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ASEP Unit Specification

1. The document provides specifications for the UniSplit B unit, including its ATEX classification, dimensions, weights, and operational conditions. 2. Component specifications include details on the power pack, winch module, hydraulic and electrical systems, and depth and tension measurement equipment. 3. Key specifications listed are transport dimensions, maximum gross weights, tare weights, payloads, power outputs, fluid tank volumes, and operating temperatures.

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0% found this document useful (0 votes)
659 views4 pages

ASEP Unit Specification

1. The document provides specifications for the UniSplit B unit, including its ATEX classification, dimensions, weights, and operational conditions. 2. Component specifications include details on the power pack, winch module, hydraulic and electrical systems, and depth and tension measurement equipment. 3. Key specifications listed are transport dimensions, maximum gross weights, tare weights, payloads, power outputs, fluid tank volumes, and operating temperatures.

Uploaded by

McSOLA O
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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UniSplit B User Manual

Appendix 2: Unit Specifications

ATEX classification
Marking II 3G EEX ck IIA T3

Apparatus group II (surface industries)

Category apparatus 3 (Zone 2)

Explosive atmosphere G (Gas)

Protection method(s) c (Constructional safety), k (Liquid immersion)

Gas Group IIA (Propane)

Temperature classification T3 (Max. surface temperature 200°C)

Cabin/power pack module dimensions


Transport dimensions 2825 x 1500 x 2780 mm (111 x 59 x 110 in)
L x W x H (overall with doors closed)

Appendix 2: Unit Specifications


Maximum gross weight 5500 kg (12 125 lb) @ 30 °C

Tare weight 4500 kg (9920 lb)

Payload 1000 kg (2205 lb)

Winch module dimensions (SD & DD)


Transport dimensions 1660 x 1500 x 2630 mm (66 x 59 x 95 in)
L x W x H (overall with doors closed)

Maximum gross weight 7500 kg (16 535 lb) @ 30 °C

Tare weight 3200 kg (7055 lb)

Payload 4300 kg (9480 lb)

Combined dimensions
Transport dimensions 4485 x 1500 x 2780 mm (177 x 59 x 110 in)
L x W x H (overall with doors closed)

Maximum gross weight 7500 kg (16 535 lb) @ 30 °C

Tare weight 3200 kg (7055 lb)

Payload 4300 kg (9480 lb)

Operational conditions
Design temperature Ta -20°C to +40°C

Environmental control Cabin heater (329 W, convection, hot fluid driven, wall mounted)

NOV Elmar - NL, Energieweg 26, 2964 LE Groot-Ammers, The Netherlands Page 209 of 228
NOV Elmar K-Winch UniSplit B, MAN-10003410, 15 November 2013 Revision B
Original Instructions
UniSplit B User Manual

Power system
Type Caterpillar diesel engine, 4-cylinder, liquid cooled, 4.4 litre displacement, turbo
charged.

Power output 95 kW (129 hp) @ 2200 rpm

Starter Pneumatic, external air supply required

Fuel tank volume 116 L (30.6 US gal.)

Pneumatic system
Source On-board compressor with auxiliary output

Compressor power rating 3.2 kW

Pressure 7 bar nominal (100 psi)

Flow volume 280 l/min @ 8 bar (9.9 cfm @ 116 psi)

Air receiver volume 10 l (2.6 US gal)


Appendix 2: Unit Specifications

Wireline oiler bar 700W, 2 bar WP, wall mounted tank, volume 20 L, 6 spray nozzles

Electrical systems
Source Rig-supplied AC, on-board DC generator

Voltages Rig power: 230 VAC 50 HZ


On board generation: 24 VDC

On board alternator 24 VDC, 600 W, belt driven

Batteries 1 x 24 VDC, 50 Ah

Lights Handheld (+24 VDC, 18 W, c/w 10 m cable and connector)


Flood (+24 VDC, 70 W)
Incandescent (+24 VDC 50/60 Hz, 60 W, IP 66, surface mounted)
Fluorescent (+24 VDC, 18 W, surface mounted)

Hydraulic system
Type Patented NOV Elmar closed loop

Source Variable displacement, 56 cc hydraulic pump

Main pressure 400 bar (5800 psi) (max)

Hydraulic tank volume 125 l (33.0 US gal)

Winch module (SD)


Drum mounting type Single drum

Drum motor 80 cc variable displacement motor

Transmission Fixed-ratio gearbox and chain final transmission

Page 210 of 228 NOV Elmar - NL, Energieweg 26, 2964 LE Groot-Ammers, The Netherlands
Revision B NOV Elmar K-Winch UniSplit B, MAN-10003410, 15 November 2013
Original Instructions
UniSplit B User Manual

Winch module (SD)


Drum mount 1016D, 700 series

Supplied drum(s) NOV Elmar BC22


• OD x ID x W = 1030 x 400 x 638 mm (27.6 x 10.24 x 27.6 in)
• Dual brake rims
• Weight 990 kg (2183 lb) including sprocket and bearings but excluding wire

Brakes (2 x) Brake bands for single drum mount, fail-safe, hydraulic release

Wire type configuration 5/16“(not included)

Oiler bar Length 560 mm (22 in), 5 spray nozzles, air pressure 2 bar (30 psi), 20 l (5.28 gal)
tank

Winch module (DD)


Drum mounting type Double drum

Drum motor 2 x 80 cc variable displacement motor (one per drum).

Transmission 2 x fixed-ratio gearbox and chain final transmission (one per drum).

Appendix 2: Unit Specifications


Drum mount NOV Elmar 700 series DD mount.

Supplied drum(s) NOV Elmar BC06


• OD x ID x W = 700 x 260 x 700 mm (27.5 x 10.24 x 27.5 in)
• 395 kg (871 lb)
• Single brake rim

NOV Elmar SC06


• OD x ID x W = 600 x 350 x 700 mm (23.62 x 13.78 x 27.5 in)
• 450 kg (992 lb)
• Single brake rim

Brakes (2 x) Fail-safe, hydraulic release (one per drum)

Wire type configuration 0.125”, 7/32” (not included)

Wireline Oiler Tank Gravity-fed, tank volume 3 litre (0.8 gal), MP16/MP20 mounted, manual valve, filler
cap, dip stick)

Depth and tension measuring


Measuring head (SD) SmartHead II CH (0 to 10 000 kg (22 000 lb) range, 7.64”)

Loadpin Model 5000A-DC6GGX, stainless steel, 1 ton, dual signal, 4 - 20 mA, EEXn, inte-
gral amplifier.

Transmission 2 x encoders (incremental, 1024 ppr, signal type HTL)


For detailed specifications, please refer to the measuring head specifications in the
separate manual included in the Documentation Package

SmartMonitor 12” display, touch screen, CE


For detailed specifications, please refer to the SmartMonitor specifications in the
separate manual included in the Documentation Package

CombiGauge Scale 0 to 8800 lb/ft

NOV Elmar - NL, Energieweg 26, 2964 LE Groot-Ammers, The Netherlands Page 211 of 228
NOV Elmar K-Winch UniSplit B, MAN-10003410, 15 November 2013 Revision B
Original Instructions
UniSplit B User Manual

Fluids
Hydraulic oil (power pack) Tank capacity: 126 L (33.3.25 US gal.)
Factory filled oil: Mobil ATF 220 (see Appendix 4: Unit hydraulic oils on page 215)

Wireline lubrication (DD) Tank capacity: 3 L (0.8 US gal.)


Oil: any light viscosity oil.

Wireline lubrication (SD) Wall mounted tank, capacity 20 L (5.28 US gal.)

Reduction gearbox oil (DD) 2 gearboxes:


Capacity: 1.1 L (37 fl.oz.)
Oil: (see Appendix 3: Unit Lubricants on page 213).

Reduction gearbox oil (SD) Capacity: 1.5 L (51 fl.oz.)


Oil: (see Appendix 3: Unit Lubricants on page 213).

Coolant (power pack) Filled with: Agip Permanent Fluid LL Alu Protect
Fluid: USE ONLY VW TL- 774-D/F SPEC. COOLANT
50/50 Glycol/water Mix For Aluminum Radiators.
Free Of Silicates, Borates, Nitrates, Phosphates.

Engine fuel EN590:2009 approved diesel fuel


Appendix 2: Unit Specifications

Filter elements
Hydraulic suction filter (bowl type) 10µ A0000161

Hydraulic high pressure filter (power A0005285


pack) 10 µm

Hydraulic high pressure mini-filter A0004185


(winch module) 40 µm

Hoisting
Lifting sling set (2 x winch modules) 4-leg, wire rope, WLL 11.5 ton, WL 3 m, Green Pin bolt OD 25 mm, EN 12079 /
DNV 2.7-1 certified

Lifting sling set (cabin/PP) 4-leg, wire rope, WLL 7 ton, WL 3 m, Green Pin bolt OD 22 mm, EN 12079 / DNV
2.7-1 certified

Lifting sling set (for single lift) 4-leg, wire rope, WLL 18.5 ton, WL 4 m, Green Pin bolt OD 28 mm, EN 12079 /
DNV 2.7-1 certified

Page 212 of 228 NOV Elmar - NL, Energieweg 26, 2964 LE Groot-Ammers, The Netherlands
Revision B NOV Elmar K-Winch UniSplit B, MAN-10003410, 15 November 2013
Original Instructions

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