16 x 3/4 20} 825672 | eNut........ : 21] 825919 | «Plug, hole - 22] — 830168 | «Gear, cluster 23] 832555 | +Housing, upper 24] 840017 | «Cover, steering wheel center . 25] 840981 | «Shaft, steering wheel . 26] 840982 | «Support, steering 27] — 840983 | «Cover, steering .... 28] 883317 | «Bolt, idler adjusting . 29] 886883 | +Housing, lower . 30} 886913 | «Gear, driven 31] 310546 | eePin, roll 172x112 ........ 32] 816447 | +Ring, internal retaining ...... 33] 816455 | «Ring, retaining . 34] 816456 | «Bearing, ball 35] 837855 | «Shaft, pinion gear 36} 891597 | «Bushing, steering 37] 48225 38} 827188 39} 891680 40| g9e2228 41] 808935 « INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY. a 6.14 BATTERY CHARGER 25 AMP, 115 VAC, 60 HZ PART NO. 892860 LESTER MODEL 16940 Eo Cig? > F oe 8 BATTERY CHARGER 6.14 25 AMP, 115 VAC, 60 HZ PART NO. 892860 LESTER MODEL 16940 Ref No. Part No. N Description Re io. eq’ Notes 800017 308080 306396 306375, 992860 892889 892890 886435 992893 392891 823749 822048 883216 302802 83844 Screw, 1/4-20.x 1 Washer, 1/4 .... Lockwasher, 1/4 . Nut, 1/4-20 . Charger, complete, Model 16940 Case, Lester No, 21559S Transformer, Lester No. 16945S ‘Heatsink, w/diodes . . ‘Bushing, A.C. cord . *Cordset, AC. . ‘Wiring harness. “Fuse. eee Not illustrated, sINDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY, 6.15 EE COMPONENTS EE COMPONENTS 6.15 Ret] Part No.| No. Description Notes 1 120052 | Lookwasher, #10 2 | 2701218 | Decal, EE... 3 | 2702875.7 | Cover, headiight guard 4 | 2702915 | Strap, static - 5 | 2702994 | Hasp, safety wistaple 6 | 2703038.7 | Base, headlight guard .. 7 | 2703039.7 | Cover, rear light . 8 | 305134 | Nut, 7/814, jam 9 | 306531 | Nut, #10-24..... 10] 306882 | Screw, #10-24x 5/8 11] 306032 | Nut, 5/1618 12] 800019 | Screw, 1/4-29 x 1/2 13] 800238 | Nut, 1/4-20, speed 14] 800874 | Washer, 11/82 18} 800965 | Screw, 12-14 x 3/4, tapping 16] 844928 | Boot, terminal 17| 892523 | Headlight 18] 840177 | Boot, terminal .. 6.16 ACCESSORIES Ref.| Part No.| _No. Description Notes 803002 | Tire and wheel, solid tire, set of 3 1 293091 | Tire and wheel, solid . . 2 841028 | Rim, solid 3 841029 | Tire, solid o 4 893472 | Tire & wheel, foam filled + INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY CALIBRATOR CURTIS CALIBRATOR ~ PART NO. 893052 CHARGER CHARGER MODIFICATION 117 - EUROPEAN, SHELF MOUNTED PART NO. 887096 WIRING DIAGRAMS 7_WIRING DIAGRAM A MODELS pee fee = a rue 3 " ih . ili zee Ue h wet 8]! gy QUIS saxer Le (oat Tay Seca WIRING DIAGRAM 7 AMODELS soca aren La EE MAIN HARNESS P1N.802772 (ALL WIRES ARE IN MAIN HARNESS: 2 UNLESS OTHEAWIGE NOTED) 5.25b lf c.x208008 # 7 WIRING DIAGRAM BMODELS = 9 ae ggoe5 i i o Be oes m cht so a ¥ war ALL WIRES IN MAIN HARNESS, i = 895151 UNLESS NOTED. Wy ne WIRE COLOR CHART WIRING DIAGRAM 7 BMODELS | oil = bob esol 7 WIRING DIAGRAM MODELS WITH SERIAL NO. 9601-2494 OR LATER AND MODEL 898323 Wor sate rs Fs 2 9< ae ggo%5 arate cas i = 3 heal te srmson ad gf ft ws lo Stas ue SER) 7 i ALL WIRES IN MAIN HARNESS W '897160 UNLESS NOTE! conraouen [i coLoa cane ioe son

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