UniSplit B User Manual
Appendix 2: Unit Specifications
ATEX classification
Marking II 3G EEX ck IIA T3
Apparatus group II (surface industries)
Category apparatus 3 (Zone 2)
Explosive atmosphere G (Gas)
Protection method(s) c (Constructional safety), k (Liquid immersion)
Gas Group IIA (Propane)
Temperature classification T3 (Max. surface temperature 200°C)
Cabin/power pack module dimensions
Transport dimensions 2825 x 1500 x 2780 mm (111 x 59 x 110 in)
L x W x H (overall with doors closed)
Appendix 2: Unit Specifications
Maximum gross weight 5500 kg (12 125 lb) @ 30 °C
Tare weight 4500 kg (9920 lb)
Payload 1000 kg (2205 lb)
Winch module dimensions (SD & DD)
Transport dimensions 1660 x 1500 x 2630 mm (66 x 59 x 95 in)
L x W x H (overall with doors closed)
Maximum gross weight 7500 kg (16 535 lb) @ 30 °C
Tare weight 3200 kg (7055 lb)
Payload 4300 kg (9480 lb)
Combined dimensions
Transport dimensions 4485 x 1500 x 2780 mm (177 x 59 x 110 in)
L x W x H (overall with doors closed)
Maximum gross weight 7500 kg (16 535 lb) @ 30 °C
Tare weight 3200 kg (7055 lb)
Payload 4300 kg (9480 lb)
Operational conditions
Design temperature Ta -20°C to +40°C
Environmental control Cabin heater (329 W, convection, hot fluid driven, wall mounted)
NOV Elmar - NL, Energieweg 26, 2964 LE Groot-Ammers, The Netherlands Page 209 of 228
NOV Elmar K-Winch UniSplit B, MAN-10003410, 15 November 2013 Revision B
Original Instructions
UniSplit B User Manual
Power system
Type Caterpillar diesel engine, 4-cylinder, liquid cooled, 4.4 litre displacement, turbo
charged.
Power output 95 kW (129 hp) @ 2200 rpm
Starter Pneumatic, external air supply required
Fuel tank volume 116 L (30.6 US gal.)
Pneumatic system
Source On-board compressor with auxiliary output
Compressor power rating 3.2 kW
Pressure 7 bar nominal (100 psi)
Flow volume 280 l/min @ 8 bar (9.9 cfm @ 116 psi)
Air receiver volume 10 l (2.6 US gal)
Appendix 2: Unit Specifications
Wireline oiler bar 700W, 2 bar WP, wall mounted tank, volume 20 L, 6 spray nozzles
Electrical systems
Source Rig-supplied AC, on-board DC generator
Voltages Rig power: 230 VAC 50 HZ
On board generation: 24 VDC
On board alternator 24 VDC, 600 W, belt driven
Batteries 1 x 24 VDC, 50 Ah
Lights Handheld (+24 VDC, 18 W, c/w 10 m cable and connector)
Flood (+24 VDC, 70 W)
Incandescent (+24 VDC 50/60 Hz, 60 W, IP 66, surface mounted)
Fluorescent (+24 VDC, 18 W, surface mounted)
Hydraulic system
Type Patented NOV Elmar closed loop
Source Variable displacement, 56 cc hydraulic pump
Main pressure 400 bar (5800 psi) (max)
Hydraulic tank volume 125 l (33.0 US gal)
Winch module (SD)
Drum mounting type Single drum
Drum motor 80 cc variable displacement motor
Transmission Fixed-ratio gearbox and chain final transmission
Page 210 of 228 NOV Elmar - NL, Energieweg 26, 2964 LE Groot-Ammers, The Netherlands
Revision B NOV Elmar K-Winch UniSplit B, MAN-10003410, 15 November 2013
Original Instructions
UniSplit B User Manual
Winch module (SD)
Drum mount 1016D, 700 series
Supplied drum(s) NOV Elmar BC22
• OD x ID x W = 1030 x 400 x 638 mm (27.6 x 10.24 x 27.6 in)
• Dual brake rims
• Weight 990 kg (2183 lb) including sprocket and bearings but excluding wire
Brakes (2 x) Brake bands for single drum mount, fail-safe, hydraulic release
Wire type configuration 5/16“(not included)
Oiler bar Length 560 mm (22 in), 5 spray nozzles, air pressure 2 bar (30 psi), 20 l (5.28 gal)
tank
Winch module (DD)
Drum mounting type Double drum
Drum motor 2 x 80 cc variable displacement motor (one per drum).
Transmission 2 x fixed-ratio gearbox and chain final transmission (one per drum).
Appendix 2: Unit Specifications
Drum mount NOV Elmar 700 series DD mount.
Supplied drum(s) NOV Elmar BC06
• OD x ID x W = 700 x 260 x 700 mm (27.5 x 10.24 x 27.5 in)
• 395 kg (871 lb)
• Single brake rim
NOV Elmar SC06
• OD x ID x W = 600 x 350 x 700 mm (23.62 x 13.78 x 27.5 in)
• 450 kg (992 lb)
• Single brake rim
Brakes (2 x) Fail-safe, hydraulic release (one per drum)
Wire type configuration 0.125”, 7/32” (not included)
Wireline Oiler Tank Gravity-fed, tank volume 3 litre (0.8 gal), MP16/MP20 mounted, manual valve, filler
cap, dip stick)
Depth and tension measuring
Measuring head (SD) SmartHead II CH (0 to 10 000 kg (22 000 lb) range, 7.64”)
Loadpin Model 5000A-DC6GGX, stainless steel, 1 ton, dual signal, 4 - 20 mA, EEXn, inte-
gral amplifier.
Transmission 2 x encoders (incremental, 1024 ppr, signal type HTL)
For detailed specifications, please refer to the measuring head specifications in the
separate manual included in the Documentation Package
SmartMonitor 12” display, touch screen, CE
For detailed specifications, please refer to the SmartMonitor specifications in the
separate manual included in the Documentation Package
CombiGauge Scale 0 to 8800 lb/ft
NOV Elmar - NL, Energieweg 26, 2964 LE Groot-Ammers, The Netherlands Page 211 of 228
NOV Elmar K-Winch UniSplit B, MAN-10003410, 15 November 2013 Revision B
Original Instructions
UniSplit B User Manual
Fluids
Hydraulic oil (power pack) Tank capacity: 126 L (33.3.25 US gal.)
Factory filled oil: Mobil ATF 220 (see Appendix 4: Unit hydraulic oils on page 215)
Wireline lubrication (DD) Tank capacity: 3 L (0.8 US gal.)
Oil: any light viscosity oil.
Wireline lubrication (SD) Wall mounted tank, capacity 20 L (5.28 US gal.)
Reduction gearbox oil (DD) 2 gearboxes:
Capacity: 1.1 L (37 fl.oz.)
Oil: (see Appendix 3: Unit Lubricants on page 213).
Reduction gearbox oil (SD) Capacity: 1.5 L (51 fl.oz.)
Oil: (see Appendix 3: Unit Lubricants on page 213).
Coolant (power pack) Filled with: Agip Permanent Fluid LL Alu Protect
Fluid: USE ONLY VW TL- 774-D/F SPEC. COOLANT
50/50 Glycol/water Mix For Aluminum Radiators.
Free Of Silicates, Borates, Nitrates, Phosphates.
Engine fuel EN590:2009 approved diesel fuel
Appendix 2: Unit Specifications
Filter elements
Hydraulic suction filter (bowl type) 10µ A0000161
Hydraulic high pressure filter (power A0005285
pack) 10 µm
Hydraulic high pressure mini-filter A0004185
(winch module) 40 µm
Hoisting
Lifting sling set (2 x winch modules) 4-leg, wire rope, WLL 11.5 ton, WL 3 m, Green Pin bolt OD 25 mm, EN 12079 /
DNV 2.7-1 certified
Lifting sling set (cabin/PP) 4-leg, wire rope, WLL 7 ton, WL 3 m, Green Pin bolt OD 22 mm, EN 12079 / DNV
2.7-1 certified
Lifting sling set (for single lift) 4-leg, wire rope, WLL 18.5 ton, WL 4 m, Green Pin bolt OD 28 mm, EN 12079 /
DNV 2.7-1 certified
Page 212 of 228 NOV Elmar - NL, Energieweg 26, 2964 LE Groot-Ammers, The Netherlands
Revision B NOV Elmar K-Winch UniSplit B, MAN-10003410, 15 November 2013
Original Instructions