Jiteshsir’s Om Namah Shivay

Topic - Important Questions Subject – TOOL ENGINEERING Subject Code - 3361902

For Exam – Summer 2022 Chapters – 1 to 6 Diploma (Mech) – 6th Semester

CH 1 – INTRODUCTION:

 1.1 Concept, meaning and definition of Tool, Tool Design and Tool
Engineering:
1. Define Tool. (2 Marks, S-2020) – Solution Video 1

2. Define tool design. (2 Marks, S-2018) – Solution Video 1

3. State the basic step in tool design procedure and explain briefly at least one step. (4 Marks,
S-2020)

4. Define Tool and Tool engineering. (2 Marks, W-2018) – Solution Video 1

5. Define Tool Engineering. (2 Marks, S-2021) (2 Marks, W-2021) (2 Marks, W-2020) (2
Marks, S-2019) – Solution Video 1

6. List different section of tool engineering and explain their function. (3 Marks, W-2018)

7. “Tool engineering is a connecting link between product design and manufacturing”- justify
the statement. (3 Marks, W-2018)
8. Briefly explain the relationship of tool engineering with other departments in the industry,
(3 Marks, W-2019)

9. Give any four names of machine tools. (2 Marks, S-2020) – Solution Video 1

 1.2 Tools – Types, classification, features and applications:

10. Define Tool. State the types of tools along with at least two examples. (3 Marks, W-2019)

11. Explain characteristics of form tools. (3 Marks, S-2020)

 1.3 Tool Engineering Functions and Importance to enhance

productivity & quality:
12. Explain the functions of Tool Engineering. (3 Marks, S-2019) – Solution Video 3
13. List four functions of tool engineer. (2 Marks, S-2021) (2 Marks, S-2018) (2 Marks, W-2021)
– Solution Video 3

14. Write importance of tool engineering in modern industries. (4 Marks, S-2018)

15. What is the importance of tool engineering in modern industries? (3 Marks, S-2020)

16. Explain the common problems in tool engineering. (3 Marks, W-2021)

Jiteshsir’s Om Namah Shivay

17. Explain project method and group method used by tool engineering. (3 Marks, W-2021)

18. State the duties of tool engineer in industries. (3 Marks, S-2021) (3 Marks, S-2020) –
Solution Video 2
19. State duties and responsibilities of a tool engineer. (3 Marks, W-2019) – Solution Video 2
20. Explain responsibilities of tool engineer. (3 Marks, W-2020) – Solution Video 2

 1.4 Importance of Process Planning:

21. Define process planning. (2 Marks, S-2020)

22. Explain Importance of process planning in tool engineering. (3 Marks, W-2020)

23. Explain importance & functions of the Process planning. (3 Marks, S-2019)

24. Explain process planning and list documents used for process planning. (4 Marks, S-2018)

25. State the contents of process and tool plans. (3 Marks, S-2020)

26. What are the steps followed in procedure of process planning. (3 Marks, W-2021)

 1.5 Economy concept, meaning, importance and principles in tool

engineering:
27. State the meaning of Economy in tool engineering. Describe briefly the ways to achieve
economy. (3 Marks, W-2019)

28. Explain principle of motion economy by Habel and Kearful. (4 Marks, W-2021)
29. What are the principles of motion economy in tool engineering? Explain. (3 Marks, S-2021)

30. List the factors influencing tool economy and explain any two in brief. (4 Marks, S-2020)
31. List the factors influencing Tooling Economy. (3 Marks, W-2021) (3 Marks, S-2019)

 1.6 Universal acts and their elements of a manufacturing operation

with simple example:
32. Writes elements of universal Acts. (2 Marks, S-2020)
33. Enlist universal acts and their elements. (2 Marks, W-2019)
34. Explain Universal acts & their elements of a manufacturing operation with simple example.
(3 Marks, S-2019)
35. Write universal act and their elements. (2 Marks, S-2018)

36. Explain how economy can be achieved in fixed cost. (4 Marks, W-2017)
Jiteshsir’s Om Namah Shivay

CH 2 – CUTTING TOOLS & TOOL HOLDERS:

 2.1 Cutting tool materials – types, composition, properties and

applications:
1. Enlist cutting tool materials. (2 Marks, S-2020) (2 Marks, S-2019)
2. Name the various cutting tool material. (2 Marks, W-2021) (2 Marks, S-2018)
3. State various cutting tool materials. (2 Marks, S-2021)

4. Explain the importance of heat treatment in tool steels. (3 Marks, S-2021)

5. Explain tool steel alloys and their effects. (4 Marks, S-2021)

6. Write short note on high speed steel tool. (4 Marks, W-2017)
7. Write short note on HSS. (4 Marks, W-2020)

8. State the functions of vanadium and molybdenum as constituents of tool materials. (2

Marks, W-2019)
9. Why cobalt, chromium, and molybdenum metals are added in tool materials. (3 Marks, W-
2017)

10. Write short note on Ceramic carbide. (4 Marks, W-2020)

11. List the abnormal tool materials and briefly explain cubic boron nitride material. (3 Marks,
W-2018)

12. List the criteria of selection of tool material. (2 Marks, W-2018)

13. State desirable properties cutting tool material. (3 Marks, W-2020)

14. State any four desirable properties of a tool material. (2 Marks, W-2019)
15. State the properties of Cutting tool materials. (2 Marks, S-2019)
16. List the properties of cutting tool material. (4 Marks, S-2018)

17. State at least four tool materials along with composition, properties and applications. (4
Marks, W-2019)

18. Select appropriate tool material for (i) Hacksaw blade, (ii) Twist drill. (2 Marks, W-2020)

 2.2 Carbide inserts – Types, ISO designation and Applications:

19. State ISO designation and applications of various carbide inserts(4 Marks, W-2019)
20. Explain ISO designation of a CNC turning tool carbide insert. (3 Marks, S-2021)
21. Write types of carbide inserts with its application. (4 Marks, S-2018)

 Questions on Tool Geometry:

Jiteshsir’s Om Namah Shivay

22. Draw tool geometry of twist drill. (3 Marks, S-2020)

23. Draw tool geometry of a twist drill. (3 Marks, S-2018)
24. Draw drill tool geometry. (3 Marks, W-2020)

25. Draw tool geometry of milling cutter. (3 Marks, S-2020)

26. Draw tool geometry of plain milling cutter and show different angles. (3 Marks, W-2018)
27. Draw the geometry of plain milling cutter with important geometrical elements. (4 Marks,
W-2019)

28. Draw tool Geometry of a single point cutting tool. (3 Marks, S-2018)
29. Draw single point cutting tool geometry. (3 Marks, W-2020)
30. Draw three views of right hand single point cutting tool along with important geometrical
elements. (4 Marks, W-2019)

31. Define Nose radius. (2 Marks, W-2020)

 2.3 Resharpening methods of cutting tools:

32. Explain the resharpening method of Drill point. (3 Marks, S-2019)
33. Write steps of re sharpening for a twist drill. (4 Marks, S-2021)

 2.4 Tool holders for turning and Milling Carbide inserts:

34. Write names of various cutting tool holders. (2 Marks, S-2021)

 2.5 Tool holding and tool mounting systems for machine tools:

CH 3 – LOCATING AND CLAMPING DEVICES:

 3.1 Concept, meaning and definitions of location & clamping:

1. Define location System. (2 Marks, S-2018) (2 Marks, W-2021)
2. Define location system and its importance in the design of jigs and fixtures. (2 Marks, S-
2021)

3. Explain concept of clamping. (2 Marks, S-2020)

4. State meaning of location & clamping. (2 Marks, W-2020)

5. State the meaning of location & Clamping. (3 Marks, S-2019)

6. Differentiate between location and clamping with respect to jig and fixture. (3 Marks, W-
2018)

 3.2 Use of locating and clamping principles in day-to-day

supervision on shop-floor:
Jiteshsir’s Om Namah Shivay

 3.3 Degree of freedom – Concept and Importance:

7. What is degree of freedom? (2 Marks, W-2021)

 3.4 3-2-1 Principle of location:

8. Explain 3-2-1 location principle with the help of a neat sketch. (4 Marks, S-2021)
9. Explain 3-2-1 location principle. (4 Marks, W-2021)
10. Explain 3-2-1 principle of location. (4 Marks, W-2020) (4 Marks, S-2020) (4 Marks, S-2018)
(4 Marks, W-2018)
11. Explain with neat sketch, 3-2-1 principle of location. (4 Marks, W-2019)
12. Explain 3-2-1 principle of location with a neat sketch. (4 Marks, S-2019)

 3.5 Locators – Types, sketches with nomenclature, working and

applications:
13. Describe ways to locate various types of surfaces in jigs and fixture design. (4 Marks, W-
2019)

14. List types of Locators & Explain any one with neat sketch. (4 Marks, S-2019)
15. List the types of locators and state where they are used. (3 Marks, W-2018)
16. List locating devices, explain locating pins with sketch. (4 Marks, W-2017)

17. Explain diamond pin locator with neat sketch. (3 Marks, S-2020)

18. Explain Nest locator. (2 Marks, S-2019)

19. Explain with sketch V locators. (3 Marks, W-2021)

20. Explain V locator with neat sketch. (3 Marks, W-2020)
21. Explain Vee Locator with neat sketch. (4 Marks, S-2018)

22. State the function of locators. (2 Marks, W-2018)

 3.6 Fool proofing and Ejecting:

23. Explain fool proofing with sketch. (4 Marks, W-2021)
24. Explain fool proofing and ejecting with neat sketch. (3 Marks, W-2020)
25. Describe with neat sketches, ejecting and fool proofing. (4 Marks, W-2019)
26. Explain in brief: Fool proofing & ejecting devices. (2 Marks, S-2019)
27. Explain the principle of fool proofing and ejecting devices. (4 Marks, S-2018)
28. Explain related to Jigs & fixtures (i) Fool proofing (ii) Loading & Unloading. (4 Marks, W-
2018)

29. Draw a neat sketch of ejecting device used in jig and fixture and state its functions. (3
Marks, W-2018)
Jiteshsir’s Om Namah Shivay

 3.7 Clamping devices – Types, Sketches with nomenclature,

working and applications:
30. Name any four clamping devices. (2 Marks, W-2018)
31. State any four clamping devices. (2 Marks, S-2021)
32. Explain any one quick acting clamping device with neat sketch. (3 Marks, W-2020)
33. List types of clamping device and explain any one with neat sketch. (4 Marks, S-2020)
34. List types of Clamping devices & Explain any one with neat sketch (4 Marks, S-2019)

35. Describe with neat sketches various types of Strap clamps. (4 Marks, W-2019)

36. Draw the sketch of “C” clamp. (2 Marks, W-2017)

37. Explain any one Quick acting clamp with sketch. (4 Marks, S-2018)
38. Why should quick acting clamps be used in jig and fixture? (2 Marks, W-2017)
39. Name the quick acting clamps. Explain quick acting nut with sketch. (4 Marks, W-2017)

40. With neat sketch explain power clamp. (3 Marks, W-2018)

 EXERCISE:
41. State any six principles of location. (3 Marks, S-2018)

42. State any six principles of clamping. (3 Marks, S-2018)

43. State and briefly explain clamping principles. (4 Marks, S-2021)
44. Explain clamping principles. (4 Marks, W-2020)
45. State the rules to be followed to achieve the aim of clamping. (3 Marks, W-2021)

CH 4 – JIGS AND FIXTURES:

 4.1 Concept, Meaning, Differences & benefits of jigs and fixtures:

1. List the basic elements of jig and fixture. (2 Marks, W-2017)

2. Differentiate between jigs and fixtures (2 Marks, S-2021)

 4.2 Types, sketches with nomenclature, working & application of

jigs:
3. List various types of Jigs & state the application of each type. (3 Marks, S-2021) (3 Marks,
S-2019)
4. Name five different jigs. (2 Marks, W-2021)

5. State applications of Box Jig. (2 Marks, S-2018)

Jiteshsir’s Om Namah Shivay

6. State the applications of box jig and leaf jig. (2 Marks, S-2021)
7. With neat sketch explain box jig. (4 Marks, W-2018)
8. Explain box jig or simple leaf jig. (4 Marks, W-2021)

9. Explain template jig with figure. (3 Marks, W-2021)

10. Explain channel Jig with sketch. (4 Marks, W-2021) (3 Marks, W-2017)
11. Describe the procedure of designing channel jig. (4 Marks, W-2018)

12. Name the various jig and explain indexing jig. (3 Marks, S-2020)

13. Explain Turn over Jig with neat sketch. (4 Marks, S-2018)

 4.3 Types, sketches with nomenclature, working & application of

fixtures:
14. List various types of Fixtures & state the application of each type. (3 Marks, S-2021)
15. State different types of fixture and explain any one. (3 Marks, W-2020)
16. Name the various fixtures and explain any one in brief. (3 Marks, S-2020)
17. List the different types of Fixtures & sketch any one of them. (3 Marks, S-2019)

 4.4 Steps of design Jigs and fixtures:

18. Why burr clearance is provided in jig? (2 Marks, W-2017)
19. Explain the terms swarf clearance and burr clearance with neat sketch. (3 Marks, W-2019)
20. Explain following terminologies. 1) Fool proofing (Topic – 3.6) 2) Swarf clearance. (4 Marks,
S-2021)

21. State the parts of a milling fixture. (2 Marks, S-2021)

22. Describe milling fixture with neat sketch. (3 Marks, W-2019)

23. Write the functions of Tenon and setting block in milling fixture. (4 Marks, S-2018)
24. State functions and materials of Tenon and Setting block with neat sketches. (3 Marks, W-
2019)
25. State the function of setting block(2 Marks, W-2018)
26. State the function of tenon strip and setting block. (2 Marks, W-2020)

27. List turning fixture. (2 Marks, W-2018)

28. Explain with sketch turning fixtures. (3 Marks, W-2021)

29. Describe with help of sketch any one type of welding fixture. (4 Marks, W-2018)
30. Describe welding fixture with neat sketch. (3 Marks, W-2019)

 4.5 Benefits of Jigs and Fixtures:

Jiteshsir’s Om Namah Shivay

31. State the advantages of using Jig & Fixture. (2 Marks, W-2018)
32. Give advantages of Jigs and Fixtures in mass production. (4 Marks, W-2017)
33. Explain importance of jigs and fixtures in context of productivity and interchangeability. (4
Marks, S-2020)

34. State difference between jig and fixture. (4 Marks, W-2020)

35. State differences between Jigs and Fixtures. (3 Marks, W-2019)
36. Differentiate: Jigs & Fixtures. (2 Marks, S-2019)
37. State four differences between Jig and Fixture. (4 Marks, W-2021) (4 Marks, S-2018)

 4.6 Design of Jig for a simple component:

38. Explain principles of jig and fixture design. (3 Marks, W-2020)
39. State the general principle of jigs and fixture design and explain any two principles. (4
Marks, W-2018)
40. State the general principles of jigs and fixtures and explain any two principles. (4 Marks, W-
2021)

 Exercise:
41. Define (1) Jig and (2) Fixture. (2 Marks, S-2020)
42. Define JIG and Fixture. (2 Marks, S-2018)

 Jig Bush
43. Explain the selection criteria of jig bush. (4 Marks, S-2020)
44. Explain the selection criteria for jig bush. (3 Marks, W-2018)

45. When headed bush is used in jig? Draw its sketch. (3 Marks, W-2017)

46. State different types of bushes and sketch any one. (3 Marks, S-2021)
47. State the types of jig bush. Describe any two with neat sketch. (3 Marks, W-2019)
48. Explain different types of bushes. (4 Marks, W-2020)
49. Name various types of bushes. (2 Marks, W-2021)

50. Draw a figure of slip renewable bush. (2 Marks, W-2020)

51. Explain design principles for drill bushings. (3 Marks, W-2017)

52. Select appropriate tool material and heat treatment processes for Jig bush and twist drill.
(2 Marks, W-2019)
Jiteshsir’s Om Namah Shivay

 Numericals:
53. Design a suitable Jig for the component shown in Fig. 1. to drill 10 mm diameter hole. (7
Marks, S-2021) Solution Video 6

54. Design a suitable jig to drill 2 holes of 10 mm diameter for the component shown in figure-
1 (7 Marks, W-2020) Solution Video 7

55. Design a suitable jig to drill holes of 8 mm. diameter for the component shown in figure-2,
also sketch its important components with dimensions. (7 Marks, S-2020) Solution Video 4
Jiteshsir’s Om Namah Shivay

56. Design a suitable jig to drill four holes of 8 mm. diameter for the component shown in
Figure-1. (7 Marks, W-2019) Solution Video 4

57. Design a suitable Jig to drill 4 holes of 8 mm diameter for the component shown in Fig-1. (7
Marks, S-2019) Solution Video 5

58. Design a suitable milling fixture to mill a slot of 6 mm width and 4 mm depth In a
component as shown in fig. 1. Draw the assembly sketch showing important components.
(7 Marks, W-2017)
Jiteshsir’s Om Namah Shivay

CH 5 – Press Tools:

 5.1 Press working processes – Types, sketches and applications:

1. Classify press operations. (3 Marks, W-2020)

2. Define (1) slitting process and (2) blanking process. (2 Marks, S-2020)
3. Explain following press operations (1) Punching (2) Notching (3) Trimming (4) Embossing(4
Marks, W-2017)
4. What is Perforating & Notching? (2 Marks, S-2019)
5. Explain following press operations I) Perforating II) Lancing III) Nibbling IV) slitting (4 Marks,
S-2018)

6. State the applications of embossing and coining die. (2 Marks, S-2021)

 5.2 Press tools – Types, working and functions of press tools:

7. Draw press tool assembly and list important elements included in press tool assembly. (7
Marks, W-2021)
8. Write different components of a press tool. (2 Marks, S-2021)
9. Draw and name the parts of press tool assembly. (3 Marks, W-2020)
10. Draw a neat sketch of press tool assembly and name the components. (4 Marks, W-2018)

11. Explain the function of the following parts. (i) Tenon (ii) Bolster plate (iii) liner bush (3
Marks, S-2019)
12. State purpose of bolster plate. (2 Marks, S-2018)

13. Explain with sketch the working of pilots. (4 Marks, W-2021)

14. State the functions of pilot and stripper in press tools. (2 Marks, W-2019)
15. State the reason of using pilot. (2 Marks, W-2018)
16. State the functions of pilot. (2 Marks, S-2020)
17. State the function of stock stop and pilot. (2 Marks, W-2020)
18. State type and function of stripper. (4 Marks, W-2018)
19. Explain with sketch any one type of strippers. (4 Marks, W-2021)

20. State the functions of stock stop and knockout in press tools. (2 Marks, W-2019)
21. State the functions if knockout. (2 Marks, S-2018)
22. What is knock-out and state it types. (4 Marks, W-2018)

23. Give classification of press tools. (3 Marks, W-2021)

24. Classify press tools based on operation & construction. (4 Marks, S-2019)
25. Classify press tool according to process. (3 Marks, S-2018)
Jiteshsir’s Om Namah Shivay

 5.3 Concept meaning, definitions and calculation of press tonnage

and shut height of press tool:
26. Define shut height of press and press tonnage. (2 Marks, W-2020)
27. Define the following with reference to press. (i) Tonnage capacity (ii) centre of pressure (iii)
Shut height of press (iv) Shut height of die. (4 Marks, S-2019)
28. Define Shut height of press and shut height of die. (2 Marks, W-2019)

 Numerical on Tonnage Capacity:

29. Calculate press tonnage in tons for a blank having thickness of 3 mm and perimeter 200
mm. Take shear stress equal to 400 N/mm2. (3 Marks, W-2021)
30. Calculate the tonnage capacity of press to cut a M.S. Washer shown below in Figure-1.
(Assume Fs= 350 N/mm2) (4 Marks, S-2020)

 5.4 Shear action in die cutting operation:

31. Explain shear action in die cutting operation. (4 Marks, S-2020) (4 Marks, S-2019) (3
Marks, S-2018)

 5.5 Centre of pressure – concept, meaning, definition, methods of

finding and importance:
32. Explain analytical / mathematical method for finding centre of pressure. (4 Marks, W-2021)
33. Define centre of pressure and list various methods to find out centre of pressure. (2 Marks,
S-2018)
34. Define centre of pressure. State the method to find it. (4 Marks, W-2018)
35. What are the methods to find centre of pressure. (2 Marks, W-2021)
36. List the method of to determine centre of pressure and explain any one. (4 Marks, W-
2020)
Jiteshsir’s Om Namah Shivay

 Numerical on centre of pressure:

37. Calculate the Centre of pressure for the blank shown in Fig 2. (4 Marks, S-2021)

38. Find centre of pressure and tonnage of press for component shown in figure-3. (3 Marks,
W-2019)
Figure not given
39. Find the Centre of pressure for the blank shown in Fig-2. (4 Marks, S-2019)

 5.6 Die clearance – Concept, definition, reasons, effects and

methods of application:
40. Explain how clearance is applied in piercing and blanking operation. (4 Marks, W-2018)
41. State any four reasons for providing die clearance. (2 Marks, W-2020)
42. List reasons for providing die clearance. (3 Marks, W-2021)
43. What is Die Clearance? List the reasons for providing die clearance. (4 Marks, S-2019)

 Numerical on Punch and Die Clearance:

44. Calculate dimensions of punch and die for a steel washer of 2 mm thickness having inner
diameter 20 mm and outer diameter 50 mm.

 5.7 Cutting Force – methods to calculate & methods of reducing:

45. Explain the methods of reducing cutting force during operation in press tool design. (3
Marks, S-2021)
46. Discuss the method for reducing cutting force on punch. (4 Marks, S-2020)
47. Enlist the methods to reduce cutting force in press tool. (2 Marks, W-2019)
48. Name the methods of reducing cutting force in press working and explain any one. (3
Marks, W-2021) (3 Marks, W-2018)
Jiteshsir’s Om Namah Shivay

 5.8 Shear angle concept, need and method to give shear angle on
punch and die:

 5.9 Strip layout – concept, importance, method to prepare and

determining percentage stock utilization:
49. Explain strip layout and percentage utilization with suitable example. (4 Marks, W-2020)
50. Write short note on scrap strip lay out. (3 Marks, S-2021) (4 Marks, S-2020)
51. Explain scrap strip layout. (4 Marks, W-2021)
52. Explain strip lay out with suitable example. (4 Marks, S-2018)

 5.10 Types, working and applications of stock stop, pilots, strippers

and knock outs:

 5.11 Cutting dies – types and applications:

53. State types of cutting dies and explain any one. (3 Marks, S-2021)

 5.12 Design of progressive cutting die:

54. Explain working of progressive die with sketch. (4 Marks, W-2021)

55. State difference between compound and progressive die. (4 Marks, W-2020)
56. Differentiate between combination die and compound die. (3 Marks, S-2020)
57. Differentiate between Compound Die & Progressive Die. (4 Marks, S-2021) (3 Marks, S-
2019)
58. Give differences between compound die and progressive die. (7 Marks, S-2018)
59. Differentiate between simple die and compound die(4 Marks, W-2018)

 Numerical:
60. Select a suitable die-set for component shown in figure-2. Calculate dimensions and
prepare sketches of Punch & Die. Draw assembly of die-set you have selected. (4 Marks,
W-2019)
Jiteshsir’s Om Namah Shivay

61. A steel circular washer having internal diameter 20 mm, outer diameter 40mm and
thickness 2 mm is to be manufactured with the help of progressive die from the material
having shear strength 400 N/mm2. Length of strip is 2 m. Assume suitable data if necessary.
Determine: (i) Cutting force, (ii) Punch & die size for punching and blanking operation, (iii)
Draw scrap strip layout and find percentage stock utilization. (7 Marks, W-2018)
62. Find Max % utilization possible showing scrap-strip layout for component shown in figure-
2(3 Marks, W-2019)

63. A steel washer has its internal diameter 6 mm, external diameter 30 mm & thickness 0.9
mm. Find out the dimensions of punch & die for the washer. (4 Marks, S-2019)

CH 6 – Dies

 6.1 Bending:
1. Explain bending dies. (4 Marks, W-2020)
2. With neat sketch explain bending die. (4 Marks, W-2019)

3. Write short note on V bending die. (3 Marks, S-2020)

4. Explain V-bending in brief. (2 Marks, S-2019)

5. Define bend allowance and spring back. (2 Marks, W-2019)

6. Explain following terms with a neat sketch. 1) Bend allowance 2) Spring back (4 Marks, S-
2021)

7. Define spring back. (2 Marks, W-2020)

8. What is spring back? (2 Marks, S-2019)
9. What is spring back? (2 Marks, S-2018)
10. What are the factors causing spring back effect? (2 Marks, W-2018)

 Numerical on Bending:
11. Calculate the bending force in KN for a 45̊ bend in 1.0 mm thick & 1000 mm long
aluminium piece. Take die opening as 8 times metal thickness. Take ultimate tensile
strength S= 450 N/mm2 (4 Marks, S-2019)
Jiteshsir’s Om Namah Shivay

 6.2 Drawing dies – types and method to determine blank size for
drawing operation:
12. List the different types of drawing dies and explain any one. (4 Marks, S-2020)
13. List different types of the drawing dies & explain any one. (3 Marks, S-2019)

 6.3 Types, Sketch, Working and applications of drawing dies

(embossing, curling, bulging, swaging, coining and hole-fanging)
14. Explain curling die with neat sketch and suitable example. (4 Marks, W-2019)
15. Explain the curling die. (3 Marks, S-2019)

16. Explain bulging die with neat sketch. (4 Marks, W-2020)

17. Draw neat sketch of Bulging die. (2 Marks, S-2019)

18. State advantages and limitations of Bulging Die. (4 Marks, S-2018)

19. Draw neat sketch of coining die. (2 Marks, S-2020)

20. Which type of die will you select for the following product and why? (i) Washer (ii) Cup (iii)
Coin(3 Marks, W-2018)

 6.4 Forging dies – Terminology, types, sketch, working and

applications:
21. Name various terms associated with forging dies. (2 Marks, W-2021)

22. Describe two main types of forgings. (6 Marks, S-2018)

23. Describe up-set forging die with neat sketch. (4 Marks, W-2019)

24. Define draft and fillets in context of forging die. (2 Marks, W-2019)

25. State different types of forming die and explain any one. (4 Marks, S-2021)

26. Differentiate between Bending & Forming. (4 Marks, S-2021) (3 Marks, W-2021) (4 Marks,
S-2019)
27. Differentiate between bending and forming dies. (3 Marks, W-2018)
28. Differentiate between forming and bending. (3 Marks, S-2020)

29. Explain blanking and punching with suitable example. (4 Marks, S-2021)

30. State difference between punching and blanking. (4 Marks, W-2020)

31. Differentiate between Blanking & Punching. (4 Marks, S-2019) (2 Marks, W-2021)
32. Give difference between punching and blanking. (2 Marks, S-2018)
33. Differentiate between punching and blanking operation. (2 Marks, W-2018)
Jiteshsir’s Om Namah Shivay

 6.5 Sketch, working and applications of following dies: (i) Extrusion

dies, (ii) Plastic injection
34. Explain in brief on blow moulding. (4 Marks, S-2020)