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Guhring Milling Diver

This document provides operating parameters in metric units for various machining processes on different materials when using an RF 100 DIVER machine tool. It includes recommendations for maximum cutting speeds and feed rates for operations like slotting, roughing, finishing, ramping, helical cuts, grooving, and drilling on materials ranging from steels to cast irons, stainless steels, aluminum, and titanium alloys. Ranges are provided based on the material hardness and difficulty of machining.

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0% found this document useful (0 votes)
87 views2 pages

Guhring Milling Diver

This document provides operating parameters in metric units for various machining processes on different materials when using an RF 100 DIVER machine tool. It includes recommendations for maximum cutting speeds and feed rates for operations like slotting, roughing, finishing, ramping, helical cuts, grooving, and drilling on materials ranging from steels to cast irons, stainless steels, aluminum, and titanium alloys. Ranges are provided based on the material hardness and difficulty of machining.

Uploaded by

MACROLIKO
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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RF 100 DIVER Operating Parameters - Metric

SLOTTING
fz (mm/z) with nom. Ø
Material/ISO material Hardness ap ae vc
max max 4 5 6 8 10 12 16 20

Struct./free-cutting steels, unall. heat-treat./case hard. steels ≤ 850 N/mm² 1xD 1xD 270 0.017 0.021 0.025 0.034 0.050 0.060 0.080 0.100
P Free-cutting steels, unalloyed case hard. steels, nitr. steels 850 - 1200 N/mm² 1xD 1xD 230 0.017 0.021 0.025 0.034 0.050 0.060 0.080 0.100
Alloyed heat-treatable, tool and high speed steels 850 - 1400 N/mm² 1xD 1xD 180 0.014 0.018 0.021 0.028 0.045 0.054 0.072 0.090
Stainless steel - easy to machine / sulphured ≤ 750 N/mm² 1xD 1xD 120 0.014 0.018 0.021 0.028 0.045 0.054 0.072 0.090
M
Stainless steel - moderately difficult to machine 750 - 950 N/mm² 1xD 1xD 80 0.013 0.016 0.019 0.026 0.040 0.048 0.064 0.080
K Cast iron, grey cast iron, spher. graphite/malleable cast iron ≥ 240 HB 1xD 1xD 150 0.017 0.021 0.025 0.034 0.050 0.060 0.080 0.100
Aluminium, Al-wrought alloys, Al-alloys ≤ 7% Si 1xD 1xD 500 0.022 0.028 0.033 0.044 0.065 0.078 0.104 0.130
N
Aluminium-cast alloys ≥ 7% Si 1xD 1xD 340 0.018 0.023 0.027 0.036 0.055 0.066 0.088 0.110
S Titanium, Titanium alloys ≤ 1300 N/mm² 1xD 1xD 60 0.013 0.016 0.019 0.026 0.040 0.048 0.064 0.080

HPC-ROUGHING
fz (mm/z) with nom. Ø
Material/ISO material Hardness ap ae vc
max max 4 5 6 8 10 12 16 20

Struct./free-cutting steels, unall. heat-treat./case hard. steels ≤ 850 N/mm² 1.5xD 0.40xD 350 0.021 0.026 0.032 0.042 0.063 0.075 0.100 0.125
P Free-cutting steels, unalloyed case hard. steels, nitr. steels 850 - 1200 N/mm² 1.5xD 0.40xD 290 0.021 0.026 0.032 0.042 0.063 0.075 0.100 0.125
Alloyed heat-treatable, tool and high speed steels 850 - 1400 N/mm² 1.5xD 0.33xD 260 0.018 0.023 0.027 0.036 0.059 0.070 0.094 0.117
Stainless steel - easy to machine / sulphured ≤ 750 N/mm² 1.5xD 0.33xD 160 0.018 0.023 0.027 0.036 0.059 0.070 0.094 0.117
M
Stainless steel - moderately difficult to machine 750 - 950 N/mm² 1.5xD 0.25xD 120 0.019 0.024 0.029 0.038 0.060 0.072 0.096 0.120
K Cast iron, grey cast iron, spher. graphite/malleable cast iron ≥ 240 HB 1.5xD 0.40xD 190 0.021 0.026 0.032 0.042 0.063 0.075 0.100 0.125
Aluminium, Al-wrought alloys, Al-alloys ≤ 7% Si 1.5xD 0.40xD 600 0.028 0.034 0.041 0.055 0.081 0.098 0.130 0.163
N
Aluminium-cast alloys ≥ 7% Si 1.5xD 0.40xD 440 0.023 0.028 0.034 0.045 0.069 0.083 0.110 0.138
S Titanium, Titanium alloys ≤ 1300 N/mm² 1.5xD 0.33xD 110 0.017 0.021 0.025 0.033 0.052 0.062 0.083 0.104

HSC-FINISHING
fz (mm/z) with nom. Ø
Material/ISO material Hardness ap ae vc
max max 4 5 6 8 10 12 16 20

Struct./free-cutting steels, unall. heat-treat./case hard. steels ≤ 850 N/mm² 2xD 0.02xD 540 0.018 0.023 0.028 0.037 0.055 0.066 0.088 0.110
P Free-cutting steels, unalloyed case hard. steels, nitr. steels 850 - 1200 N/mm² 2xD 0.02xD 460 0.018 0.023 0.028 0.037 0.055 0.066 0.088 0.110
Alloyed heat-treatable, tool and high speed steels 850 - 1400 N/mm² 2xD 0.02xD 350 0.015 0.019 0.023 0.031 0.050 0.059 0.079 0.099
Stainless steel - easy to machine / sulphured ≤ 750 N/mm² 2xD 0.02xD 220 0.015 0.019 0.023 0.031 0.050 0.059 0.079 0.099
M
Stainless steel - moderately difficult to machine 750 - 950 N/mm² 2xD 0.02xD 160 0.014 0.018 0.021 0.028 0.044 0.053 0.070 0.088
K Cast iron, grey cast iron, spher. graphite/malleable cast iron ≥ 240 HB 2xD 0.02xD 300 0.018 0.023 0.028 0.037 0.055 0.066 0.088 0.110
Aluminium, Al-wrought alloys, Al-alloys ≤ 7% Si 2xD 0.02xD 1000 0.024 0.030 0.036 0.048 0.072 0.086 0.114 0.143
N
Aluminium-cast alloys ≥ 7% Si 2xD 0.02xD 680 0.020 0.025 0.030 0.040 0.061 0.073 0.097 0.121
S Titanium, Titanium alloys ≤ 1300 N/mm² 2xD 0.02xD 130 0.014 0.018 0.021 0.028 0.044 0.053 0.070 0.088

(continued next page)

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Operating Parameters - Metric RF 100 DIVER

RAMPING, HELIX, GROOVING


fz (mm/z) with nom. Ø
Ramping
Material/ISO material Hardness ap max. vc
angle 4 5 6 8 10 12 16 20

Struct./free-cutting steels, unall. heat-treat./case hard. steels ≤ 850 N/mm² 1xD 45° 270 0.015 0.019 0.023 0.030 0.045 0.054 0.072 0.090
P Free-cutting steels, unalloyed case hard. steels, nitr. steels 850 - 1200 N/mm² 1 x D 45° 230 0.013 0.017 0.020 0.026 0.040 0.048 0.064 0.080
Alloyed heat-treatable, tool and high speed steels 850 - 1400 N/mm² 1 x D 30° 180 0.011 0.014 0.017 0.022 0.030 0.036 0.048 0.060
Stainless steel - easy to machine / sulphured ≤ 750 N/mm² 1xD 10° 120 0.009 0.012 0.014 0.018 0.030 0.036 0.048 0.060
M
Stainless steel - moderately difficult to machine 750 - 950 N/mm² 1xD 5° 80 0.007 0.009 0.011 0.014 0.025 0.030 0.040 0.050
K Cast iron, grey cast iron, spher. graphite/malleable cast iron ≥ 240 HB 1xD 45° 150 0.015 0.019 0.023 0.030 0.045 0.054 0.072 0.090
Aluminium, Al-wrought alloys, Al-alloys ≤ 7% Si 1xD 30° 500 0.013 0.017 0.020 0.026 0.040 0.048 0.064 0.080
N
Aluminium-cast alloys ≥ 7% Si 1xD 45° 340 0.015 0.019 0.023 0.030 0.045 0.054 0.072 0.090
S Titanium, Titanium alloys ≤ 1300 N/mm² 1xD 10° 60 0.007 0.009 0.011 0.014 0.025 0.030 0.040 0.050

DRILLING
fz (mm/z) with nom. Ø
Material/ISO material Hardness Drilling depth vc
(ap max.) 4 5 6 8 10 12 16 20

Struct./free-cutting steels, unall. heat-treat./case hard. steels ≤ 850 N/mm² 1.5 x D 270 0.014 0.018 0.021 0.028 0.040 0.048 0.064 0.080
P Free-cutting steels, unalloyed case hard. steels, nitr. steels 850 - 1200 N/mm² 1.5 x D 230 0.012 0.015 0.018 0.024 0.035 0.042 0.056 0.070
Alloyed heat-treatable, tool and high speed steels 850 - 1400 N/mm² 1.0 x D 180 0.008 0.010 0.012 0.016 0.025 0.030 0.040 0.050
K Cast iron, grey cast iron, spher. graphite/malleable cast iron ≥ 240 HB 1.5 x D 150 0.014 0.018 0.021 0.028 0.040 0.048 0.064 0.080
Aluminium, Al-wrought alloys, Al-alloys ≤ 7% Si 1.0 x D 500 0.012 0.015 0.018 0.024 0.035 0.042 0.056 0.070
N
Aluminium-cast alloys ≥ 7% Si 1.0 x D 340 0.014 0.018 0.021 0.028 0.040 0.048 0.064 0.080

19

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