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Shop Inspection Report Summary

An inspection was conducted of pumps being manufactured by Flowserve SCL Mexico for S&B Engineers. The inspector found that manufacturing was ongoing, with cases and diffusers completed machining and shafts ready for assembly. Some material delivery dates were delayed, including an accumulator part. Final inspection is scheduled for February 24th with shipment anticipated for March 13th. Overall the inspection results were found to be acceptable.
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0% found this document useful (0 votes)
104 views6 pages

Shop Inspection Report Summary

An inspection was conducted of pumps being manufactured by Flowserve SCL Mexico for S&B Engineers. The inspector found that manufacturing was ongoing, with cases and diffusers completed machining and shafts ready for assembly. Some material delivery dates were delayed, including an accumulator part. Final inspection is scheduled for February 24th with shipment anticipated for March 13th. Overall the inspection results were found to be acceptable.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
You are on page 1/ 6

D&C Inspection Services, LLC.

1265 Butler Road League City, TX USA 77573


281.922.0200
Inspection - Expediting - Project Management
Field Services - NDE

SHOP INSPECTION REPORT


Report No.: 001
Client:
S&B Engineers and Constructors,
Ltd. Client P.O. No.: Visit No.: Visit Date(s):
4538421811 01 12/02/2022
Supplier: W.O. / S.O. No.: Supplier Ref. No.: Next Scheduled
F6976-M0005 22HE0095-96 Visit:
TBD
Flowserve SCL Mexico.

Sub-Supplier: Sub-Supplier Ref. No.:


-- --

Surveillance No. of
Conducted By: Visits to
Oscar Guerrero Date: 01

Non-conformance(s)
INSPECTION DISPOSITION: Accept Identified Placed on Hold
P.O. Status: Complete Incomplete

SURVEILLANCE INFORMATION
NEW NCR’S ISSUED THIS REPORTING
YES, NCR NUMBER       NO
PERIOD:
TOTAL NCR’S ISSUED AGAINST THIS PO: TOTAL: ____ OPEN:       CLOSED:      
ACTION/REPLY REQUIRED TO THIS
YES (see below) NO
REPORT:
INSPECTION RELEASE CERTIFICATE
YES (see attached copy) NO
ISSUED:
Other
TYPE OF INSPECTION THIS REPORT: Pre-Fab Meeting In-Process Final/Pre-Ship
     
OVERALL INSPECTION RESULTS ACCEPTABLE UNACCEPTABLE
ANTICIPATED SHIPMENT
CONFIRMED DELIVERY DATE: 03/13/23
DATE: N/A

P.O. P.O. Qty. Qty.


DESCRIPTION Qty. Rel. To Date
Item Qty. Rel. Rej.

1 1 0 0 DEA RETURN PUMPS TAG: P-6397 0

2 1 0 0 DEA RETURN PUMPS TAG: P-6398 0

DCI 5100.04 D&C Inspection Report Rev 2 Jan 2017


SUPPLIER: Flowserve SCL P/O NO.: SUPP NO. PAGE NO. 6 OF 6
4538421811

INSPECTOR: Oscar Guerrero DATE OF VISIT: REPORT NO. 01


12/02/2022

SUMMARY OF ACTIVITIES

1. INSPECTION SUMMARY DETAILS

Inspector has performed a visit in order to verify the current status of manufacturing for tags: P-
6397/98

2. PERSONNEL/ATTENDEES
Ozman Morales FLS Project Manager
Oscar Guerrero D&C Inspector on behalf of S&B.

3. AREAS OF CONCERN
 Flowserve Seal division has been informed about a prenotification of delay due to RCCP
Supplier (QHP) Item: C0574476ZZ - Accumulator.

 Flowserve Seal division is waiting ETA Date for Item: C0595061ZZ. In order to proceed with
an alternative plan, FLS will quote with Parker and let you know the best L.T.

4. SAFETY OBSERVATIONS
N/A
5. ENGINEERING SPECIFICATIONS AND DRAWINGS UTILIZED
FLS has provided a quick resume of documents status:
 22 Documents approved.
 2 late from customer.
 12 late by FLS.

6. MATERIALS STATUS
Fls has reported the following material status:
PO Number Item Description Status Vendor
CASING COVER CASTING, MAT. A351, GR. CF3M, FPD: C3021, FLOW LINK SYSTEMS PRIVATE
0000286726 Received
PATTERN: M19367, DWG. DBM902174 LIMITED
Received KALAPI ENGINEERING ASSOCIATES
0000288916 COVER END, MAT A576 GR. 1020, FPD D3154, DWG. DBM905380
PVT. LTD
FLEXIBLE COUPLING REXNORD, THOMAS SERIES 71 , SPACER 5.5 Received
0000288674 REXNORD INDUSTRIES
IN
0000287207 MT & PRE MACHINING, SERVICE IMPELLER (M19169). Received RAM, S.A. DE C.V.
0000287207 RT MT & PRE MACHINIG SERVICE CASINGS (M19052). Received RAM, S.A. DE C.V.

Promised
PO Number Item Description Vendor Name
Date
0000287027 FLOWSERVE API 682 PLAN 53B FLOWSERVE TLAXCALA 14/02/2023
BASEPLATE, RAW MAT. CARBON STEEL, MAT. FPD D3002, DWG. LM014581 / FABRICACIONES Y MAQUINADOS PEREZ Y
0000291156 16/01/2023
20122HE0095-096 CARRASCO S.A. DE C.V.
0000287026 FLOWSERVE MECHANICAL SEAL, CARTRIDGE , FOR API PLAN 11/53B FLOWSERVE TLAXCALA 23/01/2023
0000287025 ELECTRIC MOTOR, SIEMENS, 25 HP, 284TS,3600 RPM, 460V, 60HZ, 3 PH SIEMENS INDUSTRY INC 26/01/2023
CASING COVER CASTING, MAT. A351, GR. CF3M, FPD: C3021, PATTERN:
0000286726 FLOW LINK SYSTEMS PRIVATE LIMITED Received.
M19367, DWG. DBM902174
BEARING HOUSING CASTING, MAT A216 GR WCB, PATTERN, M19646, FPD.
0000288066 FLOW LINK SYSTEMS PRIVATE LIMITED 09/12/2023
C3009, DWG. DDM905369
COUPLING GUARD, MAT. B209 ALLOY 3003(TEMPLE H14), FPD. I0041,DWG.
0000291698 GENARO RUBEN RIVERA LOPEZ 06/01/2023
LM034000, LINE. 22 (DDM905370)

DCI 5100.04 D&C Inspection Report Rev 2 Jan 2017


SUPPLIER: Flowserve SCL P/O NO.: SUPP NO. PAGE NO. 6 OF 6
4538421811

INSPECTOR: Oscar Guerrero DATE OF VISIT: REPORT NO. 01


12/02/2022

7. FABRICATION STATUS
 Cases are at machining process and will pass to welding process on week of 12/12.
 The shafts completed the machining process and are ready for rotor assembly.
 The diffusers completed the machining process.
 The impellers are at final machining process and will pass to balancing process prior rotor
assembly.
 The case covers completed machining process and are ready for hydrotest assembly.
 Hydrostatic test scheduled for 01/11/23.
 Performance test scheduled for 01/26/23.
 Final inspection 02/24/23

8. VISUAL AND DIMENSIONAL INSPECTIONS


According with ITP the only witnessed Inspection for this project is the final inspection.
9. FUNCTIONAL PERFORMANCE TEST
N/A
10. SPECIAL PROCESS (AS APPLICABLE)
N/A
11. PRESERVATION, PACKING AND SHIIPPING MARKS
N/A
12. DOCUMENTATION REVIEWED
N/A
13. RELEASE/NON-CONFORMANCE ISSUED
N/A

14. PHOTOGRAPHS WITH DESCRIPTIONS

1. Case tag P-6397 at machining process. 2. Case tag P-6398 at machining process.

DCI 5100.04 D&C Inspection Report Rev 2 Jan 2017


SUPPLIER: Flowserve SCL P/O NO.: SUPP NO. PAGE NO. 6 OF 6
4538421811

INSPECTOR: Oscar Guerrero DATE OF VISIT: REPORT NO. 01


12/02/2022

3. Shaft tag P-6397 machining process 4. Shaft tag P-6398 machining process
completed. completed.

5. Diffuser tag P-6397 machining process 6. Diffuser tag P-6398 machining process
completed. completed.

DCI 5100.04 D&C Inspection Report Rev 2 Jan 2017


SUPPLIER: Flowserve SCL P/O NO.: SUPP NO. PAGE NO. 6 OF 6
4538421811

INSPECTOR: Oscar Guerrero DATE OF VISIT: REPORT NO. 01


12/02/2022

7. Impeller tag P-6397 machining process 8. Impeller tag P-6398 machining process
completed. completed.

9. Cover tag P-6397 machining process 10. Cover tag P-6398 machining process
completed. completed.

DCI 5100.04 D&C Inspection Report Rev 2 Jan 2017


SUPPLIER: Flowserve SCL P/O NO.: SUPP NO. PAGE NO. 6 OF 6
4538421811

INSPECTOR: Oscar Guerrero DATE OF VISIT: REPORT NO. 01


12/02/2022

11. Coupling tag P-6397 received. 12. Coupling tag P-6398 received.

15. COMPLETION:

15.1. Expected February 27, 2023

16. ATTACHMENTS (UNDER SEPARATE COVER)

16.1. Monthly progress report.

End of Report

DCI 5100.04 D&C Inspection Report Rev 2 Jan 2017

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